Airframe Asa Amt 1.52.1
Airframe Asa Amt 1.52.1
AIRFRAME TEST
GUIDE
WOOD STRUCTURES
1. The strength of a well-designed and properly prepared wood splice joint is provided by the
Glue.
2. Where is information found concerning acceptable species substitutions for wood materials
used in aircraft repair?
AC 43.13-1B.
3. A faint line running across the grain of a wood spar generally indicates
Compression failure.
6. When patching a plywood skin, abrupt changes in cross-sectional areas which will develop
dangerous stress concentration should be avoided by using.
8. Compression failures in wood aircraft structures are characterized by buckling of the fibers
that appear as streaks on the surface.
11. Any wooden member that has been overstressed is subject to which type of failure?
Compression failure.
12. Which of the following conditions will determine acceptance of wood with mineral streaks?
Reduce weight.
14. In cases of elongated boltholes in a wood spar or cracks in the vicinity of boltholes,
When a joint has separated and the glue surface shows only the imprint on the
wood with not wood fibers clinging to the glue.
16. Laminated wood spars may be substituted for solid rectangular wood spars.
1) When dope-proofing the parts of the aircraft structure that come in contact with doped fabric,
which of the following provide an acceptable protective coating?
1. Aluminum foil.
4. Cellulose tape.
1 and 4.
4) (8023) (1) Machine-sewn seams in aircraft covering fabrics may be of the folded-fell or French-
fell types. (2) A plain lapped seam is never permissible. Regarding the above statements,
5) (8019.1) Fungicide and mildewcide additives are important for fabric covered aircraft, such as
Four.
7) (8019) Moisture, mildew, chemicals, and acids have no effect on.
Glass fabric.
Tensile strength.
9) (8016) The determining factor(s) for the selection of the correct weight of textile fabric to be
used in covering any type of aircraft is the
10) (8020) The best method of repair for a fabric-covered surface which has an L-shaped tear,
each leg of which is approximately 14 inches long, is to
Sew with a baseball stitch from the center of the tear out toward the extremity
of each leg and then dope on a patch.
11) (8024) When testing the strength of Grade A cotton fabric covering an aircraft that requires
only intermediate grade, the minimum acceptable strength the fabric must have is
First coat to prevent fabric rotting and are applied thin enough to saturate the fabric.
2) (8027) If masking tape is applied to an aircraft such as for trim spraying, and is left on for
several days and/or exposed to heat, it is likely that the tape will
3) (8036) Before applying a protective coating to any unpainted clean aluminum, you should
5) (8029) which type of coating typically includes phosphoric acid as one of its components at the
time of application?
Wash primer.
6) 8028) what is used to slow the drying time of some finishes and to prevent blush?
Retarder.
Old wash primer coats may be overcoated directly with epoxy finishes.
10) (8034) what is likely to occur if unhydrated wash primer is applied to unpainted aluminum and
then about 30 to 40 minutes later a finish topcoat, when the humidity is low?
Corrosion.
11) (8039) which defect in aircraft finishes may be caused by adverse humidity, drafts, or sudden
changes in temperature?
Blushing.
12) (8033) which of the following is a hazard associated with sanding on fabric covered surfaces
during the finishing process?
13) (8037) what is likely to occur if hydrated wash primer is applied to unpainted aluminum and
then about 30 to 40 minutes later a finish topcoat, when the humidity is low?
14) (8026) If registration numbers are to be applied to an aircraft with a letter height of 12 inches,
what is the minimum space required for the registration mark N1683C?
Note:
2/3 x height = character width.
1/6 x height = width for 1.
1/4 x 2/3 height = spacing.
1/6 x height = stroke or line width.
52 inches.
15) (8030) which properly applied finish topcoat is the most durable and chemical resistant?
Polyurethane.
steel parts.
2. (8149) when riveting dissimilar metals together, what precautions must be taken to prevent an
electrolytic action?
4. (8107) which statement is true regarding the inspection of a stressed skin metal wing assembly
known to have been critically loaded?
If genuine rivet tipping has occurred, groups of consecutive rivet heads will be
tipped in the same direction.
5. (8102) longitudinal (fore and aft) structural members of a semi-monocoque fuselage are called
6. (8125) which part(s) of a semi-monocoque fuselage prevent(s) tension and compression from
bending the fuselage?
7. (8111) (Refer to Figure 1.) Which of the rivets shown will accurately fit the conical depression
made by a 100° countersink?
1.
8. (8167) The sharpest bend that can be placed in a piece of metal without critically weakening
the part is called the
9. (8132) which of the following need not be considered when determining minimum rivet
spacing?
Rivet length.
10. (8113) what is one of the determining factors which permits machine countersinking when
flush riveting?
Thickness of the material is greater than the thickness of the rivet head.
11. (8139) which part of the 2017-T36 aluminum alloy designation indicates the primary alloying
agent used in its manufacture?
2
12. (8087) The part of a replacement honeycomb core that must line up with the adjacent original
is the
Ribbon direction.
13. (8091) When installing transparent plastic enclosures which are retained by bolts extending
through the plastic material and self-locking nuts, the nuts should be
14. (8079) when making repairs to fiberglass, cleaning of the area to be repaired is essential for a
good bond. The final cleaning should be made using
15. (8121) A factor which determines the minimum space between rivets is the
16. (8138) The primary alloying agent of 2024-T3 is indicated by the number
2
17. (8106) A single-lap sheet splice is to be used to repair a section of damaged aluminum skin. If a
double row of 1/8-inch rivets is used, the minimum allowable overlap will be
13/16 inch.
Carbide W-Point.
19. (8044) The general rule for finding the proper rivet diameter is
22. (8154) which rivet is used for riveting magnesium alloy structures?
5056 aluminum.
23. (8069) Superficial scars, scratches, surface abrasion, or rain erosion on fiberglass laminates can
generally be repaired by applying
25. (8067) The classification for high tensile strength fiberglass used in aircraft structures is
S-glass.
There are two types of glass fibers used in aircraft composite structure: E glass and S glass.
E, or electrical glass, has a high dielectric strength and is designed primarily for electrical insulation. S, or
structural glass, has a high tensile strength and is used for structural applications.
26. (8092) if a new safety belt is to be installed in an aircraft, the belt must conform to the strength
requirements in which document?
TSO C22.
27. (8118) Clad aluminum alloys are used in aircraft because they
28. (8075) which fiber to resin (percent) ratio for advanced composite wet lay-ups is generally
considered the best for strength?
60/40
29. (8143) which rivet may be used as received without further treatment?
2117-T3
A 2117 rivet is known as an AD rivet. It may be driven as received, without further heat treatment.
30. R/ (8095) If no scratches are visible after transparent plastic enclosure materials have been
cleaned, their surfaces should be
31. (8116) repairs or splices involving stringers on the lower surface of stressed skin metal wings
are usually
Permitted but are normally more critical in reference to strength in tension than
similar repairs to the upper surface.
32. (8086) which of the following, when added to wet resins, provide strength for the repair of
damaged fastener holes in composite panels?
1. Microballoons.
2. Flox.
3. Chopped fibers.
2 and 3.
33. (8157) (Refer to Figure 4.) The length of flat A is
3.750 inches.
The length of flat A is its mold-line length of 4.00 inches, minus the setback.
The setback is the metal thickness (0.0625 inch), plus the bend radius (0.1875 inch) or 0.250 inch.
The length of flat A is 4.00 - 0.250 = 3.750 inches.
34. (8114) When repairing a small hole on a metal stressed skin, the major consideration in the
design of the patch should be
35. (8140) a sheet metal repair is to be made using two pieces of 0.040-inch aluminum riveted
together. All rivet holes are drilled for 3/32-inch rivets. The length of the rivets to be used will
be
1/4 inch.
This problem calls for joining two pieces of 0.040-inch material, using 3/32-inch rivets.
The total thickness of the material is 0.080 inch. The rivet should protrude through the material for 1-1/2
diameters, or 0.1406 inch (9/64 inch).
The total length of the rivet must be 0.080 + 0.1406, or 0.2206 inch. The nearest standard rivet to this length is
1/4 inch long (0.250 inch).
36. (8097) what is the most common method of cementing transparent plastics?
Soak method.
37. (8080) when necessary, what type of cutting fluid is usually acceptable for machining
composite laminates?
Water only.
38. (8160) (Refer to Figure 5.) What is the flat layout dimension?
6.8 inches.
39. (8057) When balsa wood is used to replace a damaged honeycomb core, the plug should be cut
so that
41. (8115) which procedure is correct when using a reamer to finish a drilled hole to the correct
size?
1 and 2.
43. (8130) the identifying marks on the heads of aluminum alloy rivets indicate the
Setback at D = .095
Setback at E = .068
Bend allowance at D = .150
Bend allowance at E = .112
5.936.
Hundredths of an inch.
Apply pressure on the forward stroke, only, except when filing very soft metals
such as lead or aluminum.
47. 47) (8161) if a streamline cover plate is to be hand formed using a form block, a piece of dead
soft aluminum should first be placed over the hollow portion of the mold and securely fastened
in place. The bumping operation should be
Started by tapping the aluminum lightly around the edges and gradually working
down into the center.
48. (8098) what type of bit should be used to drill holes in Plexiglas?
49. (8054) Sandwich panels made of metal honeycomb construction are used on modern aircraft
because this type of construction
1 and 4.
53. (8126) Rivet gauge, or transverse pitch is the distance between the
54. (8063) When inspecting a composite panel using the ring test/tapping method, a dull thud may
indicate
55. (8066) A category of plastic material that is capable of softening or flowing when reheated is
described as a
Thermoplastic.
56. (8164) The flat layout or blank length of a piece of metal from which a simple L-shaped bracket
3 inches by 1 inch is to be bent depends upon the radius of the desired bend. The bracket
which will require the greatest amount of material is one which has a bend radius of
1/8 inch.
57. (8062) One method of inspecting a laminated fiberglass structure that has been subjected to
damage is to
Strip the damaged area of all paint and shine a strong light through the structure.
By the manufacturer and do not require heat treatment before being driven.
59. (8172) when bending metal, the material on the outside of the curve stretches while the
material on the inside of the curve compresses. That part of the material which is not affected
by either stress is the
Neutral line.
60. (8153) what type loads cause the most rivet failures?
Shear
61. (8136) Heat-treated rivets in the D and DD series that are not driven within the prescribed time
after heat treatment or removal from refrigeration
Skin or covering.
63. (8165) If it is necessary to compute a bend allowance problem and bend allowance tables are
not available, the neutral axis of the bend can be
64. (8093) which is considered good practice concerning the installation of acrylic plastics?
When rivets are used, adequate spacer or other satisfactory means to prevent
excessive tightening of the frame to the plastic should be provided.
Filling with a putty consisting of a compatible resin and clean, short glass fibers.
67. (8173) (Refer to Figure 6.) Determine the dimensions of A, B, and C in the flat layout.
Setback = .252
Bend allowance = .345
68. (8133) what is the purpose of refrigerating 2017 and 2024 aluminum alloy rivets after heat
treatment?
69. (8170) you can distinguish between aluminum and aluminum alloy by
71. (8042) A main difference between Lockbolt/Huckbolt tension and shear fasteners (other than
their application) is in the
72. (8156) The length of rivet to be chosen when making a structural repair that involves the
joining of 0.032-inch and 0.064-inch aluminum sheet, drilled with a No. 30 drill, is
5/16 inch.
The two sheets of material to be riveted together have a total thickness of 0.096 inch.
The rivet installed in a No. 30 hole is a 1/8-inch rivet. It should extend through the material a distance of 0.1875
inch.
The total length of the rivet must be 0.096 + 0.1875 = 0.2835. The nearest standard rivet length to this is 5/16 inch
(0.3125 inch).
73. (8110) what is the minimum spacing for a single row of aircraft rivets?
74. (8089) which of the following are generally characteristic of carbon/graphite fiber composites?
1. Flexibility.
2. Stiffness.
3. High compressive strength.
4. Corrosive effect in contact with aluminum.
5. Ability to conduct electricity.
2, 3, and 4.
75. (8128) (Refer to Figure 2.) Select the preferred drawing for proper countersinking.
1
76. (8060) how does acoustic emission testing detect defects in composite materials?
77. (8090) If an aircraft's transparent plastic enclosures exhibit fine cracks which may extend in a
network over or under the surface or through the plastic, the plastic is said to be
Crazing.
78. (8158) (Refer to Figure 4.) The amount of material required to make the 90° bend is
0.3436 inch.
Using the formula in Figure 4, we find the total amount of material needed to make the bend is
0.3434 inch.
BA = 2pi(R + 1 / 2T) ÷ 4
= 6.28(0.1875 + 0.03125) ÷ 4
= 1.3737 ÷ 4
= 0.3434
80. (8122) what should be the included angle of a twist drill for hard metal?
118°.
For most drilling, including that for hard metal, the cutting angle of a twist drill is ground to an
included angle of 118° (59° on either side of center).
81. (8159) (Refer to Figure 5.) What is the length of flat A?
3.7 inches.
The length of flat A is its mold-line length of 4.00 inches, minus the setback.
The setback is the metal thickness (0.062 inch), plus the bend radius (0.250 inch), or 0.312 inch.
The length of flat A is 4.00 - 0.312 = 3.688 inches.
82. (8051) The installation of Cherrymax and Olympic-Lok rivets is accomplished by utilizing
A pulling tool.
84. (8061) what precaution, if any, should be taken to prevent corrosion inside a repaired metal
honeycomb structure?
Prime the repair with a corrosion inhibitor and seal from the atmosphere.
2, 3, and 4.
Shear loads.
88. (8162) A piece of flat stock that is to be bent to a closed angle of 15° must be bent through an
angle of
165°.
89. (8100) Select the alternative which best describes the function of the flute section of a twist
drill.
90. (8105) When comparing the machining techniques for stainless steel sheet material to those
for aluminum alloy sheet, it is normally considered good practice to drill the stainless steel at a
91. (8168) The most important factors needed to make a flat pattern layout are
Bend radius.
93. (8072) Composite fabric material is considered to be the strongest in what direction?
Warp.
94. (8073) what reference tool is used to determine how the fiber is to be oriented for a particular
ply of fabric?
95. (8049) The Dzus turnlock fastener consists of a stud, grommet, and receptacle. The stud
diameter is measured in
Sixteenths of an inch.
96. (8047) The markings on the head of a Dzus fastener identify the
97. (8150) The length of a rivet to be used to join a sheet of .032-inch and .064-inch aluminum alloy
should be equal to
One and one-half times the rivet diameter plus .096 inch.
98. (8052) Hole filling fasteners (for example, MS20470 rivets) should not be used in composite
structures primarily because of the
An unairworthy repair.
Shear failure.
101. (8146) A sheet metal repair is to be made using two pieces of 0.0625-inch aluminum riveted
together. All rivet holes are drilled for 1/8-inch rivets. The length of the rivets to be used will be
5/16 inch.
Each of the two sheets of material to be riveted together has a thickness of 0.0625 inch.
The total thickness of the material is 0.125 inch, and the 1/8-inch rivets should extend through the material for 1-
1/2 diameters, which is 0.1875 inch.
The total length of the rivet must be 0.3125 inch, which is 5/16 inch.
102. (8070) The classification for fiberglass reinforcement material that has high resistivity and is
the most common is
E-glass.
103. (8109) When drilling stainless steel, the drill used should have an included angle of
105. (8177) On a sheet metal fitting layout with a single bend, allow for stretching by
An MS20426AD-6-5 rivet is a countersunk-head rivet made of 2117 aluminum alloy. It has a diameter of 6/32 inch
(3/16 inch) and an overall length, including the head, of 5/16 inch.
107. (8074) The strength and stiffness of a properly constructed composite buildup depends
primarily on
108. (8106.1) What is the minimum edge distance allowed for aluminum alloy single lap sheet
splices containing a single row of rivets as compared to a joint with multiple rows, all rivets
being equal in diameter?
The minimum edge distance for the single row is equal to that for the multiple
row.
109. (8120) Aircraft structural units, such as spars, engine supports, etc., which have been built up
from sheet metal, are normally
110. (8065) the length of time that a catalyzed resin will remain in a workable state is called the
Pot life.
112. (8151) what is generally the best procedure to use when removing a solid shank rivet?
Drill to the base of the manufactured rivet head with a drill one size smaller than
the rivet shank and remove the rivet with a punch.
113.(8131) When an MS20470D rivet is installed, its full shear strength is obtained
Dimples.
115. (8099) what is the purpose of a gusset or gusset plate used in the construction and repair of
aircraft structures?
116. (8145) which rivets should be selected to join two sheets of .032-inch aluminum?
MS20470AD-4-4.
The two pieces of material to be joined have a total thickness of 0.064 inch. The rivet used with this metal should
have a diameter of about three times the thickness of the thickest sheet. This would cause us to choose a rivet
with a diameter of 3 x 0.032 inch, or 0.096 inch. The closest rivet to this is one with a diameter of 1/8 inch (0.125
inch).
A 1/8-inch rivet should extend through the material for 3/16 inch, or 0.1875 inch.
The total length of the rivet must be 0.064 + 0.1875, or 0.2515 inch.
We would choose an MS20470AD-4-4 rivet. This is a universal head rivet, 1/8 inch in diameter and 1/4 inch long.
117.(8058) When repairing puncture-type damage of a metal faced laminated honeycomb panel,
the edges of the doubler should be tapered to
Monel.
56.
The plate is 10 inches long and 5 inches wide. The rivets have a diameter of 1/8 inch and there is an edge distance
of two rivet diameters.
This requires two rows of rivets 9-1/2 inches long and two rows that are 4-1/2 inches long. The total length of the
rivet seams is 28 inches.
If the rivets are spaced every 1/2 inch (4D spacing), 56 rivets are needed.
121. (8056) which of these methods may be used to inspect fiberglass/honeycomb structures for
entrapped water?
1. Acoustic emission monitoring.
2. X-ray.
3. Backlighting.
2 and 3.
122.(8059) One of the best ways to assure that a properly prepared batch of matrix resin has been
achieved is to
123. (8096) Cabin upholstery materials installed in current standard category airplanes must
124. (8134) under certain conditions, type A rivets are not used because of their
125. (8163) When a piece of aluminum alloy is to be bent using a minimum radius for the type and
thickness of material,
The layout should be made so that the bend will be 90° to the grain of the sheet.
126.(8174) (Refer to Figure 6.) What is dimension D?
Setback = .252
Bend allowance = .345
4.182.
127. (8071) A potted compound repair on honeycomb can usually be made on damages less than
1 inch in diameter.
128. (8175) The sight line on a sheet metal flat layout to be bent in a cornice or box brake is
measured and marked
One radius from the bend tangent line that is placed under the brake.
3
The grip length of a rivet is the total thickness of the material held together by the rivet.
In this question, the grip length is dimension 3.
131.(8078) when repairing large, flat surfaces with polyester resins, warping of the surface is likely
to occur. One method of reducing the amount of warpage is to
132.(8046) One of the main advantages of Hi-Lok type fasteners over earlier generations is that
133.(8178) the aluminum alloys used in aircraft construction are usually hardened by which
method?
Heat treatment.
134.(8123) Parts fabricated from Alclad 2024-T3 aluminum sheet stock must have all
Statement (1) is true. A change in the sound made by the coin being tapped on a piece of composite structure
may be caused by damage or by a transition to a different type of internal structure.
Statement (2) is not true. The ring, or coin tap, test is a quick and unscientific type of test that gives an indication
of possible damage but does not accurately measure the extent of separation.
136. (8076) what is the material layer used within the vacuum bag pressure system to absorb excess
resin during curing called?
Bleeder.
137.(8104) what should be the included angle of a twist drill for soft metals?
90°.
For drilling soft metals, an included angle of about 90° (45° either side of center) is suitable.
For normal metals, an angle of 118° (59° on either side of center) is considered the standard lip angle.
138. (8082) Fiberglass damage that extends completely through a laminated sandwich structure
May be repaired.
Burnishing.
140. (8129) what is indicated by a black 'smoky' residue streaming back from some of the rivets on
an aircraft?
142.(8138.1) which part of 2024-T3 aluminum alloy indicates the temper designation?
T3
143.(8160.1) when conducting a tap test on a composite panel, which of the following sounds
would indicate delamination?
Dull thud
WELDIND
1. (8202) Why are aluminum plates 1/4 inch or more thick usually preheated before welding?
The penetration should be 100 percent of the thickness of the base metal.
The inert-arc welding process uses an inert gas to protect the weld zone from the
atmosphere.
4. (8209) Edge notching is generally recommended in butt welding above a certain thickness of
aluminum because it
Aids in getting full penetration of the metal and prevents local distortion.
5. (8203) how should a welding torch flame be adjusted to weld stainless steel?
Slightly carburizing.
7. (8194) A very thin and pointed tip on a soldering copper is undesirable because it will
9. (8211) The shielding gases generally used in the Gas Tungsten Arc (GTA) welding of aluminum
consist of
The welded section does not have the strength of the original metal.
11. (8201) what purpose does flux serve in welding aluminum?
12. (8183) why is it necessary to use flux in all silver soldering operations?
Not permitted.
15. (8205) In gas welding, the amount of heat applied to the material being welded is controlled by
the
16. (8190) In selecting a torch tip size to use in welding, the size of the tip opening determines the
Steel.
20. (8185) what method of repair is recommended for a steel tube longeron dented at a cluster?
21. (8179) In Gas Tungsten Arc (GTA) welding, a stream of inert gas is used to
22. (8188) A resurfaced soldering iron cannot be used effectively until after the working face has
been
Tinned.
23. (8189) which of the following can normally be welded without adversely affecting strength?
1. Aircraft bolts.
2. SAE 4130 chrome/molybdenum tubing.
3. Spring steel struts.
4. Most heat-treated steel/nickel alloy components.
2
24. (8204) Oxides form very rapidly when alloys or metals are hot. It is important, therefore, when
welding aluminum to use a
Flux.
25. (8191) why should a carburizing flame be avoided when welding steel?
Contain acetone.
Dangerously unstable.
28. (8210) If too much acetylene is used in the welding of stainless steel,
The metal will absorb carbon and lose its resistance to corrosion.
Neutral.
30. (8206.2) High pressure cylinders used to transport and store acetylene must
Contain acetone.
A loose tip.
33. (8200) Where should the flux be applied when oxyacetylene welding aluminum?
34. (8192) The most important consideration(s) when selecting welding rod is
Material compatibility.
It can be welded successfully using the same type of joints type that are used for
aluminum.
36. (8205.1) when welding or cutting, the acetylene pressure gauge should never be set higher
than.
15 PSI.
37. (8192.1) when selecting a welding rod, one of the most important factors to consider is to
ensure that.
3. (8226) Movement about the lateral axis (pitch) in a helicopter is effected by movement of the
4. (8262) when used in close proximity to magnetic compasses, cotter pins are made of what
material?
5. (8224) what is the purpose of the free-wheeling unit in a helicopter drive system?
It disconnects the rotor whenever the engine stops or slows below the
equivalent of rotor RPM.
6. (8288) A tension regulator in the flight control cable system of a large all-metal aircraft is used
primarily to
Rejected.
8. (8238) what type of flap system increases the wing area and changes the wing camber?
Fowler flaps.
9. (8215) In rotorcraft external-loading, the ideal location of the cargo release is where the line of
action passes
10. (8266) what is the smallest size cable that may be used in aircraft primary control systems?
1/8 inch.
Pulleys.
12. (8216) The acute angle formed by the chord line of a wing and the relative wind is known as
the
Angle of attack.
13. (8231) An airplane which has good longitudinal stability should have a minimum tendency to
Pitch.
14. (8271) Excessive wear on both of the sides of a control cable pulley groove is evidence of
Pulley misalignment.
15. (8282) If the control stick of an aircraft with properly rigged flight controls is moved forward
and to the right, the left aileron will move
16. (8283) if the travel of an airplane's controls is correct but the cables are rigged exceptionally
tight, what probable effect will this have when flying the airplane?
17. (8267) After repairing or re-covering a rudder, the surface should be rebalanced
To manufacturer's specifications.
18. (8221) Main rotor blades that do not cone by the same amount during rotation are said to be
out of
Track.
19. (8259) When inspecting a control cable turnbuckle for proper installation, determine that
The safety wire ends are wrapped a minimum of four turns around the terminal
end shanks.
20. (8235) An airplane is controlled directionally about its vertical axis by the
Rudder.
A line parallel to the wing chord and a line parallel to the longitudinal axis of the
aircraft.
22. (8289) (Refer to Figure 9.) When the outside air temperature is 80°F, select the acceptable
3/16 cable tension range.
Follow the vertical line for 80° Fahrenheit upward until it intersects the curve for 3/16-inch cable. This intersection
falls on the horizontal line for a nominal cable tension of 130 pounds.
The chart gives a tolerance of plus or minus 10% of the nominal reading. This gives a range between 117 pounds
as a minimum value (130 pounds - 13 pounds) and 143 pounds (130 pounds + 13 pounds) as the maximum value.
Directional stability.
24. (8229) If a pilot reports that an airplane flies left wing heavy, this condition may be corrected
by
Increasing the angle of incidence of the left wing, or decreasing the angle of
incidence of the right wing, or both.
27. (8270) Very often, repairs to a control surface require static rebalancing of the control surface.
Generally, flight control balance condition may be determined by
The behavior of the trailing edge when the surface is suspended from its hinge
points.
28. (8287) (Refer to Figure 8.) Identify the cable that is used in primary control systems and in
other places where operation over pulleys is frequent.
3
The flexible control cable show in illustration 3 is used in aircraft primary control system where operation overs
pulleys are frequent. This cable is called a 7 by 19 cable and is made up of the seven strands of 19 wire each.
29. (8258) what nondestructive checking method is normally used to ensure that the correct
amount of swaging has taken place when installing swaged-type terminals on aircraft control
cable?
Use a terminal gauge to check the diameter of the swaged portion of the
terminal.
30. (8242) what physical factors are involved in the aspect ratio of airplane wings?
32. (8260) If all instructions issued by the swaging tool manufacturer are followed when swaging a
cable terminal, the resultant swaged terminal strength should be
Tail to pivot in the direction of torque rotation around the main rotor axis.
34. (8243) Improper rigging of the elevator trim tab system will affect the balance of the airplane
about its
Lateral axis.
35. (8248) Movement of an airplane along its lateral axis (roll) is also movement
36. (8278) Stability about the axis which runs parallel to the line of flight is referred to as
Lateral stability.
37. (8250) Rigging and alignment checks should not be undertaken in the open; however, if this
cannot be avoided, the aircraft should be positioned
39. (8281) Movement of the cockpit control toward the nosedown position during a ground
operational check of the elevator trim tab system will cause the trailing edge of the trim tab to
move in which direction?
40. (8252) The dihedral angle of a wing may be measured by placing a straightedge and level
protractor on the
Front spar.
41. (8222) One purpose of the freewheeling unit required between the engine and the helicopter
transmission is to
Automatically disengage the rotor from the engine in case of an engine failure.
43. (8284) During inspection of the flight control system of an airplane equipped with differential-
type aileron control, side-to-side movement of the control stick will cause
Each aileron to have a greater up travel (from the streamlined position) than
down travel.
44. (8225) Movement about the longitudinal axis (roll) in a helicopter is effected by movement of
the
A width measurement left or right of, and parallel to, the vertical centerline.
46. (8256) Proper wing twist in a sheet metal constructed wing can usually be checked by utilizing
a
47. (8273) where does the breakage of control cable wires occur most frequently?
Breakage usually occurs where cables pass over pulleys and through fairleads.
49. (8269) the cable-operated control system of an all-metal aircraft, not incorporating a
temperature compensating device, has been rigged to the correct tension in a heated hangar.
If the aircraft is operated in very cold weather, the cable tension will
50. (8237) Washing-in the left wing of a monoplane, for purposes of rigging corrections after flight
test, will have what effect on the lift and drag of that wing?
Both drag and lift will increase due to increased angle of attack.
51. (8239) If the right wing of a monoplane is improperly rigged to a greater angle of incidence
than designated in the manufacturer's specifications, it will cause the
53. (8277) Aircraft flight control trim systems must be designed and installed so that the
Pilot can determine the relative position of the trim tab from the cockpit.
54. (8247) Buffeting is the intermittent application of forces to a part of an airplane. It is caused by
58. (8220) if a single-rotor helicopter is in forward horizontal flight, the angle of attack of the
advancing blade is
59. (8227) Wing dihedral, a rigging consideration on most airplanes of conventional design,
contributes most to stability of the airplane about its
Longitudinal axis.
60. (8275) which statement concerning the 100-hour inspection of an airplane equipped with a
push-pull tube-type control system is true?
The threaded rod ends should be checked for the amount of thread engagement
by means of the inspection hole provided.
Aileron.
62. 8244) an airplane that has a tendency to gradually increase a pitching moment that has been
set into motion has
63. (8230) if the vertical fin of a single-engine, propeller-driven airplane is rigged properly, it will
generally be parallel to
64. (8257) the vast majority of aircraft control cables are terminated with swaged terminals, that
must be
Checked with a go-no-go gauge before and after, to show compliance with the
manufacturer's requirements after the swaging operation.
66. (8253) where would you find precise information to perform a symmetry alignment check for a
particular aircraft?
Also increase.
Using a dihedral board and bubble level along the front spar of each wing.
70. (8219) In a hovering helicopter equipped with a tail rotor, directional control is maintained by
71. (8285) A universal propeller protractor used to measure the degrees of aileron travel should
be zeroed
72. (8272) Fairleads should never deflect the alignment of a cable more than
3°.
73. (8212) the auxiliary (tail) rotor of a helicopter permits the pilot to compensate for and/or
accomplish which of the following?
Lateral axis.
76. (8261) which is an acceptable safety device for a castle nut when installed on secondary
structures?
Cotter pin.
77. (8280) If the control stick of an aircraft with properly rigged flight controls is moved rearward
and to the left, the right aileron will move
78. (8276) If control cables are adjusted properly and the control surfaces tend to vibrate, the
probable cause is
79. (8232) As the angle of attack of an airfoil increases, the center of pressure will
81. (8268) Placing a piece of cloth around a stainless steel control cable and running it back and
forth over the length of the cable is generally a satisfactory method of
broken strands.
82. (8261.1) when installing a castle nut, star alignment whit the correct pin hole at the
1. Where would you find the operating conditions that make a 100-hour inspection mandatory?
2. (8304) Large airplanes and turbine-powered multiengine airplanes operated under Federal
Aviation Regulation Part 91, General Operating and Flight Rules, must be inspected
4. (8296) Radio equipment installations made in accordance with Supplemental Type Certificate
data require approval for return to service
5. (8295) which statement is correct regarding an aircraft that is found to be unairworthy after an
annual inspection, due to an item requiring a major repair (assuming approved data is used to
accomplish the repair)?
10 hours.
7. (8302) For an individual (not a repair station) to conduct a complete 100-hour inspection on an
aircraft and approve it for return to service requires a mechanic certificate with
8. (8297) an aircraft may be flown beyond the 100-hour inspection requirement to reach a place
where the inspection can be accomplished, provided it
10. (8300) which statement is correct when an aircraft has not been approved for return to service
after an annual inspection because of several items requiring minor repair?
An appropriately rated mechanic may repair the defects and approve the aircraft
for return to service.
11. (8294) When overhauling electrical equipment, all necessary information should be obtained
from
12. (8298) where would you find the recommended statement for recording the approval or
disapproval for return to service of an aircraft after a 100-hour or annual inspection?
Aircraft owners and other interested persons of unsafe conditions and prescribe
the condition under which the product may continue to be operated.
AIRCRAFT LANDING GEAR SYSTEM
1. (8310) Aside from an external leak in the line, what will cause parking brakes to continually
bleed off pressure?
2. (8350) If a shock strut bottoms after it has been properly serviced, the
3. (8340) When servicing an air/oil shock strut with MIL-5606 the strut should be
4. (8311) why do most aircraft tire manufacturers recommend that the tubes in newly installed
tires be first inflated, fully deflated, and then reinflated to the correct pressure?
5. (8351) A high-speed aircraft tire with a sound cord body and bead may be recapped
6. (8332) what is one effect a restricted compensator port of a master cylinder will have on a
brake system?
Restrict flow in one direction and allow free flow in the other.
8. (8345) what is the purpose of a compensating port or valve in a brake master cylinder of an
independent brake system?
Permits the fluid to flow toward or away from the reservoir as temperature
changes.
9. (8333) When an air/oil type of landing gear shock strut is used, the initial shock of landing is
cushioned by
10. (8318) A brake debooster valve is installed in systems where the high pressure of the hydraulic
system (3000 psi) is used to operate brakes
11. (8339) what type of valve is used in the brake actuating line to isolate the emergency brake
system from the normal power brake control valve system?
A shuttle valve.
Micronic filter.
13. (8375) Nose gear centering cams are used in many retractable landing gear systems. The
primary purpose of the centering device is to
16. (8330) The removal, installation, and repair of landing gear tires by the holder of a private pilot
certificate on an aircraft owned or operated is considered to be
Preventive maintenance.
17. (8374) when installing a chevron-type seal in an aircraft hydraulic cylinder, the open side of
the seal should face.
18. (8307) In brake service work, the term 'bleeding brakes' is the process of
Withdrawing fluid from the system for the purpose of removing air that has
entered the system.
19. (8344) If the extended longitudinal axis of the main landing gear wheel assemblies intersects
aft of the aircraft, the wheels can be termed as having
Toe-out.
20. (8354) what should be checked when a shock strut bottoms during a landing?
Fluid level.
21. (8327) On all aircraft equipped with retractable landing gear, some means must be provided to
As a safety precaution in case the bolts that hold the wheel halves together have
been damaged or weakened.
24. (8357) If a brake debooster is used in a hydraulic brake system, its position in the system will
be
Between the brake control valve and the brake actuating cylinder.
25. (8367) Excessive wear in the center of the tread of an aircraft tire is an indication of
overinflation
26. (8353) The correct inflation pressure for an aircraft tire can be obtained from
27. (8380) An O-ring intended for use in a hydraulic system using MIL-H-5606 (mineral base) fluid
will be marked with
28. (8379) a flexible hydraulic hose identified as MIL-H-8788 will have a stripe running the length
of the hose. This stripe
29. (8370) On most aircraft, the oil level of an air and oil shock strut is checked by
Releasing the air and seeing that the oil is to the level of the filler plug.
30. (8321) Overinflated aircraft tires may cause damage to the
Wheel flange.
31. (8371) a pilot reports that the brake pedals have excessive travel. A probable cause is
32. (8346) If an aircraft shock strut (air/oil type) bottoms upon initial landing contact, but
functions correctly during taxi, the most probable cause is
Low fluid.
33. (8305) Exposure to and/or storage near which of the following is considered harmful to
aircraft tires?
1. Low humidity.
2. Fuel.
3. Oil.
4. Ozone.
5. Helium.
6. Electrical equipment.
7. Hydraulic fluid.
8. Solvents.
2, 3, 4, 6, 7, 8.
34. (8317) many brake types can be adapted to operate mechanically or hydraulically. Which type
is not adaptable to mechanical operation?
Expander-tube type.
35. (8313) After performing maintenance on an aircraft's landing gear system which may have
affected the system's operation, it is usually necessary to
38. (8372) A landing gear position and the warning system will provide a warning in the cockpit
when the throttle is
Reduce the pressure to the brake and increase the volume of fluid flow.
41. (8356) the left brake is dragging excessively on an airplane on which no recent brake service
work has been performed. The most probable cause is
42. (8319) A stripe or mark applied to a wheel rim and extending onto the sidewall of a tube-type
tire is a
Slippage mark.
45. (8329) what is the purpose of the torque links attached to the cylinder and piston of a landing
gear oleo strut?
46. (8315) the braking action of a Cleveland disk brake is accomplished by compressing a rotating
brake disk between two opposite brake linings. How is equal pressure on both sides of the
rotating disk assured?
48. (8347) what is the function of a cam incorporated in a nose gear shock strut?
49. (8358) The hydraulic packing seals used in a landing gear shock strut are
52. (8373) An electric motor used to raise and lower a landing gear would most likely be a
53. (8324) on an air valve core stem, what indicates high-pressure type?
54. (8331) Aircraft brakes requiring a large volume of fluid to operate the brakes generally
55. (8385) a special bolt in a landing gear attachment requires a torque value of 440 inch-pounds.
How many foot-pounds are required?
36.6.
Inch-pounds can be converted into foot-pounds by dividing by 12. 440 inch-pounds are 36.6 foot-pounds.
57. (8363) The fusible plugs installed in some aircraft wheels will
59. (8320) When bleeding aircraft brakes, one of the indications that the air has been purged from
the system is
60. (8309) a pilot reports the right brake on an aircraft is spongy when the brake pedal is
depressed in a normal manner. The probable cause is
61. (8381) what condition would most likely cause excessive fluctuation of the pressure gauge
when the hydraulic pump is operating?
62. (8338) which statement is true with respect to an aircraft equipped with hydraulically
operated multiple-disk type brake assemblies?
A source for additional hydraulic power when heavy demands are placed on the
system.
64. (8323) The repair for an out-of-tolerance toe-in condition of main landing gear wheels
determined not to be the result of bent or twisted components consists of
66. (8325) The primary purpose for balancing aircraft wheel assemblies is to
67. (8366) Excessive wear in the shoulder area of an aircraft tire is an indication of
Underinflation.
68. (8326) Power boost brake systems are used on aircraft that have
69. (8384) (Refer to Figure 10.) The trunnion nut on an aircraft landing gear requires a torque of
320 inch-pounds. To reach the nut, a 2-inch straight adapter must be used on an 18-inch
torque wrench. How many foot-pounds will be indicated on the torque wrench when the
required torque of the nut is reached?
24
To solve this problem, use the formula: Tw = (Ta x L) / (L + A). (320 x 18) / (18 + 2) = 288 inch-pounds.
288 inch-pounds is divided by 12 to get 24 foot-pounds.
70. (8306) what would be the effect if the piston return spring broke in a brake master cylinder?
71. (8336) The purpose of a sequence valve in a hydraulic retractable landing gear system is to
Ensure operation of the landing gear and gear doors in the proper order.
72. (8334) Internal leakage in a brake master cylinder unit can cause
73. (8376) what device in a hydraulic system with a constant-delivery pump allows circulation of
the fluid when no demands are on the system?
Pressure regulator.
74. (8355) How can it be determined that all air has been purged from a master cylinder brake
system?
75. (8360) When a properly operating fusible plug has allowed a tire to deflate, the tire should be
Replaced.
76. (8359) Lockout deboosters are primarily pressure reducing valves that
Allow full debooster piston travel without fluid from the high pressure side
entering the low pressure chamber.
77. (8365) how long should you wait after a flight before checking tire pressure?
79. (8308) To prevent a very rapid extension of an oleo shock strut after initial compression
resulting from landing impact,
Various types of valves or orifices are used which restrict the reverse fluid flow.
80. (8341) Instructions concerning the type of fluid and amount of air pressure to be put in a shock
strut are found
81. (8362) The best safeguards against heat buildup in aircraft tires are
Short ground rolls, slow taxi speeds, minimum braking, and proper tire inflation.
82. (8365.1) what is the minimum amount of time to wait for tires to cool before checking tire
pressure
3 hours
HYDRAULIC AND PNEUMATIC POWER
SYSTEM
2
3. (8391) (1) Relief valves are used in pneumatic systems as damage-preventing units.
(2) Check valves are used in both hydraulic and pneumatic systems. Regarding the above
statements,
5. (8450) A hydraulic system operational check during ground runup of an aircraft indicates that
the wing flaps cannot be lowered using the main hydraulic system, but can be lowered by
using the emergency hand pump. Which is the most likely cause?
7. (8467) Before removing the filler cap of a pressurized hydraulic reservoir, in order to service
the system, you must
9. (8463) Some hydraulic systems incorporate a device which is designed to remain open to allow
a normal fluid flow in the line, but closed if the fluid flow increases above an established rate.
This device is generally referred to as a
Hydraulic fuse.
1, 2, 4.
11. (8448) Heat exchanger cooling units are required in some aircraft hydraulic systems because of
12. (8495) Teflon hose that has developed a permanent set from being exposed to high pressure
or temperature should
14. (8475) A crossflow valve which is designed to bypass fluid from one side of an actuating
cylinder to the other side, under certain conditions, may be found in some aircraft installed in
the
15. (8456) The main system pressure relief valve in a simple hydraulic system equipped with a
power control valve should be adjusted
16. (8415) (1) When servicing aircraft hydraulic systems, use the type fluid specified in the aircraft
manufacturer's maintenance manual or on the instruction plate affixed to the reservoir or
unit.
(2) Hydraulic fluids for aircraft are dyed a specific color for each type of fluid.
17. (8437) If an aircraft's constant-pressure hydraulic system cycles more frequently than usual
and no fluid leakage can be detected, the most probable cause is
18. (8400) what is the purpose of using backup rings with O-rings in hydraulic systems above 1,500
PSI?
Prevent high pressure from extruding the seal between the moving and
stationary part.
19. (8428) Components containing phosphate ester-base hydraulic fluid may be cleaned with
Stoddard solvent.
20. (8439) what safety device is usually located between the driving unit and hydraulic pump drive
shaft?
21. (8443) In a gear-type hydraulic pump, a mechanical safety device incorporated to protect the
pump from overload is the
Shear pin.
22. (8447) Using a hand pump, pressure of 100 PSI has been built up in a hydraulic system. The
hand pump piston is 1 inch in diameter. A 1/2-inch line connects the hand pump to an
actuating cylinder 2 inches in diameter. What is the pressure in the line between the hand
pump and the actuator?
100 PSI.
24. (8480) what is the main purpose of a pressurized reservoir in a hydraulic system?
25. (8392) One of the distinguishing characteristics of an open-center selector valve used in a
hydraulic system is that
27. (8412) The internal resistance of a fluid which tends to prevent it from flowing is called
Viscosity.
Reduce all hydraulic pressure, then observe the reading on the accumulator air
gauge.
29. (8438) Unloading valves are used with many engine-driven hydraulic pumps to
30. (8410) (Refer to Figure 12.) Which illustration(s) show(s) the correct spiral for Teflon backup
ring
1 and 3.
The correct spiral for a Teflon backup ring is shown in 1 and 3. View 1 show the ring before pressure is applied.
View 3 shows the way the ring shapes itself when pressure is applied.
31. (8485) How would the air pressure charge in the accumulator be determined if the engine is
inoperative, but the system still has hydraulic pressure?
Operate a hydraulic unit slowly and note the pressure at which a rapid pressure
drop begins as it goes toward zero.
32. (8487) Hydraulic system thermal relief valves are set to open at a
Prevent the flaps from being lowered at airspeeds which would impose excessive
structural loads.
34. (8466) If an engine-driven hydraulic pump of the correct capacity fails to maintain normal
system pressure during the operation of a cowl flap actuating unit, the probable cause is
35. (8436) If it is necessary to adjust several pressure regulating valves in a hydraulic system, what
particular sequence, if any, should be followed?
36. (8451) Many hydraulic reservoirs contain a small quantity of fluid which is not available to the
main system pump. This fluid is retained to
Shuttle valve.
38. (8446) If two actuating cylinders which have the same cross-sectional area but different
lengths of stroke are connected to the same source of hydraulic pressure, they will exert
Equal amounts of force and will move at the same rate of speed.
39. (8459) After a hydraulic accumulator has been installed and air chamber charged, the main
system hydraulic pressure gauge will not show a hydraulic pressure reading until
40. (8455) What type of valve in an aircraft hydraulic system permits fluid to flow freely in one
direction, but restricts the rate at which fluid is allowed to flow in the other direction?
41. (8421) which of the following lists only desirable properties of a good hydraulic fluid that has
chemical stability?
42. (8408) Generally, the first step in removing an accumulator from an aircraft is to
44. (8406) Extrusion of an O-ring seal is prevented in a high-pressure system by the use of a
Backup ring on the side of the O-ring away from the pressure.
46. 8435) A unit which transforms hydraulic pressure into linear motion is called
An actuating cylinder.
47. (8491) If the hydraulic system pressure is normal while the engine-driven pump is running, but
there is no pressure after the engine has been shut off, it indicates
48. (8449) which is true regarding the ground check of a flap operating mechanism which has been installed?
49. (8479) in a hydraulic system that has a reservoir pressurized with turbine-engine compressor
bleed air, which unit reduces the air pressure between the engine and reservoir?
1, 2, 3.
Relieve the pump of its load when no actuating units are being operated.
53. (8440) which valve installed in a hydraulic system will have the highest pressure setting?
Red color, petroleum base, will burn, uses synthetic rubber seals.
55. (8432) The hydraulic component that automatically directs fluid from either the normal source
or an emergency source to an actuating cylinder is called a
Shuttle valve.
56. (8478) If fluid is added to a reservoir in a constant pressure hydraulic system while the system
is pressurized, what will result?
59. (8445) Pressure is a term used to indicate the force per unit area. Pressure is usually expressed
in
60. (8444) after installation of a rebuilt hydraulic hand pump, it is found that the handle cannot be
moved in the pumping direction (pressure stroke). The most likely cause is an incorrectly
installed
61. (8431) (1) Materials which are Skydrol compatible or resistant include most common aircraft
metals and polyurethane and epoxy paints.
(2) Skydrol hydraulic fluid is compatible with nylon and natural fibers. Regarding the above
statements,
62. (8386) To protect packing rings or seals from damage when it is necessary to install them over
or inside threaded sections, the
63. (8388) which allows free fluid flow in one direction and no fluid flow in the other direction?
Check valve.
64. (8486) How many of these seals are used with petroleum base hydraulic fluids?
Neoprene, Buna-N.
65. (8399) What type of selector valve is one of the most commonly used in hydraulic systems to
provide for simultaneous flow of fluid into and out of a connected actuating unit?
1
An AN flared-tube fitting is shown as 1 in Figure 11. The AN fitting differs from the AC fitting shown as 2 because
of the Unthreaded portion of the fitting between the end of the threads and the flare cone.
67. (8452) The unit which causes one hydraulic operation to follow another in a definite order is
called a
Sequence valve.
68. (8429) how can the proper hydraulic fluid to be used in an airplane be determined?
70. (8489) If hydraulic fluid is released when the air valve core of the accumulator is depressed, it
is evidence of
71. (8464) when hydraulic system pressure control and relief units fail to function properly, how
are most systems protected against overpressure?
72. (8423) where can information be obtained about the compatibility of fire-resistant hydraulic
fluid with aircraft materials?
74. (8483) an emergency supply of fluid is often retained in the main hydraulic system reservoir by
the use of a standpipe. The supply line is connected to the
75. (8468) what happens to the output of a constant-displacement hydraulic pump when the
hydraulic system pressure regulator diverts the fluid from the system to the reservoir?
The output pressure reduces, but the volume remains the same.
76. (8411) If a hydraulic brake system uses neoprene rubber packing materials, the correct
hydraulic fluid to service the system is
Relief valves.
79. (8405) the installation of a new metal hydraulic line should be made with
Enough bends to allow the tube to expand and contract with temperature
changes and to absorb vibration.
80. (8482) Hydraulic fluid reservoirs are sometimes designed with a standpipe in one of the outlet
ports in order to assure emergency supply of fluid. The outlet port with the standpipe in it
furnishes fluid to the
81. (8390) what function does the absolute pressure regulator perform in the pneumatic power
system?
Regulates the compressor inlet air to provide a stabilized source of air for the
compressor.
82. (8398) The component in the hydraulic system that is used to direct the flow of fluid is the
Selector valve.
83. (8433) the primary purpose of a hydraulic actuating unit is to transform
84. (8458) how is the air in a hydraulic accumulator prevented from entering the fluid system?
By physically separating the air chamber from the oil chamber with a flexible or
movable separator.
85. (8441) excluding lines, which components are required to make up a simple hydraulic system?
As damage-preventing units.
87. (8457) a hydraulic accumulator is charged with an air preload of 1,000 PSI. When a hydraulic
system pressure of 3,000 PSI is developed, the pressure on the air side of the accumulator will
be
3,000 PSI.
When hydraulic fluid flows into an accumulator, it compresses the air charge. The pressure of the air will be the
same as the pressure of the hydraulic fluid.
When the hydraulic system pressure is 3,000 psi, the pressure of the air in the accumulator will also be 3,000 psi.
88. (8476) Hydraulic fluid filtering elements constructed of porous paper are normally
89. (8461.2) Seals used with a mineral base hydraulic fluid are identified by which color code?
Red
Packing.
93. (8393) what type of packings should be used in hydraulic components to be installed in a
system containing Skydrol?
94. (8430) Phosphate ester base hydraulic fluid is very susceptible to contamination from
95. (8426) if an aircraft hydraulic system requires mineral base hydraulic fluid, but phosphate
ester base hydraulic fluid is used, what will be the effect on the system?
System will be contaminated, fluids will not blend, and the seals will fail.
96. (8465) A worn hydraulic pump shaft seal can normally be detected by
97. (8461.1) which seals are used with petroleum base hydraulic fluids?
Buna-N.
98. (8474) a hydraulic motor converts fluid pressure to.
Rotary motion.
99. (8460) which must be done before adjusting the relief valve of a main hydraulic system
incorporating a pressure regulator?
A moisture separator.
Light purple color, phosphate ester base, fire resistant, butyl rubber seals.
102.(8490) although dents in the heel of a bend are not permissible, they are acceptable in the
remainder of a hydraulic tube providing they are less than what percent of the tube diameter?
20
103.(8387) To prevent external and internal leakage in aircraft hydraulic units, the most commonly
used type of seal is the
O-ring seal.
104.(8420) Two types of hydraulic fluids currently being used in civil aircraft are
106.(8404) If a rigid tube is too short for the flare to reach its seat before tightening, pulling it into
place by tightening
107.(8389) select the valve used in a hydraulic system that directs pressurized fluid to one end of
an actuating cylinder and simultaneously directs return fluid to the reservoir from the other
end.
Selector.
109.(8472) which seal/material is used with phosphate ester base hydraulic fluids?
Butyl rubber.
110.(8407) what is one advantage of piston-type hydraulic motors over electric motors?
113. (8456.1) which of the following safeguards ensures proper system operation and mitigates
damages to non-metallic component of the hydraulic system?
When adding fluid to a system, use the type specified in the aircraft
manufacturer´s maintenance manual or on the instruction plate affixed to the
reservoir or unit being service.
114. (8427) what is used to flush a system normally serviced whit MIL-H-5606 hydraulic
fluid?
Naphtha or varsol.
CABIN ATMOSPHERE CONTROL SYSTEMS
2. (8580) Before a high-pressure oxygen cylinder is serviced, it must be the correct type and have
been
3. (8524) which is considered a good practice concerning the inspection of heating and exhaust
systems of aircraft utilizing a jacket around the engine exhaust as a heat source?
4. (8557) when purging a Freon air-conditioning system, it is important to release the charge at a
slow rate. What is the reason for the slow-rate discharge?
7. (8522) The point at which freon flowing through a vapor-cycle cooling system absorbs heat
and changes from a liquid to a gas is the
Evaporator.
8. (8506) The purpose of the dump valve in a pressurized aircraft is to relieve
9. (8539) After cleaning or replacing the filtering element in a combustion heater fuel system, the
system should be pressurized and
11. (8540) The operation of an aircraft combustion heater is usually controlled by a thermostat
circuit which
12. (8561) (1) A small amount of water in a vapor-cycle cooling system can freeze in the receiver-
dryer and stop the entire system operation.
(2) Water in a vapor-cycle cooling system will react with refrigerant to form hydrochloric acid
which is highly corrosive to the metal in the system. Regarding the above statements,
13. (8497) which section of a turbine engine provides high pressure bleed air to an air cycle
machine for pressurization and air-conditioning?
14. (8564) When an aircraft's oxygen system has developed a leak, the lines and fittings should be
Bubble tested with a special soap solution manufactured specifically for this
purpose.
15. (8559) in an operating vapor-cycle cooling system, if the two lines connected to the expansion
valve are essentially the same temperature, what does this indicate?
16. (8569) what is used in some oxygen systems to change high cylinder pressure to low system
pressure?
Moisture.
19. (8504) what controls the operation of the cabin pressure regulator?
Cabin altitude.
Oxygen.
21. (8554) what is the condition of the refrigerant as it leaves the evaporator of a vapor-cycle
cooling system?
Low-pressure vapor.
22. (8542) (Refer to Figure 13.) Determine what unit is located immediately downstream of the
expansion valve in a Freon refrigeration system.
Evaporator coils.
23. (8558) when a vapor-cycle cooling system is not in operation, what is an indication that the
system is leaking Freon?
Oil seepage.
24. (8518) for use in pressurized aircraft, which is generally the least complicated and requires the
least maintenance?
25. (8525) On some cabin pressurization systems, pressurization on the ground is restricted by the
Condenser.
27. (8536) When servicing an air-conditioning system that has lost all of its freon, it is necessary to
Check oil and add as necessary, evacuate the system, and add Freon.
28. (8556) in what position should the bottle be placed when adding liquid Freon to a vapor-cycle
cooling system?
29. (8563) what type of oil is suitable for use in vapor-cycle cooling system?
31. (8567) in the diluter demand oxygen regulator, when does the demand valve operate?
32. (8574) in a gaseous oxygen system, which of the following are vented to blow out plugs in the
fuselage skin?
Outflow valve.
34. (8510) what component in a vapor-cycle cooling system would most likely be at fault if a
system would not take a Freon charge?
Expansion valve.
38. (8565) If oxygen bottle pressure is allowed to drop below a specified minimum, it may cause
40. (8583) what may be used as a lubricant on oxygen system tapered pipe thread connections?
Teflon tape.
41. (8529) what component of a pressurization system prevents the cabin altitude from becoming
higher than airplane altitude?
42. (8534) The function of an expansion valve in a freon cooling system is to act as a metering
device and to
43. (8535) which prevents a sudden loss of pressurization in the event that there is a loss of the
pressurization source?
45. (8515) what type of oxygen system uses the rebreather bag-type mask?
Continuous flow.
46. (8513) how often should standard weight high-pressure oxygen cylinders be hydrostatically
tested?
Every 5 years.
47. (8523) how is the cabin pressure of a pressurized aircraft usually controlled?
By an automatic outflow valve that dumps all the pressure in excess of the
amount for which it is set.
48. (8582) how should you determine the amount of oxygen in a portable, high-pressure cylinder?
50. (8531) If the cabin rate of climb is too great, the control should be adjusted to cause the
52. (8543) When checking a freon system, a steady stream of bubbles in the sight gauge indicates
the charge is
Low.
53. (8517) Hot compressor bleed air operates the conditioned air system on some turbine aircraft,
cold air supplied by the
54. (8512) what test is used to determine the serviceability of an oxygen cylinder?
55. (8537) The primary function of the cabin pressurization system outflow valve is to
57. (8502) in the combustion heater, combustion air system, what prevents too much air from
entering the heaters as air pressure increases?
58. (8514) To be eligible for recharging, a DOT 3HT oxygen cylinder must have been hydrostatically
tested every three years and be retired from service after
59. (8499) in a Freon vapor-cycle cooling system, where is cooling air obtained for the condenser?
Ambient air.
60. (8579) If a high-pressure oxygen cylinder is to be installed in an airplane, it must meet the
specifications of the
Department of Transportation.
61. (8555) what is the condition of the refrigerant as it leaves the condenser of a vapor-cycle
cooling system?
High-pressure liquid.
62. (8528) what is the purpose of a mixing valve in a compressor bleed air air-conditioning
system?
64. (8571) High-pressure cylinders containing oxygen for aviation use can be identified by their
Green color and the words 'AVIATOR'S BREATHING OXYGEN' stenciled in 1-inch
white letters.
65. (8550) what unit in a vapor-cycle cooling system serves as a reservoir for the refrigerant?
Receiver-dryer.
66. (8568) The primary difference between aviation breathing oxygen and other types of
commercially available compressed oxygen is that
Aviation breathing oxygen has had all the water vapor removed.
67. (8546) Composite oxygen bottles that conform to DOT-E-8162 have a service life of
68. (8526) The cabin pressure control setting has a direct influence upon the
69. (8501) Turbine engine air used for air-conditioning and pressurization is generally called
Bleed air.
70. (8507) what component might possibly be damaged if liquid refrigerant is introduced into the
low side of a vapor-cycle cooling system when the pressure is too high or the outside air
temperature is too low?
Compressor
71. (8520) where does the last stage of cooling in an air-cycle air-conditioning system occur?
Expansion turbine.
72. (8585) which of the following are characteristic of a chemical or solid state oxygen system?
2 & 3.
73. (8509) when charging a vapor-cycle cooling system after evacuation, the low-pressure gauge
fails to come out of a vacuum. What is indicated?
74. (8511) Frost or ice buildup on a vapor-cycle cooling system evaporator would most likely be
caused by
75. (8530) if the liquid level gauge in a vapor-cycle cooling system indicates a low freon charge,
the system should
Be operated for a period of time to reach a stable condition and then the Freon
level rechecked.
76. (8552) what is the condition of the refrigerant as it enters the evaporator of a vapor-cycle
cooling system?
Low-pressure liquid.
77. (8570) in a high-pressure oxygen system, if the pressure reducer fails, what prevents high-
pressure oxygen from entering the system downstream?
78. (8573) An aircraft oxygen bottle may be considered airworthy if it has been hydrostatically
tested and identified
With the test date, DOT number and serial number stamped on the cylinder near
the neck.
79. (8538) one purpose of a jet pump in a pressurization and air-conditioning system is to
80. (8576) (1) Oxygen used in aircraft systems is at least 99.5 percent pure and is practically water
free.
(2) Oxygen used in aircraft systems is 99.5 percent pure and is hospital quality. Regarding the
above statements,
81. (8508) How can it be determined that a vapor-cycle cooling system is charged with the proper
amount of Freon?
82. (8566) what controls the amount of oxygen delivered to a mask in a continuous-flow oxygen
system?
Calibrated orifice.
83. (8541) The air-cycle cooling system produces cold air by
84. (8503) The cabin pressure of an aircraft in flight is maintained at the selected altitude by
85. (8498) at which component in an air-cycle cooling system does air undergo a pressure and
temperature drop?
Expansion turbine.
86. (8551) what is the condition of the refrigerant as it enters the condenser of a vapor-cycle
cooling system?
High-pressure vapor.
87. (8584) on transport category aircraft what might be an indication of an over pressure event of
the aircraft oxygen system?
88. (8553) The evacuation of a vapor-cycle cooling system removes any water that may be present
by
Lowering the boiling point of the water and drawing out the vapor.
89. (8578) The purpose of the airflow metering aneroid assembly found in oxygen diluter demand
regulators is to
1. (8590) When swinging a magnetic compass, the compensators are adjusted to correct for
3. (8601) A barometric altimeter indicates pressure altitude when the barometric scale is set at
29.92" Hg.
4. (8636) where may a person look for the information necessary to determine the required
markings on an engine instrument?
2 or 4.
1. Pressure.
2. Temperature.
3. Position.
1 and 2.
6. (8622) Instrument panel shock mounts absorb
7. (8594) Instrument static system leakage can be detected by observing the rate of change in
indication of the
Altimeter after suction has been applied to the static system to cause a
prescribed equivalent altitude to be indicated.
8. (8621) When flags such as NAV, HDG, or GS are displayed on an HSI, the indication is
11. (8614) Data transmitted between components in an EFIS are converted into
Digital signals.
A Bourdon tube.
Receive and process input signals from aircraft and engine sensors and send the
data to the appropriate display.
14. (8626) how would an airspeed indicator be marked to show the best rate-of-climb speed (one
engine inoperative)?
16. (8591) what will be the result if the instrument static pressure line becomes disconnected
inside a pressurized cabin during cruising flight?
17. (8613) which condition would be most likely to cause excessive vacuum in a vacuum system?
18. (8625) which of the following instruments will normally have range markings?
20. (8600) which instrument condition is acceptable and would not require correction?
5
21. (8642) The lubber line on a directional gyro is used to
22. (8599) which of the following instrument discrepancies would require replacement of the
instrument?
2, 3, 7, 8.
23. (8646) when performing the static system leakage check required by Section 91.411, the
technician utilizes
Negative pressure.
24. (8609) which of the following causes of aircraft magnetic compass inaccuracies may be
compensated for by mechanics?
Deviation
3
26. (8595) The maximum altitude loss permitted during an unpressurized aircraft instrument static
pressure system integrity check is
Electrically.
29. (8620) Resistance-type temperature indicators using Wheatstone bridge or ratiometer circuits
may be used to indicate the temperatures of which of the following?
1. Free air.
2. Exhaust gas temperature.
3. Carburetor air.
4. Coolant (engine).
5. Oil temperature.
6. Cylinder head temperature.
1, 3, 4, and 5.
1, 3, and 5.
31. (8632) The method of mounting aircraft instruments in their respective panels depends on the
White.
33. (8612) The requirements for testing and inspection of instrument static systems required by
Section 91.411 are contained in
36. (8611) what does a reciprocating engine manifold pressure gauge indicates when the engine is
not operating?
37. (8597) When an aircraft altimeter is set at 29.92" Hg on the ground, the altimeter will read
Pressure altitude.
40. (8644) when an unpressurized aircraft's static pressure system is leak checked to comply with
the requirements of Section 91.411, what aircraft instrument may be used in lieu of a pitot-
static system tester?
3
43. (8635) when installing an instrument in an aircraft, who is responsible for making sure it is
properly marked?
10°.
46. (8589) (1) Aircraft instruments are color-coded to direct attention to operational ranges and
limitations.
(2) Aircraft instruments range markings are not specified by Title 14 of the Code of Federal
Regulations but are standardized by aircraft manufacturers. Regarding the above statements,
47. (8640) An aircraft instrument panel is electrically bonded to the aircraft structure to
48. (8586) An aircraft magnetic compass is swung to up-date the compass correction card when
50. (8638) The red radial lines on the face of an engine oil pressure gauge indicates
51. (8623) which procedure should you use if you find a vacuum-operated instrument glass loose?
Dry-type vacuum pumps with carbon vanes are very susceptible to damage from
solid airborne particles and must take in only filtered air.
Allow the pilot to select the appropriate system configuration for the current
flight situation.
54. (8628) what must be done to an instrument panel that is supported by shock mounts?
Bonding straps must be installed across the instrument mounts as a current path.
55. (8607) Turbine engine exhaust gas temperatures are measured by using
Chromel/alumel thermocouples.
56. (8637) A certificated mechanic with airframe and powerplant ratings may
57. (8588) what is the fixed line mark attached to the compass bowl of a magnetic compass
called?
Lubber line
Three
59. (8598) which of the following instrument discrepancies could be corrected by an aviation
mechanic?
1. Red line missing.
2. Case leaking.
3. Glass cracked.
4. Mounting screws loose.
5. Case paint chipped.
6. Leaking at line B nut.
7. Will not adjust.
8. Fogged.
1, 4, 5, 6.
60. (8643) which instruments are connected to an aircraft's static pressure system only?
1. Vertical speed indicator.
2. Cabin altimeter.
3. Altimeter.
4. Cabin rate-of-change indicator.
5. Airspeed indicator.
1 and 3.
61. (8645) If a static pressure system check reveals excessive leakage, the leak(s) may be located
by
Isolating portions of the line and testing each portion systematically starting at
the instrument connections.
62. (8610.1) a certificated mechanic whit at least an airframe rating may perform
63. (8601.1) at sea level, when the overage atmospheric pressure is 14.7 PSI, the
barometric pressure is.
29.92” Hg
COMUNICATION AND NAVIGATION
SYSTEM
1. (8653) what component of an autopilot system applies torque to the control surfaces of an
aircraft?
Servo.
2. (8661) Installed radio equipment is protected from damage due to jolts and vibration by
Shock mounts.
3. (8663) when must the radio station license be displayed in an aircraft equipped with a two-
way radio?
4. (8696) How much clearance from the seat bottom is required when installing radio equipment
under a seat?
1 inch with the seat occupied and subjected to maximum downward seat spring
deflection.
5. (8691) When bending coaxial cable, the bend radius should be at least
6. (8664) When would a U.S. resident NOT be required to hold a Federal Communications
Commission (FCC) Restricted Radio Telephone Operator Permit to operate two-way aircraft
VHF radio equipment?
8. (8667) when must the emergency locator transmitter (ELT) battery be replaced (other than
reading the replacement date)?
When the transmitter has been in use for more than one cumulative hour.
Gyro.
11. (8688) (Refer to Figure 15.) What is the approximate drag load on an antenna with a frontal
area of .125 square feet installed on an aircraft with a speed of 225 MPH?
2.069 pounds.
12. (8652) what will occur if an aircraft attitude is changed by its autopilot system in order to
correct for an error and the involved control surfaces are returned to streamline by the time
the aircraft has reached its correct position?
Normal operation.
13. (8686) The preferred location of a VOR antenna on light aircraft is on
14. (8656) the elevator channel of an autopilot controls the aircraft about which axis of rotation?
Lateral.
16. (8660) When operationally checking an autopilot system on the ground, after the aircraft's
main power has been switched on, the autopilot should be engaged
Only after the gyros come up to speed and the amplifier warms up.
17. (8689) (Refer to Figure 15.) What is the approximate drag load on an antenna with a frontal
area of .137 square feet installed on an aircraft with a speed of 275 MPH?
3.387 pounds.
18. (8669) The preferred location of an ELT is
19. (8658) a fully integrated autopilot controls the aircraft around how many axes?
Three.
20. (8672) how may the operation of an installed emergency locator transmitter (ELT) be verified
during aircraft inspection?
A canted antenna.
26. (8694.5) (Refer to Figure 26.) Where is the strongest signal for this antenna?
2
29. (8685) A gasket or sealant is used between the antenna mast and fuselage skin
1
31. (8671) how may the battery replacement date be verified for an emergency locator
transmitter (ELT)?
At 2-foot intervals.
Sensing.
35. (8677) on modern large aircraft, what electronic device typically monitors flight parameters
and performs autopilot functions?
36. (8659) Dutch roll, a combination yawing and rolling oscillation that affects many sweptwing
aircraft, is counteracted with
37. (8692) When installing a DME antenna, it should be aligned with the
38. (8681) after an automatic direction finding antenna has been installed, the
41. (8683) One antenna can be used for the radio range and standard broadcast bands in light
aircraft because the
42. (8678) in the landing configuration GPWS typically monitors the radio (radar) altimeter; air
data computer; instrument
A dipole antenna.
44. (8649) in an autopilot, which signal nullifies the input signal to the ailerons?
Followup signal.
45. (8695) The addition of avionics and associated antenna systems forward of the CG limit will
affect
46. (8651) what is the operating principle of the sensing device used in an autopilot system?
47. (8673) Static dischargers help eliminate radio interference by dissipating static electricity into
the atmosphere at
50. (8655) which channel of an autopilot detects changes in pitch attitude of an aircraft?
Elevator.
51. (8694.6) (Refer to Figure 27.) What kind of antenna is this?
52. (8662) (1) Use solder to attach bonding jumpers on radio equipment.
(2) Radio equipment is bonded to the aircraft in order to provide a low-impedance ground and
To minimize radio interference from static electrical charges. Regarding the above statements,
53. (8670) an emergency locator transmitter (ELT) is normally activated by an inertial switch or
equivalent mechanism if subjected to a force of a prescribed intensity and duration. It must
activate when the force is applied
To relieve the pilot of control of the aircraft during long periods of flight.
55. (8684) what characteristics of the installation of a rigid antenna on a vertical stabilizer should
be evaluated?
56. (8668) An emergency locator transmitter (ELT) battery must be capable of furnishing power
for signal transmission for at least
48 hours.
57. (8690) A DME antenna should be located in a position on the aircraft that will
An ELT antenna.
60. (8694.2) (Refer to Figure 23.) What is this antenna used for?
61. (8648) which of the following provides manual maneuverability of the aircraft while the
autopilot is engaged?
Flight controller.
To the airframe.
1. (8756) what must each fuel quantity indicator be calibrated to read during level flight when
the quantity of fuel remaining is equal to the unusable fuel supply?
Zero.
2. (8718) which of the following may be used for the repair of fuel leaks on most integral fuel
tanks?
3. (8715) what flight safety-related advantage does a pressure fueling system provide?
4. (8739) what type of remote-reading fuel quantity indicating system has several probes
installed in each fuel tank?
Electronic.
5. (8705) which procedure must be followed when defueling aircraft with sweptback wings?
6. (8763) A fuel pressure warning switch contacts close and warning light is turned on when
8. (8761) what method is used on turbine-powered aircraft to determine when the condition of
the fuel is approaching the danger of forming ice crystals?
9. (8767) which of the following would be most useful to locate and troubleshoot an internal fuel
leak in an aircraft fuel system?
10. (8706) (Refer to Figure 17.) What is the purpose of the pump crossfeed valve?
Operating.
13. (8710.5) many fuel tanks incorporate _________________ valves to prevent fuel from flowing
away from the boost pump or tank outlet when the aircraft is in a high 'G' maneuver.
flapper
14. (8710.4) Fuel baffles are installed in tanks to prevent ______________________ caused by
changes in the attitude of the aircraft.
surging
15. (8723) what is the recommended practice for cleaning a fuel tank before welding?
18. (8794) (1) On a large aircraft pressure refueling system, a pressure refueling receptacle and
control panel will permit one person to fuel or defuel any or all fuel tanks of an aircraft.
(2) Because of the fuel tank area, there are more advantages to a pressure fueling system in
light aircraft. Regarding the above statements,
20. (8789) what type of fuel-booster pump requires a pressure relief valve?
Sliding vane.
23. (8701) which of the following is employed to maintain lateral stability when jettisoning fuel?
24. (8776) If an aircraft is fueled from a truck or storage tank which is known to be
uncontaminated with dirt or water, periodic checks of the aircraft's fuel tank sumps and
system strainers
Are still necessary due to the possibility of contamination from other sources.
25. (8785) why are centrifugal-type boost pumps used in fuel systems of aircraft operating at high
altitude?
26. (8759) what is the purpose of flapper-type check valves in integral fuel tanks?
It traps any small amount of water that may be present in the fuel system.
28. (8746.2) A digital fuel totalizer automatically indicates the amount of fuel used, fuel remaining,
current rate of consumption, and fuel
29. (8793) The type of fuel-boost pump that separates air and vapor from the fuel before it enters
the line to the carburetor is the
Centrifugal-type pump.
30. (8710.3) what is the minimum distance allowed between a fuel tank and the fire wall
separating the engine?
One-half inch.
31. (8796) (1) If aviation gasoline vaporizes too readily, fuel lines may become filled with vapor
and cause increased fuel flow.
(2) A measure of a gasoline's tendency to vapor lock is obtained from the Reid vapor pressure
test. Regarding the above statements,
32. (8766) which of the following is necessary to effectively troubleshoot a fuel pressure warning
system?
33. (8740) which aircraft fuel quantity indicating system incorporates a signal amplifier?
Electronic.
34. (8771) (1) A fuel heater can use engine bleed air as a source of heat.
(2) A fuel heater can use engine lubricating oil as a source of heat. Regarding the above
statements,
35. (8752) When fuel quantity is measured in pounds instead of gallons, the measurement will be
more accurate because fuel volume
36. (8757) what unit would be adjusted to change the fuel pressure warning limits?
Pressure-sensitive mechanism.
37. (8735) Why are jet fuels more susceptible to water contamination than aviation gasoline?
38. (8753) an electrical-type fuel quantity indicating system consists of an indicator in the cockpit
and a
39. (8799) what can be done to eliminate or minimize the microbial growth problem in an aircraft
jet fuel tank?
40. (8743) a probe or a series of probes is used in what kind of fuel quantity indicating system?
Capacitor.
41. (8728) When moving the mixture control on a normally operating engine into the idle cutoff
position, engine RPM should
42. (8709.1) Fuel system components must be bonded and grounded in order to
44. (8733) what should be used to remove flux from an aluminum tank welded repaired
45. (8765) where is fuel pressure taken for the pressure warning signal on most aircraft engines?
46. (8732) what should be used to inert an integral fuel tank before attempting repairs?
CO (2).
47. (8781) what minimum required markings must be placed on or near each appropriate fuel
filler cover on utility category aircraft?
50. (8712) what is used in many aircraft to prevent bubbles in the fuel after it leaves the tank
when atmospheric pressure is lower than fuel vapor pressure?
Boost pumps.
51. (8762) which of the following would give the first positive indication that a change-over from
one fuel tank to another is needed?
52. (8702) A fuel jettison system is required under certain conditions if the maximum takeoff
weight exceeds the maximum landing weight. What regulations cover the requirements of fuel
jettisoning?
53. (8709.2) how many engine driven fuel pumps per engine are required for engines requiring
fuel pumps?
54. (8791) A fuel temperature indicator is located in the fuel tanks on some turbine-powered
airplanes to tell when the fuel may be
Capacitor.
56. (8714) before fueling an aircraft by using the pressure fueling method, what important
precaution should be observed?
The truck pump pressure must be correct for that refueling system.
57. (8800) what is the maximum vapor pressure allowable for an aircraft fuel?
7 PSI.
58. (8788) The location of leaks and defects within the internal portions of the fuel system can
usually be determined by
59. (8790) To prevent vapor lock in fuel lines at high altitude, some aircraft are equipped with
Booster pumps.
60. (8704) Fuel jettisoning past the limits prescribed by Federal Aviation Regulations is usually
prevented by
61. (8722) if it is necessary to enter an aircraft's fuel tank, which procedure should be avoided?
To reduce weight.
63. (8795) When routing a fuel line between two rigidly mounted fittings the line should
66. (8770) (1) Gas-turbine-engine fuel systems are very susceptible to the formation of ice in the
fuel filters.
(2) A fuel heater operates as a heat exchanger to warm the fuel. Regarding the above
statements,
67. (8734) what method would be used to check for internal leakage of a fuel valve without
removing the valve from the aircraft?
Place the valve in the OFF position, drain the strainer bowl, and with boost pump
on, watch to see if fuel flows to the strainer bowl.
68. 8738) which statement concerning an electronic capacitance-type fuel quantity indicating
system is true?
Pounds.
71. (8710.1) a typical large transport aircraft fuel manifold system allows how many of the
following?
1. All tanks can be serviced through a single connection.
2. Any engine can be fed from any tank.
3. All engines can be fed from all tanks simultaneously.
4. A damaged tank can be isolated from the rest of the fuel system.
1, 2, 3, and 4.
73. (8779) what precautions must be observed if a gravity-feed fuel system is permitted to supply
fuel to an engine from more than one tank at a time?
74. (8768) In some aircraft with several fuel tanks, the possible danger of allowing the fuel supply
in one tank to become exhausted before the selector valve is switched to another tank is
prevented by the installation of
75. (8747) what is the dielectric (nonconducting material) in a capacitance-type fuel quantity
indicating system?
78. (8736) when installing a rigid fuel line, 1/2 inch in diameter, at what intervals should the line is
supported?
16 inches.
79. (8758) select one means of controlling the fuel temperature on turbine-powered aircraft.
80. (8731) The presence of fuel stains around a fuel nozzle would indicate
81. (8751) One advantage of electrical and electronic fuel quantity indicating systems is that the
indicator
83. (8725) which gas is used for purging an aircraft fuel tank?
Carbon dioxide.
84. (8782) what is one disadvantage of using aromatic aviation fuels?
85. (8730) as a general rule, which statement is true regarding fuel leaks?
Stains, seeps, and heavy seeps, (in addition to running leaks) are considered
flight hazards when located in unvented areas of the aircraft.
Boost pumps.
88. (8707.2) How many vents, arranged so that they are not likely to become plugged at the same
time, must be used in multiengine fuel systems?
Two.
89. (8716) Aircraft pressure fueling systems instructional procedures are normally placarded on
the
90. (8700) (1) the fuel jettison valve must be designed to allow flight personnel to close the valve
during any part of the jettisoning operation.
(2) During the fuel jettisoning operation, the fuel must discharge clear of any part of the
airplane. Regarding the above statements,
Place where water and dirt accumulations in the tank can collect and be drained.
93. (8719) how is the outlet fuel pressure regulated on a submerged, single-speed, centrifugal-
type fuel pump?
94. (8787) According to Part 23, what minimum required markings must be placed at or near each
appropriate fuel filler cover for reciprocating engine-powered airplanes?
95. (8773) (1) A fuel pressure relief valve is required on an aircraft positive-displacement fuel
pump. (2) A fuel pressure relief valve is required on an aircraft centrifugal fuel boost pump.
Regarding the above statements,
96. (8749) what are the four general types of fuel quantity gauges?
1. Sight glass.
2. Mechanical.
3. Electrical.
4. Electronic.
5. Bourdon tube.
6. Vane-type transmitter.
7. Litmus indicator.
8. Direct-reading static pressure type.
1, 2, 3, 4.
97. (8769) (1) The function of a fuel heater is to protect the engine fuel system from ice
(2) an aircraft fuel heater cannot be used to thaw ice in the fuel screen. Regarding the above
statements
99. (8764) a transmitter in a fuel pressure warning system serves what function?
100.(8744) why is the capacitance fluid quantity indicating system more accurate in measuring fuel
level than a mechanical type?
101.(8760) what unit is generally used to actuate the fuel pressure warning system?
Pressure-sensitive mechanism.
102.(8721) when inspecting a removable rigid fuel tank for leaks, what procedure should be
followed?
Pressurize the tank with air and brush with soapy water.
103.(8710.6) Fuel heaters are used with fuel systems for turbine engines to prevent ____________
in the fuel from clogging system filters.
ice crystals
Microbial contaminants.
Lightning.
108.(8797) Microbial growth is produced by various forms of microorganisms that live and multiply
in the water interfaces of jet fuels. Which of the following could result if microbial growth
exists in a jet fuel tank and is not corrected?
1. Interference with fuel flow.
2. Interference with fuel quantity indicators.
3. Engine seizure.
4. Electrolytic corrosive action in a metal tank.
5. Lower grade rating of the fuel.
6. Electrolytic corrosive action in a rubber tank.
1, 2, 4.
109.(8699) The primary purpose of an aircraft's fuel jettison system is to quickly achieve a
Engine oil.
114.(8742) The electronic-type fuel quantity indicating system consists of a bridge circuit,
Place armature in a growler and connect a 110V test light on adjacent segments;
light should light.
2. (8826) what is the color and orientation of the position lights for navigation on civil airplanes?
3. (8907) what is the maximum amount of time a circuit can be in operation and still be an
intermittent duty circuit?
Two minutes.
4. (8818) in a generator, what eliminates any possible sparking to the brush guides caused by the
movement of the brushes within the holder?
5. (8915) Major adjustments on equipment such as regulators, contactors, and inverters are best
accomplished outside the airplane on test benches with necessary instruments and
equipment. Adjustment procedure should be as outlined by
8. (8900) which of the following must be accomplished when installing an anticollision light?
9. (8871) which of the following copper electrical cable sizes should be selected to replace a No.
6 aluminum electrical cable?
No. 6.
10. (8809) what is required when operating two aircraft ac generators in parallel?
11. (8860) what protection to wires and cables does conduit provides when used in aircraft
installations?
Mechanical.
13. (8810) The starting current of a series-wound dc motor, in passing through both the field and
armature windings, produces a
14. (8856) If one switch is used to control all navigation lights, the lights are most likely connected
Residual voltage.
16. (8867) The primary considerations when selecting electric cable size are
19. (8839) (1) There are three basic types of dc motors; series, shunt, and compound.
(2) In the series motor, the field windings, consisting of relatively few turns of heavy wire, are
Connected in series with the armature winding. Regarding the above statements,
20. (8868) the navigation lights of some aircraft consist of a single circuit controlled by a single
switch which has an ON position and an OFF position, with no additional positions possible.
This switch is referred to as a
21. (8884) what is the purpose of the selection of derated switches for known continuous load
current applications?
23. (8894) why are the iron cores of most induction coils laminated?
Fuses.
25. (8855) Circuits that must be operated only in an emergency or whose inadvertent activation
could endanger a system frequently employ
Guarded switches.
26. (8913) Aircraft which operate only ac generators (alternators) as a primary source of electrical
power normally provide current suitable for battery charging through the use of
27. (8859) During inspection of the terminal strips of an aircraft electrical system, it should be
determined that
28. (8898) what is a method used for restoring generator field residual magnetism?
30. (8919) what is the ratio of turns between the primary coil winding and the secondary coil
winding of a transformer designed to triple its input voltage?
31. (8854) When adding a rheostat to a light circuit to control the light intensity, it should be
connected in
Generator.
33. (8912.2) Static inverters are electronic devices that change DC to AC with the
Use of an oscillator.
34. (8836) which of the following is most likely to cause thermal runaway in a nickel-cadmium
battery?
Crimping.
37. (8815) how many cycles of ac voltage are produced in a six-pole alternator of the revolving-
field type for each revolution of the rotor?
Three.
38. (8866) To help minimize radio interference a capacitor will largely eliminate and provide a
steady direct current if the capacitor is connected to the generator in
Parallel.
39. (8908) The most common method of regulating the voltage output of a compound dc
generator is to vary the
40. (8857) Oil canning of the sides of aluminum or steel electrical junction boxes is considered to
be
A shorting hazard.
An inverter.
42. (8895) certain transport aircraft use ac electrical power for all normal operation and battery
furnished dc electrical power for standby emergency use. In aircraft of this type that operate
no dc generators, the batteries are kept charged by
Field shoes.
A shorted armature.
47. (8903) the strength of the core of an electromagnet depends upon the material from which it
is constructed and which of the following?
The number of turns of wire in the coil and the amount of current (amperes)
passing through the coil.
49. (8932) When necessary during operation, CSD disconnect is usually accomplished by
RPM.
52. (8889) a certain switch is described as a single-pole, double-throw switch (SPDT). The throw of
a switch indicates the number of
53. (8858) Electric wiring installed in aircraft without special enclosing means (open wiring) offers
the advantages of ease of installation, simple maintenance, and reduced weight. When
bundling open wiring, the bundles should
55. (8842) when selecting hardware for attaching bonding connections to an aircraft structure,
which of the following should be considered?
1. Mechanical strength.
2. Allowable power loss.
3. Ease of installation.
4. Permissible voltage drop.
5. Amount of current to be carried.
6. Type of load (continuous or intermittent).
1, 3, 5.
56. (8910) (Refer to Figure 19.) Upon completion of the landing gear extension cycle, the green
light illuminated and the red light remained lit. What is the probable cause?
In order for the red light to remain on when the landing gear is down and locked, there must be a
short in the up-limit switch that keeps wire 19 electrically connected to wire 8. This keeps power
supplied to the red light.
3
59. (8890) When considering an alteration, the criteria upon which the selection of electric cable
size should be based are
60. (8881) if a wire is installed so that it comes in contact with some moving parts, what
protection should be given the wire?
64. (8930) Integrated drive generators (IDG) employ a type of high output ac generator that
utilizes
65. (8876) A circuit breaker is installed in an aircraft electrical system primarily to protect the
66. (8817) how does the magnetic brake used to stop rotation of an electric motor armature
operate?
67. (8840) For general electrical use in aircraft, the acceptable method of attaching a terminal to a
wire is by
Crimping.
1, 2, 3, 7.
70. (8875) what kind of switch should you install in a single wire circuit that required the switch to
be manually held in the ON position?
71. (8803) Some electric motors have two sets of field windings wound in opposite directions so
that the
72. (8883) what is the voltage drop for a No. 18 copper wire 50 feet long to carry 12.5 amperes,
continuous operation?
Use the formula VD = RLA
VD = Voltage drop
R = Resistance per ft = .00644
L = Length of wire
A = Amperes
4V.
Resistance value.
75. (8899) The major advantages of alternating current (AC) over direct current (DC) is the fact
that its current and voltage can easily be increased or decreased
By means of a transformer.
76. (8863) When using the voltage drop method of checking circuit resistance, the
77. (8831) During ground operation, aircraft generator cooling is usually accomplished by
An integral fan.
Oil spray.
79. (8833) what type of instrument is used for measuring very high values of resistance?
Megohmmeter.
80. (8827) to what depth is the mica insulation between the commutator bars of a dc generator
undercut?
82. (8835) When handling a high voltage capacitor in an electrical circuit, be sure it
100
84. (8870) how does the routing of coaxial cables differ from the routing of electrical wiring?
85. (8813) The only practical method of maintaining a constant voltage output from an aircraft
generator under varying conditions of speed and load is to vary the
87. (8861) which of the following should be accomplished in the installation of aircraft wiring?
Locate the bundle above flammable fluid lines and securely clamp to structure.
88. (8862) If the (+) terminal of a voltmeter is connected to the (-) terminal of the source voltage
and the (-) terminal of the meter is connected to the (+) terminal of the source voltage, the
voltmeter will read
Backwards.
89. (8849) The voltage output of an alternator may be regulated by controlling the
Amperes.
91. (8844) what is the minimum bend radius for an electrical wire bundle?
92. (8892) The circuit breaker in the instrument lighting system protects the
94. (8931) If the Integrated Drive Generator (IDG) scavenge oil filter is contaminated with metal,
you should
96. (8805) Electric wire terminals for most aircraft applications must be what type?
Ring.
99. (8807) If a generator is equipped with a vibrator-type voltage regulator, the actual time the
voltage regulator points remain open
100.(8933) A CSD unit that is disconnected in flight, due to a malfunction such as overtemperature,
may be reconnected
101.(8845) When approved, splices may be used to repair manufactured harnesses or installed
wiring. The maximum number of splices permitted between any two connectors is
One.
102.(8851) Grounding is electrically connecting a conductive object to the primary structure. One
purpose of grounding is to
103.(8850) If several long lengths of electrical cable are to be installed in rigid conduit, the
possibility of damage to the cable as it is pulled through the conduit will be reduced by
104.(8887) Where electric cables must pass through holes in bulkheads, formers, ribs, firewalls,
etc., the wires should be protected from chafing by
Opposite the normal direction and through the shunt field in the normal
direction.
107.(8837) How can it be determined if a transformer winding has some of its turns shorted
together?
108.(8902) When using an ohmmeter to check the continuity of a generator field coil, the coil
should
109.(8814) The pole pieces or shoes used in a dc generator are a part of the
Field assembly.
111.(8812) The method most often used in overcoming the effect of armature reaction is through
the use of
Interpoles.
114.(8882) In the American Wire Gauge (AWG) system of numbers used to designate electrical
wire sizes, the number assigned to a size is related to its
Cross-sectional area.
Series wound.
116.(8843) how should the splices be arranged if several are to be located in an electrical wire
bundle?
Military specifications.
118.(8911) If any one generator in a 24-volt dc system shows low voltage, the most likely cause is
119.(8820) The type of electric wire terminals used for most aircraft applications, in addition to
providing good current carrying capabilities, are designed primarily
122.(8906) When dc generators are operated in parallel to supply power for a single load, their
controls include an equalizer circuit to assure that all generators share the load equally. The
equalizer circuit operates by
Increasing the output of the low generator and decreasing the output of the high
generator until they are equal.
124.(8905) The overvoltage control automatically protects the generator system when excessive
voltage is present by
126.(8824) which of the following is not one of the purposes of interpoles in a generator?
2, 5, 6, 7.
128.(8823) An ammeter in a battery charging system is for the purpose of indicating the
131.(8865) Aircraft electrical junction boxes located in a fire zone are usually constructed of
Stainless steel.
132.(8852) what is normally used to bond noncontinuous stainless steel aircraft components?
Copper jumpers.
POSITION AND WARNING SYSTEMS
1. (8939) The primary purpose of a takeoff warning system is to alert the crew that a monitored
flight control is not properly set prior to takeoff. The system is activated by
A thrust lever.
2. (8940) (1) an airspeed indicator measures the differential between pitot and static air
pressures surrounding the aircraft at any moment of flight. (2) An airspeed indicator measures
the differential between pitot and cabin air pressures at any Moment of flight. Regarding the
above statements,
3. (8935) in a brake antiskid system, when an approaching skid is sensed, an electrical signal is
sent to the skid control valve which
An electrohydraulic system.
5. (8967) which of the following are some uses for a DC-selsyn system?
1. Indicates position of retractable landing gear.
2. Indicates the angle of incidence of an aircraft.
3. Indicates the altitude of an aircraft.
4. Indicates cowl flaps or oil cooler door position.
5. Indicates fuel quantity.
6. Indicates the rate of climb of an aircraft.
7. Indicates position of wing flaps.
1, 4, 5, 7.
6. (8958) which repair would require a landing gear retraction test?
7. (8959) Landing gear warning systems usually provide which of the following indications?
Red light for unsafe gear, green light for gear down, no light for gear up.
8. (8941) The angle-of-attack detector operates from differential pressure when the airstream
9. (8954) (Refer to Figure 20.) What will illuminate the amber indicator light?
Closing the nose, left and right wheel gear full retract switches.
In order for the amber indicator light to illuminate, all three of the landing gears must be in their up-
and-locked position.
The full retracted switches for the nosewheel, left wheel, and right wheel must all be closed.
10. (8947) (1) an antiskid system is designed to apply enough force to operate just below the skid
point.
(2) A warning lamp lights in the cockpit when the antiskid system is turned off or if there is a
System failure. Regarding the above statements,
11. (8962) when a landing gear safety switch on a main gear strut closes at liftoff, which system is
deactivated?
Antiskid system.
12. (8951) (Refer to Figure 19.) What is the indication of the red landing gear position light under
the following conditions?
Aircraft on jacks.
Landing gear in transit.
Warning horn sounding.
extinguished.
13. (8952) (Refer to Figure 19). Which repair should be made if the gear switch was placed in UP
position and the gear does not retract?
14. (8946) at what point in the landing operation does normal skid control perform its function?
15. (8944) which of the following functions does a skid control system perform?
1. Normal skid control.
2. Normal braking.
3. Fail safe protection.
4. Locked wheel skid control.
5. Touchdown protection.
6. Takeoff protection.
1, 3, 4, 5.
16. (8948) When an airplane's primary flight control surfaces are set for a particular phase of
flight, such as landing or takeoff, the corresponding control-surface indicating system will
show
Trim position.
17. (8961) what landing gear warning device(s) is/are incorporated on retractable landing gear
aircraft?
18. (8953) which of the following conditions is most likely to cause the landing gear warning signal
to sound?
19. (8960) In most modern hydraulically actuated landing gear systems, the order of gear and
fairing door operation is controlled by
Sequence valves.
20. (8950) Stall warning systems are generally designed to begin warning the pilot when a stall
Is imminent.
A permanent magnet.
22. (8957) what safety device is actuated by the compression and extension of a landing gear
strut?
23. (8964) The basic difference between an autosyn and a magnesyn indicating system is the
Rotor.
24. (8949) The pneumatic (reed) type stall warning system installed in some light aircraft is
activated by
25. (8945) in the air with the antiskid armed, current cannot flow to the antiskid control box
because the landing gear
26. (8938) A typical takeoff warning indication system, in addition to throttle setting, monitors the
position of which of the following?
27. (8955) (Refer to Figure 20.) What is the minimum circumstance that will cause the landing gear
warning horn to indicate an unsafe condition?
Any gear not down and locked, and one throttle retarded.
28. (8966) Microswitches are used primarily as limit switches to
An electrical sensor.
30. (8956) where is the landing gear safety switch usually located?
32. (8942) (1) When an airplane is slowed below approximately 20 MPH, the antiskid system
automatically deactivates to give the pilot full control of the brakes for maneuvering and
parking. (2) An antiskid system consists basically of three components; wheel speed sensors,
control Box, and control valves. Regarding the above statements,
34. (8968) (1) A DC-selsyn system is a widely used electrical method of indicating a remote
mechanical movement or position. (2) A synchro-type indicating system is an electrical system
used for transmitting information From One point to another. Regarding the above
statements,
An electromagnet.
1. (8995) what should be used to melt the ice in a turbine engine if the compressor is immobile
because of ice?
Hot air.
Thermistors.
3. (8972) what controls the inflation sequence in a pneumatic deicer boot system?
Distributor valve.
4. (8984) Arcing in an electrically heated windshield panel usually indicates a breakdown in the
Conductive coating.
7. (8985) which of the following connects vacuum to the deicer boots when the system is not in
operation, to hold the boots tightly against the leading edges in flight?
Distributor valve.
8. (8979) what is the purpose of the distributor valve in a deicing system utilizing deicer boots?
9. (8974) which of the following regulates the vacuum of the air pump to hold the deicing boots
deflated when the pneumatic deicing system is off?
2, 3, 5.
11. (8970) which of the following are found in a laminated integral electrically heated windshield
system?
1. Autotransformer.
2. Heat control relay.
3. Heat control toggle switch.
4. 24V dc power supply.
5. Indicating light.
1, 2, 3, 5.
12. (8989) why should a chemical rain repellant not be used on a dry windshield?
13. (8973) what is the source of pressure for inflating deicer boots on reciprocating engine aircraft?
Vane-type pump.
14. (8978) what method is usually employed to control the temperature of an anti-icing system
Using surface combustion heaters?
Thermo-cycling switches.
15. (8988) Carburetor icing may be eliminated by which of the following methods?
Thermistor
17. (8987) why are the tubes in deicer boots alternately inflated?
18. (8992) which of the following is the best means to use when removing wet snow from an
aircraft?
A brush or a squeegee.
19. (8971) what is one check for proper operation of a pitot/static tube heater after replacement?
Ammeter reading.
20. (8969) Prior to installation of a pneumatic surface-bonded type deicer boots, on the leading
edge of the wing, you should
Remove all paint from the area to be covered by the deicer boot.
21. (8976) some aircraft are protected against airframe icing by heating the leading edges of the
airfoils and intake ducts. When this type of anti-ice system is usually operated during flight?
22. (8991) what mixture may be used as a deicing fluid to remove frost from an aircraft surface?
23. (8990) what is the principle characteristic of a windshield pneumatic rain removal system?
An air blast forms a barrier that prevents raindrops from striking the windshield
surface.
24. (8981) where are the heat sensors located on most aircraft with electrically heated
windshields?
25. (8982) Two possible sources of heat for the operation of a wing thermal anti-icing system are
26. (8994) what icing condition may occur when there is no visible moisture present?
Carburetor ice.
27. (8975) what may be used to clean deicer boots?
28. (8977) which of the following indications occur during a normal operational check of a
pneumatic deicer system?
Fluctuating readings on the pressure gauge and relatively steady readings on the
vacuum gauge.
1) (9009) why does the Fenwal fire-detection system use spot detectors wired parallel between
two separate circuits?
A short may exist in either circuit without causing a false fire warning.
Parallel with each other, but in series with the indicator lights.
Thermocouple.
4) (9002) Smoke detectors which use a measurement of light transmissibility in the air are called
Photoelectrical devices.
5) (9025) which of the following are fire precautions which must be observed when working on
an oxygen system?
1. Display 'No Smoking' placards.
2. Provide adequate fire-fighting equipment.
3. Keep all tools and oxygen servicing equipment free from oil or grease.
4. Avoid checking aircraft radio or electrical systems.
1, 2, 3, and 4.
Detection.
Rate-of-temperature rise.
10) (9000) when air samples contain carbon monoxide, portable carbon monoxide detectors
containing yellow silica gel will turn which color?
Green.
11) (8998) what occurs when a visual smoke detector is activated?
12) (9015) When used in fire-detection systems having a single indicator light, thermal switches
are wired in
13) (9022) on a periodic check of fire-extinguisher containers, the pressure was not between
minimum and maximum limits. What procedure should be followed?
15) (9023) In some fire-extinguishing systems, evidence that the system has been intentionally
discharged is indicated by the absence of a
16) (9012) The most common cause of false fire warnings in continuous-loop fire-detection
systems is
17) (9003) A contaminated carbon monoxide portable test unit would be returned to service by
19) (8999) The types of fire-extinguishing agents for aircraft interior fires are
20) (9013) A thermocouple in a fire-detection system causes the warning system to operate
because
21) (9024) If a fire extinguisher cartridge is removed from a discharge valve, it should be
22) (9006) The proper fire-extinguishing agent to use on an aircraft brake fire is
25) (9007) Smoke in the cargo and/or baggage compartment of an aircraft is commonly detected
by which instrument?
Photoelectric cell.
26) (8997) in what area of an aircraft would you find a carbon monoxide detector?
Brown.
29) (9021) (Refer to Figure 21.) Determine what pressure is acceptable for a fire extinguisher when
the surrounding area temperature is 33°F. (Rounded to the nearest whole number.)
31) (9020) (Refer to Figure 21.) Using the chart, determine the temperature range for a fire-
extinguishing agent storage container with a pressure of 330 PSIG. (Consider 330 PSIG for both
minimum and maximum pressure.)
45 to 73°F.
32) (9005) A carbon dioxide (CO(2)) hand-held fire extinguisher may be used on an electrical fire if
the
Horn is nonmetallic.