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Detailed Engineering Design

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103 views4 pages

Detailed Engineering Design

Uploaded by

girivasu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Educational Institute for Equipment and Process Design

Process Data-Sheet Development


Educational Institute for Equipment and Process Design

Part 1: Process Design Criteria


Session 1: Process design criteria
In this session you will learn the following subjects:
1. Process Engineering work scope
2. Project documents
3. Standards used for each equipment
4. Process design criteria
5. Line sizing for both gas and liquid applications (Natural gas, pump suction,
hydrodesulfurization reactor inlet and oxygen applications)
6. Design pressure and temperature calculation for various applications
7. Preparation of pump datasheet (calculation of rated flow, suction pressure, NPSHA, NPSHR,
shutoff pressure and discharge head, performance efficiency)
8. Compressor datasheet (rated flow, physical properties, start-up, safety consideration)
9. Separator datasheet (diameter and height calculation, manhole and drain sizing criteria,
vortex breaker, hold-up times)
10. Flare (types and Mach number criteria)
11. Control valve datasheet (selection criteria, material used, trim types (EQ, linear, quick-
opening), CV versus opening. Noise criteria)

Session 2: Practices
In this session you will learn:
1. First practice about line sizing for hydrodesulfurization reactor inlet and oxygen applications
2. Design pressure and temperature calculation for oxygen services
3. Flowmeter selection for cooling water unit, polishing unit, distillation unit, oxygen application,
oily water, products at battery limit.
4. Control Valve selection for different applications
Session 3: Project-1
You will learn the followings:
1. Simulation of a part of process unit.
2. Preparation and development of pump datasheet to a fully-fledged state by means of
Aspen Hysys and Excel-sheet
3. Preparation and development of valve datasheet to a fully-fledged state.
Educational Institute for Equipment and Process Design

Part 2: Heat Exchanger Design


Session 4: Horizontal Heat-Exchanger data-sheet development
A comprehensive instruction on TEMA and HTRI combined is given to size a shell and tube heat
exchanger.
Session 5: Vertical Heat-Exchanger data-sheet development
In this session, more practices are given to empower learners when using HTRI.
Session 6: Air-Cooler data-sheet development
A comprehensive instruction on API and HTRI combined is given to size an air-cooled heat
exchanger.
Part 3: PSV Sizing and Design
Session 7: PSV data-sheet development
You will learn the followings:
1. Relief load calculation and orifice sizing for control valve failure scenario using Aspen
Hysys + development of the data-sheet for the PSV
2. Relief load calculation and orifice sizing for fire scenario using Aspen Hysys +
development of the data-sheet for the PSV
3. Relief load calculation and orifice sizing for tube rupture scenario using Aspen Hysys +
development of the data-sheet for the PSV
Session 8: Tour on API-521
In this session, the instructor will try to expose process engineers to API-521, chapter 4, which
is about overpressure causes and relief load guidelines stated in API-521.
Session 9: Tour on API-520
In this session, the instructor will try to expose process engineers to API-520, chapter 5, which
is about orifice area calculation guidelines stated in API-520.
Part 4: Separators Design
Session 10: Sizing and Designing of Horizontal Separator
Session 11: Separator Sizing in Aspen Hysys
Session 12: Sizing and Designing of Vertical Separator with Mist Eliminator
Session 13: Sizing and Designing of Compressor Package Separator
Session 14: Knock-Out Drum Sizing
Educational Institute for Equipment and Process Design

Video Duration

Criteria-Session1-Part1 1 hour

Criteria-Session1-Part2 1 hour

Criteria-Session1-Part3 1 hour

Criteria-Session2 2 hours

Criteria-Project1 1.5 hour

HE-Horizontal STHE 5 hours

HE-Vertical STHE 5 hours

HE-Air-Cooled HE 7 hours

PSV-Session-2-Safety-Environment 20 min.

PSV-Session-2-PSV-1031-1038-2019 40 min.

PSV-Session-3-PSV-Turbine-Steam Drum-Tube-Rupture 20 min.

PSV-API-520-First-Example+Datasheet 1 hour

Horizontal Separator Sizing 2 hours

Vertical Separator Sizing 2 hours

Separator Sizing in Aspen Hysys 20 min.

Compressor Package Separator Sizing 2 hours

Knock-out Drum Sizing 1.5 hour

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