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User Manual SOFAR HYD 3-6K-EP V2 EN

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Mihai Ionescu
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0% found this document useful (0 votes)
579 views107 pages

User Manual SOFAR HYD 3-6K-EP V2 EN

Uploaded by

Mihai Ionescu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 107

HYD 3 ….

6K-EP
Installation and
operating manual
Version 01 | May 2022
English

HYD 3000-EP, HYD 3680-EP, HYD 4000-EP, HYD 4600-EP, HYD 5000-EP,
HYD 5500-EP, HYD 6000-EP
TABLE OF CONTENT

Table of Content
1 About this manual 5

1.1 Copyright declaration 5

1.2 Structure of the manual 5

1.3 Scope 6

1.4 Target group 6

1.5 Symbols used 6

2 Basic safety information 8

2.1 Safety information 8

2.2 Symbols and signs 12

3 Product features 15

3.1 Product information 15

3.2 Labelling on the device 16

3.3 Functional features 17

3.4 Application modes 19

4 Installation 22

4.1 Installation information 22

4.2 Installation procedure 23

4.3 Examination before installation 23

4.4 Connections 25

4.5 Tools 26

2 HYD 3000 ... 6000-EP


TABLE OF CONTENT

4.6 Installation location 28

4.7 Unpacking the inverter 31

4.8 Installation of the inverter 32

5 Electrical connections 34

5.1 Safety instructions 34

5.2 Electrical connection 37

5.3 Connecting the PE cable 38

5.4 Connecting the DC cables 39

5.5 Connecting the battery 42

5.6 Connecting the AC power cables 44

5.7 System monitoring 51

5.8 Installation of the WiFi-, GPRS or Ethernet stick 53

5.9 Multifunctional COM Port 58

6 Commissioning the inverter 72

6.1 Safety test before commissioning 72

6.2 Check before turning on inverter 72

6.3 Starting the inverter 73

6.4 Initial setup 74

7 Operation of the device 78

7.1 Control panel and display field 78

7.2 Standard display 79

HYD 3000 ... 6000-EP 3


TABLE OF CONTENT

7.3 Energy Storage Modes 80

7.4 Menu structure 84

8 Troubleshooting handling 89

8.1 Troubleshooting 89

8.2 Maintenance 101

9 Technical data 102

4 HYD 3000 ... 6000-EP


ABOUT THIS MANUAL

1 About this manual


This manual contains important safety information that must be observed
during installation and maintenance of the device.
Carefully read this manual before use and retain it for future
reference!
This manual must be treated as an integral component of the device. The
manual must be kept in close proximity to the device, including when it is
handed over to another user or moved to a different location.

1.1 Copyright declaration

The copyright of this manual is owned by SofarSolar. It may not be


copied – neither partially nor completely – by companies or individuals
(including software, etc.) and must not be reproduced or distributed in
any form, or with the appropriate means.

SofarSolar reserves the right to final interpretation. This manual may be


amended following feedback from users or customers. Please consult
our website at http://www.sofarsolar.com for the latest version.

The current version was updated on 06/02/2023.

1.2 Structure of the manual

This manual contains important safety and installation instructions that


must be observed during installation and maintenance of the device.

HYD 3000 ... 6000-EP 5


ABOUT THIS MANUAL

1.3 Scope

This product manual describes the installation, electrical connection,


commissioning, maintenance and fault elimination procedures of the
HYD 3000 ... 6000-EP inverters.

1.4 Target group

This manual is intended for specialist electrical engineers who are


responsible for the installation and commissioning of the inverter in the
PV system, as well as the PV system operators.

1.5 Symbols used

This manual contains information on safe operation and uses symbols to


ensure the safety of persons and property as well as the efficient
operation of the inverter. Please read through the following symbol
explanations carefully in order to prevent injury or property damage.

6 HYD 3000 ... 6000-EP


ABOUT THIS MANUAL

DANGER
Non-observance will result in death or serious injury.
• Follow the warnings in order to prevent death or serious injury!

WARNING
Non-observance may result in death or serious injury.
• Follow the warnings in order to prevent serious injury!

CAUTION
Non-observance may result in minor injury.
• Follow the warnings in order to prevent injury!

ATTENTION
Non-observance may result in property damage!
• Follow the warnings in order to prevent damage to or
destruction of the product.

NOTE
• Provides tips essential to the optimal operation of the product.

HYD 3000 ... 6000-EP 7


BASIC SAFETY INFORMATION

2 Basic safety information


NOTE
• If you have any questions or problems after reading the
following information, please contact SofarSolar

This chapter details the safety information pertaining to the installation


and operation of the device.

2.1 Safety information

Read and understand the instructions within this manual and familiarise
yourself with the relevant safety symbols in this chapter before beginning
with the installation of the device and eliminating any faults.

Before connecting to the power grid, you must obtain official


authorisation from the local power grid operator in accordance with the
corresponding national and state requirements. Furthermore, operation
may only be carried out by qualified electricians.

Please contact the nearest authorised service centre if any maintenance


or repairs are required. Please contact your dealer to obtain information
about your nearest authorised service centre. Do NOT carry out repairs
on the device yourself; this may lead to injury or property damage.

Before installing the device or carrying out maintenance on it, you must
open the DC switch in order to interrupt the DC voltage of the PV
generator. You can also switch off the DC voltage by opening the DC
switch in the Array junction box. Not doing this may result in serious
injury.

8 HYD 3000 ... 6000-EP


BASIC SAFETY INFORMATION

2.1.1 Qualified personnel

Personnel tasked with the operation and maintenance of the device must
have the qualifications, competence and experience required to perform
the described tasks, while also being capable of fully understanding all
instructions contained within the manual. For safety reasons, this inverter
may only be installed by a qualified electrician who:

- has received training on occupational safety, as well as the


installation and commissioning of electrical systems

- is familiar with the local laws, standards and regulations of the grid
operator.

SofarSolar assumes no responsibility for the destruction of property or


any injuries to personnel caused by improper usage.

2.1.2 Installation requirements

Please install the inverter according to the information contained in the


following section. Mount the inverter to a suitable object with a sufficient
load-bearing capacity (e.g. walls, PV frames etc.) and ensure that the
inverter is upright. Choose a suitable place for the installation of electrical
devices. Ensure that there is sufficient space for an emergency exit
which is suitable for maintenance. Ensure sufficient ventilation in order to
guarantee an air circulation for the cooling of the inverter.

2.1.3 Transport requirements

The factory packaging is specifically designed to prevent transport


damage, i.e. violent shocks, moisture and vibrations. However, the

HYD 3000 ... 6000-EP 9


BASIC SAFETY INFORMATION

device must not be installed if it is visibly damaged. In this case, notify


the responsible transport company immediately.

2.1.4 Labelling on the device

The labels must NOT be concealed by items and foreign objects (rags,
boxes, devices, etc.); they must be regularly cleaned and kept clearly
visible at all times.

2.1.5 Electrical connection

Observe all applicable electrical regulations when working with the


inverter.

DANGER
Dangerous DC voltage
• Before establishing the electrical connection, cover the PV
modules using opaque material or disconnect the PV generator
from the inverter. Solar radiation will cause dangerous voltage
to be generated by the PV generator!

DANGER
Danger through electric shock!
• All installations and electrical connections may only be carried
out by trained electricians!

10 HYD 3000 ... 6000-EP


BASIC SAFETY INFORMATION

IMPORTANT
Authorisation for grid feed-in
• Obtain authorisation from the local power grid operator before
connecting the inverter to the public power grid.

NOTE
Voiding of guarantee
• Do not open the inverter or remove any of the labels.
Otherwise, SofarSolar shall assume no guarantee.

2.1.6 Operation

DANGER
Electric shock
• Contact with the electrical grid or the device’s terminals may
result in an electric shock or fire!
• Do not touch the terminal or the conductor which is connected
to the electrical grid.
• Follow all instructions and observe all safety documents that
refer to the grid connection.

CAUTION
Burning due to hot housing
• While the inverter is being operated, several internal
components will become very hot.
• Please wear protective gloves!
• Keep children away from the device!

HYD 3000 ... 6000-EP 11


BASIC SAFETY INFORMATION

2.1.7 Repair and maintenance

DANGER
Dangerous voltage!
• Before carrying out any repair work, first switch off the AC circuit
breaker between the inverter and power grid, and then the DC
switch.
• After switching off the AC circuit breaker and the DC switch, wait
a minimum of 5 minutes before starting any maintenance or
repair work.

IMPORTANT
Unauthorised repairs!
• Following the elimination of any faults, the inverter should be
fully functional once more. Should any repairs be required,
please contact a local authorised service centre.
• The internal components of the inverter must NOT be opened
without the relevant authorisation. Shenzhen SOFARSOLAR
Co., Ltd. assumes no responsibility for any resulting losses or
defects.

2.2 Symbols and signs

CAUTION
Beware of burning hazards due to the hot housing!
• While the inverter is in operation, only touch the display and the
buttons, as the housing can become hot.

12 HYD 3000 ... 6000-EP


BASIC SAFETY INFORMATION

ATTENTION
Implement earthing!
• The PV generator must be earthed in accordance with the
requirements of the local power grid operator!
• For reasons of personal safety, we recommend that all PV
module frames and inverters of the PV system are reliably
earthed.

WARNING
Damage due to overvoltage
• Ensure that the input voltage does not exceed the maximum
permissible voltage. Overvoltage may cause long-term damage
to the inverter, as well as other damage that is not covered by
the warranty!

2.2.1 Symbols on the inverter

Several symbols pertaining to safety can be found on the inverter. Please


read and understand the content of these symbols before starting the
installation.

Symbol Description

Residual voltage is present in the inverter! Before


opening the inverter, you should wait five minutes
to ensure that the capacitor has been fully
discharged.

HYD 3000 ... 6000-EP 13


BASIC SAFETY INFORMATION

Symbol Description

Caution! Danger through electric shock

Caution! Hot surface

The product is compliant with EU guidelines

Earthing point

Please read the manual before installing the


inverter

Device degree of protection according to EN 60529

Positive and negative poles of the DC input voltage

The inverter must always be transported and stored


with the arrows pointing upward

RCM (Regulatory Compliance Mark)


The product meets the requirements of the
applicable Australian standards.

14 HYD 3000 ... 6000-EP


PRODUCT FEATURES

3 Product features
This chapter describes the product features, dimensions and efficiency
levels.

3.1 Product information

The HYD 3000 ... 6000-EP is a grid-coupled PV and energy storing


inverter which can also supply energy in stand-alone operation. The HYD
3000 ... 6000-EP has integrated energy management functions which
cover a diverse range of application scenarios.

HYD 3000 ... 6000-EP inverters may only be used with photovoltaic
modules which do not require one of the poles to be earthed. In normal

HYD 3000 ... 6000-EP 15


PRODUCT FEATURES

operation, the operating current must not exceed the limits specified
within the technical data.

The selection of the optional inverter parts must be determined by a


qualified technician who has good knowledge of the installation
conditions.

Product dimensions

HYD 3...6K-EP:

Wall bracket:

3.2 Labelling on the device


Labelling must not be covered or removed!

16 HYD 3000 ... 6000-EP


PRODUCT FEATURES

3.3 Functional features

The DC output generated by the PV generator can be used for both grid
feed-in and battery charging.

The battery can supply the energy to the grid or the consumer. The
emergency current supply mode (EPS) can provide inductive loads such
as air conditioning systems or refrigerators with an automatic switchover
time of less than 10 milliseconds.

3.3.1 Functions

• Flexible switching between grid operation and energy storage


operation

• Charging/discharging current up to 100 A

• Parallel operation with up to 10 units

• Monitoring via RS485/WiFi/Bluetooth, optional: GPRS

HYD 3000 ... 6000-EP 17


PRODUCT FEATURES

3.3.2 Electrical block diagram

18 HYD 3000 ... 6000-EP


PRODUCT FEATURES

3.4 Application modes

3.4.1 Typical energy storage system


A typical energy storage system with PV panels and battery unit(s),
connected to the grid.
PV panels

Power Generation Date


Monitoring Platform

WiFi/GPRS,
RS485,USB,CAN2.0

Hydbrid Inverter

Smart Meter

Grid

AMASS- Critical Load Normal Load


Storage
Battery

3.4.2 System without PV connection


In this configuration, there are no PV panels connected and the battery is
charged through the grid connection.
PV panels

Power Generation Date


Monitoring Platform

WiFi/GPRS,
RS485,USB,CAN2.0

Hydbrid Inverter

Smart
Meter

Grid

AMASS- Critical Load Normal Load


Storage
Battery

HYD 3000 ... 6000-EP 19


PRODUCT FEATURES

3.4.3 System without battery

In this configuration, the battery unit(s) can be added later.


PV panels

Power Generation Date


Monitoring Platform

WiFi/GPRS,
RS485,USB,CAN2.0

Hydbrid Inverter

Smart Meter

Grid

AMASS- Critical Load Normal Load


Storage
Battery

3.4.4 Back-up mode (off-grid)

When there is no grid connection, the PV panels and the battery will
provide electricity to the critical load.
PV panels

Power Generation Date


Monitoring Platform

WiFi/GPRS,
RS485,USB,CAN2.0

Hydbrid Inverter

Smart Meter

Grid

AMASS- Critical Load Normal Load


Storage
Battery

20 HYD 3000 ... 6000-EP


PRODUCT FEATURES

3.4.5 System with multiple inverters


Up to 10 inverters can be connected in parallel, resulting in an EPS
output of up to 60 kVA.
PV panels PV panels

Power Generation Date


Monitoring Platform

WiFi/GPRS,
RS485,USB,CAN2.0

Hydbrid Inverter Hydbrid Inverter


Replica Primary
Up to 10*Inverters Parallel
Connection

Smart Meter

Grid

AMASS- AMASS- Critical Load Normal Load


Storage Storage
Battery Battery

NOTE
• For the parallel switching of several devices, it is
recommended to use a joint AC load break switch for the
connected loads both at the LOAD and GRID connection.
• In order to evenly distribute the loads among the inverters,
the cable length between each output and the load must be
the same.
• If the maximum apparent power of a load is greater than
110% of the inverter’s rated output, the device must not be
connected via the AC LOAD terminal, but rather directly to
the grid.

HYD 3000 ... 6000-EP 21


INSTALLATION

4 Installation

4.1 Installation information

DANGER
Fire hazard
• Do NOT install the inverter on flammable material.
• Do NOT install the inverter in an area in which flammable or
explosive material is stored.

CAUTION
Burning hazard
• Do NOT install the inverter in places where it can be accidentally
touched. The housing and heat sink may become very hot while
the inverter is in operation.

ATTENTION
Environment requirements
• Choose an easily accessible place that‘s dry, clean, and tidy.
• Ambient temperature range: -30℃–60℃.
• Relative humidity: 0–100% (non-condensed).
• The inverter should be installed in a well-ventilated location.
• Maximum altitude: 4000m.

22 HYD 3000 ... 6000-EP


INSTALLATION

IMPORTANT
Weight of the device
• Take into account the weight of the inverter when
transporting and moving it.
• Choose a suitable installation location and -surface.
• Commission a minimum of two persons with the
installation of the inverter.
• Do not set down the inverter upside-down.

4.2 Installation procedure

Mechanical installation is performed as follows:

1. Examine the inverter before installation

2. Prepare the installation

3. Select an installation location

4. Transport the inverter

5. Mount the rear panel

6. Install the inverter

4.3 Examination before installation

4.3.1 Checking the external packaging materials

Packaging materials and components may become damaged during


transportation. Therefore, the external packaging materials must be
examined before the inverter is installed. Check the external packaging
material for damage, e.g. holes and cracks. If you discover any cases of
damage, do not unpack the inverter and contact the transport company

HYD 3000 ... 6000-EP 23


INSTALLATION

and/or dealer immediately. It is recommended that the packaging


material should be removed within 24 hours before installing the inverter.

4.3.2 Checking the delivery scope

After unpacking the inverter, check that the delivery items are both intact
and complete. In the event of any damage or missing components,
contact the wholesaler.

No. Image Description Quantity

01 Inverter HYD 3000 ... 6000-EP 1

02 Wall bracket 1

03 PV+ input terminal 2

04 PV- input terminal 2

05 Crimp contact socket 2

06 Crimp contact pin 2

07 BAT- input terminal 1

08 BAT+input terminal 1

09 M6 hexagon screws 2

10 M8*80 Expansion bolts used to 4


secure the wall-mount bracket to the
wall

11 AC Grid connector 1

12 Load Output connector 1

24 HYD 3000 ... 6000-EP


INSTALLATION

No. Image Description Quantity

13 Link port connector 1

14 8 pin terminal 1

15 Split Core Current Transformer 1

16 COM 16pin connector 1

17 Communication cable 1

18 WiFi stick 1

19 Manual 1

20 The warranty card 1

21 Quality Certificate 1

4.4 Connections

CAUTION
Damage during transportation
• Please check the product packaging and connections carefully
prior to installation.

HYD 3000 ... 6000-EP 25


INSTALLATION

① Battery input terminals ② DC switch

③ PV input terminals ④ USB/WiFi

⑤ Link Port 0 ⑥ Link Port 1

⑦ COM ⑧ Grid connection port

⑨ Load connection port ⑩ External LCD terminal

4.5 Tools

Prepare the tools required for the installation and the electrical
connection.

No. Tool Model Function

01 Hammer drill Used to drill holes


Recommended drill in the wall.
diameter: 6mm

02 Screwdriver Wiring

03 Cross screwdriver Used to remove


and install the
screws of the AC
terminal

26 HYD 3000 ... 6000-EP


INSTALLATION

No. Tool Model Function

04 Removal tool Used to remove


the PV terminal

05 Wire stripper Used to strip the


wire

06 4mm Allen key Used to turn the


screw to connect
the rear panel to
the inverter.

07 Crimping tool Used to crimp


power cables

08 Multimeter Used to check the


earthing

09 Wrench (≥ 32mm) Used to tighten


expansion bolts

10 Marker Used for marking

11 Measuring tape Used to measure


distances

12 Spirit level Used to align the


wall bracket

HYD 3000 ... 6000-EP 27


INSTALLATION

No. Tool Model Function

13 ESD gloves for the installer

14 Safety goggles for the installer

15 Anti-dust respiratory for the installer


mask

4.6 Installation location

Choose a suitable position for the installation of the inverter. Ensure that
the following requirements have been fulfilled:

28 HYD 3000 ... 6000-EP


INSTALLATION

Minimum distances for individual HYD 3000 ... 6000-EP inverters:

Minimum distances for several HYD 3000 ... 6000-EP inverters:

HYD 3000 ... 6000-EP 29


INSTALLATION

NOTE
• Choose an easily accessible place that‘s dry, clean, and tidy.
• Ambient temperature range: -30℃–60℃.
• Relative humidity: 0–100% (non-condensed).
• The inverter should be installed in a well-ventilated location.
• Maximum altitude: 4000m.

30 HYD 3000 ... 6000-EP


INSTALLATION

4.7 Unpacking the inverter

1. Open the packaging and grip underneath the inverter at the sides
with both hands.

2. Lift the inverter out of the packaging and move it to its installation
position.

HYD 3000 ... 6000-EP 31


INSTALLATION

ATTENTION
Mechanical damage
• In order to prevent injuries and damage to the device, ensure
that the inverter is kept balanced while it is being moved - it is
very heavy.
• Do not place the inverter on its connections, as these are not
designed to bear its weight. Place the inverter horizontally on
the ground.
• When you place the inverter on the ground, place foamed
material or paper underneath it in order to protect its housing.

4.8 Installation of the inverter

1. Hold the wall bracket in the desired place and mark the three holes.
Put the wall bracket aside and drill the holes.

2. Insert the complete dowel into the hole vertically.

3. Fasten the rear panel to the wall using the four screws.

32 HYD 3000 ... 6000-EP


INSTALLATION

4. Place the inverter onto the wall bracket. Secure the inverter to the
wall bracket M6 screws.

5. You can secure the inverter to the wall bracket using a lock.

HYD 3000 ... 6000-EP 33


ELECTRICAL CONNECTIONS

5 Electrical connections

5.1 Safety instructions

This topic describes the electrical connections of the inverter HYD 3000
... 6000-EP. Read this section thoroughly and carefully before connecting
the cables.

DANGER
Electrical voltage at the DC connections
• Ensure that the DC switch is OFF before establishing the
electrical connection. The reason is that the electrical charge
remains in the capacitor after the DC switch has been switched
off. Therefore, at least 5 minutes must pass before the capacitor
has been electrically discharged.

DANGER
Electrical voltage
• PV modules generate electrical energy when exposed to
sunlight, and this may present an electrical shock hazard.
Therefore, cover the PV modules with an opaque sheet before
connecting to the DC input power cable.

ATTENTION
Qualification
• The installation and maintenance of the inverter must be carried
out by an electrician.

34 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

NOTE
• The open-circuit voltage of the modules connected in series
must be lower than or equal to 600 Vdc.

The connected PV modules must be compliant with IEC 61730 class A.

Isc PV (absolute maximum) 18,0 A / 18,0 A

HYD 3000-EP 15 A

HYD 3680-EP 16 A

HYD 4000-EP 20 A
Maximum AC overcurrent
HYD 4600-EP 20,9 A
protection
HYD 5000-EP 21,7 A

HYD 5500-EP 25 A

HYD 6000-EP 27,3 A

The DVC (decisive voltage classification) is the circuit voltage which


constantly occurs between two arbitrary live parts during proper use in a
worst-case scenario:

HYD 3000 ... 6000-EP 35


ELECTRICAL CONNECTIONS

Interface DVC

DC input connection port DVCC

AC connection port DVCC

Battery connection port DVCC

Load connection port DVCC

USB/WiFi interface DVCA

COM interface DVCA

Link Port DVCA

36 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

Wiring overview

Component Description Recommended Recommended cable


cable type size (mm2)

+ : Positive cable of the


lithium battery Outdoor multicore
16 – 20
- : Negative cable of copper cable

the lithium battery

+ : Positive cable of
PV module
PV cable 4–6
- : Negative cable of
PV module

L
Outdoor multicore
Load N 4–6
copper cable
PE

L
Outdoor multicore
AC N 5–8
copper cable
PE

5.2 Electrical connection

The electrical connection is established as follows:

1. Connect PE cable

2. Connect DC input cable

HYD 3000 ... 6000-EP 37


ELECTRICAL CONNECTIONS

3. Connect AC output power cable

4. Connect communication cable (optional)

5.3 Connecting the PE cable

Connect the inverter to the equipotential bonding bar by using the


protective earth cable (PE) for grounding.

ATTENTION
Pole earthing not permissible!
• As the inverter is transformerless, the plus and minus poles
of the PV generator must NOT be earthed. Otherwise, the
inverter will malfunction. In the PV system, all non-current
carrying metal parts (e.g. PV module frames, PV rack,
combiner box enclosure, inverter enclosure, etc.) require
earthing. The colour of the cable should be yellow-green.

Please follow below steps to connect the PE cable.

1. Remove the insulation of the cable. For outside use, cables of ≥ 4mm²
are recommended for earthing).

Note: L2 is 2 to 3 mm longer than L1

2. Crimp the cable to the ring terminal:

38 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

3. Install the crimped ring terminal and the washer with the M5 screw
and tighten these with a torque of 3 Nm using an Allen key.

① M5 screw ② Ring terminal

③ Threaded hole

5.4 Connecting the DC cables

Please observe the recommended cable dimensions:

Cable cross-section (mm2) Outer diameter of


cable (mm)
Range Recommended value

4.0 … 6.0 4.0 4.5 … 7.8

HYD 3000 ... 6000-EP 39


ELECTRICAL CONNECTIONS

1. Remove the crimp contacts from the positive and negative


connections.

2. Remove the insulation of the cables:

① Positive DC cable ② Negative DC cable

3. Insert the positive and negative DC cables into the corresponding


cable glands.

4. Crimp the DC cables. The crimped cable must be able to withstand a


tractive force of 400 Nm.

③ Positive power cable ④ Negative power cable

40 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

CAUTION
Danger of reverse polarity!
• Ensure that the polarity is correct before connecting the cables
to the DC input ports!

5. Insert the crimped DC cables into the corresponding connector


housing until you hear a “clicking” sound.

6. Re-screw the cable glands to the connector housing.

7. Insert the positive and negative connectors into the corresponding


DC input terminals of the inverter until you hear a “clicking” sound.

① Locking

NOTE
• Put the protective caps on the unused DC connections.

To remove the connector, please follow below instructions.

CAUTION

HYD 3000 ... 6000-EP 41


ELECTRICAL CONNECTIONS

Danger of DC arcing
• Before removing the plus and minus connector, ensure that the
DC switch has been set to OFF.

In order to remove the plus and minus connection from the inverter,
insert a removal key into the locking and press on the key with the
adequate force as shown in the following illustration:

5.5 Connecting the battery

1. Insert the connectors into the battery ports, then select a suitable
cable. The recommended current capacity of cable is at least 125 A.

42 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

2. Connect the cable.

3. Turn the connector clockwise until it locks into place.

4. Connect the negative cable following the same steps.

HYD 3000 ... 6000-EP 43


ELECTRICAL CONNECTIONS

5. Remove the connector by turning it anticlockwise.

For batteries with a BMS (for example Li-Ion batteries), you need to
connect either the CAN Bus or RS485 with the Battery Management
system.

The inverter will use the CAN Bus or RS485 Bus based on the battery
selection on the inverter LCD menu.

5.6 Connecting the AC power cables

Connect the inverter to the critical loads on the EPS port and the AC
power distributor or the power grid using AC power cables.

CAUTION

44 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

AC connection
• Each inverter must have its own circuit breaker.
• Do not connect any consumers between the inverter and circuit
breaker!
• The AC disconnecting device must be easily accessible.

NOTE
• The inverter HYD 3000 ... 6000-EP has a built-in RCD (univ.
sensitive residual current protection). If an external RCD is
required, we recommend an RCD type A featuring a residual
current of 300 mA or higher.
• Please follow the national rules and regulations for the
installation of external relays or circuit breakers!

Dimensioning
The AC output cables are three-wire cables for outdoor areas. To
simplify the installation process, use flexible cables. The recommended
cable size is 4–6mm2.

The AC cable should be correctly dimensioned in order to ensure that the


loss of power in the AC cable is less than 1% of the rated output. If the
AC cable resistance is too high, then the AC voltage will increase; this
may cause the inverter to become disconnected from the power grid. The
relationship between the leakage power in the AC cable and the cable
length, the cable cross-section, is displayed in the following illustration:

HYD 3000 ... 6000-EP 45


ELECTRICAL CONNECTIONS

5.6.1 AC Load connector


CAUTION
Electrical voltage
• Ensure that the grid has been switched off before removing the
AC connector.

1. Select the suitable cable. Remove the insulating layer of the AC


output cable using a wire stripper and in accordance with the
following illustration:

A = 15...25mm

B = 6...8mm

46 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

2. Disassemble the connector in accordance with the following


illustration, guide the AC output cable through the cable gland;

3. Connect the AC output cable in accordance with the following


requirements and tighten the terminal using the Phillips screwdriver.

Connection Cable

PE Earthing cable (yellow-green)

L Phase (brown)

N Neutral conductor (blue)

4. Assemble the connector housing and screw the cable gland tight.

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ELECTRICAL CONNECTIONS

5. Connect the AC LOAD connector to the AC LOAD port of the


inverter by turning it clockwise until it locks into place.

6. Remove the AC LOAD connector by holding the unlock button and


turning the connecter anticlockwise to the “unlock” position.

CAUTION

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ELECTRICAL CONNECTIONS

Electrical voltage
• Ensure that the grid has been switched off before removing the
AC connector.

5.6.2 AC Grid connector


1. Select the suitable cable. Remove the insulating layer of the AC
output cable using a wire stripper and in accordance with the
following illustration.

A = 30...50mm

B = 3...5mm

2. Pass the wires through the eye of the terminal;

3. Lock the wires by tightening the screw using a hexagon socket


wrench.

HYD 3000 ... 6000-EP 49


ELECTRICAL CONNECTIONS

4. Push the terminal forward until a "click* sound is heard.

5. Connect the AC Load connector to the AC Load port.

50 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

To remove the connector, please use the removal tool and follow below
steps.

5.7 Feed-in limitation function

The Anti-Reflux Power function refers to SOFARSOLAR's feed-in


limitation function. When this function is enabled, the feed-in power of
point of common coupling (PCC) will be limited to the set Reflux Power
limitation.

Both the Hard Anti-Reflux Control and Anti-Reflux Control can be used
together. However, when the Hard Anti-Reflux control is enabled, the
Anti-Reflux power limitation cannot exceed the Reflux power limitation. If
the Reflux power exceeds the Reflux power limitation, the overload
protection will be triggered.

When the communication signal with the electricity meter is lost, the
output power of the inverter is limited to the set value of the soft export
limit and the fault protection will not be triggered. When the Hard Anti-
Reflux Control is enabled, loss of signal with the meter triggers the
inverter's fault protection.

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ELECTRICAL CONNECTIONS

The inverter output of HYD 5-20KTL-3PH series inverter has 4 sets of


relays, which are electrically connected to the output end R/S/T/N
respectively to ensure the continuity of the electrical connection of load
R/S/T/N when the inverter is switched off the grid.

NOTE
• Anti-Reflux Function = Export Limit function
• Reflux Power = Export Power
• Hard Anti-Reflux control = Hard feed-in limitation control
• Anti-Reflux Control = Soft feed-in limitation control

5.8 System monitoring

The HYD 3000 ... 6000-EP inverters provide various communication


methods for the system monitoring:

RS485 or WiFi stick (included in delivery)

GPRS, Ethernet stick (optional)

5.8.1 RS485 network

You can connect RS485-linked devices to your PC or a data logger via


an RS485 USB adapter.

5.8.2 WiFi-, GPRS-, Ethernet stick

When you have installed the stick logger, the inverters can directly
upload your operating, energy and alarm data in the SOLARMAN
monitoring portal.

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ELECTRICAL CONNECTIONS

5.9 Installation of the WiFi-, GPRS or Ethernet stick


1. Remove the waterproof WiFi/GPRS cover using a screwdriver.

2. Install the WiFi/GPRS/Ethernet stick.

3. Fasten the WiFi/GPRS module with screws.

Pin Definition Function

1 GND.S USB power -

2 DP USB data +

3 DM USB data -

4 VBUS USB power +

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ELECTRICAL CONNECTIONS

5.9.1 Configuration of the WiFi stick via the web browser

Preparation: The WiFi stick is installed in accordance with the


previous section and the SOFAR inverter must be in operation.

Carry out the following steps in order to configure the WiFi stick:

1. Connect your PC or smartphone with the WiFi network of the WiFi


stick. The name of this WiFi network is “AP”, followed by the serial
number of the WiFi stick (see rating plate). When you are prompted
for a password, you can find it on the label of the WiFi stick (PWD).

2. Open an Internet browser and enter the address 10.10.100.254.

3. Recommended browsers: Internet Explorer 8+, Google Chrome


15+, Firefox 10+

4. Enter the username and password, which are both set to “admin” by
default. The “Status” page will be opened.

5. Click on the “Wizard” in order to configure the WiFi stick for Internet
access.

Result The WiFi stick begins to send data to SolarMAN.

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ELECTRICAL CONNECTIONS

Register your system at the website home.solarmanpv.com. For this,


enter the serial number found on the stick logger.

Installers use the portal at pro.solarmanpv.com

5.9.2 Setting up the WiFi stick with the app

To download the app, search for “SOLARMAN” in the Apple or Google


Play store, or use the following QR codes:

• SOLARMAN Smart (for end customers):

• SOLARMAN Business (for installers):

Configuration steps

1. After starting the app, register as a new user or enter the current
SOLARMAN access data.

2. Create a new system and save the system data.

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ELECTRICAL CONNECTIONS

3. Scan the barcode of the stick logger to assign an inverter to the


system.

4. Go to the newly created system in order to configure the stick logger


(device/logger)

5. Press the button on the WiFi stick for 1 second to activate the WPS
mode of the stick so that the smartphone can be connected to the
WiFi stick.

6. Now, select your local WiFi network for Internet access and enter
your WiFi password.

7. The WiFi stick is configured with the access data.

WiFi stick status

The LEDs on the WiFi stick provide information regarding the status:

LED Status Description

NET: Communication On: Connection to server successful


with the router
Flashing (1 sec.): Connection to router
successful

Flashing (0.1 sec.): WPS mode active

Off: No connection to router

COM Communication Flashing (1 sec.): Communication with


with inverter inverter

On: Logger connected to inverter

Off: No connection to inverter

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ELECTRICAL CONNECTIONS

LED Status Description

READY Logger status Flashing (1 sec.): Normal status

Flashing (0.1 sec.): Reset running

Off: Error status

Reset button

Keystroke Description

1 sec. WPS mode

5 sec. Restart

10 sec. Restart (reset)

5.9.3 Setting up the GPRS stick

The GPRS stick must be equipped with a SIM card:

The GPRS stick must be set up via the SOLARMAN Business. Please
follow below steps.

1. Open the app and call up the Bluetooth Tools menu item

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ELECTRICAL CONNECTIONS

2. Identify the WiFi stick with the serial number and select it.

3. Call up the “Custom” item

4. Enter the command AP+YZAPN= “APN name of your grid operator”

5. (e.g. for T-Mobile: AP+YZAPN=internet.v6.telekom)

6. To check the setting, call up AP+YZAPN

7. You can check the status via the “Logger Status” and “Read” menu
item. Depending on the grid operator, wait several minutes until the
connection has been established and the status is normal:

5.9.4 Setting up the Ethernet stick

The Ethernet stick is delivered with DHCP as standard, so it


automatically gets an IP address from the router.

If you wish to set up a fixed IP address, connect a PC to the Ethernet


stick and open the configuration page via the web address
10.10.100.254.

5.10 Multifunctional COM Port

The COM Port interface of the HYD 3000 ... 6000-EP is displayed below:

58 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

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ELECTRICAL CONNECTIONS

Pin Definition Function Description

1 CANH CAN high data

2 CANL CAN low data Communication

3 485-2TX+ RS485 differential signal + with BMS

4 485-2TX- RS485 differential signal –

5 485-1TX+ RS485 differential signal + Wired or parallel

6 485-1TX- RS485 differential signal – system monitoring

7 GND-S
(DRMS) logic interfaces
8 DRMS1/5 are applicable to the
following safety standards:
9 DRMS2/6 Logic interface
Australia (AS4777)
10 DRMS3/7 connections
European General (50549)
11 DRMS4/8 Germany (4105)

12 DRMS0

13 CT- The current sensor outputs


a negative electrode
CT connection
14 CT+ The current sensor outputs
a positive electrode

15 RS485-B RS485 differential signal + Inverter monitoring

16 RS485-A RS485 differential signal - and system control

Please follow below steps to connect the wiring.

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ELECTRICAL CONNECTIONS

1. Remove the cable sheath at a length of 20–40 mm, and the


insulation of the cables at a length of 6–10 mm.

2. Connect the wires according to the required functions and pins.

3. Close the housing and secure the cable gland by turning clockwise.
Finally, connect the connector.

The functions of the communications interface must be set on the LCD


display. Please refer to chapter 7.

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ELECTRICAL CONNECTIONS

5.10.1 RS485

For the monitoring and control of several inverters, you connect the
RS485 wires in daisy-chain.

NOTE
• The RS485 line may not be any longer than 1000 m
• Assign each inverter its own Modbus address (1 to 31) via the
LCD display

Single inverter setup

Parallel setup

5.10.2 Logic interface (DRMs)

The pin definitions of the logic interface and the switching connections
are as follows:

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ELECTRICAL CONNECTIONS

The function of the logic interface must be set on the LCD display; please
observe the operating steps in chapter 7.

Logic interface pins are defined in accordance with various standard


specifications.

Logic interface for AS/NZS 4777.2:2015


also known as Inverter Demand Response Modes (DRMs)

The inverter recognises all supported Demand Response commands and


initiates the reaction within two seconds.

Pin Function

8 DRM1/5

9 DRM2/6

10 DRM3/7

11 DRM4/8

12 DRM0

7 GND-S

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ELECTRICAL CONNECTIONS

Logic interface for VDE-AR-N 4105:2018-11

This function serves to control and/or limit the output power of the
inverter.

The inverter can be connected to a radio ripple control receiver in order


to dynamically limit the output power of all inverters within the system.

The inverter is preconfigured on the following power levels

Pin Name Inverter Radio ripple control


receiver

8 L1 Relay 1 input K1 - output relay 1

9 L2 Relay 2 input K2 - output relay 2

10 L3 Relay 3 input K3 - output relay 3

11 L4 Relay 4 input K4 - output relay 4

7 G Earth Relay, common earth

64 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

Relay status: Closing is 1, opening is 0

L1 L2 L3 L4 Active power Cos (φ)

1 0 0 1 0% 1

0 1 0 0 30% 1

0 0 1 0 60% 1

0 0 0 0 100% 1

Logic interface for EN50549-1:2019


The active power output can be ended within five seconds following a
command to the input interface.

Functional description of the terminal

Pin Name Inverter Radio ripple control


receiver

8 L1 Relay 1 input K1 - output relay 1

7 G Earth Relay, earth

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ELECTRICAL CONNECTIONS

The inverter is preconfigured on the following power levels.

Relay status: Closing is 1, opening is 0

L1 Active Power drop rate Cos (φ)


power

1 0% < 5 seconds 1

0 100% / 1

5.10.3 CT and smart meter

There are two different system configurations to get grid current


information: using only a CT (System A) or a combination of a CT and an
energy meter (System B). Please refer to the following diagrams.

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ELECTRICAL CONNECTIONS

System A: CT without an energy meter

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ELECTRICAL CONNECTIONS

System B: CT with an energy meter

The HYD 3000 ... 6000-EP inverter is compatible with the DDSU666
single-phase smart meter. PIN 15 and PIN 16 are used for
communication with the smart meter, which correspond to PIN 7 and PIN
8 on the electricity meter.

The 1/2 and 3/4 on the electricity meter are connected to voltage signals
L and N respectively. The current needs to be connected to the CT, i.e.
5/6.

The direction of the CT should be as follows:

68 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

In a setup without a smart meter, connect the CT to Pin 13 and Pin 14.

NOTE
• To ensure that the CT is connected in the correct direction,
please use the inverter’s CT calibration function.

5.10.4 Link port

NOTE
• Up to 10 units can be connected in parallel.
• In a parallel setup, the AC load should also be connected in
parallel.
• For the parallel switching of several devices, it is
recommended to use a joint AC load break switch for the
connected loads at both the LOAD and GRID connection.

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ELECTRICAL CONNECTIONS

• In order to evenly distribute the loads among the inverters,


the cable length between each output and the load must be
the same.
• If the maximum apparent power of a load is greater than
110% of the inverter’s rated output, the device must not be
connected via the AC LOAD terminal, but rather directly to
the grid.
• The first and last inverters need to be connected with 8-pin
connection terminals.

The Link Port is used to enable a parallel setup. The inverters can be
connected in a Master/Slave configuration. In such a setup, only one
energy meter is connected for measuring.

To ensure the correct operation of a parallel setup, set the correct


parameters in the inverter’s settings:

70 HYD 3000 ... 6000-EP


ELECTRICAL CONNECTIONS

Entry Description

Parallel Control Enable/disable a parallel setup. Both the Master and


Slave unit(s) must have this function enabled.

Parallel Primary-Replica Set one inverter as the Master (Replica), and the
others as Slave (Replica)

Parallel Address Each inverter needs to be assigned a unique parallel


address.

NOTE
• The parallel address is different from the communication
address used for monitoring.

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COMMISSIONING THE INVERTER

6 Commissioning the inverter

6.1 Safety test before commissioning

ATTENTION
Check the voltage range
• Ensure that the DC and AC voltages are within the permissible
range of the inverter.

6.2 Check before turning on inverter

Please ensure that the inverter and all the wiring are installed correctly,
securely, and reliably, and that all environment requirements are met.

1. the inverter is firmly fastened onto the mounting bracket on the wall;

2. the PV+ / PV- wires are firmly connected, and the polarity and
voltage are correct;

3. the BAT+ / BAT- wires are firmly connected, and the polarity and
voltage are correct;

4. the DC isolator is correctly installed between the battery and


inverter, and it is turned OFF;

5. the GRID and LOAD cables correctly connected;

6. the AC circuit breaker is correctly installed between the inverter


GRID port and GRID, and it’s turned OFF;

7. the AC circuit breaker is correctly installed between the inverter


LOAD port and critical load, and it’s turned OFF;

72 HYD 3000 ... 6000-EP


COMMISSIONING THE INVERTER

8. the communication cable to the lithium battery has been correctly


connected.

6.3 Starting the inverter

1. Switch on the DC switch.

2. Switch on the battery.

3. Switch on the DC isolator between the battery and inverter.

4. Switch on the AC circuit breaker between the inverter’s GRID port


and GRID.

5. Switch on the AC circuit breaker between the inverter’s LOAD port


and critical load.

When the DC output generated by the solar system is at a sufficient


level, the inverter starts automatically. A correct operation is indicated by
the screen displaying “normal”.

NOTE
• Different distribution network operators in various countries
have differing requirements for the grid connection of grid-
coupled PV inverters.
• Ensure that you have selected the correct country code
according to regional authority requirements, and consult a
qualified electrician or employees of electrical safety
authorities.
• SofarSolar is not responsible for the consequences of
selecting the incorrect country code.

HYD 3000 ... 6000-EP 73


COMMISSIONING THE INVERTER

• The selected country code influences the device grid


monitoring. The inverter continuously checks the set limits
and, if required, disconnects the device from the grid.

6.4 Initial setup

You need to set the following parameters before the inverter starts to
operate.

Parameter Description

Language Default language is English

Time Set to the local time.

Safety Download the corresponding safety parameters


file for your country from our website, and import
it to the inverter through a USB drive.

Battery Configure the battery setup according to your


demands.

Setting the country code

NOTE
• Different distribution network operators in various countries
have differing requirements for the grid connection of grid-
coupled PV inverters.
• Ensure that you have selected the correct country code
according to regional authority requirements, and consult a
qualified electrician or employees of electrical safety
authorities.

74 HYD 3000 ... 6000-EP


COMMISSIONING THE INVERTER

• SofarSolar is not responsible for the consequences of


selecting the incorrect country code.
• The selected country code influences the device grid
monitoring. The inverter continuously checks the set limits
and, if required, disconnects the device from the grid.

Country Code Standard


Australia 002-000 General
002-001 AU-WA
002-002 AU-SA
002-003 AU-VIC
002-004 AU-QLD
002-005 AU-VAR
002-006 AUSGRID
002-007 Horizon
002-008 AU-SA-HV
Belgium 008-000 General
008-001 HV
Brazil 028-000 220 V grid
028-001 LV
028-002 230 V grid
028-003 254 V grid
China 010-000 General
010-001 Taiwan
010-002 MV
010-003 HV
Croatia 107-000
Cyprus 024-000

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COMMISSIONING THE INVERTER

Denmark 005-000 General


005-001 TR322
Dubai 046-000 DEWG
046-001 DEWG MV
EU 018-000 EN50438
018-001 EN50549
018-002 EN50549-HV
Europe 022-000
(general) 022-001
France 011-000 VDE0126
011-001 FAR Arrete23
011-002 VDE0126-HV
Germany 000-000 VDE4105
000-001 BDEW
000-002 VDE0126
000-003 VDE4105-HV
000-004 BDEW-HV
Greece 006-000 Continent
006-001 Islands
India 025-000
Ireland 039-000 EN50438
Italy 001-000 CEI-021 Internal
001-001 CEI-016 Italy
001-002 CEI-021 External
001-003 CEI-021 In Areti
001-004 CEI-021 Internal-HV
Korea 020-000
Lithuania 108-000

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COMMISSIONING THE INVERTER

Mexico 035-000 LV
Netherlands 007-000 General
New Zealand 027-000
Philippines 026-000
Poland 012-000 LV
012-001 MV
012-002 HV
Spain 003-000 RD1699
003-001 RD1699-HV
Sweden 021-000
Turkey 004-000 General
United 009-000 G99
Kingdom 009-001 G98
009-002 G99-HV
Slovakia 029-000 VSD
029-001 SSE
029-002 ZSD
South Africa 044-000
044-001 HV
Thailand 040-000 PEA
040-001 MEA
Ukraine 033-000
034-000
IEC EN61727 019-000
Wide range -
038-000
60 Hz
LV range - 50
042-000
Hz

HYD 3000 ... 6000-EP 77


OPERATION OF THE DEVICE

7 Operation of the device


This chapter describes the LCD and LED displays of the HYD 3000 ...
6000-EP inverter.

7.1 Control panel and display field

7.1.1 Buttons and display lights

Button

Button Name Description

Back Previous menu level, enter


menu

Up Select previous menu entry,


increase setting value

Down Select next menu entry,


decrease setting value

Enter Enter Menu item, switch to


next digit, confirm setting

78 HYD 3000 ... 6000-EP


OPERATION OF THE DEVICE

LEDs
On-grid (green) ON: “Normal” state

Flashing: “Standby” mode

Off-grid (green) ON: “Normal” state

Flashing: “Standby” mode

ALARM (red) ON: “Error”

7.2 Standard display

The display shows all relevant information of the inverter.

Press UP button, to show PV parameters like current,


voltage and power
Press DOWN button to show GRID parameters such as
voltage, current and frequency
Press DOWN button again to show Battery 1 parameters
like current, power, state of charge etc.
Press DOWN button again to show Battery 2 parameters
like current, power, state of charge etc.

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OPERATION OF THE DEVICE

7.3 Energy Storage Modes

The HYD 3000 ... 6000-EP offers five operational modes which
determine the way the inverter interacts with the battery.

NOTE
• The default mode is the Self-use Mode.

7.3.1 Self-use Mode

The inverter automatically charges and discharges the battery according


to the following rules:

If PV generation equals the load


consumption (ΔP < 100 W), the
inverter won't charge or discharge the
battery

If PV generation is larger than the load


consumption, the surplus power is
stored in the battery

If the battery is full or at maximum


charging power, the excess power will
be exported to the grid

If the PV generation is less than the


load consumption, it will discharge the
battery to supply power to the load

80 HYD 3000 ... 6000-EP


OPERATION OF THE DEVICE

If the load is more than PV generation


plus battery, the inverter will import
power from the grid

The priority of power supply: PV, Battery, Grid

The priority of power consumption: Loads, Battery, Grid

NOTE
• If it is not allowed to export power to the grid, an energy
meter and/or CT needs to be installed, and the “Anti Reflux
Control” function has to be turned ON.

7.3.2 Time-of-Use Mode

The user can set up to 4 rules on when the battery should be charged.
Each rule can be enabled or disabled. The rules include:

• Time (from ... to ...)

• SOC (%)

• Charge

• Effective date

• Weekdays

In below example, the battery will be charged with 1 kW between 2–4am


if the SOC is below 70%. This rule is active every day from 22nd
December until 21st March.

Set Time-of-use Mode

HYD 3000 ... 6000-EP 81


OPERATION OF THE DEVICE

Rule 0: Enabled / Disabled


From To SOC Charge
02h00m - 04h00m 070% 01000W
Effective date
Dec.22 - Mar.21
Weekday select
Mon. Tue. Wed. Thu. Fri. Sat. Sun.

7.3.3 Timing Mode

With the Timing Mode the user can define fixed times of the day to
charge or discharge the battery with a certain power.

Up to 4 rules (rule 0, 1, 2 and 3) can be set. If more than one rule is valid
for any given time, the rule with the lower number is active. Each rule can
be enabled or disabled. The charging and discharging period for a rule
can be enabled separately.

In below example, the battery will be charged with 2 kW between 22–


4am, and discharged with 2,5 kW between 2–4pm:

Timing Mode
Rule 0: Enabled / Disabled / Enabled
charge / Enabled discharge
Charge Start 22 h 00 m
Charge End 05 h 00 m
Charge Power 02000 W
DisCharge Start 14 h 00m
DisCharge End 16 h 00m
DisCharge Power 02500 W

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OPERATION OF THE DEVICE

7.3.4 Passive Mode

In systems with external energy management systems the passive mode


should be used. The inverter’s operation will be controlled by the external
controller using the Modbus RTU protocol. Please contact SofarSolar if
you need the Modbus protocol definition for this device.

7.3.5 EPS Mode

With the EPS Mode turned ON, the inverter provides energy to the load
when it is off-grid, e.g. when there is no public grid connection or during
grid outages.

If PV generation equals the load


consumption (ΔP < 100 W), the
inverter won't charge or discharge the
battery
If PV generation is larger than the load
consumption, the surplus power is
stored in the battery.
If the battery is fully charged or at
maximum charging power, the PV

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OPERATION OF THE DEVICE

generation is reduced by adjusting the


MPPT
If the PV generation is less than the
load consumption, the battery will
supply power to the load.

7.4 Menu structure

NOTE
• Several settings require a password to be entered (the
standard password is 0001).

Press the button to bring up the main menu.

Main menu

1. System Settings See “System Settings menu”

2. Advanced Settings See “Advanced Settings menu”

3. Energy Statistics See "Energy Statistics menu“

4. System Information See "System Information menu“

5. Event list See “Set country codes”

6. Software update See "Firmware update“

“System Settings” menu

1. Language Setting Sets the display language of the


inverter

84 HYD 3000 ... 6000-EP


OPERATION OF THE DEVICE

2. Time Sets the system time of the inverter


3. Safety Param. Safety parameters are set by using a
USB drive (see chapter 6.4)
4. Energy Storage Mode Select the operation mode (default
mode is Self-use Mode)
5. Auto Test (Only for Italy)
6. EPS Mode The Emergency Power Supply (EPS)
mode is only available if a battery is
connected.
7. Communication Addr. Enter the Modbus address (when
several inverters require
simultaneous monitoring), standard:
01

NOTE
• EPS Mode, Anti Reflux, I/V Curve Scan and Logic Interface
are turned OFF by default and have to be enabled by the
user.

“Advanced Settings” menu

1. Battery Parameter Set the battery parameters


2. Anti Reflux Limit the power exported to the grid
3. IV Curve Scan Find the maximum power point
4. Logic interface Control logic interfaces
5. Factory Reset Clear system data (energy/events
data)
6. Parallel setting Parallel system settings

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OPERATION OF THE DEVICE

7. Bluetooth Reset Reset the Bluetooth connection


8. CT Calibration Calibrate the direction and phase of
the CT

Energy Statistics menu


This menu displays the PV system’s energy statistics (in kWh) collected
by the inverter, including PV generation, load, export, import, charge, and
discharge.

Press the DOWN button to cycle between TODAY, MONTH,


YEAR, LIFETIME.

System Information menu


This menu displays information about the connected inverter, battery and
the set safety parameters.

1. Inverter Info

2. Battery Info

3. Safety Param.

Event list menu


The event list is used to display the real time event recordings, including
the total number of events and each specific ID no. and event time. The
most recent events are listed at the top.

86 HYD 3000 ... 6000-EP


OPERATION OF THE DEVICE

1. Current Event List

2. History Event List

Software update

The user can update the software via the USB flash drive. SofarSolar will
provide the firmware update when it is required.

1. Switch the DC and AC switches off and then remove the


communication cover. If an RS485 line has been connected, ensure
that the nut is loosened. Ensure that the communication line is not
energised. Remove the cover to prevent the connected
communications connector from becoming loose.

2. Insert the USB stick into the computer.

3. SofarSolar will send the firmware update to the user.

4. Unzip the file and copy the original file to a USB stick. Attention: The
firmware update file must be in the “firmware” subfolder!

5. Insert the USB flash drive into the USB interface of the inverter.

6. Switch on the DC switch and go to menu item “5. Software update”


on the LCD display.

7. Enter the password (the standard password is 0715).

8. The system will then successively update the main DSP, auxiliary
DSP and ARM processors. Pay attention to the displays.

9. If an error message appears, switch off the DC switch and wait until
the LCD screen goes out. Then, switch the DC switch back on and
proceed with the update from step 5.

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OPERATION OF THE DEVICE

10. After the update is complete, switch the DC switch off and wait until
the LCD screen goes out

11. Re-establish a watertight communication connection

12. Switch the DC and AC circuit breaker back on

13. You can check the current software version in item “3. Software
version” of the SystemInfo menu.

88 HYD 3000 ... 6000-EP


TROUBLESHOOTING HANDLING

8 Troubleshooting handling

8.1 Troubleshooting

This section contains information and procedures pertaining to the


remedying of potential problems with the inverter.

To carry out troubleshooting, proceed as follows:

• Check the warnings, error messages or error codes displayed on the


screen of the inverter.

If no error information is displayed on the screen, check whether the


following requirements have been fulfilled:

• Has the inverter been set up in a clean, dry, well-ventilated area?

• Is the DC switch set to ON?

• Are the cables sufficiently dimensioned and short enough?

• Are the input connections, output connections and the wiring all in
good condition?

• Are the configuration settings for the relevant installation correct?

• Are the display field and the communication cables correctly


connected and undamaged?

Please proceed as follows to display the recorded problems: Hold the


button down to bring up the main menu of the standard interface. Select
“2. Event list” and hold the button down to bring up the event list.

HYD 3000 ... 6000-EP 89


TROUBLESHOOTING HANDLING

Earth fault alarm


This inverter is compliant with IEC 62109-2 Clause 13.9 for earth fault
protection.

If an earth fault alarm occurs, the error is displayed on the LCD screen,
the red light illuminates and the error can be found in the error history
log.

NOTE
• In the case of devices equipped with a stick logger, the alarm
information can be viewed on the monitoring portal and
retrieved via the smartphone app.

90 HYD 3000 ... 6000-EP


TROUBLESHOOTING HANDLING

Event list

Code Name Description Solution


ID001 GridOVP The voltage of the power grid is If the alarm occurs
too high occasionally, it may be due
ID002 GridUVP The voltage of the mains is too low to the power grid. The

ID003 GridOFP The mains frequency is too high inverter will automatically
return to normal operation
ID004 GridUFP The mains frequency is too low
when the mains power
returns to normal.

If the alarm occurs


frequently, check whether
the mains
voltage/frequency is within
the permissible range. If so,
check the AC circuit
breaker and AC wiring of
the inverter.

If the alarm occurs


repeatedly, contact
technical support to adjust
the voltage and frequency
limits after obtaining
approval from the local
power grid operator.

HYD 3000 ... 6000-EP 91


TROUBLESHOOTING HANDLING

ID005 GFCI Earth fault If the error occurs


occasionally, it may be due
to external factors. The
inverter will automatically
return to normal operation.
If the error occurs
frequently and lasts for a
long time, check whether
the insulation resistance
between the PV generator
and earth (ground) is too
low and check the
insulation of the PV cables.
ID006 OVRT fault OVRT function is faulty

ID007 LVRT fault LVRT function is faulty

ID008 IslandFault Island protection fault

ID009 GridOVPIn Transient overvoltage of mains


stant1 voltage 1
ID006-041 are internal
ID010 GridOVPIn Transient overvoltage of mains
faults of the inverter. Turn
stant2 voltage 2
the DC switch OFF, wait 5
ID011 VGridLineF Fault in the mains voltage
minutes and then turn the
ault
DC switch ON. Check
ID012 InvOVP Inverter overvoltage
whether the error has been
ID017 HwADFault Mains current measurement error cleared. If not, please
IGrid contact the technical
ID018 HwADFault DC current measurement error support.
DCI
ID019 HwADFault Sampling error of the mains
VGrid(DC) voltage (DC)
ID020 HwADFault Mains voltage sampling error (AC)
VGrid(AC)

92 HYD 3000 ... 6000-EP


TROUBLESHOOTING HANDLING

ID021 GFCIDevic Leakage current sampling error


eFault(DC) (DC)
ID022 GFCIDevic Leakage current sampling error
eFault(AC) (AC)
ID023 HwADFault DC load voltage sampling error
DCV
ID024 HwADFault DC input current sampling error
Idc
ID025 HwADErrD \
CI(DC)
ID026 HwADErrId \
cBranch
ID029 Consistent The GFCI sample between the
Fault_GFCI master DSP and the slave DSP is
not consistent
ID030 Consistent The line voltage sample between
Fault_Vgrid the master DSP and the slave
DSP is not consistent.
ID033 SpiCommF SPI communication error (DC)
ault(DC)
ID034 SpiCommF SPI communication error (AC)
ault(AC)
ID035 SChip_Faul Chip error (DC)
t
ID036 MChip_Fau Master chip error (AC)
lt
ID037 HwAuxPow Auxiliary voltage error
erFault
ID041 RelayFail Relay detection failure

ID042 IsoFault Insulation resistance is too low


Check the insulation
resistance between the PV

HYD 3000 ... 6000-EP 93


TROUBLESHOOTING HANDLING

generator and earth


(ground), rectify the fault if
there is a short circuit.
ID043 PEConnect Earth fault Check the PE conductor for
Fault function
ID044 PV Config Incorrect input mode configuration Check the MPPT input
Error mode setting (parallel
mode/independent mode)
of the inverter and correct if
necessary.
ID045 CTD CT error Check that the wiring of the
isconnect current transformer is
correct.
ID049 TempFault Battery temperature error Make sure that the battery
_Bat does not get too hot.

Check that the temperature


sensor has been correctly
connected to the battery.
ID050 TempFault Temperature error heat sink 1
_HeatSink1 Make sure that the inverter
ID051 TempFault Temperature error heat sink 2 has been installed in a cool
_HeatSink2 and well-ventilated place
ID052 TempFault Heat sink temperature error 3 without direct sunlight.
_HeatSin3
ID053 TempFault Temperature error heat sink 4 Make sure the inverter is
_HeatSink4 installed vertically and the
ID054 TempFault Temperature error heat sink 5 ambient temperature is
_HeatSin5 below the inverter's
ID055 TempFault Temperature error heat sink 6 temperature limit.
_HeatSin6

94 HYD 3000 ... 6000-EP


TROUBLESHOOTING HANDLING

ID057 TempFault Temperature error ambient


_Env1 temperature 1
ID058 TempFault Temperature error ambient
_Env2 temperature 2
ID059 TempFault Temperature error module 1
_Inv1
ID060 TempFault Temperature error module 2
_Inv2
ID061 TempFault Temperature error module 3
_Inv3
ID062 TempDiffEr
rInv
ID065 VbusRmsU Asymmetrical bus voltage RMS Internal error of the
nbalance inverter. Switch off the
ID066 VbusInstan The transient value of the bus inverter, wait 5 minutes and
tUnbalance voltage is unbalanced then switch the unit on
ID067 BusUVP The DC bus voltage is too low again.
during mains connection
ID068 BusZVP The DC bus voltage is too low If the error persists, contact
Technical Support.
ID069 PVOVP The PV input voltage is too high Check whether the PV
series voltage (Voc) is
higher than the maximum
input voltage of the
inverter. If this is the case,
adjust the number of PV
modules in series. After the
correction, the inverter
automatically returns to its
normal state.

HYD 3000 ... 6000-EP 95


TROUBLESHOOTING HANDLING

ID070 BatOVP Battery overvoltage Check whether the voltage


of the battery is higher than
the maximum input voltage
of the inverter. If this is the
case, adjust the number of
battery modules in series.
ID071 LLCBusOV LLC Bus overvoltage protection
P
ID072 SwBusRms Inverter bus voltage RMS
OVP Software overvoltage
ID073 SwBusInst Inverter bus voltage instantaneous
antOVP Software overvoltage
ID081 SwBatOCP Software overcurrent protection of
the battery
ID082 DciOCP Dci overcurrent protection
Internal error of the
ID083 SwOCPInst Instantaneous output current
inverter. Switch off the
ant protection
inverter, wait 5 minutes and
ID084 SwBuckBo BuckBoost software sequence
then switch the unit on
ostOCP
again.
ID085 SwAcRms Output RMS current protection
OCP
If the error persists, contact
ID086 SwPvOCPI PV overcurrent software protection
Technical Support.
nstant
ID087 IpvUnbalan PV flows in uneven parallelism
ce
ID088 IacUnbalan Unbalanced output current
ce
ID091 SwAcCBC
Fault
ID097 HwLLCBus LLC bus hardware overvoltage
OVP

96 HYD 3000 ... 6000-EP


TROUBLESHOOTING HANDLING

ID098 HwBusOV Inverter bus hardware overvoltage


P
ID099 HwBuckBo BuckBoost hardware overflows
ostOCP
ID100 HwBatOCP Battery hardware overflow

ID102 HwPVOCP PV hardware overflows

ID103 HwACOCP Mains current is too high and has


triggered hardware protection
ID105 MeterCom Communication fault with meter Check communication to
mFault unit meter.
ID110 Overload1 Overload protection 1 Please check whether the
ID111 Overload2 Overload protection 2 inverter is operating under
ID112 Overload3 Overload protection 3 overload.

ID113 OverTemp The inverter has throttled due to Make sure that the inverter
Derating too high a temperature has been installed in a cool
and well-ventilated place
without direct sunlight.

Make sure the inverter is


installed vertically and the
ambient temperature is
below the temperature limit
of the inverter.
ID114 FreqDerati Mains frequency is too high
ng
ID115 FreqLoadin Mains frequency is too low Make sure that the mains
g frequency and voltage are
ID116 VoltDeratin AC voltage is too high within the permissible
g range.
ID117 VoltLoadin AC voltage is too low
g

HYD 3000 ... 6000-EP 97


TROUBLESHOOTING HANDLING

ID124 BatLowVolt Protection against battery


Please check if the battery
ageAlarm undervoltage
voltage of the inverter is too
ID125 BatLowVolt Low battery voltage shutdown
low.
ageShut
ID129 unrecoverH Mains current is too high and has
wAcOCP caused an unrecoverable
hardware fault
ID130 unrecoverB Bus voltage is too high and has
usOVP caused a non-recoverable fault
ID131 unrecoverH Permanent bus hardware failure Internal error of the
wBusOVP due to overvoltage inverter. Switch off the
ID132 unrecoverI Input current is unbalanced and inverter, wait 5 minutes and
pvUnbalan has caused an unrecoverable fault then switch the unit on
ce again.
ID133 unrecoverE Permanent battery overcurrent
PSBatOCP error in EPS mode If the error persists, contact
ID134 unrecoverA Permanent error due to transient Technical Support.
cOCPInsta overcurrent
nt
ID135 unrecoverI Permanent unbalanced output
acUnbalan current error
ce
ID137 unrecoverP Permanent input mode
Check the MPPT input
vConfigErr configuration error
mode setting (parallel
or
mode/independent mode)
ID138 unrecoverP Permanent input overcurrent error
of the inverter and correct it
VOCPInsta
if necessary.
nt
ID139 unrecoverH Permanent input hardware Internal error of the
wPVOCP overcurrent error inverter. Switch off the
ID140 unrecoverR Permanent error of the mains relay inverter, wait 5 minutes and
elayFail then switch the unit back

98 HYD 3000 ... 6000-EP


TROUBLESHOOTING HANDLING

ID141 unrecoverV The bus voltage is unbalanced on.


busUnbala and has caused an unrecoverable
nce error If the error persists, contact
ID142 PermSpdF Technical Support.
ail(DC)
ID143 PermSpdF
ail(AC)
ID145 USBFault USB error Check the USB connection
of the inverter.
ID146 WifiFault Wifi error Check the inverter's WiFi
connection.
ID147 BluetoothF Bluetooth error Check the Bluetooth
ault connection of the inverter.
ID148 RTCFault RTC clock failure

ID149 CommEEP EEPROM error of the


ROMFault communication card
Internal error of the
ID150 FlashFault Communication card FLASH error
inverter. Switch off the
ID152 SafetyVerF
inverter, wait 5 minutes and
rauIt
then switch the unit back
ID153 SciCommL SCI communication error (DC)
on.
ose(DC)
If the error persists, contact
ID154 SciCommL SCI communication error (AC)
technical support.
ose(AC)
ID155 SciCommL SCI communication error (fuse)
ose(Fuse)
ID156 SoftVerErro Inconsistent software versions Download the latest
r firmware from the website
and launch the software
update. If the error persists,
contact technical support.

HYD 3000 ... 6000-EP 99


TROUBLESHOOTING HANDLING

ID157 BMSComm Lithium battery communication Make sure your battery is


unicatonFa error compatible with the
ult inverter.

CAN communication is
recommended. Check the
communication line or the
connection of the battery
and the inverter for errors.
ID161 ForceShutd Forced shutdown The inverter has been
own forcibly disconnected.
ID162 RemoteSh Remote shutdown The inverter is shut down
utdown remotely.
ID163 Drms0Shut DRM 0 shutdown The inverter is running with
down a Drms0 shutdown.
ID165 RemoteDer The inverter has reduced its power
ating due to remote control
ID166 LogicInterfa The inverter has reduced its power This message is for
ceDerating due to the digital inputs information and is not an
ID167 AlarmAntiR Power reduction due to current error
efluxing sensor or SmartMeter
configuration
ID169 FanFault1 Fan 1 fault

ID170 FanFault2 Fan 2 fault

ID171 FanFault3 Fan 3 fault Check if the corresponding


ID172 FanFault4 Fan 4 fault fan of the inverter is
ID173 FanFault5 Fan 5 fault running normally.

ID174 FanFault6 Fan 6 fault

ID175 FanFault7 Fan 7 fault

ID176 MeterCom Communication fault with meter Check communication to


mLose unit meter

100 HYD 3000 ... 6000-EP


TROUBLESHOOTING HANDLING

ID177 BMS OVP BMS overvoltage alarm Internal error in the

ID178 BMS UVP BMS Undervoltage alarm connected lithium battery.


Switch off the inverter and
ID179 BMS OTP BMS High temperature warning
the lithium battery, wait 5
ID180 BMS UTP BMS low temperature warning
minutes and then switch
ID181 BMS OCP BMS overload warning during
the components on again.
charging and discharging
ID182 BMS Short BMS Short circuit alarm
If the error persists, contact
Technical Support.

8.2 Maintenance

Inverters do not generally require daily or routine maintenance. Before


carrying out cleaning, ensure that the DC switch and AC circuit breaker
between the inverter and power grid have been switched off. Wait at least 5
minutes before carrying out cleaning.

8.2.1 Cleaning the inverter


Clean the inverter using an air blower and a dry, soft cloth or a soft bristle
brush. Do NOT clean the inverter with water, corrosive chemicals, cleaning
agents etc.

8.2.2 Cleaning the heat sink


In order to help guarantee correct long-term operation of the inverter, make
sure that there is sufficient space for ventilation around the heat sink. Check
the heat sink for blockages (dust, snow etc.) and remove them if present.
Please clean the heat sink using an air blower and a dry, soft cloth or a soft
bristle brush. Do NOT clean the heat sink with water, corrosive chemicals,
cleaning agents etc.

HYD 3000 ... 6000-EP 101


TECHNICAL DATA

9 Technical data
HYD HYD HYD HYD HYD * HYD HYD
Data Sheet 3000- 3680- 4000- 4600- 5000- 5500- 6000-
EP EP EP EP EP EP EP

Battery Parameters

Battery type Lithium-ion, Lead-acid


Nominal battery
48
voltage (V)
Battery voltage
42–58
range (V)
Battery capacity
50–2000
(Ah)
Max. charging /
discharging power 3750 4000 4250 5000
(W)
Max. charging
75 80 85 100
current (A)
Max. discharging
75 80 85 100
current (A)
Charging curve
BMS
(Lithium-ion)
Charging curve
3-adaptive, with maintenance charging
(Lead-acid)
Depth of discharge Lithium-ion: 0-90% DOD adjustable, Lead-acid: 0-50% DOD adjustable

Input DC (PV side)

Recommended
max. PV input 4500 5400 6000 6900 7500 9000
power (Wp)
Max DC power for
3500
single MPPT (W)

102 HYD 3000 ... 6000-EP


TECHNICAL DATA

Max. input voltage


600
(V)
Start-up voltage
100
(V)
Rated input
360
voltage (V)
MPPT operating
90–580
voltage range (V)
Full power MPPT
160–520 180–520 200–520 230–520 250–520 300–520
voltage range (V)
Number of MPP
2
trackers
Max. input current
13/13
per MPPT (A)
Max. input short
circuit current per 18/18
MPPT (A)

Output/Input AC (Grid side)

Nominal AC power
3000 3680 4000 4600 5000 6000
(W)
Max. AC power
output to utility grid 3300 3680 4400 4600 5000 5500 6000
(VA)
Max. AC power
from utility grid 6000 7360 8000 9200 10000 12000
(VA)
Max. AC current
output to utility grid 15 16 20 20,9 21,7 25 27,3
(A)
Max. AC current
27,3 32 36,4 41,8 43,4 54,6
from utility grid (A)
Nominal grid
L/N/PE, 220 V, 230 V, 240 V
voltage
Grid voltage range 180Vac-276Vac (According to local standard)

HYD 3000 ... 6000-EP 103


TECHNICAL DATA

Nominal grid
50 Hz / 60 Hz
frequency
Output THDi
<3%
(@nominal power)
Power factor 1 default (+/-0.8 adjustable)

Output AC (Emergency Power Supply)

Max. apparent
3000 3680 4000 4600 5000
power (VA)
Peak output
3600, 4400, 4800, 5520,
power, duration 6000, 60s
60s 60s 60s 60s
(VA)
Max. output
13,6 16 18,2 20,9 22,7
current (A)
Nominal voltage,
220 V/230 V, 50/60Hz
Frequency
THDi (@Nominal
<3%
power)
Switch time <10 ms

Efficiency

MPPT efficiency 99.9%


Max efficiency of
97.6% 97.8% 98.0%
solar inverter
European
efficiency of solar 97.2% 97.3% 97.5%
inverter
Max. charging
efficiency of 94.6%
battery
Max. charging
efficiency of 94.6%
battery

104 HYD 3000 ... 6000-EP


TECHNICAL DATA

Max. discharging
efficiency of 94.6%
battery

Protection

PV reverse polarity
Yes
protection
PV insulation
Yes
detection
Ground fault
Yes
monitoring
Overcurrent
Yes
protection (A)
Overvoltage
Yes
protection
DC switch Yes
Firm frequency
optional
response function
SPD protection MOV: Type III standard

General Data

Standby self-
<10 W
consumption
Topology High frequency isolation (for battery)
Degree of
IP65
protection
Ambient
-30℃...+60℃ (above 45℃ derating)
temperature range
Allowable relative
0...100%
humidity range
Communication RS485 / WiFi / Bluetooth / CAN2.0 / Etherrnet, optional: GPRS

Parallel operation Yes (up to 10 units)

Protective class Class I


Max. operating
4000 m
altitude

HYD 3000 ... 6000-EP 105


TECHNICAL DATA

Current sensor
External
connection (A)
Noise <25 dB

Weight (kg) 21.5

Cooling Natural

Dimensions 482*503*183mm

Display LCD, App via Bluetooth

Warranty 5 years, optional: up to 20 years

Standards

EN 61000-6-2, EN 61000-6-3, EN 61000-3-2, EN 61000-3-3, EN 61000-3-11, EN


EMC
61000-3-12
IEC 62109-1/2, IEC 62040-1, IEC 62116, IEC 61727, IEC 61683, IEC
Safety standards
60068(1,2,14,30)
AS/NZS 4777, VDE V 0124-100, V 0126-1-1, VDE-AR-N 4105, CEI 0-21, EN
Grid standards
50549, G83/G59/G98/G99, UTE C15-712-1, UNE 206 007-1

The models marked with “ * ” are available only for some designated countries.

106 HYD 3000 ... 6000-EP


Shenzhen SOFARSOLAR Co., Ltd.

11/F, Gaoxinqi Technology Building,

District 67, XingDong Community, XinAn Street,

Bao’An District, Shenzhen, China

SofarSolar GmbH

Krämerstrasse 20

72764 Reutlingen

Germany

Email: service@sofarsolar.com

Web: www.sofarsolar.com

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