User Manual SOFAR HYD 3-6K-EP V2 EN
User Manual SOFAR HYD 3-6K-EP V2 EN
6K-EP
Installation and
operating manual
Version 01 | May 2022
English
HYD 3000-EP, HYD 3680-EP, HYD 4000-EP, HYD 4600-EP, HYD 5000-EP,
HYD 5500-EP, HYD 6000-EP
TABLE OF CONTENT
Table of Content
1 About this manual 5
1.3 Scope 6
3 Product features 15
4 Installation 22
4.4 Connections 25
4.5 Tools 26
5 Electrical connections 34
8 Troubleshooting handling 89
8.1 Troubleshooting 89
1.3 Scope
DANGER
Non-observance will result in death or serious injury.
• Follow the warnings in order to prevent death or serious injury!
WARNING
Non-observance may result in death or serious injury.
• Follow the warnings in order to prevent serious injury!
CAUTION
Non-observance may result in minor injury.
• Follow the warnings in order to prevent injury!
ATTENTION
Non-observance may result in property damage!
• Follow the warnings in order to prevent damage to or
destruction of the product.
NOTE
• Provides tips essential to the optimal operation of the product.
Read and understand the instructions within this manual and familiarise
yourself with the relevant safety symbols in this chapter before beginning
with the installation of the device and eliminating any faults.
Before installing the device or carrying out maintenance on it, you must
open the DC switch in order to interrupt the DC voltage of the PV
generator. You can also switch off the DC voltage by opening the DC
switch in the Array junction box. Not doing this may result in serious
injury.
Personnel tasked with the operation and maintenance of the device must
have the qualifications, competence and experience required to perform
the described tasks, while also being capable of fully understanding all
instructions contained within the manual. For safety reasons, this inverter
may only be installed by a qualified electrician who:
- is familiar with the local laws, standards and regulations of the grid
operator.
The labels must NOT be concealed by items and foreign objects (rags,
boxes, devices, etc.); they must be regularly cleaned and kept clearly
visible at all times.
DANGER
Dangerous DC voltage
• Before establishing the electrical connection, cover the PV
modules using opaque material or disconnect the PV generator
from the inverter. Solar radiation will cause dangerous voltage
to be generated by the PV generator!
DANGER
Danger through electric shock!
• All installations and electrical connections may only be carried
out by trained electricians!
IMPORTANT
Authorisation for grid feed-in
• Obtain authorisation from the local power grid operator before
connecting the inverter to the public power grid.
NOTE
Voiding of guarantee
• Do not open the inverter or remove any of the labels.
Otherwise, SofarSolar shall assume no guarantee.
2.1.6 Operation
DANGER
Electric shock
• Contact with the electrical grid or the device’s terminals may
result in an electric shock or fire!
• Do not touch the terminal or the conductor which is connected
to the electrical grid.
• Follow all instructions and observe all safety documents that
refer to the grid connection.
CAUTION
Burning due to hot housing
• While the inverter is being operated, several internal
components will become very hot.
• Please wear protective gloves!
• Keep children away from the device!
DANGER
Dangerous voltage!
• Before carrying out any repair work, first switch off the AC circuit
breaker between the inverter and power grid, and then the DC
switch.
• After switching off the AC circuit breaker and the DC switch, wait
a minimum of 5 minutes before starting any maintenance or
repair work.
IMPORTANT
Unauthorised repairs!
• Following the elimination of any faults, the inverter should be
fully functional once more. Should any repairs be required,
please contact a local authorised service centre.
• The internal components of the inverter must NOT be opened
without the relevant authorisation. Shenzhen SOFARSOLAR
Co., Ltd. assumes no responsibility for any resulting losses or
defects.
CAUTION
Beware of burning hazards due to the hot housing!
• While the inverter is in operation, only touch the display and the
buttons, as the housing can become hot.
ATTENTION
Implement earthing!
• The PV generator must be earthed in accordance with the
requirements of the local power grid operator!
• For reasons of personal safety, we recommend that all PV
module frames and inverters of the PV system are reliably
earthed.
WARNING
Damage due to overvoltage
• Ensure that the input voltage does not exceed the maximum
permissible voltage. Overvoltage may cause long-term damage
to the inverter, as well as other damage that is not covered by
the warranty!
Symbol Description
Symbol Description
Earthing point
3 Product features
This chapter describes the product features, dimensions and efficiency
levels.
HYD 3000 ... 6000-EP inverters may only be used with photovoltaic
modules which do not require one of the poles to be earthed. In normal
operation, the operating current must not exceed the limits specified
within the technical data.
Product dimensions
HYD 3...6K-EP:
Wall bracket:
The DC output generated by the PV generator can be used for both grid
feed-in and battery charging.
The battery can supply the energy to the grid or the consumer. The
emergency current supply mode (EPS) can provide inductive loads such
as air conditioning systems or refrigerators with an automatic switchover
time of less than 10 milliseconds.
3.3.1 Functions
WiFi/GPRS,
RS485,USB,CAN2.0
Hydbrid Inverter
Smart Meter
Grid
WiFi/GPRS,
RS485,USB,CAN2.0
Hydbrid Inverter
Smart
Meter
Grid
WiFi/GPRS,
RS485,USB,CAN2.0
Hydbrid Inverter
Smart Meter
Grid
When there is no grid connection, the PV panels and the battery will
provide electricity to the critical load.
PV panels
WiFi/GPRS,
RS485,USB,CAN2.0
Hydbrid Inverter
Smart Meter
Grid
WiFi/GPRS,
RS485,USB,CAN2.0
Smart Meter
Grid
NOTE
• For the parallel switching of several devices, it is
recommended to use a joint AC load break switch for the
connected loads both at the LOAD and GRID connection.
• In order to evenly distribute the loads among the inverters,
the cable length between each output and the load must be
the same.
• If the maximum apparent power of a load is greater than
110% of the inverter’s rated output, the device must not be
connected via the AC LOAD terminal, but rather directly to
the grid.
4 Installation
DANGER
Fire hazard
• Do NOT install the inverter on flammable material.
• Do NOT install the inverter in an area in which flammable or
explosive material is stored.
CAUTION
Burning hazard
• Do NOT install the inverter in places where it can be accidentally
touched. The housing and heat sink may become very hot while
the inverter is in operation.
ATTENTION
Environment requirements
• Choose an easily accessible place that‘s dry, clean, and tidy.
• Ambient temperature range: -30℃–60℃.
• Relative humidity: 0–100% (non-condensed).
• The inverter should be installed in a well-ventilated location.
• Maximum altitude: 4000m.
IMPORTANT
Weight of the device
• Take into account the weight of the inverter when
transporting and moving it.
• Choose a suitable installation location and -surface.
• Commission a minimum of two persons with the
installation of the inverter.
• Do not set down the inverter upside-down.
After unpacking the inverter, check that the delivery items are both intact
and complete. In the event of any damage or missing components,
contact the wholesaler.
02 Wall bracket 1
08 BAT+input terminal 1
09 M6 hexagon screws 2
11 AC Grid connector 1
14 8 pin terminal 1
17 Communication cable 1
18 WiFi stick 1
19 Manual 1
21 Quality Certificate 1
4.4 Connections
CAUTION
Damage during transportation
• Please check the product packaging and connections carefully
prior to installation.
4.5 Tools
Prepare the tools required for the installation and the electrical
connection.
02 Screwdriver Wiring
Choose a suitable position for the installation of the inverter. Ensure that
the following requirements have been fulfilled:
NOTE
• Choose an easily accessible place that‘s dry, clean, and tidy.
• Ambient temperature range: -30℃–60℃.
• Relative humidity: 0–100% (non-condensed).
• The inverter should be installed in a well-ventilated location.
• Maximum altitude: 4000m.
1. Open the packaging and grip underneath the inverter at the sides
with both hands.
2. Lift the inverter out of the packaging and move it to its installation
position.
ATTENTION
Mechanical damage
• In order to prevent injuries and damage to the device, ensure
that the inverter is kept balanced while it is being moved - it is
very heavy.
• Do not place the inverter on its connections, as these are not
designed to bear its weight. Place the inverter horizontally on
the ground.
• When you place the inverter on the ground, place foamed
material or paper underneath it in order to protect its housing.
1. Hold the wall bracket in the desired place and mark the three holes.
Put the wall bracket aside and drill the holes.
3. Fasten the rear panel to the wall using the four screws.
4. Place the inverter onto the wall bracket. Secure the inverter to the
wall bracket M6 screws.
5. You can secure the inverter to the wall bracket using a lock.
5 Electrical connections
This topic describes the electrical connections of the inverter HYD 3000
... 6000-EP. Read this section thoroughly and carefully before connecting
the cables.
DANGER
Electrical voltage at the DC connections
• Ensure that the DC switch is OFF before establishing the
electrical connection. The reason is that the electrical charge
remains in the capacitor after the DC switch has been switched
off. Therefore, at least 5 minutes must pass before the capacitor
has been electrically discharged.
DANGER
Electrical voltage
• PV modules generate electrical energy when exposed to
sunlight, and this may present an electrical shock hazard.
Therefore, cover the PV modules with an opaque sheet before
connecting to the DC input power cable.
ATTENTION
Qualification
• The installation and maintenance of the inverter must be carried
out by an electrician.
NOTE
• The open-circuit voltage of the modules connected in series
must be lower than or equal to 600 Vdc.
HYD 3000-EP 15 A
HYD 3680-EP 16 A
HYD 4000-EP 20 A
Maximum AC overcurrent
HYD 4600-EP 20,9 A
protection
HYD 5000-EP 21,7 A
HYD 5500-EP 25 A
Interface DVC
Wiring overview
+ : Positive cable of
PV module
PV cable 4–6
- : Negative cable of
PV module
L
Outdoor multicore
Load N 4–6
copper cable
PE
L
Outdoor multicore
AC N 5–8
copper cable
PE
1. Connect PE cable
ATTENTION
Pole earthing not permissible!
• As the inverter is transformerless, the plus and minus poles
of the PV generator must NOT be earthed. Otherwise, the
inverter will malfunction. In the PV system, all non-current
carrying metal parts (e.g. PV module frames, PV rack,
combiner box enclosure, inverter enclosure, etc.) require
earthing. The colour of the cable should be yellow-green.
1. Remove the insulation of the cable. For outside use, cables of ≥ 4mm²
are recommended for earthing).
3. Install the crimped ring terminal and the washer with the M5 screw
and tighten these with a torque of 3 Nm using an Allen key.
③ Threaded hole
CAUTION
Danger of reverse polarity!
• Ensure that the polarity is correct before connecting the cables
to the DC input ports!
① Locking
NOTE
• Put the protective caps on the unused DC connections.
CAUTION
Danger of DC arcing
• Before removing the plus and minus connector, ensure that the
DC switch has been set to OFF.
In order to remove the plus and minus connection from the inverter,
insert a removal key into the locking and press on the key with the
adequate force as shown in the following illustration:
1. Insert the connectors into the battery ports, then select a suitable
cable. The recommended current capacity of cable is at least 125 A.
For batteries with a BMS (for example Li-Ion batteries), you need to
connect either the CAN Bus or RS485 with the Battery Management
system.
The inverter will use the CAN Bus or RS485 Bus based on the battery
selection on the inverter LCD menu.
Connect the inverter to the critical loads on the EPS port and the AC
power distributor or the power grid using AC power cables.
CAUTION
AC connection
• Each inverter must have its own circuit breaker.
• Do not connect any consumers between the inverter and circuit
breaker!
• The AC disconnecting device must be easily accessible.
NOTE
• The inverter HYD 3000 ... 6000-EP has a built-in RCD (univ.
sensitive residual current protection). If an external RCD is
required, we recommend an RCD type A featuring a residual
current of 300 mA or higher.
• Please follow the national rules and regulations for the
installation of external relays or circuit breakers!
Dimensioning
The AC output cables are three-wire cables for outdoor areas. To
simplify the installation process, use flexible cables. The recommended
cable size is 4–6mm2.
A = 15...25mm
B = 6...8mm
Connection Cable
L Phase (brown)
4. Assemble the connector housing and screw the cable gland tight.
CAUTION
Electrical voltage
• Ensure that the grid has been switched off before removing the
AC connector.
A = 30...50mm
B = 3...5mm
To remove the connector, please use the removal tool and follow below
steps.
Both the Hard Anti-Reflux Control and Anti-Reflux Control can be used
together. However, when the Hard Anti-Reflux control is enabled, the
Anti-Reflux power limitation cannot exceed the Reflux power limitation. If
the Reflux power exceeds the Reflux power limitation, the overload
protection will be triggered.
When the communication signal with the electricity meter is lost, the
output power of the inverter is limited to the set value of the soft export
limit and the fault protection will not be triggered. When the Hard Anti-
Reflux Control is enabled, loss of signal with the meter triggers the
inverter's fault protection.
NOTE
• Anti-Reflux Function = Export Limit function
• Reflux Power = Export Power
• Hard Anti-Reflux control = Hard feed-in limitation control
• Anti-Reflux Control = Soft feed-in limitation control
When you have installed the stick logger, the inverters can directly
upload your operating, energy and alarm data in the SOLARMAN
monitoring portal.
2 DP USB data +
3 DM USB data -
Carry out the following steps in order to configure the WiFi stick:
4. Enter the username and password, which are both set to “admin” by
default. The “Status” page will be opened.
5. Click on the “Wizard” in order to configure the WiFi stick for Internet
access.
Configuration steps
1. After starting the app, register as a new user or enter the current
SOLARMAN access data.
5. Press the button on the WiFi stick for 1 second to activate the WPS
mode of the stick so that the smartphone can be connected to the
WiFi stick.
6. Now, select your local WiFi network for Internet access and enter
your WiFi password.
The LEDs on the WiFi stick provide information regarding the status:
Reset button
Keystroke Description
5 sec. Restart
The GPRS stick must be set up via the SOLARMAN Business. Please
follow below steps.
1. Open the app and call up the Bluetooth Tools menu item
2. Identify the WiFi stick with the serial number and select it.
7. You can check the status via the “Logger Status” and “Read” menu
item. Depending on the grid operator, wait several minutes until the
connection has been established and the status is normal:
The COM Port interface of the HYD 3000 ... 6000-EP is displayed below:
7 GND-S
(DRMS) logic interfaces
8 DRMS1/5 are applicable to the
following safety standards:
9 DRMS2/6 Logic interface
Australia (AS4777)
10 DRMS3/7 connections
European General (50549)
11 DRMS4/8 Germany (4105)
12 DRMS0
3. Close the housing and secure the cable gland by turning clockwise.
Finally, connect the connector.
5.10.1 RS485
For the monitoring and control of several inverters, you connect the
RS485 wires in daisy-chain.
NOTE
• The RS485 line may not be any longer than 1000 m
• Assign each inverter its own Modbus address (1 to 31) via the
LCD display
Parallel setup
The pin definitions of the logic interface and the switching connections
are as follows:
The function of the logic interface must be set on the LCD display; please
observe the operating steps in chapter 7.
Pin Function
8 DRM1/5
9 DRM2/6
10 DRM3/7
11 DRM4/8
12 DRM0
7 GND-S
This function serves to control and/or limit the output power of the
inverter.
1 0 0 1 0% 1
0 1 0 0 30% 1
0 0 1 0 60% 1
0 0 0 0 100% 1
1 0% < 5 seconds 1
0 100% / 1
The HYD 3000 ... 6000-EP inverter is compatible with the DDSU666
single-phase smart meter. PIN 15 and PIN 16 are used for
communication with the smart meter, which correspond to PIN 7 and PIN
8 on the electricity meter.
The 1/2 and 3/4 on the electricity meter are connected to voltage signals
L and N respectively. The current needs to be connected to the CT, i.e.
5/6.
In a setup without a smart meter, connect the CT to Pin 13 and Pin 14.
NOTE
• To ensure that the CT is connected in the correct direction,
please use the inverter’s CT calibration function.
NOTE
• Up to 10 units can be connected in parallel.
• In a parallel setup, the AC load should also be connected in
parallel.
• For the parallel switching of several devices, it is
recommended to use a joint AC load break switch for the
connected loads at both the LOAD and GRID connection.
The Link Port is used to enable a parallel setup. The inverters can be
connected in a Master/Slave configuration. In such a setup, only one
energy meter is connected for measuring.
Entry Description
Parallel Primary-Replica Set one inverter as the Master (Replica), and the
others as Slave (Replica)
NOTE
• The parallel address is different from the communication
address used for monitoring.
ATTENTION
Check the voltage range
• Ensure that the DC and AC voltages are within the permissible
range of the inverter.
Please ensure that the inverter and all the wiring are installed correctly,
securely, and reliably, and that all environment requirements are met.
1. the inverter is firmly fastened onto the mounting bracket on the wall;
2. the PV+ / PV- wires are firmly connected, and the polarity and
voltage are correct;
3. the BAT+ / BAT- wires are firmly connected, and the polarity and
voltage are correct;
NOTE
• Different distribution network operators in various countries
have differing requirements for the grid connection of grid-
coupled PV inverters.
• Ensure that you have selected the correct country code
according to regional authority requirements, and consult a
qualified electrician or employees of electrical safety
authorities.
• SofarSolar is not responsible for the consequences of
selecting the incorrect country code.
You need to set the following parameters before the inverter starts to
operate.
Parameter Description
NOTE
• Different distribution network operators in various countries
have differing requirements for the grid connection of grid-
coupled PV inverters.
• Ensure that you have selected the correct country code
according to regional authority requirements, and consult a
qualified electrician or employees of electrical safety
authorities.
Mexico 035-000 LV
Netherlands 007-000 General
New Zealand 027-000
Philippines 026-000
Poland 012-000 LV
012-001 MV
012-002 HV
Spain 003-000 RD1699
003-001 RD1699-HV
Sweden 021-000
Turkey 004-000 General
United 009-000 G99
Kingdom 009-001 G98
009-002 G99-HV
Slovakia 029-000 VSD
029-001 SSE
029-002 ZSD
South Africa 044-000
044-001 HV
Thailand 040-000 PEA
040-001 MEA
Ukraine 033-000
034-000
IEC EN61727 019-000
Wide range -
038-000
60 Hz
LV range - 50
042-000
Hz
Button
LEDs
On-grid (green) ON: “Normal” state
The HYD 3000 ... 6000-EP offers five operational modes which
determine the way the inverter interacts with the battery.
NOTE
• The default mode is the Self-use Mode.
NOTE
• If it is not allowed to export power to the grid, an energy
meter and/or CT needs to be installed, and the “Anti Reflux
Control” function has to be turned ON.
The user can set up to 4 rules on when the battery should be charged.
Each rule can be enabled or disabled. The rules include:
• SOC (%)
• Charge
• Effective date
• Weekdays
With the Timing Mode the user can define fixed times of the day to
charge or discharge the battery with a certain power.
Up to 4 rules (rule 0, 1, 2 and 3) can be set. If more than one rule is valid
for any given time, the rule with the lower number is active. Each rule can
be enabled or disabled. The charging and discharging period for a rule
can be enabled separately.
Timing Mode
Rule 0: Enabled / Disabled / Enabled
charge / Enabled discharge
Charge Start 22 h 00 m
Charge End 05 h 00 m
Charge Power 02000 W
DisCharge Start 14 h 00m
DisCharge End 16 h 00m
DisCharge Power 02500 W
With the EPS Mode turned ON, the inverter provides energy to the load
when it is off-grid, e.g. when there is no public grid connection or during
grid outages.
NOTE
• Several settings require a password to be entered (the
standard password is 0001).
Main menu
NOTE
• EPS Mode, Anti Reflux, I/V Curve Scan and Logic Interface
are turned OFF by default and have to be enabled by the
user.
1. Inverter Info
2. Battery Info
3. Safety Param.
Software update
The user can update the software via the USB flash drive. SofarSolar will
provide the firmware update when it is required.
4. Unzip the file and copy the original file to a USB stick. Attention: The
firmware update file must be in the “firmware” subfolder!
5. Insert the USB flash drive into the USB interface of the inverter.
8. The system will then successively update the main DSP, auxiliary
DSP and ARM processors. Pay attention to the displays.
9. If an error message appears, switch off the DC switch and wait until
the LCD screen goes out. Then, switch the DC switch back on and
proceed with the update from step 5.
10. After the update is complete, switch the DC switch off and wait until
the LCD screen goes out
13. You can check the current software version in item “3. Software
version” of the SystemInfo menu.
8 Troubleshooting handling
8.1 Troubleshooting
• Are the input connections, output connections and the wiring all in
good condition?
If an earth fault alarm occurs, the error is displayed on the LCD screen,
the red light illuminates and the error can be found in the error history
log.
NOTE
• In the case of devices equipped with a stick logger, the alarm
information can be viewed on the monitoring portal and
retrieved via the smartphone app.
Event list
ID003 GridOFP The mains frequency is too high inverter will automatically
return to normal operation
ID004 GridUFP The mains frequency is too low
when the mains power
returns to normal.
ID113 OverTemp The inverter has throttled due to Make sure that the inverter
Derating too high a temperature has been installed in a cool
and well-ventilated place
without direct sunlight.
CAN communication is
recommended. Check the
communication line or the
connection of the battery
and the inverter for errors.
ID161 ForceShutd Forced shutdown The inverter has been
own forcibly disconnected.
ID162 RemoteSh Remote shutdown The inverter is shut down
utdown remotely.
ID163 Drms0Shut DRM 0 shutdown The inverter is running with
down a Drms0 shutdown.
ID165 RemoteDer The inverter has reduced its power
ating due to remote control
ID166 LogicInterfa The inverter has reduced its power This message is for
ceDerating due to the digital inputs information and is not an
ID167 AlarmAntiR Power reduction due to current error
efluxing sensor or SmartMeter
configuration
ID169 FanFault1 Fan 1 fault
8.2 Maintenance
9 Technical data
HYD HYD HYD HYD HYD * HYD HYD
Data Sheet 3000- 3680- 4000- 4600- 5000- 5500- 6000-
EP EP EP EP EP EP EP
Battery Parameters
Recommended
max. PV input 4500 5400 6000 6900 7500 9000
power (Wp)
Max DC power for
3500
single MPPT (W)
Nominal AC power
3000 3680 4000 4600 5000 6000
(W)
Max. AC power
output to utility grid 3300 3680 4400 4600 5000 5500 6000
(VA)
Max. AC power
from utility grid 6000 7360 8000 9200 10000 12000
(VA)
Max. AC current
output to utility grid 15 16 20 20,9 21,7 25 27,3
(A)
Max. AC current
27,3 32 36,4 41,8 43,4 54,6
from utility grid (A)
Nominal grid
L/N/PE, 220 V, 230 V, 240 V
voltage
Grid voltage range 180Vac-276Vac (According to local standard)
Nominal grid
50 Hz / 60 Hz
frequency
Output THDi
<3%
(@nominal power)
Power factor 1 default (+/-0.8 adjustable)
Max. apparent
3000 3680 4000 4600 5000
power (VA)
Peak output
3600, 4400, 4800, 5520,
power, duration 6000, 60s
60s 60s 60s 60s
(VA)
Max. output
13,6 16 18,2 20,9 22,7
current (A)
Nominal voltage,
220 V/230 V, 50/60Hz
Frequency
THDi (@Nominal
<3%
power)
Switch time <10 ms
Efficiency
Max. discharging
efficiency of 94.6%
battery
Protection
PV reverse polarity
Yes
protection
PV insulation
Yes
detection
Ground fault
Yes
monitoring
Overcurrent
Yes
protection (A)
Overvoltage
Yes
protection
DC switch Yes
Firm frequency
optional
response function
SPD protection MOV: Type III standard
General Data
Standby self-
<10 W
consumption
Topology High frequency isolation (for battery)
Degree of
IP65
protection
Ambient
-30℃...+60℃ (above 45℃ derating)
temperature range
Allowable relative
0...100%
humidity range
Communication RS485 / WiFi / Bluetooth / CAN2.0 / Etherrnet, optional: GPRS
Current sensor
External
connection (A)
Noise <25 dB
Cooling Natural
Dimensions 482*503*183mm
Standards
The models marked with “ * ” are available only for some designated countries.
SofarSolar GmbH
Krämerstrasse 20
72764 Reutlingen
Germany
Email: service@sofarsolar.com
Web: www.sofarsolar.com