FlowMeterCoriolis FD S - KeyenceFL00FDSS
FlowMeterCoriolis FD S - KeyenceFL00FDSS
Colioris Type Digital Flow Sensor 1. Do not install in locations where strong piping stress, such as strong
compressive force, tensile force, load, or axial shift, are applied during or
FD-S Series typeA after installation. The operation may become unstable when too much
stress or force is applied.
2. Mount the joint mounting hexagonal screw with a tool when mounting
the joints. It may cause a damage when the main unit is held by a
Instruction Manual tool or a hand.
3. Make sure that sealing tape or adhesive agents do not protrude from
the threaded portion of the piping.
4. Install the flow regulating valve or its equivalent to the downstream
side of the sensor.
5. We recommend that you provide a maintenance space around the
FD-S Series to facilitate maintenance work.
6. Do not install to a piping system that receives impact pressure.
7. When there is any oil or foreign matter in the pipes, clean them
before installing the sensor.
8. When piping expands thermally, release the stress using a method
such as bending the pipes to properly arrange the system.
9. Do not install in a location exposed to intense light, such as direct
sunlight, or radiation from a heat source.
10. Do not install in a location where it may become submerged.
11. Install in a location with little vibration. Fasten the piping as close to the
main unit when installing.
Failure to follow instructions may lead to injury. 1. The power ON reset time is 10 seconds after power is turned on. Do
not use outputs from the sensor during this period.
2. Initial drift may occur after the power is turned on. To detect a minute
difference in the flow rate, let it warm up for approximately 15 to 30
Failure to follow instructions may lead to product damage, such as product minutes.
malfunctions. 3. Do not bring a strong magnet or magnetic field close to the main unit.
4. Clean and dry the water flow section when relocating the FD-S Series
after passing water. In addition, when returning the unit to KEYENCE
Note Provides additional information on proper operations that can be easily mistaken. for such purposes as an inspection, clean and dry the water flow
section before returning and make sure to report the type of the fluid
to the responsible salesperson.
1. A measurement error will occur when foreign matters accumulate in See "Piping and Mounting" (Page 3).
the detection tube inside the FD-S Series, so install a filter or similar
to remove foreign matters from the detectable fluid.
2. Use within the detectable fluid temperature range. When using at a Checking the Package
low temperature, take proper anti-freezing measures. If freezing
occurs, the body will become damaged, possibly resulting in
leakage. ■ Sensor unit (with built-in display unit)
FD-SS02A / FD-SS2A / FD-SS20A
■ Precautions for wiring
1. Do not modify or perform unnecessary disassembly. It may cause
electric shock, malfunction, or damage.
2. Do not perform wiring with bare hands. It may cause electric shock
because there is charge even after the power is turned off.
3. Do not perform tubing or wiring with wet hands. It may cause electric
shock.
4. Check the color of the wires when wiring.
5. Use within the rating range. This product is a sensor that uses a DC
(direct current) power source. Do not apply alternating current or
other power supplies. Do not use a load that exceeds the allowable
limit.
FD-SA-IM-E 1
■ Separate display unit Identifying Part Names and Functions
● DIN rail mounted
FD-SA1NA / FD-SA1PA (main unit) FD-SA2NA / FD-SA2PA (expansion unit)
■ Part names
Amplifier x1 Amplifier x1 ● Sensor unit (with built-in display unit)
• Main unit
● Panel mounted
FD-SA5NA / FD-SA5PA Screw hole x4 for mounting the main unit
(M4, depth 6)
Amplifier x1 Power cable (2 m) x1
(8 strands of wire)
Bore Bore
■ Option
Sensor unit output cable DIN mount Display unit angle
OP-76877 adjusting screw
3 m: FD-SCB3
10 m: FD-SCB10 I/O cable
connector
Sensor unit to separate display unit cable
3 m: FD-SCC3 • Display unit
10 m: FD-SCC10
Output 1 Flow Output 2
indicator indicator indicator
End unit IDC connector Bank indicator
OP-26751 OP-66850 Status indicator
Current value
display Alarm indicator
Setting display
Setting
indicator Arrow buttons
x2 Mode button
■ Functions
● Common to sensor unit and separate sensor unit
Arrow buttons, mode button:
Anti-vibration horizontal piping mount set Vibration absorption rubber This is used to change the settings and display.
OP-86953 OP-86954
Output indicator 1 / 2:
M4 x L10 screw with washer M3 x L8 Allen bolt
Total of 4 (for mounting main unit) (with washer) Total of 4 This will light red when the control output is ON.
Instruction Manual x1 M4 x L10 Allen bolt
(with washer) Total of 2 Bank indicator:
This will light red when external input is ON using the bank switch function.
For more details, see "Bank function" (Page 12).
Alarm indicator:
The alarm indicator illuminates in the following cases.
(1) Measurement pipe is not filled with fluid or there is a bubble
(2) Overcurrent is flowing in the control output
(3) Reverse flow of fluid is detected
(4) There is an access error in the internal memory.
(5) Temperature alarm (out of range in set lower limit or upper limit) is
detected
2 FD-SA-IM-E
● Sensor unit only
Status indicator: Piping mount Piping mount
The status indicator illuminates in the following cases. (with vibration absorption rubber) (with vibration absorption rubber)
(1) When the pipe is just about full: Lights in green
(2) When there is bubble in the measuring pipe: Flashing green Direction of flow
(3) When the pipe is almost empty: Light is off (whichever is possible)
(4) When external vibration is affecting: Lights in red
For more details, see "Troubleshooting (other than error displays)" (Page
16) and "Diagnostics function" (Page 14).
Note It may cause a damage or unstable operation when excess stress or vibration is
Sensor Unit (with Built-in Display Unit) and Separate Display Unit applied from the piping to the sensor.
See following items when the displayed value fluctuate or when performing a
running test after installing the equipment.
Separate display unit is used when you want to display the display of the sensor unit at different location.
"Diagnostics function" (Page 14)
Separate display unit has following limitations against the display unit of the sensor unit.
• With unit indicator (mL/min, L/min)
• Without flow rate indicator ■ Piping diameter
• Without status indicator
Bore diameter of the measurement pipe is as following.
• Without integration reset dedicated input line (selection switching with other functions)
• NPN output and PNP output is different format (it is possible to switch by setting Model FD-SS02A FD-SS2A FD-SS20A
for the sensor unit) Pipe bore diameter I1 (x2) I2.1 (x2) I5 (x2)
See "Initial power up" (Page 5). Material SUS316L seamless pipe
There is a function to copy the settings for both when the combination of the sensor unit The sensor may be damaged due to clogging if a foreign object such as particle of
(with built-in display unit) and the separate display unit is changed. For more details, see sealing tape or solid material in the fluid flows in. It is recommended to install a filter*1
in the pipe upstream just in case. Also, it is recommended to install a bypass piping
"When connecting the sensor unit and the separate display unit for the first time" (Page 6).
considering the cleaning / maintenance of the piping line.
*1Especially with the equipment grinding a magnetic material and running circulating fluid such
Adjusting the Angle of the Display Unit as machining coolant, it is recommended to use the magnet type filters.
The installation angle of the display unit of the sensor unit can be adjusted in 90º increments.
■ Precautions of piping and installation
Display unit angle
adjusting screw You may be injured when dropped by mistake since this unit is heavy.
Take caution when handling and transportation.
● Installation direction
There is a chance that correct detection may not be stably possible because a
bubble may accumulate during low flow rate when mounted as following.
Note Keep the tightening torque of the display unit angle adjustment screw under 0.7 N•m.
Piping and Mounting Also, as though it is not recommended, when it is mounted horizontally to a plane, it is
necessary to maintain full fluid when installing.
■ Installation direction ● Magnetic field and vibration
Beware of following points when piping so no bubble will accumulate in the internal When mounting equipment that generates magnetic field, such as solenoid valve, in
detection pipe. fore or aft of the sensor, mount it approximately 30 cm away from the sensor. Also, to
• To reduce the load (stress) and vibration from the piping, mount piping support (types with prevent the effect of the vibration when the solenoid valve operates, take measure so
vibration absorption rubber is strongly recommended) as close to the sensor unit. the vibration is not transferred to the sensor unit directly by fastening the piping
• Mount to a location with not as much vibration using the main unit mounting between the equipment and the sensor unit with a piping mount or use a plastic
screw at the bottom of the sensor unit when the piping is plastic. pipes.
Piping mount
(with vibration absorption rubber)
FD-SA-IM-E 3
● When using it side by side
Wiring
<<When installing it in parallel>>
■ Outline of the wiring
This explains the outline of the wiring of the FD-S Series.
● When using only with the sensor unit (with built-in display unit)
Use the dedicated cable for the wiring.
● When using the sensor unit together with the separate display unit
10 mm or more (DIN type)
Use the dedicated cable with connectors on both ends for the wiring of the sensor
10 mm or more unit and the separate display unit.
It is possible to install up to 3 separate display unit (4 including the main unit).
<<When installing it in serial>> 2 power lines will be common, and there will be less wirings.
Sensor unit 3
5 strands
1000 mm or more Separate display unit 3 of wire
Sensor unit 2 Separate display unit 2
● When using the sensor unit together with the separate display unit
(panel type)
● Piping Use the dedicated cable with connectors on both ends for the wiring of the sensor
unit and the separate display unit.
• Straight piping is not necessary right before and after the FD-S Series.
No more panel type separate display unit can be installed.
• Mount the piping to the equipment so there is no load of piping against the
FD-S Series.
Vibration and stress can be reduced by mounting the pipes before and after 7 strands
Sensor unit 1 Separate display unit 1
the FD-S Series as close to the main unit. of wire
• Configure the piping right before and after the FD-S Series so it will be linear.
Cable that can be used
• Beware that the fragment of the sealing tape used on the joint will cause Use attached power supply cable (2 m)
3 m: FD-SCC3
damage when it accumulates in the detection unit since the internal diameter 10 m: FD-SCC10 for the separate display unit.
of the detection unit is small. It is recommended to install filter and / or
maintenance bypass piping so there will be no accumulation in the detection
unit. ● When acquiring values to PLC or similar using the communication
For the internal diameter of the pipe, see "Specifications" (Page 17). unit
● Grounding of the metallic parts By installing the DL-RS1A Series onto the separate display unit (DIN type), it makes
possible to acquire instantaneous flow value and integration flow value, and writing of
Metallic parts including the bore of the main unit is connected to the internal circuit 0
the setting value to up to 4 FD-S series. For more detail, see "RS-232C
V (blue wire) via capacitor (3 kV, 100 pF).
Communication Unit / DL-RS1A User's Manual".
● Flow direction
Flow direction of the fluid is set to "o" direction marked on the main unit body, but it ■ When using only with the sensor unit (with built-in display
can be switched by the setting. For how to change the flow direction, see "Initial Reset unit)
(Initialization) and Initial Setting" (Page 7).
Flow rate is determined as zero when the flow is running in opposite direction as ● Wiring
setting, but it is also possible to display the instantaneous flow rate during reverse I/O cable is as following.
flow. For more details on setting, see "18. Minimum flow" (Page 13). For more details about the I/O circuit, see Page 18 in this document.
4 FD-SA-IM-E
● Initial power up
Selection screen of the output circuit type is displayed only on the initial power up. 1 Remove the protective
expansion cover on the Main unit
amplifier (main unit).
Protective
expansion
cover
● Wiring Note • The panel mounted FD-SA5N / FD-SA5P does not have expansion units.
I/O cable is as following (the panel mounted type is similar).
For more details about the I/O circuit, see Page 18 in this document.
1 Cut a hole with the following dimensions into the panel for installation.
Brown*
24 VDC
Blue*
+0.4
21 +0.1
0V
Black
Output 1
White
Output 2 (for pulse output too) 45 Panel cutout dimensions
Gray
Output 3 (alarm output)
Pink
Analog Output 2 Insert the amplifier unit through the rear of the hole in the panel.
Purple
Bank switching / zero flow input /
integration reset input / zero-point reset
3 Turn the panel mounting Front protective cover
* There are no brown and blue wires for expansion unit (FD-SA2NA / FD-SA2PA). It is bracket in the direction as
internally common with the main unit (FD-SA1NA / FD-SA1PA). Amplifier Panel
shown below, and fit the Panel mounting
● Installing a DIN rail mounted type panel and front protective bracket
<<FD-SA1NA / FD-SA1PA (main unit)>> cover onto the amplifier
This section explains how to install the DIN rail mounted: FD-SA1NA / FD-SA1PA unit.
(main unit).
1 Align the tab on the bottom of the unit with the DIN
(3)
rail. While pushing the unit in the direction of arrow
(1), push down in the direction of arrow (2). To remove the panel mounting bracket, gently pull
(2) the tabs on the panel mounting bracket to the side
2 To remove the unit, press the unit in the
and remove the bracket.
direction of arrow (1) while lifting it in the (1)
direction of arrow (3).
Tab
When using the mounting fixture OP-76877
(sold separately), install according to the
diagram shown below.
● Connecting the panel mounted unit to the power cable
A panel mounted amplifier must be connected to the power supply cable (I/O cable)
included with the amplifier.
Mounting fixture (OP-76877)
<<FD-SA2NA / FD-SA2PA (expansion unit)>>
This section explains how to install the DIN rail mounted: FD-SA2NA / FD-SA2PA
(expansion unit). Expansion unit is installed in addition to the main unit. Up to 3
expansion units can be connected to 1 main unit (total of 4 units).
Power cable
• Check that the power is turned off for the main and expansion units <<When attaching the power cable>> <<When removing the power cable>>
before adding additional amplifiers (expansion units). Leaving the
power on may cause damage to the equipment.
• Firmly push the amplifier (expansion unit) all the way into the main unit.
If the expansion unit is connected at an angle or not quite pushed in all
the way, it may cause damage.
Note DIN rail mounted expansion units cannot be used to expand panel mounted main units.
FD-SA-IM-E 5
■ Connecting the sensor unit and the separate display unit Note To shorten the sensor head cable, follow the procedure described in "Sensor head
● Connecting the sensor unit - separate display unit cable and the connector installation manual" supplied.
separate display unit
<<DIN rail mounted>>
<<Panel mounted>>
● Connecting the sensor unit - separate display unit cable and the
sensor unit
<<When attaching the cable>> <<When removing the cable>>
● When connecting the sensor unit and the separate display unit for
the first time
Setting data transfer screen is displayed on the separate display unit when the sensor
unit and the separate display unit is connected for the first time, or when either of the
sensor unit or the separate display unit is changed to different one.
Note When you first use the separate display unit, the setting data will be forcibly
transferred from the sensor unit to the separate display unit.
Transfer (copying) of the setting data will start by selecting the setting value
display unit at the bottom of the display unit by the button, and pressing
MODE
the button and the button simultaneously for more than 3 seconds.
Transfer (copying) will complete in approximately 2 seconds. Do not turn the
power off while transferring (copying).
6 FD-SA-IM-E
● Selecting the flow unit
Initial Reset (Initialization) and Initial Setting Flow display range
Model Type Unit selection (Unit system) Range in Std Range in reso
Note Initial reset (initialization) cannot be performed when it is locked. Perform after L (mL/min) -400 to 400 -99.9 to 400.0
unlocking it. Volume flow
G (fl oz/min) -13.5 to 13.5 -9.99 to 13.52
0.2 L
L (g/min) -400 to 400 -99.9 to 400.0
■ Initial setting Mass flow
G (ozav/min) -14.1 to 14.1 -9.99 to 14.10
L (mL/min) -990 to 4000 -999 to 4000
● Initial reset (Initialization) Volume flow
G (fl oz/min) -135 to 135 -99.9 to 135.2
2L
1 While pressing the button, press the button for 5 times. Mass flow
L
G
(g/min)
(ozav/min)
-990 to 4000
-141 to 141
-999 to 4000
-99.9 to 141.0
" " is displayed. L (L/min) -40.0 to 40.0 -9.99 to 40.00
Volume flow
G (G/min) -10.5 to 10.5 -9.99 to 10.56
20 L
2 Select the type of initialization by Mass flow
L
G
(kg/min)
(lb/min)
-40.0 to 40.0
-88.1 to 88.1
-9.99 to 40.00
-9.99 to 88.18
pressing the or button.
Density display
For the list of initial values and the
Unit selection Unit system
initializing items by the initialization type,
see "List of Initial Values" (Page 15 ). L g/cm3
• "SLct": Setting items except some items, G lb/G
Note The model label on the device and the unit indicator of the separate display unit keep the display in the L (ml) unit system.
Selecting the flow unit
FD-SA-IM-E 7
● Selection of the flow in mass / flow in volume ● Zero-point reset by the key operation
5 Press the button. Detection status
Flow in mass / flow in volume selection screen is displayed.
Press + buttons for approximately 3 seconds
Press +
buttons for approximately A Performing the zero-point reset
3 seconds Zero-point reset is executed by pressing
+ buttons for approximately 3 seconds.
6 Press or button to select the type of flow rate and the density When an error
occurred *" / " is displayed while executing the
to be used for the conversion. zero-point reset. It will take approximately 20 seconds to execute.
*Set the density by pressing the or the button. Current density is C Setting the empty pipe detection time
displayed by pressing the button for 3 seconds while pressing the Set by pressing buttons.
button. Setting range: 31 to 255 (x100 ms)*
Press Initial value: 100
or once
● Setting the output type * Increasing the value will make it harder
for an error to occur.
7 Press the button.
Output circuit type selection screen is displayed.
To detection status
To detection status
■ Zero-point reset
Always perform the zero-point reset after the initial reset at the completion of the
installation.
This will perform the acquiring of the density information at the initial usage of the fluid
and correction of the offset difference by the installation orientation.
When performing the zero-point reset, perform when the flow is completely
stopped with completely filled with the fluid (it is recommended to install valves
before and after the sensor main unit, and both valves closed).
Also, it is recommended to perform the zero-point reset periodically to reduce the
effect of the temperature characteristics of the sensor unit and effect of the
accumulation in the detection pipe.
8 FD-SA-IM-E
Operations of Detection Modes ■ A-1 (flow level mode)
This is a mode to set four detection points (P1, P2, P3, and P4) for the instantaneous
Range of setting and display for each detection mode will be as following. flow rate arbitrary. This is set in two windows.
However, under minimum flow will be set to zero.
Output image
FD-SS02A 0.2 L 0 to 400 Output 1 Output 2
OFF OFF
Focus Mode 2L 0 to 4000 P4 Hys P4
OFF ON
FD-SS2A P3 P3
Hys
Setting range (F-1, F-2, A-1) Standard Mode ON ON
Focus Mode P2 Hys P2
Hys ON OFF
FD-SS20A P1 P1
OFF OFF
Standard Mode 20 L 0 to 40.0
ON
Output 1 OFF * Vertical axis: Flow
Setting value 1 (F-3, A-2) - 0 to 9999
ON
Output 2 OFF
Setting value 2 (F-3) - 0 to 9999
ON
Output 1 OFF When set to incremental (inc) When set to decremental (dec)
ON
Output 2 OFF
P1 P1
• P1oP3 and PoP4 when the external input (purple wire) is ON and the bank
function is used. ON
Output 1 OFF
ON
Output 1 OFF
ON ON
Output 2 OFF
t Output 2 OFF t
■ F-2 (window and integration pulse mode) External input External input
This is a mode to output within the specified range for the instantaneous flow and a
pulse for each integrated flow unit.
External input (purple / pink*1) / panel reset*2: This will reset the integrated flow,
set the timer to "0", and the control
output to OFF.
P2 Hys • It is possible to set
the Hys (hysteresis *1 Counting of the time will start at the OFF of the external input. Display of the
Hys margin). integrated flow value will be reset to "0" when incremental (inc) is selected, and to
P1
the value of P1 when decremental (dec) is selected at the time when the external
• It will output a pulse
ON
Output 1 OFF input is turned ON. Also, the counter will be reset and the counter operation will
for the integrated
ON flow. start at the power up.
Output 2 OFF It will be purple line (selectable) when the separate display unit is connected.
*2 Pressing the and keys simultaneously for about 3 seconds while the
integrated flow is displayed will simultaneously reset the values and start counting
Output 1: Upper limit (P2) and lower limit (P1) can be set arbitrary, and it will turn
the time.
OFF when the instantaneous flow rate falls outside of the upper limit (P2)
and the lower limit (P1).
Output 2: One pulse is output for each integrated flow unit (output is inverted for
every half quantity of the integrated flow unit). The pulse would output
continuously even when the integrated value is saturated.
• P1oP3 and P2oP4 when the external input (purple wire) is ON and the
bank function is used.
P2
P1
ON
Output 1 OFF
ON
Output 2 OFF
External input
panel reset
External input (purple / pink*1) / panel reset*2: This will set the integrated flow
rate to "0", and set the control
output OFF.
*1It will be purple line (selectable) when the separate display unit is connected.
*2Reset by pressing the and the keys simultaneously for approximately 3
seconds while the integrated flow value is displayed.
FD-SA-IM-E 9
Switching the Display and Configuring Settings during Detection ■ When the mode F-3 / A-2 is selected
Current value / setting value (change setting value)
■ When the mode F-1 / F-2 / A-1 is selected
Integrated current value / setting value (P1) Integrated current value / setting value (P2)
Current value / setting value (change setting value) When F-3 is selected
Current value / setting value (P1, P3) Current value / setting value (P2, P4) Press once
Press
once Press once
· The hold value can be reset by pressing + buttons for approximately 3 seconds.
· The hold value will be reset when the power is turned OFF. Press once Press once
Press once Press once Integrated value display / integrated flow unit
· Top is the integrated value and bottom is
Integrated value / integrated flow unit the integrated flow unit.
· Top is the integrated value and bottom is the integrated flow unit. · Displayed value multiplied by the integrated
· Displayed value multiplied by the integrated flow flow unit will be the actual value.
unit will be the actual value. · The integrated value can be reset by pressing
+ buttons for approximately 3 seconds.
· The integrated value can be reset by pressing
+ buttons for approximately 3 seconds. Press once Press once
10 FD-SA-IM-E
Function Settings
This section explains how to set the detection mode and the settings for each function. Press and hold
8 Selection of display mode
the button for about 3 seconds during detection mode to start the settings for each function.
For an explanation of each function, see page 12 of this Instruction Manual. Set by pressing buttons.
Model Display mode UnitsMinimum setting increments
■ Basic settings FD-SS02A
Std
mL/min
1
rESo 0.1
Press for approximately 3 seconds Press FD-SS2A Std 1
Focus Mode mL/min
or once rESo 0.1
FD-SS2A Std 10
Standard Mode mL/min
1 Selection of detection mode rESo 1
FD-SS20A Std 10
Select by pressing buttons. Focus Mode mL/min
rESo 1
Upper limit and lower limit detection mode (instantaneous) FD-SS20A Std 0.1
Standard Mode L/min
Window + integrated pulse mode (instantaneous + integrated) rESo 0.01
Integrated flow rate mode (integrated)
Press or Flow level mode (instantaneous)
once Integrated flow rate + timeout mode (integrated)
9 Setting of display average
F-1 When A-2 is selected Set by pressing buttons.
F-2
Setting range: 0 to 10.0 (units: second)
F-3 Press
A-1 2 Selection of direction of integration
or once
selected Select by pressing buttons.
Incremental (add from 0)
F-3 F-1, F-2, A-1 selected
Decremental (subtract from set value)
A-2
Press or once selected 10 Setting of hysteresis
Set by pressing buttons.
3 Setting the timeout time for output 2
Model Display mode UnitsSetting range
Select by pressing buttons.
Std 0 200
FD-SS02A mL/min
Setting range: 1 to 99 (units: second) rESo 0 200.0
Press
FD-SS2A Std 0 200
Press or once Focus Mode mL/min
or once rESo 0 200.0
FD-SS2A Std 0 2000
Standard Mode mL/min
rESo 0 2000
4 Selection of output format FD-SS20A Std 0 2000
Focus Mode mL/min
Select by pressing buttons. rESo 0 2000
FD-SS20A Std 0 20.0
Output 1 Output 2 Output 3 (alarm output) L/min
Standard Mode rESo 0 20.00
N.O. N.O. N.O.
N.C. N.O. N.O. * The one's digit is fixed to zero.
Press or N.O. N.C. N.O.
N.C. N.C. N.O.
once N.O. N.O. N.C.
N.C. N.O. N.C. 11 Selection of external input function
N.O. N.C. N.C.
N.C. N.C. N.C. Select by pressing buttons.
Control input off
Use bank function*1
5 Setting of the integrated flow unit Use zero flow function
Select by pressing buttons. Press Use zero-point reset function
Use integrated reset function*2
Model Units 0.01 0.1 1 10 100 1000 10000 or once
*1 Only can be selected when F-1 or F-2 mode is selected
FD-SS02A mL X O O O O O X When the
Press or separate *2 Displayed only when the separate display unit is connected.
FD-SS2A mL X O O O O O X *3 When only the sensor unit (with built-in display unit) is used,
Focus Mode display unit
once "in1" is displayed.
FD-SS2A mL X X O O O O O is connected
Standard Mode
FD-SS20A mL X X O O O O O
Focus Mode
FD-SS20A L
12 Selection of the external input function 2*1
Standard Mode O O O O O X X
Select by pressing buttons.
Control input off
6 Selection of response time* 1
Use integrated reset function
Press
Select by pressing buttons.
*1 It is not displayed when separate display unit is connected.
or once
once *1 The time until the internal evaluation and analog 13 Selection of the flow indicator display color
output have responded 63%.
Select the display color when the output 1 is
turned ON by pressing the buttons.
7 Setting of minimum flow for low density When ON : Green, When OFF : Red
Press
Select by pressing buttons. When ON : Red, When OFF : Green
Turn on the minimum flow for low density or once
Press or Turn off the minimum flow for low density
FD-SA-IM-E 11
3. Timeout time for output 2
This will set the timeout time for output 2. This can only be set when A-2 mode is
15 Selection of analog output selected.
Select by pressing buttons. Setting unit: 1 (second)
Standard
When it is ON
Free range analog
Press Reset integrated flow value
or once
16 Setting of the free range analog lower limit value Start time counting
Press
* The display resolution is fixed to the display
mode “Std”.
4. Output mode
or once
Each output can be set to Normal Open (N.O.) or Normal Closed (N.C.).
Instruction Manual is explained as N.O. setting, and ON/OFF will be reversed when it
17 Setting of the free range analog upper limit value is set to N.C. setting. For operation other than normal operation, see "Error Displays,
Corrective Actions, and Troubleshooting" (Page 15).
Set by pressing buttons.
Setting range: 0 to maximum displayable range (units: mL/min)
Press * The display resolution is fixed to the display
mode “Std”.
5. Integrated flow unit
or once
This will set the integrated flow unit. The range is different depending on the model.
• Press and hold the button for about 3 seconds to exit from the settings. 10.Hysteresis
The items that was selected before exiting the settings for each function will be set as is.
This will set the hysteresis. The range is different depending on the display mode.
This can only be set when F-1, F-2, or A-1 modes are selected.
Description of Functions
11.Select function for external input (purple wire)
1. Detection mode
Selectable functions are different depending on detection mode.
For detection mode, see "Operations of Detection Modes" (Page 9) in this Instruction
Manual. Mode
Function F-1 F-2 F-3 A-1 A-2
OFF O O O O O
2. Integration direction Bank input O O X X X
Integration reset O O O O O
■ Bank function
Bank function will register the setting values for each bank, and 2 patterns of setting
values can be used by switching the bank by ON/OFF of the external input. The time
it takes for the bank switch to be reflected to the output is under 20 msec.
When external input is OFF: Bank indicator off, use setting values P1 and P2
When external input is ON: Bank indicator on, use setting values P3 and P4
12 FD-SA-IM-E
● How to set function 15.Analog output and free range analog output (pink wire)
Set the detection mode to "F-1" or "F-2", and select the "Bank input" in external input
function.
For more details, see "Function Settings" (Page 11). ● Analog output
Analog output is output as following with the factory settings (Std).
● How to set the setting value
It is possible to switch the bank to set by pressing the button instantaneously in Analog output
the normal detection status. (mA)
When the setting value indicator 1 is on: Setting of the setting value P1 is possible.
20
When the setting value indicator 2 is on: Setting of the setting value P2 is possible. Maximum rated value
When the setting value indicator 1 is flashing: Setting of the setting value P3 is FD-SS02 : 200 mL/min
possible. FD-SS2 : 2000 mL/min
When the setting value indicator 2 is flashing: Setting of the setting value P4 is FD-SS20 : 20 L/min
possible.
4.8
■ Zero flow function 4
0 Flow
Current flow detection value will be forced and fixed to 0mL/min by turning ON the
Minimum flow/ Maximum
external input. The control output, integrated pulse output, analog output, error
Minimum flow for low density rated value
evaluation, and other displays act as if the flow is 0 mL/min.
This is used to cancel the effect by the external vibration or when it is presumed that
the display is to fluctuate due to empty pipe. * Use the factory settings in normal circumstances. Use the free range analog output to
change the analog output range in accordance to the flow.
● How to set function
Select "Zero flow function" in the external input function. ● Free range analog output
For more details, see "Function Settings" (Page 11).
• Free range analog output will output between 4 to 20 mA against the set lower
limit (A-Lo) and the upper limit (A-Hi) (For the setting method of the A-Lo and
■ Zero-point reset function
the A-Hi, see items 15, 16, and 17 in Page 13 of this Instruction Manual.
Zero-point reset will be executed when the external input is turned ON.
• Resolution for the A-Lo and A-Hi will be set to "Std".
Internal detection value will be shifted so the current flow will be set to zero when this
Maximum value that can be set is double of the maximum rating (as an
is executed. Make sure that the pipes are completely filled with fluid and that there is
no flow before performing this adjustment. example, it will be 4000 mL/min for FD-SS2).
Error will increase when the zero-point reset is executed when there is air in the
measurement pipe, so be cautious. [Example] When FD-SS2 is set as A-Lo (600 mL/min) and A-Hi (3000 mL/min)
*"AdJ0/cALc" is displayed while executing the zero-point reset. It will take Analog output
approximately 20 seconds to execute. (mA)
"AdJ/Ok" is displayed once the execution is completed, and it will return to 20
detection status. Zero-point reset will be cancelled when the power is turned off
while executing.
*When an error occurs while executing, it will return to normal detection status after
"AdJ/Err" is displayed.
FD-SA-IM-E 13
A. Performing the zero-point reset ● Turning OFF the upper and lower limit alarms
The upper and lower limit alarms can be turned OFF (not to output alarm) individually.
Zero-point reset will set the current flow display to zero. Make sure that the pipes are
completely filled with fluid and that there is no flow before performing this adjustment. Turning OFF the upper limit alarm
Other functions
● How to set
Press and hold the and buttons (or the
and buttons) for approximately 3 ■ Diagnostics function
seconds during detection mode. " " flashes
When the flow display value is unstable and there is a chance that it is affected by the
in the display area for the current value display
bubble or external vibration, stability of the detection can be checked by this
and key lock is enabled.
diagnostics mode.
● How to disable
Press and hold the and buttons (or the
Note • While the diagnostics function is in use, normal detection will not be
and buttons) for approximately 3
performed, where the control output will be OFF and the analog output will be
seconds during the key lock status. " "
fixed to 4 mA.
flashes in the display area for the current value • The communication with the RS-232C communication unit DL-RS1 Series will
display and key lock is disabled. continue, but the acquired data will be inappropriate values.
14 FD-SA-IM-E
Initialization
List of Initial Values Item Model
Initial
value SLct*/ALL
FD-SS02A 10
Initial Initialization
Item Model Focus Mode 10
value *
SLct /ALL FD-SS2A
Minimum flow Standard Mode 100 O
FD-SS02A 30
Focus Mode 100
Focus Mode 30 FD-SS20A
FD-SS2A Standard Mode 1.0
Setting value 1 (P1) Standard Mode 300 O
Temperature upper limit - 80.0 (ºC) O
Focus Mode 300
FD-SS20A Temperature lower limit - 10.0 (ºC) O
Standard Mode 3.0
Density for volume flow conversion - 1000 O
FD-SS02A 100
Focus Mode 100 * When it is initialized by SLct, following items that is executed with ALL will not
FD-SS2A be changed.
Setting value 2 (P2) Standard Mode 1000 O
• Flow direction
Focus Mode 1000 • Selection of flow by mass / flow by volume
FD-SS20A
Standard Mode 10.0 • Specified density when flow by volume is selected
• PNP / NPN
FD-SS02A 130
FD-SS20A
Focus Mode 1300
■ Error displays and corrective actions
Standard Mode 13.0
Error display Cause Solution
FD-SS02 200
FD-SA-IM-E 15
■ How to check the error history ■ Troubleshooting (other than error displays)
It is possible to check the error contents that have occurred previously. Problem Cause Solution
Detection status The triG (zero flow input) is
Either select an option other than
instantaneous selected for the external
"triG" (zero flow input) or turn off the
flow rate Alarm input function and external
external input.
Press the and buttons for approximately 3 seconds. display does indicator off input is received.
not change The display is set to the Select the instantaneous flow rate
from "0". integrated value display. display.
• Correct the piping to reduce the
• There is pulsating flow causes noted to the left.
or turbulent flow.
• Increase the response time.
• There is a cavitation • The display may stabilize by making it
generated from harder to detect the empty pipe
extreme pressure due (bubble) error by lowering the "B.
After approximately 2 seconds,
to problems such as Setting of the empty pipe error fluid
automatically returns to the detection status. changes in the bore density" (Page 14) or making the time
diameter. longer in "C. Setting the empty pipe
• The instantaneous flow detection time" (Page 14).
display fluctuates.
• The display sometimes A strong high-frequency • Install as far as possible from the
becomes 0 L/min. magnetic field is generated source of the magnetic field.
near the sensor. • Insert into a case made of magnetic metal.
● List of output status Reduce the stress on the bore by
correcting the axial shift.
Analog
Display Cause Output 1 Output 2 Output 3 Note Also, reduce the vibration by changing the
output Strong stress is applied
to the bore. Or, vibration mounting method*1 or by other measure.
Output Normal is applied to the unit. It is possible to check the effect of the
ErC OFF OFF OFF vibration by the diagnostics mode in Page
overcurrent error operations
14. Please see.
Normal Normal Only Increase the response time.
ErH Head error ON 4 mA
operations operations amplifier • Arrange piping so that the
measurement pipes are always filled
Drive gain Normal Normal Normal
ErG ON with the fluid.
error operations operations operations If the pipes cannot be filled with fluid,
rEv Countercurrent 0 0 ON 4 mA try the following methods.
• Change the value of "B. Setting of the
It is cleared empty pipe error fluid density" (Page
EEPROM Normal Normal With empty • Pipes are not full of 14), and change the possibility of error
ErE ON 4 mA by the key
error operations operations pipe fluid. occurrence.
operation A value
appears on (Not full of • Empty pipe detection • Use the "7. Setting of minimum flow for
Initial Power ON the flow fluid) is not possible low density" (Page 12), and set so the
OFF OFF OFF 0 mA
display reset display detection value will be zero when there
when there is bubble.
Normal Normal Normal • Zero flow function
Erd Pipe empty ON is no fluid
operations operations operations flowing The flow display that is being input can be
forced to display 0mL/min by selecting triG
Current value 200% 200% 200% (zero flow function) in the "11. External input
FFFF OFF With signs
200% over operations operations operations function" and input the external input.
Normal A strong stress or shock Use zero-point reset to adjust the zero-point.
Temperature error Normal Normal Normal may have affected the unit If it displays the flow even after
detection ON
detection operations operations operations Full of fluid during installation (or after performing the zero-point reset, slow
value
installation), which may down the response time or use the zero
have shifted the zero-point. flow function.
This sensor can not be disassembled for cleaning.
Fluid was If there are debris from the upstream,
flowing Tube is clogged replace the sensor to new one after
initially, but improving the environment by mounting
the fluid is Full of fluid line filters and bypass piping.
not flowing
at all or Viscosity of the fluid is Use the bypass piping at the start of
decreased higher when temperature operation, or lower the viscosity of the
is low fluid with a heater before using.
16 FD-SA-IM-E
Linearity: ±0.02% of Rdg/ ºC or lower
Specifications Zero-point offset when full: ±0.1% of F.S./ ºC or lower
F.S. (full scale) indicates rated flow rate, and Rdg (reading) indicates instantaneous flow rate display.
■ Sensor unit (with built-in display unit) Focus mode provides the same level of accuracy as standard mode. Also when in focus mode, F.S.
indicates 2000 mL/min. for FD-SS2A, and 20 L/min. for FD-SS20A.
Type Ultra small flow type Small flow type Medium flow type *7 Zero-point stability is the difference after the zero-point reset following installation.
Model NPN / PNP output switch FD-SS02A FD-SS2A FD-SS20A *8 Alarm output is maximum 20 mA
*9 When bank switching is selected, up to two banks can be set.
Rated flow range*1 0 to 200 mL/min 0 to 2000 mL/min 0 to 20 L/min
*10 Metallic part of the main unit and the 0 V internal circuit (blue wire) are connected via 3 kV, 100pF
Usable fluid Water, oil, non-corrosive fluid capacitor.
Density specification range 0.3 to 2.0 g/cm3 *11 A fluorinated elastomer O-ring type is also available. For more details, contact your local KEYENCE dealer.
Low density minimum flow *2 Initial value 0.5 g/cm3 (variable within 0 to 2.0)
■ Separate display unit
Minimum flow initial value*3 10 mL/min 100 mL/min 1 L/min
Minimum flow setting range 0 to 400 mL/min 0 to 4000 mL/min 0 to 40 L/min DIN
FD-SA1NA (main unit) / FD-SA2NA (expansion unit)
NPN mount
Connection bore diameter Rc 1/4 Rc 1/4 Rc 3/8
output Panel
Pipe bore diameter I 1.0 mm x2 I 2.1 mm x2 I 5.0 mm x2 FD-SA5NA
mount
Fluid temperature 0 to 100 ºC (no freezing or boiling) Model
Operating pressure range*4 5 MPa or less (1 Mpa or less for 60 ºC or higher) DIN
FD-SA1PA (main unit) / FD-SA2PA (expansion unit)
PNP mount
Pressure resistance*4 10 MPa or less (2 Mpa or less for 60 ºC or higher)
output Panel
Pressure Water: Viscosity 1cSt, when FS 0.03 MPa or less 0.06 MPa or less 0.1 MPa or less FD-SA5PA
loss mount
Viscosity 30 cSt, when FS/2 0.3 MPa or less 0.2 MPa or less 0.1 MPa or less
Possible number of expansion Possible to expand up to 3 expansion units per 1 main unit
2 row display with 4 digit 7 segment LEDs
Display method (Only DIN mount type) (total of 4 units)
(Upper row, current value: Red, Lower row, setting value: Green)
Output: Red LED x2 (Control output 1 / 2) 2 row display with 4 digit 7 segment LEDs
Setting indicator: Green LED x2 Display method
(Upper row, current value: Red, Lower row, setting value: Green)
Bank indicator: Green LED
Operation indicator Alarm indicator: Red LED Output: Red LED x2 (control output 1 /2)
Status indicator (Red on: Vibration warning, Green on: Fluid full (normal),
Green flashing: Bubble mix warning): Red and green LED Setting indicator: Green LED x2
Flow indicator: Red and green LED x3 Operation indicator Bank indicator: Green LED
Standard Mode 1 mL/min 10 mL/min 0.1 L/min
Alarm indicator: Red LED
Display (Reso selected) (0.1 mL/min) (1 mL/min) (0.01 L/min) Unit indicator: Green LED x2
resolution
(rESo mode) Focus Mode*5 1 mL/min 10 mL/min Display resolution Depends on the sensor specification
-
(Reso selected) (0.1 mL/min) (1 mL/min)
Response time (chatter prevention) Response time by the sensor specification plus 20 ms
0 to 25% of when F.S.: ±1% of F.S.
Linearity Integrated flow unit Depends on the sensor specification
Accuracy*6 25 to 100% of when F.S.:±5% of Rdg
Zero-point stability*7 ±1% of F.S. Integration data storage cycle Depends on the sensor specification
50 ms to 100 ms: ±3% of F.S. EEPROM (Data storage period: Over 10 years,
Repeatability (Based on FS flow) 0.5 s to 1 s: ±1% of F.S. Memory backup
2.5 s to 60 s: ±0.5% of F.S.
Data rewritable counts: Over 1 million times)
FD-SA-IM-E 17
■ Pressure loss characteristics ● Analog output circuit
FD-SS02
Pink
Main circuit
1 Analog output (4-20 mA)
Pressure loss [MPa]
Blue
0V
0.1
1[cSt] ● Input circuit
10[cSt] When NPN output is selected
30[cSt]
0.01 100[cSt] 24 VDC
3.3 VDC
Main circuit
*
0.001
0.001 0.01 0.1 1
Flow [L/min]
FD-SS2 0 VDC
1
(Short-circuit current 3 mA or less) * Purple (input 1), Purple/Pink (input 2)
Pressure loss [MPa]
Main circuit
0.01 100[cSt]
*
0.001 0 VDC
0.01 0.1 1 10
(Short-circuit current 3 mA or less) * Purple (input 1), Purple/Pink (input 2)
Flow [L/min]
FD-SS20 ■ Separate display unit
1
● I/O circuit
Pressure loss [MPa]
NPN type
Brown
0.1 1[cSt] 24 VDC
Black (output 1)
10[cSt] Load 5-40 VDC
Main circuit
protection circuit
0.001
PNP type
0.1 1 10 100
Flow [L/min] Brown
24 VDC
protection circuit
Black (output 1)
Overcurrent
Load
Main circuit
Main circuit
Pink
Main circuit
Overcurrent
Blue
0 VDC
● External input circuit (integration reset, bank switching, zero flow input,
and zero-point reset input)
* Black (output 1), White (output 2), Gray (output 3)
NPN type PNP type
When PNP output is selected
5 VDC 24 VDC
Brown
Brown
24 VDC
Main circuit
Main circuit
Purple
protection circuit
Main circuit
Overcurrent
Purple
*
Blue Blue
Load
0V
Blue
0 VDC
(Short-circuit current approx. 0.7 mA) (Short-circuit current approx. 1 mA)
18 FD-SA-IM-E
● FD-SA2NA / FD-SA2PA
External Dimensions
φ4.2 (5 x 0.20 mm2) cable length 2 m
■ Sensor unit
● FD-SS02A / FD-SS2A
24
Rc 1/4 15 11.6
43.6
18
Radius of maximum rotation 25 mm
14 3
Allen bolt
159.5
Nominal diameter 4,
across-flats of a hexagonal socket 2.5 mm
42 37
181 18 17.6
42 25
4-M4
(25)
12.4
Depth 6 21.1 35.4
Minimum 15
70
Minimum 15
122.5
127
79
5 2-φ3.4
15
133.7
42
2-(4.4 x 3.4)
Minimum 15
159.5
24 22
● FD-SS20A
15
Rc 3/8
28.6
35
48.6
22
Material: SPCC
Maximum rotation radius 25 mm
Allen bolt 196.5
Nominal diameter 4,
13
● End unit OP-26751
across-flats of a hexagonal socket 2.5 mm
6
218
30
42
4-M4
(25)
Depth 6
When mounted on DIN rail
(22.6) 20.8
140.5
81.2
123
149
9.2 35.4
53.8
Minimum 15 42
● FD-SA1NA / FD-SA1PA
φ4.2 (7 x 0.20 mm2) cable length 2 m
51.8
24 6.8
15 11.6
o
5 1.6 2.3
13
um 12.4
3 xim
Ma
Maximum when 24 21
13.4
the cover is opened
37 79 mm
42 3.5
60
18 17.6 6.6
Minimum
15
Minimum 15
12.4
21.1 35.4
Minimum 15
70
Maximum 15
FD-SA-IM-E 19
● Panel mounting fixture OP-76876 ● Anti-vibration vertical piping mount set OP-86952
Material Metal: SPCC
Rubber: Chloroprene
23
8-M3 x L8
37.5
38.8
55.5
Allen bolt
73.5
49
4-M4 x L10
Allen bolt
24 78
68
43 90
Panel cut dimensions Front protection cover 19.8
45
23.8
62
76.4
100
15
48
7
X 10.7
X = 24 x (A-1) + 21
When a multiple number
(represented as A) of units are
When mounted to a panel
mounted in close contact 66.4
(73)
123.4
63 mm or
longer
11.1 When mounting the sensor unit
+0.4
21 +0.1 204(241)
78
Panel thickness
1 to 6 mm 37(36)
45
■ Mounting bracket
● Flat mounting bracket OP-86951
Material: SPCC 185
171
159
135 123.4
4.5 90
4.5
4-φ
(R)
55
41
30
28
25
6.5
15
100
48
(R
7
)
79
81.2
116
3.2
23
37(36) 8-M3 x L8
23
23
Allen bolt
51
27.5
4-M3 x L8
Allen bolt
216
5)
4.
6.5 30 141 30
-φ
3.2
126
(4
7
4-φ
8.2
4
109
12
35.2
40
40
65
185
171
135
109
28
41
55
Values in parentheses are
for the FD-SS20
65
37 30 141 30
4-
4
φ7
54(53)
221(258)
20 FD-SA-IM-E
● Vibration absorption rubber OP-86954
WARRANTIES AND DISCLAIMERS
Material Metal: SPCC
Rubber: Chloroprene (1) KEYENCE warrants the Products to be free of defects in materials and
.6
φ3
M4 x 0.7 Rubber part workmanship for a period of one (1) year from the date of shipment. If any
2-
models or samples were shown to Buyer, such models or samples were used
merely to illustrate the general type and quality of the Products and not to
represent that the Products would necessarily conform to said models or
samples. Any Products found to be defective must be shipped to KEYENCE
43
14
36
with all shipping costs paid by Buyer or offered to KEYENCE for inspection
and examination. Upon examination by KEYENCE, KEYENCE, at its sole
option, will refund the purchase price of, or repair or replace at no charge any
Products found to be defective. This warranty does not apply to any defects
4.2 resulting from any action of Buyer, including but not limited to improper
1.6
installation, improper interfacing, improper repair, unauthorized modification,
27
11 misapplication and mishandling, such as exposure to excessive current, heat,
coldness, moisture, vibration or outdoors air. Components which wear are not
warranted.
(2) KEYENCE is pleased to offer suggestions on the use of its various Products.
They are only suggestions, and it is Buyer's responsibility to ascertain the
fitness of the Products for Buyer's intended use. KEYENCE will not be
responsible for any damages that may result from the use of the Products.
(3) The Products and any samples ("Products/Samples") supplied to Buyer are not
to be used internally in humans, for human transportation, as safety devices or
fail-safe systems, unless their written specifications state otherwise. Should
any Products/Samples be used in such a manner or misused in any way,
KEYENCE assumes no responsibility, and additionally Buyer will indemnify
KEYENCE and hold KEYENCE harmless from any liability or damage
whatsoever arising out of any misuse of the Products/Samples.
(4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE
PROVIDED WITH NO OTHER WARRANTIES WHATSOEVER. ALL
EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING,
WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF
PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED.
IN NO EVENT SHALL KEYENCE AND ITS A FFILIATED ENTITIES BE
LIABLE TO ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT,
INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES
(INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM
LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION,
LOSS OR INACCURACY OF DATA, LOSS OF PROFITS, LOSS OF
SAVINGS, THE COST OF PROCUREMENT OF SUBSTITUTED GOODS,
SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISING OUT OF
OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE
PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED ENTITIES
WAS ADVISED OF A POSSIBLE THIRD PARTY'S CLAIM FOR DAMAGES
OR ANY OTHER CLAIM AGAINST BUYER. In some jurisdictions, some of the
foregoing warranty disclaimers or damage limitations may not apply.
FD-SA-IM-E 21
MEMO
22 FD-SA-IM-E
MEMO
FD-SA-IM-E 23
2011
11654E 1031-1 96M11655
24 FD-SA-IM-E