WELDING PROCEDURE SPECIFICATION (WPS) €f suivani INDUSTRIES Plot No. 1S0/P, BESIDE FOREST WALL, DOOLAPALLY VILLAGE, MEDCHAL (DIST,) DOCUMENT TITLE WELDING PROCEDURE SPECIFICATION WPS No: SI-WPS-SAW-02, Rev-0 OR EQUIVALENT (CS to CS) WELDING PROCESS Cc WELDING (SAW) JOINTS. FILLET WELDS: We certify that the statements inthis record are inaccordance with the requirements of ‘AWS D1.1:M2020 - STRUCTURAL WELDING CODE - STEEL 09.07.2024 Date Prepared By WA ][ SHIVANI INDUSTRIES | | ‘SHIVANI | WELDING PROCEDURE SPECIFICATION ( ShVPS-SAW.02 INDUSTRIES (WPS As Per AWS DI.1) WPSNo., fev Nod& Cate: ‘AWS 01.1701.12020 [E350 BR to £350 BR Diameter NA NA. JOINT DETAILS = menue ‘Groowe NA Groove Arg NA. Root Open NA ‘sper Manufacturing Drawing Root Face, NA Back: Matron NA POSTWELD HEAT TREATMENT Etociode Fier Diameter ManufacturerTade Name DAH Eloctrode/Fiux Csssificaion Manutacturer/Trage Name ‘Supplemental Fito Moto ‘Shielding Ges Compos. (GTAW, "Electrode Diameter (STAM) Gurren Type &Poteity Transter Mode Votts (Cold of Hot Wire Feed (GTAW) NASHIVANI INDUSTRIES pmgezot2 | | WELDING PROCEDURE SPECIFICATION sw san | ‘SHIVANI | INDUSTRIES (WPS As Per AWS DI.1) Mult or Single Pass (pe side) Number of Eectroges Longitudinal Spacing of Ares For SAW Latera\Spacing ofArcs For SAMY ‘Angle of Parallel Electrodes For SAW “Angie of Electiode (Mech./Auto, For SAW Normal To Diracionof Travel For SAW. (Oseiation (GTAW Mach /Auto) “Traverse Leng (For ESW& EOW) Traverse Speed For ESW AEGW) Contact Tube to Werk Distance (oMawecawn Interpaas Cleaning 459220 ‘908+28 Prepared By ‘Name: M/s, SHIVANI INDUSTRIES Date: 09.07.2024 Date: 09.07.2024PROCEDURE QUALIFICATION RECORD (PQR) PQR No: SI-PQR-SAW-02| vt ‘SHIVANT | INDUSTRIES | SHIVANI INDUSTRIES PROCEDURE QUALIFICATION RECORD (PQR As Per AWS DI.1) j i ‘M/s, Shivani Industries ‘POSTWELD HEAT TREATMENT Temperature Time at Temperature ‘omer ‘PROCEDURE BSE F SEE Flor Metat [AWS Speciication ro [AWS Claseioston Fina em Electrode/Flux Classiioaton Morufacturer/Trade Nore Suppiemental File Metat Flow Rate Nozze Se Shielding Gus Compos 83.15mm Da = z = = MAKELUXSAF-£ Dak Preheat Tem Intorpass Temperature Electrical Characteristics Electrode Diametor(GTAW) ‘Current Type & Polarity Transfer Mode omer Source Type (es, ev, ote) ‘Amps Vors 30 (Cold or Hot Wie Feed Wire Feed Specs Travel Speed 80 mein Mavemom Heat input NA Techni Stinger or Weave Mult or Srgle Pass (pe i Number of Eectroges ‘STRINGER ‘MULTIPLE PASS 1 ““Tongtucina Specingofca A— 7 ‘ | | SHIVANI INDUSTRIES Page 2082, | ‘SHIVANI © PROCEDURE QUALIFICATION RECORD ‘SLWPSSAW.02 | TNDUsTRIES (PQR As Per AWS DI.1) ‘Ange of Parallel Electrodes of Electrode (Mech. /AUto.) ‘Normal To Direction of Travet Traverse speed Contact Tube to Werk Distanea Dwel Time ‘nterpass Gearing thers PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS, TESTS as por AWS D1.1. €0'2020 Report No gui Ponetrant Test Utrasonic Testing Transverse Root Bands | 2Longrtudinal Face Bends 2ide Bonds |45ide Bends 2Tenslo Teste ‘Al: Weld-Metal Tensions ‘3Macrosten ‘ate Tensile Strength (N/mm Tests Conducted by Name: H/e, SHIVANI INDUSTRIES ‘M/s SHIKAG'S ENGINEERING LABS PVTLTD Date:09.07.2024WELDER PERFORMANCE QUALIFICATION RECORD (WPQR) DOCUMENT TITLE WELDER PERFORMANCE QUALIFICATION RECORD (WPQR)SHIVANI INDUSTRIES Paget ats ‘SHIVANI WELDER, WELDING OPERATOR. OR TACK WELDER suiwPo-saw.cz INDUSTRIES PERFORMANCE QUALIFICATION TEST RECORD Name MR. SANTOSH TestDate 05.07.2024 1ONo _wsnt ss Record No = = Stamp Ho ‘Sed ToetNo 2 ‘Company: M/s. SHIVANI NOUSTRIES OV westie Siwrs.sawo2 00 Division ~ Quoliiedto —_AWS01.1,€02020 BSEMETALS, Specitieetion TypecrGrade gto SH#O(NPS) Schedule Thickness Diameter ‘Base Material 1520620152062 ESS0BR 1 ESSOBA fi NA Na 12M Na Woldedte_1S206210 182062 3508R 1OF500R 0 NA Na 1M Na VARIABLES ‘Actual Values ngs Quaitied Pate. Pipe. ox Tube (FILLET) Type of Weld Joint tet in) Pipe & 80 Tuba, -, Connections ~ PIP) huge Stet Wel (For Ory te Postion Teste) ‘Bane Motat {roupiTo Group ‘Any AWS D.1 Quoifed Base Met Groove Fitet ‘roove at Plate TMicknoss - 12MM Min: 3 Pipe Tube Thickness - - Unuiites Pipe Diametar = United Welding Process SAW oa ean ‘Mechanizes ‘Manual, Semiauto, Mechanized Booking wat Wit (nc. Back gouging Backwsiaing) itor Motal(AWS S00) 8.17 15.17 ‘AWS Classification FAMEMI2K FrAaeMi2x F-Number = ~ Position oF 12 ‘Groove Pate and Pipe *24in : - Groove Pipe<24in : : Filet- Pate and Poe=24in oF FF Fue Ppac 241m 1F2F Progression NA NA ‘GMAW Transfer Mode NA NA ‘Singloor Multiple Etgctrode Dual Dust Oas/ Flux Type ‘Aesiomerated Aaslomerated TEST RESULTS Type cttest osuits Remark ‘Visual Examination per Sonsfactery 06.07 2028 quid Penetrant Test Setefactory e:06.07.2024 Rodiograpnic Examination ieee = Transverse Side Bends NA = “Zien Tests Na : ‘aMacroetch Satstactory ‘Mi.N24:2905-5, OF 08.07 2028 ‘Fracture Test Satisfactory MiN24-2008-5, OY 06.07.2006 Test Conducted By W/s SHIKAG'S ENGINEERING LABS PVTLTD CCERTIRCATION ‘We, the undersigned, certty hatte statements inthis record re correct an that the test welds were prepared, welded, and tested in ‘accordance wth the requirements of Clause 6. Of AWSD1 1 /D1 1 M 2020' structural Welding Code-steet, Prepared By ‘Approved By Nema: Mls, SHIVANI INDUSTRIES ‘Name: Mohammed Aro Dete: 09.07 2028 ete: 09.07:2024‘Fhikea ShiKag's Engineering Labs Pvt. Ltd. (Formerly known as Hyderabad Engineering Labs) (NABL Accredited Lab, An ISO : 9001 & ISO : 45001 Certified Lab) oe re Reg. Off. & Laboratory : #5-9-16/10, Prashanthi Nagar, Indl, Estate, Kukatpally, Hyderabad - 500 072. India Phone : +91-72 07 077870 Telefax : 040-23075850 E-mail ; shikags.enga@ gmail.com / sbkhydlabs @ gmail.com TEST REPORT 01. Customer ‘M/s. SHIVANI INDUSTRIES Plot No. 150/P, BESIDE FOREST WALL, DOOLAPALLY VILLAGE, MEDCHAL (DIST.) 02, Work Order No SEL/N/2305 Date: 06.07.2024 03 Report No MieN24.2305-5 Date: 06.07.2024 (04. Sample Received on .* Date: 06.07.2024 05. Tested On Date: 08.07.2024 06. WPS No : SLWPSSAW.02, R-0 07. Test Coupon No SLPQT-WPS2SNT 08. Material Description #182062 E350 Gr. BR 09, Weld Process 10. Weld Joint | a1. Weld 1D 12, Welder Name 13. Etchant Used 14. Magnification 15, Type of Test : Macro Test (03 o's), Fracture Test (01 No's) 16. Test Result : Macro etch Test: - isual examination of the cross sections of the weld metal and Heat affected zone shall show root fusion and free from cavities & cracks Fracture Tests - Fracture Surface shows no evidence of Cracks, incomplete root fusion, inclusions or porosity. The above tests carried as per AWS D1.1-2020 requirements and results Found Satisfactory.SHIVANI INDUSTRIES ‘SHIVANI WELDER, WELDING OPERATOR, OR TACK WELDER TNDUSTRIES PERFORMANCE QUALIFICATION TEST RECORD Name MA. DILIPKUMAR SAH TestDate (No WOKS. = _ Record No ‘Stamp No: Std Testo Company: M/s. SHIVANI NDUSTRIES WPS No ‘SsLWPs-saw-02 00 vision - . ‘Quatifiedto —AWSD1.1, £4 2020 BSEMETALS Specification = TypeorGrade Aly, Siz0(NPS) Schedule Thickness _Damator ‘Bose Material 1S2062 to ‘$2062 _ESSOBR 10 E350BR u NA NA 12MM NA Weldedte 1520621018062 __—EASOBRI0 E3506R NA. Na 14 NA VARIABLES ‘Actual Values Range Qualiied Pate, Pipe, Box Tubs (FILLET) ‘Type of Weld Joint Filet Joint) Pipe & Box Tube. Y. 1-, Connections - PIP) Plug & Sit Wold (For Onl tho Position Testod) Bese Metal : ‘Any AWS 01.1 Quaified Base Metal pe 7 ‘Groove Flot Plate Thickness: Mie: MM Pipe Tube Trickness 7 - Unumites Pipe Diametor : E = Unimites WeldingProcess aw aw re Mechanized Manual, Semiauto, Mechanized Backing wien ‘wit (nel. Back gouging & Backwelcing) Fillor Metal (AWS Spec) 4537 45.17 AAWSCiassicntion Png EMT Fag EoOK Number - - Pattion 2 12F (Groove - Pate and Pipe 224 in = = : (Groove -Pipe<24in z : Filet-Plateond Pipe 24in 2 tPF Filet: Pipes 24in 5 ed Progression A NA [GMAW Transfer Modo. NA om NA ‘Singio or Multiple Eloctrod Dual Dust (Gae/ Fux Type ‘Aesiomersted ‘aglomersted TEST RESULTS: ‘Type otTest Resuts Remarks ‘Vieual Examination Satietactory 06.07 2028 Liquid Penetrnt Tost Satisfactory 06.07.2024 Reclograpnic Examination NA = “A Tronevorse Side Bend NA : Satistactory ‘MuN24-2308-6, DY: 08.07 2024 ‘Fracture Teet Setistectory Mi.N24-2306-6, Dt: 08.07.2004 Test Conducted By M/s SHIKAG'S ENGINEERING LABS PVT LTD CERTIFICATION ‘We, the undersigned, cot thatthe statements inthis record are correct an that the test welds were prepared, welded, and tested in ‘accordance wththe requirements of Clause 6. OfAWSD1 1/01 1 M 2020'Stvctural Welding Code-Stet Prepared By ‘Approved By "Name: M/s, SHIVANI INDUSTRIES "Name: Mohammed Aro ‘Dato: 09.07.2024 at: 09.07:2024ShiKag's Engineering Labs Pvt. Ltd. (Formerly known as Hyderabad Engineering Labs) (NABL Accredited Lab, An ISO : 9001 & ISO : 45001 Certified Lab) aS DES eC aS Reg. Off. & Laboratory : #5-9-16/10, Prashanthi Nagar, Indl. Estate, Kukatpally, Hyderabad - 500 072. India hone : 91.72.07 077870 Talatax : 040.22075860 E-mail : chikage.ongg@ gmail.com / sbkhydlabe@ gmail.com TEST REPORT 01. Customer :Mjs. SHIVANI INDUSTRIES Plot No. 150/P, BESIDE FOREST WALL, DOOLAPALLY VILLAGE, MEDCHAL (DISI.) 7 02, Work Order No :SEL/N/2305 Date: 06.07.2028 08. Report No +: MEN24-2305-6 Date: 06.07.2024 04, Sample Received on : Date: 06.07.2024 05. Tested On 5 Date: 08.07.2024 06. WPS No SI-WPS-SAW.02, R-0 07. Test Coupon No : S-WOT-WPS2.SNT 08, Material Description 152062 E350 Gr. BR 09, Weld Process :SAW 10. Weld Joint : Fillet, Pos-2F 11, Weld ID W-DKS 12, Welder Name Mr. DILIP KUMAR SAH 13, Etchant Used : Nital 14, Magnification £10X 15. Type of Test + Macro Test (03 No's), Fracture Test (01 No's) 16, Test Result : Macro etch Tes Visual examination of the ctoss sections of the weld metal and Heat affected zone shall show root fusion and free from cavities & cracks. Fracture Test: - Fracture Surface shows no evidence of Cracks, incomplete root fusion, inclusions or porosity. % The above tests carried as per AWS D1.1-2020 requirements and results Found Satisfactory. Ltd