HVAC IDOM Pages Deleted
HVAC IDOM Pages Deleted
CONTROL
This Technical Specification document presents the Instrumentation and Control (I&C) requirements
for Heating, Ventilation, and Air Conditioning (HVAC) systems. It serves as a guideline for the design,
installation, and operational standards necessary to ensure the effective and efficient functioning of
HVAC systems.
The specifications outlined herein focus on the essential components of I&C, including the selection of
sensors, actuators, control sequences, and safety measures. By adhering to these standards,
stakeholders can ensure optimal system performance, energy efficiency, and compliance with
applicable regulatory requirements.
● The provision of a fully functioning BMS that will undertake the monitoring and control of
the HVAC systems for the facility. This shall include but shall not be limited to the following
monitoring and control functions:
● The monitoring and control of the air handling units, fan coil units, VAV terminal units,
exhaust fans and other miscellaneous fans used for the distribution of airflow.
● The monitoring and control of the chilled water systems. The monitoring of the chillers in
the Load Centres via the Chillers Management System (CMS), the BMS shall monitor all
heat exchanger temperatures, control valves, etc associated with the chilled water system
within the facility.
● The monitoring and control of water leak detection systems, if applicable.
● The monitoring and control of the variable speed motors. The variable speed drive
(VSD) controllers shall interface directly to the BMS through a BACnet to third party
gateway, depending on whether the associated DDC controllers are BACnet.
The BMS shall be configured to ensure reliability of systems operation and control of critical
functions/systems. In general, all monitoring and control of separate systems shall be achieved via
single control panels. Critical inputs of a system shall be wired directly to the controlling panel, where
required, dedicated control panels shall be provided and shall not share any point monitoring or
control with other systems.
All electrical equipment, devices and components and their installation shall comply with the latest
edition of the NEC wiring regulations and all other applicable codes, regulations and statutes.
All components shall be IP 2X finger protected such that live components cannot be accidentally
touched. Interior enclosures shall be, at minimum, IP 45 and exterior enclosures shall be weather
proof IP 65 unless specifically noted otherwise within these contract documents.
The BMS and all individual electrical equipment, devices and components shall comply with the
requirements of the applicable UL/NEMA/IEEE standards regarding general emissions and all other
applicable codes and statutes with respect to the radiation and conduction of radio frequency
interference.
.
Adequate earthing on all equipment to prevent the build-up of electromagnetic voltage potentials.
Provide screening of panels, enclosures, devices, or components that emit interferences. All
monitoring and control and communications cables shall be screened with one end earthed.
3. References
a) Management Level
The head-end management and operation of the plant shall include process visualization, data
analysis, and exchange of data with 3rd parties. At the management level, it shall be possible for
communication to flow in all directions, across networks and via direct connections.
Operator management stations shall be provided for plant supervision and operation, alarm
management, information and database management function. All real-time control functions shall be
resident in the DDC controllers to facilitate greater fault tolerance and reliability.
The management station shall be capable of the following:
For maximum fault tolerance, the management stations connect to the process level via point-to-point
communications. This shall be via RS232, Ethernet/TCP/IP LAN / WAN.
b) Automation Level
General Purpose controllers shall be used for monitoring / controlling equipment which have to
perform based on a customized logic, such as AHUs, Chillers, Chilled water pumps, Cooling towers,,
signals from Fire Alarm panels,etc..
DDC system shall be the Microprocessor based modules, which can be individually programmed
according to the functional requirements.
The automation level DDC controllers shall monitor and control the main plant in the building. The
DDC controller outstations shall be freely programmable and have the ability to perform all the
following routines-
● Process control & interlock functions.
● Generate alarms/events based on comparing measured values against know parameters.
● Time control strategies
● Runtime totalisation.
● Trend logging of specific data-points with transmission of the logged values to
the management level
● Energy calculations
● Backup of the data/program ( >= 5 years)
The DDC controllers shall be selected from either a modular or compact type of unit to suit the most
economic inclusion of all the data points specified. Each control module shall be capable of operating
on a stand-alone basis without control from a central computer.
The input/output connection to Modular controllers shall be via individual plug-in modules suitable for
the particular peripheral device. The digital modules shall have visual indication of the status of the
input/output. Digital input modules shall be capable of accepting control voltages up to 230vac and will
have integral status indication.
All DDCs must be UL approved, must have an in-built real time clock and be suitable for PID control.
The products used in constructing the BMS management and automation levels shall conform to
BACnet protocol for building automation and control networks. All controllers shall have attained a
BACnet Testing Laboratories (BTL) listing and display BTL logo.
c) Field Level
Field level controllers in a BMS-HVAC setup vary based on their specific application and functionality.
Common types include:
1. Variable Air Volume (VAV) Controllers: Control the flow of air through VAV boxes to adjust
airflow based on zone temperature requirements. These controllers help in energy-efficient
zone-based temperature management.
2. Fan Coil Unit (FCU) Controllers: Manage individual fan coil units, adjusting fan speed
and valve positions to maintain desired temperature levels in specific zones
3. Chiller Plant Controllers: Oversee components within chiller plants, including pumps, chillers,
and cooling towers. These controllers balance cooling capacity with demand while
optimizing energy use.
4. Air Handling Unit (AHU) Controllers: Control air handling units by adjusting fan speed, damper
position, and other parameters to manage temperature, humidity, and ventilation rates.
Field level controllers communicate with higher BMS levels, typically through standardized
communication protocols, such as BACnet, Modbus.
Real-Time Data Sharing: Sensor data collected by field controllers is transmitted to the automation
level, allowing the BMS to monitor and adjust system-wide parameters.
Centralized Control Adjustments: The automation or management levels of the BMS can override
local controllers when necessary, applying broader energy-saving strategies or responding to system-
wide demands.
○ Field Instruments:
1. Temperature Instruments:
a. Room Temperature Sensors: Platinum or nickel RTD type with accuracy of
±0.5ºF at 70ºF; operating range 50 to 90ºF; linear to DDC system; single point
sensing element in wall-mounted ventilated enclosure with insulating back
plate or ceiling pendant mount. Acceptable manufacturers are JCI, Veris, or
pre-bid approved equal. Combination temperature, humidity, and/or carbon
dioxide sensors may be used. Sensors shall have:
1) No digital readout display.
2) User adjustment based on DDC programmed offset.
3) A room occupancy sensor installed as shown on the drawings.
4) Wireless capability as shown on the drawings.
b. Duct Temperature Sensors: Platinum or nickel RTD element with accuracy
of ±0.5ºF at 65ºF, averaging type consisting of array of single point sensing
elements, securely mounted in duct or plenum; operating range 30 to 100ºF;
linear signal.
2. Humidity Instruments:
7. Air Differential Pressure Switch: Required for filter status. Setpoint shall be
adjustable with operating range of 0.05 to 5 inches W.G.
8. Air Duct Static Pressure Transmitter: Operating range 0 to 5 inches WC for duct
mounted transmitter and 0 to 12 inches WC for fan high limit transmitters. Sensors
shall be diaphragm or rigid element bellows, electronic type. Each transmitter shall be
provided with stopper, and tubing for attaching portable pressure gauge. Sensing tube
shall be securely mounted in duct with appropriate fitting.
11. Duct-Mounted Carbon Dioxide Sensors: Self-sufficient CO2 sampling station with
pump to ensure proper air flow to sensing chamber. Solid state sensor, accuracy of ±2
percent of span, maximum span of 0-2500 ppm. Provide a single calibration kit with
calibration gas, connecting hoses, and fittings.
13. Oxygen Detector: Diffusion fuel cell sensing oxygen gas monitor to be used in a
network configuration.
Detection Range: 0-1 PPM
Accuracy: +/- 3%
Outputs: 4-20mA, 0-5 Vdc or 0-10 Vdc
Relay Output Rating: 5A, 30 Vdc or 250 Vac (resistive load)
Power Requirements: 17-27 Vac, 24-38 Vdc, 250 mA
Operating Temperature Range: -4°F to 131°F (-20 to 55°C)
Operating Humidity Range: 5% - 95% RH, Non-condensing
Display: Sensor shall be provided with digital display.
14. Water Flow Meters: Provide insertion electromagnetic flow meter that provides
analog output signals to the DDC system.
Accuracy: +/- 1% of reading from 0.25-20 ft/sec
Liquid Temperature Range: 15-300°F
Maximum Operating Pressure: 400 psi
Output Signal: Analog 4-20mA signal
15. Water Differential Pressure Transmitter: 4-20 mA proportional output signal, with
provisions for field checking. Sensors shall withstand up to 150 percent of rated
pressure without damaging the device, and shall be accurate to within ± 0.25 percent
from 20 percent above and below normal operating range of sensed variable. Sensors
shall include a nulling valve assembly.
16. Motorized control valves, pressure independent type, for use in variable flow
heating and chilled water systems:
a. Description:
1) Pressure independent control valves shall be dynamic, modulating two-
way, control device for use in variable flow chilled water and heating
water systems.
2) Dynamic control valve shall accurately control flow, independent of
system pressure fluctuation, from 0 to 100 percent full rated flow.
3) Test ports shall be furnished with valve.
b. Valve Actuator:
1) Valve actuator shall be factory-mounted and calibrated to provide full
design flow at end of stroke and 100 percent control signal.
2) Actuator shall accept 2-10 Vdc, 4-20mA or 3-point floating electric
signal and shall include resistor to facilitate any of these signals.
3) Actuator shall be capable of providing 4-20mA or 2-10 Vdc feedback
signal to the control system.
4) Actuator shall be capable of control between maximum and minimum
signal. End stroke of actuator at full design shall be factory set at design
flow indicated on the drawings from performance curves furnished with
valves. For example, 100 percent control signal would control 100
percent design flow, 50 percent signal would control 50 percent design
flow.
5) Actuators shall power the valve to either open or closed position from
any position in case of power failure.
6) External LED read-out of current valve position and maximum valve
position setting shall be available.
7) Provide current limiting for stalled actuators.
8) Actuators shall be sized to provide the required close off torque and be
able to open/close a valve in 200 seconds or less.
c. Valve Body:
1) Valves 1/2 inch to 2 inches shall be constructed of brass, rated at 150 psi
working pressure.
2) Valves 3 inches and greater shall be constructed of ductile iron, rated at
150 psi working pressure.
d. Flow Regulation Unit: Flow regulation unit shall be capable of controlling flow
within ±5 percent of rated flow, due to system pressure fluctuations.
● The DDC shall control its own communications so that the failure of
any one node, shall not inhibit communications on the network
between the remaining nodes. Provide integral network
communication connections.
●DDC failure shall not place any BMS component or any BMS controlled
component in a situation that may cause damage to equipment or harm or
discomfort to building occupants and operations staff. The failure of a DCP
shall not affect the operation of any other network node.
●The failure of any DDC shall be annunciated as a critical alarm..
●Cabling shall be terminated on rugged and easily accessible terminal strips.
Each termination shall be clearly marked and shall be as detailed in the shop
and record drawings.
●Each DDC shall have its own power supplies that shall be rated such that they
will adequately accommodate all foreseeable uses of the DCP.
●Provide each DDC with a battery back up for the protection of volatile memory
for a minimum of 72 hours. Provide a 10-hour minimum full function battery
support capability.
19. Local Control Panels
● All control panels shall be factory constructed, incorporating standard designs and layouts.
All control panels shall be UL inspected and listed, as an assembly, and carry a UL 508 label
listing compliance.
● The control panels shall consist of the DDC controller(s), display module as shown on the
drawings, and I/O devices such as relays, transducers, etc., that are not required to be located
external to the control panel due to function. The display module shall be flush mounted in
the panel face where specified.
● All I/O connections on the DDC controller shall be provide via removable or fixed screw
terminals.
● Low and line voltage wiring shall be segregated. All provided terminal strips and wiring shall
be UL listed, 300-volt service, and provide adequate clearance for field wiring. All wiring
shall be neatly installed in plastic trays or tie-wrapped.
● Provide a 240 volt convenience outlet, fused on/off power switch, and required transformers
in each enclosure.
● DC power supplies shall be sized for the connected device load. Total rated load shall not
exceed 75 percent of the rated capacity of the power supply. An appropriately sized fuse and
fuse block shall be provided and located next to the power supply. A power disconnect switch
shall be provided next to the power supply.
● Painted steel panels with locking door. All panels shall be lockable with the same key.
● Ventilated to prevent excessive heat build-up, where required.
● Field cabling shall be terminated on a terminal strip. Provide strain relief.
● Internal components shall be installed to allow easy access for diagnostics, maintenance,
removal or replacement.
● Panel or enclosure shall be suitable rated for the environment for which it is to be installed.
Interior enclosures shall be, at minimum, IP 45 and exterior enclosures shall be weather proof
IP 65 unless specifically noted otherwise within these contract documents
■ Junction and pull boxes shall be securely fastened to the conduit, shall be
accessible, and shall be provided where required by code and where
necessary to facilitate the pulling of cables.
■ BMS monitoring and control cable shall not share conduit with cable
carrying voltages in excess of 48 volts and shall be partitioned from higher
voltage cable in trunking.
■ LAN cable shall not share conduit with any other cable or shall be in a
dedicated partitioned compartment in trunking.
21. Cables
A. Provide all cables for the BMS Automation and Field Levels meeting, at
minimum, the following requirements:
B. Power wiring shall be sized in accordance with the applicable codes and
shall be a minimum of 1.5 sq. mm stranded copper.
F. Cable run in vertical trunking shall have means of cable support, at minimum, every
3m.
G. Cables shall comply with all applicable codes including, but not limited to, the NEC
wiring regulations latest edition and the electrical contract documents. Where there
is a conflict between any codes, standards, ordinances, regulations or the
requirements of the jurisdiction having authority, the most stringent requirements
shall apply.
● Fibre optic cable (data transmission) shall meet, at minimum, the following requirements:
● Fibre optic cable shall comply with TIA/EIA-568-B.3 (Optical fibre cables.
Generic specification - Basic optical cable test procedures) and all other
applicable codes.
23. Submittals
■ Shop Drawings: Indicate system configuration; interconnection wiring diagrams;
location, data characteristics, range and units for each input and output point;
logic diagram for each type of control routine; programming and operating
reference for central processing unit operating system; programming and
operating reference for each application and programming language provided.
■ Product Data: Provide for each component, including sensors, control drives and
elements, plug-in circuit boards, and enclosed equipment units. Include cabinet
dimensions, weights, and support point locations for each item of enclosed
equipment.
■ Loop Diagrams: control and instrument loop diagrams prepared and furnished
for all instrument systems. Typical diagrams are not permitted. Loop diagrams
are to be unique for each loop.
■ Logic Diagrams detailing the operational logic are to be completed for the digital
binary operations. In addition to these drawings, operational logic descriptions
are to be prepared detailing the sequence of operation and operational constraints
and limitations. These drawings are to be in conformance with ISA-S5.2, 1976.
Submit details for each primary and secondary processing units separately, in
addition to logic diagrams relating Central Control Room processing functions
and resulting operation.
24. Installation
● Install instruments in accordance with manufacturer’s
requirements and applicable industry standards.
1. Building
2. Floor
3. System
4. Component Type
5. Identification number (including any suffix or prefix used)
6. Functional DescriptioN