11

overhead
tools &
accessories
INDEX
11

overhead tools & accessories

CODE type

caa-tap Anti-Lifting Automatic Release Pulley & Lifting Tackles 11.10

mot Self Gripping Clamps 11.15

mos Radial Locking Clamps 11.20

prt Hydraulic Compressor 11.25

pg-tet Cover Joints/Thermometers 11.35

pax/TFX Lifting Hoists & Manual Winches 11.40

PAX/tfx Lifting Hoists & Manual Winches 11.45

tn-tgp001 Cable Cutters & Zoom Sag-Scope 11.50

dlc001-dle Meter Counter & Dynamometers 11.55

mtr-mtf Grounding Devices 11.60

dpc-dpi Safety Equipment 11.65

3
overhead tools & accessories

A complete offer
down to the last details
In more than 60 years of experience Tesmec Tesmec takes care of all the aspects of jobsite
has developed a complete offer of tools and paying attention to the details that ensure the
accessories that integrates the standard machines efficiency of the operations and furthermore the
and equipment range. safety of the operators.

4
overhead tools & accessories: our value proposition
11

self-gripping clamps NEW LIGHTWEIGHT Hydraulic Compressor

Tesmec clamps can be used on conductors, ropes or optical Simple and compact, double-acting hydraulic integrated
ground wires of different diameters only by replacing the distributor, this hydraulic compressor is suitable for
jaws, reducing operating costs. midspan and dead end joints.
The clamps can be provided with machined body clamps or It is the only compressor that can accommodate different
with interchangeable jaws. die holders for using all existing main dies on the market!
The body is made of high strength hot forged steel, in order Dies can be replaced just by pushing a button, without tools.
to minimise the ratio between weight and working load. The 100 tons model PRT510: ease of use and handling have
The galvanisation treatment on the surface protects from been defined as two target features of this new project.
oxidation ensuring safety and efficiency to every job.

TOOLS FOR ANY NEED MOS BOLTED CLAMPS

Tesmec meets the needs of every customer offering a Large range of clamps for any rope and conductor diameter,
complete package of solutions. and for working load going from 40 to 200 kN.
The attention for safety and efficiency of the operations Extreme testing process ensuring use of MOS clamps on
is always a guideline for Tesmec proposing a complete HTLS avoiding marks and damage.
catalogue of accessories specifically selected for an efficient
jobsite.

5
 overhead tools & accessories

CAA
ANTI-LIFTING AUTOMATIC
RELEASE PULLEY

The anti-lifting automatic release

pulley is a special device that prevents
the pulling rope lifting with respect to
the theoretical line, specifically in case
of towers with considerable height
differences. It is equipped with an
automatic release system to facilitate
recovery operations. The wheel is made
of galvanized steel and mounted on
ball bearings; the pulley frame is made 65 65
of galvanized steel.
CAA202

Characteristics
Working load 27 kN C C C

245
245
Weight 20 kg

105
105

680
680
I
I I

L
L L

25
25

A A

tap C C C
FF

C C C

lifting tackles
G
EE
G

The lifting tackles are suitable for Ø 9

mm steel ropes; the wheels are mounted II
on ball bearings. The frame is made of II II
galvanized steel. Rope and swivel joint Rope
Rope ø9 Ø9 L
L
not included. L L
L L
M
M

H
B H
B

D
D

Pulling
Dimensions [mm] force/Lifting Working Weight
Model A load
load
A B C D E F G H I L M [kN] [kg]
F

TAP001 22 20 67 242 333 20 353 331 8 10.5 180 1:4 30 17

TAP010 22 23 85 294 380 28 408 386 10 16 180 1:6 50 27
TAP020 22 26 120 294 405 35 440 415 10 10.5 180 1:10 80 42
G
E

Suitable rope Mod. FUZ009 diameter 9 mm Suitable swivel Model GGT001

Rope ø9

Pictures & drawings can be different according

M

to technical specifications - updating programme

H

11.10 variations without notice are possible.

 www.tesmec.com 11

MOT
Self Gripping Clamps

MOT140 The self-gripping clamps can be used to

anchor and to string conductors and
steel rope.
The body is made of high strength hot
forged steel, in order to minimise the
ratio between weight and working
MOT130
load. The galvanisation treatment on
the surface protects from oxidation.
Tesmec clamps are provided with
machined body clamps or with
interchangeable jaws.
MOT170

MOT150

MOT180

machine body clamps for steel ropes

Breaking Max working Diameter range
Dimensions [mm] Weight
Model load load* [mm]
A B C [kN] [kN] [kg] D
MOT140 80 225 380 125 42 7 8÷18

B
B
D D
MOT170SF 108 300 535 225 75 15 18÷24
MOT170SF28 108 300 535 225 75 15 24÷28
MOT180SF 114 353 604 280 93 19.5 27÷32 CC A
A

*Special clamps available also for conductors Warning: it is strictly forbidden to use jaws of
different manufacturer.
*Max safe working load may change according to local safety factor standards
xxx Diameter to be specified

interchangeable jawls clamps for conductors & opgw

Max working Weight
Dimensions [mm] Breaking load D
Clamp Model load* Jaws Model Use
A B C [kN] [kN] [kg] [mm]
GTF110 7 ÷ 10 Aluminium conductor
MOT130GC - - - 64 21 2.5 GTF113 10 ÷ 13 Aluminium conductor
GTF116 13 ÷ 16 Aluminium conductor
GTY117 14 ÷ 17 Aluminium conductor
GTY120 17 ÷ 20 Aluminium conductor
MOT150GC 80 225 380 125 42 7
GTY123 20 ÷ 23 Aluminium conductor
GTOxxx 06 ÷ 23 OPGW
GTX220 17 ÷ 20 Aluminium conductor
GTX223 20 ÷ 23 Aluminium conductor
GTX226 22.8 ÷ 26 Aluminium conductor
MOT170GC 108 300 535 225 75 15
GTX229 26 ÷ 29 Aluminium conductor
GTX232 29 ÷ 32 Aluminium conductor
GTX233 30 ÷33 Aluminium conductor
GTJ335 32 ÷ 35 Aluminium conductor
GTJ338 35 ÷ 38 Aluminium conductor
MOT180GC 114 353 604 280 93 19.5 GTJ341 38 ÷ 41 Aluminium conductor
GTJ344 41 ÷ 44 Aluminium conductor
GTJ346 43 ÷ 46 Aluminium conductor

Pictures & drawings can be different according

to technical specifications - updating programme
variations without notice are possible. 11.15
 overhead tools & accessories

MOS
Radial Locking Clamps

DESIGNED FOR LONG PERIOD ANCHORAGE

SAFE & GENTLE ON CONDUCTORS

Standard diameter range [mm] The radial locking clamp can be used whenever
20-30 30-40 40-56 a conductor or a rope made of aluminium,
Max aluminium/steel, copper or steel has to be
Working Weight
Number Weight
Dimensions [mm] min max stretched.
of load
The body is made of high-strength steel.
eyebolts C
A B A B A B C E F [kN] [kg] [kg] It is made up of a series of hinged elements,
MOS700 MOS701 MOS702 which can be locked by nuts.
4 605 75 26 40 18 19 The interchangeable jaws are made of
158 143 169 143 178 158
aluminium.
MOS710 MOS711 MOS712 A special hook is provided at one end.
6 735 93 26 60 25 28
158 143 169 143 178 158 The galvanisation treatment on the surface
MOS720 MOS721 MOS722 protects from oxidation.
8 852 93 26 80 30 33
158 143 169 143 178 158
MOS730 MOS731 MOS732
10 995 93 32 100 39 41
158 143 169 143 178 158
MOS740 MOS741 MOS742 B
B D
D
12 1100 93 32 120 41 43
158 143 169 143 178 158
MOS750 MOS751 MOS752
14 1210 93 35 140 43 47
158 143 169 143 178 158
MOS753 MOS754 MOS755
15 1285 93 35 150 55 61
158 143 169 143 178 158
MOS760 MOS761 MOS762
16 1360 93 45 160 67 75
158 143 169 143 178 158
A
A

MOS770 MOS771 MOS772

18 1510 93 45 180 79 89
158 143 169 143 178 158
MOS780 MOS781 MOS782
20 1670 93 45 200 92 104
158 143 169 143 221 158

C
C
D D EE F F

B D

D = conductor diameter to be specified

Different jaws out of the standard diameter range are available upon request
A

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11.20 variations without notice are possible.
 www.tesmec.com 11

PRT
hydraulic compressors

DOUBLE EFFECT
EXTRA LONG LIFE CYCLE

PRT510 PRT060

PRT020

Max Max
Max
Piston Max hexagon hexagon “ch” Max Press Die Dimensions
compression
Model return pressure “ch” for stroke weight weight (bxlxh)
force
for steel aluminium
[kN] [bar] [mm] [mm] [mm] [kg] [kg] [mm]
480
PRT510 Hydraulic 1000 700 29 60 31 34.5 2 255
387
520
PRT060 Hydraulic 1200 700 35 65 34 52 2 280
450
600
PRT020 Hydraulic 1840 700 54 90 44 145 5.5 430
600

The hydraulic compressors, mainly

implemented in press forged steel, have the
following characteristics:
excellent weight/power ratio
very short pressing cycle (all the presses have
an hydraulically-driven piston release)
each power unit or manual hydraulic pump (and
hoses) is interchangeable with any hydraulic
press

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variations without notice are possible. 11.25
 overhead tools & accessories

PRT
Accessories
for Hydraulic
Compressors

Hydraulic Power Units Manual Pump

hydraulic power units mod. cpp

Engine Power Max pressure Max delivery Tank capacity Weight Dimensions (bxlxh)
Model
[kW] [bar] [I/min.] [l] [kg] [mm]
530
CPP001 Gasoline 3.2 700 1.8 10 54 340
370
530
Electrical
CPP004 2.2 700 1.8 10 50 340
220V-50Hz
370

Note: the performance is calculated at 20°C and at sea level

manual pump mod pdp001

Max pressure Delivery [cm3 / cycle] Capacity Weight without Dimensions

Model oil (bxlxh)
[bar] 1st stage 2nd stage [l] [kg] [mm]

550
PDP001 700 17.5 2.7 3.4 8.5 160
170

kit of connecting hoses mod. tup dies for conductors mod. pdm
Length Die model
Model Press Model Joint material
[m] Hexagonal Circular
TUP013 3 Steel PDM042 -
TUP014 6 PRT510 (1000 kN) Aluminium PDM043 -
TUP015 10 Almelec PDM044 -
TUP016 15 Copper PDM038 -
TUP017 30 Steel PDM042 PDM048
PRT060 (1200 kN)
Aluminium PDM043 PDM049
Almelec PDM044 -
Steel PDM045 PDM054
PRT020 (1840 kN) Aluminium PDM046 PDM055
Almelec PDM047 -

dies for coupling mod. pdm straightening joint devices mod. pdr

Model Dies Model Straightening joint

device model
Ch
Ch

PRT510 PDM026 PRT510 (1000 kN) PDR007

PRT060 PDM026 PRT060 (1200 kN) PDR007
PRT020 PDM027 PRT020 (1840 kN) PDR010

Special dies are available upon request

ch = hexagonal key
dimension to be specified

Pictures & drawings can be different according

to technical specifications - updating programme
11.30 variations without notice are possible.
 www.tesmec.com 11

PG
cover joints

The cover joints are specifically

designed to protect the mid span joint,
made at the “tensioner station”, during
conductor stringing operations.
The cover joints consist of two shells
made of galvanized steel with shaped
ends to house the rubber noses, which
protect the
mid span joint during the passage over
the pulleys. The shells are coupled
together by
socket screws and the rubber noses are
clipped together by belts.
Ch
Ch

D D d d

L
L

Working
Max L max load *
ch max (std) ** (at the
Model Application diameter
edges)
[mm] [mm] [mm] [kN]
PGC For pulley with 54 mm groove 28 18 600 2.5 ÷ 5
PGS For pulley with 68 mm groove 37 25 1000 4 ÷ 6.5
PGM For pulley with 68 mm groove 48 31.5 1050 2÷ 5
PGL For pulley with 95 mm groove 56 47 1300 max 6.5
PGX For pulley with 130 mm groove 82 54 2000 5

*changes with length

**different lengths are available upon request

Following data to be specified:

1) L = joint length after compression
2) d = conductor diameter
3) ch = the hexagon dimension of mid span joint after compression

tet
thermometers

LL
The thermometers are made of an
aluminium bulb reproducing the
conductor’s surface.

TET060

Length Weight (indicative)

Model
[m] [kg]
TET060 0.49 0.6÷1
Diameter “d” of the conductor to be specified

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to technical specifications - updating programme
variations without notice are possible. 11.35
 overhead tools & accessories

PAX C
C
lifting hoists

The lifting hoists are made of steel

A
and equipped with mechanical brake;
they are designed to facilitate
and accelerate chain positioning BB
operations.
Chains with different lengths are
available upon request.

Dimensions
Chain length Capacity Weight
Model [mm]
B C [m] [kN] [kg]
PAX260 340 330 1.5 7.5 6,5
PAX270 408 365 1,5 15 11,3
PAX280 418 490 1,5 30 19,3
pax290 418 620 1,5 60 31,3

tfx
manual winches

Manual winches are designed to pull

or lift ropes, conductors or loads.

light version
Rope Ø Length Width Working Load Weight
Model
[mm] [mm] [mm] [kN] [kg]
TFX100 8.3 428 260 8 6
TFX110 11 545 260 16 12
TFX120 16 660 320 32 22

rope - tdf
Rope length
Model 20 30 40
[m] [m] [m]
TFX100 TDF048 TDF049 TDF050
TFX110 TDF051 TDF052 TDF053
TFX120 TDF054 TDF055 TDF056

Pictures & drawings can be different according

to technical specifications - updating programme
11.40 variations without notice are possible.
 www.tesmec.com 11

C
C
PAX
lifting hoists

The lifting hoists are made of steel

A
A
and equipped with mechanical brake;
they are designed to facilitate
BB and accelerate chain positioning
operations.
Chains with different lengths are
available upon request.

Required
Chain
Dimensions [mm] pulling force Capacity Weight
Model length
at full load
A B C min [m] [kN] [kN] [kg]
PAX001 153 290 303 1.5 0.2 7.5 7
PAX002 153 290 303 3 0.2 7.5 9
PAX003 153 290 303 6 0.2 7.5 14
PAX010 160 410 365 1.5 0.21 15 11
PAX011 160 410 365 3 0.21 15 14
PAX012 160 410 365 6 0.21 15 20
PAX020 185 410 485 1.5 0.33 30 20
PAX021 185 410 485 3 0.33 30 27
PAX022 185 410 485 6 0.33 30 42
PAX030 230 410 600 1.5 0.35 60 30
PAX031 230 410 600 3 0.35 60 37
PAX032 230 410 600 6 0.35 60 52

tfx
manual winches

Manual winches are designed to pull

or lift ropes, conductors or loads.

Tirfor® Tirfor®

stand version

Rope Ø Length Width Working Weight

Model Load
[mm] [mm] [mm] [kN] [kg]
TFX060 8.3 530 284 8 8.4
TFX070 11.5 558 315 16 20
TFX080 16.3 680 360 32 27

rope - tdf
Rope length
Model 10 20 30 40
[m] [m] [m] [m]
TFX060 TDF001 TDF004 TDF007 TDF010
TFX070 TDF002 TDF005 TDF008 TDF011
TFX080 TDF003 TDF006 TDF009 TDF012

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to technical specifications - updating programme
variations without notice are possible. 11.45
 overhead tools & accessories

tn
cable cutters

These devices are suitable for cutting

ropes or conductors

tnm

tni

Ø max steel ropes Ø max conductors

aluminium-steel / aluminium /
Model R = 1.8 kN/mm2 copper Type
[mm] [mm]
TNM010 10 31 Mechanical
TNI030 18 25 Hydraulic
TNI001 18 45 Hydraulic

tgp001
zoom sag-scope

Suitable for accurate conductor sag

measurements.
Equipped with a special anchoring
support for steel tower.

Pictures & drawings can be different according

to technical specifications - updating programme
11.50 variations without notice are possible.
 www.tesmec.com 11

dlc001
meter counter device

120
120
This device is suitable to measure the
415
415 length in meters of the conductors or
the stringing ropes (available model
DLC002 with measure in feet).
Characteristics
weight 6 Kg

340
340
dle
D electronic dynamometers

These devices are suitable for accurate

measure of the pull value.
Precision 0,2%

1234
A
EE
A

B
B C
C

Capacity Dimensions [mm] Weight

Model
[kN] A B C D E [kg]
DLE290 2.5 192 85 54 15 142 1.1
DLE300 5 220/192 90/85 47.5/54 14/15 182/142 1.1
DLE310 12.5 192 85 54 15 142 1.1
DLE210 25 218 90 56 21 160 1.3
DLE220 50 230 90 56 27 165 1.85
DLE230 100 310 110 58 47 196 3.8
DLE240 125 218 100 59 38 200 3.6

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to technical specifications - updating programme
variations without notice are possible. 11.55
 overhead tools & accessories

mtr
running earths

Grounding device designed for ropes

and conductors during stringing
operations.
It is equipped with a copper grounding
wire (50 mm2 section, 6 m long) for
connection to the ground.
Designed for 10 kA eff / 0.4 s short
circuit level.

Characteristics
weight 6 Kg
groove width 55 mm MTR001 MTR052

Characteristics

120

160
160
120
weight 16 Kg 415 480
480
415
groove width 70 mm

Suitable for anti-twisting device model RFF001

400
400
340
340

mtr001

mtf
grounding devices

MTF035

MTF015

mtf015 mtf035
for high voltage lines (130/220 kV) for high voltage lines (60 kV)
The device is made of: The device is made of:
• 3 light aluminium alloy screw pliers for clamping • 3 light aluminium alloy screw pliers for clamping
conductors with diameter 5÷30 mm conductors with diameter 3 ÷ 32 mm
• 3 copper wires insulated with transparent • 2 copper wire insulated with transparent
thermoplastic material, section 1x50 mm2, thermoplastic material, section 35 mm2, total
total length 6 m each length 2.5 m each
• 3 ground clamps • 1 ground clamp
• 1 high insulating fibre glass stick, total length 3 m • 1 high insulating fiber glass stick, total length 3 m
• designed for 11.25 kA eff / 1 s short cicuit level • designed for 8.6 kA eff/ 1 s short cicuit level
• 1 ground cable copper wire insulated with
transparent thermoplastic material, section 16
mtf016
mm2 , total length 16 m
for extra high voltage lines (400/500 kV) • Metallic box
The device is made of:
• 3 light aluminium alloy screw pliers for clamping
conductors with diameter 5÷60 mm
• 3 copper wires insulated with transparent
thermoplastic material, section 1x50 mm2, total
length 8 m each
• 3 ground clamps
• 1 high insulating fibre glass stick total length 4.5 m
• designed for 11.25 kA eff / 1 s short cicuit level

Pictures & drawings can be different according

to technical specifications - updating programme
11.60 variations without notice are possible.
 www.tesmec.com 11

dPC
POSITIONING BELT

• Positioning belt for stationary work. This

product is not designed for use as a fall arrest
device. Features:
• 3 buckles for connecting a tool bag
• side anchoring: 2 stainless steel “D” rings
available devices
dpf460 positioning rope 2 m
dpfXXX positioning rope 1,5 m
DPC440
dpfXXX positioning rope 2 m

DPFXXX

dPI
SAFETY HARNESS

• Harness with:
• a back anchor point
• a chest anchor point
• adjustable thoracic webbing with quick fitting
buckle

available devices
DPEXXX
DPM430 Fall arrest device including 0.3 m
rope
DPF470 Standard Rope:
20 m Ø 14 mm 3-strand
Polyamide fibre rope
DPB450 Nylon Bag
DPI480 DPA490 Connector
dpeXXX Safety Helmet
dppXXX Anti-Fall Stick

DPM430
Applications
Individual, vertical, sliding fall arrest device. It
ensures protection against falls when a user
moves vertically along an anchorage line (textile
rope).
Description and principle
Fall arrest device; free vertical movement at
normal speed. Housing may be opened by
using the captive screw and flat bolt.
Locking is due to the differential speed which
engages an eccentric cam during the fall,
between the user and the device on its support.
DPPXXX The energy is absorbed by the lengthening of
DPM430 DPB450
the support (>10%) and by the sliding movement
along it. The device has a locking ring which
prevents attachment to the support upside
down. An arrow indicates the correct direction
of movement and position for attachment to
the support.

DPF470 DPA490

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to technical specifications - updating programme
variations without notice are possible. 11.65
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03.19_SE_S11_EN_R01