Tool & Technology Institute, BITAC

116(kha), Tejgoan Industrial Area, Dhaka 1208

Experiment 1: PLC Input & Output diagram

Fig 1. SIMATIC S7-1200 PLC

+24V 1 2 3 4 5 6 7

3 3 3 3 3 3

4 4 4 4 4 4

24V I1 I2 I3 I4 I5 I6 I7 I8

0V Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

0V

Fig 2. Input & Output hardware diagram

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 2: How to convert electrical circuit to ladder diagram
Electrical circuit Ladder diagram
Switch (S) Input (I)
Relay coil (K) Memory (M)
Load (M) Output (Q)

Example:

Fig 1. Electrical circuit

Fig 2. Ladder diagram

Assessment:

1. What happens if the S1 switch is pressed from the electrical circuit………………………………………………?

2. What happens if the I0.0 is pressed from the ladder diagram………………………………………………?
Masud Rana, (Executive Engineer)
 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208

Experiment 3: Load ON OFF circuit

Fig 1. Electrical circuit

Fig 2. Ladder diagram

Assessment:

1. How memory works in a ladder diagram………………………………………………?

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208

Experiment 4: Timer operation

Fig 1. ON delay timer electrical circuit

Fig 2. ON delay timer ladder diagram

Assessment:

1. How memory works in a ladder diagram………………………………………………?

Masud Rana, (Executive Engineer)
 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 5: Flickering circuit

Fig 1. Flickering electrical circuit

Fig 2. Flickering ladder diagram

Assessment:
1. Draw the hardware diagram of that circuit………………………………………………?

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208

Experiment 6: A+A- with limit switch

Fig 1. A+ A- with push switch and limit switch

+24V 1 2 3 4 5

3 3 3 3

S1 S2 A- A+

4 4 4 4

24V I1 I2 I3 I4 I5 I6 I7 I8

0V Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

M1

0V

Fig 2. Hardware diagram

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208

Fig 3. Ladder diagram

Assessment:

1. What is the name of the solenoid used here………………………………………………?

2. Why the limit switch is used………………………………………………?

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 7: Counter operation

Fig 1. Counter circuit

Fig 2. Ladder for counter

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208

Experiment 8: A+A- with timer and counter

Fig 1. A+A- with timer and counter

+24V 1 2 3 4 5

3 3 3 3

S1 S2 A- A+

4 4 4 4

24V I1 I2 I3 I4 I5 I6 I7 I8

0V Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

M1

0V

Fig 2. Hardware diagram

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208

Fig 3. Ladder diagram

Assessment:

1. Why not connect the timer & counter to the hardware………………………………………………?

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 9: A+ B+ B- A- sequence with double coil solenoid valve

+24V 1 2 3 5 6 7

3 3 3
3 3 3
S1 K1 K1
TB+ K2 K2
4 4 4
4 4 4
1
1
1 K2
TA- 3
S2 2
2 TB-
2 3
4
TA+
A1
A1
4
K2
K1
M1 M3 A2 M4 M2
A2

0V

2 3 6
3 7

+24V 1 2 3 4 5 6 7

3 3 3 3 3 3

S1 S2 TA- TA+ TB- TB+

4 4 4 4 4 4

24V I1 I2 I3 I4 I5 I6 I7 I8

0V Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

M1 M2 M3 M4

0V

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208

Assessment:

1. Draw the same circuits as (A+B+A-B- & A+A-B+B-) ………………………………………………?

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208

Experiment 10: A+ B+ A- B- sequence with single coil solenoid valve

+24V 1 2 3 4 5 6 7 8 9 10 11 12

3 3 3 3 3 3 3 3 3 3 3 3

K1 K1 K2 K2 TA+ K3 K3 TB+ K4 TA- K5

4 4 4 4 4 4 4 4 4 4 4 4

1 1
1 1 1
TB- K2
K4 K5
2 2
2 2 2

A1 A1 A1 A1 A1

K1 K2 M1 K3 M2 K4 K5

A2 A2 A2 A2 A2
0V

2 11 4 7 3 10 6 12
3 5 8

Fig 1. A+ B+ A- B- electrical circuit

Assessment:

1. Draw equivalent ladder diagram ………………………………………………?

2. Draw the same circuits as (A+B+B-A- & A+A-B+B-) ………………………………………………?

Masud Rana, (Executive Engineer)

 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208

Experiment 11: Comparator operation

Description: The comparator provides the output by comparing the analog input with a
value. In the above circuit there is a value of 5000. If the analog input is equal to 5000 and
more than 5000 then output will be given.

Comparator.mp4
Link:

Description: The value can be set using HMI instead of the set value, so a memory is used
here.

Description: The output will be given if the analog input is between maximum and
minimum values.
Assessment:
Masud Rana, (Executive Engineer)
 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
1. Complete all the operations in the comparator………………………………………………?

Experiment 12: Math function

Description: This math function is used when mathematical is required in PLC.

Assessment:

1. Complete all the operations in the Math function………………………………………………

Experiment 13: Move function

Description: The data transfer function is performed by the move function.

Assessment:

1. Complete all the operations in the Move function………………………………………………

Masud Rana, (Executive Engineer)
 Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208

Experiment 14: Conversion operation

Description: Converter function convert data from one type to another type.

Description: The scale_X works to create different scales by taking values from input.
Accepts an input in the upper circuit and draws a scale of 0-10.

Masud Rana, (Executive Engineer)