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Sulzer Chemtech Trays

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0% found this document useful (0 votes)
407 views20 pages

Sulzer Chemtech Trays

Uploaded by

Sam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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also global in trays

Tray 1
Tray Manufacturing Locations

CTPL
CTNL

CTUS
CTCN
CTMX

Sulzer Chemtech SIND


Tray Manufacturing Sites

Sulzer Chemtech
Sales Offices

Sulzer International
Representatives

Tray 2
Tray Chronology

1923 Bubble Caps manufactured by Metawa


1945 Metawa B.V. becomes supplier of Shell
1951 Concept of valve trays invented by Earl Nutter
1964 Rectangular Float Valves™ BDP™ introduced to the market
1964 Metawa offers lip-slot as standard panel connection
1969 V-Grid™ Trays: Open fixed valves SVG™ & LVG™
1987 Metawa B.V. joins Sulzer Chemtech
1993 Improved V-Grid tray MVG™
1996 VortexTray™
1997 Cooperation with UOP for Multiple
Downcomer Trays: VGMD™
1998 Nutter Engineering joins Sulzer Chemtech
Tray 3
Tray Portfolio

Sulzer Chemtech Standard Trays


Float Valve trays: BDH (BDP on special request)
Fixed Valve trays: V-Grid SVG (LVG on special request)

Other Standard Trays


Round valves RV1, Snap-in Valves and caged valves
Sieve trays

Sulzer Chemtech High Performance Trays


Mini V-Grid: MVG
Optimized downcomers: Sloped, truncated
Improved tray decks for uniform liquid flow
VortexTray
Multiple downcomer tray VGMD
Shell Technology from Sulzer Chemtech
Specialty Trays
Bubble cap trays, dualflow, disc & donut, shower decks /
baffle trays
Cartridge trays
Tray 4
Sulzer Chemtech Standard Trays

Float Valve Tray BDH™


All advantages of a conventional valve tray plus:
· Improved liquid flow due to lateral vapor release
· No liquid flow under valve at tray inlet
· Improved capacity and turn-down
· No valve rotation and wide legs reduce wear
· Top side valve replacement
BDP Float Valves available for replacement and on special
request

Tray 5
Sulzer Chemtech Standard Trays

V-Grid Tray SVG™


A fixed valve tray combining attributes of sieve and valve
trays:
· No moving parts, no wear
· Improved liquid flow due to lateral vapor release
· Improved capacity and turn-down compared to sieve tray
· Intimate contact of vapor and liquid provides high efficiency
· High resistance to fouling
· Increased stiffness of tray deck
LVG V-Grid Trays only available for replacement

Tray 6
Other Standard Trays

Also offered as standard products for new installation or


replacements:

· Generic round valves RV1

· Metawa Snap-in Valves™


- No danger of deformed legs
- Easy topside installation

· Caged valve CV1

· Sieve trays
Tray 7
High Performance Trays

Mini V-Grid: MVG™


An improved V-Grid tray-deck with smaller openings
providing:
· Superior capacity compared to standard sieve or
valve trays
· Equal capacity and higher efficiency than small hole
sieve trays
· Good liquid flow due to lateral vapor exit
· High turn-down capabilities (up to 4:1)
· Proven performance by FRI tests
· All other advantages of V-Grid trays

· MVG in combination with:


- Sloped, truncated or multiple downcomers
- Allows for application specific optimal designs

Tray 8
High Performance Trays

Multiple Downcomer Tray VGMD™


UOP and Nutter joined forces to combine the best features:
· UOP‘s renowned Multiple Downcomer design
· Nutter‘s best V-Grid tray deck
To provide a truly high performance tray

Tray Deck

Downcomer

Tray 9
High Performance Trays

VortexTray™

Tray 10
High Performance Trays

VortexTray™
A multiple downcomer design with many advantages
· Circular downcomers:
- Provide optimal use of downcomer area
· Vortex Baffles with chimneys:
- Improved vapor disengagement
- Reduced downcomer choking
· Longer weirs:
- Lower tray pressure drop
- Reduced downcomer back-up
· No downcomer seal area:
- Increases active tray area
· Downcomer design will not partition inter-tray space
- Vapor and liquid flow equalization for high efficiency

Tray 11
Specialty Trays

Chemtech is prepared to provide any specialty


tray our customer may require.
As for instance:
· Bubble cap trays
- for low liquid loads
- for high liquid turn-down

· Dualflow trays
- for fouling service
· Disc & donut trays
· Shower decks / baffle trays

Tray 12
Specialty Trays

Cartridge Trays: For small columns


Available with:
Metal seal ring construction
All types of tray decks
Various downcomer designs

Tray 13
Tray-Panel Fastening Methods

Chemtech Convenient Standard


· Lip-Slot Panel Connection:
- Fast and easy installation in the field
- Ease of disassembly if required
· Through bolting to support beams
· Universal clamps for attachment to tray ring

Also available:
· Through bolting of panels for high up-lift
· Friction bolting
· Wedge type connections

Tray 14
Chemtech Services

Replacements
Reliable and fast supply through worldwide manufacturing
network of:
· Any hardware
· Most valves
· Most tray decks
· Complete trays

Field services
· Installation cunsulting, inspection or supervision
· On site hardware lockers or trailers
· Full installation services
Our field service network is currently being expanded.

Technical and Process Support


· Columns designs and simulations
· Process systems evaluations, simulations
· Feasibility studies for capacity and/or purity improvements
· Trouble shooting assistance
Tray 15
Why Choose Sulzer Chemtech Trays

Long tradition as a mass transfer component supplier.


Provides self-developed or acquired front edge
technology in Structured Packings, Random Packings
and Trays.

Extensive test facilities including a 1 m distillation and


2.4 m simulator column allow:
· Continued product improvement
· Development of reliable design bases

Sulzer Chemtech makes available to their customers:


· A worldwide net of engineering and manufacturing
capabilities
· ISO 9000 certified quality
· Optimal solution combining all fractionation devices
· Hybrid separation processes combining distillation,
pervaporation, fractional crystallization
· A worldwide sales and service network through Sulzer
representatives

Tray 16
Applications

Refinery Application Standard Tray High Performance Tray


Alkylation SVG
Atm. Crude Tower SVG MVG, VortexTray
Caustic Wash SVG MVG
Caustic Regenerator SVG
Coker Fractionator BDH MVG
Crude Stabilizer BDH, SVG MVG
Crude Vacuum MVG
Debutanizer SVG VGMD,VortexTray
Deethanizer SVG MVG, VGMD
Demethanizer BDH, SVG MVG
Depropanizer SVG MVG, MVGT, VortexTray
Deisobutanizer BDH MVG
Dehexanizer BDH MVG
FCC Fractionators SVG MVG
Naphtha Splitter SVG MVG
Primary Absorber SVG MVG, VGMD
Prefractionator SVG MVG
Sour Water Stripper SVG MVG
Side Stripper BDH MVG
Tray 17
Applications

Petrochemicals Application Standard Tray High Performance Tray


ACN Absorber MVG
HCHO Absorber SVG MVG
Cumene Stripper BDH MVG
C2 Splitter MVG, VGMD
C3/C4 Splitter BDH, SVG MVG
Butadiene SVG
Benzene BDH, SVG MVG
DMF Stripper MVG
EDC Heavies MVG
Extract SVG MVG
Methanol SVG MVG
MCB Still MVG
Polymer Stripper SVG
Propylene Rerun VGMD
PVC Slurry Stripper SVG
Raffinate BDH, SVG MVG
Specialty Aromatics VGMD
THF Purification MVG
Toluene BDH, SVG MVG
Xylene BDH, SVG MVG
Tray 18
Applications

Absorption, Stripping & Application Standard Tray High Performance Tray


Gas Plants Amine Contactor BDH, SVG MVG
Amine Regenerator BDH, SVG MVG
Carbonate Absorber SVG MVG
Carbonate Regenerator SVG MVG
Condensate Stripper BDH MVG
Debutanizer BDH MVG
Deethanizer BDH MVG, VortexTray
Demethanizer BDH MVG
Depropanizer BDH, SVG MVG, VortexTray
Deisobutanizer BDH MVG
LP Absorber BDH, SVG MVG
HP Absorber BDH, SVG MVG
LPG Absorber BDH MVG
Sponge Absorber BDH MVG

Tray 19
Main Customers

Arco FINA Oil & Chemicals Occidental Chemical Corp.


BASF Fluor Daniel PDVSA
Bayer Formosa Plastics Phillips Petroleum Co.
Bechtel Corporation Foster Wheeler Pro-Quip Corp.
Black & Vetsch Prichard Georgia Pacific Resins Raytheon Engineers & Constructors
BP Amoco Goodyear Rohm & Haas Co.
BRC Huntsman Corporation SHELL
Celanese Husky Oil Operations Stork
Chevron Imperial Oil Sunoco
Citgo Refining and Chemicals. Inc. Irving Oil Ltd. Syncrude Canada Ltd.
Clark Refining
Coastal Jacobs Engineering Technip
Condea Vista Company Kellogg Brown & Root T.H. Russell Co.
Conoco Koch Industries Tosco Refining Co.
Consorcio Contrina Kuwait Pertroleum TOTALFINA ELF
COS-MAR Lyondell Petrochemical Ultramar Diamond Shamrock
Crown Central Petroleum Maloney Industries Union Carbide Corp.
CVM Corporation Marathon Oil & Petroleum Co. UOP LLC
Dickson & Tryer Engineering Mobil Oil Corporation Valero
Dow Chemical Company Motiva Enterprise, LLC Westlake
Eastman Chemical Company NAM Williams
Ecopetrol Natco Electra
Equilon Enterprises LLC NEREFCO
Exxon Corporation Nova Chemicals
Tray 20

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