Royal Enfield Classic 350 Owners Manual
Royal Enfield Classic 350 Owners Manual
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WARNING
Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider or other persons.
CAUTION
This message, if disregarded, may result in damage to the motorcycle.
NOTE
Indicates important and useful messages for better understanding.
Primary drive ...................... Gear Frame ................................. Twin downtube spine frame
Suspension
Primary ratio....................... 2.313:1
Front.............................. Telescopic, 41 mm forks,
Gear box ............................. 5 Speed constant mesh 130 mm travel
Rear ............................... Twin tube emulsion shock
Gear ratio............................ 1st 2.615:1 absorbers with 6 step
2nd 1.706:1 adjustable preload, 90 mm
travel
3rd 1.300:1
Brakes
4th 1.040:1 Front disc....................... 300 mm disc with twin piston
floating caliper
5th 0.875:1
Rear disc ........................ 270 mm disc, single piston
Final drive........................... Chain floating caliper
Secondary sprocket ratio ... 2.800:1 ABS ................................ Dual channel
Length ................................ 2145 mm Kerb weight (With 90% fuel & oil).... 195 kg
Width.................................. 785 mm (without mirrors) Gross vehicle weight ......................... 375 kg
Wheel base.......................... 1390 mm NOTE
Ground clearance ............... 170 mm Values / Dimensions given above are for your guidance
only.
Height................................. 1090 mm (without wind shield)
In view of continuous improvements being done on
Seat height ......................... 805 mm our products, the specifications are likely to change
without prior notice.
Do not use the vehicle beyond the allowed gross
weight. The suspensions and tyres are designed to
perform only to the maximum gross vehicle weight.
CAUTION
Use of wrong oil grade will reduce the life of the moving parts and seriously affect performance.
* Do not mix DOT 4 or other brake fluid together.
NOTE
1. Recommendation subject to change without notice.
2. The above values are approximate and the actual capacity will vary.
CAUTION
It is illegal to tamper with or alter the VIN/Engine numbers of the motorcycle as it will not only against the law but will
render the vehicle registration and warranty void.
20 40
120
5. High/Low beam/Flashing switch
140 160
N
0
km/h
E F
TRIP F12 ECO
ODO GEAR 8
888:88.8 kmiles
AMPM
2 12
6. USB charger port
13
7. Ignition key port
1
8. Instrument cluster
9. Tripper or Badge (If fitted)
10. Ignition/Engine kill switch
11. Brake lever
12. Hazard switch
13. Fuel tank cap
6
6. Front wheel
7. Horn
8. Rear brake pedal
9 8 7
9. Rear wheel
WARNING
Do not overfill the fuel tank.
Fill fuel only till the bottom of anti splash plate.
Over filling may result in fuel entering the EVAP canis-
FUEL TANK CAP ter and may damage the evaporative emission system.
CAUTION
Gasoline vapour is highly explosive. Please ensure
there are no open flames or sparks nearby while
refuelling and fill fuel only in a well ventilated area.
Please ensure gasoline does not spill on painted sur-
faces. In case fuel spills over the painted surfaces wipe
it off immediately as it may leave a permanent stain.
Do not smoke while refuelling or when fuel tank cap is
open.
Slide the key flap on fuel tank cap and insert key.
Royal Enfield Classic 350 25
OPERATION OF CONTROLS
FUEL FILLING LEVEL
1. Fuel filler collar
2. Anti splash plate
3. Maximum fuel level
CAUTION
In case of prolonged stoppage of vehicle, please turn
off ignition key to avoid discharge of battery.
IGNITION/ENGINE KILL SWITCH E-START SWITCH
“OFF”
WARNING
Turn signals do not work when the hazard light switch
is “ON”.
All the trafficator lamps will flash simultaneously.
Royal Enfield Classic 350 27
OPERATION OF CONTROLS
HIGH BEAM/LOW BEAM SWITCH
WARNING
When the headlamp is in “ON” condition High / Low
beam will be selected by toggling the switch. High Use appropriate headlamp beam high/low as per the
beam indicator tell tale located in instrument cluster traffic and road conditions for your safety and to avoid
will glow when high beam is selected. inconvenience to other riders.
FLASH SWITCH
Push the switch for headlight flash.
High beam
Low beam
LH RH
Slide the seat backwards and gently left the pillion seat
remove from frame.
120
8. Trip F
40
2 17
9. Trip 1 and trip 2
140 160
20
3 16
10.Gear indicator*
4 N
0
km/h
15 11. Clock
5 14 12.Service reminder
6 E F
13 13.ECO mode
7
TRIP F12 ECO
ODO GEAR 8 12 14.Engine malfunction indicator
8 888:88.8 kmiles
AMPM 11 15. Low fuel indicator
9 10 16. Right turn indicator
17.Neutral indicator
* Parts can differ basis of your motorcycle variant.
DISCLAIMER
Cluster unit display may look dull during sun overhead conditions this is normal and due to impact of direct sunlight on
the cluster unit.
Royal Enfield Classic 350 33
OPERATION OF CONTROLS
FUEL GAUGE SERVICE REMINDER
In case of service reminder symbol is ON. Please plan
for scheduled service at an authorised service center.
k
E F
TRIP F12 ECO
ODO GEAR 8
888:88.8 kmiles
AMPM
INFO Press and release INFO switch Trip 1 display mode and enter into Trip B mode
TRIP 1
Press and hold INFO switch for
INFO Reset Trip 1 km value
3 seconds and release
E F
TRIP F12 ECO
ODO GEAR 8
E F 888:88.8 kmiles
AMPM
TRIP F12 ECO
ODO GEAR 8
888:88.8 kmiles
AMPM
E F
WARNING TRIP F12 ECO
ODO GEAR 8
888:88.8 kmiles
AMPM
Never attempt to operate the info buttons while riding
the motorcycle. Doing so will cause loss of concentration
and unstable riding, leading to a potential accident.
Resulting in serious injury to both rider and other road
users, besides causing severe damage to the motorcycle.
NOTE
Incase no action is observed between clock setting function for more than 20 seconds last shown value to be displayed.
20 40
120
140 160
N
0
km/h
E F
TRIP F12 ECO
ODO GEAR 8
888:88.8 kmiles
AMPM
If pairing is initiated
(one time)
Clock
a) If no connection is established
b) If connection is established but
no navigation input is observed
c) Once destination is reached
NOTE
Charging port is provided only for charging purpose
and no data transfer is enabled.
WARNING Only constant charging mode is provided, fast / dash
charging mode is not provided to be compatible with
Recommended not to use in rainy conditions to avoid
multiple makes mobile phones and cannot be com-
damages to smart phones and charger, RE shall not be
pared with the performance of original smartphone
liable for any damage to smart phones.
chargers.
CAUTION
Customer to ensure USB port cap is closed and locked
properly when not in use, warranty will not be pro-
vided if port cap is damaged and not sealed properly.
If high current draw greater than 2.5 A is observed USB
charger will shutdown please check your smart phone
battery current ratings before using.
USB charger will function only when engine is in
running condition.
Use standard approved and high quality USB cables for
proper functioning.
0 140 160
“ON” till the motorcycle attains a speed of 5 kmph and
20
km/h
and remains continuously “ON” at higher speeds, it is
recommended not to drive the ABS motorcycle. Get
the brake system inspected and corrected through a
E F nearest Authorised Royal Enfield Service Centre.
In the event of a sudden and hard application of the Failure to do so can result in a serious injuries and loss
brakes by the rider, the sensors in the braking system of life.
DO’S DONT’S
While starting the engine do check the ABS indicator Do not release the brake lever / pedal when pulsations
glows ON and turns OFF when the vehicle speed are felt during hard application of the brakes in an
exceeds 5 km/h. emergency situation. The pulsations only indicate that
Please check the brake fluid level in the front and rear the ABS is activated.
brake reservoir and ensure there is no leak in the Do not apply only the front or rear brake as it can lead
brake systems. to inefficient braking.
Apply both the brakes simultaneously for better effi-
ciency.
In the event of the ABS indicator remaining continu-
ously ON, please take the motorcycle to a nearest
Authorised Royal Enfield Service Centre to inspect the
brake system.
5 70 kmph 80 kmph
0 140 160
it in depressed condition.
20
N
0
km/h
E F
CAUTION
In case the malfunction indicator does not turn OFF,
Push and hold electric start switch until engine starts
get the motorcycle checked through an Royal Enfield
for a maximum of 5 seconds.
Authorised Service Centre for rectification.
Check the fuel level indicator in the cluster for ade-
quate fuel in the fuel tank. In case the last bar is blink-
ing continuously, it indicates low fuel level in the tank.
Please re-fuel immediately.
CAUTION
If the engine does not start. Do not hold the starter
NOTE switch in depressed condition for long periods, this will
In case the engine does not start within 5 seconds, cause the battery to drain below the threshold level of
release starter switch and wait for about 5 seconds 10 V. Please get the motorcycle checked through an
before attempting to start the engine again. Royal Enfield Authorised Service Centre to identify and
In case vehicle not starting on multiple continuous correct the reason for not starting.
attempts, please turn OFF and turn ON ignition switch
and then start again.
WARNING
Please exercise extreme care while riding the motorcycle.
Failure to do so can result in an accident causing injury to
you or to other road users / passerby.
Ensure gear in neutral position and the neutral lamp is Do not press the starter button more than 5 seconds
glowing in the speedometer. To shift into neutral, after three successive cranking, wait for 15 to 20 sec-
onds the battery to recover.
1 Allen key 6 mm 1
2 Fuse puller 1
3 Tool Spark plug (8x16 Box Spanner) 1
Ring spanner 24x14-24 (Eye Wrench) x 14
4 1 S.No Description
(Open End) Combination
5 Open end spanner 17 x13 1 1 Antiseptic cream 5 gms
2 Wash proof plaster 1.9 cm x 7.2 cm
6 D/E Spanner 10 x 12 1
3 Gauze bandage 5 cm x 2 cm
7 Screw Driver 06 x 120/135 1 4 Sterilized Gauze Swab 5 cm x 5 cm
8 C - Spanner 1 5 Sterilized elastic plaster 7 cm x 6 cm
9 Extension tube 28x7 & 24 x 14 1 6 Elastic gauze bandage 8 cm x 1 m
7 First aid kit pouch
CAUTION
Do not store the other documents or loose papers/items in the left side panel, it may lead to a block in the engine air
inlet and may lead to vehicle performance issues.
Remove the oil filler plug & clean the oil filler cap joint
face in crankcase and filler plug.
WARNING
It is recommended to operate the motorcycle with cor-
rect tyre pressure as under inflated tyres may cause Wear Indicator
tyre to overheat and may result in tyre damage and
may cause injury to the rider.
Royal Enfield Classic 350 71
MINOR MAINTENANCE TIPS
Front/Rear : The pads need to be replaced if a brake pad is FRONT WHEEL REMOVAL
warm to the indicator.
Ensure motorcycle is upright on a firm and flat surface.
Locate a scissor jack under the engine and lift
NOTE
motorcycle such that the front wheel is off the ground
Royal Enfield Motorcycles fitted with disc brakes have by minimum 15 cm.
the optimum braking systems and are built to give a
superior and safer braking performance under all
conditions.
Disc braking systems can produce a mild noise under
certain riding conditions. This is absolutely normal and
characteristic of the disc brake pads across the motor-
cycle industry. This in no way will affect the perfor-
mance of the motorcycle or the braking system.
At Royal Enfield, we have robust and rigorous testing Loosen and remove the Allen head bolt from front fork
and development protocols and adhere to global vali- assembly on LH side by using 6 mm Allen key available
dation standards of quality and durability. We are com- in the tool kit.
mitted to giving our customers the best possible
ownership experience with our motorcycles.
Hold the spindle on the left side with 17 mm open end Tap the axle out gently from the left side and remove
spanner and loosen and remove the pinch bolt on the completely from the right side.
right side fork end by using 24 mm ring spanner avail-
able in the tool kit.
Remove the axle nut and washer.
CAUTION
Remove the speedo drive, small spacer on the right Do not press the brake lever when front wheel is removed
side and stepped spacer on the left side of the wheel as this will result in the brake pads coming too far out of the
hub. brake caliper.
Place a 4 mm thick wooden piece or cardboard sheet
CAUTION between the brake pads to avoid pads activation in the
Take care to secure the wheel spacers and speed sensor event the front brake lever is accidentally pressed.
while removing the axle from the forks.
Hold the axle from the left side and tighten nut on right
side. Tighten Allen head bolt firmly on LH side.
CAUTION
Please exercise utmost caution while reassembling the
front wheel on the motorcycle.
LH RH
Remove spindle from rear wheel LH along with
washer.
CAUTION
Ensure brake hose does not get damaged or kinked
while removing. Support caliper assembly suitably and
away from swing arm.
NOTE
Do not tighten hex nut fully.
LH RH
80 Royal Enfield Classic 350
MINOR MAINTENANCE TIPS
Check and ensure correct chain tension and wheel CLUTCH LEVER FREE PLAY SPECIFICATION
alignment.
Free play should be measured at ball end of clutch
CAUTION lever and should be 10 -12 mm when handlebars are at
LH position (Refer the image).
Please exercise utmost caution while reassembling the rear For adjustment follow below procedure:
wheel on the motorcycle.
Please ensure the wheel is fitted correctly before attempt- NOTE
ing to ride the motorcycle.
Failure to do so will result in poor performance of motorcy- Clutch lever to be actuated 3 times before any
cle which may lead to an accident causing injury to you / measurement.
other road users and may lead to loss of life.
mm
10 - 12
good clutch life.
15 10
During clutch play checking, check the clutch cable for
55
any abnormality as it is in vehicle condition.
85
If any abnormality suspected, reach nearest service
centre. (a) Loosen the axle nut of the rear wheel axle.
DRIVE CHAIN TENSION (FREE PLAY 20-30 mm) (b) Tighten the LH & RH chain adjusters in the swing arm
using a 6 mm Allen key available in the tool kit.
Park motorcycle up right on a firm and flat surface. (c) To reduce the free play, tighten the adjuster bolt on
Ensure the motorcycle is in neutral position. the adjuster evenly.
(d) To increase the free play, loosen the adjuster bolt
Measure the drive chain free play as shown. The drive
evenly and push the rear wheel forward.
chain free play is 20 to 30 mm. (e) Check the chain for correct chain tension.
If the drive chain free play is found to be incorrect
adjust as follows:
WARNING
Always disconnect the black negative (-ve) battery cable
first and then the red positive (+ve) cable while removing
the battery connections.
NOTE
Frequent usage of for motorcycle is very important for Connect the +ve first and then -ve terminal to the
battery to be in good performance condition. If the respective cables and smear petroleum jelly on the ter-
motorcycle is being used very rarely or sparingly and the minals and cover the terminals with the rubber sleeve
terminals are not disconnected the battery is bound to lose
its charge and result in a dead battery. provided on the respective cables.
For checking the battery voltage contact Royal Enfield
Authorised Service Centre or battery service centre.
Close the right side panel cover and turn the key anti-
CAUTION clockwise lock the panel.
Connect the red (+ve) positive terminal after connect black
NOTE
(-ve) negative terminal only.
Clean the wire terminals free from corrosion and keep the
Assemble the fuse box bracket and relay OBD socket terminals coated with petroleum jelly.
into the mounting.
CAUTION
Keep the red (+ve) positive terminal and (-ve) negative ter-
minal cables firmly connected to the respective battery ter-
minals. Failure to do so may result in damage to the
motorcycle electrical system.
Royal Enfield Classic 350 87
MINOR MAINTENANCE TIPS
CHANGING ELECTRICAL COMPONENTS
HEADLAMP DISMANTLING
Gently loosen and remove the headlamp mounting
screws both sides from headlamp cowl by using screw
driver available in the tool kit.
Gently pull out the pilot lamp outer rim from pilot lamp
assembly.
Pull out pilot lamp assembly carefully and disconnect PILOT LAMP ASSEMBLY
the coupler. Connect the coupler and locate the pilot lamp into the
holder.
F6 F5 F4 F3 F2 F1
15
10
15
25
25
15
10
10
15
F6 LIGHTNING SYSTEM
CHARGING SYSTEM
F3 IGNITION SYSTEM
MAIN FUSE
F4 SIGNALLING
HORN
10A
15A
10A
15A
25A
25A
25 15
PART NO
10
F5
SPARE FUSE 10A SPARE FUSE 15A SPARE FUSE 25A
F2
F1
SF3 SF2
SF1
Check for dust, oil particles inside air filter box and
clean carefully.
NOTE
Usage of high pressure compressed air is not
recommended to clean air filter element. Fitment of air
Take out the cover from air filter box. filter element is in the reverse order of removal process.
NOTE
Adjusting the suspension requires a C-spanner. It is we
recommend to use the C-spanner that is given in your
vehicle tool kit. Extension tube to be used for leverage
purposes.
Loosen Tighten
The best spring preload setting is achieved when it is
The adjuster is a 6 step adjuster and it is kept at first set for the weight of the rider and that of any luggage
notch position. and a passenger.
NOTE
For maintenance after 50,000 km, please repeat the same frequency level specified above, in consultation with a Royal
Enfield Authorised Dealer / Service Centre.
LIMITATION OF LIABILITY
Notwithstanding anything contrary contained in this policy, Royal Enfield’s liability under this warranty is limited to the
repair the defective Motorcycle, at its sole discretion. In no event, shall Royal Enfield be liable for any indirect, special or
consequential or incidental damages or for injury to person or property, or for loss of time or for any commercial loss, or
inconvenience or any other incidental or punitive or consequential loss arising from the use of Motorcycles.
NOTE
Cost of parts, lubricants, filters and other consumables are chargeable to the customer on their respective service activi-
ties. Refer the periodic maintenance chart for the respective service activities.