EN an ‘SPRINGS ERSTE. 6.6 mrropuction ‘Aspingisa device wed fo bio or stove eneray and less whe reuite ‘Atpigeetined 9 nl machine tment that delet unde the ation tine lad and ttn tots orginal shape when the lad it removed” The {Gelormaton produced inthe sping not permanent nature and vegan thei ‘ign! spe when loa is removed. It nds apalieation in reiaoy eamioaes, 6.7 Mate FOR SPRINGS. “The springs ave usally made of ether hgh lo steals rss, bor, sans sel: phosphor brome and oer ay metals te wed = 6.8_ FUNCTIONS AND APPLICATIONS OF SPRINGS ‘According to thee se, the springs pion the fllouing functions 1, Te abso shock or imploding encase sng. Wohi suspenson sping 2), To-appl ores end to contol motor ain brakes and caches, 3) Tom 4) To store enersy a nos, ts, cit beakers ee 5.9 TYPES OF SPRINGS los pe fp ae enloed oder ppeaton, Some ofthe 1) Hell springs 2) Let springs 3) Toaon songs 4) Circle pings 5) Ft springs CER ERROR & ES HELICAL sennes AS Fe jimh of wad Smt nae ae tn Cou Caed Hal ong tay Closet 08 2 a lial sng. Thee ove to (8) Open Coted Hast Springe sd Welical Springs Jn oreo hla spig the wre wound gue cone sch ht te itch dnc betwen oy wo aac fe bal eae the lca ange than 1 (©) Open-Colled Helieat Springs (Oper cited halal sping tha nwhich the plan containing each coi ‘a nained to these of the hai andthe heli angle mere then 10 1) Spring Index (C) “The fatlo of mean cil diameter othe dame of we of spring alo the Erving index and ie denoted by Mem damerof heed 0 Spring index, C= dara meg wee ” @ 2) Stitiness| “The spring stiffness o pina conte dein asthe loa que per uit detection of he sna isd Ke Becton ~ 8 3) Solid tength resionis ele solid loneth ofthe “The lenath sping under he maxim come 1 0d ont Sold length = nd lahore, 2 = tte number of (= dinmetr of Be ss wire Shae Scanned with CamScannersna cra eins 4) Free tenath | eis the eth of sping measured alang the ans when the spring i unload, Fret ent sold lerath + maximum compresion + eearance 8+ Bg, + 015 Bg 5) Pitch: ch of he eping ic defined asthe axial distance Between aélacet co in een = Heeler where a ttl number ois 6) Helis anate: eis the angle which the ans ofthe spring wie mas with hoizont! ine erpendiclr to the als ofthe sping. cel 6.12 CLOSED COILED HELICAL SPRINGS ih dance been ay tae ts eal Ince ead ale 6.124 laren for Masa seo srs inden Mie ‘Subjected fo an vial load Wo et R= mean rads of col = diameter of sping ke 4 1 = number fol stuns 2 = angle of tit 1 length of wie = 25 = ehase ste © = mos teiy 15 ~ deflection of ol uneriond W = axial loud ona ‘Now, tongue onthe spin wie, : TeWeR w 2 aup w ur Trgue, Tis ae orenba T= 3g 1? \ From the equations a (6 % (a? werd Scanned with CamScanneraj I {8 EAPRESION FOR STFS span is 6.4 EXPRESSION FOR STENES smc): ee), 3 + Sm enh rs lows xa 16s | 7 Maximum shear ndcod inthe ws, « 6.12.2 Expression for Deflection of Spring To acT From the torsion equation, Tak _ WeRedaRn ie Bic From the ig defection f sping is given by, b=Rxo = Fx volume ofthe wire Danny apngATIDN eee ema ample BSS) Aclose-coled ela sing tocar loado 30¥ on he meno maar 1510 times the lomsterof the wire. Find the mete of wie be maxima hear sees is tobe S01! solution ‘Given: Aiton we 0% Mean coi diameter, D = 104, Weve d = di of we Resa Max. sberaves, «= 90 Ninn? sown _ oaznsSd Max. shear ses, fran [ISSTEDS _ s.smm Ans a1 Saxe erage ‘A closely colled beat sping a2 6 A agnd it mm erect a tema 87 i seeptcton andere Danie a eee Determine ne mmbe ofc aed forthe sping meter! 958 ‘Gwen: Diameter owes d= 6 : commenters heNTNG Scanned with CamScannerSe ean ‘Aull ond, W = 200.8 Mog hese ses, ¢ = 80 MP esl of aly, G » 84 MPa sina of Mate, Ho Nin? 0.84% 10° Nin? 2 vlan ork 26 87 mm 16.300 Moon Dismetr,D = 1742 « 34 mm Ans, auin'n Detection, 5 = S408 a 11 = Mxosnaox6t o 08H HE 8 13.04» 20 (Camper coiled hata sprog of round te! wir 6 mm In dlameter having 12 Complete cls of 60 men sameterssujectedf9.an ona 0d of 195 ina the defection of he sring and the maximum shear es Inthe motra Groaete nom Mean col diame, = 60 mm R= 200 Diomete of sping wie, d = 6m Number of uns cil), n= 12 Aaa oad We 125 6 = 08x 10-Nin? Deletion ofthe sng “ar 125.50 cord quit OLN i aclmunn shear ses en IONE Noe 0599 sig gh = BEAL Mint An (cevame! I eae el eet el wi hh ws en Unde anol 04 of 1 tosh osha teste Wha: eto to bemade ou of und tbo masa iif 06 10 Wa The Imean dort of tech 13 te he ame tf te Fi he Cael Gd tenth o te mr oceszy ofr sg solution: Given: Deflection, 4 = 16mm ‘ol lod,—W = 175M Shear sven, = 9 10H Baa? . = LI st Modulus of dy, G = 08 « 10Rtan? Mean dio, of co, D = 114.4. da ofwie Radius, R558 oun, 150859 ‘The shear aes, = wR _ 16s) or 3. and Mean rads of col, R= 55%738 = 40.60 sawn ‘Thedeteton, §= “Ga? scat 608004738). 59g orn BWA = a1 606) Lenath of sing, = 2 ext Scanned with CamScanner= Ciao cranpte 19 foinm'yermean crete of he co tobe 30 mm ana he wong se, onl ndth endef tens and he omer afte obo wee, Given: Fore oad), W = 254N = 2.5 x101N Silos, = 80x 10'Nim =80.Ninm Working tes, «= 220 Mine? Dia, of ei, D = 90 mm Fads, R= 45mm Modulus of lly, G = 08 x 10°Nimmt 7 .. aS RS oars ae Sues of sing, K Shear sess, 0810212758" amber of pring, ae 14,209 7 Ans ‘tel nea om mon dont eid ai Jo ewe ‘ramberof aif mexinum compreion tate 80. Tene Gestion Given: Mean la. of spring, D Radi, = 150mm R= 75 mm aes eae Energy absorbed, E = 3041 « 3p x 10s = = 088 10 Nina? wD onthesorng =} ws Energy stored, E = 90% 10'Nnm } Wo= 9010 sons? We 82 ogo ,. aes {8.76 mm Ans Detection (compression) o sa auee Ge Nummer of sina at s084n10 (6764 ngewe © AxOOAO 5F Scanned with CamScannerery a | Bample62r ‘A helical spring is mode of 12 mm damete steel wie wding I 20 0120 mm fiometer mondret bere ore Soectve cis, whats the spring constant? ogg tu paz 10 Wines Whet fore mut be oplies to The ring Yo elongate iby Diameter of wire, d= 32 mm Inertal i. of eal Di. of mand, D.= 120mm vrata, n= (2) sn Elongation (defection), 6 = 40mm sais) ea satnien = 9280 Nim Ans, and Detection, =~ AWB Gat _ soso82aa0 (of Main» treet 369.64 N Ans ie CA ((eomele 22: Aweigh of 260i croppedon aces The diameter of wire 6 mm ood height of drop so thot these C085 105K/mee solution Given: Dropped weit, W,=2600 Number of cals, n=2 Diameter of eg ie, = 16mm Mean coldiamete,, = 159 nm Radius, R=7nm Compression of sin, 8 = 120mm Modulus of si, 6 = 08% IN Let W be the gredualy applied oad to reduce se deiection (compression) (of 120 mm ing the lin, swan Detection, 8 = SE sod o We ae 129.0850 Gi =r Bigs =} wresr9 120 Enargy stored, Ee GWE = 3 IEP 78 Nn Worndonety etond 808 Wo +8) (WD by ld = Ener oe) 260 h-4 120) = 14274 = 165.67 mm ADs a IS ate NE Scanned with CamScanner7 Strength of Materiglg) 6.34 | mt Example 6.23: any spring each of 18 coils ar le eM jer op to vbcorb the eneray of mation during compression of 250 mm. The mean dala of coil is 200 mm and the wire diameter is 25 mm. Take G = 0.9 x 10° N/mm’. Solution : Given, Weight of wagon, W = 30 kN 30 x 10° Mass, m= “3g, = 3.05 x 10° kg Speed, V = 7.2 kmph 7.2 «1000 = “3600 = 2 ms 1 K.E of wagon, 3 mV? =5 * 3.058 x 10° x2? =6.116 x 10?Nm = 6.116 x 10°Nmm Let W - be the gradually applied load to produce same compression, . gp = AWRn “8 Cat 250 x 0.9 x 10° x25" een 64 100° x18 ul 7629.4N Energy absorbed by each spring = 3 W5= 4 x7629.4 x 250 2 = 953675 Nmm Number of springs = ———KEofwagon 6,116 10 Energy absorbed per spring 953675 = 6.4, say 7 Ans, “A. (Radiance Publishers) Scanned with CamScanner