QC

FACTORY ACCEPTANCE TEST REPORT

END USER
CONSULTANT JOB #
CONTRACTOR

PROJECT DATE

LVPANEL-1

B/D REF

A. Following test carried out at our workshop for the above-mentioned switch board.

SL.NO TESTS Main Application IEC 439-1 Performed

ref clause
Clearance & Creepage Distance Phase to Phase, Phase to earth, Neutral clearance
1
yes
2 Mechanical operation & Interlock To check actuating elements, connections op seq yes
3 Wiring electric Operation switching of contactors yes
4 Megger and HV test To check insulation and withstand capacity of BB yes
5 Function Test Function test done yes

B. Following Personnel attended & witnessed the tests as stated above:

SL.NO Name of the personnel Organization Designation Signature

1
2
3
4
5
6

C. Comments & Observations

SL.NO Description Evaluation

1
2
3
4
5
6
 QC
SITE ACCEPTANCE TEST

JOB # DATE
END USER
CONSULTANT
CONTRACTOR
MANUFACTURER
PROJECT
S.B Ref.

Complying
SL.NO Test Instructions Yes No
A VISUAL CHECKS
1 Enclosure
1.1 Assembly & overall dimensions O O
1.2 Material in accordance with standards as per BOM O O
1.3 Front Panel Doors & Covers O O
1.4 Finish O O
a. External color to specifications O O
b. Surface preparation & quality of finish O O
c. Finish of Door cut - outs of Circuit breakers and
O O
Instruments
d. Alignment of Door cut - outs of Circuit breakers &
O O
instruments.
1.5 Gland plate location O O
1.6 Name plate & tag plate as per GA O O
1.7 Danger label & Warning label (space heater ) as per GA O O

2 General Arrangement Layout

General Arrangement Layout (Internal & External

O O
2.1 components) as per approved drawing
2.2 Locations of cut - outs at correct elevations O O
2.3 Correctness of Labels for O O
a. Color and Material O O
b. Wording. Spelling and Location O O
c. Uniformity of engraving style O O
3 Bus - bars
Busbar sizes (Phases, Neutral & Earth busbar) in accordance
with approved drawings. Adequacy o carry specified current O O
3.1 ratings.
3.2 Busbar spacing for easy cable termination O O
 3.3 Busbar system - 3 - Phase, 4 - Wire + Earth O O
3.4 Size of Earth Busbar O O
Busbar Insulation - Color coded Heat shrinkable PVC sleeves.
O O
3.5
Provision for extending the Main Horizontal Bus on either
O O
3.6 ends of the Switchboard
3.7 All Live parts covered with proper shrouds to be fixed O O
4 Components
Rating & quantity if Circuit breakers (Incoming & Feeder
circuit breakers) in accordance with specifications and O O
4.1 approved drawings.
Settings of all Incoming and Feeder Circuit breakers at sites
O O
4.2
Rating of other equipment such as Relays, meters, Selector
switches, Current transformers etc. in accordance with specs O O
4.3 and approved drawings.
4.4 Making of all internal components O O
4.5 Marking on the external door mounted components O O
5 Wiring Method
5.1 Current transformer wires through shorting terminals O O
5.2 Looming on door wires O O
5.3 Cabe Trucking O O
5.4 Wire Numbers (Ferrules) O O
5.5 Wire size (power, control & earthing) as per GA O O
5.6 Cable support O O
6 Tremination
6.1 Cable entry as per Approved Drawings O O
Busbars extension links with suitable bolts for cable lug
O O
6.2 termination
6.3 Marking on the terminal blocks O O
Terminals (size) in the TB suitable for incomer & outgoing
O O
6.4 cables
6.5 Terminal block type O O
B MECHANICAL OPERATION CHECKS
1 Enclosure
1.1 Operation of all hinged doors O O
1.2 Door Interlocks O O
1.3 Operation of Draw out ACB'S O O

2 Busbars

Bus bar joints, Phase sequence, Bus bar Clarence, Bus bar
O O
2.1 sleeves.
3 Components
3.1 Operation of incomer all feeder breakers O O
3.2 Operation of all selector switches O O
3.3 Check tightness of all Power and Control Wires O O
C ELECTRICAL TESTS
1 INSULATION RESISTANCE TEST/MEGGER TEST
Insulation resistance measured with a 500v AC/DC Megger
between Phases, Phase - Neutral, Phase - Earth and Neutral -
1 1.1 DONE
Earth. (Please refer " Megger & Hi - Voltage Test Results" for
details)
2 HIGH VOLTAGE TEST / DI - ELECTRIC TEST
High Voltage Test of 2.5 KV for 1 Minute between Phases,
Phase Neutral, Phase - Earth and Neutral - Earth.(Please refer
1 1.1 DONE
" Megger & Hi - Voltage Test Results" for details )

D Bus-Bolt Torque Test

Bus-bolt tightness, Torque valuesas below: Ver-Hor Joint-
1.1 10MM bolts - 45Nm, Section coupling Fish plates, 10mm-
45Nm,12mm-60Nm
O O
E ELECTRICAL FUNCTION TEST
1.1 Operation of indicating devices, selector switches. O O
1.2 To Check the continuity of Power circuits. O O
1.3 Operation feeders in hand & Auto Mode. O O
1.4 Operation of Anti condensation circuit. O O
1.5 Wiring Interlocks (Mechanical & Electrical ) if any O O
 TORQUE TEST SHEET

LVPANEL-01
CONTRACTOR DATE
MANUFACTURE AL JALAL SWITCHGEAR EQUIPMENT REF BETA-606/10

CONSULTANT CALLIBRATION DUE DATE 21/11/2024

PROJECT CALLIBRATION FACTORY METRIC CALLIBRATION

1. TORQUE TEST (FOR 10 mm SIZE - 45 Nm and 12mm - 60Nm)

TORQUE PRESSURE AND

JOINT NUMBER ACTUAL TORQUE TEST RESULT REMARKS
BOLT SIZE

HORIZONTAL CT JOINT OK
45NM/10MM BOLT 45

HORIZONTAL ACB
OK
CONNECTION POINT
45NM/10MM BOLT 45
HORIZONTAL AND
VERTICAL OK
INTERSECTION
45NM/10MM BOLT 45
HORIZONTAL AND
VERTICAL DROPPER OK
SECTION 45NM/10MM BOLT 45

BRANCH BUSBARS OK
45NM/10MM BOLT 45

BRANCH BUSBAR
OK
FOR 1000A
60NM/12MM BOLT 60
 MEGGER & HI-VOLTAGE TEST RESULTS-SAT

LVPANEL-01
Megger Vaus in Mega-ohms Megger Values in Mega -
Insulation Resistance
1000V DC Before HV HV Test result in milli Ohms 1000v DC after HV
SL NO. (Megger)/ High-voltage
(Acceptance Value->100 M Amps 2.5KV AC for 1 min (Acceptance Value->100 M
test carried out between
ohms) ohms)

1 L1-L2
2 L2-L3
3 L1-L3
4 L1-N
5 L2-N
6 L3-N
7 L1-E
8 L2-E
9 L3-E
10 N-E

CONTACT RESISTANCE TEST

Contact resistance between joints Lines Phase identification Value in microohms

Reference No-1 L1 Red
Reference No-2 L2 Yellow
Reference No-3 L3 Blue

TESTED BY DATE

Witnessed By

NAME ORGANIZATION DESIGNATION SIGN