Anton Paar Density Meter DMA 1001 Operation Manual
Anton Paar Density Meter DMA 1001 Operation Manual
Contents
1 Safety Instructions ................................................................................................................................ 5
2 DMA 501 / DMA 1001 – An Overview ................................................................................................... 7
2.1 Intended Use of the Instrument ....................................................................................................... 7
2.2 Functional Components .................................................................................................................. 8
3 Installing the Instrument ...................................................................................................................... 9
3.1 Installation Requirements ............................................................................................................... 9
3.2 Installation ....................................................................................................................................... 9
3.2.1 Syringe Holder / Filling Hose Connections ............................................................................. 9
3.2.2 Leak Tightness Test ............................................................................................................. 10
3.2.3 Waste Hose / Waste Vessel ................................................................................................. 10
3.2.4 Air Pump Hose ...................................................................................................................... 10
3.2.5 Optional Parts ....................................................................................................................... 10
3.2.6 Power Connection ................................................................................................................ 10
3.3 Switching the Instrument On/Off ................................................................................................... 10
3.4 Performing First Checks ............................................................................................................... 11
4 Operating the Instrument ................................................................................................................... 12
5 Instrument Settings ............................................................................................................................ 13
5.1 Language and Regional Settings .................................................................................................. 13
5.2 Time Settings ................................................................................................................................ 13
5.3 Display Brightness ........................................................................................................................ 13
5.4 Camera Settings ........................................................................................................................... 13
5.5 Global Units .................................................................................................................................. 13
6 Measurement Settings – Products .................................................................................................... 14
6.1 Products ........................................................................................................................................ 14
6.2 Measurement Settings .................................................................................................................. 14
6.2.1 Dashboards .......................................................................................................................... 14
6.2.2 Reports ................................................................................................................................. 14
6.3 Measurement Parameters ............................................................................................................ 14
6.3.1 Set Temperature ................................................................................................................... 14
6.3.2 Measurement Performance .................................................................................................. 14
6.3.3 Check Density Stability ......................................................................................................... 15
6.3.4 Hold Time ............................................................................................................................. 15
6.3.5 Timeout ................................................................................................................................. 15
6.3.6 FillingCheck™ ....................................................................................................................... 15
6.3.7 Other Measurement Parameters .......................................................................................... 15
7 Performing a Measurement ................................................................................................................ 16
7.1 Starting a measurement ................................................................................................................ 16
7.2 Filling Sample ............................................................................................................................... 17
7.2.1 Filling with a Syringe (Luer Tip) ............................................................................................ 18
7.2.2 Filling with Optional Peristaltic Pump .................................................................................... 18
7.3 Measurement Procedure .............................................................................................................. 18
7.4 Data Management ........................................................................................................................ 19
7.5 Degassing Samples ...................................................................................................................... 19
7.6 Special Filling Techniques ............................................................................................................ 19
8 Checks, Adjustments, Calibrations ................................................................................................... 21
8.1 Checks .......................................................................................................................................... 21
8.2 Adjustments .................................................................................................................................. 21
8.3 Calibrations ................................................................................................................................... 22
9 Upkeep and Cleaning ......................................................................................................................... 23
9.1 Cleaning and Drying the Measuring Cell ...................................................................................... 23
9.2 Cleaning the Instrument Housing and the Touchscreen ............................................................... 24
9.3 Storing the Instrument ................................................................................................................... 24
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Contents
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1 Safety Instructions
1 Safety Instructions
• Read the documentation before using the instru- • Use only accessories, consumables, or spare
ment. parts supplied or approved by Anton Paar
• Follow all hints and instructions in the docu- GmbH.
mentation to ensure the correct use and safe • Ensure that all operators have been trained
functioning of the instrument. beforehand to use the instrument safely and
• The documentation is a part of the product. correctly.
Keep it for the complete working life of the prod- • Ensure that the instrument is sufficiently super-
uct and make it easily accessible for all persons vised during operation.
involved with the product. If you receive any • In case of damage or malfunction, do not con-
additions or revisions to the documentation from tinue operating the instrument. Do not operate
Anton Paar GmbH, these must be treated as the instrument under conditions which could
part of the documentation. result in damage to goods or injuries or loss of
life.
1.1 Liability
Operation in areas with risk of explosion
• This document does not claim to address all • The instrument is not explosion-proof and
safety issues associated with the use of the therefore must not be operated in areas with
instrument and samples. It is your responsibility risk of explosion.
to establish health and safety practices and to
determine the applicability of regulatory limita-
tions.
General precautions
• Anton Paar GmbH only warrants the proper • Observe and adhere to your national safety
functioning of the instrument if no modifications regulations regarding the handling of all sub-
are made to mechanics, electronics, or soft- stances associated with your measurements
ware. (e.g. use safety goggles, gloves, respiratory
protection, etc.).
• Use the instrument only for the purpose de-
scribed in the documentation. Anton Paar GmbH • Samples and cleaning liquids that have been
is not liable for damages caused by incorrect use used in the measuring system are not suited for
of the instrument. human consumption after use.
• The results delivered by the instrument depend • Before a measurement check the wetted parts
not only on the correct functioning of the instru- of the instrument for chemical resistance to the
ment, but also on various other factors. We samples and cleaning agents used.
therefore recommend that you have the results • Take care that the liquids (samples and cleaning
checked (e.g. plausibility tested) by skilled agents) or gases that you use are chemically
persons before consequential actions are taken compatible when they come into contact with
based on the results. each other. They must not react exothermally or
produce solid particles, which might stick to the
inner walls of the measuring cells.
1.2 Installation and Use • Before you start a measurement or cleaning
procedure, take care that all parts, in particular
• The installation procedure shall be carried out
the measuring cells, the injection adapters, the
only by authorized persons who are familiar
hoses, and the waste vessel, are properly con-
with the installation instructions.
nected and in good condition.
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1 Safety Instructions
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2 DMA 501 / DMA 1001 – An Overview
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2 DMA 501 / DMA 1001 – An Overview
1 2 3 4 5 6
8 7 16 15 14
B
E 13
A F
C D
12
9 10 11
Front Rear
1 Home button 7 DC power jack
2 Touchscreen 8 On/Off switch
3 Grip for transportation 9 Safety temperature limiter (A) and reset button (B)
Right side 10 Type plate with serial number (P/N = mat. no.)
4 Sample inlet and outlet Air connectors on the rear
5 Socket for the syringe holder 11 Air pump (4.5 mm barbed), inlet (C) / outlet (D)
6 Slot for the optional peristaltic pump 12 Drying of measuring cell (4 mm barbed), inlet
(to access lift off cover held by magnets) max. 0.1 bar (1.5 psi) rel.
13 Drying of cell block (4 mm barbed), inlet (E) / outlet (F)
max. 0.1 bar (1.5 psi) rel.
Interface connectors on the rear
14 COM / RS-232 serial port (DE-9M connector)
15 USB 2.0 sockets (type A), 3x
16 Ethernet terminal (RJ45 connector)
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3 Installing the Instrument
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3 Installing the Instrument
1. Screw one end of the hose 300x3x2 PTFE, • Use the On/Off switch on the rear of the instru-
mat. no. 3443, into the threaded hole in the cap ment (8, fig. 1) to switch the instrument on or off.
of the waste vessel.
After the instrument has been turned on, the
2. Screw the other end of the hose into the sample home screen will come up on the display.
outlet of the instrument.
IMPORTANT: Always keep the waste vessel closed
with the cap during operation.
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4 Operating the Instrument
The hash value of your specific software version can Conclude initial setup with an air check and a water
be found in the system information: check (see section 8.1) to verify that your instrument
is in perfect condition. Your instrument has been
• Select System Information in the menu, factory adjusted, but during transport the density
then find “Software hash”. adjustment may have been compromised.
• If both checks succeed, your instrument is
ready for routine measurements.
• Else perform an air/water adjustment as
described in section 8.2.
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5 Instrument Settings
5 Instrument Settings
See the reference guide for a comprehensive - If you have set up an automatic network
description of all instrument settings. configuration, you can leave the Time
servers input field empty.
For the configuration of installed options, see the
- If you have set up a manual network
instructions that come with the option.
configuration, or if you want to specify a
time server anyway:
5.1 Language and Regional Settings - Specify the address(es) of your time
server(s) in the Time servers input field.
Put each time server in a new line.
• Select Settings in the menu, then under
Do not separate addresses by commas
System select Time & language.
or semicolons etc.
First of all you will want to set the system language d. It depends on your time server when the
so that you feel comfortable on the measuring system time will be synchronized. It may also
system: be necessary to restart the instrument.
• Set Language to a language that you prefer.
On the occasion set the number format (decimal 5.3 Display Brightness
symbols etc.) and the date and time formats:
1. Select Settings in the menu, then under
• Select Format according to your requirements.
Hardware select Instrument settings.
Finally select the keyboard layout for the onscreen 2. To set the Display brightness, drag the slider to
keyboard and the keymap for an optional USB a convenient position.
keyboard (see also the reference guide):
TIP: The display brightness is reduced in case no
• Set Keyboard layout and HW keyboard keymap user interaction has been detected the last 20
appropriately. minutes. As soon as you touch the screen, the
display brightness is back to its previous value.
5.2 Time Settings
5.4 Camera Settings
Set the system time correctly so that the time
stamps of measurements and system events are To set all available properties of the camera image,
correct and traceable: select Settings in the menu, then under
1. Select Settings in the menu, then under Hardware select Camera.
System select Time & language. • Use the arrow buttons to browse through the
2. Set Region and City to your time zone. camera settings.
Daylight saving time will be calculated automat- • Tap to align the camera image with the
ically. measuring cell:
TIP: The date and time formats are defined with the a. Drag the red frame representing the camera
Format setting, see section 5.1. view, and position it over the measuring cell.
b. Tap to confirm the position.
• To set date and time manually:
- Set Date to the current date.
- Set Time to the current time. 5.5 Global Units
• Alternatively, set date and time via time server:
Global units will be used as default units in the
a. Configure a network connection first, see the measuring system:
reference guide.
b. Switch Use time server to “Yes”. 1. Select Settings in the menu, then under
The Time servers input field replaces the System select Global Units.
input fields Date and Time. 2. Select a global unit for density and a global unit
c. The Time servers setting depends on your for temperature.
network settings.
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6 Measurement Settings – Products
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6 Measurement Settings – Products
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7 Performing a Measurement
7 Performing a Measurement
Table 1: Steps of a typical measurement cycle
Step see
Check that the measurement system is properly installed and in good working section 3.1,
A
order, and that all conditions for a good measurement are met. below
Perform a water check to verify the instrument’s accuracy before you start your section 8.1
B
daily routine measurements.
1 Define the measurement settings: section 7.1
Select a product or define the settings on the fly. section 6
2 Prepare your sample if required. section 7.5
C 3 Fill the sample. section 7.2
section 7.6
4 Perform the measurement. section 7.3
5 Clean and dry the measuring cell. section 9.1
Perform an air check to verify the efficiency of your cleaning and drying procedure section 8.1
D after you have finished your daily routine measurements and the measuring cell
has been cleaned and dried.
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7 Performing a Measurement
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7 Performing a Measurement
WARNING
WARNING
Risk of fire and poisonous substances
Risk of injuries by dangerous liquids leaking
In the very rare case of a malfunction of the
or spurting out
temperature control, the measuring cell could
If you push the plunger of the syringe too hard,
heat up to 150 °C (302 °F).
or if, e.g., the measuring cell breaks, dangerous
• Set the safety temperature limiter (9A, fig. 1) on
liquids may leak or spurt out of ruptures causing
the rear of the instrument to a temperature that
injuries.
is safe for your sample (use a screwdriver).
• Wear safety goggles and protective gloves
when you fill dangerous liquids.
IMPORTANT: If the adjustment temperature differs
from the measuring temperature, give the measur-
IMPORTANT: Do not use syringes that contain
ing cell sufficient time for conditioning (approx.
lubricants. The lubricants can dissolve into your
1 hour per 10 °C/18 °F difference).
sample and lead to a systematic measuring error.
See section 8.2 for recommendations when to
Filling position perform an adjustment before a measurement.
Particularly after temperature jumps the measure-
• To achieve best measurement results, fill with
ment results will be slightly drifting before they
the syringe attached to the syringe holder.
become stable. This is due to the intrinsic properties
This is the standard filling position. of glass, which the measuring cell is made of.
• Only in the case that the available amount of If you want to achieve best measurement results,
sample is very limited: give the measuring cell and sample enough time for
- Remove the adapter Luer 1/4" UNF from the temperature conditioning.
syringe holder (1, fig. 2) and screw it into the
• As a rule of thumb allow for a conditioning time
sample inlet (4, fig. 2) of the instrument
of 1 minute per every 10 °C (18 °F) difference
(instead of hose 3, fig. 2).
between the temperature of the filled sample
- Use a 2 mL syringe for filling.
and the set measuring temperature.
• Additionally set a hold time (see section 6.3.4) of
To fill with a syringe (Luer tip)
4 min (DMA 501) / 5 min (DMA 1001) if you do
1. Connect the syringe (filled with sample) to the not check density stability in your measurement.
adapter Luer 1/4" UNF (1, fig. 2) on the syringe
If you measure density that is not viscosity-correct-
holder (or to the adapter mounted directly at the
ed, allow for a longer conditioning time: approx.
sample inlet of the instrument).
5 min if you check density stability, or approx. 10 min
2. Push the plunger of the syringe slowly and if you don’t.
steadily until a drop emerges from the sample
outlet adapter. Initiating the measurement
3. Leave the syringe in the filling position during
• When you have verified that all measurement
the measurement.
settings are correct, and the sample has been
filled, tap MEASURE.
7.2.2 Filling with Optional Peristaltic Pump The measurement will be performed according
to your settings. The progress bar shows the
See the manual of Xsample 200 High-Resistance. progress of the measurement.
When the measurement is finished, the results
are displayed.
The results together with the camera image and
a time stamp are automatically saved in the
data memory.
• Tap
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7 Performing a Measurement
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8 Checks, Adjustments, Calibrations
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8 Checks, Adjustments, Calibrations
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9 Upkeep and Cleaning
9.1 Cleaning and Drying the Risk of injuries and fire by liquids leaking
Before you fill any sample or cleaning liquid, in
Measuring Cell particular hazardous or flammable chemicals,
into the instrument:
• Strictly follow all safety instructions concerning
Cleaning frequency the use of chemicals and the use of flammable
Clean and dry the measuring cell at least after each chemicals, see section 1.
working day or working shift. • Make sure that all wetted parts are resistant to
the filled-in liquid, see appendix A.3.
Cleaning more frequently can be necessary... Consider also the wetted parts of installed
- before you perform adjustments, options.
- before you measure a sample that is not
miscible with the previous sample (e.g. water NOTICE
after a petrochemical sample),
Risk of damaging the measuring cell
- before you want to measure using a minimum
Do not use any mechanical action for cleaning
sample amount,
the measuring cell.
- before you measure a sample that could
chemically react with the previous sample.
IMPORTANT: Observe all safety instructions given
in section 7.2 that are applicable for cleaning agents.
Cleaning liquids
See the manual of Xsample 200 High-Resistance
Employ two cleaning liquids in a row: for a description of the cleaning and drying proce-
• Cleaning liquid 1 dissolves and removes sample dure with the optional peristaltic pump.
residues in the measuring cell. It has to be a 1. Select Cleaning in the menu.
good solvent for all sample components.
2. Rinse the measuring cell with cleaning liquid 1
• Cleaning liquid 2 removes cleaning liquid 1 and (minimum 5 mL).
is easily evaporated by a stream of dry air so
that drying of the cell is accelerated. Cleaning If your sample is viscous or contains particles,
liquid 2 has to be a good solvent for cleaning use more cleaning liquid.
liquid 1. 3. Empty the measuring cell (by filling air).
Table 3: Recommended cleaning liquids 4. Rinse the measuring cell with cleaning liquid 2
(minimum 5 mL).
sample liquid 1 liquid 2
5. Empty the measuring cell.
aqueous samples, water non-denatured
beverages ethanol IMPORTANT: Consider to install a drying cartridge
(see reference guide) if the instrument’s condition
petrochemical petroleum acetone monitoring shows a warning.
samples naphtha
6. Connect the adapter Luer cone of the air pump
If you are not sure whether a cleaning liquid is suit- hose to the adapter Luer 1/4" UNF on the
able for your sample, perform a preliminary test in a syringe holder (1, fig. 2) (or at the sample inlet).
test tube to see if any phase separation, precipitate 7. On the Cleaning screen, tap to start the air
or opalescence can be observed. pump.
8. Wait until the measuring cell is dry (stable
density reading).
The time needed depends on the vapor pres-
sure of your cleaning liquid 2 and the tempera-
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9 Upkeep and Cleaning
WARNING
9.2 Cleaning the Instrument Housing Possible shock current over wet skin
and the Touchscreen In case of moist cleaning unplug the power supply
from the instrument.
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10 Maintenance and Repair
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Appendix A: Technical Data
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Appendix A: Technical Data
Material Part
Borosilicate glass measuring cell
PTFE (polytetrafluoroethylene) filling adapter and O-ring
Standard accessories
Material Part
HDPE (high-density polyethylene) waste vessel
Polypropylene / polyethylene syringe
PTFE (polytetrafluoroethylene) adapters, Luer plug, filling hose, waste hose
Tefzel adapter Luer 1/4" UNF
Material Part
Edistir RK 451G housing
Glass, chemically hardened touchscreen
Steel 1.4301 protection plate
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Appendix B: EU Declaration of Conformity