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Tm1703 Acp Cp6014 Install Eng

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0% found this document useful (0 votes)
575 views118 pages

Tm1703 Acp Cp6014 Install Eng

Uploaded by

Nguyễn Quý
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 118

______________________________________________________________________________

Preface, Table of Contents


______________________________________________________________________________

Architecture 1
______________________________________________________________________________

TM 1703 ACP Components 2


______________________________________________________________________________

Assembly 3
Installation
______________________________________________________________________________

Wiring Communication 4
______________________________________________________________________________

Wiring for the Reception of Time Signals 5


______________________________________________________________________________

Wiring Watchdog and Error 6


______________________________________________________________________________

Power Supply 7
______________________________________________________________________________

Wiring Peripheral Elements 8


______________________________________________________________________________

Wiring Process Peripherals 9


______________________________________________________________________________

Shielding / Protective Earthing 10


______________________________________________________________________________

Labelling 11
______________________________________________________________________________

Parameter Setting Preparation 12


______________________________________________________________________________

Recommended and tested purchased products A


______________________________________________________________________________

Literature
______________________________________________________________________________

DC6-015-2.00
Hint

Please observe Notes and Warnings for your own safety in the Preface.

Disclaimer of Liability Copyright


Although we have carefully checked the contents of this publication Copyright © Siemens AG 2009
for conformity with the hardware and software described, we cannot The reproduction, transmission or use of this document or its
guarantee complete conformity since errors cannot be excluded. contents is not permitted without express written authority.
The information provided in this manual is checked at regular Offenders will be liable for damages. All rights, including rights
intervals and any corrections that might become necessary are created by patent grant or registration of a utility model or design,
included in the next releases. Any suggestions for improvement are are reserved.
welcome.

Subject to change without prior notice


Document Label:
SIC1703-HBTMACPINSTALL-ENG-V2.00
Release date:
16.04.2009

Siemens Aktiengesellschaft Bestellnr.: DC6-015-2.00


Preface

This document is applicable to the following product:

• TM 1703 ACP

Purpose of this manual

This handbook describes how the hardware of a TM 1703 ACP system is to be installed and
which preparations are to be made for the subsequent parameter settings.

Thereby the following points are described step-by-step:

• Conception of the architecture

• Installation of the hardware

• Label

• Wiring

• Parameter Setting Preparation

Target Group

This handbook is intended for persons who are entrusted with the design and installation of
TM 1703 ACP systems.

Conventions used

• Outputs visible on the screen are described in this font.


• Inputs via keyboard or mouse keys and visible on the screen are also described in
this font.
• Cross references to other chapters or manuals are represented in italics, such as e.g.
Common Functions System and Basic System Elements, section "Information Objects".

SICAM 1703, TM_ACP_Install 3


DC6-015-2.00, Edition 04.2009
Notes on Safety

This manual does not constitute a complete catalog of all safety measures required for
operating the equipment (module, device) in question because special operating conditions
might require additional measures. However, it does contain notes that must be adhered to for
your own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.

Danger
means that death, serious bodily injury or considerable property damage will occur, if the appropriate
precautionary measures are not carried out.

Warning
means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.

Caution
means that minor bodily injury or property damage could occur, if the appropriate precautionary measures
are not carried out.

Hint
is important information about the product, the handling of the product or the respective part of the
documentation, to which special attention is to be given.

Qualified Personnel
Commissioning and operation of the equipment (module, device) described in this manual must be
performed by qualified personnel only. As used in the safety notes contained in this manual, qualified
personnel are those persons who are authorized to commission, release, ground, and tag devices,
systems, and electrical circuits in accordance with safety standards.

Use as Prescribed
The equipment (device, module) must not be used for any other purposes than those described in the
Catalog and the Technical Description. If it is used together with third-party devices and components,
these must be recommended or approved by Siemens.
Correct and safe operation of the product requires adequate transportation, storage, installation, and
mounting as well as appropriate use and maintenance.
During operation of electrical equipment, it is unavoidable that certain parts of this equipment will carry
dangerous voltages. Severe injury or damage to property can occur if the appropriate measures are not
taken:
• Before making any connections at all, ground the equipment at the PE terminal.
• Hazardous voltages can be present on all switching components connected to the power supply.
• Even after the supply voltage has been disconnected, hazardous voltages can still be present in the
equipment (capacitor storage).
• Equipment with current transformer circuits must not be operated while open.
• The limit values indicated in the manual or the operating instructions must not be exceeded; that also
applies to testing and commissioning.

4 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Table of Contents

1. Architecture........................................................................................................................9

1.1. Mechanical Design .............................................................................................10


1.2. Configurations (Examples) .................................................................................11
1.2.1. 2 Peripheral Elements TM 1703 ACP, electrically connected......................11
1.2.2. 16 Peripheral Elements TM 1703 ACP, electrically connected....................12
1.2.3. 16 Peripheral Elements TM 1703 ACP, optically connected .......................13
1.2.4. 16 Peripheral Elements TM 1703 ACP, electrically and optically connected14

2. Components .....................................................................................................................15

2.1. Master Control Modules .....................................................................................16


2.2. Serial Interface Modules.....................................................................................17
2.2.1. Serial Interface Processor (SIP)....................................................................17
2.2.2. Network Interface Processor (NIP) ...............................................................17
2.2.3. Field Bus Interface Processor (FIP) ..............................................................17
2.3. Bus Interface Module .........................................................................................18
2.4. Power Supplies...................................................................................................18
2.5. Peripheral Modules.............................................................................................19

3. Assembly ..........................................................................................................................23

3.1. Necessary Material.............................................................................................24


3.2. How and where can Installation take place? ......................................................25
3.2.1. Installation Location.......................................................................................25
3.2.2. Installation Position .......................................................................................25
3.2.3. Space Requirement.......................................................................................26
3.2.4. Environmental Conditions .............................................................................27
3.3. Installation of TS35 Rail (DIN Rail).....................................................................28
3.4. Installation of Cable Duct ...................................................................................29
3.5. Installation of Master Control Element ...............................................................30
3.5.1. Removal/Shifting of the Master Control Element ..........................................31
3.5.2. Securing Master Control Element against Slipping.......................................32
3.6. Installation of Bus Interface Modules .................................................................33
3.6.1. Optical Ax Bus...............................................................................................33
3.6.1.1. Removing/Shifting the Optical Bus Interface Module...............................34
3.6.2. Electrical Ax Bus ...........................................................................................34
3.7. Installing TM Modules ........................................................................................35
3.7.1. Design and Elements of a Module ................................................................35
3.7.2. Handling ........................................................................................................36
3.7.3. Connection ....................................................................................................37
3.7.4. Order .............................................................................................................38

SICAM 1703, TM_ACP_Install 5


DC6-015-2.00, Edition 04.2009
Table of Contents

4. Wiring Communication................................................................................................... 39

4.1. Introduction ........................................................................................................ 40


4.2. Configuring Master Control Element with Serial Interface Modules (SIM) ........ 41
4.2.1. Opening the Housing.................................................................................... 42
4.2.2. Removing/Fitting the SIM Retainer .............................................................. 43
4.2.3. Installing Patch Plugs and SIMs ................................................................... 44
4.2.4. Fixing the SIMs ............................................................................................. 45
4.2.5. Configuration Notes...................................................................................... 47
4.3. Wiring Communication....................................................................................... 48
4.3.1. Serial Communication .................................................................................. 49
4.3.1.1. Point-to-Point Traffic / Multi-Point Traffic via Dedicated Line Modem and
WT Channel Modem................................................................................ 49
4.3.1.2. Multi-Point Traffic via Glass Fibre Optic and Star Connection ................ 50
4.3.1.3. Analog Dial-up Traffic.............................................................................. 51
4.3.1.3.1. Westermo TD36 Modem with external Power Supply ....................... 52
4.3.1.4. Dial-up traffic analog/GSM/ISDN............................................................. 53
4.3.1.5. GSM Dial-up Traffic ................................................................................. 54
4.3.2. LAN Communication (Ethernet TCP/IP)....................................................... 56
4.3.3. Field Bus/Profi Bus Communication ............................................................. 57

5. Wiring for the Reception of Time Signals..................................................................... 59

5.1. DCF77 Receiver ................................................................................................ 60


5.2. GPS Satellite Receiver ...................................................................................... 61
5.2.1. Wiring for the receipt of the minute pulse..................................................... 61
5.2.2. Wiring for the receipt of the serial time signal .............................................. 62
5.3. LAN Time Server ............................................................................................... 63

6. Wiring Watchdog and Error ........................................................................................... 65

6.1. Introduction ........................................................................................................ 66

7. Power Supply .................................................................................................................. 67

7.1. Introduction ........................................................................................................ 68


7.2. Power Supply Master Control Element.............................................................. 68
7.3. Power Supply Peripheral Element (Power Supply Module PS-663x) ............... 69
7.4. Power Supply Bus Interface Module (CM-0842) ............................................... 70
7.5. Fuse Protection.................................................................................................. 71
7.6. Primary Mains Unit / Standard Type.................................................................. 71

8. Wiring Peripheral Elements ........................................................................................... 73

8.1. Introduction ........................................................................................................ 74


8.2. Master Control Element CP-6014  Peripheral Control Module PE-6410...... 75
8.3. Master Control Element CP-6014  Bus Interface Module CM-084x............. 76

6 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Table of Contents

8.4. Bus Interface Module CM-0843  Peripheral Control Module PE-6410..........77


8.5. Bus Interface Module CM-0842  Peripheral Control Module PE-6411, PE-
6412....................................................................................................................78
8.6. Bus Interface Module CM-0842  Bus Interface Module CM-0843.................79

9. Wiring Process Peripherals ............................................................................................81

9.1. Wiring Process Peripherals ................................................................................82


9.2. Peripheral Connector .........................................................................................83
9.3. TE-6450 – Wiring the Data Transmission ..........................................................84
9.4. Wiring of analog measured values .....................................................................86

10. Shielding / Protective Earthing.......................................................................................87

10.1. Shielding.............................................................................................................88
10.2. Protective Earthing / Grounding .........................................................................89

11. Labelling ...........................................................................................................................91

11.1. Introduction.........................................................................................................92
11.2. Labeling Master Control Element .......................................................................93
11.2.1. Equipment Identification, Region Number, Component Number..................93
11.2.2. Plant- and Location Designation ...................................................................94
11.3. Labeling Peripheral Element ..............................................................................95
11.3.1. Region Number, Component Number, PBA Number ...................................95
11.3.2. Plant- and Location Designation ...................................................................96
11.3.3. Equipment Identification (EI) .........................................................................97
11.4. Terminal Labeling ...............................................................................................98
11.5. Individual Terminal Point Labeling .....................................................................99
11.6. Terminal Coding ...............................................................................................100

12. Parameter Setting Preparation .....................................................................................101

12.1. Introduction.......................................................................................................102
12.2. Physical connection between Toolbox PC and TM 1703 ACP ........................102
12.2.1. Direct connection via toolbox cable.............................................................103
12.2.2. Serial via modem.........................................................................................104
12.2.3. Via Ethernet (TCP/IP, TELNET)..................................................................105
12.2.4. Via Ethernet (TCP/IP, TELNET) and Terminal Server (serial)....................106
12.3. Logical Connection between Toolbox PC and TM 1703 ACP .........................107
12.4. Flash Card ........................................................................................................108
12.4.1. Inserting Flash Card ....................................................................................109
12.4.2. Withdrawing Flash Card ..............................................................................110

A. Recommended and tested purchased products ........................................................111

A.1. Modem..............................................................................................................112
A.2. DCF77 Accessories..........................................................................................113

SICAM 1703, TM_ACP_Install 7


DC6-015-2.00, Edition 04.2009
Table of Contents

A.3. GPS Satellite Receiver / Accessories.............................................................. 114


A.4. LAN Time Server ............................................................................................. 115
A.5. Power Supplies................................................................................................ 115

8 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
1. Architecture

Content

1.1. Mechanical Design .............................................................................................10


1.2. Configurations (Examples) .................................................................................11

SICAM 1703, TM_ACP_Install 9


DC6-015-2.00, Edition 04.2009
Architecture

1.1. Mechanical Design

A TM 1703 ACP system consists of one master control element, up to a maximum of 4 bus
interface modules (electrical and/or optical) and up to 16 peripheral elements.

A peripheral element consists of a power supply module, a peripheral control module and up
to a maximum of 8 I/O-modules. The modules are fitted on a TS35 rail (DIN rail).

Optionally the master control element can be configured with up to 2 serial interface modules
(SIM) for the communication with other automation units or control systems.

Master control element Bus interface module (electrical) Bus interface modul (optical)

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

RELEASE
PUSH TO
 10 
6,&$0

X15

X16

6,&$0
10
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR

Max. 8 I/O-modules

TS35 rail
Peripheral control module (elektrical or optical)

Power supply module

10 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Architecture

1.2. Configurations (Examples)

1.2.1. 2 Peripheral Elements TM 1703 ACP, electrically connected

CP-6014

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/ PK

/ PK
ER

RELEASE
PUSH TO
 10 
6,&$0

X15

X16
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB
TB

SI1 (ETO)
RELEASE
PUSH TO

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR

Communication with other


automation units

Ax 1703 peripheral bus (electrical)


16 Mbps
USB cable, length up to 3 m

....

2
....

....

1
....

max. 8 I/O-modules

PE-6410
PS-663x

TM 1703 ACP, TM_ACP_Install 11


DC6-015-2.00, Edition 04.2009
Architecture

1.2.2. 16 Peripheral Elements TM 1703 ACP, electrically connected

CP-6014 Note:
all in all up to 16 peripheral elements

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/ PK

/ PK
ER

RELEASE
PUSH TO
 10 
6,&$0

X15

X16
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0

Ax 1703 peripheral bus (electrical)


TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6
SI0

SI3
NC
X2

24-60VDC

X13
16 Mbps

PWR
patch cable, length up to 3 m

Communication with other


automation units 1 ... 4

CM-0843

Ax 1703 peripheral bus (electrical)


16 Mbps
USB cable, length up to 3 m ....

16
....

....

15
....
..........

....

1
....

max. 8 I/O-modules

PE-6410
PS-663x

12 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Architecture

1.2.3. 16 Peripheral Elements TM 1703 ACP, optically connected

CP-6014 Note:
all in all up to 16 peripheral elements

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/ PK

/ PK
ER

RELEASE
PUSH TO
 10 
6,&$0

X15

X16
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0

Ax 1703 peripheral bus (electrical)


TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6
SI0

SI3
NC
X2

24-60VDC

X13
16 Mbps

PWR
patch cable, length up to 3 m

Communication with other 1 ... 4


automation units

6,&$0

6,&$0
10

10
CM-0842

Ax 1703 peripheral bus (optical)


16 Mbps, optical fibre,
....
length up to 200 m
16
....

....

15
....
..........

....

1
....

max. 8 I/O-modules

PE-6411,12
PS-663x

TM 1703 ACP, TM_ACP_Install 13


DC6-015-2.00, Edition 04.2009
Architecture

1.2.4. 16 Peripheral Elements TM 1703 ACP, electrically and optically


connected
CP-6014 Note:
all in all up to 16 peripheral elements

LOC

RES
RY
SI0
SI1
SI2
SI3
- 01

CP Y
ERx RX TX

/LK

/LK

X1
CO M
/ PK

/ PK
ER

PUSH TO
RE LEA SE
 10 
6,&$0

X15

X16
X14
X5
X11

X12
X10
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
P US H TO

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
RELE ASE

SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR
Ax 1703 peripheral bus (electrical)
16 Mbps
communication with other patch cable, length up to 3 m
automation units

1 ... 4 1 ... 4
6,&$0

6,&$0
10

10

CM-0843
CM-0842

....

16

Ax 1703 peripheral bus ....

(electrical)
16 Mbps
USB cable,
length up to 3 m ....

15
....
..........

....

1
....

Ax 1703 peripheral bus (optical) max. 8 I/O-modules


16 Mbps, optical fibre,
length up to 200 m PE-6410
PS-663x

....

16
....

....

15
....
..........

....

1
....

max. 8 I/O-modules

PE-6411,12
PS-663x

14 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
2. Components

Content

2.1. Master Control Modules .....................................................................................16


2.2. Serial Interface Modules.....................................................................................17
2.3. Bus Interface Module .........................................................................................18
2.4. Power Supplies...................................................................................................18
2.5. Peripheral Modules.............................................................................................19

SICAM 1703, TM_ACP_Install 15


DC6-015-2.00, Edition 04.2009
Components

2.1. Master Control Modules

Designation Item Number/ MLFB


CP6014 Master Control Module GC6-014
6MF11130GA140AA0

16 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Components

2.2. Serial Interface Modules

2.2.1. Serial Interface Processor (SIP)


Designation Item Number/ MLFB
SM-2551 Serial Interface Processor BC2-551
2 SI 6MF10130CF510AA0

Serial Interface Processor 1 SI BC0-551


6MF10130AF510AA0

2.2.2. Network Interface Processor (NIP)


Designation Item Number/ MLFB
SM-2556 Ethernet 10/100TX + 1 SI BC2-556
(optional) 6MF10130CF560AA0

2.2.3. Field Bus Interface Processor (FIP)


Designation Item Number/ MLFB
SM-2545 Profibus Interface (Master) BA2-545
6MF10110CF450AA0

SICAM 1703, TM_ACP_Install 17


DC6-015-2.00, Edition 04.2009
Components

2.3. Bus Interface Module

Designation Item Number/ MLFB


CM-0843 Ax 1703 bus interface GA0-843
electrical 6MF11110AJ430AA0

CM-0842Ax 1703-Businterface 4x GA0-842


fiber optical 6MF11110AJ420AA0

2.4. Power Supplies

Designation Item Number/ MLFB


PS-6630 Power Supply Module GC6-630
24-60 VDC (EMC+) 6MF11130GG300AA0

PS-6632 Power Supply Module GC6-632


110-220 VDC (EMC+) 6MF11130GG320AA0

18 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Components

2.5. Peripheral Modules

PE-6410 Peripheral Control Module GC6-410


Ax-PE-Bus (electrical) 6MF11130GE000AA0

PE-6411 Peripheral Controller GC6-411


(1x Ax-PE bus opt) 6MF11130GE110AA0

PE-6412 Peripheriekopplung GC6-412


(2x Ax-PE Bus opt) 6MF11130GE120AA0

DI-6100 Binary Input 2x8, GC6-100


24-60VDC 6MF11130GB000AA0

DI-6101 Binary Input 2x8, GC6-101


110/220VDC 6MF11130GB010AA0

SICAM 1703, TM_ACP_Install 19


DC6-015-2.00, Edition 04.2009
Components

DI-6102 Binary Input 2x8, GC6-102


24-60VDC 1ms 6MF11130GB020AA0

DI-6103 Binary Input 2x8, GC6-103


110/220VDC 1ms 6MF11130GB030AA0

DI-6104 Binary Input 2x8, 220VDC GC6-104


6MF11130GB040AA0

DO-6200 Binary Output Transistor GC6-200


2x8, 24-60VDC 6MF11130GC000AA0

DO-6212 Binary Output Relays 8x GC6-212


24-220VDC/230VAC 6MF11130GC200AA0

20 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Components

DO-6220 Command Out Basic GC6-220


Module 6MF11130GC200AA0

DO-6221 Command Out Basic GC6-221


Module Measure 6MF11130GC210AA0

DO-6230 Command Out Relay GC6-230


Module 6MF11130GC230AA0

AI-6300 Analog Input 2x2 GC6-300


±20mA/±10V 6MF11130GD000AA0

AI-6307 Analog Input 2x2 ±5mA GC6-307


6MF11130GD070AA0

SICAM 1703, TM_ACP_Install 21


DC6-015-2.00, Edition 04.2009
Components

AI-6310 Analog Input 2x2 GC6-310


Pt100/Ni100 6MF11130GD100AA0

AO-6380 Analog Output 4x GC6-380


±20mA/±10mA/±10V 6MF11130GD800AA0

TE-6420 Speed Measurement 2x2 GC6-420


5VDC/24VDC/NAMUR 6MF11130GE200AA0

TE-6450 Position Acquisition 2x2 GC6-450


SSI/RS-422 6MF11130GE500AA0

22 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
3. Assembly

Content

3.1. Necessary Material.............................................................................................24


3.2. How and where can Installation take place? ......................................................25
3.3. Installation of TS35 Rail (DIN Rail).....................................................................28
3.4. Installation of Cable Duct ...................................................................................29
3.5. Installation of Master Control Element ...............................................................30
3.6. Installation of Bus Interface Modules .................................................................33
3.7. Installing TM Modules ........................................................................................35

SICAM 1703, TM_ACP_Install 23


DC6-015-2.00, Edition 04.2009
Assembly

3.1. Necessary Material

Due to the different circumstances with the local installation of the TM 1703 ACP systems, not
all details such as e.g. screw sizes, cable lengths and the like can be dealt with in this
document. Therefore only recommendations and minimum requirements are specified
concerning consumables.

The fitter himself must ensure that suitable materials and tools necessary for the installation
are available.

24 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Assembly

3.2. How and where can Installation take place?

3.2.1. Installation Location

The terminal modules are designed for the installation in a cabinet, rack or on the wall.

3.2.2. Installation Position

TM 1703 ACP systems may only be installed horizontally or vertically. The vertical installation
is to be preferred, since this provides a considerably more space-saving and efficient
installation. The cabling of external cables is also made significantly easier as a result.

L OC

RES
RY
SI 0
SI 1
SI 2
SI 3
- 01

CP Y
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

REL EASE
PUS H TO
 10 
6,&$0

X15

X16

6,&$0
10
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB
TB

SI1 (ETO)
RELEASE
PUSH TO

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
NC

SI0

SI3
X2

24-60VDC

X13
PWR

horizontal installation

vertical installation

Not permissible are installations on the ceiling (own weight) and on the floor (dust level).

SICAM 1703, TM_ACP_Install 25


DC6-015-2.00, Edition 04.2009
Assembly

3.2.3. Space Requirement

The space requirement of a completely configured TM 1703 ACP peripheral element (power
supply, master control unit, up to 8 I/O modules) in the width comes to 630 mm (without end
bracket and terminal strip marker for the system designation).

The space requirement for the height depends on several factors. Besides the size of the
module itself (130mm), the size of the cable ducts used and their minimum distance to the
modules is to be taken into account. This distance is 20 mm if no lead labeling is to take place
and 30 mm if the leads are to be fitted with labeling bushes.

306 63 141

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/P K

/P K

ER

P USH TO
RELEA SE
155

 10 
6,&$0

X15

X16

6,&$0
10
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB

20 or
TB

SI1 (ETO)
PUSH TO
RELEAS E

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
SI0

SI3
NC

30
24-60VDC
X2

X13
PWR

20 or
30
130

20 or
30
HÖHE

80

80
HEIGHT (mm)

63
) 630 (system with 8 I/O modules)
m
(m
H
PT
DE

WIDTH (mm)

26 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Assembly

3.2.4. Environmental Conditions

The permissible temperature range for the operation of the modules is about –25°....+70°C
(except CM-0842, only up to +55°C).

For details on the subject of environmental conditions, please refer to the TM 1703 ACP
System Data Sheet (MC6-007-1), chapter: "Climatic Ambient Conditions and Electrical
Ambient Conditions".

SICAM 1703, TM_ACP_Install 27


DC6-015-2.00, Edition 04.2009
Assembly

3.3. Installation of TS35 Rail (DIN Rail)

For the installation of the modules a TS35 rail is used. This must conform to the European
standard EN 50 022.

The orientation and position in which the TS35 rail is to be installed must be determined
locally. Take into account the details specified in chapter 3.2.3, "Space Requirement"

Caution
By means of the connection TS35 rail - cabinet/rack a reliable grounding connection must be guaranteed.

28 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Assembly

3.4. Installation of Cable Duct

For the cabling, cable ducts are to be provided at both sides of the modules. The minimum
distance from the terminal module to the cable duct is 20 mm for cabling without lead labeling.
If the leads are to be fitted with labeling bushes, the minimum distance is 30 mm (refer to
chapter 3.2.3, "Space Requirement" ).

SICAM 1703, TM_ACP_Install 29


DC6-015-2.00, Edition 04.2009
Assembly

3.5. Installation of Master Control Element

The master control element can be installed on the TS35 rail by hand, without any tools.

To do this, the master control element is attached to the upper edge of the TS35 rail in a
slanted position . One then turns the housing until the white spring retainer has contact with
the lower edge of the rail . By pressing on the housing  the spring retainer opens a little
 and the housing snaps into the guide.

2
3

30 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Assembly

3.5.1. Removal/Shifting of the Master Control Element

To remove the master control element again, or to change its position on the TS35 rail, the
spring retainers on the back panel of the housing must be opened.

To do this, one inserts a slotted-screw screw-driver below the housing in the spring retainer
 and pushes the screw-driver upwards . As a result, the spring retainer opens and is
held in a slightly tilted position . As soon as both spring retainers are in this position the
master control element can be removed or shifted on the rail.

3
2
1
After shifting the master control element the spring retainers must be closed again in order to
fix the housing. For this a slight push on the spring retainer  is sufficient to bring it back to
the closed position.

SICAM 1703, TM_ACP_Install 31


DC6-015-2.00, Edition 04.2009
Assembly

3.5.2. Securing Master Control Element against Slipping

If the master control element is installed vertically, it must be secured against slipping with an
end bracket.

32 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Assembly

3.6. Installation of Bus Interface Modules

3.6.1. Optical Ax Bus

Designation Item Number/ MLFB


CM-0842 Ax 1703-Businterface 4x GA0-842
fiber optical 6MF11110AJ420AA0

The optical Ax Bus Interface Module can be installed on the TS35 rail by hand, without any
tools.

To do this, the module is engaged in a slanted position with the carrier rail retainer in the
upper edge of the TS35 rail . One then turns the housing until the carrier rail retainer also
has contact with the lower edge of the rail . By pressing on the housing  the retainer
opens a little  and the housing snaps into the guide.

2
3

SICAM 1703, TM_ACP_Install 33


DC6-015-2.00, Edition 04.2009
Assembly

3.6.1.1. Removing/Shifting the Optical Bus Interface Module

To remove the optical bus interface module again, or to change its position on the TS35 rail,
the carrier rail retainer on the back panel of the housing must be opened.

One achieves this by pushing with one finger from above on the moving part of the carrier rail
retainer , or from below with one finger hooked into this movable part and pulling downward
. In both cases the carrier rail retainer opens and the module can be removed  or shifted.

3.6.2. Electrical Ax Bus

Designation Item Number/ MLFB


Ax 1703 bus interface electrical GA0-843
6MF11110AJ430AA0

The electrical Ax Bus Module can be installed on the TS35 rail and removed again by hand,
without any tools.

For details concerning the handling of a TM module refer to section 3.7, Installing TM
Modules.

34 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Assembly

3.7. Installing TM Modules

3.7.1. Design and Elements of a Module

Peripheral connector
On the modules there are, depending on the type, up to 4 10-pole male connectors with
removable screw terminals. (Optionally spring-loaded- or crimp terminals can be used.)

With the screw terminal, as an option there exists the possibility of a mechanical terminal
coding (refer to chapter 11.6; "Terminal Coding").

Connection Diagrams
These are located on the underside of the modules. They indicate examples of the external
circuitry of the modules.

SICAM 1703, TM_ACP_Install 35


DC6-015-2.00, Edition 04.2009
Assembly

Locking Clips
By means of these two metal clips the modules are locked onto the TS-35-rail and also
removed.

Display Elements / Front Panel


The number and meaning of the displays on the front panel are, apart from the RY-LED,
different on all modules. While the RY-LED always displays the functional readiness of the
module, the meaning of the other displays is to be taken from the respective description
(TM 1703 System Handbook).

3.7.2. Handling

The modules can be installed on the TS35 rail and removed again by hand, without any tools.

For this, the locking clips on the top side of the module are pressed together , the module
coupled with the neighboring module by means of the guides at the corners of the housing 
and positioned on the TS35 rail .

For the removal, the locking clips are again pressed together and the module withdrawn with
clips pressed together.

Warning
The connecting and withdrawal of modules is only permitted in a de-energized state. This state is
achieved by interrupting the power supply to the power supply unit and to the peripherals.

36 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Assembly

3.7.3. Connection

Modules that are adjacent to each other are mechanically connected with each other by
means of the guides at the corners of the housing.

Caution
The housing form of older TM modules does not provide sufficient protection against incorrectly positioned
installation. Therefore pay attention to the correct alignment if you install such modules.

It is correct, when with vertical installation position of the system, the lettering on the front
panel can be read from left to right. With horizontal installation position of the system, it must
be possible to read the lettering on the front panel from botton to top.

SICAM 1703, TM_ACP_Install 37


DC6-015-2.00, Edition 04.2009
Assembly

3.7.4. Order

The first two modules are always the power supply module and the peripheral control module.
Afterwards the I/O modules are installed.

Caution
With the last module, to protect the bus a protective cap is to be snapped on. Such a protective cap is
included in the package of every power supply module as standard.
In addition, with vertical installation an end bracket is also to be fitted. This prevents the modules from
shifting due to their own weight.

Designation Item Number


Endhalter Clipfix 35 PHO+3022218

38 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
4. Wiring Communication

Content

4.1. Introduction.........................................................................................................40
4.2. Configuring Master Control Element with Serial Interface Modules (SIM).........41
4.3. Wiring Communication .......................................................................................48

SICAM 1703, TM_ACP_Install 39


DC6-015-2.00, Edition 04.2009
Wiring Communication

4.1. Introduction

Depending on the protocol elements incorporated in the master control element,


TM 1703 ACP provides different methods of communication (Serial V.28, V.11; Ethernet
TCP/IP; Field Bus) to external data transmission systems.

• Serial communication
─ Point-to-point traffic according to IEC 60870-5-101
─ Multi-point traffic according to IEC 60870-5-101
─ Dial-Up Traffic
• LAN communication
• Field bus communication

This chapter describes how these methods of communication can be realized by means of
standard modems and cables.

40 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Communication

4.2. Configuring Master Control Element with Serial


Interface Modules (SIM)

A master control element can be configured with up to 2 serial interface modules. The SIMs
and the associated patch plugs are installed on the main board of the master control element.
In order to perform this task the housing of the master control element must be opened.

ATTENTION

OBSERVE
PRECAUTIONS
FOR HANDLING

ELECTROSTATIC
SENSITIVE
DEVICES

SICAM 1703, TM_ACP_Install 41


DC6-015-2.00, Edition 04.2009
Wiring Communication

4.2.1. Opening the Housing

First the dust protection cap must be removed from the D-Sub connector (X2)  and the
screws removed marked with Point . Then the red plastic side panel can be removed by
carefully bending it away from the front side of the housing  and detaching it from the
mounting with a push to the rear . Now the back panel of the housing  can be removed
and one can begin with the installation of the SIMs.

3
4

42 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Communication

4.2.2. Removing/Fitting the SIM Retainer

The SIM cards are fixed to the main board with 2 clips.

To remove these clips one presses that end of the clip, which is snapped on to the underside
of the housing, inwards  and then by pulling the clip  one withdraws it from the housing.

SICAM 1703, TM_ACP_Install 43


DC6-015-2.00, Edition 04.2009
Wiring Communication

4.2.3. Installing Patch Plugs and SIMs

On the main board there are 4 slots (X24-X27) for patch plugs and 2 slots for SIMs. The slots
X24 and X25 are reserved for SIM0 and X26 and X27 are reserved for SIM1.

First the patch plugs must be fitted, since their slots are hidden after installing SIM0. If a
second SIM (on slot SIM1) is installed later in a master control element, SIM0 must be
removed in order to reach the patch plugs for SIM1.

X27 (SI3) SIM0


X26 (SI2)
X25 (SI1)
X24 (SI0)

SIM1

Attention
With the CP-6003 master control element the danger exists that patch plugs could be fitted incorrectly,
since no mechanical protection at all exists against distorted installation. A patch plug is then correctly
fitted when PIN 1 of the patch plug is slotted in the hole of the respective slot marked with 1.

44 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Communication

4.2.4. Fixing the SIMs

In addition to the 3 connectors with which the SIMs are connected with the main board, fixing
clips are also used so that the SIMs cannot loosen.

To fit these fastening clips, one first guides the wide end of the clip in the recess on the inside
of the housing  and then presses the thin end , possibly with the help of a narrow screw-
driver, into the anchoring between SIM card and housing.

SICAM 1703, TM_ACP_Install 45


DC6-015-2.00, Edition 04.2009
Wiring Communication

The clip is only then correctly fixed, when it snaps on to the housing and presses on the SIM
card.

Mounting SM-0551
SIM SM-0551 is not mounted directly on the main board like the other SIM, it must be
mounted on a SM-2556 before.

SM-2556

SM-0551

46 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Communication

4.2.5. Configuration Notes

Depending on the type of SIM used and the slot in which this is installed, there are interfaces
available on the front of the housing. Which of these interfaces is assigned to which SIM and
in which slot the associated patch plug must be plugged in is shown in the following table:

SIM-Type Slot Interfaces on Front of Slots for Patch Plugs on


Housing Main Board
SM-2551 (SIP) SIM0 SI0 SI1 – – X24 X25 – –
SIM1 – – SI2 SI3 – – X26 X27
SM-2556 (NIP) SIM0 – SI1 – – – X25 – –
SM-2545 (FIP) SIM1 – – SI2 – – – X26 –

SM-0551 (SIP) 1) SIM0 1) SI0 – – – X24 – – –


1) SM-0551 must be mounted on SM-2556

SICAM 1703, TM_ACP_Install 47


DC6-015-2.00, Edition 04.2009
Wiring Communication

4.3. Wiring Communication

Hint
Communication cables are, if possible, to be installed separately from the supply and peripheral cables.

48 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Communication

4.3.1. Serial Communication

4.3.1.1. Point-to-Point Traffic / Multi-Point Traffic via Dedicated Line


Modem and WT Channel Modem

CE-070x Master control element CP-6014

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH T O
RELEASE
 10 
6,&$0

X15

X16
SM-2551 or
SM-0551 on SM-2556

X14
X5
X11
X10

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB
TB

SI1 (ETO)
PUSH TO
R ELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3 CM-2860
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR
V.24/V.28 (X1) SI0-3

Patch cable 0.3m

Accessories
Designation Item Number/ MLFB
CE-0700 – V.23 dedicated line G21-200
modem f. 1703 6MF11020BC000AA0

CE-0701 - WT channel modem f. G22-081


DIN-rail 6MF11020CA810AA0

TPP_0.3M TP Patch Cable 0.3m T41-257


Cat 5 6MF13040BC570AA0

SICAM 1703, TM_ACP_Install 49


DC6-015-2.00, Edition 04.2009
Wiring Communication

4.3.1.2. Multi-Point Traffic via Glass Fibre Optic and Star Connection

PS-66xx CM-0822

Glass fibre optic


max. 1.5 km Master control element CP-6014 SM-2551 or
SM-0551 on SM-2556

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PU SH TO
R EL EASE
 10 
6,&$0

X15

X16
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

X4

WD
CM-0827

ER
SIM0

FB
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

CM-2872
PUSH TO UNLOCK
1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR
SI0-3

Accessoires

Designation Item Number/ MLFB


CM-0827 - Fiberoptik-Interface (el.- GA0-827
LWL) 6MF11110AJ270AA0

Fibre optics FO-INDOORCABLE-50-DUP-LSOH TF7-027


length: max. 0,5km 6MF13140HA270AA0
FO-OUTDOORCABLE-50-2FIB-ARM TF7-028
6MF13140HA280AA0
FO-CONNECTOR-ST-50/62 TF7-016
6MF13140HA160AA0
Fibre optics FO-INDOORCABLE-62-DUP-LSOH TF7-006
length: max. 1,5km 6MF13140HA060AA0
FO-OUTDOORCABLE-62-2FIB-ARM TF7-007
6MF13140HA070AA0
FO-CONNECTOR-ST-50/62 TF7-016
6MF13140HA160AA0

50 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Communication

4.3.1.3. Analog Dial-up Traffic

Master control element CP-6014


Eurocom 24 Modem

SM-2551 or
SM-0551 on SM-2556

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PU SH TO
R EL EASE
 10 
6,&$0

X15

X16
CM-2860
X2

X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6

SI0

SI3
NC

24-60VDC
X2

X13
PWR
max. 300 mm SI0-3

Accessories see Appendix A, Recommended and tested purchased products

Cable Circuitry Master Control Element – Eurocom 24 Modem


CP-6014

SICAM 1703, TM_ACP_Install 51


DC6-015-2.00, Edition 04.2009
Wiring Communication

4.3.1.3.1. Westermo TD36 Modem with external Power Supply

Westermo TD-36 SM-2551 or Master control element CP-6014


SM-0551 on SM-2556

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PU SH TO
R EL EASE
 10 
6,&$0
WESTERMO TD-36

CM-2860

X15

X16
PSTN

X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6

SI0

SI3
NC

24-60VDC
X2

X13
PWR
POWER

max. 25 m
SI0-3
Power
supply

20 - 264VAC / 14 - 300VDC (TD-36 AV)


10 - 30VAC / 10 - 60VDC (TD-36 LV)

Accessories see Appendix A, Recommended and tested purchased products

Cable Circuitry Master Control Element – Westermo TD-36

52 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Communication

4.3.1.4. Dial-up traffic analog/GSM/ISDN

Westermo IDW-90 SM-2551 or Master control element CP-6014


SM-0551 on SM-2556

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH T O
RELEASE
 10 
6,&$0
ISDN
CM-2860

X15

X16
WESTERMO IDW-90

X14
X5
X11
X10

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB
RS-232

SI1 (ETO)
PUSH T O
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6

SI0

SI3
NC

24-60VDC
X2

X13
PWR
max. 25 m
Power
SI0-3
supply

12 - 48VAC / 12 - 34VAC (IDW-90 LV)

Accessories see Appendix A, Recommended and tested purchased products

Cable Circuitry Master Control Unit – Westermo IDW-90

SICAM 1703, TM_ACP_Install 53


DC6-015-2.00, Edition 04.2009
Wiring Communication

4.3.1.5. GSM Dial-up Traffic

SM-2551 or Master control element CP-6014


8 - 30VDC (Siemens TC35) SM-0551 on SM-2556

Power
supply

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH T O
RELEASE
 10 
6,&$0
CM-2860

X15

X16
X14
X5
X11
X10

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6

SI0
NC

SI3

24-60VDC
X2

X13
PWR
GSM Modem

SI0-3

Accessories see Appendix A, Recommended and tested purchased products

Cable Circuitry Master Control Unit – GSM Modem

Variant for the deactivation function of the TC35 GSM modem controlled by ACP 1703.

54 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Communication

Variant without the deactivation function of the TC35 GSM modem controlled by ACP 1703.

SICAM 1703, TM_ACP_Install 55


DC6-015-2.00, Edition 04.2009
Wiring Communication

4.3.2. LAN Communication (Ethernet TCP/IP)

Master control element CP-6014

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH T O
RELEASE
 10 
6,&$0
CM-2860

X15

X16
X14
X5
X11
X10

X12
X6

X4
X3

X7

X8

X9

WD

ER
SIM0

FB
TB

SI1 (ETO)
SM-2556

PU SH TO
R EL EASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6

SI0

SI3
NC

24-60VDC
X2

X13
Network Interface

PWR
M-PRE/1
Patch cable SI1 (ETO)

Ethernet
TCP/IP 60870-5-104

Switch

Accessoires
Designation Item Number / MLFB
Patch cable CAT5 (4x2) AWG26/7 T41-255 (1m)
(used for cabinet-internal wirings up 6MF13040BC550AA0
to 10m)
T41-251 (2m)
6MF13040BC510AA0
T41-252 (3m)
6MF13040BC520AA0
T41-253 (5m)
6MF13040BC530AA0
T41-254 (10m)
6MF13040BC540AA0
Patch cable CAT5 (4x2x0.5) AWG24 TF5-101
(used for cabinet-external wirings up 6MF13140FB010AA0
to 100m)
Details for connections over 10m can
be taken from document: TF5-200 (1.5m)
6MF13140FC000AA0
Configuration Automation Units and
Automation Networks (DC2-021); TF5-201 (3m)
Appendix A; Chapter: Electrical 6MF13140FC010AA0
TF5-202 (5m)
Connection, Cable longer than 10m.
6MF13140FC020AA0

56 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Communication

4.3.3. Field Bus/Profi Bus Communication

The field bus/profi bus can be connected on the master control element on the X4 DSUB-
connector or X9/SI2 RJ45 connector.

Master control element CP-6014

SM-2545

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
Feldbus/Profibus Interface

ER

PUSH TO
RELEASE
 10 
6,&$0

X15

X16
CM-2869

X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
PU SH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6

SI0

SI3
NC

24-60VDC
X2

X13
PWR
M-PRE/2
SI2 (FB) FB (X4)

Fieldbus/Profibus cable with RJ45 connector

Fieldbus/Profibus cable with DSUB connector

Fieldbus/Profibus Patch Plug


Patch Plug CM-2869 is used for fieldbus/profibus communikation. It is enclosed with SIM SM-
2545.

Designation Item Number/ MLFB


CM-2869 Patch Plug SMI-RS485 CA2-869
6MF12112CJ600AA0

The latest version of this patch plug, item number CA2-869-B, is already modified according to
following illustration (thick line). This modification must be added on older versions of the
patch plug.

SICAM 1703, TM_ACP_Install 57


DC6-015-2.00, Edition 04.2009
Wiring Communication

58 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
5. Wiring for the Reception of Time Signals

Content

5.1. DCF77 Receiver .................................................................................................60


5.2. GPS Satellite Receiver .......................................................................................61
5.3. LAN Time Server ................................................................................................63

SICAM 1703, TM_ACP_Install 59


DC6-015-2.00, Edition 04.2009
Wiring for the Reception of Time Signals

5.1. DCF77 Receiver

The DCF77 receiver is designed for the installation on a TS35 rail and can be slotted directly
on to the master control element (X2) via the 9-pin DSUB-connector.

Via this plug-in connection the module is supplied with 5V and a minute pulse is transmitted to
the CP-6014 for the synchronization.

In addition there is a 2-pole screw terminal (X11 SYNC) available over which, according to
requirements, the minute pulse or a serial time signal can be transmitted.

DCF77 Road antenna DCF77- Receiver Master control element CP-6014

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/P K

/P K
ER

PUSH TO
RE LE ASE
N connector
 10 
6,&$0

X15

X16
RG58

X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
PUS H TO
RELEASE

SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR
Lightning X11 SYNC
protection

BNC-Connector RG58

Designation Item Number/ MLFB


DCF77- Receiver for DIN rail GA0-806
6MF11110AJ060AA0

Accessories see Appendix A, Recommended and tested purchased products

60 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring for the Reception of Time Signals

5.2. GPS Satellite Receiver

The GPS164 satellite receiver offers a minute pulse and a serial time signal. The settings are
made with software GPSMON32. This software is delivered with the GPS164 receiver.

5.2.1. Wiring for the receipt of the minute pulse

The minute pulse is supplied on the screw terminal on the front panel of the GPS164 receiver.

GPS167 Antenna/converter

RG58

Lightning
Protection
Antenna connecting kit

GPS164
Receiver Master control element CP-6014

Power
Supply 4

LOC

RES
RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH TO
RE LE AS E
 10 
6,&$0

X15

X16
X14
24 VDC

X5
X11
X10

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
PUS H TO
RELEA SE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6
NC

SI0

SI3
X2

24-60VDC

X13
PWR

X11 SYNC

Accessories see Appendix A, Recommended and tested purchased products

SICAM 1703, TM_ACP_Install 61


DC6-015-2.00, Edition 04.2009
Wiring for the Reception of Time Signals

5.2.2. Wiring for the receipt of the serial time signal

The serial time signal is supplied on the COM 0 interface on the front panel of the GPS164
receiver.

The necessary adjustments for the SAT-STRING must be made with software GPSMON32 as
follows:

Format 7E2
Baud rate 2400
Serial time signal per second

GPS167 Antenna/converter

RG58

Lightning
Protection
Antenna connecting kit

GPS164
24 VDC Receiver Master control element CP-6014

Power
Supply 44
4

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH T O
RELEASE
 10 
6,&$0

X15

X16
24 VDC
X14
X5
X11
X10

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
RELEASE
PUSH TO

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR

COM 0
X11 SYNC

Accessories see Appendix A, Recommended and tested purchased products

Wiring cable GPS164 – CP-6014

GPS164 9 pol.
(COM 0) DSUB
male CP-6014
1
2 X11/+
TxD
3
RxD
4
5 X11/-
GND
6
7
8
9

62 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring for the Reception of Time Signals

5.3. LAN Time Server

NTP Server in 19" case for TCP/IP networks with integrated HTTP-Server. The internal
reference time is derived from a built-in GPS receiver of the type GPS167.

Master control element CP-6014

RES
LOC

RY
SI1
SI0

SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PU SH TO
R EL EASE
 10 
6,&$0

X15

X16
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB
TB

SI1 (ETO)
PUSH T O
RELEASE
SM-2556, SM-2557

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6

SI0

SI3
NC

24-60VDC
X2

X13
Network Interface

PWR
SI1 (ETO)
Ethernet
TCP/IP 60870-5-104
Hub
LAN time server

SICAM 1703, TM_ACP_Install 63


DC6-015-2.00, Edition 04.2009
Wiring for the Reception of Time Signals

64 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
6. Wiring Watchdog and Error

Content

6.1. Introduction.........................................................................................................66

SICAM 1703, TM_ACP_Install 65


DC6-015-2.00, Edition 04.2009
Wiring Watchdog and Error

6.1. Introduction

The relay contacts (normally open contact and normaly closed contact) of watchdog and error
are available on plug X5 of the master control element.

Master control element CP-6014

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH TO
RELEASE
X5
 10 
6,&$0

X16
X15

X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR

Watchdog (WD) Error (ER)

CP-6014

66 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
7. Power Supply

Content

7.1. Introduction.........................................................................................................68
7.2. Power Supply Master Control Element ..............................................................68
7.3. Power Supply Peripheral Element (Power Supply Module PS-663x) ................69
7.4. Power Supply Bus Interface Module (CM-0842)................................................70
7.5. Fuse Protection ..................................................................................................71
7.6. Primary Mains Unit / Standard Type ..................................................................71

SICAM 1703, TM_ACP_Install 67


DC6-015-2.00, Edition 04.2009
Power Supply

7.1. Introduction

The following components must be supplied with 24-60VDC in a TM 1703 ACP System:

• Master Control Element


• Peripheral Elements
• Optical Bus Interface Modules

The supply can be carried out with single leads of the type H07V-K (1.5-2.5) or a cable of the
type LA-YY-0 (2x1.5-2.5) or H05VV-F3G (1.5-2.5) respectively.

7.2. Power Supply Master Control Element

Master control element

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

RELEASE
PUSH TO
 10 
6,&$0

X15

X16
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR

Power supply X13

68 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Power Supply

7.3. Power Supply Peripheral Element (Power Supply


Module PS-663x)

SICAM 1703, TM_ACP_Install 69


DC6-015-2.00, Edition 04.2009
Power Supply

7.4. Power Supply Bus Interface Module (CM-0842)

To supply the optical bus interface module with power, the cover panel must be opened. To
do this the screws marked  are to be removed. Then the cover panel can be removed 
and the power supply connected .
6,&$0

6,&$0

6,&$0
10

10

10
2
1 3

Hint
If several optical bus interface modules are used in one system, each must be supplied separately with
power. This is also applicable if the modules are connected with each other by means of the interface
connector.

70 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Power Supply

7.5. Fuse Protection

For the fuse protection of the system, miniature circuit breakers 2-pole 2A characteristic C
(standard type: Merlin Gerin C60H 6kA Item No. MER+C60H-C-2A) are recommended. The
number of miniature circuit breakers required depends on the size of the system and
individual requirements. One miniature circuit breaker is recommended for each peripheral
element.

7.6. Primary Mains Unit / Standard Type

See Appendix A, Recommended and tested purchased products

SICAM 1703, TM_ACP_Install 71


DC6-015-2.00, Edition 04.2009
Power Supply

72 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
8. Wiring Peripheral Elements

Content

8.1. Introduction.........................................................................................................74
8.2. Master Control Element CP-6014  Peripheral Control Module PE-6410 ......75
8.3. Master Control Element CP-6014  Bus Interface Module CM-084x..............76
8.4. Bus Interface Module CM-0843  Peripheral Control Module PE-6410..........77
8.5. Bus Interface Module CM-0842  Peripheral Control Module PE-6411, PE-
6412....................................................................................................................78
8.6. Bus Interface Module CM-0842  Bus Interface Module CM-0843.................79

SICAM 1703, TM_ACP_Install 73


DC6-015-2.00, Edition 04.2009
Wiring Peripheral Elements

8.1. Introduction

The peripheral elements of a TM 1703 ACP system communicate with the master control
element via the serial Ax 1703 peripheral bus. The cabling of this Ax peripheral bus is
dependent on the number of peripheral elements that are to be connected and whether the
connection is to be carried out electrically or/and optically.

The following chapter shows which cabling options are possible between master control
element, bus interface module and peripheral element.

Hint
The electrical Ax bus cable (USB-cable) must be conducted outside the cable ducts provided for the
peripheral cabling.

74 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Peripheral Elements

8.2. Master Control Element CP-6014 


Peripheral Control Module PE-6410

Peripheral control module PE-6410 (electrical)


Master control element CP-6014

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH TO
RELEASE
 10 
6,&$0

X15

X16
X14
X5
X11
X10

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR

Ax 1703 peripheral bus (electrical)


USB cable up to 3m

Designation Item Number / MLFB


USB-Cable for Peripheral Controller TC6-201
(1,5m) 6MF13130GC010AA0
USB-Cable for Peripheral Controller TC6-202
(2,0m) 6MF13130GC020AA0
USB-Cable for Peripheral Controller TC6-203
(3,0m) 6MF13130GC030AA0

SICAM 1703, TM_ACP_Install 75


DC6-015-2.00, Edition 04.2009
Wiring Peripheral Elements

8.3. Master Control Element CP-6014 


Bus Interface Module CM-084x

Master control element CP-6014

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/L K

/L K

X1
COM
/PK

/PK
ER

PU SH TO
R ELEASE
 10 
6,&$0

Bus interface module CM-0842 (optical)

X15

X16
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR

6,&$0
10
Ax 1703 peripheral bus (electrical)
Patch cable up to 3m

Bus interface module CM-0843 (electrical)

Designation Item Number/ MLFB


Ax-Bus Patch Cable DSUB to RJ45 T41-255 (1m)
3m Cat5 6MF13040BC550AA0
T41-251 (2m)
6MF13040BC510AA0
T41-252 (3m)
6MF13040BC520AA0

76 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Peripheral Elements

8.4. Bus Interface Module CM-0843 


Peripheral Control Module PE-6410

Bus interface module CM-0843 (electrical) Peripheral control module PE-6410 (electrical)

Ax 1703 peripheral bus (electrical)


USB cable up to 3m

Designation Item Number / MLFB


USB-Cable for Peripheral Controller TC6-201
(1,5m) 6MF13130GC010AA0
USB-Cable for Peripheral Controller TC6-202
(2,0m) 6MF13130GC020AA0
USB-Cable for Peripheral Controller TC6-203
(3,0m) 6MF13130GC030AA0

SICAM 1703, TM_ACP_Install 77


DC6-015-2.00, Edition 04.2009
Wiring Peripheral Elements

8.5. Bus Interface Module CM-0842 


Peripheral Control Module PE-6411, PE-6412

Bus interface module CM-0842 (optical) Peripheral control module PE-6411/12 (optical)
6,&$0
10

Ax 1703 peripheral bus (optical)


Fiber optic cable up to 200m length

Components for fiber optic cable (0 .. 200m)

Designation Item Number/ MLFB


FO-INDOORCABLE-200-DUP TF7-033
6MF13140HA330AA0
FO-INDOORCABLE-200-DUP- TF7-034
BREAK
FO-INDOORCABLE-200-DUP- TF7-035
BREAK-ROUND 6MF13140HA350AA0

FO-OUTDOORCABLE-200-2FIB- TF7-036
ARM 6MF13140HA360AA0

FO-CONNECTOR-ODLP-200 TF7-015
6MF13140HA150AA0

78 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Peripheral Elements

8.6. Bus Interface Module CM-0842 


Bus Interface Module CM-0843

Ax 1703 peripheral bus (electrical)


6,&$0
Patch cable up to 3m length
10

Bus interface module CM-0842 (optical) Bus interface module CM-0843 (electrical)

Designation Item Number/ MLFB


Patch cable CAT5 (4x2) AWG26/7 T41-255 (1m)
6MF13040BC550AA0
T41-251 (2m)
6MF13040BC510AA0
T41-252 (3m)
6MF13040BC520AA0

SICAM 1703, TM_ACP_Install 79


DC6-015-2.00, Edition 04.2009
Wiring Peripheral Elements

80 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
9. Wiring Process Peripherals

Content

9.1. Wiring Process Peripherals ................................................................................82


9.2. Peripheral Connector .........................................................................................83
9.3. TE-6450 – Wiring the Data Transmission ..........................................................84
9.4. Wiring of analog measured values .....................................................................86

SICAM 1703, TM_ACP_Install 81


DC6-015-2.00, Edition 04.2009
Wiring Process Peripherals

9.1. Wiring Process Peripherals

Cabinet-internal wiring is preferably carried out with plastic-insulated cables according to DIN
VDE 298 T4 2/89. Types: H05V-K (0.5-1mm²), H07V-K (1.5-2.5).

The use of lead sleeves is recommended.

The construction of the peripheral connectors is designed for direct peripheral wiring. That
means, that the wiring can be carried out without the use of a routing terminal or other
additional screw terminals.

For the wiring, cable ducts are to be provided at both sides of the modules (refer to chapter
3.2.3, "Space Requirement").

Warning
The activities described in this chapter presume that the grounding connection between TM 1703 ACP
and cabinet or rack has been properly carried out and that these are earthed.

Warning

For modules that operate with voltages >60V (e.g.: DO-6212, DI-6101) care must be taken that
manipulation on the peripheral connectors may only be carried out in a de-energized state.
The reason for this is that when withdrawing the upper peripheral connector under voltage, the external
voltage can be conducted through the lower peripheral connector still connected. The pins of the upper
peripheral connector now freely accessible will now conduct the external voltage.

82 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Process Peripherals

9.2. Peripheral Connector

Terminal Type Designation Lead Exit Cross-section


Screw terminal included in delivery side up to 2.5mm²
1)
up to 1.5mm²
Spring-loaded FKC 2.5/10-ST-5.08 above up to 2.5mm²
terminal up to 1.5mm² 1)
Phönix
Crimp terminal MSTBC 2.5/10-STZFD-5.08 above 1.5mm² to 2.5mm²
Crimp contact MSTBC-MT 1.5-2.5 1.5mm² 2)
Phönix 3)
1.0mm²
1)
When using a jumper with 0.75mm² or a bridging cable fan
(see: External wiring in 3-wire technique)
2)
Jumper with 0.75mm²
3)
Jumper with 1.00mm²

External wiring in 3-wire technique

Designation Item Number / MLFB


Labeled screw terminal (1-10);
without coding
Labeled screw terminal (11-20);
without coding
Labeled screw terminal (21-30);
without coding
Labeled screw terminal (31-40);
without coding
Withdrawal aid for terminals TC6-200
6MF13130GC000AA0

SICAM 1703, TM_ACP_Install 83


DC6-015-2.00, Edition 04.2009
Wiring Process Peripherals

9.3. TE-6450 – Wiring the Data Transmission

The data transmission between angle-/position sensor and TE-6450 takesplace via a
2x5x0.5mm twisted screened cable for each data interface. These cables must be conducted
interruption-free. Intermediate- or disconnection terminals are not permitted. At the TM module
side the cables are fastened and screened with screen clamp plates.

The screen clamp plates (4 pieces are supplied with the module) are fixed in the grounded
terminal points 14, 18, 24 and 28.

At the angle-/position sensor side, the cable screens must also be grounded.

84 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Wiring Process Peripherals

SPS0- :1 :31 SPS1-


SPS0+ SPS1+
- :11 :21
+ RxD0+ RxD2+
RxC0+ RxC2+
RxD0- RxD2-
RxC0- RxC2-

GND GND
SPS0- SPS1-
TRANSDUCER TRANSDUCER
- SPS0+ SPS1+
+ RxD1+ RxD3+
RxC1+ RxC3+
RxD1- RxD3-
RxC1- RxC3-

F F
GND GND

TRANSDUCER F F TRANSDUCER
:10 :40
AUX V0- :20 :30 AUX V1-
AUX V0+ AUX V1+
Abb.2 F ... EMV-Filter

Cable for the Supply


2
For AUX V0+/- and AUX V1+/- one cable, at least 2 x 1mm , is used.

Cable length between TE-6450 and Temposonics-Sensor


Cable length (m) <20 <60 <180
Bit rate (kBit/s) 512 256 128

SICAM 1703, TM_ACP_Install 85


DC6-015-2.00, Edition 04.2009
Wiring Process Peripherals

9.4. Wiring of analog measured values

During the wiring of measured values with single wires, the wires must be twisted.

86 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
10. Shielding / Protective Earthing

Content

10.1. Shielding.............................................................................................................88
10.2. Protective Earthing / Grounding .........................................................................89

SICAM 1703, TM_ACP_Install 87


DC6-015-2.00, Edition 04.2009
Shielding / Protective Earthing

10.1. Shielding

Basically the TM-modules are designed in such a way that no shielded cables are required.

Normally, shielded cables are strain-relieved directly after the cabinet/rack entry and then
grounded on a large-surface screening rail installed for this purpose. The terminal modules
themselves provide no possibility of shield clamping.

Exception
For the module TE-6450 used for position acquisition, the screened cable must be conducted interruption-
free from the shaft encoder directly up to the module. There the screening is carried out with special
clamps (screen clamp plate). (For details refer to section 9.3, "TE-6450 – Wiring the Data Transmission").

88 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Shielding / Protective Earthing

10.2. Protective Earthing / Grounding

When installing a TM 1703 ACP system, attention is to be paid that the cabinet or rack used
features a proper protective earthing / grounding. That means, that all electrical conducting
parts must be connected large-surface and as short as possible with the cabinet spar. The
cabinet spar itself must be connected with the existing grounding system.

If these prerequisites are given, the grounding of the TM 1703 ACP system takes place over a
2
connection to the mounting sheet or to the TS35 rail. (grounding wire 2,5mm ). A reliable
connection is achieved by using screws with contact washers.

Hint
The TS35 rail of a complete equipped pripheral element (PS+PE+8 I/O Modules) must be bolted at least
4x on metallic background. This background must be at least 40 cm wide. A mounting plate is
recommended.

SICAM 1703, TM_ACP_Install 89


DC6-015-2.00, Edition 04.2009
Shielding / Protective Earthing

90 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
11. Labelling

Content

11.1. Introduction.........................................................................................................92
11.2. Labeling Master Control Element .......................................................................93
11.3. Labeling Peripheral Element ..............................................................................95
11.4. Terminal Labeling ...............................................................................................98
11.5. Individual Terminal Point Labeling .....................................................................99
11.6. Terminal Coding ...............................................................................................100

SICAM 1703, TM_ACP_Install 91


DC6-015-2.00, Edition 04.2009
Labelling

11.1. Introduction

This chapter shows how a TM 1703 ACP system is to be labeled according to Standard. The
following labels are provided:

• Region- and Component Number


• Plant- and Location Designation
• Equipment Identification (EI)
• PBA Number
• Terminal labeling
• Individual Terminal Point Labeling

CP-6014

Plant, location (optional)

Region number, component number , PBA number Equipment identification

Plant, location (optional)

92 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Labelling

11.2. Labeling Master Control Element

The master control element is to be labeled with operational equipment designation, region-
and component number.

11.2.1. Equipment Identification, Region Number, Component Number

Designation Item Number


Zack Strip ZB8/27 10 pcs PHO+0807216

SICAM 1703, TM_ACP_Install 93


DC6-015-2.00, Edition 04.2009
Labelling

11.2.2. Plant- and Location Designation

The parts used are identical with those for the region- and component number.

94 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Labelling

11.3. Labeling Peripheral Element

11.3.1. Region Number, Component Number, PBA Number

The parts used are identical with those for the region- and component number.

SICAM 1703, TM_ACP_Install 95


DC6-015-2.00, Edition 04.2009
Labelling

11.3.2. Plant- and Location Designation

The plant- and location designation normally takes place on the cabinet in which the system is
installed.

If required, the plant- and location designation can however also take place on a further end
bracket with terminal strip marker. This is fitted before the region- and component number.

The parts used are identical with those for the region- and component number.

96 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Labelling

11.3.3. Equipment Identification (EI)

For the labeling of the modules with the equipment identification (EI) every module is fitted
with a Phönix label plate type: ZB8/27.

Regarded as standard labeling is:

EI HW-Designation Use
-Axx0 PS-66xx Power Supply
-Axx1 PE-64xx Peripheral control module
-Axx1.0 Periphery
-Axx1.1 Periphery
-Axx1.2 Periphery
-Axx1.3 Periphery
-Axx1.4 Periphery
-Axx1.5 Periphery
-Axx1.6 Periphery
-Axx1.7 Periphery
xx = 01 – 16 (Nummer des Peripherieelements)

Designation Item Number


Zack strip ZB 8/27 10 pcs PHO+0807216

SICAM 1703, TM_ACP_Install 97


DC6-015-2.00, Edition 04.2009
Labelling

11.4. Terminal Labeling

The individual terminals are already labeled ex works. The numbering takes place
consecutively from 1 – 20 (power supply module) or from 1 - 40 (on all I/O modules).

98 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Labelling

11.5. Individual Terminal Point Labeling

This method of labeling can take place optionally in addition to the terminal labeling.

Thereby an adhesive plate is labeled individually, and then stuck to the slanted surface of the
housing cover.

Designation Item Number


Label sheet BMKL 50x12 wh f. Laser PHO+5032387
print
DIN A4 sheet with 63 white adhesive
labels

SICAM 1703, TM_ACP_Install 99


DC6-015-2.00, Edition 04.2009
Labelling

11.6. Terminal Coding

In order to prevent terminal strips of the lower level of a module (terminal labeling: 1-10 and
31-40) from being interchanged with those of the upper level of the same module (terminal
labeling: 11-20 and 21-30), terminals and male connectors are provided with a mechanical
coding.

A coding that prevents terminal strips of one module from being interchanged with those of
another module can be realized with this method of coding, but is however not carried out at
works.

Designation Item Number/ MLFB


PHOENIX CR-MSTB/ Coding PHO+1734401
Element 6 pces

Coding section for terminal strip TC6-055


6MF13130GA550AA0

100 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
12. Parameter Setting Preparation

Content

12.1. Introduction.......................................................................................................102
12.2. Physical connection between Toolbox PC and TM 1703 ACP ........................102
12.3. Logical Connection between Toolbox PC and TM 1703 ACP .........................107
12.4. Flash Card ........................................................................................................108

SICAM 1703, TM_ACP_Install 101


DC6-015-2.00, Ausgabedatum 04.2009
Parameter Setting Preparation

12.1. Introduction

The TM 1703 ACP system is parameterized with a PC on which the TOOLBOX II software is
installed. For this, the Toolbox PC and automation unit must be connected with each other
and a Flash Card configured in the master control element:

12.2. Physical connection between Toolbox PC and TM 1703


ACP

Following connections are differentiated:

• direct local via toolbox cable


• serial via modems
• Ethernet (TCP/IP, TELNET)
• Ethernet (TCP/IP, TELNET) and Terminal Server (serial)

102 SICAM 1703, TM_ACP_Install


Ausgabedatum 04.2009, DC6-015-2.00
Parameter Setting Preparation

12.2.1. Direct connection via toolbox cable

Toolbox PC and TM 1703 ACP are connected direct via the toolbox cable.

TOOLBOX II

TM 1703 ACP

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH T O
RELEASE
 10 
6,&$0

X16
X15

X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB
TB

SI1 (ETO)
PU SH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6

SI0

SI3
NC

24-60VDC
X2

X13
PWR
CM-0820/ADAP
CM-1820 TB Connection Cable TB Adapter

Designation Item Number/ MLFB


CM-1820 TB Cable Set BA1-820
6MF10110BJ200AA0

CM-0820/ADAP TB Adapter GA0-820


6MF11110AJ200AA0

SICAM 1703, TM_ACP_Install 103


DC6-015-2.00, Ausgabedatum 04.2009
Parameter Setting Preparation

12.2.2. Serial via modem

Toolbox PC and TM 1703 ACP are connected via 2 serial modems.

TOOLBOX II

TM 1703 ACP

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH TO
RELEASE
 10 
6,&$0

X15

X16
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB
TB

SI1 (ETO)
PUSH T O
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6

NC

SI0

SI3

24-60VDC
X2

X13
PWR
serial serial

CM-1820 TB Connection Cable


line, PSTN,
Modem GSM, ... Modem

104 SICAM 1703, TM_ACP_Install


Ausgabedatum 04.2009, DC6-015-2.00
Parameter Setting Preparation

12.2.3. Via Ethernet (TCP/IP, TELNET)

Toolbox PC and TM 1703 ACP are connected via Ethernet (TCP/IP, TELNET).

For this, the master control element must be fitted with additional SIM's. For details refer to
section 4.2; Configuring Master Control Element with Serial Interface Modules (SIM).

TOOLBOX II

TM 1703 ACP

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

RELEASE
PUSH TO
 10 
6,&$0

X15

X16
X14
X5
X11
X10

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (E TO)
PUSH TO
RELEASE

M-PRE /0

M-PRE /2
M-PRE /1

M-PRE /3
SI2 (F B)

PUSH TO UNLO CK
1 2 3 4 5 6

SI0

SI3
NC

24-60VDC
X2

X13
PW R
Communication Interface
M-PRE/1 SI1 (Et0) X8

Ethernet (TCP/IP)

Designation Item Number/ MLFB


SM-2556 Ethernet 10/100TX + 1 SI BC2-556
(optional) 6MF10130CF560AA0

Patch cable CAT5 (4x2) AWG26/7 T41-255 (1m)


(used for cabinet-internal wirings up 6MF13040BC550AA0
to 10m) T41-251 (2m)
6MF13040BC510AA0
T41-252 (3m)
6MF13040BC520AA0
T41-253 (5m)
6MF13040BC530AA0
T41-254 (10m)
6MF13040BC540AA0
Patch cable CAT5 (4x2x0.5) AWG24 -
(used for cabinet-external wirings up
to 100m)

Attention
A first initialization of the automation unit is not possible with this method (IP-addresses, subnetmask).
This is only possible via the TB-interface.

SICAM 1703, TM_ACP_Install 105


DC6-015-2.00, Ausgabedatum 04.2009
Parameter Setting Preparation

12.2.4. Via Ethernet (TCP/IP, TELNET) and Terminal Server (serial)

Toolbox PC and TM 1703 ACP are connected via ethernet (TCP/IP, TELNET) and terminal
server (serial).

TOOLBOX II

TM 1703 ACP

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH TO
RELEASE
 10 
6,&$0

X15

X16
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

FB X4

WD

ER
SIM0
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK
1 2 3 4 5 6

SI0

SI3
NC

24-60VDC
X2

X13
PWR
CM-0820/ADAP
Ethernet
TB Adapter
(TCP/IP)

CM-1820 TB Connection Cable

106 SICAM 1703, TM_ACP_Install


Ausgabedatum 04.2009, DC6-015-2.00
Parameter Setting Preparation

12.3. Logical Connection between Toolbox PC and


TM 1703 ACP

For engineering there must be a logical connection to those automation unit, which is subject
of engineering. Following two cases are differentiated:

• Engineering of a local automation unit


(that is that one, to which an physical connection exists)

Attention
A first initialization of the automation unit is only possible in this way.

• Engineering of a remote automation unit


(automation unit, which can be accessed via a local automation unit; a continuous remote
communication according to IEC 60870-5-101 or -104 is required)
local automation unit
TOOLBOX II

TM 1703 ACP

RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER
remote AU engineering

PUSH TO
RELEASE
 10 
6,&$0

X15

X16
local AU engineering

X14
X5
X11
X10

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB
TB

SI1 (ETO)
PUSH T O
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
NC

SI0

SI3

physical connection

24-60VDC
X2

X13
PWR
(IEC 60870-5-101/104)
telecontrol network
remote AU engineering

TM 1703 ACP
RES
LOC

RY
SI0
SI1
SI2
SI3
- 01

CPY
ERx RX TX

/LK

/LK

X1
COM
/PK

/PK
ER

PUSH TO
R EL EASE
 10 
6,&$0

X15

X16
X14
X5
X10

X11

X12
X3

X6

X7

X8

X9

X4

WD

ER
SIM0

FB
TB

SI1 (ETO)
PUSH TO
RELEASE

M-PRE/0

M-PRE/1

M-PRE/2

M-PRE/3
SI2 (FB)

PUSH TO UNLOCK

1 2 3 4 5 6
SI0

SI3
NC

24-60VDC
X2

X13
PWR

remote automation unit

SICAM 1703, TM_ACP_Install 107


DC6-015-2.00, Ausgabedatum 04.2009
Parameter Setting Preparation

12.4. Flash Card

TM 1703 ACP uses a flash card for the storage of parameters, user program, firmware codes
for basis system elements and supplementary system elements and data of the decentralized
archive (DEAR). This is located in the housing of the master control element.

Attention
The master control elements are supplied without flash card.

Designation Item Number / MLFB


Flash Card CC6-095
6MF12131GA050AA0

108 SICAM 1703, TM_ACP_Install


Ausgabedatum 04.2009, DC6-015-2.00
Parameter Setting Preparation

12.4.1. Inserting Flash Card

Press through the recess in the housing on the locking panel situated below  until the guide
for the flash card is visible . Hold the locking panel in this position and guide the flash card
in  until it engages. Then the locking panel can be released again and the flash card is
secured.

1 2 3 1 2 3

Locking Panel Guide for flash card

1 2 3 1 2 3

SICAM 1703, TM_ACP_Install 109


DC6-015-2.00, Ausgabedatum 04.2009
Parameter Setting Preparation

12.4.2. Withdrawing Flash Card

Press through the recess in the housing on the locking panel situated below  until the flash
card is visible. Hold the locking panel in this position and push the flash card slightly inwards
. As a result it is disengaged and springs out of the guide a few millimeters. The flash card
can now be removed  and the locking panel released again.

1 2 3 1 2 3

1 2 3 1 2 3

110 SICAM 1703, TM_ACP_Install


Ausgabedatum 04.2009, DC6-015-2.00
A. Recommended and tested purchased
products

Content

A.1. Modem..............................................................................................................112
A.2. DCF77 Accessories..........................................................................................113
A.3. GPS Satellite Receiver / Accessories ..............................................................114
A.4. LAN Time Server ..............................................................................................115
A.5. Power Supplies.................................................................................................115

SICAM 1703, TM_ACP_Install 111


DC6-015-2.00, Edition 04.2009
Recommended and tested purchased products

A.1. Modem

Standard modem for analog dial-up traffic


Designation Item-Number / MLFB
Eurocom 24 G21-014
6MF11020BA140AA0

Westermo TD-36 AV www.westermo.com


(20 – 264 VAC / 14 – 300 VDC)
Westermo TD-36 LV (DC)
(10 – 30 VAC / 10 – 60 VDC)

Standard modem for ISDN dial-up traffic


Designation Manufacturer
Westermo IDW-90 www.westermo.com

Standard modem for GSM dial-up traffic


Designation Item-Number
Siemens TC35 (dual band modem) G21-030--
6MF11020BA300AA1
Including DIN-rail installation kit and
connection cable (1.5m)

Without antenna!

GSM antenna for outside installation G21-031--


6MF11020BA310AA1

112 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Recommended and tested purchased products

A.2. DCF77 Accessories

Designation Manufacturer
KR-DCF/STAA DCF77 Stand. www.meinberg.de
Outdoor Antenna.
G12-107
6MF11010CB070AA0

KR-DCF/V4 DCF77 Antenna www.meinberg.de


Terminal Block
G12-106
6MF11010CB060AA0

Antenna cable (Coaxial cable RG58 TF5-050


C/U 50 Ohm) 6MF13140FA500AA0
DCF/GPS-BS Lightning Protec. CN- BA0-802
UB/E-BB 6MF10110AJ020AA0

GPS-antenna-connecting-kit TA0-801
6MF13110AJ010AA0

SICAM 1703, TM_ACP_Install 113


DC6-015-2.00, Edition 04.2009
Recommended and tested purchased products

A.3. GPS Satellite Receiver / Accessories

Designation Manufacturer
Meinberg GPS164DHS www.meinberg.de
Receiver for TS35

GPS167-ANT/CON GPS-Antenna- www.meinberg.de


/Converter.

GPS-AV4 Antenna Terminal Block www.meinberg.de

Antenna cable (Coaxial cable RG58 TF5-050


C/U 50 Ohm) 6MF13140FA500AA0
DCF/GPS-BS Lightning Protec. CN- BA0-802
UB/E-BB 6MF10110AJ020AA0

GPS-antenna-connecting-kit TA0-801
6MF13110AJ010AA0

114 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Recommended and tested purchased products

A.4. LAN Time Server

Designation Manufacturer
Meinberg NTP Server + Antenna + www.meinberg.de
Cable

A.5. Power Supplies

Designation Manufacturer
Power Supply 5V/2A www.syko.de
SYKO EWS 01 U.06.05.20
82 – 264VAC or 36 – 350VDC

Power S. 115/230VAC,100-375VDC- www.mtm-power.com


24VDC-50W

SICAM 1703, TM_ACP_Install 115


DC6-015-2.00, Edition 04.2009
Recommended and tested purchased products

116 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00
Literature

System Data Sheet TM 1703 ACP MC6-007-2


System Data Sheet CP-6014/CPCX65 DC6-034-2
System Element Manual PE-641x/TCIO66 DC6-036-2
System Element Manual PE-641x/USIO66 DC6-032-2
TM 1703 ACP Operation and Service DC6-017-2

SICAM 1703, TM_ACP_Install 117


DC6-015-2.00, Edition 04.2009
Literature

118 SICAM 1703, TM_ACP_Install


Edition 04.2009, DC6-015-2.00

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