Tm1703 Acp Cp6014 Install Eng
Tm1703 Acp Cp6014 Install Eng
Architecture 1
______________________________________________________________________________
Assembly 3
Installation
______________________________________________________________________________
Wiring Communication 4
______________________________________________________________________________
Power Supply 7
______________________________________________________________________________
Labelling 11
______________________________________________________________________________
Literature
______________________________________________________________________________
DC6-015-2.00
Hint
Please observe Notes and Warnings for your own safety in the Preface.
• TM 1703 ACP
This handbook describes how the hardware of a TM 1703 ACP system is to be installed and
which preparations are to be made for the subsequent parameter settings.
• Label
• Wiring
Target Group
This handbook is intended for persons who are entrusted with the design and installation of
TM 1703 ACP systems.
Conventions used
This manual does not constitute a complete catalog of all safety measures required for
operating the equipment (module, device) in question because special operating conditions
might require additional measures. However, it does contain notes that must be adhered to for
your own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.
Danger
means that death, serious bodily injury or considerable property damage will occur, if the appropriate
precautionary measures are not carried out.
Warning
means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.
Caution
means that minor bodily injury or property damage could occur, if the appropriate precautionary measures
are not carried out.
Hint
is important information about the product, the handling of the product or the respective part of the
documentation, to which special attention is to be given.
Qualified Personnel
Commissioning and operation of the equipment (module, device) described in this manual must be
performed by qualified personnel only. As used in the safety notes contained in this manual, qualified
personnel are those persons who are authorized to commission, release, ground, and tag devices,
systems, and electrical circuits in accordance with safety standards.
Use as Prescribed
The equipment (device, module) must not be used for any other purposes than those described in the
Catalog and the Technical Description. If it is used together with third-party devices and components,
these must be recommended or approved by Siemens.
Correct and safe operation of the product requires adequate transportation, storage, installation, and
mounting as well as appropriate use and maintenance.
During operation of electrical equipment, it is unavoidable that certain parts of this equipment will carry
dangerous voltages. Severe injury or damage to property can occur if the appropriate measures are not
taken:
• Before making any connections at all, ground the equipment at the PE terminal.
• Hazardous voltages can be present on all switching components connected to the power supply.
• Even after the supply voltage has been disconnected, hazardous voltages can still be present in the
equipment (capacitor storage).
• Equipment with current transformer circuits must not be operated while open.
• The limit values indicated in the manual or the operating instructions must not be exceeded; that also
applies to testing and commissioning.
1. Architecture........................................................................................................................9
2. Components .....................................................................................................................15
3. Assembly ..........................................................................................................................23
4. Wiring Communication................................................................................................... 39
10.1. Shielding.............................................................................................................88
10.2. Protective Earthing / Grounding .........................................................................89
11.1. Introduction.........................................................................................................92
11.2. Labeling Master Control Element .......................................................................93
11.2.1. Equipment Identification, Region Number, Component Number..................93
11.2.2. Plant- and Location Designation ...................................................................94
11.3. Labeling Peripheral Element ..............................................................................95
11.3.1. Region Number, Component Number, PBA Number ...................................95
11.3.2. Plant- and Location Designation ...................................................................96
11.3.3. Equipment Identification (EI) .........................................................................97
11.4. Terminal Labeling ...............................................................................................98
11.5. Individual Terminal Point Labeling .....................................................................99
11.6. Terminal Coding ...............................................................................................100
12.1. Introduction.......................................................................................................102
12.2. Physical connection between Toolbox PC and TM 1703 ACP ........................102
12.2.1. Direct connection via toolbox cable.............................................................103
12.2.2. Serial via modem.........................................................................................104
12.2.3. Via Ethernet (TCP/IP, TELNET)..................................................................105
12.2.4. Via Ethernet (TCP/IP, TELNET) and Terminal Server (serial)....................106
12.3. Logical Connection between Toolbox PC and TM 1703 ACP .........................107
12.4. Flash Card ........................................................................................................108
12.4.1. Inserting Flash Card ....................................................................................109
12.4.2. Withdrawing Flash Card ..............................................................................110
A.1. Modem..............................................................................................................112
A.2. DCF77 Accessories..........................................................................................113
Content
A TM 1703 ACP system consists of one master control element, up to a maximum of 4 bus
interface modules (electrical and/or optical) and up to 16 peripheral elements.
A peripheral element consists of a power supply module, a peripheral control module and up
to a maximum of 8 I/O-modules. The modules are fitted on a TS35 rail (DIN rail).
Optionally the master control element can be configured with up to 2 serial interface modules
(SIM) for the communication with other automation units or control systems.
Master control element Bus interface module (electrical) Bus interface modul (optical)
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
RELEASE
PUSH TO
10
6,&$0
X15
X16
6,&$0
10
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
Max. 8 I/O-modules
TS35 rail
Peripheral control module (elektrical or optical)
CP-6014
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/ PK
/ PK
ER
RELEASE
PUSH TO
10
6,&$0
X15
X16
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
TB
SI1 (ETO)
RELEASE
PUSH TO
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
....
2
....
....
1
....
max. 8 I/O-modules
PE-6410
PS-663x
CP-6014 Note:
all in all up to 16 peripheral elements
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/ PK
/ PK
ER
RELEASE
PUSH TO
10
6,&$0
X15
X16
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
X2
24-60VDC
X13
16 Mbps
PWR
patch cable, length up to 3 m
CM-0843
16
....
....
15
....
..........
....
1
....
max. 8 I/O-modules
PE-6410
PS-663x
CP-6014 Note:
all in all up to 16 peripheral elements
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/ PK
/ PK
ER
RELEASE
PUSH TO
10
6,&$0
X15
X16
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
X2
24-60VDC
X13
16 Mbps
PWR
patch cable, length up to 3 m
6,&$0
6,&$0
10
10
CM-0842
....
15
....
..........
....
1
....
max. 8 I/O-modules
PE-6411,12
PS-663x
LOC
RES
RY
SI0
SI1
SI2
SI3
- 01
CP Y
ERx RX TX
/LK
/LK
X1
CO M
/ PK
/ PK
ER
PUSH TO
RE LEA SE
10
6,&$0
X15
X16
X14
X5
X11
X12
X10
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
P US H TO
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
RELE ASE
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
Ax 1703 peripheral bus (electrical)
16 Mbps
communication with other patch cable, length up to 3 m
automation units
1 ... 4 1 ... 4
6,&$0
6,&$0
10
10
CM-0843
CM-0842
....
16
(electrical)
16 Mbps
USB cable,
length up to 3 m ....
15
....
..........
....
1
....
....
16
....
....
15
....
..........
....
1
....
max. 8 I/O-modules
PE-6411,12
PS-663x
Content
Content
Due to the different circumstances with the local installation of the TM 1703 ACP systems, not
all details such as e.g. screw sizes, cable lengths and the like can be dealt with in this
document. Therefore only recommendations and minimum requirements are specified
concerning consumables.
The fitter himself must ensure that suitable materials and tools necessary for the installation
are available.
The terminal modules are designed for the installation in a cabinet, rack or on the wall.
TM 1703 ACP systems may only be installed horizontally or vertically. The vertical installation
is to be preferred, since this provides a considerably more space-saving and efficient
installation. The cabling of external cables is also made significantly easier as a result.
L OC
RES
RY
SI 0
SI 1
SI 2
SI 3
- 01
CP Y
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
REL EASE
PUS H TO
10
6,&$0
X15
X16
6,&$0
10
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
TB
SI1 (ETO)
RELEASE
PUSH TO
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
NC
SI0
SI3
X2
24-60VDC
X13
PWR
horizontal installation
vertical installation
Not permissible are installations on the ceiling (own weight) and on the floor (dust level).
The space requirement of a completely configured TM 1703 ACP peripheral element (power
supply, master control unit, up to 8 I/O modules) in the width comes to 630 mm (without end
bracket and terminal strip marker for the system designation).
The space requirement for the height depends on several factors. Besides the size of the
module itself (130mm), the size of the cable ducts used and their minimum distance to the
modules is to be taken into account. This distance is 20 mm if no lead labeling is to take place
and 30 mm if the leads are to be fitted with labeling bushes.
306 63 141
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/P K
/P K
ER
P USH TO
RELEA SE
155
10
6,&$0
X15
X16
6,&$0
10
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
20 or
TB
SI1 (ETO)
PUSH TO
RELEAS E
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
30
24-60VDC
X2
X13
PWR
20 or
30
130
20 or
30
HÖHE
80
80
HEIGHT (mm)
63
) 630 (system with 8 I/O modules)
m
(m
H
PT
DE
WIDTH (mm)
The permissible temperature range for the operation of the modules is about –25°....+70°C
(except CM-0842, only up to +55°C).
For details on the subject of environmental conditions, please refer to the TM 1703 ACP
System Data Sheet (MC6-007-1), chapter: "Climatic Ambient Conditions and Electrical
Ambient Conditions".
For the installation of the modules a TS35 rail is used. This must conform to the European
standard EN 50 022.
The orientation and position in which the TS35 rail is to be installed must be determined
locally. Take into account the details specified in chapter 3.2.3, "Space Requirement"
Caution
By means of the connection TS35 rail - cabinet/rack a reliable grounding connection must be guaranteed.
For the cabling, cable ducts are to be provided at both sides of the modules. The minimum
distance from the terminal module to the cable duct is 20 mm for cabling without lead labeling.
If the leads are to be fitted with labeling bushes, the minimum distance is 30 mm (refer to
chapter 3.2.3, "Space Requirement" ).
The master control element can be installed on the TS35 rail by hand, without any tools.
To do this, the master control element is attached to the upper edge of the TS35 rail in a
slanted position . One then turns the housing until the white spring retainer has contact with
the lower edge of the rail . By pressing on the housing the spring retainer opens a little
and the housing snaps into the guide.
2
3
To remove the master control element again, or to change its position on the TS35 rail, the
spring retainers on the back panel of the housing must be opened.
To do this, one inserts a slotted-screw screw-driver below the housing in the spring retainer
and pushes the screw-driver upwards . As a result, the spring retainer opens and is
held in a slightly tilted position . As soon as both spring retainers are in this position the
master control element can be removed or shifted on the rail.
3
2
1
After shifting the master control element the spring retainers must be closed again in order to
fix the housing. For this a slight push on the spring retainer is sufficient to bring it back to
the closed position.
If the master control element is installed vertically, it must be secured against slipping with an
end bracket.
The optical Ax Bus Interface Module can be installed on the TS35 rail by hand, without any
tools.
To do this, the module is engaged in a slanted position with the carrier rail retainer in the
upper edge of the TS35 rail . One then turns the housing until the carrier rail retainer also
has contact with the lower edge of the rail . By pressing on the housing the retainer
opens a little and the housing snaps into the guide.
2
3
To remove the optical bus interface module again, or to change its position on the TS35 rail,
the carrier rail retainer on the back panel of the housing must be opened.
One achieves this by pushing with one finger from above on the moving part of the carrier rail
retainer , or from below with one finger hooked into this movable part and pulling downward
. In both cases the carrier rail retainer opens and the module can be removed or shifted.
The electrical Ax Bus Module can be installed on the TS35 rail and removed again by hand,
without any tools.
For details concerning the handling of a TM module refer to section 3.7, Installing TM
Modules.
Peripheral connector
On the modules there are, depending on the type, up to 4 10-pole male connectors with
removable screw terminals. (Optionally spring-loaded- or crimp terminals can be used.)
With the screw terminal, as an option there exists the possibility of a mechanical terminal
coding (refer to chapter 11.6; "Terminal Coding").
Connection Diagrams
These are located on the underside of the modules. They indicate examples of the external
circuitry of the modules.
Locking Clips
By means of these two metal clips the modules are locked onto the TS-35-rail and also
removed.
3.7.2. Handling
The modules can be installed on the TS35 rail and removed again by hand, without any tools.
For this, the locking clips on the top side of the module are pressed together , the module
coupled with the neighboring module by means of the guides at the corners of the housing
and positioned on the TS35 rail .
For the removal, the locking clips are again pressed together and the module withdrawn with
clips pressed together.
Warning
The connecting and withdrawal of modules is only permitted in a de-energized state. This state is
achieved by interrupting the power supply to the power supply unit and to the peripherals.
3.7.3. Connection
Modules that are adjacent to each other are mechanically connected with each other by
means of the guides at the corners of the housing.
Caution
The housing form of older TM modules does not provide sufficient protection against incorrectly positioned
installation. Therefore pay attention to the correct alignment if you install such modules.
It is correct, when with vertical installation position of the system, the lettering on the front
panel can be read from left to right. With horizontal installation position of the system, it must
be possible to read the lettering on the front panel from botton to top.
3.7.4. Order
The first two modules are always the power supply module and the peripheral control module.
Afterwards the I/O modules are installed.
Caution
With the last module, to protect the bus a protective cap is to be snapped on. Such a protective cap is
included in the package of every power supply module as standard.
In addition, with vertical installation an end bracket is also to be fitted. This prevents the modules from
shifting due to their own weight.
Content
4.1. Introduction.........................................................................................................40
4.2. Configuring Master Control Element with Serial Interface Modules (SIM).........41
4.3. Wiring Communication .......................................................................................48
4.1. Introduction
• Serial communication
─ Point-to-point traffic according to IEC 60870-5-101
─ Multi-point traffic according to IEC 60870-5-101
─ Dial-Up Traffic
• LAN communication
• Field bus communication
This chapter describes how these methods of communication can be realized by means of
standard modems and cables.
A master control element can be configured with up to 2 serial interface modules. The SIMs
and the associated patch plugs are installed on the main board of the master control element.
In order to perform this task the housing of the master control element must be opened.
ATTENTION
OBSERVE
PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE
DEVICES
First the dust protection cap must be removed from the D-Sub connector (X2) and the
screws removed marked with Point . Then the red plastic side panel can be removed by
carefully bending it away from the front side of the housing and detaching it from the
mounting with a push to the rear . Now the back panel of the housing can be removed
and one can begin with the installation of the SIMs.
3
4
The SIM cards are fixed to the main board with 2 clips.
To remove these clips one presses that end of the clip, which is snapped on to the underside
of the housing, inwards and then by pulling the clip one withdraws it from the housing.
On the main board there are 4 slots (X24-X27) for patch plugs and 2 slots for SIMs. The slots
X24 and X25 are reserved for SIM0 and X26 and X27 are reserved for SIM1.
First the patch plugs must be fitted, since their slots are hidden after installing SIM0. If a
second SIM (on slot SIM1) is installed later in a master control element, SIM0 must be
removed in order to reach the patch plugs for SIM1.
SIM1
Attention
With the CP-6003 master control element the danger exists that patch plugs could be fitted incorrectly,
since no mechanical protection at all exists against distorted installation. A patch plug is then correctly
fitted when PIN 1 of the patch plug is slotted in the hole of the respective slot marked with 1.
In addition to the 3 connectors with which the SIMs are connected with the main board, fixing
clips are also used so that the SIMs cannot loosen.
To fit these fastening clips, one first guides the wide end of the clip in the recess on the inside
of the housing and then presses the thin end , possibly with the help of a narrow screw-
driver, into the anchoring between SIM card and housing.
The clip is only then correctly fixed, when it snaps on to the housing and presses on the SIM
card.
Mounting SM-0551
SIM SM-0551 is not mounted directly on the main board like the other SIM, it must be
mounted on a SM-2556 before.
SM-2556
SM-0551
Depending on the type of SIM used and the slot in which this is installed, there are interfaces
available on the front of the housing. Which of these interfaces is assigned to which SIM and
in which slot the associated patch plug must be plugged in is shown in the following table:
Hint
Communication cables are, if possible, to be installed separately from the supply and peripheral cables.
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH T O
RELEASE
10
6,&$0
X15
X16
SM-2551 or
SM-0551 on SM-2556
X14
X5
X11
X10
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
TB
SI1 (ETO)
PUSH TO
R ELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3 CM-2860
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
V.24/V.28 (X1) SI0-3
Accessories
Designation Item Number/ MLFB
CE-0700 – V.23 dedicated line G21-200
modem f. 1703 6MF11020BC000AA0
4.3.1.2. Multi-Point Traffic via Glass Fibre Optic and Star Connection
PS-66xx CM-0822
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PU SH TO
R EL EASE
10
6,&$0
X15
X16
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
X4
WD
CM-0827
ER
SIM0
FB
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
CM-2872
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
SI0-3
Accessoires
SM-2551 or
SM-0551 on SM-2556
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PU SH TO
R EL EASE
10
6,&$0
X15
X16
CM-2860
X2
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
max. 300 mm SI0-3
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PU SH TO
R EL EASE
10
6,&$0
WESTERMO TD-36
CM-2860
X15
X16
PSTN
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
POWER
max. 25 m
SI0-3
Power
supply
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH T O
RELEASE
10
6,&$0
ISDN
CM-2860
X15
X16
WESTERMO IDW-90
X14
X5
X11
X10
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
RS-232
SI1 (ETO)
PUSH T O
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
max. 25 m
Power
SI0-3
supply
Power
supply
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH T O
RELEASE
10
6,&$0
CM-2860
X15
X16
X14
X5
X11
X10
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
NC
SI3
24-60VDC
X2
X13
PWR
GSM Modem
SI0-3
Variant for the deactivation function of the TC35 GSM modem controlled by ACP 1703.
Variant without the deactivation function of the TC35 GSM modem controlled by ACP 1703.
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH T O
RELEASE
10
6,&$0
CM-2860
X15
X16
X14
X5
X11
X10
X12
X6
X4
X3
X7
X8
X9
WD
ER
SIM0
FB
TB
SI1 (ETO)
SM-2556
PU SH TO
R EL EASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
Network Interface
PWR
M-PRE/1
Patch cable SI1 (ETO)
Ethernet
TCP/IP 60870-5-104
Switch
Accessoires
Designation Item Number / MLFB
Patch cable CAT5 (4x2) AWG26/7 T41-255 (1m)
(used for cabinet-internal wirings up 6MF13040BC550AA0
to 10m)
T41-251 (2m)
6MF13040BC510AA0
T41-252 (3m)
6MF13040BC520AA0
T41-253 (5m)
6MF13040BC530AA0
T41-254 (10m)
6MF13040BC540AA0
Patch cable CAT5 (4x2x0.5) AWG24 TF5-101
(used for cabinet-external wirings up 6MF13140FB010AA0
to 100m)
Details for connections over 10m can
be taken from document: TF5-200 (1.5m)
6MF13140FC000AA0
Configuration Automation Units and
Automation Networks (DC2-021); TF5-201 (3m)
Appendix A; Chapter: Electrical 6MF13140FC010AA0
TF5-202 (5m)
Connection, Cable longer than 10m.
6MF13140FC020AA0
The field bus/profi bus can be connected on the master control element on the X4 DSUB-
connector or X9/SI2 RJ45 connector.
SM-2545
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
Feldbus/Profibus Interface
ER
PUSH TO
RELEASE
10
6,&$0
X15
X16
CM-2869
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
PU SH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
M-PRE/2
SI2 (FB) FB (X4)
The latest version of this patch plug, item number CA2-869-B, is already modified according to
following illustration (thick line). This modification must be added on older versions of the
patch plug.
Content
The DCF77 receiver is designed for the installation on a TS35 rail and can be slotted directly
on to the master control element (X2) via the 9-pin DSUB-connector.
Via this plug-in connection the module is supplied with 5V and a minute pulse is transmitted to
the CP-6014 for the synchronization.
In addition there is a 2-pole screw terminal (X11 SYNC) available over which, according to
requirements, the minute pulse or a serial time signal can be transmitted.
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/P K
/P K
ER
PUSH TO
RE LE ASE
N connector
10
6,&$0
X15
X16
RG58
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
PUS H TO
RELEASE
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
Lightning X11 SYNC
protection
BNC-Connector RG58
The GPS164 satellite receiver offers a minute pulse and a serial time signal. The settings are
made with software GPSMON32. This software is delivered with the GPS164 receiver.
The minute pulse is supplied on the screw terminal on the front panel of the GPS164 receiver.
GPS167 Antenna/converter
RG58
Lightning
Protection
Antenna connecting kit
GPS164
Receiver Master control element CP-6014
Power
Supply 4
LOC
RES
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH TO
RE LE AS E
10
6,&$0
X15
X16
X14
24 VDC
X5
X11
X10
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
PUS H TO
RELEA SE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
NC
SI0
SI3
X2
24-60VDC
X13
PWR
X11 SYNC
The serial time signal is supplied on the COM 0 interface on the front panel of the GPS164
receiver.
The necessary adjustments for the SAT-STRING must be made with software GPSMON32 as
follows:
Format 7E2
Baud rate 2400
Serial time signal per second
GPS167 Antenna/converter
RG58
Lightning
Protection
Antenna connecting kit
GPS164
24 VDC Receiver Master control element CP-6014
Power
Supply 44
4
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH T O
RELEASE
10
6,&$0
X15
X16
24 VDC
X14
X5
X11
X10
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
RELEASE
PUSH TO
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
COM 0
X11 SYNC
GPS164 9 pol.
(COM 0) DSUB
male CP-6014
1
2 X11/+
TxD
3
RxD
4
5 X11/-
GND
6
7
8
9
NTP Server in 19" case for TCP/IP networks with integrated HTTP-Server. The internal
reference time is derived from a built-in GPS receiver of the type GPS167.
RES
LOC
RY
SI1
SI0
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PU SH TO
R EL EASE
10
6,&$0
X15
X16
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
TB
SI1 (ETO)
PUSH T O
RELEASE
SM-2556, SM-2557
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
Network Interface
PWR
SI1 (ETO)
Ethernet
TCP/IP 60870-5-104
Hub
LAN time server
Content
6.1. Introduction.........................................................................................................66
6.1. Introduction
The relay contacts (normally open contact and normaly closed contact) of watchdog and error
are available on plug X5 of the master control element.
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH TO
RELEASE
X5
10
6,&$0
X16
X15
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
CP-6014
Content
7.1. Introduction.........................................................................................................68
7.2. Power Supply Master Control Element ..............................................................68
7.3. Power Supply Peripheral Element (Power Supply Module PS-663x) ................69
7.4. Power Supply Bus Interface Module (CM-0842)................................................70
7.5. Fuse Protection ..................................................................................................71
7.6. Primary Mains Unit / Standard Type ..................................................................71
7.1. Introduction
The following components must be supplied with 24-60VDC in a TM 1703 ACP System:
The supply can be carried out with single leads of the type H07V-K (1.5-2.5) or a cable of the
type LA-YY-0 (2x1.5-2.5) or H05VV-F3G (1.5-2.5) respectively.
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
RELEASE
PUSH TO
10
6,&$0
X15
X16
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
To supply the optical bus interface module with power, the cover panel must be opened. To
do this the screws marked are to be removed. Then the cover panel can be removed
and the power supply connected .
6,&$0
6,&$0
6,&$0
10
10
10
2
1 3
Hint
If several optical bus interface modules are used in one system, each must be supplied separately with
power. This is also applicable if the modules are connected with each other by means of the interface
connector.
For the fuse protection of the system, miniature circuit breakers 2-pole 2A characteristic C
(standard type: Merlin Gerin C60H 6kA Item No. MER+C60H-C-2A) are recommended. The
number of miniature circuit breakers required depends on the size of the system and
individual requirements. One miniature circuit breaker is recommended for each peripheral
element.
Content
8.1. Introduction.........................................................................................................74
8.2. Master Control Element CP-6014 Peripheral Control Module PE-6410 ......75
8.3. Master Control Element CP-6014 Bus Interface Module CM-084x..............76
8.4. Bus Interface Module CM-0843 Peripheral Control Module PE-6410..........77
8.5. Bus Interface Module CM-0842 Peripheral Control Module PE-6411, PE-
6412....................................................................................................................78
8.6. Bus Interface Module CM-0842 Bus Interface Module CM-0843.................79
8.1. Introduction
The peripheral elements of a TM 1703 ACP system communicate with the master control
element via the serial Ax 1703 peripheral bus. The cabling of this Ax peripheral bus is
dependent on the number of peripheral elements that are to be connected and whether the
connection is to be carried out electrically or/and optically.
The following chapter shows which cabling options are possible between master control
element, bus interface module and peripheral element.
Hint
The electrical Ax bus cable (USB-cable) must be conducted outside the cable ducts provided for the
peripheral cabling.
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH TO
RELEASE
10
6,&$0
X15
X16
X14
X5
X11
X10
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/L K
/L K
X1
COM
/PK
/PK
ER
PU SH TO
R ELEASE
10
6,&$0
X15
X16
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
6,&$0
10
Ax 1703 peripheral bus (electrical)
Patch cable up to 3m
Bus interface module CM-0843 (electrical) Peripheral control module PE-6410 (electrical)
Bus interface module CM-0842 (optical) Peripheral control module PE-6411/12 (optical)
6,&$0
10
FO-OUTDOORCABLE-200-2FIB- TF7-036
ARM 6MF13140HA360AA0
FO-CONNECTOR-ODLP-200 TF7-015
6MF13140HA150AA0
Bus interface module CM-0842 (optical) Bus interface module CM-0843 (electrical)
Content
Cabinet-internal wiring is preferably carried out with plastic-insulated cables according to DIN
VDE 298 T4 2/89. Types: H05V-K (0.5-1mm²), H07V-K (1.5-2.5).
The construction of the peripheral connectors is designed for direct peripheral wiring. That
means, that the wiring can be carried out without the use of a routing terminal or other
additional screw terminals.
For the wiring, cable ducts are to be provided at both sides of the modules (refer to chapter
3.2.3, "Space Requirement").
Warning
The activities described in this chapter presume that the grounding connection between TM 1703 ACP
and cabinet or rack has been properly carried out and that these are earthed.
Warning
For modules that operate with voltages >60V (e.g.: DO-6212, DI-6101) care must be taken that
manipulation on the peripheral connectors may only be carried out in a de-energized state.
The reason for this is that when withdrawing the upper peripheral connector under voltage, the external
voltage can be conducted through the lower peripheral connector still connected. The pins of the upper
peripheral connector now freely accessible will now conduct the external voltage.
The data transmission between angle-/position sensor and TE-6450 takesplace via a
2x5x0.5mm twisted screened cable for each data interface. These cables must be conducted
interruption-free. Intermediate- or disconnection terminals are not permitted. At the TM module
side the cables are fastened and screened with screen clamp plates.
The screen clamp plates (4 pieces are supplied with the module) are fixed in the grounded
terminal points 14, 18, 24 and 28.
At the angle-/position sensor side, the cable screens must also be grounded.
GND GND
SPS0- SPS1-
TRANSDUCER TRANSDUCER
- SPS0+ SPS1+
+ RxD1+ RxD3+
RxC1+ RxC3+
RxD1- RxD3-
RxC1- RxC3-
F F
GND GND
TRANSDUCER F F TRANSDUCER
:10 :40
AUX V0- :20 :30 AUX V1-
AUX V0+ AUX V1+
Abb.2 F ... EMV-Filter
During the wiring of measured values with single wires, the wires must be twisted.
Content
10.1. Shielding.............................................................................................................88
10.2. Protective Earthing / Grounding .........................................................................89
10.1. Shielding
Basically the TM-modules are designed in such a way that no shielded cables are required.
Normally, shielded cables are strain-relieved directly after the cabinet/rack entry and then
grounded on a large-surface screening rail installed for this purpose. The terminal modules
themselves provide no possibility of shield clamping.
Exception
For the module TE-6450 used for position acquisition, the screened cable must be conducted interruption-
free from the shaft encoder directly up to the module. There the screening is carried out with special
clamps (screen clamp plate). (For details refer to section 9.3, "TE-6450 – Wiring the Data Transmission").
When installing a TM 1703 ACP system, attention is to be paid that the cabinet or rack used
features a proper protective earthing / grounding. That means, that all electrical conducting
parts must be connected large-surface and as short as possible with the cabinet spar. The
cabinet spar itself must be connected with the existing grounding system.
If these prerequisites are given, the grounding of the TM 1703 ACP system takes place over a
2
connection to the mounting sheet or to the TS35 rail. (grounding wire 2,5mm ). A reliable
connection is achieved by using screws with contact washers.
Hint
The TS35 rail of a complete equipped pripheral element (PS+PE+8 I/O Modules) must be bolted at least
4x on metallic background. This background must be at least 40 cm wide. A mounting plate is
recommended.
Content
11.1. Introduction.........................................................................................................92
11.2. Labeling Master Control Element .......................................................................93
11.3. Labeling Peripheral Element ..............................................................................95
11.4. Terminal Labeling ...............................................................................................98
11.5. Individual Terminal Point Labeling .....................................................................99
11.6. Terminal Coding ...............................................................................................100
11.1. Introduction
This chapter shows how a TM 1703 ACP system is to be labeled according to Standard. The
following labels are provided:
CP-6014
The master control element is to be labeled with operational equipment designation, region-
and component number.
The parts used are identical with those for the region- and component number.
The parts used are identical with those for the region- and component number.
The plant- and location designation normally takes place on the cabinet in which the system is
installed.
If required, the plant- and location designation can however also take place on a further end
bracket with terminal strip marker. This is fitted before the region- and component number.
The parts used are identical with those for the region- and component number.
For the labeling of the modules with the equipment identification (EI) every module is fitted
with a Phönix label plate type: ZB8/27.
EI HW-Designation Use
-Axx0 PS-66xx Power Supply
-Axx1 PE-64xx Peripheral control module
-Axx1.0 Periphery
-Axx1.1 Periphery
-Axx1.2 Periphery
-Axx1.3 Periphery
-Axx1.4 Periphery
-Axx1.5 Periphery
-Axx1.6 Periphery
-Axx1.7 Periphery
xx = 01 – 16 (Nummer des Peripherieelements)
The individual terminals are already labeled ex works. The numbering takes place
consecutively from 1 – 20 (power supply module) or from 1 - 40 (on all I/O modules).
This method of labeling can take place optionally in addition to the terminal labeling.
Thereby an adhesive plate is labeled individually, and then stuck to the slanted surface of the
housing cover.
In order to prevent terminal strips of the lower level of a module (terminal labeling: 1-10 and
31-40) from being interchanged with those of the upper level of the same module (terminal
labeling: 11-20 and 21-30), terminals and male connectors are provided with a mechanical
coding.
A coding that prevents terminal strips of one module from being interchanged with those of
another module can be realized with this method of coding, but is however not carried out at
works.
Content
12.1. Introduction.......................................................................................................102
12.2. Physical connection between Toolbox PC and TM 1703 ACP ........................102
12.3. Logical Connection between Toolbox PC and TM 1703 ACP .........................107
12.4. Flash Card ........................................................................................................108
12.1. Introduction
The TM 1703 ACP system is parameterized with a PC on which the TOOLBOX II software is
installed. For this, the Toolbox PC and automation unit must be connected with each other
and a Flash Card configured in the master control element:
Toolbox PC and TM 1703 ACP are connected direct via the toolbox cable.
TOOLBOX II
TM 1703 ACP
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH T O
RELEASE
10
6,&$0
X16
X15
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
TB
SI1 (ETO)
PU SH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
CM-0820/ADAP
CM-1820 TB Connection Cable TB Adapter
TOOLBOX II
TM 1703 ACP
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH TO
RELEASE
10
6,&$0
X15
X16
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
TB
SI1 (ETO)
PUSH T O
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
NC
SI0
SI3
24-60VDC
X2
X13
PWR
serial serial
Toolbox PC and TM 1703 ACP are connected via Ethernet (TCP/IP, TELNET).
For this, the master control element must be fitted with additional SIM's. For details refer to
section 4.2; Configuring Master Control Element with Serial Interface Modules (SIM).
TOOLBOX II
TM 1703 ACP
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
RELEASE
PUSH TO
10
6,&$0
X15
X16
X14
X5
X11
X10
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (E TO)
PUSH TO
RELEASE
M-PRE /0
M-PRE /2
M-PRE /1
M-PRE /3
SI2 (F B)
PUSH TO UNLO CK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PW R
Communication Interface
M-PRE/1 SI1 (Et0) X8
Ethernet (TCP/IP)
Attention
A first initialization of the automation unit is not possible with this method (IP-addresses, subnetmask).
This is only possible via the TB-interface.
Toolbox PC and TM 1703 ACP are connected via ethernet (TCP/IP, TELNET) and terminal
server (serial).
TOOLBOX II
TM 1703 ACP
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH TO
RELEASE
10
6,&$0
X15
X16
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
FB X4
WD
ER
SIM0
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
CM-0820/ADAP
Ethernet
TB Adapter
(TCP/IP)
For engineering there must be a logical connection to those automation unit, which is subject
of engineering. Following two cases are differentiated:
Attention
A first initialization of the automation unit is only possible in this way.
TM 1703 ACP
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
remote AU engineering
PUSH TO
RELEASE
10
6,&$0
X15
X16
local AU engineering
X14
X5
X11
X10
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
TB
SI1 (ETO)
PUSH T O
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
NC
SI0
SI3
physical connection
24-60VDC
X2
X13
PWR
(IEC 60870-5-101/104)
telecontrol network
remote AU engineering
TM 1703 ACP
RES
LOC
RY
SI0
SI1
SI2
SI3
- 01
CPY
ERx RX TX
/LK
/LK
X1
COM
/PK
/PK
ER
PUSH TO
R EL EASE
10
6,&$0
X15
X16
X14
X5
X10
X11
X12
X3
X6
X7
X8
X9
X4
WD
ER
SIM0
FB
TB
SI1 (ETO)
PUSH TO
RELEASE
M-PRE/0
M-PRE/1
M-PRE/2
M-PRE/3
SI2 (FB)
PUSH TO UNLOCK
1 2 3 4 5 6
SI0
SI3
NC
24-60VDC
X2
X13
PWR
TM 1703 ACP uses a flash card for the storage of parameters, user program, firmware codes
for basis system elements and supplementary system elements and data of the decentralized
archive (DEAR). This is located in the housing of the master control element.
Attention
The master control elements are supplied without flash card.
Press through the recess in the housing on the locking panel situated below until the guide
for the flash card is visible . Hold the locking panel in this position and guide the flash card
in until it engages. Then the locking panel can be released again and the flash card is
secured.
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Press through the recess in the housing on the locking panel situated below until the flash
card is visible. Hold the locking panel in this position and push the flash card slightly inwards
. As a result it is disengaged and springs out of the guide a few millimeters. The flash card
can now be removed and the locking panel released again.
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Content
A.1. Modem..............................................................................................................112
A.2. DCF77 Accessories..........................................................................................113
A.3. GPS Satellite Receiver / Accessories ..............................................................114
A.4. LAN Time Server ..............................................................................................115
A.5. Power Supplies.................................................................................................115
A.1. Modem
Without antenna!
Designation Manufacturer
KR-DCF/STAA DCF77 Stand. www.meinberg.de
Outdoor Antenna.
G12-107
6MF11010CB070AA0
GPS-antenna-connecting-kit TA0-801
6MF13110AJ010AA0
Designation Manufacturer
Meinberg GPS164DHS www.meinberg.de
Receiver for TS35
GPS-antenna-connecting-kit TA0-801
6MF13110AJ010AA0
Designation Manufacturer
Meinberg NTP Server + Antenna + www.meinberg.de
Cable
Designation Manufacturer
Power Supply 5V/2A www.syko.de
SYKO EWS 01 U.06.05.20
82 – 264VAC or 36 – 350VDC