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rm5 Operation Manual (39-80

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0% found this document useful (0 votes)
35 views42 pages

rm5 Operation Manual (39-80

Uploaded by

tom berenger
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(6) Upper and lower bound of output frequency


A. F_042 : Ratio of upper bound, range 0.00~1.00, of output frequency
Upper bound of output freq. max. output freq. (F_031) x
ratio of upper bound of output freq. (F_042)
B. F_043 : Ratio of lower bound, range 0.00~1.00, of output frequency
Lower bound of output freq.= max. output freq. (F_031) x
ratio of lower bound of output freq. (F_043)

For example, if the max. output freq. = 60 Hz, upper bound of output frequency
is 0.90, and lower bound of output frequency is 0.10

Output frequency

60.0Hz
54.0Hz

6.0Hz
54.0Hz
Frequency command
6.0Hz 60.0Hz

39
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(7) Analog outputs


A. F_044 : Selection of analog output signal
a. F_044 =0
analog signal indicates output frequency when inverter is in the
running.
b. F_044 =1
analog signal indicates frequency setting when inverter is either
in the running or stop.
c. F_044 =2
analog signal indicates output current
B. F_045 : Analog output gain with range 0.01~2.000.01~2.00
a. Analog output terminals are FM+ ~ FM(0~10 V). For 0.5~5 hp,
analog output terminalsare FM+ ~ GND.
b. F_044 determines what kind of signal is outputted
c. Gain = max. output frequency/output frequency. Or
Gain = rated current of inverter/output current.
d. Some analog output curves
max. output freq .= 60.0 Hz rated current of inverter = 17 A
analog output gain = 0,1 Selection of analog output signal=2
analog output gain = 1.20 analog output gain = 0.80
Analog output Analog output
10V 10V
8V

Output freq. Output


50.0Hz or freq. setting 17A current
0V 0V
0.0Hz 60.0Hz 21.25A

rated current of inverter = 17 A max. output freq. = 60.0 Hz


Selection of analog output signal = 2 analog output gain = 0,1
analog output gain = 0.20 analog output gain = 0.80
Analog
output Analog output
10V 10V
8V

Output Output freq.


current or freq. setting
60.0Hz
0V 0V
14A 17A 75.0Hz

40
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(8) Settings for motor protection


A. F_046 : Selection of overload protection
Prevent motor running in the overload condition for a long time.
a. F_046 = 0
No overload protection for motor
b. F_046 = 1
Overload protection for motor
B. F_047 : Relay selection
a. F_047 = 0
The relay is with the standard rated time
b. F_047 = 1
The relay is with the short rated time
There are two types of relay in the response time, the time
interval for overload protection of motor is inversely proportional
to the load condition.
C. F_048 : Rated current of motor (in the range of 10~120% of the
inverter rated current)
D. F_049 : No load current of motor (in the range of 0~motor rated
current)
E. F_050 : Slip compensation with range -9.9 ~ 5.0 Hz
The slip of motor is changed due to the change of load. For the
constant speed, the slip compensation is needed and calculated as
following
loaded current - no_load current(F_049)
Compensation frequency =
rated current(F_048) - no_load current(F_049)

x slip compensation(F_050)

F. F_05 I : No. poles of motor


Setting of poles of motor for conversion of MPM.

120
Motor speed (RPM) = x output frequency
no. poles of motor

41
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(9) Multiple function input terminals


A. F_052 : Multiple function input terminal X1 setting
B. F_053 : Multiple function input terminal X2 setting
C. F_054 : Multiple function input terminal X3 setting
D. F_055 : Multiple function input terminal X4 setting
E. F_056 : Multiple function input terminal X5 setting
F. F_057 : Multiple function input terminal X6 setting
a. ' + ' represents contact a (normally open) and ' - ' represents
contact b (normally close)
b. Multiple function input terminals mean that the input terminals
X1~X6 can be programmed as followings
0: STOP command with 3line sustaining circuit in which X5 is
contact a, X6 is contact b, and other terminals are useless.
F_001 = 0 F_001 = 1
F_056 = 0 F_057 = 0
Forward FWD Start FWD
running
Reveres REV Forward Reveres REV
running running running
Stop X5 Stop X6

COM COM

1: jog command (refer to the descriptions of multiple speed level)


2: switching between the secondary acceleration and deceleration
(refer to the descriptions of multiple level acc/dec time)
3: multiple speed level 1 command 1 (refer to the descriptions of
multiple speed level)
4: multiple speed levels 2 command 2 (refer to the descriptions of
multiple speed level)
5: multiple speed levels 3 command 3 (refer to the descriptions of
multiple speed level) (refer to the descriptions of multiple
speed level)
6: reset command (in the exceptional conditions, reset command
is used to reset the inverter)
7: external exception command (in the running, this command
enables inverter to be shutdown, and in stop, this command is
useless)
42
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

8: inhibition command for output (inhibit voltage output of inverter)

Inhibition command for output (F_054=8)

Inhibition command
for output (X3)

Start

Output voltage
0.3 sec
Output frequency

9: stop in free running (motor is disconnected electrically to inverter)

Stop in free running (F_055=9)

Inhibition command
for output (X4)

Start

Output voltage

Output frequency
Acceleration
time

43
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

10 : speed search from the maximum frequency

Speed search commended by input terminals (F_052=10)

External start command


(FWD)
Speed search command 0.1S
(X1)
Deceleration time is 2 sec
Max. output frequency
Normal acceleration
Output frequency time
Time interval for
speed tracking(F_089) Resume V/F pattern
Output voltage
V/F pattern of
Current speed traking speed tracking
(F_090) Current for speed
Output current tracking
(F_088)

11 : speed search from the set frequency

Speed search commended by input terminals (F_053=11)

External start command


(FWD)

Speed search command


0.1S
(X2)
Deceleration time is 2 sec
Max. output frequency
Normal acceleration
Output frequency time
Time interval for
speed tracking(F_089) Resume V/F pattern
Output voltage
V/F pattern of
Current speed traking speed tracking
(F_090) Current for speed
Output current tracking
(F_088)

12 : inhibition command for acceleration and deceleration


(refer to the descriptions of multiple level acc/dec time)

44
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(10) Settings of multiple function outputs


A. F_058 : Output terminal Y1 setting
B. F_059 : Output terminal Y2 setting
C. F_060 : Settings of output terminals Ta and Tb
a. The outputs of the terminals Y1 and Y2 are opencorrect with
maximum ratings DC 48V/50mA.
b. Ta (normally open) and Tb (normally close) are continuous type
contacts, with maximum ratings of AC 250V/0.5A cos =0.3,
and , of relay.
c. ' + ' represent a contact (normally open), ' - ' represent b contact
(normally close)
d. The functions of output terminals Y1, Y2, Ta and Tb can be
programmed as followings.
0: Terminals are useless
1: running detection (there is output once inverter is in the
running)
2: constant speed detection (there is output once inverter is
running at constant speed.)
Constant speed detection (F_058=2)
Output frequency Frequency range for
constant speed detection
(F_061)
Frequency setting

Time

Output terminal
(Y1)
3: zero speed detection running (there is output once inverter
does not output, but in the DC braking, there is no output.)
4: frequency detection
Frequency detection (F_059=4)
Frequency
Output frequency detection range(F_062)

Level of freq. detection(F_063) Frequency


detection range(F_062)

Time

Output terminal
(Y2)
45
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

5: overload detection

Overload detection (F_060 = 5)


Output frequency

Level of overload
setting(F_068)
Time
Time interval for
overload detection(F_069)

Output terminal
(Ta)
Output terminal
(Tb)

Note :
that in the condition of overload detected, contact a is short circuit and
contact b is open.

6: stall prevention detection

Stall prevention detection (F_058 = 6)

Output frequency

Time

Output current

Level of stall prevention


during acc.(F_071)
Time

Output terminal
(Y1)

46
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

7: undervoltage detection

Undervoltage detection (F_058 = 7)


Power source

Signal of undervoltage
delection

Output terminal
(Y1)

8: detection of braking (there is output once the voltage level of


PN terminal is greater than that of dynamic braking.)
9: detection of restart after instantaneous power interruption

Detection of restart after instantaneous power interruption


(F_058 = 9)

Power source
Signal of undervoltage
delection Time interval for speed
tracking(F_089)
Output frequency

V/F pattern of
speed tracking
(F_090)
Output voltage

Normal V/F patterm

Current for speed


tracking(F_088)

Output current
Output terminal
(Y1)
47
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

10 : detection of restart after exceptional conditions

Detection of restart after exceptional conditions (F_058 = 10)

Exceptional
condition Time interval for speed
tracking(F_089)
Output frequency
V/F pattern of
speed tracking
(F_090)
Output voltage
Normal V/F pattern

Current for speed


tracking(F_088)
Output current

Output terminal
(Y1)

11: detection of exceptional conditions

Detection of exceptional conditions (F_059 = 11)

Exceptional condition

Output terminal(Y2)

48
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(11) Frequency detection


A. F_06 i : Frequency range for constant speed detection with range
0.0~10.0 Hz
a. Refer to the constant speed detection of multiple function output
terminals.
b. If F_061 = 0.0, this function is useless.

B. F_062 : Frequency detection range with range 0.0~10.0 Hz


a. Refer to the frequency detection of multiple function output
terminals.
b. If F_062 = 0.0, this function is useless.

C. F_063 : Level of frequency detection with range 0.0~400.0 Hz


Refer to the frequency detection of multiple function output
terminals.

(12) Gain of the torque boost


A. F_064 : Gain of the automatic torque boost with range 0.0~3.0
a. This function is designed by using the automatically dynamic
voltage compensation for heavy load.
b. According to the load condition, adjust the output voltage of the
certain V/F curve for minimum current and optimal power factor.

49
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(13) Settings of overload detection


A. F_065 : Selection of overload detection (OLO)
a. F_065 = 0
There is no output for overload detection.
b. F_065 = 1
There is output for overload detection.
B. F_066 : Status of overload detection (OLO)
a. F_066 = 0
There is output for the condition of constant frequency only.
b. F_066 = 1
There is output for any frequency.
C. F_067 : Output setting for overload (OLO)
a. F_067 = 0
Inverter is still running after that overload has been detected.
b. F_067 = 1
Output of inverter is inhibited after that overload has been
detected.
D. F_068 : Level of overload setting (OLO)
The range of setting is 30~200% of rated current of inverter.
E. F_069 : Time interval for overload detection
The time interval, in which the output current is greater than
the setting of F_068, is required for overload detection. The
range of setting is 0.1~10.0 secretary.
a. The function of overload detection is shown in the timing chart
below
Level of overload
Current
(F_068)
Time less than overload
detect time (F_069)
Time

Output terminal (Y1)


(F_058 = 5) Time
Time interval for
overload detection (F_069)
b. The time interval in which the overload is occurred greater than
time interval for overload detection, the overload is then detected
and keypad displays ' '
c. In the running, the overload is detected once there is overload.
d. After overload, the inverter does output or not in according with
the applications.
e. The primary purpose of overload detection is to protect system
from damage so that the level and time interval of overload
detection are determined by appli
50
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(14) Settings of stall prevention


A. F_070 : Level of stall prevention during acceleration with range
30~200% of rated current of inverter.
B. F_07 I : Level of stall prevention at the constant speed with range
30~200% of rated current of inverter.
C. F_072 : Acceleration time of recovery after stall prevention in the
running with range 0.1~3200.0 seconds.
D. F_073 : Deceleration time of recovery after stall prevention in the
running with range 0.1~3200.0 seconds.
E. F_074 : Select function of stall prevention during deceleration.
a. F_074 = 0
There is no stall prevention during deceleration
b. F_074 = 1
There is stall prevention during deceleration.

Stall prevention during acceleration Stall prevention at the constant speed


Deceleration time
of recovery after Acceleration
stall prevention at time of
the constant speed recovery after
(F_073) stall prevention
Output at the constant
Output speed(F_072)
frequency frequency

Time Time
Level of stall Level of stall
prevention at the
constant speed. prevention
Current during acc.
Current
(F_070)
(F_071)

Output terminal Output terminal


(Y1)(F_058 = 6) Time (Y1)(F_058 = 6) Time

Note:
(1) The function of stall prevention during deceleration is to maintain
a constant speed in the stall condition.
(2) If the dynamic braking device is installed, the function of stall
prevention during deceleration may be disabled.

51
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(15) DC braking
A. F_075 : Current of DC braking
Setting of level of current for DC braking setting with range
0~150% of rated current of inverter.
B. F_076 : Time interval of DC braking in stop with range 0.0~20.0
seconds.
C. F_077 : Time interval of DC braking in start with range 0.0~20.0
seconds.
a. The function of DC braking in stop can prevent the motor form
rotation in stop.
b. The function of DC braking in start can prevent the motor from
free running in undetermined direction, caused by load, in start.

DC braking
Output
frequency

Time interval of
DC braking in start Time interval of
(F_077) DC braking in stop (F_076)

Start

52
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(16) Resumption after instantaneous power interruption

A. F_078 : Selection of resumption


a. F_078 = 0
Inverter can not be restarted after instantaneous power
interruption.
b. F_078 = 1
Inverter will be restarted after instantaneous power interruption.
c. F_078 = 2
Shutdown
d. F_078 = 3
Inverter enable restart after shut off Deceleration.
B. F_079 : Level of power source for shutdown
The ranges of the level of power source for shutdown are 130.0 ~
192.0 V and 230.0~384.0 V for low and high voltage system,
respectively.
C. F_ i03 : Decreas frequency of shutdown with range 0.0 ~20.0Hz.
D. F_ i04 : Deceleration time 1 of shutdown with range 0.0 ~ 3200.0
seconds.
E. F_ i05 : Deceleration time 2 of shutdown with range 0.0 ~ 3200.0
seconds.
F. F_ i06 : Switch frequency of shutdown with range 0.0 ~ 400.0Hz.
Shutdown.
Power source

Output
frequency
Decrease frequency of
deceleration time(F_103)

Deceleration time 1 (F_104)


Switch frequency
(F_106)

Time
Deceleration time 2 (F_105)

Note : This shutdown function is proper to inertial load.

53
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(17) Jump of frequency

A. F_084 : Jumping frequency 1


The range of jumping frequency 1 is 0.0~400.0 Hz.
B. F_085 : Jumping frequency 2
The range of jumping frequency 2 is 0.0~400.0 Hz.
C. F_086 : Jumping frequency 3
The range of jumping frequency 3 is 0.0~400.0 Hz.
D. F_087 : Jump of frequency
The jump of frequency command in frequency 1, 2 and 3.
The range of jump of frequency is 0.0~25.5 Hz.
a. The usefulness of jump of frequency is to avoid the resonance of
machinery.
b. There are 3 jumping frequencies and 1 jump of frequency.

Output
frequency

F_087 X 2

F_087 X 2

F_087 X 2

Jumping Jumping Jumping


frequency 1 frequency 2 frequency 3

Frequency setting

54
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(18) Speed tracking

A. F_088 : Current for speed tracking


The range of level of current for speed tracking is 0~200%
of the rated current of inverter.
B. F_089 : Time interval for speed tracking
The range of time interval for speed tracking is 0.5~5.0
seconds.
C. F_090 : V/F pattern of speed tracking
The range of this function is 0~100 % of voltage of the V/F
pattern
a. The function of speed tracking is primarily used to resume speed
after instantaneous power interruption, exceptional conditions
and search speed commanded by external input terminals.
b. Refer to the speed search programmed by multiple function input
terminals.

(19) Settings of creep

A. F_096 : Creeping frequency setting


The range of creeping frequency setting is 0.0~400.0 Hz.
B. F_097 : Time duration of creep
The range of time duration of creep is 0.0~25.5 seconds.
The function of creep is to avoid the higher slip in
acceleration.

Output frequency

Creeping frequency
setting(F_096)

Time duration of
creep (F_097)

55
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(20) External indicators

A. F_098 : No. external indicator (0~3)


B. F_099 : Selection of display of external indicator 1 (0~8)
C. F_ i00 : Selection of display of external indicator 2 (0~8)
D. F_ i0 I : Selection of display of external indicator 3 (0~8)
a. The number of external indicator has to be set as the same as that
of actually used.
b. The settings of F_099~F_101 are the same as those of F_006.
c. The example of connecting diagram for external indicators is
shown in the following figure.

Indicator 1(DM-501) Indicator 2(DM-501) Indicator 3(DM-501)

7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1

RM5

5
CN1
1

d. Position of external indicator :


5
CN1

CN1
1
5

12V Vin CND Iin FWD COM REV


Ta Tb Tc
1

FM+ FM- Y1 CME Y2 X3 X

Connection of external
Connection of external indicator
indicator
1/2 ~ 5HP 7.5 ~75HP
56
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(21) Miscellaneous
A. F_080 : Number of restart
Number of restart for exceptional conditions is 0~16.
B. F_08 I : Carry frequency setting
The range of setting is 1~6, and the carry frequency =
F_081 x 2.5 kHz.
Note: that the higher the setting is, the lower the noise is.
The carry frequency is inversely proportional to the distance
between inverter and motor.
C. F_082 : Types of stop
a. F_082 = 0
Indicate stop via deceleration.
b. F_082 = 1
Indicate stop via free running.
D. F_083 : Inhibition of reversal rotation
a. F_083 = 0
Indicate that reversal rotation is allowed.
b. F_083 = 1
Indicate that reversal rotation is not allowed.
E. F_09 I : Fault records
Display the last 5 records of faults.
F. F_092 : Lock of parameters
a. F_092 = 0
Parameters are changeable. Max. frequency can not over 120.0Hz.
b. F_092 = 1
Parameters are locked. Max. frequency can not over 120.0Hz.
c. F_092 = 2
Parameters are changeable. Max. frequency can over 120.0Hz.
d. F_092 = 3
Parameters are locked. Max. frequency can over 120.0Hz.
G. F_093 : Selection of automatic voltage regulation
a. F_093 = 0
Indicate that voltage is not regulated automatically.
b. F_093 = 1
Indicate that voltage is regulated automatically.
H. F_094 : Selection of the overload protection of inverter (OLI)
a. F_094 = 0
Indicate that there is no overload protection.
b. F_094 = 1
Indicate that there is overload protection.
I. F_095 : Voltage level of power source
The ranges of setting are 190~240 V and 340~460 V for low and
high voltage systems, respectively.
57
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

J. F_ i02 : Selection of energysaving device


a. F_ i02 = 0
Do not equip energysaving device
b. F_ i02 =1
Equip energysaving device

Output voltage At full load

100%

70%

At light load

Output
Base frequency frequency

Note:
that in the condition of fan, pump or light load, this function can save
electricity.

58
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

(22) Settings of KP-202 analog keypad


A. F_ i07 : Selection of parameter of ADJ1 (0~46)
B. F_ i08 : Selection of parameter of ADJ2 (0~46)
C. F_ i09 : Selection of parameter of ADJ3 (0~46)
D. F_ I i0 : Selection of parameter of ADJ4 (0~46)
E. F_ I I i : Selection of parameter of ADJ5 (0~46)
F. F_ I i2 : Selection of parameter of ADJ6 (0~46)
G. F_ I i3 : Selection of parameter of DIP1 (0~15)
H. F_ I i4 : Selection of parameter of DIP2 (0~15)
I. F_ I i5 : Selection of parameter of DIP3 (0~15)
J. F_ I i6 : Selection of parameter of DIP4 (0~15)
a. Although the functions of ADJ, VR and DIP switches of analog
keypad KP-202 have been defined in the factory settings, they
can be redefined by using the digital keypad KP201 to change the
settings of F_107 ~ F_116.
b. The contents of the settings of F_113 ~ F_116 are listed in the
following table.
Settings Function code Descriptions of functions Settings Function code Descriptions of functions
be affected of DIP be affected of DIP
ON: Carry frequency at 2.5K
0 none Useless 8 F_081 OFF: use KP-201 set the carry
frequency
ON: start with the terminal of ON: restart after instantaneous
FWD power interruption
1 F_001 9 F_078
OFF:use KP-201 set the restart after
OFF: use KP-201 set the start instantaneous power interruption
ON: start with the terminal of ON: Free run stop
2 F_001 REV 10 F_082
OFF: use KP-201 set the start OFF: use KP-201 set STOP

ON: frequency set by terminal ON: Reversal rotation inhibit


3 F_002 11 F_083 OFF: use KP-201 set the
OFF: use KP-201 set the start reversal rotation
ON: STOP key available ON: non AVR function
4 F_003 12 F_093 OFF: use KP-201 set AVR
OFF: use KP-201 set STOP function
ON: Base frequency at 50.00 ON: motor over load protection
5 13 unavailable
F_034 F_046 OFF: use KP-201 set the motor
OFF: Base frequency at 60.00 over load protection
ON: unavailable for stall ON: inverter over load
prevention during deceleration protection unavailable
6 F_074 14 F_094
OFF: use KP-201 set the stall OFF: use KP-201 set inverter
prevention during deceleration over load protection
ON: Non DC brake ON: energy saving device
available
7 none 15 F_102 OFF: use KP-201 set the
OFF: DC brake energy saving device

59
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~

c. The contents of the settings of F_107 ~ F_112 are listed in the


following table.
Settings Functions Range of ADJ Settings Functions Range of ADJ
0 None Useless Frequency at the 0.0~setting 0f
24 changing point 2 F_034
1 Multiple speed level 1 0.0 ~ 120.0 Voltage at the 0.0~setting 0f
25 changing point 2 F_035
2 Multiple speed level 2 0.0 ~ 120.0 Frequency command
26 gain 0.00 ~ 2.00
3 Multiple speed level 3 0.0 ~ 120.0
4 Multiple speed level 4 0.0 ~ 120.0 27 Gain of bias frequency -1.00 ~ 1.00
5 Multiple speed level 5 0.0 ~ 120.0 Ratio of upper bound
28 of output frequency 0.00 ~ 1.00
6 Multiple speed level 6 0.0 ~ 120.0 Ratio of lower bound
29 of output frequency 0.00 ~ 1.00
7 Multiple speed level 7 0.0 ~ 120.0
30 Analog output gain 0.00 ~ 2.00
8 Jog speed 0.0 ~ 120.0
31 Slip compensation -9.9 ~ 5.0
9 Primary acc. Time 0.0 ~ 165.0
32 Level of freq. Detection 0.0~setting
F_031
0f
10 Primary dec. Time 0.0 ~ 165.0
Gain of the automatic
33 0.0 ~ 3.0
11 Acc. time of speed level 1 0.0 ~ 165.0 torque boost
Dec. time of speed 34 Level of overload setting 30 ~ 200
12 0.0 ~ 165.0
level 1 Level of stall
35 30 ~ 200
Acc. time of speed prevention during acc.
13 0.0 ~ 165.0
level 2 Level of stall prevention
36 30 ~ 200
Dec. time of speed in the running.
14 0.0 ~ 165.0
level 2 Acceleration time of
37 recovery after stall 0.0 ~ 165.0
Acc. time of speed prevention in the running.
15 0.0 ~ 165.0
level 3
Deceleration time of
Dec. time of speed 38 recovery after stall 0.0 ~ 165.0
16 0.0 ~ 165.0 prevention in the running.
level 3
17 Secondary acc/dec time 0.0 ~ 165.0 39 Current of DC braking 0 ~ 150
Start freq. 0.0~setting 0f
18 0.1 ~ 10.0 40 Jumping frequency 1 F_031
19 Boost voltage 0.1 ~ 127.5 Jumping frequency 2 0.0~setting 0f
41 F_031
20 Max. output frequency 0.0 ~ 120.0 0.0~setting 0f
42 Jumping frequency 3 F_031
0.0~255 for
low voltage, 43 Jump of frequency 0.0 ~ 25.5
21 Base voltage
0.0~510
for high voltage 44 Creeping frequency setting 0.0~setting
F_031
0f

Frequency at the 0.0~setting 0f 45 Time duration of creep 0.0 ~ 25.5


22 changing point 1 F_034
Voltage at the 0.0~setting 0f Proportional factor for
23 46 0.01 ~ 100.00
changing point 1 F_035 line velocity
60
7. OPERATIONAL PROCEDURES, MAINTENENCE,
AND TROUBLE SHOOTING

(1) Operational procedure and operations

DANGER
(1) After turn off power source, please don't touch the inverter and
change the wiring when indicator is light.

CAUTION
(1) After wiring, double check is absolutely necessary.
(2) Keep terminal connected tightly with wire.

A. Be sure that the voltages of power source, motor and inverter are
matched.
B. Connect power source lines to R, S and T terminals of inverter.
C. Turn on the power source, set the function codes and parameters,
and check that the voltages of U, V and W terminals are correct or
not. Then, turn off the power source.
D. Turn off the power source and wait until that the LED is off, motor
lines are connected to U, V and W terminals of inverter.
E. Turn on the power source and check the rotating direction of motor
with low speed.
F. User has to use the ON/OFF switch on keypad to start/stop inverter.
If the switch of power source is used to start/stop inverter, the
lifetime of inverter will be reduced.
It is not permitted that use of a magnetic contact installed between
an inverter
G. It is not permitted that use of a magnetic contact installed between
an inverter and the motor to start/stop motor. In general, the start
current of motor is about 5 to 8 times of its rated current.

61
~ OPERATIONAL PROCEDURES, MAINTENENCE,
AND TROUBLE SHOOTING ~

(2) Fault, maintenance and trouble shooting


A. Descriptions
RM5 series equips with complete protective functions. If
protective function is activated, power transistors will be turned off
and display will show what fault is. After proper trouble shooting,
STOP
to short RST and COM, or press in keypad, inverter will
RESET

operate.
B. Protections and trouble shooting
Protections Trouble Shooting
and display Functions
Over current During acceleration, if output current exceeds Increase acceleration time or
for loss speed 170% of rated current of inverter, acceleration use the higher capacity
(acceleration) will be terminated.Until output current less than inverter.
170% of rated current of inverter, acceleration
will be continuous.
Over voltage During deceleration, too high regenerative Increase deceleration time or
for loss speed voltage will cause termination of deceleration. use dynamic brake.
(deceleration) Until the regenerative voltage is not too high,
deceleration will be continuous.
Over current Output current exceeds 200% of rated Output terminals (U.V.W.) is
O.C. current of inverter. Inverter is short-circuited, overload,
shutdown. acceleration time to small, start
at free running, or mismatched
characteristics of motor.
Over voltage Due to the higher regenerative voltage or Increase acceleration time, or
O.E. voltage of power source, the voltage drop of use high braking torque and
the capacitor in the filter circuit of main circuit dynamic brake unit.
is over 125% of normal voltage. Therefore, Decrease input voltage.
inverter is shutdown.
Over load O.L. The time duration, in which output current is Decrease motor load.
150% of the rated current of inverter, is over 1
minute.
Over load OL1 The time duration, in which output current is Use high-capacity inverter
150% of the rated current of inverter, is too
large. Specifically, the time duration for 150%
rated current is over 1 minute.
Over heat O.H. When the temperature of heat sink too high Improve the cooling system
or external thermal relay to be activated, or clear heat sink.
inverter is shutdown.
Under voltage If the voltage of power source is less than 80% Increase the capacity of
L.E. of rated value, inverter will be decelerated power source for avoiding
automatically. After the voltage of power source line voltage of power source
is recovered, the operation of inverter will be to be decreased significantly.
resumed automatically.
and Forward/Reverse operation error Check the wiring of
the set frequency FWD and REV terminals.
display alternately
GF protection Protection for unbalanced output current. Check the leakage current of
motor.
EER EEPROM error Change inverter
Err_00, Err_01 Disconnection of operating keypad, KP-201or KP-202. Check connections
S.C. Break of fuse inside the inverter Change inverter
PAdF KP-202 is removed in running. Resume KP-202
62
APPENDIX A

(1) Outline drawings Unit:mm


Fig. 1 Fig. 2
2- 5 139.5
2- 5 135 202
142 188 6.7 46
7 46 5.5
128 5.5

151.5
PRG ON

138
151.5

PRG ON
138

PUN STOP
DATA RST

PUN STOP
DATA RST

5
5
Screw size 4 188
Screw size 4 128

138
138

85.5
110
110
90

RM5 1/2-2HP RM5 3-5HP

Fig. 3 Fig. 4
65 65
220 2- 6 192
202 55 55
8 190
185 119 2.3
52

43.9 66
23 RSW

Hz V A
96

ADJ1 ADJ2 ADJ3


95
85

95
85

PROG RUN
DIP
ON
292.5
316
300

FUN STOP
DATA RESET
PROG RUN 1 2 3 4 ADJ4 ADJ5 ADJ6

RUN
FUN STOP
DATA RESET
STOP
RESET
KP-201 KP-202

KP-201 KP-202
6
KEYPAD hole size
Screw size 4 65
185 55

M3-2
300

51
95
85
97

18
18

25
21

RM5 7.5-10HP RM5 keypad size


63
~APPENDIX A~

Fig. 5 Unit:mm
Internal cooling type External cooling type
W 2- d D0 W 2- d 230
W1 h1 230 W1 h1 D1
W3 D1 d1 W3 d1
76.6

76.6
h2 h2
63.5 66 63.5 66
96

96
PRG ON PRG ON

PUN STOP PUN STOP


DATA RST DATA RST
H1

H1
H2

H2
H

H
d d h3
W3 W4
Screw size 4 Screw size 4 W3

Panel

H4
H3
cut
H1
D2

portion

RM5 15-30HP
Fig. 6

Internal cooling type External cooling type


W 2- d W 2- d D0
W1 h1 D0 W1 h1 D1
W3 D1 W3 d1

h2 h2
180

180

70 66 70 66
96

96
H1

H1
H2

H2

PRG ON PRG ON
H

PUN STOP PUN STOP


DATA RST DATA RST

d 15 d 15
Screw size 4 W4
W3 Screw size 4 W3 h3

Panel
H4
H3
H1

cut
D2

portion

RM5 40-75HP
64
65
~APPENDIX A~

RM5 200V Series


Nominal Size(mm) Screw
Motor
(HP/KW) W W1 W2 W3 W4 H H1 H2 H3 H4 h1 h2 h3 D0 D1 D2 d d1 (mm)
270 253 253 235 257 460 445 429 446 432 7.5 25 6.5 232 100 200 10 2.3 M8
380 359 374 275 254 548.5 528.5 502 529.5 506 12 25 12 285 170 189 10 2 M8
440 419 434 275 427 685 660 629.5 661 636.5 15 30 12 285 170 205 12 2 M10
RM5 400V Series
Nominal Size(mm) Screw
Motor
(HP/KW) W W1 W2 W3 W4 H H1 H2 H3 H4 h1 h2 h3 D0 D1 D2 d d1 (mm)
270 253 253 235 257 460 445 429 446 432 7.5 25 6.5 232 100 200 10 2.3 M8
380 359 374 275 254 548.5 528.5 502 529.5 506 12 25 12 285 170 189 10 2 M8
440 419 434 275 427 685 660 629.5 661 636.5 15 30 12 285 170 205 12 2 M10
~APPENDIX A~

(2) Auxiliary control equipment (ACE series)


Descriptions of items and their functions
To improve the breaking capacity of inverter,
DYNAMIC BRAKING apply to the fast deceleration or regenerative
ACE-01
UNIT voltage situation.

Converse the angular displacement, tensile,


weight and both motors angular displacement
ACE-02 DEVIATION DETECTOR error detected by synchro into DC voltage signal.
This can be used for synchronous motion control
and constant tensile control.
This is a low pass filter for frequency command
to reduce the mechanical impact. It may also
ACE-03 SOFTSTARTER control equilibrate running, stop and paralleled
running for the group of inverters.

A ratio setter may connect with 5 inverters to


ACE-04 RATIO SETTER control their frequency ratio.

To adjust and convert the current output signal of


detector into voltage signal as inverter's
ACE-05A PRE - AMPLIFIER frequency setting. Besides, there are voltage
input for frequency setting and output frequency
limit setting.

LEVEL SHIFT Set the difference of speed for several


ACE-06 motors operated simultaneously.
SETTER
COMBINATION Select the source of frequency command from
ACE-07 several inverters operated simultaneously.
CONTROLLER
Convert the signal from tach generator or
photo-interrupter into the DC voltage,
SPEED COMBINATION proportional to the speed. By using speed
ACE-08 combination setter, the speed feedback signal can
SETTER
be obtained which can be used as the frequency
setting.

SPEED FEED BACK It can be used with tach generator, for example,
ACE-09A REQULATOR to control the linear speed and tensile of the
winding plastic or cloth.

Through numerous controller, Inverter, may


MEMORABLE REMOTE
be set to start, accelerate, decelerate and stop
ACE-10
SPEED SETTER by remote control with in 200M. It may also
keep the memory of motor running frequency
under interrupted power.(within 200M)
UNMEMORABLE Same as ACE-10, BUT un-memorable under
ACE-11
REMOTE SPEED SETTER interrupted power.(within 200M)

66
~APPENDIX A~

(3) Dynamic brake and resistor


A. Braking transistor can be installed inside the following inverters:
For 200V series, 1/2~5 hp (standard), 7.5~30 hp (option)
For 400V series, 1~5 hp (standard), 7.5~30 hp (option)
B. The size of Braking Resistor(option parts)

DW

35 5 L2 2
L1 2

Dimensions(mm) Max.
Type Size
L1 L2 W H D Weight(g)
MHL100-100 100W/100 165 150 40 20 5.3 200
MHL100-400 100W/400 165 150 40 20 5.3 200
MHL500-40 500W/40 335 320 60 20 5.3 1100
The wire length of Braking Resistor is 35cm.
C. About external Dynamic Brake unit, please refer to ACE-01(DUB5)
series.
D. Reference of standard Braking Resistor :
Inverter Min. Available Braking Inverter Min. Available Braking
Type Requested Resistor Type Requested Resistor
Resistance Resistance
2001/2 100 MHL100-100 x1 4001 400 MHL100-400 x1
2001 100 MHL100-100 x1 4002 200 MHL100-400 x2 in parallel
4003 133 MHL100-400 x3 in parallel
2002 100 MHL100-100 x1 4005 100 MHL100-400 x4 in parallel
2003 40~50 MHL500-40 x1 4007 80 MHL500-40 x2 in serial
2005 40~50 MHL500-40 x1 4010 80 MHL500-40 x2 in serial
4015 40 MHL500-40 x2 in serial
2007 20~40 MHL500-40 x1
(total 4 pcs) x2 in parallel
2010 20~40 MHL500-40 x1 MHL500-40 x2 in serial
4020 40
2015 13.3 MHL500-40 x3 in parallel (total 4 pcs) x2 in parallel
2020 10 MHL500-40 x4 in parallel 4025 27 MHL500-40 x2 in serial
(total 6 pcs) x3 in parallel
2025 8 MHL500-40 x5 in parallel MHL500-40 x2 in serial
2030 6.6 MHL500-40 x6 in parallel 4030 20
(total 8 pcs) x4 in parallel
Note: Upgrade the braking resistor size when in heavy load or frequent braking operations.
MHL 500 means 500W, MHL 100 means 100W

67
~APPENDIX A~

(4) Selections of motor

A. Standard motors
a. The load should be a standard three phase induction motor.
b. Motor can not be operated at low speed for a long time, because
that the low speed of cooling fan will result high temperature.
This is improved by using the motor with separately excited fan.
C. The characteristics of the standard three phase induction motor
(NEMA B) are shown as followings.

300 Torque
Percentage of full-load

200
torque

Pm
Ta
100 Pm T

0
20 40 60 80 100 0 Wmb Max. Speed
Percentage of slip rate
Constant Constant
100 80 60 40 20 0 torque horsepower
Percentage of synchronous speed

d. As the speed of motor is greater than 60 Hz, the torque is decrease


drastically.
e. Is the insulation of motor good or not? The minimum requirement
is 100 M at 500 V.

B. Special motors
a. Synchronous motor: Starting current is greater than that of
standard induction motor. V/F ratio is lower than that of standard
induction motor. The ratings of inverter should be increased.
b. Waterproof motor: The rated current is greater than that of
standard induction motor. And the V/F pattern and the limitation
of minimum speed should be mentioned. Sometimes, the
insulation may be poor due to the sand and other objects.
c. Explosionproof motor: RM5 series is not designed against
explosion. In installation, operation and maintenance, care must
be made for safety considerations.
68
~APPENDIX A~

(5) Selections of AC reactor (ACL)


A. If the capacity of the power 400
source is greater than that of
inverter, an ACL has to be Capacity of
installed in the R, S and T power source 600
terminals.
0 60 400
Rated power of inverter
B. If the source power, supplying for inverter, is also for SCR, high
rated power motor or welding machine, ACL is needed.
C. In the case of several inverters are used simultaneously, ACL is
needed to avoid interference and improve the quality of electricity
for harmonics.
D. The specifications, determined according to the rated power of
motor used, are shown in following table.
200 V series 400 V series
Continuous rated Inductance Current Continuous rated Inductance Current
power(hp/kW/kVA) (mH) (A) power(kW/kVA) (mH) (A)
1/0.75/2 0.4 15 0.75/2 0.4 15
2/1.5/3 0.4 15 1.5/3 0.4 15
3/2.2/4 0.4 15 2.2/4 0.4 15
5/3.7/6 0.3 30 3.7/6 0.4 15
7.5/5.5/9 0.3 30 5.5/9 0.3 30
10/7.5/13 0.08 50 7.5/13 0.3 30
15/11/18 0.08 50 11/18 0.25 40
20/15/22 0.04 100 15/22 0.25 40
25/18/28 0.04 100 18/28 0.08 50
30/22/33 0.04 100 22/33 0.08 50
40/30/44 0.03 150 30/44 0.04 100
50/37/55 0.02 200 37/55 0.04 100
60/45/67 0.02 200 45/67 0.04 100
75/55/84 0.02 300 55/84 0.03 150
100/75/115 0.02 400 75/115 0.02 200
125/90/134 0.02 400 90/134 0.02 200
150/110/160 0.01 600 110/160 0.02 300
69
APPENDIX B

(1) Remote controllers


A. Remote controllers, A-01
There are two types, one is inverter mount type and the other is
stand alone type. Their appearances and functions are the same as
those of KP-201 or KP-202.
a. Dimensions of the invertermount type
64
6 13.5 37
32 /5

Hz V A
124
112

PROG RUN

FUN
DATA
STOP
RESET
A-01
KP-201

KP-201
R5 M4-4
Tapping

b. Dimensions of the standalone type


64
6 13.5 37 63.2
32 /5

Hz V A
124
112

PROG RUN

FUN STOP
DATA RESET

KP-201 KP-201

M4-4
A-02
R5
Tapping A-01

70
~APPENDIX B~

B. Remote controllers, RAC-01

a. RAC-01 assembled by A-01


and A-02
b. RAC-01 is applied to remote
control or panel control box.
c. Pointer meter. 1K (1/2W)
with accuracy 10 run VR, use
this VR to adjust frequency.
ON/OFF switch for start and
stop.

A-02

A-01
d. Dimension and wires name.

64
13.5 37 SPEED
6 32 /5

SPEED

RPM
RPM
124
112

SPEED SET
ON SPEED SET
ON

OFF

OFF
R5 M4-4
Tapping
FM+
FM-
VIN
48.2

GND
12V

71
~APPENDIX B~

B. Remote controllers, RAC-02

a. RAC-02 assembled by A-01


and A-03
b. RAC-02 is applied to remote
control or panel control box.
c. Pointer meter. 1K (1/2W)
VR, use this VR to adjust
frequency. The left of ON/
OFF is forward and reverse
switch, the right one is for
start and stop switch.
A-03

A-01
d. Dimension and wires name.

64
13.5 37 SPEED
6 32 /5

SPEED

RPM
RPM
124
112

SPEED SET SPEED SET


FWD ON FWD ON

REV OFF

REV OFF
R5 M4-4
Tapping
FM+
FM-
VIN
48.2

GND
12V
FWD
REV

72
~APPENDIX B~

(2) Remote indicators, DM501

A. Dimensions
DM-501 is specially designed for RM5 display, which does not need
extra power, just connect from inverter. This display can be separately
display voltage, current, frequency, line velocity etc.

96
7 75
2.7 90.6
2
48

44
12 9

1.5

98

Unit : mm

B. Dimensions of opening

73
APPENDIX C
DIMENSIONS OF OPENING OF KP-201 AND KP-202

65
55

M3-2

51
95
85

18
18

21 25

Rate 1:1 Unit : mm

74
APPENDIX D SETTINGS MEMO

Func- Factory Setting Func- Factory Setting


tion Descriptions setting tion Descriptions setting
code code
F_000 P5102A F_020 15.0

F_00 I 3 F_02 I 15.0

F_002 1 F_022 15.0

F_003 1 F_023 15.0

F_004 0 F_024 15.0

F_005 0 F_025 15.0

F_006 1 F_026 15.0

F_007 20.00 F_027 15.0

F_008 0 F_028 15.0


60.0
F_009 (50.0) F_029 0.0

F_0 I0 10.0 F_030 1


50.0
F_0 I I 20.0 F_03 I (60.0)

F_0 I2 30.0 F_032 0.5


Low: 6.0
F_0 I3 0.0 F_033 High: 12.0
50.0
F_0 I4 0.0 F_034 (60.0)
Low: 220.0
F_0 I5 0.0 F_035 High:380.0

F_0 I6 0.0 F_036 0.0

F_0 I7 6.0 F_037 0.0

F_0 I8 60.0 F_038 0.0

F_0 I9 15.0 F_039 0.0

75
~ SETTINGS MEMO ~

Func- Factory Setting Func- Factory Setting


tion Descriptions setting tion Descriptions setting
code code
F_040 1.00 F_060 11

F_04 I 0.00 F_06 I 2.0

F_042 1.00 F_062 2.0

F_043 0.00 F_063 0.0

F_044 0 F_064 1.0

F_045 1.00 F_065 0

F_046 1 F_066 0

F_047 0 F_067 0
Rated current
F_048 of motor F_068 160
controlled
1/3 of rated
F_049 current of
motor controlled
F_069 0.1

F_050 0.0 F_070 170

F_05 I 4P F_07 I 160

F_052 3 F_072 15.0

F_053 4 F_073 15.0

F_054 1 F_074 1

F_055 2 F_075 50

F_056 7 F_076 0.5

F_057 6 F_077 0.0

F_058 1 F_078 0
Low:175.0
F_059 2 F_079 High:320.0

76
~ SETTINGS MEMO ~

Func- Factory Setting Func- Factory Setting


tion Descriptions setting tion Descriptions setting
code code
F_080 0 F_099 1

F_08 I 4 F_ I00 2

F_082 0 F_ I0 I 3

F_083 0 F_ I02 0

F_084 0.0 F_ I03 0.5

F_085 0.0 F_ I04 15.0

F_086 0.0 F_ I05 15.0

F_087 0.0 F_ I06 0.0

F_088 150 F_ I07 8

F_089 0.5 F_ I08 9

F_090 100 F_ I09 10

F_09 I no_Err F_ I I0 17

F_092 0 F_ I I I 18

F_093 1 F_ I I2 20

F_094 1 F_ I I3 1
Low:220.0
F_095 High:380.0 F_ I I4 3

F_096 0.5 F_ I I5 5

F_097 0.0 F_ I I6 8

F_098 0 F_ I I7 0

77
APPENDIX E FAULT DISPLAY

RM5 Error Trip


EER AD_Err OC

EEPROM error Ad Converter error Over current


OE LE1 GF

Over voltage Under voltage during operation Grounding fault


OH 0L 0L1

Over heat Motor over load Inverter over load


0L0 thr PAdF

Over load detect External theraml relay protection KP-202 error


SC

Inverter fuse shutoff

RM5 Warning Display


Err 00 Err 01 LE

Keypad wireless Keypad interrupt during operation Motor power source under level
0L0 bb Fr

Over load detect Inhibition output Free running


dtF

Direction terminal error

78
79
Pre-quality . Satisfied Service

RPM MPM
T.S.

Analog Keypad Digital Keypad


(KP-202) (KP-201)

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