rm5 Operation Manual (39-80
rm5 Operation Manual (39-80
For example, if the max. output freq. = 60 Hz, upper bound of output frequency
is 0.90, and lower bound of output frequency is 0.10
Output frequency
60.0Hz
54.0Hz
6.0Hz
54.0Hz
Frequency command
6.0Hz 60.0Hz
39
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
40
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
x slip compensation(F_050)
120
Motor speed (RPM) = x output frequency
no. poles of motor
41
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
COM COM
Inhibition command
for output (X3)
Start
Output voltage
0.3 sec
Output frequency
Inhibition command
for output (X4)
Start
Output voltage
Output frequency
Acceleration
time
43
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
44
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
Time
Output terminal
(Y1)
3: zero speed detection running (there is output once inverter
does not output, but in the DC braking, there is no output.)
4: frequency detection
Frequency detection (F_059=4)
Frequency
Output frequency detection range(F_062)
Time
Output terminal
(Y2)
45
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
5: overload detection
Level of overload
setting(F_068)
Time
Time interval for
overload detection(F_069)
Output terminal
(Ta)
Output terminal
(Tb)
Note :
that in the condition of overload detected, contact a is short circuit and
contact b is open.
Output frequency
Time
Output current
Output terminal
(Y1)
46
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
7: undervoltage detection
Signal of undervoltage
delection
Output terminal
(Y1)
Power source
Signal of undervoltage
delection Time interval for speed
tracking(F_089)
Output frequency
V/F pattern of
speed tracking
(F_090)
Output voltage
Output current
Output terminal
(Y1)
47
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
Exceptional
condition Time interval for speed
tracking(F_089)
Output frequency
V/F pattern of
speed tracking
(F_090)
Output voltage
Normal V/F pattern
Output terminal
(Y1)
Exceptional condition
Output terminal(Y2)
48
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
49
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
Time Time
Level of stall Level of stall
prevention at the
constant speed. prevention
Current during acc.
Current
(F_070)
(F_071)
Note:
(1) The function of stall prevention during deceleration is to maintain
a constant speed in the stall condition.
(2) If the dynamic braking device is installed, the function of stall
prevention during deceleration may be disabled.
51
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
(15) DC braking
A. F_075 : Current of DC braking
Setting of level of current for DC braking setting with range
0~150% of rated current of inverter.
B. F_076 : Time interval of DC braking in stop with range 0.0~20.0
seconds.
C. F_077 : Time interval of DC braking in start with range 0.0~20.0
seconds.
a. The function of DC braking in stop can prevent the motor form
rotation in stop.
b. The function of DC braking in start can prevent the motor from
free running in undetermined direction, caused by load, in start.
DC braking
Output
frequency
Time interval of
DC braking in start Time interval of
(F_077) DC braking in stop (F_076)
Start
52
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
Output
frequency
Decrease frequency of
deceleration time(F_103)
Time
Deceleration time 2 (F_105)
53
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
Output
frequency
F_087 X 2
F_087 X 2
F_087 X 2
Frequency setting
54
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
Output frequency
Creeping frequency
setting(F_096)
Time duration of
creep (F_097)
55
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1
RM5
5
CN1
1
CN1
1
5
Connection of external
Connection of external indicator
indicator
1/2 ~ 5HP 7.5 ~75HP
56
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
(21) Miscellaneous
A. F_080 : Number of restart
Number of restart for exceptional conditions is 0~16.
B. F_08 I : Carry frequency setting
The range of setting is 1~6, and the carry frequency =
F_081 x 2.5 kHz.
Note: that the higher the setting is, the lower the noise is.
The carry frequency is inversely proportional to the distance
between inverter and motor.
C. F_082 : Types of stop
a. F_082 = 0
Indicate stop via deceleration.
b. F_082 = 1
Indicate stop via free running.
D. F_083 : Inhibition of reversal rotation
a. F_083 = 0
Indicate that reversal rotation is allowed.
b. F_083 = 1
Indicate that reversal rotation is not allowed.
E. F_09 I : Fault records
Display the last 5 records of faults.
F. F_092 : Lock of parameters
a. F_092 = 0
Parameters are changeable. Max. frequency can not over 120.0Hz.
b. F_092 = 1
Parameters are locked. Max. frequency can not over 120.0Hz.
c. F_092 = 2
Parameters are changeable. Max. frequency can over 120.0Hz.
d. F_092 = 3
Parameters are locked. Max. frequency can over 120.0Hz.
G. F_093 : Selection of automatic voltage regulation
a. F_093 = 0
Indicate that voltage is not regulated automatically.
b. F_093 = 1
Indicate that voltage is regulated automatically.
H. F_094 : Selection of the overload protection of inverter (OLI)
a. F_094 = 0
Indicate that there is no overload protection.
b. F_094 = 1
Indicate that there is overload protection.
I. F_095 : Voltage level of power source
The ranges of setting are 190~240 V and 340~460 V for low and
high voltage systems, respectively.
57
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
100%
70%
At light load
Output
Base frequency frequency
Note:
that in the condition of fan, pump or light load, this function can save
electricity.
58
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
59
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
DANGER
(1) After turn off power source, please don't touch the inverter and
change the wiring when indicator is light.
CAUTION
(1) After wiring, double check is absolutely necessary.
(2) Keep terminal connected tightly with wire.
A. Be sure that the voltages of power source, motor and inverter are
matched.
B. Connect power source lines to R, S and T terminals of inverter.
C. Turn on the power source, set the function codes and parameters,
and check that the voltages of U, V and W terminals are correct or
not. Then, turn off the power source.
D. Turn off the power source and wait until that the LED is off, motor
lines are connected to U, V and W terminals of inverter.
E. Turn on the power source and check the rotating direction of motor
with low speed.
F. User has to use the ON/OFF switch on keypad to start/stop inverter.
If the switch of power source is used to start/stop inverter, the
lifetime of inverter will be reduced.
It is not permitted that use of a magnetic contact installed between
an inverter
G. It is not permitted that use of a magnetic contact installed between
an inverter and the motor to start/stop motor. In general, the start
current of motor is about 5 to 8 times of its rated current.
61
~ OPERATIONAL PROCEDURES, MAINTENENCE,
AND TROUBLE SHOOTING ~
operate.
B. Protections and trouble shooting
Protections Trouble Shooting
and display Functions
Over current During acceleration, if output current exceeds Increase acceleration time or
for loss speed 170% of rated current of inverter, acceleration use the higher capacity
(acceleration) will be terminated.Until output current less than inverter.
170% of rated current of inverter, acceleration
will be continuous.
Over voltage During deceleration, too high regenerative Increase deceleration time or
for loss speed voltage will cause termination of deceleration. use dynamic brake.
(deceleration) Until the regenerative voltage is not too high,
deceleration will be continuous.
Over current Output current exceeds 200% of rated Output terminals (U.V.W.) is
O.C. current of inverter. Inverter is short-circuited, overload,
shutdown. acceleration time to small, start
at free running, or mismatched
characteristics of motor.
Over voltage Due to the higher regenerative voltage or Increase acceleration time, or
O.E. voltage of power source, the voltage drop of use high braking torque and
the capacitor in the filter circuit of main circuit dynamic brake unit.
is over 125% of normal voltage. Therefore, Decrease input voltage.
inverter is shutdown.
Over load O.L. The time duration, in which output current is Decrease motor load.
150% of the rated current of inverter, is over 1
minute.
Over load OL1 The time duration, in which output current is Use high-capacity inverter
150% of the rated current of inverter, is too
large. Specifically, the time duration for 150%
rated current is over 1 minute.
Over heat O.H. When the temperature of heat sink too high Improve the cooling system
or external thermal relay to be activated, or clear heat sink.
inverter is shutdown.
Under voltage If the voltage of power source is less than 80% Increase the capacity of
L.E. of rated value, inverter will be decelerated power source for avoiding
automatically. After the voltage of power source line voltage of power source
is recovered, the operation of inverter will be to be decreased significantly.
resumed automatically.
and Forward/Reverse operation error Check the wiring of
the set frequency FWD and REV terminals.
display alternately
GF protection Protection for unbalanced output current. Check the leakage current of
motor.
EER EEPROM error Change inverter
Err_00, Err_01 Disconnection of operating keypad, KP-201or KP-202. Check connections
S.C. Break of fuse inside the inverter Change inverter
PAdF KP-202 is removed in running. Resume KP-202
62
APPENDIX A
151.5
PRG ON
138
151.5
PRG ON
138
PUN STOP
DATA RST
PUN STOP
DATA RST
5
5
Screw size 4 188
Screw size 4 128
138
138
85.5
110
110
90
Fig. 3 Fig. 4
65 65
220 2- 6 192
202 55 55
8 190
185 119 2.3
52
43.9 66
23 RSW
Hz V A
96
95
85
PROG RUN
DIP
ON
292.5
316
300
FUN STOP
DATA RESET
PROG RUN 1 2 3 4 ADJ4 ADJ5 ADJ6
RUN
FUN STOP
DATA RESET
STOP
RESET
KP-201 KP-202
KP-201 KP-202
6
KEYPAD hole size
Screw size 4 65
185 55
M3-2
300
51
95
85
97
18
18
25
21
Fig. 5 Unit:mm
Internal cooling type External cooling type
W 2- d D0 W 2- d 230
W1 h1 230 W1 h1 D1
W3 D1 d1 W3 d1
76.6
76.6
h2 h2
63.5 66 63.5 66
96
96
PRG ON PRG ON
H1
H2
H2
H
H
d d h3
W3 W4
Screw size 4 Screw size 4 W3
Panel
H4
H3
cut
H1
D2
portion
RM5 15-30HP
Fig. 6
h2 h2
180
180
70 66 70 66
96
96
H1
H1
H2
H2
PRG ON PRG ON
H
d 15 d 15
Screw size 4 W4
W3 Screw size 4 W3 h3
Panel
H4
H3
H1
cut
D2
portion
RM5 40-75HP
64
65
~APPENDIX A~
SPEED FEED BACK It can be used with tach generator, for example,
ACE-09A REQULATOR to control the linear speed and tensile of the
winding plastic or cloth.
66
~APPENDIX A~
DW
35 5 L2 2
L1 2
Dimensions(mm) Max.
Type Size
L1 L2 W H D Weight(g)
MHL100-100 100W/100 165 150 40 20 5.3 200
MHL100-400 100W/400 165 150 40 20 5.3 200
MHL500-40 500W/40 335 320 60 20 5.3 1100
The wire length of Braking Resistor is 35cm.
C. About external Dynamic Brake unit, please refer to ACE-01(DUB5)
series.
D. Reference of standard Braking Resistor :
Inverter Min. Available Braking Inverter Min. Available Braking
Type Requested Resistor Type Requested Resistor
Resistance Resistance
2001/2 100 MHL100-100 x1 4001 400 MHL100-400 x1
2001 100 MHL100-100 x1 4002 200 MHL100-400 x2 in parallel
4003 133 MHL100-400 x3 in parallel
2002 100 MHL100-100 x1 4005 100 MHL100-400 x4 in parallel
2003 40~50 MHL500-40 x1 4007 80 MHL500-40 x2 in serial
2005 40~50 MHL500-40 x1 4010 80 MHL500-40 x2 in serial
4015 40 MHL500-40 x2 in serial
2007 20~40 MHL500-40 x1
(total 4 pcs) x2 in parallel
2010 20~40 MHL500-40 x1 MHL500-40 x2 in serial
4020 40
2015 13.3 MHL500-40 x3 in parallel (total 4 pcs) x2 in parallel
2020 10 MHL500-40 x4 in parallel 4025 27 MHL500-40 x2 in serial
(total 6 pcs) x3 in parallel
2025 8 MHL500-40 x5 in parallel MHL500-40 x2 in serial
2030 6.6 MHL500-40 x6 in parallel 4030 20
(total 8 pcs) x4 in parallel
Note: Upgrade the braking resistor size when in heavy load or frequent braking operations.
MHL 500 means 500W, MHL 100 means 100W
67
~APPENDIX A~
A. Standard motors
a. The load should be a standard three phase induction motor.
b. Motor can not be operated at low speed for a long time, because
that the low speed of cooling fan will result high temperature.
This is improved by using the motor with separately excited fan.
C. The characteristics of the standard three phase induction motor
(NEMA B) are shown as followings.
300 Torque
Percentage of full-load
200
torque
Pm
Ta
100 Pm T
0
20 40 60 80 100 0 Wmb Max. Speed
Percentage of slip rate
Constant Constant
100 80 60 40 20 0 torque horsepower
Percentage of synchronous speed
B. Special motors
a. Synchronous motor: Starting current is greater than that of
standard induction motor. V/F ratio is lower than that of standard
induction motor. The ratings of inverter should be increased.
b. Waterproof motor: The rated current is greater than that of
standard induction motor. And the V/F pattern and the limitation
of minimum speed should be mentioned. Sometimes, the
insulation may be poor due to the sand and other objects.
c. Explosionproof motor: RM5 series is not designed against
explosion. In installation, operation and maintenance, care must
be made for safety considerations.
68
~APPENDIX A~
Hz V A
124
112
PROG RUN
FUN
DATA
STOP
RESET
A-01
KP-201
KP-201
R5 M4-4
Tapping
Hz V A
124
112
PROG RUN
FUN STOP
DATA RESET
KP-201 KP-201
M4-4
A-02
R5
Tapping A-01
70
~APPENDIX B~
A-02
A-01
d. Dimension and wires name.
64
13.5 37 SPEED
6 32 /5
SPEED
RPM
RPM
124
112
SPEED SET
ON SPEED SET
ON
OFF
OFF
R5 M4-4
Tapping
FM+
FM-
VIN
48.2
GND
12V
71
~APPENDIX B~
A-01
d. Dimension and wires name.
64
13.5 37 SPEED
6 32 /5
SPEED
RPM
RPM
124
112
REV OFF
REV OFF
R5 M4-4
Tapping
FM+
FM-
VIN
48.2
GND
12V
FWD
REV
72
~APPENDIX B~
A. Dimensions
DM-501 is specially designed for RM5 display, which does not need
extra power, just connect from inverter. This display can be separately
display voltage, current, frequency, line velocity etc.
96
7 75
2.7 90.6
2
48
44
12 9
1.5
98
Unit : mm
B. Dimensions of opening
73
APPENDIX C
DIMENSIONS OF OPENING OF KP-201 AND KP-202
65
55
M3-2
51
95
85
18
18
21 25
74
APPENDIX D SETTINGS MEMO
75
~ SETTINGS MEMO ~
F_046 1 F_066 0
F_047 0 F_067 0
Rated current
F_048 of motor F_068 160
controlled
1/3 of rated
F_049 current of
motor controlled
F_069 0.1
F_054 1 F_074 1
F_055 2 F_075 50
F_058 1 F_078 0
Low:175.0
F_059 2 F_079 High:320.0
76
~ SETTINGS MEMO ~
F_08 I 4 F_ I00 2
F_082 0 F_ I0 I 3
F_083 0 F_ I02 0
F_09 I no_Err F_ I I0 17
F_092 0 F_ I I I 18
F_093 1 F_ I I2 20
F_094 1 F_ I I3 1
Low:220.0
F_095 High:380.0 F_ I I4 3
F_096 0.5 F_ I I5 5
F_097 0.0 F_ I I6 8
F_098 0 F_ I I7 0
77
APPENDIX E FAULT DISPLAY
Keypad wireless Keypad interrupt during operation Motor power source under level
0L0 bb Fr
78
79
Pre-quality . Satisfied Service
RPM MPM
T.S.