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Marine Samraj General Notes

Notes for class 4 mekg

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0% found this document useful (0 votes)
2K views204 pages

Marine Samraj General Notes

Notes for class 4 mekg

Uploaded by

Shibam
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© © All Rights Reserved
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B@t.. » 100% ml 5:37 PM < Question MEKG / Jan 2024 / QI QI. With reference to control system state what is meant by: (a) Two step action (6) (b) Proportional control (5) (c) Offset (5) Instrumentation & control 10 marks Jan 2024 21 Aug 2023 (a) Two-step action, also known as on/off or two-position control, is a basic mode of control in which a controller operates in one of two pre-set positions. For instance, a switch can be either in the ON or OFF state, or a valve can be either OPEN or CLOSED. This type of control is commonly used in simple systems like hydrophore systems for sanitary water and domestic fresh water supply on ships. (b) Proportional control is a type of linear feedback control system where a correction is applied to the controlled variable based on the difference between the desired value (setpoint, SP) and the measured value (process variable, PV). The magnitude of the correction is proportional to this difference. It is a more sophisticated control mechanism than two-step action but simpler than a full Proportional-Integral-Derivative (PID) control system. Proportional control helps reduce fluctuations in the process variable but may not always bring the system precisely to the desired setpoint. The general equation for proportional control is: m=Kpte+b Where: m = Controller output e = Error (difference between PV and SP) Kp = Proportional gain b = Bias (c) Offset refers to the permanent difference between the setpoint and the actual measurement. It is a residual error that persists in the operating point of the controlled variable, especially when changes in the load or external factors impact the process. In proportional control, offset occurs because the controller output returns to a bias value when the PV reaches the SP (i. a different output value than the bias to stabilize the PV result in an error between PV .. when PV = SP). Any changes in the process that require and SP. This error, or offset, is a consequence of the proportional control mechanism. It becomes more pronounced when the controller gain is reduced, and increasing the controller gain reduces this offset but may introduce oscillations in the system. Scanned with OKEN Scanner Gae.. 8 & %.97% 5:46 PM < Question MEKG / Jan 2024 / Q3 Q3 (a) Why are Engineering Materials tested prior manufacturing before use and how are they classified? (6) (b) Describe the various ‘destructive’ and ‘non destructive’ tests carried out on materials for shipboard use. (4) (c) Explain the purpose of each test and discuss the application of the material. (6) Materials 10 marks Jan 2024 10 days ago {a) Testing engineering materials before their components are manufactured is essential for several reasons: * Quality Assurance: Testing ensures that the materials meet the required quality standards and specifications. It helps in identifying any substandard or defective materials that may lead to component failure. + Safety and Reliability: Components made from tested materials are more likely to be safe and reliable in their intended applications. Testing helps identify potential weaknesses or flaws that could compromise the performance and integrity of the final product. * Performance Verification: Materials undergo various stresses and loads during their service life. Testing helps verify the mechanical properties of materials, such as tensile strength, hardness, and toughness, to ensure they can withstand the expected operational conditions. * Suitability for Specific Applications: Different engineering materials have unique properties that make them suitable for specific applications. Testing helps select the most appropriate material for a particular component or structure based on its intended use. * Cost-Effectiveness: Testing helps avoid the use of unsuitable or unnecessarily expensive materials, leading to cost savings in the manufacturing process. + Compliance with Regulations: Many industries have strict regulations and standards that materials and components must meet. Testing ensures compliance with these regulatory requirements. (b) Various destructive and non-destructive tests carried out on materials for shipboard use: Destructive Tests: * Tensile Test: This test measures the tensile strength and ductility of the material. A specimen is subjected to tension until it fractures, and the stress-strain curve is used to determine various mechanical properties. + Bend Test: The material is bent to a specific angle to check its ductility and resistance to cracking, Scanned with OKEN Scanner Gae.. 8 & ©. 97% M 5:46 PM < Question MEKG / Jan 2024 / Q3 materials and components must meet. Testing ensures compliance with these reguiatory requirements. (b) Various destructive and non-destructive tests carried out on materials for shipboard use: Destructive Tests: * Tensile Test: This test measures the tensile strength and ductility of the material. A specimen is subjected to tension until it fractures, and the stress-strain curve is used to determine various mechanical properties. + Bend Test: The material is bent to a specific angle to check its ductility and resistance to cracking. + Impact Test: The material's toughness and ability to absorb energy during impact are assessed by subjecting a notched specimen to an impact load. * Fatigue Test: This test evaluates the material's resistance to failure under repeated or cyclic loading conditions, common in real-life applications. + Hardness Test: The test determines the material's hardness, which is essential for assessing wear resistance and machinability. + Creep Test: This test evaluates the material's behavior under sustained high-temperature loading. It helps identify any deformation occurring over time. Non-Destructive Tests: * Liquid Penetrant Test: This method is used to detect surface cracks, lamination, laps, or porosity by applying a fluorescent or aerosol dye and observing the presence of flaws under ultraviolet light. * Ultrasonic Test: High-frequency sound waves are sent into the material, and reflections from internal flaws or boundaries are detected to assess the material's integrity. * Radiographic Test: X-rays or gamma rays are used to inspect the internal structure of the material, revealing any defects or inclusions that may affect its performance. * Magnetic Crack Detection: A magnetic field is applied to the material, and any discontinuities cause a leakage field, indicating the presence and location of flaws. Aashish Ingle @aashish_isd Want to improve the Answer ? Q Scanned with OKEN Scanner aa@.. < MEKG / Jan 2024 / Q4 Question @ & 4.97% M1 5:47PM Q4 With reference to a typical shipboard refrigeration sysiem: (a) Sketch the arrangement which controls superheat temperature of reingerant gas leaving the evaporator (8) (b) Describe the operation of the arrangement sketched in (a) assuming one of the HFC refrigerant is the working medium (4) (c) Explain the purpose of the equalizing connection. (4) (a) Reefer & A/C 10 marks Refrigerant IN from condenser Jan 2024 13 days ago Capillary tube Diaphragm Refrigerant OUT to evaporator — _. Evaporator Adjusting screw Thermal bulb Refrigerant OUT to compressor Scanned with OKEN Scanner Gae@.. 8 & 97% 05:47 PM < Question MEKG / Jan 2024/4 (b) The thermostatic expansion valve (TXV) is a key component in a refrigeration system and it is responsible for regulating the flow of refrigerant through the system. The TXV operates by sensing the temperature and pressure of the refrigerant as it passes through the valve and adjusting the valve's opening accordingly. The TXV consists of a thermal bulb, a diaphragm, and a valve seat. The thermal bulb is connected to the outlet of the evaporator and contains a charge of refrigerant. As the temperature of the refrigerant in the thermal bulb changes, the pressure in the bulb changes as well. The diaphragm in the TXV is connected to the thermal bulb and moves in response to changes in pressure. The valve seat controls the flow of refrigerant through the TXV and is positioned by the movement of the diaphragm. When the refrigerant temperature in the evaporator increases, the pressure in the thermal bulb increases as well. This causes the diaphragm to move downward, opening the valve seat and allowing more refrigerant to flow through the valve and vice versa (c) The sensing bulb only senses the temperature of the refrigerent leaving the evaporator coil, not the actual pressure of the refrigerent. In big plants the number of bends in the evaporator coil will be more. This increased number of bends and friction cause a drop in pressure in the evaporator and this in turn may resulting in starvation. Equalizing line help the TXV to sense this drop in pressure and assist TXV to regulate the flow of refrigerent to the evaporator according. “9 °: Want to improve the Answer ? Z Scanned with OKEN Scanner aqae@.. @ & ©. 97% M1 5:47PM < Question MEKG / Jan 2024 / Q5 Q5 With regards to keeping the gas side of boilers in good condition, discuss EACH of the following: (a) The mechanism of combustion, stating the factors which are important to good combustion (6) (b) Oil fuel treatments (5) (c) Soot removal equipments (5) WHRS & Boil 10 marks Jan 2024 D3 Apr2023 Dec 2022 Oct 2022 M days ago (a) In boiler furnace, chemical energy in the fuel is converted into heat by the process of combustion. The forced draft fan supplies the primary and secondary air required for atomisation and combustion. The primary flame heats the heavier constituents of the fuel to their ignition temperature. The larger oil droplets are heated in their passage through the primary flame zone, vaporised and burnt. Complete combustion requires continuous vaporization of the fuel. The process takes place in 4 stages namely: + Heating: Heating of oil is carried out in steam or electric fuel oil heater. Heating reduces it's viscosity and making it easier to pump and atomize. + Atomisation: Heated oil passes through the burners where it is sprayed as fine particles. As a result, oil with large surface area is produced for combustion. + Hollow Cone: The bumer imparts rotational energy to the fuel so that fuel leaves the burner tip as a hollow |, rotating cone of fine oil droplets. + Suspended Flame: A stream of oil and air particles enter the combustion zone at the same rate at which the products of combustion leave it. Therefore, actual flame remains stationary, while the fuel undergoes combustion. (b) Fuel Treatments cleans the entire fuel system while the furnace is in operation, eliminating gums and resins from the fuel lines and tank. It also extends the life of integral and active furnace parts. Once the system has been cleaned, rough operation will no longer exist, and fuel consumption will be reduced (with the exception of being a new system, already free from dirt and resins). A furnace with a clean fuel system will perform at an optimum due to proper mixing of fuel and air. (c) A sootblower is a device for removing the soot that is deposited on the internal furnace tubes Scanned with OKEN Scanner Gae@.. 8 & 97% 05:47 PM < Question MEKG / Jan 2024 / 95 viscosity ana maki + Atomisation: Heated oil passes through the burners where it is sprayed as fine particles. As a result, oil with large surface area is produced for combustion. + Hollow Cone: The bumer imparts rotational energy to the fuel so that fuel leaves the burner tip as a hollow |, rotating cone of fine oil droplets. * Suspended Flame: A stream of oil and air particles enter the combustion zone at the same T easier to pump ang a rate at which the products of combustion leave it. Therefore, actual flame remains stationary, while the fuel undergoes combustion. (b) Fuel Treatments cleans the entire fuel system while the furnace is in operation, eliminating gums and resins from the fuel lines and tank. It also extends the life of integral and active furnace parts. Once the system has been cleaned, rough operation will no longer exist, and fuel consumption will be reduced (with the exception of being a new system, already free from dirt and resins). A furnace with a clean fuel system will perform at an optimum due to proper mixing of fuel and air. (c) A sootblower is a device for removing the soot that is deposited on the internal furnace tubes of a boiler during combustion to prevent plugging of the gas passes and maintain boiler efficiency. Types of soot blowers: * Wall Blowers also known as IRs (Insertable Rotating) + Long Retractable Sootblower (LRSB] or IK (Insertable Kinetic) * Part-Retractable Sootblowers * Oscillating Sootblowers * Rake Sootblowers * Air Heater Blower * Rotating Element Sootblowers + Multi-Media Sootblowers + Fixed Rotating ~b0 os Want to improve the Answer ? Z Scanned with OKEN Scanner Bae@.. @ & 4, 96% M@ 5:48 PM < Question MEKG / Jan 2024 / Q7 Q7 With reference to electric are welding: (a) Draw a labeled sectional sketch of a satisfactory butt weld. (6) (b) Briefly define the following defects that may occur and how they may have been (6) (i) Under cut (ii) splatter (iii) Inclusion (iv) Blow hole (v) Incomplete root penetration (vi) Lack of fusion (c) Why is alternating current generally more popular than direct current for metal are welding? (4) Welding 10 marks Jan 2024 M days ago (a) Parent metal Weld zone Weld face ‘Weld metal Fusion line Scanned with OKEN Scanner Gae.. @ & &. 96% M 5:48 PM < Question MEKG / Jan 2024 / Q7 (b) (i) Undercut: A groove or notch along the weld caused by excessive current or insufficient filler metal. it increases stress and reduces cross-section, leading to fatigue failure. Water and dirt can accelerate corrosion in the groove. (ii) Splatter: Metal droplets discharged during welding that become stuck on the metal surface. It does not affect structural integrity but needs to be removed. Causes include high arc length, welding current, improper shielding, or wrong polarity. (iii) Inclusion: Slag trapped in the weld bead, compromising toughness and structure. It occurs on the surface or between welding cycles. Causes include incorrect welding angle, poor pre- cleaning, and low welding current density. (iv) Blow hole: Large gas bubbles or impure compounds trapped in the weld pool. Causes include unclean surface, wrong electrode, lack of shielding gas, mishandled cylinder, improper welding current, high travel speed, or incomplete penetration. (v) Incomplete root penetration: Gap in the joint where one side is not fused in the root. Causes include incorrect technique, electrode size, and low deposition rate. (vi) Lack of Fusion: Incomplete melting and bonding of filler with the base metal. Causes include insufficient heating of the base metal, poor joint preparation. {c) Alternating current (AC) is generally more popular than direct current (DC) for metal are welding due to the following reasons: + AC allows for better control of heat input and penetration depth, as the current alternates between positive and negative cycles. This helps to reduce the risk of overheating and distortion. * Provides self-cleaning action, where the positive cycle removes oxides and impurities from the weld pool, improving the quality of the weld. * Offers improved arc stability and reduced spatter compared to DC welding. * It is suitable for a wide range of materials and thicknesses, making it versatile for various welding applications. * AC welding machines are typically more affordable and widely available than specialized DC welding equipment. sO S2 Want to improve the Answer ? G Scanned with OKEN Scanner Gae@.. 8 & ©. 96% M 5:49 PM < Question MEKG / Jan 2024/8 Q8 Compare the desirable qualities of the lubricating oil selected for each of the following duties and give reasons for the differing properties of the oils recommended for these three purposes: (16) (a) Auxiliary diesel engines (b) Stern tube bearings (c) Refrigeration compressors Lubricating oil & system 10 marks Jan 2024 21 sep 2022 29 days ago (al Auxiliary diesel engines * High oxidation and thermal stability * High anti-wear property * High TBN and high TBN retention capability * High detergency and high dispersity «= It should be zinc free to protect the silver bearing * High viscosity index * Good water separable property (b) Stern tube bearings Biodegradable Lower toxicity High viscosity index Reduced environmental pollution (c) Refrigeration compressors * Good chemical and thermal stability * Low wax content and pour point Low foaming High flash point Should not be miscible with refrigerant Admin @admin Scanned with OKEN Scanner G@ae@.. 8 &\ &. 96% M 5:49 PM < Question MEKG / Jan 2024 / 99 Q9 Reverse osmosis is the contemporary alternative for shipboard production of drinking water. (a) Describe using simple diagrams where necessary, the principle of: (i) Osmosis (3) (ii) Reverse osmosis (3) (b) (i) Sketch a line diagram showing a'single pass system’ for producing fresh water from seawater. (4) (ii) Describe such a system. (4) (iii) State the safety features that may be incorporated into the plant. (2) Cooling system & FWG 10 marks Jan 2024 23 Oct 2023 Jun 2023 Aug 2022 12 days ago (a) (i) In osmosis, the pure water flows from a dilute solution to a concentrated solution when it passes through a semipermeable membrane. A semipermeable membrane will only allow small particles to move through it, and it will block all large particles. (il) Reverse osmosis (RO) is a type of process which is opposite of the osmosis principle. Reverse osmosis is a process wherein a concentrated solution passes through a membrane in a direction opposite to the natural osmosis process, due to external pressure, which is higher than the osmotic pressure. (b) (i) Dosing pump xB Storage Dosing Filters tank High pressure | Membrane “A pump clean Feed pump + Poe Oo Sea water discharge Scanned with OKEN Scanner Gae.. 8 & %. 96% M 5:50PM < Question MEKG / Jan 2024 / 99 (b) (i) xm Dosing tank High pressure Membrane a page A Sea water discharge (ii) RO plant consists of a sea water pump which ensures continous circulation throughout the system. A dosing pump, pumps anti-scalent into the sea water before a set of micro filters both of them prevent dirt and silt going in to the membrane and protect the membrane from clogging. A high pressure pump pressurises the system above osmotic pressure causing the seperation of fresh water by the semi permiable membrane. A salinometer constantly monitor the salinity of the seperated water and water is collected in the fresh water tank. Brine is discharged to the sea. (iii) Chemical dosing is provided to minimize fouling of the membranes Never bypass the salinometer or switch off the alarm. If salinity of the produced water increases without warning the fresh water tank will be contaminated with the salt water. This will make the water in the tank unsuitable for both domestic purposes as well as for the machinery. Never operate the freshwater generator within 20 miles off the coastline as the water is polluted by the toxic wastes from sewage outfalls, chemical wastes from the industry etc. “0 0: Want to improve the Answer ? g Scanned with OKEN Scanner aae.. 8% 3. 96% 95:52PM < Question MEKG / Dec 2023 / Q2 Q2 (a) Sketch and describe the modern purification system using 'ALCAP' concept for purifying fuel with specific gravity about 0.991. (8) (b) Explain how ‘ALCAP' separater operates as clarifier & how is the water drained off? (5) (c) What is ‘paring disc’? How does it function? (3) Purifiers & system 10 marks Dec 2023 1 Nov 2023 M days ago Control unit Oil inlet [ Clean oil outlet Lt Water drain valve Water transducer Flow control disc Disc stack Sludge space The ALCAP (Automatic Liquid Cleaning and Purification) system is a modern purification system (C Scanned with OKEN Scanner Gae.. 8 & %. 96% M 5:52PM < Question MEKG / Dec 2023 / 2 The ALCAP (Automatic Liquid Cleaning and Purification) system is a modern purification system jer, separating designed for fuel with specific gravity around 0.991. It functions similarly to a clar water and sludge from the oil. Oil with a specific gravity of more than 0.991 is fed into the system through the oil inlet. The separator utilizes a flow control disc instead of a standard gravity disc due to the minimal difference in specific gravity between water and the fuel oil. As the separation process occurs, water and sludge accumulate at the bow!'s periphery. The purified oil is discharged through the oil outlet after the separation process. The separator uses a flow control disc instead of the standard gravity disc, as the difference in specific gravity between the water and the fuel oil to be purified is less. Awater transducer is situated on the oil outlet side. It senses the water content and activates the control unit. When the accumulation of seperated water increases, the water approaches the disc and part of the water is carried over with the clean oil. The water transducer senses the water in the oil and sends a signal to the control unit. The control unit opens the water drain valve. The accumulator water flows through the hole in the flow control disc and drains through the valve. Accumulated water can also be removed through the sludge port during desludging. The control unit is programmed to monitor the number of times the drain valve opens and the time elapsed since the last desludge cycle. Based on the programming, the control unit either drains water through the valve or initiates desludging as necessary. (b) The ALCAP separator operates as a clarifier by using a flow control disc instead of a gravity disc. The flow control disc allows the separated water to accumulate at the bowl periphery while preventing it from mixing with the purified oil. When the accumulated water reaches a certain level, a water transducer senses the water content and activates the control unit. The control unit opens the water drain valve, allowing the water to drain through the hole in the flow control disc. Alternatively, accumulated water can be Scanned with OKEN Scanner Gae@.. B® %. 96% M 5:52PM < Question MEKG / Dec 2023 / 2 A water transducer is situated on the oil outlet side. It senses the water content and activates the control unit. When the accumulation of seperated water increases, the water approaches the disc and part of the water is carried over with the clean oil. The water transducer senses the water in the oil and sends a signal to the control unit. The control unit opens the water drain valve. The accumulator water flows through the hole in the flow control disc and drains through the valve. Accumulated water can also be removed through the sludge port during desludging. The control unit is programmed to monitor the number of times the drain valve opens and the time elapsed since the last desludge cycle. Based on the programming, the control unit either drains water through the valve or initiates desludging as necessary. (b) The ALCAP separator operates as a clarifier by using a flow control disc instead of a gravity disc. The flow control disc allows the separated water to accumulate at the bowl periphery while preventing it from mixing with the purified oil. When the accumulated water reaches a certain level, a water transducer senses the water content and activates the control unit. The control unit opens the water drain valve, allowing the water to drain through the hole in the flow control disc. Alternatively, accumulated water can be removed during desludging through the sludge port. (c) pairing disc - It is a stationary impellers mounted in a chamber at the neck of the bowl Its function is to convert the rotating (kinetic) energy of the liquid into a pressure head. D4 Want to improve the Answer ? g Scanned with OKEN Scanner aae.. B&F, 96% M 5:52PM < Question MEKG / Dec 2023 / Q3 Q3 Clean and dry control air is essential for efficient, trouble-free operation of a ship's pneumatic control air system. (a) Sketch and describe a low pressure control air systems used on board ships, showing various arrangements to deal with dust, oil and moisture as well as safety systems. (8) (b) Explain using a line diagram, arrangement provided, to reduce the air pressure to 7/8 bars, required for control air system. (8) Compressed air system 10 marks Dec 2023 12 days ago INSATE Pot ~ PRE- FILTE! AUTO-DRAN 2c PRESSURE REDUCING tee VALVE Scanned with OKEN Scanner Gae.. 8 & %. 96% M 5:52PM < Question MEKG / Dec 2023 / 3 PRE- FILT AUTO-DRAN 20°c PRESSURE REDUCING 7Bor VALVE Figure 2.9 Three stage filter for control air (Hamworthy Ltd) (a) A three stage filtration employing a pre-filter, a carbon absorber and an after filter, may be installed to deliver good quality air. The pre-filter contains a medium grade porous ceramic element and removes the gross atmospheric impurities from the air. The absorber is packed with activated carbon and provides a deep bed producing an evenly distributed flow for removal of vapours. The after filter contains a fine grade porous ceramic element preventing the ingress of any migrating carbon particles to the pipeline, thereby assuring a pure supply. Air from the air receiver enters filter fully saturated, that is, carrying some free water and oil vapour. Virtually all of the free water and oil should be removed. Due to precipitation through the filter more moisture will be removed from the air reducing the dew point by approximately 5°C. Arelief valve is incorporated after the pressure reducing valve to release excess pressure if built in the line. (b) A pressure reducing valve is used to bring the main air pressure to 7/8 bar required by the control air system. Moreover, when pressure reducing valve drops the pressure to 7 bar, the dew point falls sufficiently for the air to be suitable for immediate use in a control air system. oo 02 Want to improve the Answer ? a Scanned with OKEN Scanner Bee... @ & 4, 95% m@ 5:52PM < Question MEKG / Dec 2023/Q4 Q4 (a) Whils't on 'seawatch' you observe that the Oil Mist detector (OMD) in the engine (a room has triggered an alarm and in feeling the crankcase doors on the bottom platform, you find that the unit in question feels warmer than the rest. What pre- emptive action will you take as Watch-keeper to bring the situation under control. (10) (b) Draw a simple line diagram of a 'OMD' and explain it's working. (6) Crankease & OMD 10 marks Dec 2023 12 days ago Actions to be taken by the watchkeeper in the event of activation of OMD On activation of the main engine oil mist high alarm, Engine will slow down automatically - this is because reducing the load on the engine will reduce the loading on the bearings (usual location of hotspot) * The standby generator should start automatically and parallel with the running generator. If it does not start automatically, start it manually - this is because additional power will be required as auxiliary blowers and boiler will be started. * Inform bridge, C/E and 2/E about the situation, if the vessel is not in navigational danger, stop the engine. This will help in cooling the hotspot. + Evacuate all personnel from engine room. If there is a secondary explosion, this will cause injury to personnel. Leave the lube oil pump running to allow cooling. * Do not go near crankcase relief valves. This is to prevent injury in case there is an explosion. + Wait atleast 20 minutes before opening the crankcase doors. Allowing oxygen by opening the doors may cause an explosion. + Isolate the engine (shut off start air, stop LO pumps, engage turning gear) this is to prevent accidental start * Open crankcase doors and find the cause of overheating. * CE will inform captain of damage and estimate time of repair. * Repair/ rectify cause of overheating. This could be due to a bearing, chain rubbing, piston rod fouling on stuffing box, cracked piston etc. may involve in taking unit out of operation. Engine should not be restarted until cause is established and corrected * Before restarting check the oil flow through the bearings, chains/ jet sprayers, piston cooling return. Turn engine and monitor load on turning gear motor (to check engine is not binding on tight spot) * When restarting, keep close eye on any repairs. Use IR temperature gun to monitor location of overheating. Stop engine after 30 seconds, 2 minutes and 10 minutes running at low load and check for overheating, To prevent reoccurrence. Scanned with OKEN Scanner aae. B&F, 95% 5:53 PM < Question MEKG / Dec 2023/Q4 * Increase load over 2 hours, keeping a close eye on bearings temperature and oil mist detector. + If a bearing is damaged, and if the engine has to run with unit out of operation, then must remain in Engine room control with conventional watch keeping. Look out for excessive vibration, T/C surging. Damage may be caused otherwise. * If engine is fully operational, when Chief Engineer is satisfied with the running of the engine, hand back to bridge control. (b) Working of OMD: Reference tube — Rotary valve Rotary Arm Photo Electric Measuring tube Cell Out of the two tubes, one is called the reference tube and the other is called the measuring tube. Measuring tube has a connection for oll mist, which is extracted from the crankcase with the help of an electric extractor fan. The reference tube is filled with clean air and is used as a reference for measuring the level of mist in the measuring tube. Samples from each cylinder are Scanned with OKEN Scanner G@ae.. @ & ©. 95% @ 5:53 PM < Question MEKG / Dec 2023/Q4 Reference tube — Rotary valve ~ Rotary Arm Photo Electric Measuring tube Cell 1 1 Out of the two tubes, one is called the reference tube and the other is called the measuring tube. Measuring tube has a connection for oll mist, which is extracted from the crankcase with the help of an electric extractor fan. The reference tube is filled with clean air and is used as a reference for measuring the level of mist in the measuring tube. Samples from each cylinder are monitored by using a rotating selector valve, which connects each cylinder in sequence to the OMD. If the concentration of Oil mist in the measuring tube rises, the intensity of light reaching the photo-electric cell reduces. Now as both the tubes are electrically connected, reduction in the generation of electric current will induce an electrical imbalance between the two cells, which will lead to ringing of the alarm. When Oil mist is detected, the rotating selector valve immediately stops to indicate the cylinder with high concentration of mist. On indication of an alarm, the engine should be slowed down or stopped to prevent damage or explosion. o °: Want to improve the Answer ? N Scanned with OKEN Scanner ») aae.. @ & © 95% 5:53 PM < Question MEKG / Dec 2023/Q5 Q5 (a) Define ‘centrifugal pump’ and where it is used on ships? Using a simple line diagram show a circuit which includes a centrifugal pump. Explain the meaning of ‘suction lift’. (6) (b) Sketch and describe the construction of a centrifugal pump, labelling its parts. What isa ‘lantern ring’ and why it is fitted? (10) Pumps & system 10 marks. Dec 2023 1 Nov 2023 9 days ago (a) A centrifugal pump is a mechanical device that uses centrifugal force to move fluid through a piping system. It has a spinning impeller that draws fluid into the pump and forces it out at an increased velocity using the principle of forced vortex flow. It is used in various ship board systems as * Cooling sea water pumps * Cooling fresh water pumps * Fire and GS pump + Ballast pump * HT & LT pumps + FW pump + Hot water circulating pump, ete ‘To Accommodation * Pressure Switch 7 , To Hot Water

} J+ 20/3 >} ‘Strum or 7 Sirainer Tank margin plate As per SOLAS requirement, the minimum diameter of the bilge injection valve is kept at 2/3rd of the main valve diameter. The size of the Emergency Bilge Injection Valve Is typically smaller than the Main Sea Water Injection Valve because the Emergency Bilge Injection Valve is intended for use in emergencies, such as when there is a leak or flooding in the bilge and is not designed to handle the same volume of water as the Main Sea Water Injection Valve. The spindle of the sea and emergency bilge injection valve shall extend well above the engine room platform. Admin dmin Want to improve the Answer ? G Scanned with OKEN Scanner HOt Question MEKG / Dec 2023 / 98 @ & 4.91% M@ 7:08 PM Q8 (a) Sketch a two-ram type hydraulic steering gear with a single Electro-hydraulic pumping unit. Show the hunting gear arrangement and indicate valve positions. (8) (b) State the purpose of, and describe the operation of: (8) (i) Hydraulic shock/buffer valves. (ii) Oil replenishing tank. (iii) Hunting gear Steering & stal 10 marks. 1 Oct 2022 (a) Dec 2023 9 days ago cylinder Hunting tl |_ lever Bypass valve Isolating Tiller Buffer valve min Isolating valve fr (b) (i) The purpose of hydraulic shock/bufier valves is to prevent sudden and jarring movements of the rudder, which can cause damage to the steering system. These valves work by regulating Scanned with OKEN Scanner Ot @& = 91%M7.08 PM < Question MEKG / Dec 2023/Q8 (b) (i) The purpose of hydraulic shock/bufier valves is to prevent sudden and jarring movements of the rudder, which can cause damage to the steering system. These valves work by regulating the flow of hydraulic fluid to the steering gear, providing resistance to sudden movements of the rudder. When the rudder moves too quickly, the hydraulic shock/buffer valve restricts the flow of hydraulic fluid, slowing down the movement of the rudder and preventing damage to the steering gear. The valve is typically located in the hydraulic circuit between the steering gear and the hydraulic pump. The valve consists of a piston and a seat, with the piston being held in place by a spring. When the hydraulic pressure exceeds a certain level, the piston is forced against the seat, restricting the flow of fluid and providing the necessary resistance to slow down the rudder's movement. (ii) The purpose of an oil replenishing tank is to provide A safe working level and continuously available source of oil for the pump suction To act as a make up supply and as a reservoir for excess weight due to expansion in closed system + For purging out intruded air. * Dissipating, the heat generated in the pump and system is not fitted with coolers * Providing a long residential time for the setting of contaminant + Housing alarms and control arrangement for coping with leakages from the system (ili) The purpose of a hunting gear in a steering gear system is to prevent the rudder from oscillating or "hunting" back and forth when the vessel is under way. Hunting can be caused by a variety of factors, including changes in water flow, wind, and vessel speed, and can make steering difficult or even dangerous. The hunting gear typically consists of a small hydraulic cylinder that is connected to the steering gear system. When hunting is detected, the cylinder is activated, introducing a small amount of resistance into the system that helps to stabilize the rudder and prevent further oscillation. The hunting gear is typically operated by a control system that monitors the vessel's speed, course, and other relevant factors to detect hunting. When hunting is detected, the control system activates the hunting gear for a brief period of time, typically a few seconds, before deactivating it and allowing normal steering to resume, sf) S2 - - 2 Scanned with OKEN Scanner aot @ & > 91% M1 7:08 PM < Question MEKG / Dec 2023/99 9 (a) Explain why air receivers should be drained frequently and its internal surfaces to (a be provided with protective coatings (6) (b) Describe the procedure for internal inspection of air receivers and the possible defects that may be encountered. Suggest suitable repair methods for the defects. (6) (c) Describe fault conditions associated with air receiver mountings and the remedies to rectify the same. (4) Compressed air system 10 marks. Dec 2023 1 Dec 2022 2 months ago Importance of Draining Air Receivers and Providing Protective Coatings: * Air receivers should be drained frequently to remove accumulated condensate or moisture. During compression, air contains water vapor, and as the air cools in the receiver, the water condenses and collects at the bottom. if this condensate is not drained regularly, it can cause two main problems: + The collected water can cause corrosion on the internal surfaces of the receiver, reducing its structural integrity and lifespan. + If not drained, the water can be entrained in the air leaving the receiver, leading to corrosion and potential jamming of air valves, including main and pilot air valves. This can result in starting and maneuvering Issues for the main engine and auxiliary engines. To protect air receivers from corrosion, internal surfaces should be provided with protective coatings. These coatings help prevent the direct contact of moisture or condensate with the metal surface, reducing the risk of corrosion, Suitable protective coatings include: * Graphite Suspension in Water: Graphite-based coatings provide anti-corrosive properties + Linseed Oil: Linseed oil coatings offer protection against oxidation and corrosion + Copal Varnish or Epoxy Coating: These coatings provide anti-corrosive, anti-toxic, or anti- oxidation properties. * It is crucial to implement regular draining and protective coatings to ensure the proper functioning and longevity of air receivers. (b) Procedure for Internal Inspection of Air Receivers and Possible Defects: Procedure for Inspection: Scanned with OKEN Scanner Or @ & 90% M@ 7:09 PM < Question MEKG / Dec 2023 /Q9 (b) Procedure for Internal Inspection of Air Receivers and Possible Defects: Procedure for Inspection: « Isolate the air receiver from any other receivers by using at least two valves and locking them shut. * If isolation valves cannot be shut and locked, remove one cross-connecting pipe and fit a blank. * Open the manhole door and ensure proper ventilation, following enclosed space entry procedures. * Inspect the internal surface for corrosion, especially in areas where condensate is likely to collect, such as the bottom of the receiver and relatively cooler surfaces, + Pay attention to any signs of pitting corrosion caused by emulsified oil and inspect the weld seams for wastage. * Check for erosion around the high-pressure air outlet. * Inspect manhole doors, bolts, and nuts for any defects or signs of wear. Possible Defects: * Defective Safety Valves: Malfunctioning safety valves can compromise the safety of the air receiver, leading to potential overpressure situations. + High Levels of Condensate: Excessive condensate inside the air receiver may indicate inadequate draining procedures or malfunctioning drain valves. * Blocked Blowdown/Drain Valves: Blocked blowdown or drain valves can prevent proper removal of condensate, leading to potential corrosion issues. * High Levels of Emulsified Oil: If there is an excessive level of emulsified oil inside the air receiver, it may result in pitting corrosion due to oxidized and acidic oil. * Lack of Clear Indication of Safe Working Pressure: The air receiver should have clear markings indicating its safe working pressure to ensure proper operation and safety. * Corrosion: Corrosion on the internal surfaces can compromise the structural integrity of the air receiver and should be addressed promptly. Suitable Repair Methods: + For defective safety valves, they should be repaired or replaced as per manufacturer recommendations. + Blocked blowdown or drain valves should be cleaned or replaced as necessary to ensure proper drainage. + If emulsified oil is causing corrosion, steps should be taken to prevent excessive oil carryover, such as improving filtration and separator efficiency. * Corrosion on internal surfaces should be addressed by removina the corroded areas and Scanned with OKEN Scanner Or @ & 90% M@ 7:09 PM < Question MEKG / Dec 2023/Q9 © Corrosion, Corrosion on the internal surTaces can compre! air receiver and should be addressed promptly. lise The St UCtUral Integrity OF Whe Suitable Repair Methods: + For defective safety valves, they should be repaired or replaced as per manufacturer recommendations. + Blocked blowdown or drain valves should be cleaned or replaced as necessary to ensure proper drainage. + If emulsified oil is causing corrosion, steps should be taken to prevent excessive oil carryover, such as improving filtration and separator efficiency. * Corrosion on internal surfaces should be addressed by removing the corroded areas and applying suitable protective coatings. (c) Fault Conditions Associated with Air Receiver Mountings and Remedies: * Defective Fusible Plug & Relief Valves: In the event of a fusible plug failure or faulty relief valves, it may lead to overpressure situations. Regular inspection and replacement of faulty components are essential to maintain safety. * Blocked Drain Valves: Blocked drain valves can prevent proper draining of condensate, leading to corrosion and potential operational issues. Regular maintenance and cleaning of drain valves are necessary. + Faulty Pressure Gauges: Faulty pressure gauges cen provide inaccurate readings, compromising the ability to monitor the air receiver's pressure. Gauge calibration and replacements should be done as needed. * Blocked Main and Auxiliary Engine Starting Valves: Blocked starting valves can prevent proper air supply to the engines, affecting their starting and maneuvering. Regular inspection and cleaning are required to ensure smooth operation * Defective Compensation Ring: If the compensation ring is faulty, it can result in pressure variations and potential safety hazards. Timely repair or replacement of the compensation ring is necessary Admin @admin Want to improve the Answer ? & Scanned with OKEN Scanner Ot @ & F 90%M@ 7:10PM < Question MEKG / Nov 2023 / Q1 QI (a) Sketch and describe using a block diagram the processes involved in fuel oil treatment before injection (10) (b) What is the purpose of centrifuging fuel and how gravity disc is selected (3) (c) Why homogenisers and fine filters are used downstream (3) Fuel oll & system 10 marks Nov 2023 1 Jun 2023 9 days ago Fuel oil should be free from solid and liquid contaminants. Presence of these impurities results in poor combustion, wear of cylinder liner and damage to exhaust valve seats, fuel pumps and fuel valves. Fuel oil kept in settling tank allow the heavier impurities to settle first. Steam coil heats the fuel oil to separate the water faster. The water and the impurities settled at the bottom of the tank are drained periodically. The drains should be checked at least twice in a watch, especially while taking the rounds, Centrifuging: Effective cleaning of fuel oil is achieved by centrifuges. Two centrifuges are available for fuel cleaning. The capacity of each should be sufficient to meet the fuel requirement of the engine without exceeding the recommended throughput rates. The ability to separate water from fuel oil depends on the specific gravity, viscosity, flow rate and separation temperature of the fuel oil. The ability to separate abrasive particles from fuel oil depends on the size and specific weight of the particle. To obtain optimum centrifugal separation, reduce viscosity of fuel oil by heating it before centrifuging. Allow the fuel oil to remain in the centrifuge bowl as long as possible by adjusting to minimum throughput. In conventional centrifuges, selection of the gravity disc is critical. For optimum separation, interface between oil and water in the bowl must be outside the disc stack but inside the outer edge of the top disc. Gravity disc selection is based on nomogram provided by the manufacturer's manual. Based on specific gravity of oil, and temperature of oil correct size gravity disc is chosen. Correct disposition of the oil/water interface depends on correct size gravity disc, Too large a gravity disc will shift the oily water interface towards bowl periphery and vice versa. Series operation: To ensure optimal cleaning of residual fuels, a series arrangement of a purifier followed by a clarifier is used. The oil has to be centrifuged through the purifier first because the clarifier separates solids onlv from the feed oil. Catalvtic fine removal improves with the use of a Scanned with OKEN Scanner Ot @ & F 90%M@ 7:10PM < Question MEKG / Nov 2023 / Q1 Gravity disc selection is based on nomogram provided by the manufacturer's manual. Based on specific gravity of oil, and temperature of oil correct size gravity disc is chosen. Correct disposition of the oil/water interface depends on correct size gravity disc, Too large a gravity disc will shift the oily water interface towards bowl periphery and vice versa. Series operation: To ensure optimal cleaning of residual fuels, a series arrangement of a purifier followed by a clarifier is used. The oil has to be centrifuged through the purifier first because the clarifier separates solids only from the feed oil. Catalytic fine removal improves with the use of a clarifier. Centrifuge operating temperatures are maintained as high as possible, usually around 95°C - 98°C. Effective fuel treatment can remove up to 5% fresh water or 3% salt water. The effectiveness of water removal is less for very viscous fuels, If the fuel density is marginally over the 991 kg/m3 limit and the water content is low, both centrifuges are used as clarifiers for better cleaning. Parallel operation of centrifuges is not effective as series purification. It may be used when the water content in the oil is high. Homogeniser and fine filter: Homogeniser breaks up water and sludge in fuel after centrifuging thus reducing incompatibility. Complete removal of catalyst fines is impossible in a centrifuge due to low gravity. Homogenisation removes these catalyst fines and thus minimises the risk of blocking the filter by agglomeration of asphaltenes. A fine filter with very fine mesh removes possible contaminants present in the fuel after centrifuging. Before carrying out the operation of filter cleaning it is recommended to switch off the relevant pump, isolate the system by closing inlet and outlet valves. and open the appropriate drain and vent valves. Preheating before injection To ensure correct atomisation, the fuel oil is preheated before injection into main engine or auxiliary engine. The preheating temperature depends on viscosity of oil. Recommended viscosity before injection is 10 - 20 cSt. Depending upon the relationship between viscosity and temperature, an outlet temperature of 150°C (approx.) is required. Inadequate preheating results in high viscosity which leads to high injection pressures, causing excessive mechanical stresses in the fuel oil system. This affects combustion, increases wear of cylinder liner and piston ring and damages the exhaust valve seats. Excess heating of fuel oil pipelines by heat tracing results in vapour lock in fuel oil lines. Excessive heating reduces viscosity, resulting in the fuel pumps running hot. This increases the risk of fuel pump plunger getting stuck and causing damage to the sealing arrangement. In most installations, steam preheats the oil and a viscorator (Viscosity Meter) measures the resultant viscosity. LA 22 Scanned with OKEN Scanner Ot @ & % 90%M@ 7:10PM < Question MEKG / Nov 2023 / Q3 Q3 (a) Sketch and describe a ‘four ram electro hydraulic steering system’, showing pump isolating valves, relief valves and bypass valves. (10) (b) Indicate & explain valve position for one pump isolation and one unit isolation. (6) Steering & stabilisers 10 marks Nov 2023 14 days ago (a) Return oil Pressurised oil Ram and cylinder Relief valve, Rudder stock cyl TETXP Fave IK Directional control valve | SO Seite selon fo] Sy No. 2 pump. Level switch QY Sump ‘sump = Admin Scanned with OKEN Scanner Or @& 2 90%M7:11PM < Question MEKG / Nov 2023 / 94 Q4 (a) Sketch and describe the modern purification system using ‘ALCAP' concept for purifying fuel with specific gravity about 0.991. (8) (b) Explain how ‘ALCAP' separater operates as clarifier & how is the water drained off? (4) (c) What is ‘paring disc'? How does it function? (4) Purifiers & system 10 marks. Nov 2023 1 Dec 2023 12 days ago Control unit Oil inlet Clean oil outlet -—— Water drain valve Water transducer Flow control disc Disc stack Sludge space di The ALCAP (Automatic Liquid Cleaning and Purification) system is a modern purification system ( Scanned with OKEN Scanner Ot @ & F 90%M@ 7:11PM < Question MEKG / Nov 2023 / Q& Lis le The ALCAP (Automatic Liquid Cleaning and Purification) system is a modern purification system designed for fuel with specific gravity around 0.991. It functions similarly to a clarifier, separating water and sludge from the oil. Oil with a specific gravity of more than 0.991 Is fed into the system through the oil inlet. The separator utilizes a flow control disc instead of a standard gravity disc due to the minimal difference in specific gravity between water and the fuel oil. As the separation process occurs, water and sludge accumulate at the bow!'s periphery. The purified oil is discharged through the oil outlet after the separation process. The separator uses a flow control disc instead of the standard gravity disc, as the difference in specific gravity between the water and the fuel oil to be purified is less. Awater transducer is situated on the oil outlet side. It senses the water content and activates the control unit. When the accumulation of seperated water increases, the water approaches the disc and part of the water is carried over with the clean oil. The water transducer senses the water in the oil and sends a signal to the control unit. The control unit opens the water drain valve. The accumulator water flows through the hole in the flow control disc and drains through the valve. Accumulated water can also be removed through the sludge port during desiudging. The control unit is programmed to monitor the number of times the drain valve opens and the time elapsed since the last desludge cycle. Based on the programming, the control unit either drains water through the valve or initiates desludging as necessary. (b) The ALCAP separator operates as a clarifier by using a flow control disc instead of a gravity disc. The flow control disc allows the separated water to accumulate at the bowl periphery while preventing it from mixing with the purified oil. When the accumulated water reaches a certain level, a water transducer senses the water Scanned with OKEN Scanner Gor @& = 90%M 7:11PM < Question MEKG / Nov 2023 / Q4 A water transducer is situated on the oil outlet side. It senses the water content and activates the control unit. When the accumulation of seperated water increases, the water approaches the disc and part of the water is carried over with the clean oil. The water transducer senses the water in the oil and sends a signal to the control unit. The control unit opens the water drain valve. The accumulator water flows through the hole in the flow control disc and drains through the valve. Accumulated water can also be removed through the sludge port during desludging. The control unit is programmed to monitor the number of times the drain valve opens and the time elapsed since the last desludge cycle. Based on the programming, the control unit either drains water through the valve or initiates desludging as necessary. (b) The ALCAP separator operates as a clarifier by using a flow control disc instead of a gravity disc. The flow control disc allows the separated water to accumulate at the bowl periphery while preventing it from mixing with the purified oil. When the accumulated water reaches a certain level, a water transducer senses the water content and activates the control unit. The control unit opens the water drain valve, allowing the water to drain through the hole in the flow control disc, Alternatively, accumulated water can be removed during desludging through the sludge port. (c) pairing disc - It is a stationary impeller/s mounted in a chamber at the neck of the bowl. Its function is to convert the rotating (kinetic) energy of the liquid into a pressure head. or Want to improve the Answer ? V3) os ‘ N Scanned with OKEN Scanner HOt @ 8 = 908M 7:12PM < Question MEKG / Nov 2023 / 95 Q5 (a) Explain with reasons, as to why ‘boiler water testing’ is carried out on board. (6) (b) Explain procedure for collecting boiler water sample? State precautions? (4) (c) Mention with procedure and recommended values for the tests which need to be carried on boiler water as a routine. (6) WHRS & Boiler 10 marks. Nov 2023 Midays ago Boiler water treatment is carried out to prevent "Scale formation and corrosion" in feed and boiler systems. Treatment by phosphates precipitate sludge, while treatment for dissolved oxygen form harmless salts that are removed later. As a result, the "Hardness causing salts" are removed. Distilled water is used in boiler feed water system, but at higher temperatures it becomes acidic Feed water treatment gives the water sufficient alkalinity. The presence of oxygen in the feed water gives rise to feed line corrosion. This results in the formation of corrosive products such as oxides of iron and copper. Oxygen scavenging chemicals are added to remove the dissolved oxygen in feed water, Various test carried out are as follows: 1) hardness test 2) alkalinity test 3) chloride test 4) phosphate test 5) ph test 6) hydrazine test 7) sulphite test: Sachin Dhamunia @sachin_Psw Want to improve the Answer ? Z Scanned with OKEN Scanner Ot @ & 4.90% M@ 7:12PM < Question MEKG / Nov 2023 / Q6 Q6 (a) Explain the term ‘Volumetric efficiency’ in respect of air compressors. (3) (b) State reasons for drop in ‘Volumetric efficiency’ and how same can be restored? (7) (c) Explain the purpose of ' unloader’. Name the methods used for unloading, for ‘starting’ and ‘stopping’ when on automatic operation. (6) Compressed system 10 marks. Nov 2023 about 2 months ago (a) Volumetric efficiency in air compressors is defined as the ratio of the induced volume to the swept volume. Mathematically, it is expressed as: Volumetric f ficiency = Ahigh volumetric efficiency indicates a more effective compression process and correlates with higher output under given operating conditions. (b) (b) Reasons for Drop in Volumetric Efficiency * Increase in bumping clearance leads to a drop in volumetric efficiency. Rectify clearance by changing the cylinder head gasket with a different thickness gasket. + Leaking valves can significantly impact volumetric efficiency. Overhaul or replace the valves with new ones. * Damaged piston rings result in decreased efficiency.Replace the damaged piston rings * Worn-out liners allow air to blow past into the crankcase, reducing efficiency. Replace the worn-out liner. + Any restriction in the intercooler or air intake filter can hinder the air compression process Remove restrictions and ensure proper functioning + Elevated air inlet temperature can impact volumetric efficiency negatively. Implement cooling measures to maintain optimal temperature levels. + Restricted discharge lines impede the smooth flow of compressed air. Address and remove any restrictions in the discharge lines. (c) The unloader in an air compressor serves the purpose of allowing the compressor to start with little to no load. During automatic operation, two methods are used for unloading: Starting: The unloader vents both Low-Pressure (LP) and High-Pressure (HP) chambers to the atmosphere, Operated by a solenoid valve, allowing the compressor to start with low load. Scanned with OKEN Scanner @oOr @& F 90%M 7:12PM < Question MEKG / Nov 2023 / 96 Volume of Air Taken VolumetricE f ficiency : Ahigh volumetric efficiency indicates a more effective compression process and correlates with higher output under given operating conditions. (b) (b) Reasons for Drop in Volumetric Efficiency * Increase in bumping clearance leads to a drop in volumetric efficiency. Rectify clearance by changing the cylinder head gasket with a different thickness gasket. * Leaking valves can significantly impact volumetric efficiency. Overhaul or replace the valves with new ones. * Damaged piston rings result in decreased efficiency.Replace the damaged piston rings * Worn-out liners allow air to blow past into the crankcase, reducing efficiency. Replace the worn-out liner. * Any restriction in the intercooler or air intake filter can hinder the air compression process Remove restrictions and ensure proper functioning. + Elevated air inlet temperature can impact volumetric efficiency negatively. Implement cooling measures to maintain optimal temperature levels. + Restricted discharge lines impede the smooth flow of compressed air. Address and remove any restrictions in the discharge lines. (c) The unloader in an air compressor serves the purpose of allowing the compressor to start with little to no load. During automatic operation, two methods are used for unloading: Starting: The unloader vents both Low-Pressure (LP) and High-Pressure (HP) chambers to the atmosphere. Operated by a solenoid valve, allowing the compressor to start with low load. stopping: After the air compressor stops, the unloader continues to vent both chambers momentarily. This gradual release of pressure helps the compressor motor start on a low load during the next cycle. The unloader closes after a brief period, and the compressor resumes normal pumping. Admin @admin N Want to improve the Answer ? Scanned with OKEN Scanner Gor @ & & 89% 7:12PM < Question MEKG / Nov 2023 / Q7 Q7 (a) Using a line diagram, show the arrangement of ‘emergency bilge suction’ for a general cargo ship. (8) (b) State the purpose of ‘bilge injection’ valve and to which pump or pumps it is connected? Give reasons. (4) (c) State requirements with respect to the diameter of bilge injection valve and main sea suction valve on sea chest. (4) Bilge, OWS & ORB 10 marks. Nov 2023 12 days ago Bilge Injection is a valve that enables the engine room bilges to be pumped out directly overboard in the event of an emergency such as flooding. The valve is normally fitted to the end of a branch connection with the main sea water suction line. This enables large main seawater cooling pumps to be used as a bilge pump in an emergency. Emergencies like fire and flooding involve the use of seawater. If there isa fire, seawater is the biggest resource of water available in the sea. Similarly, if it involves flooding of the engine room, cargo spaces or any other place on the ship for that matter; you would again require pumping the sea water out of the ship. In both these cases, you require pumps. Main sea water Emergency bilge injection valve injection valve }+—— D —>} }<— 20/3 >| Strum or 7 Strainer Tank margin plate Scanned with OKEN Scanner Ot @ & F 89% 7:13 PM < Question MEKG / Nov 2023 / Q7 12 days ago Bilge Injection is a valve that enables the engine room bilges to be pumped out directly overboard in the event of an emergency such as flooding. The valve is normally fitted to the end of a branch connection with the main sea water suction line. This enables large main seawater cooling pumps to be used as a bilge pump in an emergency. Emergencies like fire and flooding involve the use of seawater. If there is a fire, seawater is the biggest resource of water available in the sea. Similarly, if it involves flooding of the engine room, cargo spaces or any other place on the ship for that matter; you would again require pumping the sea water out of the ship. In both these cases, you require pumps. Main sea water Emergency bilge injection valve injection valve To main sea water a pumps ‘Strum or 7 Sainer Tank margin plate There are two valves in close proximity namely main injection valve and bilge injection valve. Both of them have their own independent controls. The diameter of the bilge injection valve is kept nearly 66% of the main valve diameter which draws water directly from the sea through the grid. There is a SOLAS requirement that the diameter of this injection valve is at least 2/3 times Scanned with OKEN Scanner aor @ & 89% 87:13PM < Question MEKG / Nov 2023 / Q7 There are two valves in close proximity namely main injection valve and bilge injection valve. Both of them have their own independent controls. The diameter of the bilge injection valve is kept nearly 66% of the main valve diameter which draws water directly from the sea through the grid. There is a SOLAS requirement that the diameter of this injection valve is at least 2/3 times the main suction, though it can be more also.The spindles of the sea inlet and injection valves shall extend well above the engine-room platform.ence the injection valve is an arrangement where the main sea chest can be bypassed in case of emergency so that instead of the sea, water gets drawn from within the ship itself. There Is a strainer attached to the bilge injection valve and the pump used for this valve is normally the largest seawater pump (or pumps) available in the engine room. Hence this valve is used to suck sea water from one of the lowest points in the engine room. This basically means that when you need to remove a lot of water from the ship, you simply need to open this valve and run the big pump's. Prior to opening up of the bilge injection valve always take approval or permission from the chief engineer of the vessel, Checks and Precautions: Emergency situation can arise anytime (that's why is called emergency) so it would not be a good idea to find out that your valve is stuck due to rust or non-operation. Hence it is a good practice to check for the operation as a matter of routine. + The space near the injection valves should be kept clear of all obstacles since normally one would rush to open the valve in an actual emergency, and hence should be minimal obstacles in the space around the valve, * Not only should the valve be easily approachable and operational, but it also needs to be checked regularly for actual suction and operation. This can be done occasionally by actually running the pump and trying to draw out water from the bilge spaces uses this valve. + The valves should be clearly marked since people do get confused in emergency situations and you certainly don't want to be opening some wrong valve at such a critical time or 92 Want to improve the Answer ? N Scanned with OKEN Scanner HOt @ & © 89%M7:13 PM < Question MEKG / Nov 2023 / 98 Q8 (a) Define ‘centrifugal pump! and where it is used on ships? Using a simple line diagram show a circuit which includes a centrifugal pump. Explain the meaning of ‘suction lift! (6) (b) Sketch and describe the construction of a centrifugal pump, labelling its parts. What isa ‘lantern ring ‘and why is it fitted? (10) Pumps & system 10 marks. Nov 2023 21 Dec 2023 10 days ago (a) A centrifugal pump is a mechanical device that uses centrifugal force to move fluid through a piping system. It has a spinning impeller that draws fluid into the pump and forces it out at an increased velocity using the principle of forced vortex flow. It is used in various ship board systems as * Cooling sea water pumps * Cooling fresh water pumps * Fire and GS pump + Ballast pump * HT & LT pumps + FW pump + Hot water circulating pump, ete ‘To Accommodation * Pressure Switch 7 , To Hot Water

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