CMMV 212320 F4957
CMMV 212320 F4957
Revision No. 2, dated Jan 11/08, is attached and covers all components held by every
operator.
1. FILING INSTRUCTIONS
NOTE : Before introducing this revision, make certain previous revisions are incorporated.
- Affected pages are listed on the "List of Effective Pages" and designated as:
- Make certain that the content of the manual is in compliance with the "List of
Effective Pages".
- Remove and destroy the pages which are affected by this revision.
3. ASSISTANCE INFORMATION
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HIGHLIGHTS
HIGHLIGHTS
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F4957
EXHAUST FAN
EVTA1925B
The information and designs contained in this document are the property of TECHNOFAN, and may not,
in whole or in part, be duplicated, disclosed, or used without the prior written consent of TECHNOFAN.
RECORD OF REVISIONS
1 Sep 15/95
R 2 Jan 11/08
ROR
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TEMPORARY
REVISION PAGE DATE BY DATE BY
NUMBER NUMBER INSERTED REMOVED
ROTR
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N, R or D indicates pages which are New, Revised or Deleted respectively. Remove and insert
the affected pages and complete the Record Of Revisions as necessary.
LEP
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LEP
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R INCLUDED STATEMENT
SB E IN CMM OF DESCRIPTION
V REVISION APPLICABILITY
SBL
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NAME ADDRESS
LARF
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LIST OF MATERIALS
NOTE : You can use equivalent alternatives for the items in the list.
UTILIZATION
T D C C R A S
E I L H E S T
S S E E P S O
DESIGNATION FSCM FOR T A A C A E R
MAT I S N K I M A
& SUPPLIERS, TRADE NAME
No. N S I R B G
SPECIFICATION ADDRESS G E N L E
M G Y
B
L
Y
CLEANING AGENT
LIQUID SOAP 1 X
LOCAL PURCHASE
ISOPROPYL ALCOHOL 2 X
GLUE VD2650
ELASTOSIL E43 3 WACKER-CHEMIE GMBH X
HANNS-SEIDEL-PLATZ 4
81737
MUENCHEN
DEUTSCHLAND
VF7121
LOCTITE 243 4 HENKEL LOCTITE FRANCE X
10, AV EUGENE GAZEAU
60300 SENLIS
FRANCE
SLEEVE VF8320
15C3 DIA.5 5 OMERIN S/A GROUPE SILISOL X
Z. I.
OR 63600 AMBERT
FRANCE
LOM
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LIST OF MATERIALS
NOTE : You can use equivalent alternatives for the items in the list.
UTILIZATION
T D C C R A S
E I L H E S T
S S E E P S O
DESIGNATION FSCM FOR T A A C A E R
MAT I S N K I M A
& SUPPLIERS, TRADE NAME
No. N S I R B G
SPECIFICATION ADDRESS G E N L E
M G Y
B
L
Y
CETAVER VF7590
4KV DIA5 RED 5 BOURGEOIS ETS X
ROUTE DE ST FARGEAU
BP 6
58310 ST AMAND EN PUISAYE
FRANCE
SLEEVE VF8320
15C3 DIA.8 6 OMERIN S/A GROUPE SILISOL X
Z. I.
OR 63600 AMBERT
FRANCE
CETAVER 6 VF7590
4KV DIA8 RED BOURGEOIS ETS X
ROUTE DE ST FARGEAU
BP 6
58310 ST AMAND EN PUISAYE
FRANCE
LOM
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LIST OF MATERIALS
NOTE : You can use equivalent alternatives for the items in the list.
UTILIZATION
T D C C R A S
E I L H E S T
S S E E P S O
DESIGNATION FSCM FOR T A A C A E R
MAT I S N K I M A
& SUPPLIERS, TRADE NAME
No. N S I R B G
SPECIFICATION ADDRESS G E N L E
M G Y
B
L
Y
SEALANT VF0107
RHODORSIL 340 7 RHODIA CHIMIE X
26 QUAI ALPHONSE LE GALLO
92100 BOULOGNE BILLANCOURT
FRANCE
LOCKING WIRE
23320CA050 10 LOCAL PURCHASE X
LOM
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LIST OF MATERIALS
NOTE : You can use equivalent alternatives for the items in the list.
UTILIZATION
T D C C R A S
E I L H E S T
S S E E P S O
DESIGNATION FSCM FOR T A A C A E R
MAT I S N K I M A
& SUPPLIERS, TRADE NAME
No. N S I R B G
SPECIFICATION ADDRESS G E N L E
M G Y
B
L
Y
VARNISH VF5517
BLOC'RONT 2070 12 CRC INDUSTRIES FRANCE X
RED 12 BD MARTYRS CHATEAUBRIANT
ZI DU VAL D’ARGENT
95100 ARGENTEUIL
FRANCE
GREASE VF0217
BRISAL-OX 50-851 13 LABINAL X
17, RUE DE CLICHY
93584 ST OUEN CEDEX
FRANCE
LOM
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TABLE OF CONTENTS
SUBJECT PAGE
INTRODUCTION 1
DISASSEMBLY 301
CLEANING 401
CHECK 501
REPAIR 601
TOC
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INTRODUCTION
1. General
B. The manual describes maintenance on the component in the workshop. It does not
describe maintenance on the component when it is installed on the aircraft.
C. The information in this manual, lets the user put the equipment that was removed from
service back to correct operating conditions.
2. Revision Service
INTRO
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1. General
This fan supplies cooling air through the racks during ground and flight operations.
2. Characteristics
. Direction of the rotation : Clockwise viewed from the air inlet side.
VARIABLE SPEED
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Overall Dimensions
Figure 1
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3. Description
4. Operation
B. When the rotation speed is < 50 % of the nominal speed, the driver card stops the Exhaust
Fan EVTA1925B and the underspeed warning signal switches ON.
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Electrical Diagram
Figure 2
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A. Visual Inspection
(1) Do an external visual inspection of the unit. Make sure that the parts are in good
condition (without cracks, scratches, etc...)
B. Manual Operation
Manually operate the fan to make sure that the impeller moves freely.
2. Functional Test
NOTE : For Special Tools, refer to the "SPECIAL TOOLS, FIXTURES AND
EQUIPMENT" Chapter.
ITEM DESIGNATION
A Power Supply - 28 VDC, 50A
B Test Bench
C Amperemeter
D Electric cable
E Speedmeter
4610285900 Text Box (Special Tool No. 6)
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B. Procedure
NOTE : First perform tests on constant speed and next tests on variable
speed.
NOTE : If you find a failure during the test, you must examine all the
connections step by step for correct assembly.
Connect the Exhaust Fan to normalized test bench with a 90 mm (3.54 in.)
diaphragm (Ref. Fig. 101).
Connect the power supply to the Exhaust Fan and to the Special Tool No. 6.
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Test Set-Up
Figure 101
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1013 To + 273
Δ P'e4 = Δ Pe4 x x
Po 288
- High speed 2145.75 Ω < R < 2146.25 Ω between "A" and "B"
Δ P'e 4 > 27.27 hPa (10.95 in.WG)
- Normal speed 2068.75 Ω < R < 2069.25 Ω between "A" and "B"
Δ P'e 4 > 13.10 hPa (5.24 in.WG)
- Low speed 2004.75 Ω < R < 2005.25 Ω between "A" and "B"
Δ P' e 4 > 7.65 hPa (3.06 in.WG)
With the fan disconnected from any aerodynamic system, supply it under 28 VDC
and record I and N.
Check for the following :
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- By means of the potentiometer of the test set (Special Tool No. 6) increase the
value of resistance R and check that in the same time the speed increases.
- the negative terminal and some points of casing non electrically insulated,
The dielectric test at 1500 VRMS during one minute is performed on the motor by
the manufacturer. As this test must be performed only one time in the life of the
item, the fan is not submitted again to this test during the acceptance test
procedure.
Verify that underspeed light signal stays switched on as long as the fan is
supplied.
After this test remove the suitable means supply the fan at 28 Vdc and check for
correct running.
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The lamp must be "ON" when the fan is stopped, and the lamp must be "OFF"
during normal fan operation.
. Decrease the voltage of the main supply until the fan stops.
Record the voltage value. It must be:
. Increase the voltage of the main supply until the fan starts again and record the
value of the voltage. It must be:
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DISASSEMBLY
1. Procedure
(1) Remove the Special Material No. 10 and the lead seal, discard them.
(2) Remove the 4 screws (1-10) and the 5 screws (1-30) and collect the 9 washers
(1-20).
(3) Remove the box cover plate (1-40) and the seal (1-50).
(4) Remove the screw (1-60), the 2 screws (1-160) and collect the washer (1-70) and
2 washers (1-170).
(6) Remove the 4 screws (1-370) and the 4 washers (1-380), to disconnect the
connector (1-400).
(9) Remove the box sub-assy (1-440) with terminal blocks and connectors.
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(2) Remove the connector sub-assy (1-400) and the seal (1-430).
(3) If necessary remove the wires (Special Material No. 11) from the connector
(1-410) for that remove the pins (1-420) with the Special Tool No. 3.
C. Removal and Disassembly of the Terminal Box Sub-assy (Ref. IPL Fig. 1)
(2) Remove the 3 self locking nuts (1-240), (1-280) and (1-130).
(5) Remove the 2 wires (1-90) and (1-120) and collect the shunt (1-290).
(7) Remove the 2 plates (1-230), the positive terminal (1-250), the insulating plate
(1-260).
(8) Remove the ground terminal (1-320), the spacer (1-310), the ground terminal
(1-300) and the spacer (1-270).
(9) If necessary, remove the 2 screws (1-210) and the mounting sub-assy (1-330).
D. Removal of the driver card (1-510) and the power card (1-610)
(Ref. IPL Fig. 1).
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(2) Remove the 4 screws (1-520), the 4 washers (1-530) and the 4 washers (1-540).
(3) Remove the driver card (1-510) and the seal (1-550).
(6) Remove the 2 screws (1-580), the 2 washers (1-590) and the 2 washers (1-570).
(7) Remove the screw (1-560) and the washer (1-570), collect the strap (1-620).
(1) Remove the snap ring (1-640) and the bell mouthed intake (1-630).
(3) Carefully pull-out the motor equipped with the impeller from the body (1-700).
(4) Remove the self locking nut (1-660) and the washer (1-670).
(5) Remove the impeller (1-650), recover the motor sub-assy (1-680).
(3) Remove the screw (2-10), the washer (2-20) and the rear cone (2-30).
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(5) Remove the 3 screws (2-70), the 3 washers (2-80) and the plate sub-assy (2-60).
(6) Do the test of the sensor PC board (2-130) (Ref. Chapter "CHECK").
(10) Remove the 3 nuts (2-140), the 3 washers (2-150) and the 3 screws (2-160).
(11) Remove the 3 spacers (2-170), the sensor position PC board (2-130) and the
support (2-180).
(12) Remove the self locking nut (2-190), the washer (2-195) and the magnet sub-assy
(2-200).
(13) Remove the retainer ring (2-220), the 3 spring washers (2-230), the 2 washers
(2-240) and the 2 washers (2-225).
(14) Remove the 6 screws (2-320) and the rear ball bearing flange (2-310).
(17) Remove the cotter pin (2-210) and the rear ball bearing (2-270).
(18) Remove the 4 screws (2-290) and the front ball bearing flange (2-280).
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CLEANING
WARNING : USE THE APPROVED HAND AND EYE PROTECTION WHEN YOU APPLY
THE CLEANING AGENT. IT IS A SKIN IRRITANT.
WARNING : IF YOU GET THE CLEANING AGENT ON YOUR SKIN OR IN YOUR EYES:
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
1. Procedure
CAUTION : DO NOT CLEAN THE BALL BEARINGS. THEY ARE SHIELDED AND
LIFE-LUBRICATED.
(1) Clean the electrical and electronic components with Special Material No. 2.
(2) Clean the other removed parts with an artist's brush in a bath of cleaning agent
(Special Material No. 1).
B. Blow a low-pressure jet of dehydrated air on the removed parts. Rub the parts with a clean,
dry lint-free cotton cloth.
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CHECK
1. General
A. After each disassembly, always discard all screws, washers, packings, bearings or
other parts that are damaged or worn.
B. Make sure that the mating faces are in good condition and that the parts do not have
cracks, stains or corrosion.
NOTE : For Special Tools, refer to the "SPECIAL TOOLS, FIXTURES AND
EQUIPMENT" Chapter.
ITEM DESIGNATION
A Megohmeter
B Milliohmeter
C Inductance Measuring Device
TS0602A00 Test Set (Special Tool No. 5)
3. Procedure
A. Fan
(1) Make sure that there are no cracks at the attaching holes.
Make sure that the parts do not show signs of friction or impact.
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Diagram Test
Figure 501
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B. Fan Impeller (1-650)
(2) Measure the internal diameter. It must be : ∅ 8 + 0.015 mm (0.3149 + 0.0059 in.).
0 0
C. Motor Sub-assembly (1-680)
Measure the bonding resistance, Rb, between the screw (2-10) and one
point of the front ball bearing flange (2-280).
(a) Examine for absence of scratches, signs of shock and friction of the stator
inner part.
(b) Examine the electrical wire insulation sheaths and protection for condition.
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Examine:
- from 25.2 mΩ to 30.8 mΩ between the green and the yellow wire.
- from 25.2 mΩ to 30.8 mΩ between the green and the brown wire.
- from 25.2 mΩ to 30.8 mΩ between the brown and the yellow wire.
(a) Measure the inductance of the indicator, the value must be 83 μH to 99 μH.
(b) Measure the insulation resistance between the 2 wires connected together
and the metalic insert.
It must be > 100 MΩ at 250 Vdc.
- Connect the wires to the test set TS0602A00 (Special Tool No. 5).
- Supply the test set at 28 Vdc.
- Switch on S1 of the test set TS0602A00.
- Turn the rotor and check that lamps L3, L4 and L5 are on and off successively.
NOTE : If one of lamps does not switch on, or stay on, change the sensor
PC board.
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(1) To check the power card (1-610) refer to the ITE4616057901 and use the test set
(Special Tool No. 5).
(2) To check and to adjust the driver card (1-510) refer to the ITE4616084901 and
use the test set (Special Tool No. 5).
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Diagram Test
Figure 503
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REPAIR
1. General
A. For the limits of damage to the component parts, refer to the "CHECK".
B. Replace the screws, the washers, the bearings, the nuts and all the parts that are
unserviceable after the "Check" (Refer to "CHECK" chapter).
2. Procedure
(1) Install the impeller on the Special Tools No. 7, No. 8 and No. 9 assembled
together.
(2) For a 6.3 balancing class and 2500 RPM balancing speed, make sure that the
measured residual unbalance is:
< 0.46 g.mm (0.0000399 lb.in.) on plane 1
< 0.23 g.mm (0.0000199 lb.in.) on plane 2
(1) For a 2.5 balancing class and a 2000 RPM balancing speed, make sure that the
measured residual unbalance is:
< 0.21 g.mm (0.0000182 lb.in.) on each plane.
(1) To repair the power card use the ITE4616057902 and the test
set Special Tool No. 5.
(2) To repair the driver card use the ITE4616084902 and the test set Special
Tool No. 5.
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1. General
During repair, you must replace each part that is found defective by a new or a
serviceable one.
2. Replacement of Parts
A. Replace screws, nuts, washers and all parts which do not obey "check" requirements.
B. Remove all wires and ball bearings each time these parts are removed.
C. Refer to the List Of Materials for the materials which are necessary during the
assembly procedure.
3. Procedure
(1) Install the front ball bearing (2-300) in the housing/stator sub-assy (2-350).
(2) Install the front ball bearing flange (2-280) and 4 screws (2-290) with a layer of
Special Material No. 4.
(3) Install the rear ball bearing (2-270) and the cotter pin (2-210) on the rotor (2-340).
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(5) Install the grommet (2-330) on the rear ball bearing flange (2-310).
(6) Install the wires of the stator through the grommet (2-330) of the rear ball bearing
flange (2-310).
(7) Install a piece of Special Material No. 6 on the stator wires: length 100 mm (4 in.)
(Ref. Fig. 701).
(8) Install the rear ball bearing flange (2-310) and 6 screws (2-320) with a layer of
Special Material No. 4.
(9) Install the 2 washers (2-225), the 3 spring washers (2-230) and the 2 washers (2-240)
in the rear ball bearing flange (2-310).
(10) Install the retaining ring (2-220) in the rear ball bearing flange (2-310).
(11) Install the spacer (2-260) and the cotter pin (2-250) on the rotor.
(12) Install the magnet sub-assy (2-200), the washer (2-195) and the self locking nut
(2-190) on the rotor (2-340).
(13) To tighten the self locking nut (2-190) install the Special Tool No. 1 on the rotor
(Ref. Fig. 702).
(Ref. to Torque Value Table).
(14) Install the sensor position PC board (2-130), the 3 spacers (2-170), the 3 screws
(2-160), the 3 washers (2-150) and the 3 nuts (2-140) with a layer of Special Material
No. 4 on the support (2-180).
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(15) Install the speed detector sub-assy (2-100), the 3 washers (2-120) and the 3 screws
(2-110) (Ref. Fig. 701). Do not tighten the screws.
(16) Install the 3 spacers (2-90) (Ref. to Torque Value Table), the plate (2-60), the
3 washers (2-80) and the 3 screws (2-70) and Special Material No. 4.
(17) Adjust the auto-synchronous of the motor (Ref. Fig. 701 and 702 for connections).
(a) Install Special Tool No. 1 on the rotor (2-340) (Ref. Fig. 702).
(b) Connect the motor (1-680) to the electronic cards (1-510) and (1-610) with
the wire bundle included with the Special Tool No. 4 (Ref. Fig. 702).
(c) Install and connect a strap in the driver card (1-510) (Ref. Fig. 702).
(f) Test the electrical signal of the sensor PC board (2-130) (Ref. Fig. 702)
(oscillogram DETECTOR).
- For that proceed as follows:
. Connect the oscilloscope between O Vdc (black wire of the sensor PC
board) and successively each sensor output wires (purple, blue, orange).
(g) Test the electrical signal of the 3 phases of the stator (2-350) with an
oscilloscope (oscillogram NO LOAD SPEED) (Ref. Fig. 702).
- For that proceed as follows:
. Connect the oscilloscope between O Vdc of the power supply and
successively each motor phases (yellow, green, brown).
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I < 4.2 A 16650 RPM < N < 16710 RPM or 555 Hz < F < 557 Hz
(j) If the values are not correct, adjust the speed rotation of the motor.
(l) Turn the speed detector sub-assy (2-100) to adjust the speed.
(m) If the speed is correct, tighten the 3 screws (2-110). Put Special Material
No. 12 on the head of the screws (2-110).
(n) Do not forget to remove the nut and the Special Tool No. 1.
(18) Install the 3 spacers (2-90) (Ref. to Torque Value Table), the plate (2-60), the
3 washers (2-80) and the 3 screws (2-70) with Special Material No. 4.
(19) Install the wires of the stator and the wires of the sensor PC board through a piece of
Special Material No. 6 (Length : 120 mm (4.72 in.)) (Ref. Fig. 701).
REP
COLOUR LENGTH
(Fig. 703)
RED 4 200 mm (7.87 in.)
BLACK 5 190 mm (7.48 in.)
BLUE 6 170 mm (6.69 in.)
ORANGE 7 160 mm (6.29 in.)
PURPLE 8 180 mm (7.08 in.)
WHITE 9 140 mm (5.51 in.)
(20) Install the 2 wire bundles through the holes of the rear cone (2-30).
(22) Position the inductor, the rear cone (2-30) and secure them with the washer (2-20) and
the screw (2-10). Do not lock the screw (2-10).
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REP
COLOUR LENGTH
(Fig. 703)
WHITE 10 100 mm (3.94 in.)
WHITE 11 120 mm (4.73 in.)
(24) Put some Special Material No. 3 between the rear cone (2-30) and the rear flange
(2-310).
(25) Put some Special Material No. 3 at the bottom of the 2 sleeves (2-40)
(Ref. Fig. 701).
(26) Install the motor sub-assembly into the Special Tool No. 2, and attach it with the
3 screws (1-690).
(27) Lock the screw (2-10) and remove the excess of Special Material No. 3.
(28) Keep the motor in the Special Tool No. 2 in position during 24 hours before
reinstallation of the motor in the casing (1-700).
(2) Install the washer (1-670) and the self locking nut (1-660) (Ref. Torque Value
Table).
(3) Position the motor equipped with the impeller into the body (1-700) while
progressively install the wire bundles through the holes of the body.
(4) Install the 3 screws (1-690) with a layer of Special Material No. 13.
(5) Put Special Material No. 3 arround sleeves (2-40) and inside sleeve (Special
Material No. 5 and 6) (Ref. Fig. 703).
(7) Install the snap ring (1-640). Put 3 drops of Special Material No. 3 to secure it.
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Electrical Scheme
Figure 704
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C. Installation of the Power Card (1-610) and the Driver Card (1-510)
(1) Install the power card (1-610) with a layer of Special Material No. 7.
(2) Install the strap (1-620), the screw (1-560), the 2 screws (1-580), the 3 washers
(1-570) and 2 washers (1-590). Do not tighten the screws (1-580).
(3) Connect the inductor (2-50) with the 2 screws (1-490) and 2 washers (1-500)
(item 10 and 11 on Fig. 703) (Ref. to Torque Value Table).
(5) Install the driver card (1-510) on the power card, and attach it with the 4 screws
(1-520) 4 washers (1-540) and 4 washers (1-530) (Ref. to Torque Value Table).
(6) Tighten the 4 screws (1-520) and the 2 screws (1-580) (Ref. to Torque Value
Table).
(7) Connect the 3 phases (Refer to Fig. 704) with the 3 screws (1-600) and the 3
washers (1-570) (Ref. to Torque Value Table).
(8) Connect the sensor PC board (speed detector) (Refer to Fig. 704) with the
6 screws (1-470) and the 6 washers (1-480) (Ref. to Torque Value Table).
(1) If necessary, install the wires Special Material No. 11 and the pins (1-420) with
Special Tool No. 3.
(Refer to Fig. 703 and 704).
REP
COLOUR LENGTH
(Fig. 703)
BLACK 12 160 mm (6.29 in.)
WHITE 13 090 mm (3.54 in.)
RED 14 150 mm (3.90 in.)
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(1) If necessary, install the mounting sub-assy (1-330) and attach it with the screws
(1-210).
(2) If necessary, install the 2 rubber grommets (1-460) with a layer of the Special
Material No. 3 (Refer to Fig. 703).
(4) Install the plate (1-230), the ground terminal (1-320), the spacer (1-310) and the
ground terminal (1-300).
(5) Install the spacer (1-270), the insulating plate (1-260), the positive terminal (1-250)
and the plate (1-230).
(7) Install the shunt (1-290) and the negative wire (1-120).
(8) Install the 2 washers (1-150), (1-190) and the 2 nuts (1-140), (1-180)
(Ref. to Torque Value Table).
(10) Install the positive wire (1-90), the washer (1-110) and the nut (1-100)
(Ref. to Torque Value Table).
F. Installation of the Box Sub-assy (1-440) with the Terminal Box Sub-assy (1-200) and
the Connector (1-400) (Ref IPL Fig.1)
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(2) Install the box sub-assy (1-440) with the terminal box sub-assy (1-200) and the
connector (1-400).
(3) Install the 6 washers (1-350), the 4 screws (1-340) and the 2 screws (1-360)be
careful of the correct position of the seal (1-450) and of the correct location of the
screws (1-360).
(4) Connect the 6 wires of the connector (1-400) (Refer to Fig. 704) with the 4 screws
(1-370) and 4 washers (1-380) (Ref. to Torque Value Table).
(5) Connect the negative wire (1-120) (Refer to Fig. 703 and Fig. 704) to the power
card with the screw (1-160) and the washer (1-170) (Ref. to Torque Value Table).
(6) Connect the positive wire (1-90) (Refer to Fig. 703 and Fig. 704) to the inductor
(1-80) with the screw (1-60) and the washer (1-70).
(7) Connect the wire of the inductor (1-80) (Refer to Fig. 703 and Fig. 704) to the
power card with the screw (1-160) and the washer (1-170).
(Ref. to Torque Value Table).
(8) Install the seal (1-50) on the box cover plate (1-40) with a layer of Special Material
No. 3.
(9) Install the inductor sub-assy (1-80) on the box cover plate (1-40) and attach it with
the 3 screws (1-30) and the 3 washers (1-20).
(10) Install a layer of Special Material No. 3 on the top of the box (1-440).
(11) Set the box cover plate (1-40) and attach it with the 4 screws (1-10), the 2 screws
(1-30) and the 6 washers (1-20).
(12) Install the Special Material No. 10 and the lead seal.
4. Storage
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1. General
B. How to use the Fits and Clearances Table (Refer to Sample Table Heading in Paragraph
1. C.).
(1) Column 1 gives the figure number, the reference letter of the section and the loca-
tion number of the part.
(2) Column 2 gives the figure and item numbers of the mating parts in the IPL or separate
CMM-IPC.
(3) Column 3 gives the dimensions and the assembly clearances of the original MFR
limits.
NOTE : For matched parts, you must use selective fit to get the assembly clearance.
(4) Column 4 gives the dimension limits and the maximum permitted clearance of the in-
service wear limits.
NOTE : You must replace or repair the parts which are not in the limits
(Refer to DISASSEMBLY, REPAIR and ASSEMBLY).
Mating
Fig Assembly Dimension
IPL Dimension Maximum
801 Clearance Limits
Figure millimeters Permitted
Ref millimeters millimeters
and (inches) Clearance
Ltr (inches) (inches)
Item No. millimeters
Min. Max. Min. Max. Min. Max. (inches)
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Sub-assy
Figure 801
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Mating
Fig Dimension Assembly Dimension
IPL Maximum
801 millimeters Clearance Limits
Figure Permitted
Ref (inches) millimeters millimeters
and Clearance
Ltr (inches) (inches)
Item No. millimeters
(inches)
Min. Max. Min. Max. Min. Max.
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Mating
Fig Dimension Assembly Dimension
IPL Maximum
801 millimeters Clearance Limits
Figure Permitted
Ref (inches) millimeters millimeters
and Clearance
Ltr (inches) (inches)
Item No. millimeters
Min. Max. Min. Max. Min. Max. (inches)
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TORQUE VALUE
IPL FIG. MAX.
DESIGNATION
ITEM No.
N.m Lbf.in.
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NOTE : You can use equivalent alternatives for the items in the list.
UTILIZATION
T D C C R A S
E I L H E S T
S S E E P S
REF T A A C A E O
No. PART NUMBER DESIGNATION I S N K I M R
N S I R B A
G E N L G
M G Y
B E
L
Y
4 4610129500 AUTOSYNCHRONOUS X
SETTING TOOL
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INTRODUCTION
1. General
(1) Refer to the numerical index (NI/ALPHA) and find the P/N.
(2) Find the related Fig. Item in the "CH-SECT-UNIT-FIG. ITEM" column.
(3) Refer to the Parts List and find the first Fig. Number that you found in the numerical
index.
(4) Find the Item number in the illustration.
For more data about the Item, refer to the Parts List related to the illustration.
When the first figure does not show the applicable part, refer to the other figure
numbers in the numerical index.
(1) Find the illustration that shows the breakdown of the assembly.
(2) Find the part and its index number on the illustration.
This will also give you the description and the part number.
(3) Find the index number on the Parts List page related to the illustration.
This will also give you the description and the part number.
IPL INTRO
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- contain all the part numbers in the Detailed Parts List, in alphabetical and
numerical order.
- give the Parts List Locations, and total quantities necessary for each component
and Location. The customer can add his part number when necessary.
The indentation system shows how parts and assemblies are related to their next
higher assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
.Attaching parts for sub-assembly
..Detail parts for sub-assembly
..Sub-sub-assembly
..Attaching parts for sub-sub-assembly
...Detail parts for sub-sub-assembly
IPL INTRO
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C. Detailed composition of an IPL
The Attaching Parts are shown after the assembly which they attach below the same
indentation number. The words "Attaching Parts" are before three asterisks followed
by the nomenclature. The Next Higher Assembly (NHA) is the primary part. The
quantity per NHA is that quantity of attaching parts necessary to attach one assembly
to the NHA.
IPL INTRO
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A vendor code is given to the parts made by firms other than TECHNOFAN.
These codes agree with the current issue of the Manufacturers Cataloging Handbook
H4/H8:
- Nato Supply Code for Manufacturers (NSCM) (excluding United States and Canada).
Identifies correctly:
Item 4 Quantity
The number in the Units Per Assy column shows the quantity of parts used for one NHA
or installation.
AR = as required
RF = reference (quantity shown in NHA figure).
IPL INTRO
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A letter code (A, B, C, etc.) after the related Item Number shows a part variation
related to the NHA. If a letter code is not shown, the part is applicable to all the variants
of the NHA.
USAGE
FIG - ITEM
CODE
1 - 1A
- 1B
- 1C
10A 1A
10B 1BC
20A
Revised pages show the letter 'R' in the right margin, aligned with each changed or
added line.
IPL INTRO
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(b) SB XX-XXX
Identifies the Service Bulletin (SB).
When the service bulletin number shown in the nomenclature column is related
to an AIRWORTHINESS DIRECTIVE (AD), the AD number will be shown in
parentheses, after the service bulletin number with the letters AD and the number.
For example:
PRE SB XX XXX (AD XXXX), POST SB XX XXX (AD XXXX),ADDED
by SB XX XXX (AD XXXX), DELETED BY SB XX XXX (AD XXXX),
etc.
(d) OVERSIZE/UNDERSIZE
Identifies a part as oversize or undersize.
(e) OPT TO
Identifies an optional part that is fully interchangeable with the original
part.
IPL INTRO
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IPL INTRO
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VENDOR CODES
VENDOR CODE NAME - ADDRESS
VD2166 G.R.W.
B.P. 6360
GNEISENAUSTRASSE 10/11
D-97074 WURZBURG
GERMANY
VF0225 SOURIAU
9, RUE DE LA PORTE DE BUC
78000 VERSAILLES
FRANCE
IPL INTRO
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VENDOR CODES
IPL INTRO
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ALPHANUMERICAL INDEX
AIRLINE
PART NUMBER FIG ITEM QTY
PART NUMBER
AE1711AA0-0001 1 450A 1
B8Q1CA030008APA
SUPSDS 22291CA030008 2 -290B 4 N
2 -320B 3 N
B8Q1CA040010BE
SUPSDS BY H1Q1CA040010BE 1 -690B 3 N
H1Q1CA040010BE
SUPSD BY B8Q1CA040010BE 1 690A 3 R
H1Q1CA040010BE 1 340A 4
H1Q1CA040020BE 1 580A 2
H1Q1CA040040BE 1 520A 4
H1Q1CK030008A
SUPSDS 22293CA030008 2 -070B 3 N
2 -110B 3 N
H1Q1UB040008BEP 1 060A 1
H1Q1UB040008BEP 1 490A 2
H1Q1UB040008BEP 1 560A 1
H1Q1UB040010BEP 1 160A 2
H1Q1UB040014BEP 1 600A 3
DA70-120-20 1 460A 2
E25401B20QZDA
SUPSDS 22433CF020 2 -140B 3 N
E27489M15-10EMT
SUPSDS NNCA015010C 2 -210B 1 N
ENINT1-20 2 090A 3
EVTA1925B 1 001A RF
EVTA1925B-0001 1 050A 1
EVTA1925B-0100 1 700A 1
EVTA1925B-0200 1 440A 1
EVTA1925B-0300 1 120A 1
EVTA1925B-0400 1 400A 1
EVTA1925B-0500 1 080A 1
EVTA1925B-0600 1 040A 1
EVTA1926F-0700 1 090A 1
EVTA2323-10 2 050A 1
NI/ALPH/NUM
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ALPHANUMERICAL INDEX
AIRLINE
PART NUMBER FIG ITEM QTY
PART NUMBER
EVTA2423F-04 1 640A 1
EVTA2423F10 1 180A 1
EVTA2423F11 1 140A 1
EVTA2423F12 1 100A 1
EVTA2423F13 1 110A 1
EVTA2423F14 1 150A 1
EVTA2423F15 1 190A 1
EVTA2423F-60
SUPSD BY 4610110006 1 630A 1 R
EVTA2423F-100A 1 650A 1
NNCA015010C
SUPSD BY E27489M15-10EMT 2 210A 1 R
NNCA025016C
SUPSD BY NNEM025016T 2 250A 1 R
NNEM025016T
SUPSDS NNCA025016C 2 -250B 1 N
P7094-C5 1 130A 1
PS7-20-10 2 330A 1
PDD022017015IX
SUPSDS 608 2 230B 3 N
PPD022017020IX 2 225A 2 N
PPD022018050IX
SUPSDS 608-05 2 240B 2 N
T600005C 1 -200A 1
T600057AA0-0001 1 550A 1
T600057B01-0000
SUPSD BY T600057B02-0000 1 610A 1
T600057B02-0000
SUPSD BY T600057B01-0000 1 610B 1
T600057B01-0013 1 620A 1
T600084A00-0200
SUPSD BY T600084A01 1 510A 1 R
T600084A01
SUPSDS T600084A00-0200 1 -510B 1 N
VTCA030BE 1 380A 4
NI/ALPH/NUM
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ALPHANUMERICAL INDEX
AIRLINE
PART NUMBER FIG ITEM QTY
PART NUMBER
VTCA030BE 1 480A 6
VTCA040BE 1 070A 1
VTCA040BE 1 170A 2
VTCA040BE 1 500A 2
VTCA040BE 1 540A 4
VTCA040BE 1 570A 10
ZA0001AA0-0008 2 170A 3
ZA0008AA0-0005 2 280A 1
ZA0012AA0-0500
SUPSDS ZA0014AA0-0900 2 -200B 1 N
ZA0014A01-0001 2 030A 1
ZA0014A01-0300 2 040A 2
ZA0014AA0-0001 2 260A 1
ZA0014AA0-0500
SUPSD BY 4009500950 2 340A 1
ZA0014AA0-0701 2 180A 1
ZA0014AA0-0800 2 060A 1
ZA0014AA0-0900
SUPSD BY ZA0012AA0-0500 2 200A 1 R
ZA0014AB0-0700 2 -100A 1
ZA0014BA0 1 680A 1
ZA0014BA0 2 001A RF
ZA0014BA0-0200 2 310A 1
ZA0014BA0-1000 2 350A 1
ZB0001A00-0600 2 130A 1
00086325060 1 280A 1
00086337560 1 240A 1
01210000600 1 330A 1
04100100254 1 230A 2
04103401154 1 260A 1
04103500654 1 310A 1
04106150654 1 300A 1
04108150854 1 320A 1
04110151054 1 250A 1
04181520404 1 290A 1
NI/ALPH/NUM
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ALPHANUMERICAL INDEX
AIRLINE
PART NUMBER FIG ITEM QTY
PART NUMBER
12110600060 1 220A 2
12241300254 1 270A 1
1908003864
SUPSDS 608ZZYP54M28 2 -270B 1 N
1908003865
SUPSDS 6000ZZYP54M28 2 -300B 1 N
22125BC050036L 2 010A 1
22291CA020016 2 160A 3
22291CA030008
SUPSD BY B8Q1CA030008APA 2 290A 4 R
2 320A 3 R
22291CA030008E 1 210A 3
22293CA030006E 1 390A 4
22293CA030008
SUPSD BY H1Q1CK030008A 2 070A 3 R
2 110A 3 R
22293CA030008E 1 010A 4
22293UB030006P 1 370A 4
22293UB030006P 1 470A 6
22296CA030008E 1 030A 5
22296CA040010E 1 360A 2
22433CF020
SUPSD BY E25401B20QZDA 2 140A 3 R
23111CA030 2 080A 3
23111CA030 2 120A 3
23111CA030E 1 020A 9
23111CA040E 1 350A 6
23111CA040E 1 530A 4
23111CA040E 1 590A 2
23111CA050 2 020A 1
23111CA050 2 195A 1
23116CA080E 1 670A 1
23117CA020 2 150A 3
23202AM0220T 2 220A 1
NI/ALPH/NUM
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ALPHANUMERICAL INDEX
AIRLINE
PART NUMBER FIG ITEM QTY
PART NUMBER
4009500950
SUPSD BY ZA0014AA0-0500 2 340B 1
4610110006
SUPSDS BY EVTA2423F-60 1 -630B 1 N
5PH135M 2 190A 1
6000ZZYP54M28
SUPSD BY 1908003865 2 300A 1 R
608
SUPSD BY PDD022017015IX 2 -230A 3 R
608-05
SUPSD BY PPD02201805IX 2 -240A 2 R
608ZZYP54M28
SUPSD BY 1908003864 2 270A 1 R
8525-1432 1 430A 1
852510R10B6PNH 1 -410A 1
8526-1348 1 -420A 6
8PH105 1 660A 1
NI/ALPH/NUM
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Exhaust Fan
Figure 1
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Motor
Figure 2
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