ON-SITE NITROGEN GENERATION SYSTEMeee ee “Inert, clean, dry, non-flammable gas + Has a true -40° to -56.6°C dew point eee em eee Brea aetna lance ay Seren mca el eta one eee apractace + Liquid N2 boils at 196 degrees Celsius 2.2% of your tank volume can be lost due to evaporation Cee Scent Rc Oa eae ec) + Inconvenient, unsafe and unreliable + Locked into a gas contract and continuous payment Maa) Cane sins In the early years of air separation, Oxygen has been the most widely used component in the steel industry. This situation began to change when nitrogen was no longer considered as a\waste product and jts inert properties could be exploited as a blanketing gas. Today, nitrogen is used in a most of applications, including: + Blanketing of tanks with flammable or toxic materials + Blanketing of metal reduction processes Se eee Sree ea Boece ec) Seed Se ae + Cooling in helium or hydrogen plants Sec Su CMe MT + Electronics industry Deen ieee Sane ne ee CC ROU eet) liquids have vapor space in the top of the tank, which collects hydrocatbon vapors. in atmospheric tanks) air can be drawn in when emptying the tank and it would be easy toignite this by static electricity or friction, Purging the vapor space with nitrogen prevents this f Reale Pan for t a Whole Range of Applications “ } \ 0]Pere Ast eae The key to making the investment in Nitrogen Generation EMU Re eu oe ee a HATCO's continuing in-house R&D has resulted in nitrogen Pere eC ed ee RE Semen UR et ees eas Cee mR ee Oe eC cece COM ec eS Cree eect) Onc ea Rene TC cee OO Seta Pea nG yee ei eee eee PS ORS eC RM ec ETM UA Bee eC POM eee Re Linn HATCO supplies customized engineered systems to accommodate hazardous environment installations, extreme weather conditions, redundancy considerations and unique application requirements. POM Meat Eu menicetnnt cies ent Rote hen caren Parsee Mie cacy with the development of highly custom engineered systems. Let our dedicated, knowledgeable staff review your unique project requirements and offer an engineered generator designed and built to your required specifications. era Es You can save up to 300% of Nitrogen costs by generator your own nitrogen on-site. The ideal solution lies in a range of proven gas generation solutions from HATCO, which enable users to produce their total demand of nitrogen gas on their premises, under their complete control ‘As a result, companies can generate as much or as little nitrogen as needed at the required purity and at a fraction of the cost of having gas delivered by an external supplier. By generating your own nitrogen on site, you can dramatically reduce your nitrogen supply costs-and save on: Sh eC cs CMa Re eC cee - a a —— TAR ols \ ind Purchasing Costs etsSystem Types: HATCO supplies two types of PSA Generators: + Twin Tower Nitrogen Generators + Sequential Nitrogen Generators Process Description: The HATCO nitrogen generators extract the available nitrogen in the ambient air from the other gases by applying the Pressure Swing Adsorption (PSA) technology via Twin Tower Adsorption method. The adsorption separation is accomplished in the following process steps: aN 1. Feed Air Compression and Conditioning The ambient (inlet) air is compressed by an air compressor, subsequently dried by an air dryer and filtered before entering the process vessels. 2. Pressurization and Adsorption The pre-treated air is passes into a vessel filled with Carbon Molecular Sieve (CMS) where the oxygen is adsorbed preferentially in the CMS pores so that nitrogen with an adjustable purity (down to a residual 02 content of 50 ppm) remains in the gas stream. Before the adsorption capacity of the CMS is fully utilized, the nitrogen separation process is interrupted and the switching of the adsorber vessels is initiated. 3. Desorption The saturated CMS Is regenerated (Le. the adsorbed gases are released) by means of pressure reduction below that of the adsorption step. This is achieved by a simple pressure swing system. The resultant waste stream is vented into atmosphere through a silencer/muffler. the regenerated adsorbent can now be used again for the generation of nitrogen. 4.Nitrogen Product Adsorption and desorption take place alternately at equal time intervals. This means that the continuous generation of nitrogen can be achieved with two adsorbers, one being switched at adsorption and the other at regeneration. The result is a constant stream of on-site produced high purity nitrogen at cost significantly below that of liquid or bottled gases. Nitrogen Sequential PSA Series A dedicated solution for Large Capacities and Consumptions The Nitrogen Sequential PSA process consists of multiple individual Twin Tower Adsorber Vessels operating on alternating cycles. By utilizing this sequential operation of the individual PSAs, the requirement of large buffer tanks is eliminated from the process. 03104 System Benefits: * Generate your own Nitrogen on demand + Reduce your Nitrogen costs by up to 90% + Purity Certification included with each system + Systems’ life expectancy of over 20 years + No missed deliveries, escalating costs, or contracts tosign + Fully automatic: production begins when demand downstream is sensed Key Features: + Purities up to 99.99% + Available in Largest Capacities + Fully automated unattended operation + Automatic part load operation to 30% of design capacity * Pressure Switch for automated Idle-Mode * Special design due to Channeling + skid mounted and easy installation at site Standard-Equipment: + AdsorberVessels ate Carbon Stee! * Long life Pneumatic and Solenoid Valves * Internal CS. Piping in specified Coatings * Exhaust Muffler * Oxygen Analyzer * Hour Meter * Product Pressure Transmitters * Product Flow Indication + Pressure Indicators * Nitrogen and Air flow Regulation * Air Conirol Pressure Regulator * Air Control Piping & Instrumentation * Safety Valves * Control System with SIEMENS PLCExclusive Features: Intelligent PLC = = = Options: * On line purity indication * User friendly 4.3” TFT Touch screen + Feed Air Compressor * Animated real time process display * Instrument Air Dryer * Auto cut-in & cut-off based on demand » Air Receiver + RS 485 MODBUS interface for remote * AirFillers monitoring * Activated Carbon Tower * inbuilt Data logger stores minimum 50 * Air Buffer alarms/trips * Nitrogen Buffer * PSA cycle trip for Low Air Inlet Pressure * Set of External Product Filters * Alarm for High Oxygen Content + Product Booster Compressor * Hour meter supports preventive * Bottle Filling Station maintenance * Classified or Unclassified Areas + Announcement for filter cartridge * Containerized and replacement Mobilizationamg e OREM Uo ae NY 1-Pre-treatment Package Good Quality Compressed Air = Good Quality Nitrogen must have the correct air inlet quality to ensure stable operation and a long servi ATM cree ne Sen eee Re a eee ee Ue ie uae a see ed Se eee ae eR Ns Quite simply, in HATCO's long experience of manufacturing and installing PSA nitro ptable for lower purity appl will provide better protection to the CMS, typically extending the service life to 10 years and beyond Sea op Inaddition, the pre-tre stand-by mode, the eneray and significantly reduces running costs Peer es ene En nt package can be controlled by th Ne ec en eau moe ey SUNT nitrogen generators, so that when it enters economy er eceees eROE) Stuer en es nero eee ecg + High crush strength to prevent attrition and breakdown of the CMS Bere One otrs + Wide purity range for customer flexibility 3- Process Mass Flow Solution In large capacity projects, mass control of process flow is 2 gold key. the HATCO's valuable knowledge and experience is the one what uarantees the goal This prevents bed movement during operation to eliminate attrition, breakdown and leakage paths which could lead to premature failure or loss of nitrogen purty 4- ‘Snow storm’ filling ensures consistent nitrogen purity HATCO PSA nitrogen generators utilize a technique known as snow storm filling’ to charge the adsorption columns with CMS. Benefits: + Achieves maximum packing density for the CMS material, fully utilizing all of the available space envelope, + Less CMS required and prevents compressed ait channeling through the CMS as experienced with most conventional designs. Due to channeling, conventional designs require more CMS to achieve an identical purity, increasing physical size, operational and maintenance costs. Seg Ly + Prevents CMS attrition which can lead to dusting, blocked filters, silencers and catastrophic loss of nitrogen purity + Allows 100% of the available CMS material to be Used for producing nitrogen, therefore reducing the amount of CMS required and overall lifetime costs. + 100% of (MS is regenerated ensuring a very stable and consistent nitrogen purty. + Provides 2 low, equal resistance to flow, allowing multiple CMS chambers and multiple generator banks to be used. ations, we believe that protecting your investment ee TL n generators, a desiccant dryerSecu The CT Series of nitrogen gas generators have a comprehensive integral contral system fitted as standafd with Mieco Mur suite @ Integral Oxygen Analyzer: This ensures that the nitrogen purity isconstantly maintained and gives an ee nm Ce ee ue ene eRe ROE tome Os ere eo eee RO eee ee eet the required purity and pressure are maintained regardless of downstream conditions. Consistently overflowing a nitrogen generator can cause irreversible damage to the’CMS and affect its ability to recover Por Oe eee Moen Co eu See eS ee that your process is protected against overpressure. Oe Ae HOU a eR ML cm the generator senses this and enters economy stand-by mode. POR ee te ge cng eee one eee ed OM Recon eee Re eres eR by the generator and the associated pre-treatment package eer en eRe Re Re en Cec Rcnme eueees e ueaCe available upon the request. Mobile System HATCO Containerized Nitrogen Generator System is mainly for portable and moving purposes, specially used in ol field, alrport, refining, chemical processing and other applications, where nitrogen source is far away from consumers. It can be integrated in Nitrogen Generator and compressed air system too. Key Features + Easy transportation, installation + Designed for extrerne ambient conditions + Automatic operation, DCS communication available + Customize the system to meet the customer's special requirements10 Plant Technical Data Meee PEP haximur Nitrogen Outlet Pressure tiberg Nitrogen purity Eien Peace aes encaee 550°C Humidity Up to 100% Torment een Pree Ec) Cees Cota a Air inlet Quality Plant Performance data is normally based on 7 bar g (100 psig) air inlet pressure and 20°C ~ 30°C ar inlet temperature. Nm3 reference standard = 0°C, 1013 mbar (a), 0% relative water vapor pressure. Consult HATCO for performance under other specific conditions. The CT nitrogen generators are supplied as a package containing the inlet air piping and nitrogen outlet connections, controls and valves. Services: Our Commitment: Our mission is simple; to flourish by helping our customers to achieve their business goals. HATCO has been building custom air compression and separation plants for many years. We take pride in our work and make every effort to meet and exceed the customers’ expectations. In global vision and as a domestic market's leader, our aim is to impress with the quality and professionalism of own duty. We are here to make complexity become simplicity Project Services: HATCO provides various kinds of services from technical assistance to site after sales services to satisfy customer's needs. We have dedicated engineers and technicians with extensive experience and expertise for each service. After Sale Services; “site Acceptance Test Punch Clear services “Commissioning services “Spare Parts Warranty Claim “Customer Training HATCO is “Where Complexity Becomes Simplicity.”POY || Ze. || ta || Tey info@hatco.ir www hatco.ir