SCORPIO Vlx

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ELECTRICAL WIRING MANUAL

Revision 1
MAN-00028
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CONFIDENTIAL
• ONLY FOR INTERNAL CIRCULATION WITHIN RELEASED BY :
M&M AUTHORISED DEALERS & SERVICE CENTRES
• PASSING ON TO THRID PARTY IS NOT PERMITTED
• ALWAYS CHECK FOR THE LATEST VERSION
TECHNICAL PUBLICATION CELL
MAHINDRA & MAHINDRA LTD
Rev 1 – DECEMBER 2007

The reproduction, translation, transmission, in part of whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. © 2007 Mahindra & Mahindra Ltd
 TABLE OF CONTENTS
1. CONTROLLERS/FUSES/RELAYS – LOCATIONS 2

ENGINE COMPARTMENT FUSE/RELAY BOX - EF 3

MAIN FUSE /RELAY BOX – MF 4
AUXILLARY/CRDe FUSE/RELAY BOX - AF 5

2. WIRING HARNESS LAYOUT 6

3. INTERCONNECTORS – LOCATION/PINS/VIEWS 7
4. GROUND/EARTHING POINTS – LOCATIONS 10
5. INDIVIDUAL CIRCUITS

ENGINE MANAGEMENT SYSTEM (CRDe) 11

CRIUSE CONTROL CIRCUIT 12
ABS – 2WD CIRCUIT 13
ABS – 4WD CIRCUIT 14
STARTING CIRCUIT 15

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CHARGING CIRCUIT 16
HVAC CIRCUIT 17

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INSTRUMENT CLUSTER CIRCUIT 18
POWER WINDOW CIRCUIT 20

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REMOTE LOCKING SYSTEM 21

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CIGAR LIGHTER/12 V POINT CIRCUIT 22
HORN CIRCUIT 23

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DEMISTER CIRCUIT 24
WIPER & WASHER – FRONT (RLS CIRCUIT) 25

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WIPER & WASHER – REAR CIRCUIT 26
HEADLAMP CIRCUIT 27
HEADLAMP LEVELLING CIRCUIT 28
PARKING/REGISTRATION PLATE CIRCUIT 29
INTERIOR LAMPS CIRCUIT 30
STOP LAMP/CLUTCH PEDAL CIRCUIT 31
TURN AND HAZARD CIRCUIT 32
REVERSE PARK ASSIST CIRCUIT 33
REVERSE LAMP CIRCUIT 34
FOG LAMP CIRCUIT 35
VOICE MESSAGING SYSTEM CIRCUIT 36
TYRE PRESSURE MONITORING CIRCUIT 37
AUDIO CIRCUIT 38
FUEL LID OPENER 39
4WD CIRCUIT 40

6. APPENDIX
Diode Checking Procedure 41
Symbols and nomenclature 42
Wire Colour coding chart 46
 LOCATIONS – FUSEBOX/RELAYS/CONTROLLERS

CONTROLLERS/FUSE/RELAYBOX LOCATIONS
FUSES & RELAY BOXES ECUs & CONTROLLERS RELAYS/OTHERS
1 ENGINE COMPARTMENT FUSE BOX - EF 4 VMS CONTROLLER 13 STARTER RELAY
2 MAIN FUSE/RELAY BOX - MF 5 RLS CONTROLLER 14 STARTER IMMOBILISER RELAY
3 AUX FUSE/RELAY BOX - AF 6 4WD CONTROLLER 15 VMS DIODES
7 TPMS CONTROLLER 16 MIL DRIVER (ABS)
8 HAZARD CONTROLLER 17 DRIVE MODE DETECTOR (DMD)
9 ENGINE CONTROLLER (CRDe)
10 RPAS CONTROLLER
11 SECURITY SYSTEM CONTROLLER
12 AUDIO CONTROLLER

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8 12 5

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7

13
10
A 17
F 16 11
EF
9

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 ENGINE COMPARTMENT FUSE/RELAY BOX

LOCATION – LEFT FENDER

EF
60A 60A 60A 30A
1 2 3 4 HEAD LAMP HORN
HIGH BEAM 20 A
100A 20 A
12

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HEAD LAMP A/C
LOW BEAM REQUEST

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15A 15A 15A
7 8 20 A 20 A
5 6 9 10 11

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ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS
FUSE FUSE FUSE
FUSE RATING COLOUR CIRCUIT COLOUR CIRCUIT
No No RATING
1 60A YELLOW MAXI FUSE 1 7
2 60A YELLOW MAXI FUSE 2 8 15A BLUE HEADLAMP - HIGH
3 60A YELLOW MAXI FUSE 3 - ABS 9 15A BLUE HEADLAMP - LOW
4 30A PINK MAXI FUSE 4 - CRDe ECU 10 15A BLUE HORN/HAZARD
5 11
6 12 100A BLUE CHARGING SYSTEM

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 MAIN FUSE/RELAY BOX

LOCATION – BELOW STEERING WHEEL MF

MAIN FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS
FUSE FUSE FUSE
FUSE RATING COLOUR CIRCUIT COLOUR CIRCUIT
No No RATING
1 10A RED INTERIOR LAMP 12 15A BLUE CIGAR LIGHTER/ACCESSORIES
2 20A RED FUEL LID OPERATION/ PW DD 13 15A BLUE FRONT WIPER MOTOR
3 20A YELLOW 4WD - ELECTRIC SHIFT 14 10A RED REAR WIPER MOTOR
4 30A GREEN CONDENSER FAN 15 20A YELLOW CRDe ECU K28
5 15A BLUE FRONT FOG LIGHT 16 10A RED TURN SIGNAL/REVERSE LAMP
6 5A BLUE REAR FOG LIGHT 17 10A RED PARKING LIGHTS
7 5A BROWN CRDe DIAGNOSTIC 18 10A RED AUDIO SYSTEM

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8 15A BLUE REAR DEMISTER 19 5A BLUE TPMS + IGN
9 5A BROWN SECURITY SYSTEM ECU (CDL-2) 20 5A BROWN ABS

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10 20A YELLOW CENTRAL DOOR LOCKING (CDL-1) 21 40A GREEN POWER WINDOW
11 15A BLUE AIR CONDITIONER 22 40A GREEN A/C BLOWER

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23 5A BROWN TPMS +12V

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FRONT 1 2 3 4 5 6 7 8 9 10 A/C

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FOG 10A 20A 20A 30A 15A 5A 5A 15A 5A 20A COMPRESSOR
20A 20A
(BLACK) (YELLOW)
21 22 23
40A
PULLER 40A 5A

PARK FUEL
LAMP 20 19 18 17 16 15 14 13 12 11 LID
20A 5A 5A 10A 10A 10A 20A 10A 15A 15A 15A 20A
(BLACK) (BLACK)

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AUX. FUSE/RELAY BOX

LOCATION – BEHIND GLOVE BOX AF

MAIN
RELAY DEMISTER
CRDe CONTROLLER
30 A

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10A CONDENSOR
BLOWER FAN

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RELAY RELAY

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10A 40 A 40 A
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15A
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AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS
15A FUSE
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FUSE RATING COLOUR CIRCUIT
No
1 10A RED A/C REQUEST
15A
5
2 10A RED HFM SENSOR SUPPLY
3 15A BLUE EGR/VGT/ BRAKE/CLUTCH
10A 4 15A BLUE CRDe ECU SUPPLY - K05
6 5 15A BLUE CLUSTER LAMPS
6 10A RED CRDe ECU SUPPLY - K01

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 WIRING HARNESS LAYOUT
HARNESS
DESCRIPTION
No
1 INSTRUMENT PANEL (IP)
2 ENGINE ROOM
3 ENGINE
4 FLOOR
5 DOOR - FRONT RIGHT
6 DOOR - FRONT LEFT
7 DOOR - REAR RIGHT
8 DOOR - REAR LEFT
9 DOOR - BACK DOOR
10 ROOF
11 CENTRAL CONSOLE
12 FOOTSTEP LAMP
13 RPAS PIGTAIL

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10

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5 7

12

6 8

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 INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

IP to FLOOR A-PILLAR RIGHT 1 21 F

IP to FLOOR A-PILLAR RIGHT 2 20 F

IP to FLOOR A-PILLAR RIGHT 3 13 F

IP to ENGINE ROOM A-PILLAR RIGHT 4 20 M

IP to ENGINE ROOM A-PILLAR RIGHT 5 5+2 M

BEHIND CENTER

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IP to HVAC
BEZEL 6 5+2 F

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IP to TRANSFER CASE A-PILLAR RIGHT 7 3 F

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IP to TRANSFER CASE A-PILLAR RIGHT 8 2 M

IP to TRANSFER CASE A-PILLAR RIGHT 9 2 F

IP to ENGINE A-PILLAR LEFT 10 21 M

IP to ENGINE A-PILLAR LEFT 11 20 M

ENGINE ROOM to FOG WHEEL HOUSE

LAMP PANEL -RIGHT 12 2 M

FLOOR to ROOF
WIRING
A-PILLAR RIGHT 13 12 F

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 INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

FLOOR to DRIVER
DOOR
A-PILLAR RIGHT 14 10 M

FLOOR to REAR DOOR B-PILLAR RIGHT 15 6 M

FLOOR to TRANSFER BELOW DRIVER

CASE SEAT 16 8 F

FLOOR to CONSOLE BELOW CONSOLE 17 12+2 F

FLOOR to CO-DRIVER A-PILLAR LEFT 18 6 F

FLOOR to BACK DOOR D-PILLAR RIGHT 19 13 M

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FLOOR to BACK DOOR D-PILLAR RIGHT 20 2 F

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FLOOR to CHASIS Near FUEL TANK 21 2 F

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FLOOR to REAR DOOR B-PILLAR LEFT 22 6 M

ROOF to HM STOP REAR ROOF

LAMP PANEL 23 2 F

IP to ENGINE ROOM
(Only in export models)
A-PILLAR RIGHT 24 3 M

WHEEL HOUSE
ENGINE ROOM to ABS
PANEL -LEFT 25 6 M

IP to FLOOR A-PILLAR RIGHT 26 20 F

BELOW CO-
FLOOR to CDL
DRIVER SEAT 27 21 M
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 INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

BELOW CO-
FLOOR to CDL
DRIVER SEAT 28 13 M

FLOOR to RPAS
SENSOR
D-PILLAR LEFT 29 4 M

IP to ENGINE ROOM A-PILLAR RIGHT 30 6 M

CLOCK SPRING to
STEERING SWITCHES
STEERING WHEEL 31 8 F

HP PUMP to ENGINE ENGINE 32 2 M

IP TO FLOOR A-PILLAR RIGHT 33 1 F

WHEEL HOUSE
ABS to Engine 34 1 M

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Near to FUEL
ABS to Rear sensor pig
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TANK ( On 35 2 M

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36

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IP to Cluster Instrument cluster 2 M

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M - MALE CONNECTOR WITH PINS
F - FEMALE CONNECTOR

Note: Interconnections 27, 28 will be same for GSM system if this feature is provided after market

IC- 1, 2, 3, 4, 5, 7,
8, 9, 13, 14, 24,26,30,33 IC- 19, 20

IC- 12 IC- 15

IC- 16
IC- 31
IC- 23
IC- 6
IC- 21
IC- 17
IC - 32

IC - 34 IC-27,28
IC - 35
IC- 22
IC - 25
IC -10 ,11,18 IC- 29

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 GROUND LOCATION CHART
GROUND No CIRCUITS CONTROLLED LOCATION
CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER
E0 RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP ON BATTERY NEGATIVE POST
RELAY
E1 BATTERY NEGATIVE TERMINAL TO BODY & ABS FRONT WHEEL HOUSE PANEL - LEFT
E2 RADIO CONN A-PILLAR RIGHT
TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT,
E3 FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH, FRONT WHEEL HOUSE PANEL - LEFT
SIREN
FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
E4 HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP - FRONT WHEEL HOUSE PANEL - RIGHT
LEFT, FLWI
CIGAR LIGHTER, DEMISTER RELAY, DLC, FOG LAMP RELAY,BLOWER RELAY,
CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR, ILLUMINATION,
E5 HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION SWITCH, VMS RESET A-PILLAR RIGHT
SWITCH, HEAD LAMP LEVELLING SWITCH,AUTO LIGHT,AUTO WIPE,AUDIO
UNIT CONTROLLER
E6 AUDIO A-PILLAR RIGHT
E7 HVAC A-PILLAR LEFT
E8 CRUISE, AUDIO SWITCHES STEERING WHEEL
CLUTCH SWITCH (4WD), DRIVER DOOR LOCK, FOLLOW ME HOME
CONTROLLER,POWER WINDOW, SECURITY SYSTEM, CENTRAL DOOR
E9 LOCKING, SEAT BELT SWITCH, VMS UNIT, TANK UNIT,RLS SENSOR,TPMS
BELOW CENTRE CONSOLE

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RECIEVER
E10 RPAS BELOW CO-DRIVER SEAT

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DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL LAMP RIGHT,
E11 CHSML, STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN D-PILLAR RIGHT

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E12 UNUSED D-PILLAR LEFT
E13 UNUSED
E14

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BATTERY NEGATIVE TERMINAL TO ENGINE STARTER MOTOR TOP BOLT
E15 CRDe ECU, A-PILLAR LEFT

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FLWI - BRAKE FLUID LEVEL WARNING INDICATOR
CHMSL - CENTRAL HIGH MOUNTED STOP LAMP

E5, E6,E2
E4
E11
E4

E8
E9

E13 E14

E10

E3 E1 E15
E12
E0
E7, E8

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INSTRUMENT CLUSTER – SCORPIO Vlx

1. TACHOMETER
2. SPEEDOMETER
3. ODOMETER
4. TRIP A/TRIP B/CLOCK
5. MODE KNOB
6. SET KNOB
7. ABS FAULT LAMP
8. ENGINE CHECK LAMP

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9. REAR FOG
10. GLOW PLUG

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11. BATTERY CHARGING
12. SECURITY SYSTEM

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13. HIGH BEAM

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14. LOW OIL PRESSURE
15. LOW BRAKE FLUID/

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HAND BRAKE/ABS

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16. DOOR AJAR

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17. TEMPERATURE GAUGE
18. WATER IN FUEL
19. DRIVER SEAT BELT
20. 4WD HIGH
28 21. 4WD LOW
22. OBD CHECK LAMP
23. FUEL GAUGE
24. DIRECTION INDICATOR
25. DIRECTION INDICATOR
26. TPMS DISPLAY
27. TPMS KNOB
28. HIGH TEMPERATURE LAMP

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ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION
Y-R WIRE WITH COLOUR OF WIRE

Y- BASE COLOUR ; R - TRACER COLOUR

Y-R (Refer colour chart for colour codes)

WIRES - NOT JOINED

WIRES - JOINED

SHILEDED WIRE

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TWISTED WIRE

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CONNECTOR
>> IC12 - CONNECTOR NO

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IC12/17
17 - PIN NO IN CONNECTOR 12

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EARTH / GROUND

GROUND ON COMPONENT

POWER SOURCE - BATTERY

POWER SOURCE - DC

POWER SOURCE - AC

10 A FUSE WITH RATING & DIRECTION OF FLOW

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ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

COIL / INDUCTOR

RESISTANCE/RESISTOR

VARIABLE RESISTOR/RHEOSTAT

POTENTIOMETER

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SWITCH - PUSH TO MAKE

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SWITCH - TOGGLE

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SWITCH - PUSH TO BREAK

SWITCH - ON/OFF

CAPACITOR

VARIABLE CAPACITOR

LAMP

INDICATOR LAMP

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ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

MOTOR

DIODE

ZENNER DIODE

LIGHT EMITTING DIODE (LED)

TRANSISTOR (NPN)

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TRANSISTOR (PNP)

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30
87 4-POINT, NO (NORMALLY OPEN) RELAY

85 86

30 87 4-POINT, NC (NORMALLY CLOSED) RELAY

85 86

30 87 4-POINT, NO (NORMALLY OPEN) RELAY WITH DE-SPIKING

DIODE

85 86

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ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

30 4-POINT, NC (NORMALLY CLOSED) RELAY WITH DE-SPIKING

87
DIODE

85 86

87
30
5 POINT RELAY (CHANGE OVER RELAY)
87a

85 86

87
30 5 POINT RELAY (CHANGE OVER RELAY) WITH DE-SPIKING
87a DIODE

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85 86

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 WIRE COLOUR CODES
WIRE CODE WIRE COLOUR
B BLACK
BL/L BLUE
G GREEN
Gr GRAY
O ORANGE
P PINK

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R RED

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SKY BLUE

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V VIOLET

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W WHITE

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Y YELLOW
Br BROWN

DECODING WIRE COLOUR

Y-R

BASE COLOUR – Y – YELLOW

TRACER COLOUR – R - RED

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