JSA

- Job Safety Analysis -

JSA No.: LIL/SAM/JSA- Page 1 of 1

A. Activity
Activity titel: scaffolding erection ,alignment,fitup,welding,grinding,cutting at height of Lin / Lox tank table top
Contractor's name: SAM ENGINEERING CONSTRUCTION
Prepared by: P.KUMAR DATE: Signature:

B. Hazard Factors (Please select one or several hazard factor numbers)

MECHANICAL BIOLOGICAL MATERIAL VIBRATION & OSCILLATION

1 Unprotected moving parts 16 Infection Hazards thru work with biological material 32 Hand and Arm vibration
2 Uncontrolled moving parts 17 Work with genetically modified organisms 33 All body vibration
3 Movement of machine and vehi 18 Allergenic and toxicological effect from micro-organisms 34 Noise
4 Hazardous surfaces and forms PHYSICAL BURDEN / WORK INTENSITY 35 Infra and Ultra sound
5 Stumble, Slip and Fall 19 Intense and dynamic working position AMBIANT CONDITIONS
6 Falling from heights 20 Unilateral dynamic working position 36 Climate
ELECTRICAL 21 Constraining working posture and gesture 37 Lighting
7 Hazardous conductivity thru bo 22 Combination of static and dynamic working position 38 Colour
8 Electric Arc HAZARDOUS SUBSTANCES 39 Working in humide conditions
9 Electrostatic Processes 23 Hazardous Substances (Liquids) 40 Working in high/low pressure
FIRE / EXPLOSIONS 24 Hazardous Substances (Gases) PSYCHIC BURDENS
10 Fire hazard (Solids, Liquids, Ga 25 Hazardous Substances (Mist, Vapours) 41 Psychic Burden (Work Task)
11 Explosive Atmosphere 26 Hazardous Substances (Solids) 42 Psychic Burden (Work Organisation)
12 Explosives 27 Hazardous Substances (Aerosols) 43 Psychic Burden (Social Relationships)
RADIATION 28 Hazardous Substances (Dusts) 44 Psychic Burden (Work Environment)
13 Electromagnetic field 29 Hazardous Substances (Uncontrolled Reactions) MISC.
14 Ionising radiation THERMIC 45 Persons
15 Non ionising radiation 30 Hot media or surface 46 Plants and vegetal products
31 Cold media or surface 47 Animals
C. Risk Matrix
Potential personal injury
Light injury or occupational illness Moderate injury or occupational illness Possible death, disaster
Severe injury or occupational illness (C3)
(C1) (C2) (C4)
e.g. Bone fracture (arm, leg, etc.), bruise
(body, upper body), dislocation of body parts,
e.g. Contusion, abrasion, bruise (finger, hand, e.g. Bone fracture (finger, hand, toe, foot),
impalement, severe chemical burn, poisoning,
toe, foot), slight stitch cut or injury, streching, bruise (arm, leg), moderate stitch cut or injury, e.g. Fatal injury or illness
severe stitch cut or injuries, internal injuries,
strain, irritation, cold light chemical burn, allergy, infectious disease
occupational disease (noise induced hearing
loss, severe allergies, asbestosis, etc.)

high Occurance of an injury or illness is very

medium high high high
occurrence of damage

(L4) likely.
Probability of

medium
Occurance of an injury or illness is likely. medium medium high high
(L3)

low Occurance of an injury or illness is

low medium medium high
(L2) unlikely.

very low Occurance of an injury or illness is

low low medium medium
(L1) hardly likely.

D Risk Assessment by Work Steps

low
Risk Level
Hazard (Low / Medium / Preventive Actions
No. Work Step Description Responsible
Factors No. High) to be implemented
(See section C)

high

1.Contractor supervisor with concern engineer and HSE officer decide

working steps and safety measures which will be inherent part of
PTW(including rescue plan).
1 PTW Preparation 45 Low
2. Permit must be issued exclusively at site after work placed checked
SAM ENGG
by according PTW procedure.
3.Permit should be recorded in the permit logbook.

1.Unauthorized entry should be strictly prohibited.

2.Remove all unwanted material from site .
3.Only trained person are allowed to work.
4.TPI certificates and good condition lifting
and shifting tools and tackles must be used for lifting and shifting of
material. 5.Must
use mandatory PPE's while working at site
6.
proper packing or edge protection to be provided to avoide the damage
of web belt or sling during lifting and shifting
7.All Lifting tools and tackles should be
followed colour coding system.
8.Ensure the load of material is clearly
Erection (Lifting and shifting of below understood before lifting so that proper precaution can be taken
2
and its auxilirary)
2,3,5,6 Medium SAM ENGG
accordingly. 9.Ensure all safety divices
should be in working condition of crane.
10.Signal to be given by only trained signal
man. 11.Banks man/foreman must be depute
with pick and carry crane.
12.Use double tag line to control the movment of material.
13.Dont allow any worker to pass / stand under the load.
14.During material shifting under the high tension electric cable must
be carefull (Between material and electric cable distance should
maintain 2.5m). 15.
Bellow erection by using of 150T crane on outer tank roof.
 1. Unauthorized entry to be restricted.
2.Area to be berricated properly and display board to be placed.

3.Provide
proper life line .

4.Ensure that ladder must be

in good condition
5.Place ladder on leveled
surface above one mtr.heigh from landing platform.

6.Ensure ladder tied properly with fix structure.

7.Avoid working on ladder and don’t carry materai in hand during

ascending at height with ladder.
8.Scaffolding erected should not block identified escape routes of the
plant / work location.
Working at height & Scaffolding 9.Tools, tackles etc are not to be carried in hands while climbing. Use
3
erection
4,5,6 & 36 Medium
pouch, belt or other lifting / lowering device.
SAM ENGG
10. Only aluminum / permanents ladder to be used and it must be free
of oil / grease.
11. Do not use scaffolding braces for climbing up. Use ladders.
12. Gloves with good grip must be used while climbing.
13. Use specific PPE’s (full body harness,hand sleeve,leg sleeve)
during working.
14. Only skilled/experienced workers to be engaged scaffold erection
purpose.
15. Workmen shall climb the ladders with three-point contact.
16.
Standard lifting procedure to be used for lifting objects. No person to be
allowed to stand under the weight, which is to be lifted.
17.
Making access through outer roof manhole to inner roof by using of
ladder. 18. As
per weather must be take interval, drink sufficeint water, if wether
toomuch hot exhaust fan and blower must be provide.
1. Ensure only trained persons are allow to work at height.
2. Proper life line and safety
harness must be provided to all working crews.
3. Use proper work related PPE's
before start the work.
4. ensure proper scaffold with all standard with tagging
system and working platform must be checked before start height work.

5. Ensure the arrangment for safe access.

6. All
lose materials using for alignment work must be kept in bag.
4 Alignment & fitup work 2,4,5,6,7,10 Medium
7. Before start the SAM ENGG
work remove flammable materials from surrounding area to avoid fire
hazard. 8. Ensure that no hot
spatter should be fall from height ( use fire blanket as per situation).
9. All electical
connection must be properly checked by the electrician before use.
10. During
work must be maintained line of fire.
11.Ensure proper illumination on the work area
during night. 12.Supervisor must be present at work area.
13.Make sure First aid material is availabe for emergency
case.
1.At first need general work permit by authorised person
2.remove all combustible and
flamematerial from work area.
3.Area to be berricated properly and display board to be
placed.
4.electrical connection must be connected with separated ELCB.
5.Fire fighting equipments( fire
extinguisher,sand bucket and water bucket) placed near working area.

6.Only trained/authorised person are allowed to work.

5 Grinding 1,2,4,5,7 Medium
7.Correct installation of SAM ENGG
grinder wheel and Make sure that disc is compatible with the grinding
machine. 8.Make
sure gaurds are fitted to all moving parts.

9.Remove the
plug from the power point before changing discs.
10.Need proper house keeping .
11.Use proper ppe’s like face shield, leather hand gloves, apron, leg
guard, ear plug etc.
12.Person working near by area must be protected from flying particle
by
1.Atspark shields.
first need general work permit by authorised person.
2.Good house
keeping(combustible,flamable material should removed).
3.Area to be
Barricaded properly and display board to be placed.
4.All the material/machine/equipment tool checked by
ensure person.
5.All the electrical connection must be connect
with separated ELCB.
6.Proper earthing should be provided for
welding machine.
7.Only authorized persons are allowed to work.
6 Welding 4,5,6,10 Medium
8.Use appropriate PPE's against of welding SAM ENGG
hazards.EX-(Leather hand gloves,apront, safety shoes,face shield,nose
mask,goggles,ear plug etc.
9.welding cable should be laying straight line,don't
lay cross line ways.
10. joint cable should not be allowed in job.
11.provide
ventilation and illumination properly. 12.Fire
fighting equipments( fire extinguisher, and bucket and water bucket)
placed near working area.
13.welding metal should removed in site.

1.Keeping work ares neat and orderly ,maintaining halls and floors free
of slip and trip hazard.
8 Post Activities 28 & 45 Low 2.Proper cleanup and ensure nothing is left behind . SAM ENGG
3.provide appropriate trash bin to collect all
wastage/garbage.