Manual NXB
Manual NXB
NX™ UPS
OPERATION & MAINTENANCE MANUAL
10-30kVA
208V, 60Hz
TABLE OF CONTENTS
1.0 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.1 Bypass Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1.2 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
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4.0 OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1 Communication and Other User Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.1 External Battery Temperature Detect Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.2 Analog Input Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.3 Power Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.4 RS232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.5 RS485 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.6 Intellislot™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 LBS Mode (Load Bus Synchronization) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3 Battery Start (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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FIGURES
Figure 1 Single module block diagram (dual input configuration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 2 Overview of control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 3 Detailed view of control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 4 Mimic display indicators location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 5 Location of control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 6 Alarm buzzer location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 7 Sections of the LCD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 8 Menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 9 Current status and history log records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 10 Opening display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 11 Default screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 12 Help screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 13 Screen saver window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 14 Power switches - 10kVA NX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 15 Typical configuration for single UPS with external Maintenance Bypass Cabinet . . . . . . . . . . . 22
Figure 16 Options diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
TABLES
Table 1 Mimic display status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 3 Icons for navigation keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 4 Description of items in UPS system window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 5 Descriptions of UPS menus and data window items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 6 UPS operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 7 Rotary switch configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 8 UPS status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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General Description
1.1 Introduction
Liebert’s NX™ Uninterruptible Power Supply system provides continuous, high-quality AC power to
your business-critical equipment, such as telecommunications and data processing equipment. The
NX UPS supplies power that is free of the disturbances and variations in voltage and frequency com-
mon to utility power, which is subject to brownouts, blackouts, surges and sags.
The NX utilizes the latest in high-frequency, double-conversion pulse width modulation (PWM) tech-
nology and fully digital controls to enhance its reliability and increase the ease of use.
The standard Liebert NX consists of the UPS and internal batteries in a compact, single cabinet.
As shown in Figure 1, the AC utility source is input at CB1 and the rectifier converts the AC utility
into DC power. The inverter converts that DC power from the utility—or DC power from the batter-
ies—into AC power for the load. The batteries power the load through the inverter in the event of a
power failure. The utility source can also power the load through the static bypass.
If maintenance or repair of the UPS is necessary, the load can be switched without interruption in
service to the maintenance bypass.
SW1/D
Static Switch
Bypass Input
SW1/C UPS Output
Contactor
Battery
1
General Description
Normal Mode
Operating in normal mode, the NX rectifier derives power from a utility AC source and supplies regu-
lated DC power to the inverter, which regenerates precise AC power to supply the connected equip-
ment. The rectifier also uses the utility source power to charge the batteries.
Battery Mode
When utility AC power fails, the NX protects the critical load by instantaneously channeling battery
power to the inverter which continues supporting the critical load without interruption. When utility
power returns and is within acceptable limits, the NX automatically shifts back to Normal mode, with
the rectifier powering the critical load.
Bypass Mode
When the NX is in bypass mode, the load is directly supported by utility power and is without battery
backup protection.
The NX’s static transfer switch will shift the load from the inverter to bypass mode without an inter-
ruption in AC power if the inverter is synchronous with the bypass and any of the following occurs:
• inverter fails
• inverter overload capacity is exceeded
• inverter is manually turned off by user
NOTE
If the inverter is asynchronous with the bypass, the static switch will transfer the load from the
inverter to the bypass WITH interruption in AC power to the critical load. This interruption
will be less than 15ms (in 50Hz), or less than 13.33ms (in 60Hz). This interruption time may be
altered by modifying the Output transfer interrupt time setting.
2
General Description
Maintenance Mode
For maintenance or repair, the NX may be operated in maintenance mode. To place the NX in mainte-
nance mode, the load must be transferred to bypass and the inverter must be turned off. When those
conditions are met, the rotary switch may be turned to MAINT and the UPS may be shut down, per-
mitting disconnecting the batteries for maintenance.
! CAUTION
The internal maintenance bypass must not be used when the UPS system is in 1+1 parallel.
! WARNING
The UPS input and output must be protected with external overcurrent protection devices. In
maintenance mode, the input and output busbars remain energized.
3
Operator Control and Display Panel
?
FAULT CLEAR SILENCE ON/OFF
Navigation keys F1 F2 F3 F4 HELP
?
FAULT CLEAR SILENCE ON/OFF
F1 F2 F3 F4 HELP
14 15 16 17 18 19
Mimic indicators Control buttons Navigation keys
1. Rectifier indicator 8. Button cover 15. F1
2. Battery indicator 9. EPO button 16. F2
3. Bypass indicator 10. INVERTER ON button 17. F3
4. Inverter indicator 11. INVERTER OFF button 18. F4
5. Load indicator 12. FAULT CLEAR button 19. Help
6. Alarm indicator 13. SILENCE ON/OFF button
------------------------------------- ---------------------------------------------------
7. Buzzer 14. LCD
4
Operator Control and Display Panel
The current operational status of the NX is indicated by the color of the indicators—green, amber or
red—and whether they are ON (solid), flashing or OFF. Table 1 provides a guide to interpreting the
various states of the indicators.
Table 1 Mimic display status indicators
Indicator
(see Figure 4) Green Flashing Green / Amber Red Off
Flashing Green: Utility normal, Rectifier is normal, but utility is
1. Rectifier Load on rectifier Rectifier fault
but rectifier not operating abnormal
Battery powering Flashing Green: Battery pre- Battery or battery Battery and converter are normal,
2. Battery
the load warning (low battery) converter abnormal* and battery is not discharging
Load on Bypass Bypass out of
3. Bypass — Bypass Normal
power normal range
Inverter powering Flashing Green: Inverter on
4. Inverter Inverter fault Inverter normal, but off
the load normally standby
UPS output
5. Load UPS output on — UPS no output
overloaded
No alarms—UPS Amber: UPS has general UPS has serious
6. Alarm —
working normally alarm fault
* Battery or battery converter abnormal events include these event messages (see Table 8 in Appendix A): No Battery, Battery Replaced,
Battery Reverse, Batt. Conv. Over. Curr., Batt. Converter Fault, Batt. Converter Overtemp.
5
Operator Control and Display Panel
NOTE
To activate a button properly, press and hold until you hear a short beep—about two seconds.
Figure 5 Location of control buttons
8
9
Liebert NXb 2003-01-22 12:30:36
30KVA-3X3 Unit #1 Norm al
10
Main Bypass Output
?
12. FAULT CLEAR button
FAULT CLEAR SILENCE ON/OFF 13. SILENCE ON/OFF button
F1 F2 F3 F4 HELP
6
Operator Control and Display Panel
? Navigation
key icons
F1 F2 F3 F4 HELP
7
Operator Control and Display Panel
Functions
Available
Shift Left Right
?
ESC Enter Help
Exit Up Down
8
Operator Control and Display Panel
Command Version
Battery maintenance test UPS version
Battery capacity test UPS model
System test
Stop testing
9
Operator Control and Display Panel
• From the main menu, press the F1 (shift) key Battery Records Language
to move the cursor to the menu at the top of
ENGLISH DEUTSCH
the screen. POLSKI FRANCAIS ITALIANO
• Press F2 and F3 (left and right arrows) as ESPAÑOL NEDERLANDS SVENSKA
РУССКИЙ PORTUGUÊS
needed to select the Language menu.
• Press F1 (shift) to move the cursor to the data
and settings area of the LCD.
Fault reset 01-22 10:32
• Use F2 and F3 (up and down) to select the Manual turn on 01-22 10:32
required language. Normal mode 01-22 11:05
• Press the F4 (enter) key to accept the language
selection. ?
• Return to the main menu by repeatedly press-
ing F1 (ESC) as needed; all text on the LCD F1 F2 F3 F4 HELP
will now be displayed in the selected language.
10
Operator Control and Display Panel
11
Operator Control and Display Panel
F1 F2 F3 F4 HELP
See Table 8 in Appendix A for a complete list of status messages, along with a description and any
recommended actions.
12
Operator Control and Display Panel
F1 F2 F3 F4 HELP
F1 F2 F3 F4 HELP
13
Operator Control and Display Panel
Help information
Select the current record window
Q3
Q2
Q1 Q5
F1 F2 F3 F4 HELP
F1 F2 F3 F4 HELP
14
Operator Control and Display Panel
• To confirm the choice and begin the battery capacity test, press
the F4 (Enter) key and the pop-up window disappears.
• To cancel the test, press the F1 (ESC) key. The pop-up window disappears.
NOTE
For a battery capacity test to function properly, the load must be between 20% and 80%.
15
Operating Instructions
NOTE
1. The user controls and indicators mentioned in these procedures are identified in 2.0 -
Operator Control and Display Panel.
2. The audible alarm may sound at various points during these procedures. It can be canceled
at any time by pressing the SILENCE ON/OFF push button.
NOTE
This unit refers to some modes and conditions that are set or adjusted using proprietary service
software. To take advantage of all the available features for the NX, the unit must be
commissioned by a Liebert factory-trained service engineer.
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Operating Instructions
CB1 - Utility
Connection
Inside the door,
left side
SW1 - Rotary Switch
Inside the door, near
the center (above the
batteries)
NOTE
Do NOT turn the rotary switch too fast. Allow the rotary switch to stay in each position at least
three seconds before turning it to the next position.
17
Operating Instructions
! WARNING
During this procedure the output terminals will become live.
If any load equipment is connected to the UPS output terminals, please check with the load
user and ascertain whether it is safe to apply power to the load. If the load is not ready to
receive power, then ensure that it is safely isolated from the UPS output terminals.
! CAUTION
Do not operate the rotary switch too fast. Always wait at least three seconds when rotating
the switch from one position to another.
2. Close CB1.
3. Turn the rotary switch to TEST.
The bypass contactor (M2) closes automatically and the LCD begins to show start-up screens.
The Rectifier indicator flashes green while the rectifier is starting up. It stops flashing and
becomes solid green about 30 seconds after the rectifier enters the normal operation state.
After initialization, the bypass static switch closes.
Because output switch SW1-A is still open, the UPS
channels power through Maintenance Bypass Supply
line (SW1-D). The bypass indicator extinguishes, pro-
vided that the bypass is normal.
The opening display is shown in the figure at right.
The UPS Mimic display indicators will be:
# Indicator State
1 Rectifier indicator Off
2 Battery indicator Off
3 Bypass indicator Off
4 Inverter indicator Off F1 F2 F3 F4 HELP
5 Load indicator Off
6 Alarm indicator Off
! WARNING
Do NOT turn the rotary switch until the rectifier indicator stops flashing green.
18
Operating Instructions
The maintenance switch SW1-D opens and output switch SW1-A closes. The UPS powers from
static bypass instead of from maintenance bypass. The bypass and load indicators turn on. The
design of the rotary switch ensures uninterrupted output.
5. Turn the rotary switch to NORMAL, then press the INVERTER ON control button for 2 seconds.
The inverter will start and the inverter indicator will flash green. After the inverter is ready, the
UPS transfers from bypass to inverter, the bypass indicator turns off and the inverter and load
indicators turn on.
The UPS is operating normally. The UPS Mimic display indicators will:
# Indicator State
1 Rectifier indicator Green
2 Battery indicator Off
3 Bypass indicator Off
4 Inverter indicator Green
5 Output indicator Green
6 Alarm indicator Green
NOTE
In bypass mode, the load is being powered by the utility and is not receiving conditioned power
through the rectifier.
19
Operating Instructions
! CAUTION
Before performing this operation, read the messages on the LCD to be sure that bypass supply
is regular and the inverter is synchronous with it. If those conditions are not present, there is
a risk of a short interruption in powering the load.
NOTE
Pressing the Alarm Silence Switch cancels the audible alarm, but leaves the warning message
displayed until the appropriate condition is rectified.
2. Open the UPS door to gain access to the main power switches, SW1 and CB1.
3. Turn the rotary switch to BYPASS position. The UPS Bypass Static Switch still supply power to
load.
4. Turn the rotary switch to TEST. The load is now on maintenance bypass.
5. Turn the rotary switch to MAINT.
6. Open rectifier switch CB1. All operator indicators and messages will turn off as the utility driven
internal power supplies decay. The unit will power down, but the load will continue to be supplied
by the manual Maintenance bypass.
! WARNING
Wait 5 minutes for the internal DC busbar capacitors to discharge.
! WARNING
Even with the UPS in maintenance bypass and “Off,” portions of the unit are still energized.
Service is to be performed by qualified personnel only.
! CAUTION
The load equipment is not protected from normal supply aberrations when operating in the
maintenance bypass mode.
! WARNING
To prevent injury to personnel, lockout or tagout the service supplies.
20
Operating Instructions
If the UPS needs to be shut down completely while maintaining power to the load, follow these steps:
1. Perform Steps 1 through 5 in 3.3 - Switching the UPS from Normal to Maintenance
Bypass.
2. Close the external maintenance bypass switch, QextBYP.
3. To completely isolate the UPS from the AC supplies, the main external power input isolator (both
isolators, where separate supplies are provided for rectifier and bypass) should be opened (see
Figure 15).
On the primary input distribution panel, which is often located distant from the UPS area, a label
should be posted advising service personnel that the UPS circuit is under maintenance.
! WARNING
Wait 5 minutes for the internal DC busbar capacitors to discharge.
NOTE
The Maintenance Bypass Power switch may be operated at any time while the UPS is powered
down to connect the load to the maintenance bypass supply if required.
The procedure can be performed only after the installation has been completed (which includes the
maintenance bypass cabinet), after the system has been placed in operation by authorized personnel
and after the external power switches (QINextBYP) have been closed. See the reference drawing of
Figure 15 for more information.
21
Operating Instructions
Figure 15 Typical configuration for single UPS with external Maintenance Bypass Cabinet
Input distribution
QinUPS QINextBYP
Supplied by others N
Battery UPS
circuit
breaker 1 Q1
Rectifier
Battery 1
CB
Inverter
X1 J10
Static Q2
switch
Q3BP
Y EXT BYP Q5
EXT SW OUT
U2/V2/W2/N2
UPS
output
QoutUPS
Maintenance
Bypass Cabinet Y
QextBYP
To load
22
Operating Instructions
3.8 Reset After Shutdown for Emergency Stop (EPO Action) or Other Conditions
Once all appropriate measures have been taken to correct the problem indicated by the alarm mes-
sage appearing on the operator control panel display, carry out this procedure to restore the UPS to
regular operation following an EPO action or for the following reasons: Inverter Over temperature,
Cut-off Overload, Battery Over voltage, excessive switching (BYP: XFER COUNT BLOCK), etc.
When the user confirms that the fault is cleared:
1. Press the FAULT CLEAR button to let the system exit the emergency off state.
NOTE
The rectifier will start again, the battery contactor will close and the bypass will begin to power
the load. The Rectifier indicator (1) flashes while the rectifier is starting up. When the rectifier
enters the normal operation state (about 30 seconds), the rectifier indicator turns green.
2. Press the INVERTER ON button (10) on the right side of the operator control panel for longer
than 2 seconds.
NOTE
The rectifier will be turned on automatically when the over temperature fault disappears at
5 minutes after the disappearance of overtemperature signals.
23
Options
4.0 OPTIONS
Several items of optional equipment are available for connection to the NX UPS.
! CAUTION
To maintain safety (SELV) barriers and for electromagnetic compatibility, signal cables should
be segregated and run separate from all other power cables, by 25mm where applicable.
4.1.6 Intellislot™
The NX UPS contains three Intellislot communication slots to allow the operator to field install
optional communication cards. Each bus can independently communicate via Liebert ESP2 protocol,
and cards that translate the information on the bus to the specific protocol needed: Modbus / Jbus,
SNMP, IGMnet and serial port card. But Intellislot 1 and RS232 use one common bus; only one of
them can be used at the same time. The Intellislot communication slots are designed to provide sim-
ple installation where all electrical connections are made via a 34 pin edge card connector. These
option cards allow the UPS to communicate via multiple communication methods to monitoring appli-
cation interfaces.
24
Options
! CAUTION
In LBS configuration, both units must be supplied from the same utility source.
! CAUTION
Before attempting to start the UPS without utility power present, ensure that the batteries
are fully charged—over 2.1V per cell—and will supply adequate run time to the load.
Insulation Gap
RS485/232 RS232
SCI Channel 3# Intellislot-3
Converter
RS232
SCI Channel 2# RS232 Intellislot-2
DB9
Dry Contactor
25
Options
26
UPS Status Messages
27
UPS Status Messages
28
UPS Status Messages
29
UPS Status Messages
30
UPS Status Messages
31
UPS Status Messages
32
UPS Status Messages
33
UPS Status Messages
34
UPS Status Messages
35
UPS Status Messages
36
POWER AVAILABILITY
NX™ UPS
OPERATION & MAINTENANCE MANUAL