CABLES

FOR CABLE CARRIERS AND REELS

8E | EN 2016
 Content
PVC flatform cables
(H)07VVH6-F | H07VVH6-F................................................................................................ 4

PVC flatform cables, shielded

YCFLY............................................................................................................................... 6

Neoprene flatform cables

NGFLGÖU UL.................................................................................................................... 8

Neoprene flatform cables, shielded

GCFLGÖU ...................................................................................................................... 10

Rubber round cable, indoor and outdoor use

H07RN-F........................................................................................................................ 12

Round cable, outdoor use, shielded

PUR round cable, shielded............................................................................................. 14

Rubber round cable, outdoor use

Rondoflex©..................................................................................................................... 16

Fibre optic cable

Festoontec Fibre............................................................................................................ 18

Control and signal lines

VAHLE PUR Festoon 6x(2x1)C......................................................................................... 19

Bus cables
VAHLE Profibus Festoon 1x(2x0.25)mm²......................................................................... 20

Profinet Cat 5 cable

VAHLE Profinet Cat 5 Festoon 2x(2x0.34)mm²................................................................. 21

Round cable with tension relief

Lifting cable 2TY............................................................................................................ 22

Round cable, outdoor use

Reeling cable (PUR)........................................................................................................ 24
Round reeling cable KSM-S (N)SHTÖU-J/O....................................................................... 26

Trailing cables
Protolon (SMK) and Protolon (SMK)+LWL........................................................................ 28

Cable glands, accessories

PVC-cable glands for flatform cables............................................................................... 30
Brass cable glands for flatform cables............................................................................ 30
Aluminium metal and brass cable glands for flatform cables........................................... 31

2
 PVC and brass cable glands for round cables.................................................................. 32
PVC and brass cable glands for round cables
with strain relief and bend radius protection................................................................... 33
PVC and brass cable glands for round cables.................................................................. 34
Conduit nuts GM............................................................................................................ 35
Sealing rings DM............................................................................................................ 36
Extension fittings EM..................................................................................................... 37
Cable connectors for flatform cables............................................................................... 38
Conduit covers VM......................................................................................................... 39
Reductions RM.............................................................................................................. 40

Combination flange
Combination connector for flatform and round cables (protection class IP 54)................. 41
Installation instructions................................................................................................. 42

Terminal clamps and accessories

Technical data .............................................................................................................. 43
Terminal clamps............................................................................................................ 44

Terminal clamps and accessories

Circuit terminal.............................................................................................................. 45
Terminals clamps for ground.......................................................................................... 45
Cover and intermediate plates........................................................................................ 46
End clamp..................................................................................................................... 46
Mounting rail................................................................................................................. 46

Terminal boxes
Plastic terminal boxes.................................................................................................... 47
Steel terminal boxes...................................................................................................... 47

Notes

Technical appendix
1. Determining amperage............................................................................................... 48
2. Cable selection for intermittent periodic duty motor operation.................................... 49
3. Voltage drop calculation for starting current................................................................ 50
4. AWG/conversion of metric cross-sections................................................................... 51
5. Ampacity table according to VDE 0298-4..................................................................... 52

3
PVC flatform cables
(H)07VVH6-F | H07VVH6-F
Operating conditions As energy transmission and control lines for cable carriers, conveyor equipment, and machine
• Indoor installations tools, particularly in lifting devices, lifts, crane bridges and container cranes, and in all cases
where the cable is constantly subject to strong bending stress and continuous sequences of
Toughness motion in only one plane during operation. Suitable for use in dry, moist, and wet areas.
• Low to medium mechanical strain

Suitability
• Standard applications
• Low to medium dynamic stresses
• As energy transmission and control lines
• Cost-effective system
• Small system/small train station

Applications
• Travelling trolley for indoor cranes
• Main feeds for indoor cranes
• Process cranes
• Trailing cable installation

Examples of applications
• Cement factory
• Chemical plants
• Foundries/steel mills Special features
• Warehouses and refuse bunkers • Much smaller bending radius compared to round cables
• Landfills • Free from lacquer-damaging substances/silicone-free (at production)
• Paper mills
• Galvanising plants Notes
• Electroplating shops • RoHS compliant
• Complies with 2006/95/EC directive (Low Voltage Directive) CE
• Custom versions, other dimensions, cross-sections, conductor wire and sheath colours
upon request
• Available accessories see page 34 onwards.

Technical data
Abbreviation Meaning Conductor material Stranded copper wire, bare
H 07 V V H6 -F -J Conductor category Acc. to DIN VDE 0295 Class 5 / IEC 60228 Class 5
H Identification of Conductor wire insulation Polyvinyl chloride (PVC)
designation: Cond. wire labelling Acc. to VDE 0293-308 with colours for up to 5 wires,
Harmonised from 6 wires onwards black with white digits with or
07 Nominal voltage without GNYE
Uo/U Stranding Conductor wires parallel to each other
450/750V Exterior material Polyvinyl chloride (PVC)
V Insulation material Sheath colour Black, RAL 9005
PVC Printed Yes
(Polyvinyl chloride)
Nominal voltage (Uo/U) 450 V / 750 V
V Sheath material Test voltage 2.5 kV
PVC Operating temp., fixed -40 °C – +60 °C
(Polyvinyl chloride)
Operating temp, mob. -25 °C – +60 °C
H6 Design features Max. temperature at conductor +70 °C
Flatform cable,
Fire behaviour Self-extinguishing and flame retardant acc.
non-separable
to IEC 60332-1
Standard Acc. to DIN EN 50214
-F Conductor type
Finely stranded, Speed 180 m/min
for flexible cables Minimum bending radii for flexible cables acc. to VDE 0298 Part 3, Table 2
-O Without PE conductor
≤ 8 mm 8 - 12 mm 12 - 20 mm > 20 mm
-J With PE conductor
3d 4d 5d 5d

4
 Type No. of wires and Dimensions Metric Am- Weight Cu con- Order no.
nominal cross- (height x flatform cable glands pacity kg/m tent
section width) A (1) kg/m
mm2 max. mm Plastic Brass
• LT-LTW-PVC-F-4X1.5-O-K 4x 1.5 5.6 x 15.1 M25x1.5-1 M25x1.5 18 0.150 0.058 330 230
• LT-LTW-PVC-F-8X1.5-O-K 8x 1.5 5.6 x 29.0 M50x1.5-1 M40x1.5-2 18 0.300 0.115 331 724
• LT-LTW-PVC-F-12X1.5-O-K 12 x 1.5 5.6 x 41.4 M63x1.5-1 M63x1.5-2 18 0.420 0.173 331 707
• LT-LTW-PVC-F-4X1.5-J-K 4G 1.5 5.6 x 15.1 M25x1.5-1 M25x1.5 18 0.150 0.058 331 353
• LT-LTW-PVC-F-5x1.5-J-K 5G 1.5 5.6 x 19.0 M32x1.5-1 M32x1.5-2 18 0.180 0.072 332 080
• LT-LTW-PVC-F-7x1.5-J-K 7G 1.5 5.6 x 26.0 M40x15-1 M40x1.5-2 18 0.260 0.101 331 481
• LT-LTW-PVC-F-8x1.5-J-K 8G 1.5 5.6 x 29.0 M50x1.5-1 M40x1.5-2 18 0.300 0.115 331 354
• LT-LTW-PVC-F-10x1.5-J-K 10 G 1.5 5.6 x 35.0 M50x1.5-2 M50x1.5-2 18 0.360 0.144 335 060
• LT-LTW-PVC-F-12x1.5-J-K 12 G 1.5 5.6 x 41.4 M63x1.5-1 M63x1.5-2 18 0.420 0.173 331 355
• LT-LTW-PVC-F-14x1.5-J-K 14 G 1.5 5.6 x 49.5 – – 18 0.490 0.202 332 514
• LT-LTW-PVC-F-16x1.5-J-K 16 G 1.5 5.6 x 54.0 – – 18 0.560 0.230 333 146
• LT-LTW-PVC-F-18x1.5-J-K 18 G 1.5 5.6 x 60.2 – – 18 0.620 0.259 331 900
LT-LTW-PVC-F-24x1.5-J-K 24 G 1.5 5.6 x 83.0 – – 18 0.790 0.346 332 625
• LT-LTW-PVC-F-4x2.5-J-K 4G 2.5 6.0 x 18.5 M32x1.5-1 M32x1.5-2 26 0.210 0.096 331 356
• LT-LTW-PVC-F-5x2.5-J-K 5G 2.5 6.0 x 23.2 M40x1.5-1 M40x1.5-2 26 0.260 0.120 332 100
• LT-LTW-PVC-F-7x2.5-J-K 7G 2.5 6.0 x 32.4 M50x1.5-1 M50x1.5-2 26 0.380 0.168 332 110
• LT-LTW-PVC-F-8x2.5-J-K 8G 2.5 6.0 x 35.0 M50x1.5-2 M50x1.5-2 26 0.405 0.192 331 357
• LT-LTW-PVC-F-12x2.5-J-K 12 G 2.5 6.0 x 50.5 M63x1.5-1 M63x1.5-1 26 0.620 0.288 331 358
LT-LTW-PVC-F-24x2.5-J-K 24 G 2.5 6.0 x 94.0 – – 26 1.160 0.576 331 641
• LT-LTW-PVC-F-4x4-J-K 4G 4.0 7.0 x 21.3 M40x1.5-1 M32x1.5-2 34 0.300 0.154 331 359
• LT-LTW-PVC-F-5x4-J-K 5G 4.0 7.0 x 26.0 M40x1.5-1 M40x1.5-2 34 0.380 0.192 331 364
• LT-LTW-PVC-F-7x4-J-K 7G 4.0 7.0 x 38.0 M50x1.5-2 M50x1.5-2 34 0.550 0.269 331 365
• LT-LTW-PVC-F-4x6-J-K 4G 6.0 8.0 x 23.0 M40x1.5-1 M40x1.5-2 44 0.390 0.230 331 360
• LT-LTW-PVC-F-5x6-J-K 5G 6.0 8.0 x 31.5 M50x1.5-1 M50x1.5-2 44 0.480 0.290 331 366
• LT-LTW-PVC-F-7x6-J-K 7G 6.0 8.0 x 42.5 M63x1.5-1 M63x1.5-1 44 0.700 0.403 331 367
• LT-LTW-PVC-F-4x10-J-K 4 G 10.0 10.5 x 29.0 M50x1.5-1 M50x1.5-2 61 0.620 0.384 331 361
• LT-LTW-PVC-F-5x10-J-K 5 G 10.0 10.5 x 38.3 M50x1.5-2 M50x1.5-2 61 0.780 0.480 332 085
• LT-LTW-PVC-F-4x16-J-K 4 G 16.0 11.0 x 37.0 M50x1.5-1 M50x1.5-2 82 0.990 0.614 331 362
• LT-LTW-PVC-F-5x16-J-K 5 G 16.0 11.0 x 43.0 M63x1.5-1 M63x1.5-2 82 1.200 0.770 331 487
• LT-LTW-PVC-F-4x25-J-K 4 G 25.0 13.5 x 46.0 M63x1.5-1 M63x1.5-2 108 1.550 0.960 331 363
• LT-LTW-PVC-F-4x35-J-K 4 G 35.0 14.8 x 51.0 – – 135 2.030 1.344 331 773
• LT-LTW-PVC-F-4x50-J-K 4 G 50.0 17.0 x 57.0 – – 168 2.650 1.920 331 853
• LT-LTW-PVC-F-4x70-J-K 4 G 70.0 18.5 x 64.0 – – 207 3.650 2.700 331 785
LT-LTW-PVC-F-4x95-J-K 4 G 95.0 21.0 x 74.0 – – 250 4.550 3.650 331 904

• Available at short notice

(1) The value serves as a reference, for a nominal voltage of up to 1000 V with an ambient temperature of 30 °C based on VDE recommendations; see Page 51

5
PVC flatform cables, shielded
YCFLY
Operating conditions As shielded energy transmission, control, and signal lines for crane installations, for providing
• Indoor installations power to high-bay storage and retrieval units, in industrial television sets for mobile cameras,
and in machine tools. Suitable for all control, measurement, and communications purposes.
Toughness Suitable for use in dry and moist areas.
• Low to medium mechanical strain

Suitability
• Standard applications
• Low to medium dynamic stresses
• Cost-effective system
• Small system/small train station

Applications
• Travelling trolley for indoor cranes
• Main feeds for indoor cranes
• Process cranes
• Trailing cable installation

Examples of applications
• Cement factory
• Chemical plants
• Foundries/steel mills
• Warehouses and refuse bunkers Special features
• Landfills • Much smaller bending radius compared to round cables
• Paper mills • Free from lacquer-damaging substances/silicone-free (at production)
• Galvanising plants
Notes
• RoHS compliant
• Complies with 2006/95/EC directive (Low Voltage Directive) CE
• Custom versions, other dimensions, cross-sections, conductor wire and sheath colours
upon request
• Available accessories see page 34 onwards.

Abbreviation Meaning
Technical data
(H) Y C FL Y -O
Conductor material Stranded copper wire, bare
H Identification of
Conductor category Acc. to DIN VDE 0295 Class 5/6 / IEC 60228 Class 5/6
designation:
Harmonised Conductor wire insulation Polyvinyl chloride (PVC)
designation Cond. wire labelling Acc. to VDE 0293-308 with colours for up to 5 wires,
Y Insulation from 6 wires onwards black with white digits with or
PVC material without GNYE and/or special colours
(Polyvinyl chloride) Stranding Conductor wires/bundles parallel to each other
Shielding Individual wires or bundles with Cu braid or wrapped
C Shielding cable, bare or tinned; coverage approx. 70 % - 80 %
Shielding of Cu braid Exterior material Polyvinyl chloride (PVC)
or spun-wrapped Sheath colour Black, RAL 9005
Printed Yes
FL Flatform cable Nominal voltage (Uo/U) 0.5 mm² = 300 V;
> 1.0 mm² = 300/500 V;
> 1.5 mm² = 450/750 V
Test voltage 1,2 kV / 2 kV
Y Protective covering Operating temp., fixed -25 °C – +70 °C
(outer sheath)
Operating temp, mob. -25 °C – +70 °C
PVC sheath
(Polyvinyl chloride) Max. temperature at conductor +70 °C
Fire behaviour Self-extinguishing and flame retardant acc.
-O Without PE conduc-
tor to IEC 60332-1
-J Standard Follows recommendations of DIN VDE 0250
With PE conductor Speed 180 m/min
Minimum bending radius 10 x d

6
 Type No. of wires and Dimensions Metric Am- Weight Cu con- Order no.
nominal cross- (height x flatform cable glands pacity kg/m tent
section width) A (1) kg/m
mm2 max. mm Plastic Brass
• LT-LTW-PVC-F-5x0.5-O-C-K 5x 0.5 5.0 x 22.0 M32x1.5-1 M32x1.5-2 9 0.140 0.060 331 655
• LT-LTW-PVC-F-7x4x0.5-O-C-K 7 x 4 x 0.5 10.3 x 50.0 M63x1.5-1 M63x1.5-1 9 0.745 0.222 331 923
• LT-LTW-PVC-F-4x1.5-O-C-K 4x 1.5 6.5 x 19.6 M32x1.5-1 M32x1.5-2 18 0.210 0.114 331 976
• LT-LTW-PVC-F-8x1.5-J-C-K 8G 1.5 6.3 x 37.1 M50x1.5-1 M50x1.5-2 18 0,400 0,220 331 918
• LT-LTW-PVC-F-8x1.5-O-C-K 8x 1.5 6.5 x 37.1 M50x1.5-1 M50x1.5-2 18 0.400 0.220 332 055
• LT-LTW-PVC-F-12x1.5-O-C-K 12 x 1.5 6.5 x 52.7 M63x1.5-1 M63x1.5-1 18 0.610 0.335 331 829
• LT-LTW-PVC-F-4x2.5-J-C-K 4G 2.5 7.4 x 22.0 M32x1.5-1 M32x1.5-2 26 0.270 0.168 332 103
• LT-LTW-PVC-F-4x4-J-C-K 4G 4.0 9.4 x 28.1 M40x1.5-1 M40x1.5-2 34 0.400 0.220 332 105
• LT-LTW-PVC-F-4x6-J-C-K 4G 6.0 9.8 x 31.2 M50x1.5-1 M50x1.5-2 44 0.520 0.325 332 106
• LT-LTW-PVC-F-4x10-J-C-K 4 G 10.0 11.8 x 37.5 M50x1.5-2 M50x1.5-2 61 0.840 0.522 332 107
• LT-LTW-PVC-F-4x16-J-C-K 4 G 16.0 14.0 x 46.0 M63x1.5-1 M63x1.5-1 82 1.280 0.784 332 099
• LT-LTW-PVC-F-4x25-J-C-K 4 G 25.0 15.0 x 51.0 – – 108 1.800 1.163 332 521
• LT-LTW-PVC-F-4x35-J-C-S(*) 4 G 35.0 16.8 x 59.0 – – 135 2.300 1.430 333 619
• LT-LTW-PVC-F-4X4X1-J-C-K 4 x 4 G1 11.5 x 35.5 M50x1.5-2 M50x1.5-2 15 0.625 0.315 331 371
LT-LTW-PVC-F-5x4x0.5-O-C-K 5 x 4 x 0.5 8.0 x 40 M63x1.5-2 M63x1.5-2 9 0.450 0.175 332 074

• Available at short notice

(1) The value serves as a reference, for a nominal voltage of up to 1000 V with an ambient temperature of 30 °C based on VDE recommendations; see Page 51
(*) PE unshielded

7
Neoprene flatform cables
NGFLGÖU UL
Operating conditions As energy transmission and control lines for cable carriers, conveyor equipment, and machine
• Indoor and outdoor installations tools, in lifting devices, lifts, crane bridges and container cranes, and in all cases where the
cable is constantly subject to strong bending stress and continuous sequences of motion
Toughness in only one plane during operation with medium mechanical strain. Suitable for use in dry,
• Low to medium mechanical strain moist, and wet areas as well as outdoors.

Suitability
• Installations with required explosion
protection
• Where UL certification is required
• Where reliable outdoor solution is
required due to UV, weather, and ozone
resistance
• Small system/small train station

Applications
• Container cranes
• Car washes
• Travelling trolley for indoor cranes
• Process cranes
• Steel mills
• Trailing cable installation Special features
• Much smaller bending radius compared to round cables
Examples of applications • Free from lacquer-damaging substances/silicone-free (at production)
• Near the ocean
• Galvanising plants Notes
• Cement factory • RoHS compliant
• Chemical plants • Complies with 2006/95/EC directive (Low Voltage Directive) CE
• Foundries/steel mills • Custom versions, other dimensions, cross-sections, conductor wire and sheath colours
• Warehouses and refuse bunkers upon request
• Landfills • Available accessories see page 34 onwards.

Technical data
Conductor material Stranded copper wire, bare
Abbreviation Meaning Conductor category Acc. to DIN VDE 0295 Class 5/6 / IEC 60228 Class 5/6
N G FL G Ö U -J Conductor wire insulation Rubber compound
N Corresponds to a Cond. wire labelling Acc. to VDE 0293-308 with colours for up to 5 wires,
VDE standard (N)
from 6 wires onwards black with white digits with or
without GNYE
G Sheath material of Stranding Conductor wires/bundles parallel to each other
rubber Exterior material Special rubber compound
Sheath colour Black
FL Flatform cable Nominal voltage 600 V
Test voltage 2 kV
Ampacity: Acc. to DIN VDE, see technical appendix on page 50
G Insulation of rubber Operating temp., fixed -40 °C – +85 °C
Operating temp, mob. -35 °C – +85 °C
Max. temperature at conductor +90 °C
Ö Oil-resistant Fire behaviour Self-extinguishing and flame retardant acc.
cable to IEC 60332-1
Standard UL-Style 4540 and acc. to DIN VDE 0250 Teil 809
U Flame resistant Speed 180 m/min
outer sheath

Minimum bending radii for flexible cables acc. to VDE 0298 Part 3, Table 2
-O Without PE conductor
≤ 8 mm 8 - 12 mm 12 - 20 mm > 20 mm
-J With PE conductor
3d 4d 5d 5d

8
 Type No. of wires and Dimensions Metric Am- Weight Cu con- Order no.
nominal cross- (height x flatform cable glands pacity kg/m tent
section width) A (1) kg/m
mm2 max. mm Plastic Brass
• LT-LTW-NEO-F-NG-4x1.5-J-UL-K 4 x 1.5 (AWG16) 6.4 x 17.0 M32x1.5-1 M32x1.5-2 18 0.190 0.058 331 373
• LT-LTW-NEO-F-NG-5x1.5-J-UL-K 5 x 1.5 (AWG16) 6.4 x 21.5 M40x1.5-1 M32x1.5-2 18 0.240 0.072 330 660
• LT-LTW-NEO-F-NG-7x1.5-J-UL-K 7 x1.5 (AWG16) 6.4 x 29.1 M50x1.5-1 M40x1.5-2 18 0.300 0.101 330 670
• LT-LTW-NEO-F-NG-8x1.5-J-UL-K 8 x1.5 (AWG16) 6.4 x 32.0 M50x1.5-1 M50x1.5-2 18 0.340 0.115 331 374
• LT-LTW-NEO-F-NG-10x1.5-J-UL-K 10 x1.5 (AWG16) 7.0 x 40.7 M63x1.5-2 M63x1.5-2 18 0.465 0.144 331 375
• LT-LTW-NEO-F-NG-12x1.5-J-UL-K 12 x1.5 (AWG16) 7.0 x 47.5 M63x1.5-1 M63x1.5-1 18 0.550 0.173 331 376
• LT-LTW-NEO-F-NG-4x2.5-J-UL-K 4 x2.5 (AWG14) 7.8 x 20.7 M32x1.5-1 M32x1.5-2 26 0.960 0.280 330 680
• LT-LTW-NEO-F-NG-5x2.5-J-UL-K 5 x2.5 (AWG14) 7.8 x 26.0 M40x1.5-1 M40x1.5-2 26 0.355 0.120 330 690
• LT-LTW-NEO-F-NG-7x2.5-J-UL-K 7 x2.5 (AWG14) 7.8 x 33.0 M50x1.5-1 M50x1.5-2 26 0.485 0.168 330 700
• LT-LTW-NEO-F-NG-8x2.5-J-UL-K 8 x2.5 (AWG14) 7.8 x 38.0 M50x1.5-2 M50x1.5-2 26 0.510 0.192 330 710
• LT-LTW-NEO-F-NG-12x2.5-J-UL-K 12 x2.5 (AWG14) 8.2 x 54.8 M63x1.5-2 M63x1.5-2 26 0.795 0.288 330 720
• LT-LTW-NEO-F-NG-4x4-J-UL-K 4 x4.0 (AWG12) 9.1 x 24.8 M40x1.5-1 M40x1.5-2 34 0.395 0.154 331 380
• LT-LTW-NEO-F-NG-5x4-J-UL-K 5 x4.0 (AWG12) 9.1 x 32.0 M50x1.5-1 M50x1.5-2 34 0.520 0.192 331 381
• LT-LTW-NEO-F-NG-7x4-J-UL-K 7 x4.0 (AWG12) 9.1 x 39.8 M63x1.5-1 M63x1.5-2 34 0.675 0.269 331 401
• LT-LTW-NEO-F-NG-4x6-J-UL-K 4 x6.0 (AWG10) 9.9 x 27.9 M40x1.5-1 M40x1.5-2 44 0.466 0.230 330 730
• LT-LTW-NEO-F-NG-5x6-J-UL-K 5 x6.0 (AWG10) 9.9 x 34.7 M50x1.5-1 M50x1.5-2 44 0.605 0.288 331 382
• LT-LTW-NEO-F-NG-7x6-J-UL-K 7 x6.0 (AWG10) 9.9 x 45.9 M63x1.5-1 M63x1.5-1 44 0.910 0.403 331 402
• LT-LTW-NEO-F-NG-4x10-J-UL-K 4 x10.0 (AWG8) 11.2 x 33.3 M50x1.5-1 M50x1.5-2 61 0.775 0.384 330 740
• LT-LTW-NEO-F-NG-5x10-J-UL-K 5 x10.0 (AWG8) 11.2 x 41.5 M63x1.5-1 M63x1.5-2 61 0.985 0.480 331 383
• LT-LTW-NEO-F-NG-4x16-J-UL-K 4 x16.0 (AWG6) 13.0 x 38.7 M63x1.5-1 M63x1.5-1 82 1.110 0.614 330 750
• LT-LTW-NEO-F-NG-5x16-J-UL-K 5 x16.0 (AWG6) 13.0 x 50.0 M63x1.5-1 M63x1.5-1 82 1.410 0.768 331 384
• LT-LTW-NEO-F-NG-7x16-J-UL-K 7 x16.0 (AWG6) 14.0 x 66.0 – – 82 2.345 1.075 331 678
• LT-LTW-NEO-F-NG-4x25-J-UL-K 4 x25.0 (AWG4) 14.7 x 46.0 M63x1.5-1 M63x1.5-1 108 1.465 0.960 330 760
• LT-LTW-NEO-F-NG-7x25-J-UL-K 7 x25.0 (AWG4) 16.5 x 79.0 – – 108 3.240 1.680 331 386
• LT-LTW-NEO-F-NG-4x35-J-UL-K 4 x35.0 (AWG2) 17.6 x 53.2 – – 135 2.175 1.344 330 770
• LT-LTW-NEO-F-NG-7x35-J-UL-K 7 x35.0 (AWG2) 18.2 x 91.0 – – 135 4.140 2.352 331 388
• LT-LTW-NEO-F-NG-4x50-J-UL-K 4 x50.0 (AWG1) 20.1 x 62.0 – – 168 3.020 1.920 331 389
• LT-LTW-NEO-F-NG-4x70-J-UL-K 4 x70.0 (AWG00) 23.0 x 71.0 – – 207 4.325 2.688 331 390
• LT-LTW-NEO-F-NG-4x95-J-UL-K 4 x95.0 (AWG000) 25.5 x 81.0 – – 250 5.110 3.648 331 391
• LT-LTW-NEO-F-NG-4x120-J-UL-K 4 x120.0 (AWG000) 28.0 x 91.0 – – 292 6.340 4.608 331 392
LT-LTW-NEO-F-NG-6x4x1.5-J-UL-K 6 x 4 x 1.5 (AWG16) 12.4 x 55.3 – – 18 1.069 0.351 332 088
LT-LTW-NEO-F-NG-6x4x2.5-J-UL-K 6 x 4 x 2.5 (AWG14) 17.0 x 71.0 – – 26 1.827 0.585 332 089

• Available at short notice

(1) The value serves as a reference, for a nominal voltage of up to 1000 V with an ambient temperature of 30 °C based on VDE recommendations; see Page 51

9
Neoprene flatform cables, shielded
GCFLGÖU
Operating conditions As shielded energy transmission and control lines for the interference-free transfer of data
• Indoor and outdoor installations and signals in cable carriers, conveyor equipment, and machine tools, particularly in lifting
devices, lifts, crane bridges and container cranes, and in all cases where the cable is con-
Toughness stantly subject to strong bending stress and continuous sequences of motion in only one
• Low to medium mechanical strain plane during operation. Suitable for use in dry, moist, and wet areas as well as outdoors.

Suitability
• Installations with required explosion
protection
• Where reliable outdoor solution is
required due to UV, weather, and ozone
resistance
• Small system/small train station

Applications
• Container cranes
• Car washes UL approval on request
• Travelling trolley for indoor cranes
• Process cranes
• Steel mills
• Trailing cable installation
Special features
Examples of applications • Much smaller bending radius compared to round cables
• Near the ocean • Free from lacquer-damaging substances/silicone-free (at production)
• Galvanising plants
• Cement factory Notes
• Chemical plants • RoHS compliant
• Foundries/steel mills • Complies with 2006/95/EC directive (Low Voltage Directive) CE
• Warehouses and refuse bunkers • Custom versions, other dimensions, cross-sections, conductor wire and sheath colours
• Landfills upon request
• Available accessories see page 34 onwards.

Technical data
Conductor material Stranded copper wire, bare
Abbreviation Meaning Conductor category Acc. to DIN VDE 0295 Class 5/6 / IEC 60228 Class 5/6
G C FL G Ö U -J Conductor wire insulation Rubber compound
G Sheath material of Cond. wire labelling Acc. to VDE 0293-308 with colours for up to 5 wires,
rubber from 6 wires onwards black with white digits with GNYE
Stranding Conductor wires parallel to each other
C Overall shielding/ Shielding Coated foil + wrapped tinned wire
cond. wire shielding/ Exterior material Special rubber compound
cond. wire pair shielding Sheath colour Black
FL Flatform cable Nominal voltage 600 V
Test voltage 2 kV
Ampacity: Acc. to DIN VDE, see technical appendix on page 50
G Insulation of rubber Operating temp., fixed -40 °C – +80°C
Operating temp, mob. -30 °C – +80 °C
Max. temperature at conductor +90 °C
Ö Oil-resistant Fire behaviour Self-extinguishing and flame retardant acc.
cable to IEC 60332-1
Speed 180 m/min
U Flame resistant
outer sheath
Minimum bending radii for flexible cables acc. to VDE 0298 Part 3, Table 2
-O Without PE conductor
≤ 8 mm 8 - 12 mm 12 - 20 mm > 20 mm
-J With PE conductor
3d 4d 5d 5d

10
 Type No. of wires and Dimensions Metric Am- Weight Cu con- Order no.
nominal cross- (height x flatform cable glands pacity kg/m tent
section width) A (1) kg/m
mm2 max. mm Plastic Brass
• LT-LTW-NEO-F-NG-4X(2X1)-O-C-K 4x(2x1) (AWG18) 11.8x33.5 M50x1.5-1 M50x1.5-2 15 0.590 0.273 332 153/01
• LT-LTW-NEO-F-NG-4x1.5-J-C-K 4x1.5 (AWG16) 8.0x21.5 M40x1.5-1 M40x1.5-2 18 0.290 0.099 332 138/01
• LT-LTW-NEO-F-NG-8x1.5-J-C-K 8x1.5 (AWG16) 8.0x38.6 M63x1.5-1 M63x1.5-1 18 0.550 0.228 332 139/01
• LT-LTW-NEO-F-NG-12x1.5-J-C-K 12x1.5 (AWG16) 8.0x57.1 – – 18 0.800 0.342 332 141/01
• LT-LTW-NEO-F-NG-4x2.5-J-C-K 4x2.5 (AWG14) 8.7x24.1 M40x1.5-1 M40x1.5-2 26 0.370 0.163 332 142/01
• LT-LTW-NEO-F-NG-12x2.5-J-C-K 12x2.5 (AWG14) 8.7x64.0 – – 26 1.050 0.493 332 144/01
• LT-LTW-NEO-F-NG-4x4-J-C-K 4x4 (AWG12) 9.5x27.6 M40x1.5-1 M40x1.5-2 34 0.500 0.241 332 145/01
• LT-LTW-NEO-F-NG-4x6-J-C-K 4x6 (AWG10) 10.5x31.1 M50x1.5-1 M50x1.5-2 44 0.610 0.353 332 146/01
• LT-LTW-NEO-F-NG-4x10-J-C-K 4x10 (AWG8) 12.1x36.7 M50x1.5-2 M50x1.5-2 61 0.920 0.497 332 147/01
• LT-LTW-NEO-F-NG-4x16-J-C-K 4x16 (AWG6) 13.7x41.5 M63x1.5-1 M63x1.5-1 82 1.320 0.805 332 148/01
• LT-LTW-NEO-F-NG-4x25-J-C-K 4x25 (AWG4) 15.5x47.0 – – 108 1.720 1.200 332 526/01
• LT-LTW-NEO-F-NG-4x35-J-C-K 4x35 (AWG2) 17.1x53.2 – – 135 2.330 1.657 333 028/01
• LT-LTW-NEO-F-NG-4x50-J-C-K 4x50 (AWG1) 19.7x61.6 – – 168 3.120 2.261 333 038/01
• LT-LTW-NEO-F-NG-4x95-J-C-K 4x95 (AWG000) 25.3x81.9 – – 250 5.540 4.311 332 645/01

• Available at short notice

(1) The value serves as a reference, for a nominal voltage of up to 1000 V with an ambient temperature of 30 °C based on VDE recommendations; see Page 51

11
Rubber round cable, indoor and outdoor use
H07RN-F
Operating conditions For connecting tools, mobile devices and machines, for medium mechanical strain in dry and
• Indoor/outdoor installations moist areas, outdoors, and in explosion hazard areas, in commercial and agricultural opera-
tions and at construction sites.
Toughness
• Low to medium mechanical strain

Suitability
• Installations with required explosion
protection
• Standard applications (cable carriers)
• Low to medium dynamic stresses
• As energy transmission and control lines
• Cost-effective system with low-cost cables
• Low to medium dynamic stresses
• Provides requisite high weather resist-
ance
• Where reliable outdoor solution is
required due to UV, weather, and ozone
resistance

Applications
• Process cranes; power supply for crane
and travelling trolley
• Dock cranes
• Car washes
• Trailing cable installation
Special features
Examples of applications • Free from lacquer-damaging substances/silicone-free (at production)
• Cement factory
• Chemical plants Notes
• Foundries/steel mills • RoHS compliant
• Warehouses and refuse bunkers • Complies with 2006/95/EC directive (Low Voltage Directive) CE
• Landfills • Available accessories see page 36 onwards.
• Paper mills
Technical data
Conductor material Stranded copper wire, bare or tinned
Conductor category Acc. to DIN VDE 0295 Class 5 / IEC 60228 Class 5
Conductor wire insulation Rubber compound
Abbreviation Meaning
Cond. wire labelling Acc. to VDE 0293-308 with colours for up to 5 wires,
H 07 R N -F -O
from 6 wires onwards black with white digits with or
H Identification of
designation: without GNYE
Harmonised Stranding Wires stranded in layers
Exterior material Special rubber compound
07 Nominal voltage Uo/U
450/750V Sheath colour Black
Nominal voltage (Uo/U) 450/750 V
R Insulation material Test voltage 2.5 kV
Natural or synthetic Ampacity: Acc. to DIN VDE, see technical appendix on page 50
rubber Operating temp., fixed -40 °C – +60 °C
Operating temp, mob. -30 °C – +60 °C
N Sheath material Max. temperature at conductor +60 °C
(CR) Chloroprene Standard DIN VDE 0282 Part 4
rubber
Speed 120 m/min
-F Conductor type
Finely stranded,
for flexible cables Minimum bending radii for flexible cables acc. to VDE 0298 Part 3, Table 2
-O Without PE conductor
≤ 8 mm 8 - 12 mm 12 - 20 mm > 20 mm
-J With PE conductor
3d 4d 5d 5d

12
 Type No. of wires and Dimensions max. Ampacity A(1) Weight Cu con- Order no.
nominal cross-section diameter mm kg/m tent
mm2 kg/m
• LT-LTW-GUM-R-H7-1x16-O-K 1x16 13.4 82 0.279 0.154 333 370
• LT-LTW-GUM-R-H7-1x25-O-K 1x25 15.8 108 0.396 0.240 333 371
• LT-LTW-GUM-R-H7-1x35-O-K 1x35 17.9 135 0.540 0.336 333 372
• LT-LTW-GUM-R-H7-1x50-O-K 1x50 20.6 168 0.719 0.480 333 373
• LT-LTW-GUM-R-H7-1x70-O-K 1x70 23.3 207 0.947 0.672 333 374
• LT-LTW-GUM-R-H7-1x95-O-K 1x95 26.0 250 1.230 0.912 333 375
• LT-LTW-GUM-R-H7-1x120-O-K 1x120 28.6 292 1.520 1.152 333 376
• LT-LTW-GUM-R-H7-1x150-O-K 1x150 31.4 335 1.887 1.440 333 377
• LT-LTW-GUM-R-H7-1x185-O-K 1x185 34.4 382 2.300 1.776 333 378
• LT-LTW-GUM-R-H7-3x1.5-J-K 3G1.5 11.9 18 0.157 0.043 333 379
• LT-LTW-GUM-R-H7-4x1.5-J-K 4G1.5 13.1 18 0.192 0.058 333 385
• LT-LTW-GUM-R-H7-5x1.5-J-K 5G1.5 14.4 18 0.238 0.072 333 395
• LT-LTW-GUM-R-H7-7x1.5-J-K 7G1.5 17.5 18 0.371 0.101 333 403
• LT-LTW-GUM-R-H7-12x1.5-J 12G1.5 22.4 18 0.516 0.173 333 405
• LT-LTW-GUM-R-H7-24x1.5-J-K 24G1.5 30.7 18 0.968 0.346 333 408
• LT-LTW-GUM-R-H7-3x2.5-J-K 3G2.5 14.0 26 0.217 0.072 333 380
• LT-LTW-GUM-R-H7-4x2.5-J-K 4G2.5 15.5 26 0.269 0.096 333 386
• LT-LTW-GUM-R-H7-5x2.5-J-K 5G2.5 17.0 26 0.329 0.120 333 396
• LT-LTW-GUM-R-H7-7x2.5-J-K 7G2.5 20.0 26 0.499 0.168 333 404
• LT-LTW-GUM-R-H7-12x2.5-J-K 12G2.5 26.2 26 0.719 0.288 333 406
• LT-LTW-GUM-R-H7-19x2.5-J-K 19G2.5 31.0 26 1.068 0.456 333 407
• LT-LTW-GUM-R-H7-24x2.5-J-K 24G2.5 36.4 26 1.400 0.576 333 409
• LT-LTW-GUM-R-H7-3x4-J-K 3G4 16.2 34 0.298 0.115 333 381
• LT-LTW-GUM-R-H7-4x4-J-K 4G4 17.9 34 0.373 0.154 333 387
• LT-LTW-GUM-R-H7-5x4-J-K 5G4 19.9 34 0.466 0.192 333 397
• LT-LTW-GUM-R-H7-3x6-J-K 3G6 18.0 44 0.407 0.173 333 382
• LT-LTW-GUM-R-H7-4x6-J-K 4G6 20.0 44 0.514 0.230 333 388
• LT-LTW-GUM-R-H7-5x6-J-K 5G6 22.2 44 0.640 0.288 333 398
• LT-LTW-GUM-R-H7-3x10-J-K 3G10 24.2 61 0.716 0.288 333 383
• LT-LTW-GUM-R-H7-4x10-J-K 4G10 26.5 61 0.898 0.384 333 389
• LT-LTW-GUM-R-H7-5x10-J-K 5G10 29.1 61 1.107 0.480 333 399
• LT-LTW-GUM-R-H7-3x16-J-K 3G16 27.6 82 1.008 0.461 333 384
• LT-LTW-GUM-R-H7-4x16-J-K 4G16 30.1 82 1.253 0.614 333 390
• LT-LTW-GUM-R-H7-5x16-J-K 5G16 33.3 82 1.564 0.768 333 400
• LT-LTW-GUM-R-H7-4x25-J-K 4G25 36.6 108 1.846 0.960 333 391
• LT-LTW-GUM-R-H7-5x25-J-K 5G25 40.4 108 2.291 1.200 333 401
• LT-LTW-GUM-R-H7-4x35-J-K 4G35 41.1 135 2.393 1.344 333 392
• LT-LTW-GUM-R-H7-5x35-J-K 5G35 45.8 135 2.684 1.680 333 402
• LT-LTW-GUM-R-H7-4x50-J-K 4G50 47.5 168 3.284 1.920 333 393
• LT-LTW-GUM-R-H7-4x70-J-K 4G70 54.0 207 4.331 2.688 333 394

• Available at short notice

(1) The value serves as a reference, for a nominal voltage of up to 1000 V with an ambient temperature of 30 °C based on VDE recommendations; see Page 51

13
Round cable, outdoor use, shielded
PUR round cable, shielded
Operating conditions As energy transmission and control lines for extremely high mechanical stresses, high bend-
• Outdoor/indoor installations ing frequencies during operation, particularly for use in cable carriers, in the moving parts of
machine tools, conveyor systems etc. in dry, moist, and wet areas, as well as outdoors.
Toughness
•M edium to high mechanical strain

Suitability
• Where reliable outdoor solution is
required due to UV, weather, and ozone
resistance
• Where a robust, durable cable is required
• Where cables need to be halogen-free

Applications
• Container cranes
• Travelling trolley for indoor cranes
• Process cranes
• Steel mills
• Trailing cable installation

Examples of applications Special features

• Near the ocean • Free from lacquer-damaging substances/silicone-free (at production)
• Galvanising plants • Halogen-free
• Cement factory • Limited suitability for constant use in water (no drinking water)
• Chemical plants • More information upon request
• Foundries/steel mills
• Nuclear power plants Notes
• Warehouses and refuse bunkers • RoHS compliant
• Landfills • Complies with 2006/95/EC directive (Low Voltage Directive) CE
• Permanent tensile loading without supporting element max. 25 N/mm2 (dynamic)
• Custom versions, other dimensions, cross-sections, conductor wire and sheath colours
available upon request

Technical data
Conductor material Stranded copper wire, bare
Conductor category Acc. to DIN VDE 0295 Class 5 / IEC 60228 Class 5
Conductor wire insulation Polyester-based
Cond. wire labelling Acc. to VDE 0293-308 with colours for up to 5 wires,
from 6 wires onwards black with white digits with or
Abbreviation Meaning without GNYE
12YH RD C 11YH Stranding Wires stranded in layers
12YH Cond. wire insulation Supporting element Multicore cables with central textile element
polyester-based
Exterior material PUR, only cables with 2, 3, 4, and 5 wires and cables with
(PE), halogen-free
twisted pairs
Protection against contact PETP foil, overlapped
RD Round cable
Overall shielding Cu braid, tinned, coverage approx. 85 %
Protection against contact Non-woven polyester, overlapped
Sheath colour Black
C Shielded Nominal voltage (Uo/U) 0.6/1 k V
Test voltage 2.5 kV
Ampacity: Acc. to DIN VDE, see technical appendix on page 50
Operating temp., fixed -50 °C – +90 °C
11YH Outer sheath pol- Operating temp, mob. -40 °C – +90 °C
yurethane-based Max. temperature at conductor +90 °C
(PUR), halogen-free Fire behaviour Follows IEC 60332-2-1
Standard Follows recommendations of DIN VDE 0250
Not a standard cable, code conversion only for better Speed 240 m/min
comprehensibility
Minimum bending radius 6xd (diameter)

14
 Type No. of wires and Dimensions max. Ampacity A(1) Weight Cu con- Order no.
nominal cross-section diameter mm kg/m tent
mm2 kg/m
• LT-LTW-PUR-R-FF-1x25-O-C-K 1x25 12.5 176 0.325 0.310 333 258
• LT-LTW-PUR-R-FF-1x35-O-C-K 1x35 14.1 218 0.435 0.406 333 429
• LT-LTW-PUR-R-FF-1x50-O-C-K 1x50 16.5 276 0.620 0.550 333 272
• LT-LTW-PUR-R-FF-1x70-O-C-K 1x70 19.0 347 0.824 0.747 333 430
• LT-LTW-PUR-R-FF-1x95-O-C-K 1x95 20.5 416 1.060 0.998 333 266
• LT-LTW-PUR-R-FF-1x120-O-C-K 1x120 23.0 488 1.331 1.306 333 431
• LT-LTW-PUR-R-FF-1x150-O-C-K 1x150 24.5 566 1.860 1.613 333 432
• LT-LTW-PUR-R-FF-1x185-O-C-K 1x185 28.0 644 2.026 1.903 333 433
• LT-LTW-PUR-R-FF-1x240-O-C-K 1x240 31.5 775 2.620 2.474 333 434
• LT-LTW-PUR-R-FF-7x1.5-J-C-K 7x1.5 12.4 23 0.240 0.192 333 135
• LT-LTW-PUR-R-FF-12x1.5-J-C-K 12x1.5 16.5 23 0.374 0.250 333 134
• LT-LTW-PUR-R-FF-18x1.5-J-C-K 18x1.5 18.0 23 0.419 0.341 333 136
• LT-LTW-PUR-R-FF-4x2.5-J-C-K 4x2.5 13.6 30 0.257 0.157 333 182
• LT-LTW-PUR-R-FF-5x2.5-J-C-K 5x2.5 14.3 30 0.292 0.190 333 435
• LT-LTW-PUR-R-FF-12x2.5-J-C-K 12x2.5 19.0 30 0.540 0.370 333 270
• LT-LTW-PUR-R-FF-18x2.5-J-C-K 18x2.5 19.2 30 0.690 0.621 333 316
• LT-LTW-PUR-R-FF-4x4-J-C-K 4x4 15.0 41 0.340 0.221 333 138
• LT-LTW-PUR-R-FF-4x6-J-C-K 4x6 16.2 53 0.430 0.300 333 137
• LT-LTW-PUR-R-FF-4x10-J-C-K 4x10 19.5 74 0.640 0.454 333 317
• LT-LTW-PUR-R-FF-4x16-J-C-K 4x16 23.0 99 1.070 0.694 333 436
• LT-LTW-PUR-R-FF-4x25-J-C-K 4x25 27.0 131 1.520 1.050 333 157
• LT-LTW-PUR-R-FF-4x35-J-C-K 4x35 31.5 162 2.037 1.444 333 311
• LT-LTW-PUR-R-FF-4x50-J-C-K 4x50 37.0 202 2.780 2.124 333 369

• Available at short notice

(1) The value serves as a reference, for a nominal voltage of up to 1000 V with an ambient temperature of 30 °C based on VDE recommendations; see Page 51

15
Rubber round cable, outdoor use
Rondoflex©
Operating conditions As energy transmission and control lines for high mechanical stresses, high bending frequen-
• Outdoor/indoor installations cies during operation, for use on cable carriers and for connecting moving parts on machine
tools, conveyor systems etc. Brand name: Prysmian©
Toughness
• Medium to high mechanical strain

Suitability
• Where reliable outdoor solution is
required due to UV, weather, and ozone
resistance
• Where a robust, durable cable is required

Applications
• Container cranes
• Travelling trolley for indoor cranes
• Process cranes
• Steel mills
• Trailing cable installation

Examples of applications Special features

• Near the ocean • Maximum stability from bundled strands
• Galvanising plants • Also suitable for reeling operations with low requirements
• Cement factory • Also available in a shielded variant or with twisted PE conductor
• Chemical plants
• Foundries/steel mills Notes
• Nuclear power plants • Free from lacquer-damaging substances/silicone-free (at production)
• Warehouses and refuse bunkers • Custom versions, other dimensions, cross-sections, conductor wire and sheath colours
• Landfills upon request

Technical data
Conductor Fine electrolytic copper
Conductor category Acc. to DIN VDE 0295 bare, soft Class 5
Abbreviation Meaning Conductor wire insulation Ethylene-propylene rubber-based (EPR)
N G RD G C Ö U -J Cond. wire labelling Acc. to VDE 0293, optimal recognisability through
N VDE standard, light-coloured insulation with black printed characters for
standard cable
power transmission and control cables, PE green-yellow
(N) acc. to. recomm.
Stranding Stranded in max. 3 layers
G Rubber material Exterior material CM-based (5GM3 rubber compound) of high quality,
improved mechanical and electrical properties
Sheath colour Black
RD Round cable
Nominal voltage (Uo/U) 0.6/1 k V
Test voltage 3.5 kV
Ampacity: Acc. to DIN VDE 0298 Part 4,
G Inner sheath
see technical appendix on page 55
of rubber
Operating temp., fixed -50 °C – +80 °C
Operating temp, mob. -35 °C – +80 °C
C Shielded
Max. temperature at conductor +90 °C
Fire behaviour Flame-retardant and self-extinguishing acc.
to DIN VDE 0482
Ö Oil-resistant sheath
Part 265-2-1, IEC 60332-1
material
Standard VDE certificate with VDE Reg. No. 7841; GOST-R
Speed 240 m/min
U Flame resistant
outer sheath
Minimum bending radii for flexible cables acc. to VDE 0298 Part 3, Table 2
-O Without PE conductor
≤ 8 mm 8 - 12 mm 12 - 20 mm > 20 mm
-J With PE conductor 3d 4d 5d 5d

16
 Type No. of wires and Dimensions max. Ampacity A(1) Weight Cu con- Order no.
nominal cross-section diameter mm kg/m tent
mm2 kg/m
Rondoflex©, unshielded
LT-LTW-GUM-R-RO-1x25-O-K 1x25 12.6 138 0.330 0.240 332 131
LT-LTW-GUM-R-RO-1x35-O-K 1x35 13.9 170 0.430 0.336 331 914
LT-LTW-GUM-R-RO-1x50-O-K 1x50 16.6 212 0.625 0.480 331 775
LT-LTW-GUM-R-RO-1x70-O-K 1x70 18.5 263 0.835 0.672 331 869
LT-LTW-GUM-R-RO-1x95-O-K 1x95 20.9 316 1.070 0.912 331 764
LT-LTW-GUM-R-RO-1x120-O-K 1x120 22.8 370 1.340 1.152 331 836
LT-LTW-GUM-R-RO-1x150-O-K 1x150 24.9 424 1.650 1.440 331 870
LT-LTW-GUM-R-RO-1x185-O-K 1x185 27.8 484 2.010 1.776 331 847
LT-LTW-GUM-R-RO-1x240-O-K 1x240 32.9 567 2.830 2.304 332 662
LT-LTW-GUM-R-RO-12x1.5-J-K 12x1.5 18.2 24 0.440 0.173 331 857
LT-LTW-GUM-R-RO-18x1.5-J-K 18x1.5 20.7 24 0.615 0.259 331 856
LT-LTW-GUM-R-RO-24x1.5-J-K 24x1.5 24.1 24 0.805 0.346 331 861
LT-LTW-GUM-R-RO-30x1.5-J-K 30x1.5 25.3 24 0.930 0.432 332 122
LT-LTW-GUM-R-RO-36x1.5-J-K 36x1.5 27.6 24 1.090 0.518 332 123
LT-LTW-GUM-R-RO-12x2.5-J-K 12x2.5 19.9 32 0.580 0.288 331 860
LT-LTW-GUM-R-RO-18x2.5-J-K 18x2.5 23.5 32 0.865 0.432 331 871
LT-LTW-GUM-R-RO-24x2.5-J-K 24x2.5 27.0 32 1.110 0.576 331 778
LT-LTW-GUM-R-RO-30x2.5-J-K 30x2.5 29.4 32 1.330 0.720 338 008
LT-LTW-GUM-R-RO-36x2.5-J-K 36x2.5 31.1 32 1.550 0.864 332 124
LT-LTW-GUM-R-RO-4x4-J-K 4x4 15.5 43 0.350 0.154 331 903
LT-LTW-GUM-R-RO-5x4-J-K 5x4 17.7 43 0.450 0.192 331 902
LT-LTW-GUM-R-RO-4x6-J-K 4x6 17.9 56 0.475 0.230 331 858
LT-LTW-GUM-R-RO-5x6-J-K 5x6 19.5 56 0.575 0.288 331 777
LT-LTW-GUM-R-RO-4x10-J-K 4x10 20.2 78 0.680 0.384 331 776
LT-LTW-GUM-R-RO-5x10-J-K 5x10 22.8 78 0.865 0.480 331 765
LT-LTW-GUM-R-RO-4x16-J-K 4x16 24.9 104 1.070 0.614 331 859
LT-LTW-GUM-R-RO-4x25-J-K 4x25 29.9 138 1.600 0.960 331 863
LT-LTW-GUM-R-RO-4x35-J-K 4x35 33.1 170 2.090 1.344 331 873
Rondoflex©, shielded
LT-LTW-GUM-R-RO-3x(2x1)-O-C-K 3x(2x1) 22.8 19 0.685 0.214 333 236
LT-LTW-GUM-R-RO-6x(2x1)-O-C-K 6x(2x1) 31.3 19 1.250 0.427 331 767
LT-LTW-GUM-R-RO-12x1.5-J-C-K 12x1.5 16.7 24 0.480 0.309 333 290
LT-LTW-GUM-R-RO-4x4-J-C-K 4x4 17.8 43 0.485 0.221 332 855
LT-LTW-GUM-R-RO-4x6-J-C-K 4x6 20.2 56 0.700 0.300 332 856
LT-LTW-GUM-R-RO-4x10-J-C-K 4x10 22.7 78 0.925 0.454 332 857
Rondoflex© with twisted PE conductors
LT-LTW-GUM-R-RO-3x35+3x16/3-J-K 3x35+3x16/3 30.7 170 1.800 1.162 332 363
LT-LTW-GUM-R-RO-3x50+3x25/3-J-K 3x50+3x25/3 35.5 212 2.540 1.680 332 364
LT-LTW-GUM-R-RO-3x70+3x35/3-J-K 3x70+3x35/3 42.1 263 3.570 2.352 332 365

Min. purchase qty. 500 metres

(1) The value serves as a reference, for a nominal voltage of up to 1000 V with an ambient temperature of 30 °C based on VDE recommendations; see Page 51

17
Fibre optic cable
Festoontec FIBER
Operating conditions For optical signal and data transmission on lifting devices and conveyor equipment. Particu-
• Indoor/outdoor installations larly suited for forced guidance, e.g. cable carriers.
Fibre optic cables in which multiple beans are transmitted are called multimode fibres (see
Toughness illustration). Multimode fibres with graded-index fibres for crane applications have a small
• Medium mechanical strain core, usually 50 μm and 62.5 μm. In rare cases, a single mode transmission is used. If you
require these types, please inform us in your enquiry.
Suitability There are various fitting terminations used in the field of fibre optic cables, but ST and SC
• Where UL certification is required connectors are the most popular.
• Where reliable outdoor solution is We would be happy to provide you with cables that meet your specific fitting termination
required due to UV, weather, and ozone requirements. Please do not hesitate to contact us.
resistance
• Where a robust, durable cable is required

Applications
• Container cranes
• Travelling trolley for indoor cranes
• Process cranes
• Steel mills
• Trailing cable installation

Examples of applications
• Near the ocean
• Cement factory
• Chemical plants Special features
• Foundries/steel mills • Special rubber design which is particularly suited to cable carrier applications
• Warehouses and refuse bunkers • Fibres are enclosed in gel-filled hollow cores
• Landfills • Strain relief element: high-quality synthetic fibres

Technical data
Abrasion resistance High
Tensile load Max. 2000 N
Sheath colour Orange
Operating temp., fixed -40 °C – +80 °C
Operating temp, mob. -30 °C – +60 °C
Fire behaviour IEC 60332-1-2
Standard International EN 188000, national DIN VDE 0888
Speed 240 m/min
Minimum bending radius >125 mm
Core diameter G50/125: 50 ± 3 μm; G62.5/125: 62.5 ± 3 μm
Tolerance ≤ 5.0 %
Fibre diameter 125 ± 2 μm;
Tolerance ≤ 2.0 %
Cladding diameter For a wavelength of 850 nm: G50/125 ≤ 3.0 dB/km;
G62.5/125 ≤ 3.5 dB/km
Abbreviation Meaning For a wavelength of 1310 nm: G50/125 ≤ 1.0 dB/km;
11 G50 /125μm G62.5/125 ≤ 1.5 dB/km
11 No. of Bandwidth At 850 nm: G50/125 ≤ 600 dB/km;
optical fibres G62.5/125 ≤ 200 dB/km
Bandwidth At 1300 nm: G50/125 ≤ 1200 dB/km;
G62.5/125 ≤ 500 dB/km
G50 Fibre type/Ø core Further details available upon request
diameter

Type Dimensions max. Weight Order no.

125μm Cladding diameter
diameter mm kg/m
LT-LTW-GUM-R-LWL-12G62.5/125-UL-V 11 0.110 100 24700
LT-LTW-GUM-R-LWL-12G50/125-UL-V 11 0.110 100 23216

• Available at short notice

18
Control and signal lines
VAHLE PUR Festoon 6x(2x1)C
As a control and signal line for high mechanical stresses, high bending frequencies during Operating conditions
operation, use on cable carriers. • Indoor/outdoor installations

Toughness
• Medium to high mechanical strain

Suitability
• Where UL certification is required
• Where reliable outdoor solution is
required due to UV, weather, and ozone
resistance
• Where a robust, durable cable is required
• Where cables need to be halogen-free

Applications
• Container cranes
• Travelling trolley for indoor cranes
• Process cranes
• Steel mills
• Trailing cable installation

Examples of applications
• Near the ocean
• Cement factory
• Chemical plants
• Foundries/steel mills
• Warehouses and refuse bunkers
• Landfills

Technical data
Conductor material Cu, bare, finely stranded
Conductor wire insulation SABIX
Labelling Black with numbers 1 – 12
Stranding Pairs 1/2, 3/4, 5/6, 7/8, 9/10, 11/12
Wrapping for each pair Non-woven material
Shielding for each pair Braid of tinned copper wires
Inner sheath for each pair TPE, black, similar to RAL 9005
Stranding: Pairs optimally stranded together, filler in the reinforcing
layers and insulated supporting element in the core
Wrapping Non-woven material
Outer sheath PUR, deep black, similar to RAL 9005
Nominal voltage 0.6/1kV
Test voltage Wire/wire 4kV, wire/shielding: 4kV
Characteristic impedance 1-20MHz 70 Ώ ±20%
Operating temperature, fixed –50° C tp +90° C; UL up to +80°C
Operating temperature, mobile –40° C bis +90° C; UL up to +80°C
Speed Up to 240m/min
Minimum bending radius 5xd (diameter)

Further details available upon request

Type No. of wires and Dimensions max. Weight Cu con- Order no.
nominal cross-section diameter mm kg/m tent
mm2 kg/m
• LT-LTW-PUR-R-VS-6X(2X1)-O-C-UL-V 6x(2x1)C 21.1 0.438 0.232 333 495

• Available at short notice

19
Bus cables
VAHLE Profibus Festoon 1x(2x0.25)mm²
Operating conditions This copper data cable designed for mobile industrial use is perfect for profibus applications.
• Indoor/outdoor installations It guarantees first-class transmission properties and can be used even under the most difficult
conditions.
Toughness
• Medium mechanical strain

Suitability
• Where UL certification is required
• Where reliable outdoor solution is
required due to UV, weather, and ozone
resistance
• Where a robust, durable cable is required
• Where cables need to be halogen-free

Applications
• Container cranes
• Travelling trolley for indoor cranes
• Process cranes
• Steel mills
• Trailing cable installation

Examples of applications
• Near the ocean
• Cement factory
• Chemical plants
• Foundries/steel mills
• Warehouses and refuse bunkers
• Landfills

Technical data
Conductor material Cu, bare, finely stranded
Conductor wire insulation Foamskin PE in red and green
Stranding Wires stranded in pairs, filler in the reinforcing layers
Wrapping PTFE foil + ALU foil, wrapped, overlapping
Shielding Braid of tinned round copper wires
Wrapping PTFE foil, wrapped, overlapping
Exterior material Thermoplastic material, fulfils UL-AWM Style 20233
Sheath colour Red-purple, similar to 4001
Test voltage Wire/wire 2 kV; wire/shielding 2 kV
Operating temperature, fixed -40 °C – +60 °C; UL +80 °C
Operating temp, mob. -30 °C – +60 °C; UL +80 °C
Fire behaviour flame retardant and self-extinguishing acc. to IEC 60332-1-2
Characteristic impedance Acc. to VDE 0472 Part 516
In frequency range of 3-20 MHz: 150Ω ±15Ω
Speed 180 m/min, higher speeds upon request
Minimum bending radius > 70 mm
Tensile force 29 N when laying, 8.7 N in operation

Further details available upon request

Type No. of wires and Dimensions max. Weight Cu con- Order no.
nominal cross-section diameter mm kg/m tent
mm2 kg/m
• LT-LTW-PUR-R-PB-1X(2X0.25)-O-C-UL-V 1x(2x0.25) 8.3 0.068 0.023 333 448
• Available at short notice

20
Profinet Cat 5 cable
VAHLE Profinet Cat 5 Festoon 2x(2x0.34)mm²
This copper data cable designed for industrial use is perfect for Ethernet applications. It Operating conditions
guarantees first-class transmission properties and can be used even under the most difficult • Indoor/outdoor installations
conditions.
We would be happy to provide you with cables that meet your specific fitting termination Toughness
requirements. Please do not hesitate to contact us. • Medium mechanical strain

Suitability
• Where UL certification is required
• Where reliable outdoor solution is
required due to UV, weather, and ozone
resistance
• Where a robust, durable cable is required
• Where cables need to be halogen-free

Applications
• Container cranes
• Travelling trolley for indoor cranes
• Process cranes
• Steel mills
• Trailing cable installation

Examples of applications
• Near the ocean
• Cement factory
• Chemical plants
• Foundries/steel mills
• Warehouses and refuse bunkers
• Landfills

Technical data
Conductor material Cu, tinned, extremely finely stranded
Conductor wire insulation PE
Cond. wire labelling White, blue, yellow, orange
Stranding Star quad stranding, filler in core
Wrapping PETP foil
Inner sheath SABIX
Wrapping Alu foil
Shielding Braid of tinned copper wires
Wrapping Non-woven material
Exterior material PUR
Sheath colour Green, similar to RAL 6018
Test voltage Wire/wire 2 kV; wire/shielding 2 kV
Operating temperature, fixed -30 °C – +70 °C; UL +80 °C
Operating temp, mob. -20 °C – +70 °C; UL +80 °C
Ohmic resistance (20 °C) Max. 52.2 Ω/km
Speed 180 m/min, higher speeds upon request
Minimum bending radius > 70 mm

Further details available upon request

Type No. of wires and Dimensions max. Weight Cu con- Order no.
nominal cross-section diameter mm kg/m tent
mm2 kg/m
• LT-LTW-PUR-R-C5-2X2X0.34-O-C-UL-V 2x(2x0.34) 6.9 0.069 0.037 333 438
• LT-LTW-PUR-R-C6a-4X2X0.25-O-C-UL-V 4x(2x0.25) 8.4 0.074 0.041 333 620

• Available at short notice

21
Round cable with tension relief
Lifting cable 2TY
Operating conditions This cable is particularly suited as a feed to a teach pad in crane construction. In addition,
• Indoor/outdoor installations it can also be used as an energy transmission and control line in lift, crane, and conveyor
systems. Due to the high quality of the materials used, this cable remains highly flexible even
Toughness at low temperatures.
• Low to medium mechanical strain

Suitability
• Standard applications
• Low to medium dynamic stresses
• As energy transmission and control lines

Applications
• Control or energy transmission line
• Freely hanging teach pad/
freely hanging switch controls

Examples of applications
• High-bay warehouse
• Port facilities

Special features
• With steel supporting element
• Free from lacquer-damaging substances/silicone-free (at production)

Notes
• RoHS compliant
• Free from axial torsion
• Complies with 2006/95/EC directive (Low Voltage Directive) CE
• The breaking load of the supporting element is 1400 newtons

Technical data
Conductor material Stranded copper wire, bare
Abbreviation Meaning Conductor category Acc. to DIN VDE 0295 Classe 5 bzw. IEC 60228 Cl. 5
2 T Y Conductor wire insulation Thermoplastic
2 No. of Cond. wire labelling Black or white with printed numbers with or without GNYE
supporting elements Stranding Wires stranded in layers
Exterior material Polyvinyl chloride (PVC)
Sheath colour Black, RAL 9005
T Cable with Nominal voltage (Uo/U) 300/500 V
supporting element Test voltage 2 kV
Ampacity: Acc. to DIN VDE, see technical appendix on page 50
Operating temp., fixed -25 °C – +60 °C
Y Polyvinyl chloride Operating temp, mob. -25 °C – +60 °C
PVC exterior material Max. temperature at conductor +70 °C
Fire behaviour Self-extinguishing and flame retardant acc.
to IEC 60332-1
Not a standard cable, code conversion only for better
Standard Follows recommendations of DIN VDE 0250
comprehensibility
Bending radius 12xd (diameter)

22
 Type No. of wires and Dimensions max. Ampacity A(1) Weight Cu con- Order no.
nominal cross-section diameter mm kg/m tent
mm2 kg/m
• LT-KS-PVC-R-TY-18x1-J-K 18x1 33.4 15 0.590 0.173 332 602
• LT-KS-PVC-R-TY-25x1-J 25x1 37.5 15 0.751 0.240 331 924
• LT-KS-PVC-R-TY-8x1.5-J-K 8x1.5 28.5 18 0.491 0.115 332 134
• LT-KS-PVC-R-TY-12x1.5-J 12x1.5 31.5 18 0.515 0.173 333 198
• LT-KS-PVC-R-TY-16x1.5-O-K 16x1.5 32.0 18 0.594 0.230 333 241
• LT-KS-PVC-R-TY-20x1.5-J 20x1.5 37.5 18 0.798 0.288 332 135

• Available at short notice

(1) The value serves as a reference, for a nominal voltage of up to 1000 V with an ambient temperature of 30 °C based on VDE recommendations; see Page 51

23
Round cable, outdoor use
Reeling cable (PUR)
Operating conditions As a halogen-free reeling cable for heavy devices such as cable drums (including vertical
• Indoor/outdoor installations reeling operations) lifting equipment, conveyor equipment, mobile motors, traction motors
and agricultural equipment with exceptional mechanical stress requirements in dry, moist,
Toughness and wet areas, as well as outdoors.
• Low to high mechanical strain

Suitability
• Standard applications
• Spring- and motor-powered cable reels
• As energy transmission and control lines
• As defined by technical data

Applications
• Main feeds for indoor cranes
• Process cranes
• Outdoor cranes/gantry cranes
• Transfer trolleys
• Hoists
• Truck-mounted cranes

Examples of applications Special features

• Cement factory • Special protection for persons and material assets
• Chemical plants • Free from lacquer-damaging substances/silicone-free (at production)
• Foundries/steel mills • Halogen-free
• Nuclear power plants • Small outer diameter and weight
• Warehouses and refuse bunkers • For travel speeds of up to 180 m/min
• Landfills • Textile braid embedded between inner and outer sheath
• Paper mills • Permanent tensile loading without supporting element max. 25 N/mm2 copper
• Galvanising plants • Limited suitability for constant use in water (no drinking water)

Notes
• RoHS compliant
• Complies with 2006/95/EC directive (Low Voltage Directive) CE
• Custom versions, other dimensions, cross-sections, conductor wire and sheath colours
upon request
• Available accessories see page 36 onwards.

Technical data
Conductor material Stranded copper wire, bare
Conductor category Acc. to DIN VDE 0295 Class 5 / IEC 60228 Class 5
Conductor wire insulation Polyester-based
Cond. wire labelling Acc. to VDE 0293-308 with colours for up to 5 wires,
from 6 wires onwards white with black digits
with GNYE or DIN
Stranding Wires stranded in layers
Supporting element Central textile element (values upon request)
Exterior material Polyurethane
Sheath colour Black
Nominal voltage (Uo/U) 0.6/1 k V
Test voltage 2.5 kV
Ampacity: Acc. to DIN VDE, see technical appendix on page 50
Operating temp., fixed -50 °C – +90 °C
Operating temp, mob. -40 °C – +90 °C
Max. temperature at conductor +90 °C
Fire behaviour Follows IEC 60332-1
Standard Follows recommendations of DIN VDE 0250
Speed 180 m/min
Minimum bending radius 6xd (diameter)

24
 Type No. of wires and Dimensions max. Weight Cu con- Order no.
nominal cross-section diameter mm kg/m tent
mm2 kg/m
PUR, unshielded
• LT-TR-PUR-R-TF-4x1.5-J-K 4x1.5 11.2 0.155 0.061 332 404
• LT-TR-PUR-R-TF-5x1.5-J-K 5x1.5 11.8 0.178 0.081 332 405
• LT-TR-PUR-R-TF-7x1.5-J-K 7x1.5 13.5 0.218 0.115 332 406
• LT-TR-PUR-R-TF-12x1.5-J-K 12x1.5 17.0 0.363 0.196 332 353
• LT-TR-PUR-R-TF-18x1.5-J-K 18x1.5 18.1 0.459 0.271 332 407
• LT-TR-PUR-R-TF-24x1.5-J-K 24x1.5 20.9 0.590 0.392 332 408
• LT-TR-PUR-R-TF-30x1.5-J-K 30x1.5 24.0 0.720 0.450 332 402
• LT-TR-PUR-R-TF-42x1.5-J 42x1.5 28.0 0.920 0.633 332 411
• LT-TR-PUR-R-TF-4x2.5-J-K 4x2.5 12.3 0.208 0.099 332 412
• LT-TR-PUR-R-TF-5x2.5-J-K 5x2.5 13.0 0.230 0.125 332 413
• LT-TR-PUR-R-TF-7x2.5-J-K 7x2.5 14.7 0.315 0.180 332 414
• LT-TR-PUR-R-TF-12x2.5-J-K 12x2.5 20.5 0.485 0.308 332 415
• LT-TR-PUR-R-TF-18x2.5-J-K 18x2.5 20.5 0.679 0.451 332 416
• LT-TR-PUR-R-TF-24x2.5-J-K 24x2.5 23.6 0.860 0.616 332 417
• LT-TR-PUR-R-TF-30x2.5-J-K 30x2.5 28.2 1.080 0.771 332 409
• LT-TR-PUR-R-TF-4x4-J-K 4x4 13.6 0.281 0.160 332 418
• LT-TR-PUR-R-TF-4x6-J-K 4x6 14.9 0.372 0.241 332 419
• LT-TR-PUR-R-TF-4x10-J-K 4x10 18.9 0.615 0.404 332 421
• LT-TR-PUR-R-TF-4x16-J-K 4x16 22.1 0.924 0.645 332 422
• LT-TR-PUR-R-TF-4x25-J-K 4x25 25.5 1.222 1.005 332 185
• LT-TR-PUR-R-TF-4x35-J-K 4x35 30.0 1.778 1.417 332 423
• LT-TR-PUR-R-TF-5x4-J-K 5x4 14.5 0.318 0.200 332 427
• LT-TR-PUR-R-TF-5x6-J-K 5x6 16.1 0.435 0.317 332 428
• LT-TR-PUR-R-TF-5x10-J-K 5x10 20.5 0.704 0.528 332 770
• LT-TR-PUR-R-TF-5x16-J-K 5x16 24.2 1.067 0.816 332 501
PUR, shielded
• LT-TR-PUR-R-TF-19x2.5+5x1.5-J-C-K 19x2.5 + 5x1.5C 23.8 0.850 0.563 332 429
• LT-TR-PUR-R-TF-4x16+2x(4x1.5)-J-C-K 4x16 +2x(4x1.5)C 25.6 1.184 0.840 332 510
• LT-TR-PUR-TF-6X(2X1)-O-C-K 6x(2x1)C 23.0 0.597 0.265 333 250

• Available at short notice

For ampacities see table on page 55

25
Round cable, outdoor use
Round reeling cable KSM-S (N)SHTÖU-J/O
Operating conditions As a reeling cable for applications in which frequent reeling in and out is required during
• Indoor/outdoor installations operation, particularly with simultaneous tension stress and/or torsional stress and/or forced
guidance of the cable; in dry, moist, and wet areas, as well as outdoors; also on construction
Toughness sites, in commercial and agricultural operations.
• Low to high mechanical strain

Suitability
• Standard applications
• Spring- and motor-powered cable reels
• As energy transmission and control lines
• As defined by technical data

Applications
• Main feeds for indoor cranes
• Process cranes
• Outdoor cranes/gantry cranes
• Transfer trolleys
• Hoists
• Truck-mounted cranes

Examples of applications Special features

• Cement factory • Free from lacquer-damaging substances/silicone-free (at production)
• Chemical plants • For travel speeds of up to 180 m/min
• Foundries/steel mills • Textile braid embedded between inner and outer sheath
• Nuclear power plants • Permanent tensile loading max. 20 N/mm2
• Warehouses and refuse bunkers • For high mechanical stresses, particularly for high dynamic tensile forces, e.g. due to high
• Landfills acceleration, the permissible stress limits will need to be determined individually.
• Paper mills
• Galvanising plants Notes
• RoHS compliant
• Complies with 2006/95/EC directive (Low Voltage Directive) CE
• Custom versions, other dimensions, cross-sections, conductor wire and sheath colours
upon request
• We are pleased to offer you the cables assembled with fitting terminations

Technical data
Conductor material Stranded copper wire, bare
Conductor category Acc. to DIN VDE 0295 Class 5 / IEC 60228 Class 5
Conductor wire insulation Rubber compound
Cond. wire labelling Acc. to VDE 0293-308 with colours for up to 5 wires,
from 6 wires onwards black with white digits with GNYE
Stranding Wires stranded in layers
Inner material Special rubber compound
Exterior material Special rubber compound
Sheath colour Black
Nominal voltage (Uo/U) 0.6/1 k V
Test voltage 2.5 kV
Ampacity: Acc. to DIN VDE, see technical appendix on page 55
Operating temp., fixed -40 °C – +80 °C
Operating temp, mob. -40 °C – +80 °C
Max. temperature at conductor +90 °C
Fire behaviour Self-extinguishing and flame retardant acc.
to IEC 60332-1
Standard Follows recommendations of DIN VDE 0250
Speed 180 m/min, higher speeds upon request
Minimum bending radius 6xd (diameter) for reels
7.5xd (diameter) for guide roller

26
 Type No. of wires and Dimensions max. Weight Cu con- Order no.
nominal cross-section diameter mm kg/m tent
mm2 kg/m
• LT-TR-GUM-R-KS-3x50+3x25/3-J-K 3x50+3x25/3 36.0 2.516 1.680 333 074
• LT-TR-GUM-R-KS-3x70+3x35/3-J-K 3x70+3x35/3 42.0 3.494 2.352 333 075
• LT-TR-GUM-R-KS-3x95+3x50/3-J-K 3x95+3x50/3 46.0 4.466 3.216 333 076
• LT-TR-GUM-R-KS-3x120+3x70/3-J-K 3x120+3x70/3 52.0 5.640 4.128 333 077
• LT-TR-GUM-R-KS-3x150+3x70/3-J-K 3x150+3x70/3 56.0 6.713 4.992 333 078
• LT-TR-GUM-R-KS-3x185+3x95/3-J-K 3x185+3x95/3 61.0 7.865 6.240 333 079
• LT-TR-GUM-R-KS-3x240+3x120/3-J-K 3x240+3x120/3 70.0 10.800 8.064 333 080

• Available at short notice

For ampacities see table Page 51

27
Trailing cables
Protolon (SMK) and Protolon (SMK)+LWL
Operating conditions As a reeling cable for high to extreme mechanical stresses (e.g. dynamic tensile loads, multi-
• Indoor/outdoor installations ple deflections in other planes, flexing work when running over rollers, torsional stresses etc.).
Use on mobile devices such as high-speed container cranes, crane installations, large mobile
Toughness equipment and excavators. Can also be used in areas defined by DIN VDE 0168 and 0118:
• Low to high mechanical strain Surface and underground mining. We would be happy to provide you with other trailing cables
as well. Please do not hesitate to contact us.
Suitability Protolon SMK – Brand name Prysmian©
• Standard applications
• Motor-powered cable reels
• As a power transmission line and com-
bined power and control line
• As defined by technical data

Applications
• Gantry cranes Mechanical parameters
• Container cranes Dynamic tensile loads during
acceleration processes: up to 30 N/mm2
Examples of applications Max. permanent tensile loading max. Up to 20 N/mm2
• Container terminals Torsional stress ± 25 °/m
• Container ports Minimum bending radii Acc. to DIN VDE 0298 Part 3
Minimum clearances for
S-shaped deflection 20xd (diameter)
Travel speed Crane carriage (reeling): no limits,
above 240 m/min. upon request
Additional testing Alternating bending test, torsion test

Chemical parameters
Oil resistance Given by DIN VDE 0473, Part 811-2-1 Para 10
Weather resistance No limits on use outdoors and in indoor areas,
resistant to ozone, UV, and moisture
Water compatibility Acc. to HD 2216

Electrical and thermal parameters

Nominal voltage Uo/U 6/10 kV
Highest permissible operating voltage In AC grids Uo/U 6.9/12 kV
in DC grids Uo/U 9,0/18 kV
Test alternating voltage 17 kV
Ampacity Acc. to DIN VDE 0298 Part 4, higher values permissi-
ble in exceptions. Please contact the manufacturer.
Bus compatibility Interference-free data transfer with the use of fibre
optic cables (LWL). Also see Protolon (SMK) LWL
EMC Due to the symmetrical three-wire design with
extremely low manufacturing tolerances, this design
has a very low interference/noise level.
Operating temp., fixed -35 °C – +80 °C
Operating temp, mob. -50 °C – +80 °C
Max. temperature at conductor +90 °C
Short-circuit temperature. at conductor +250 °C
Conductor and PE Electrolytic copper, tinned, especially finely stranded
Class FS; also see DIN VDE 0295
Insulation Acc. to DIN VDE 0207 Part 20; Protolon HS
Cond. wire labelling From 3.6/6 kV natural-coloured insulation with black
marker layer
Wire configuration Stranded, three-wire configuration, PE twisted in the
reinforcing layers
Designation Protolon (SMK) (N)TSCGEWÖU
(No. of cond. wires)x(cross-section)(nominal voltage)
(year of manufacture)(running no.)

28
LWL – Optical parameters, multi-mode
Transfer rate of
optical fibres 62,5/125 graded-index fibres
Max. cable attenuation For a wavelength of 850 nm: 3.3 dB/km
For a wavelength of 1300 nm: 0.9 dB/km
Bandwidth at 850 nm > 400 MHz
at 1300 nm > 600 MHz
Numerical aperture 0.275 ± 0,02

Core Generally for all optical fibre trailing cables: conducting

NBR profile core for additional stabilisation
Optical fibres Core diameter of fibres 62.5; 50 or 9 µm
Diameter above the coating 250 µm
Versions with 6, 12 or 18 fibres
Labelling of fibres Specially developed colour code to differentiate the
individual fibres
Fibre cladding Hollow cores with filler mass, maerial ETFE-based
Fibre configuration Six strands, single-layer stranding, with one or three
fibres each.
Special stranding around a supporting element
Fibre configuration Three-strand configuration with special supporting
element in core, PE halved in two outer reinforcing layers
Sheath system • Protofirm Sandwich: 2-layer inner sheath
Advanced special compound with EPR-based material,
minimum quality 5GM3, simultaneously serves as
waterproofing, colour red
• Torsion protection braiding: reinforced braiding of
polyester fibres permanently vulcanised between the
sheaths. This results in the high strength of the sheath
system.
• Protofirm Sandwich: 2-layer outer sheath
The innovative sandwich design offers a sheath system
with a unique combination of flexibility and resilience.
Abrasion-resistant and tear-proof special rubber com-
pound, PCP-based. min. quality 5GM5, colour bright red
/ red

Type No. of wires and Dimensions max. Weight Cu con- Order no.
nominal cross-section diameter mm kg/m tent
mm2 kg/m
Protolon (SMK)
LT-TR-EPR-R-PR-3x25+3x25/3-J-K 3x25+3x25/3 40.8 2.410 1.008 332 357
LT-TR-EPR-R-PR-3x35+3x35/3-J-K 3x35+3x35/3 43.9 2.880 1.411 332 376
LT-TR-EPR-R-PR-3x50+3x25/3-J-K 3x50+3x25/3 46.7 3.480 1.765 332 631
Protolon (SMK) +LWL (6G62.5/125 | alternatives upon request)
LT-TR-EPR-R-PR-LWL-3x25+2x25/2-J-K 3x25+2x25/2 43.7 2.610 1.008 332 486
LT-TR-EPR-R-PR-LWL-3x35+2x25/2-J-K 3x35+2x25/2 45.7 3.010 1.411 332 675

29
Cable glands, accessories
PVC-cable glands for flatform cables
Operating conditions
• Indoor use
SW1
Use
• When inserting flatform cables, the
sealing lips automatically adjust for large
clearances. This allows for up to two flat-
form cables to be clamped. Smaller cable
dimensions can be used. This reduces the
protection class. SW2

Technical data:
• Temperature range: -30 °C to + 80 °C
• Protection class IP 54 acc. to EN 60529
• Colour: grey
• Material: polyamide
• Connecting thread: M25 to M50
UL listed acc. to EN 60423
Type H (1) B (2) SW 1 SW 2 Order no.
mm mm mm mm
Required accessories:
• Lock nut; seals to be ordered separately LV-FL-M25X1.5-1-K 5 15 27 23 332 549
(page 39) LV-FL-M32X1.5-1-K 8 22 42 40 332 550
• Compatible flatform cables starting from
page 4 LV-FL-M40X1.5-1-K 10.5 27 42 40 332 551
• Cable glands for explosion hazard areas LV-FL-M50X1.5-1-K 11.5 39 60 55 332 552
are also available
LV-FL-M50X1.5-2-K 13.5 40 60 55 332 553

Brass cable glands for flatform cables

Operating conditions
• Indoor and outdoor use
B

Use
• When inserting flatform cables, the
sealing lips automatically adjust for large
clearances. This allows for up to two flat- H
form cables to be clamped. Smaller cable
dimensions can be used. This reduces the
protection class. SW2

Technical data:
• Temperature range: -30 °C to + 80 °C SW1
• Protection class IP 54 acc. to EN 60529
• Colour: silver
• Material: brass, nickel-plated
• Connecting thread: M25 to M50
acc. to EN 60423

Required accessories: Type H(1) B(2) SW 1 SW 2 Order no.

mm mm mm mm
• Lock nut to be ordered separately
(page 39) LV-FL-M20X1.5-2-MS 5 15 22 20 332 543
• Compatible flatform cables starting from LV-FL-M25X1.5-2-MS 8.5 20 30 28 332 544
page 4
• Cable glands for explosion hazard areas LV-FL-M32X1.5-2-MS 8 22 40 37 332 545
are also available LV-FL-M40X1.5-2-MS 10.5 30 43 37 332 546
LV-FL-M50X1.5/2-MS 12.5 37 55 47 332 624

1) H = height of cable feedthrough

2) B = width (breadth) of cable feedthrough

30
Aluminium metal and brass cable glands for flatform cables
Operating conditions
• Indoor and outdoor use
ca. L
8
Use
• When inserting flatform cables, the
sealing lips automatically adjust for large

Pg
M
clearances. This allows for up to two flat-
form cables to be clamped. Smaller cable
dimensions can be used. This reduces the
protection class.

Technical data:
• Temperature range: -30 °C to + 80 °C
• Protection class IP 54 acc. to EN 60529
• Colour: silver
• Material: Aluminium
• Connecting thread: M32 to M40

Required accessories:
Type Screw thread D H(1) B(2) L SW1 Order no.
mm mm mm m • Lock nut; seals;
M Pg to be ordered separately
LV-FL-M32X1.5/42 M 32 x 1.5 42 12 44 74 54 332 665 • Compatible flatform cables starting
from page 4
LV-FL-M40X1.5/42 M 40 x 1.5 42 12 44 60 54 332 666 • Cable glands for explosion hazard areas
LV-FL-M40X1.5/48-1 M 40 x 1.5 48-1 13 50 75 60 332 667 are also available
LV-FL-M40X1.5/48-2 M 40 x 1.5 48-2 9 60 78 60 332 668

1) H = height of cable feedthrough

2) B = width (breadth) of cable feedthrough

31
Cable glands, accessories
PVC cable glands for round cables
Operating conditions
• Depends on individual gland

Use
• For inserting round cables
• For use in installation scenarios without
special requirements
• Version with large seal area

Technical data:
• Temperature range: -20 °C to + 65 °C
• Protection class IP 68 acc. to EN 50262
• Colour: grey
• Material: polyamide
• Connecting thread: M16 to M63
Acc. to EN 60423

Required accessories:
• Lock nut to be ordered separately
(page 39)
• Compatible round cables starting from
page 12
• Cable glands for explosion hazard areas
are also available

Type Screw thread for SW1 Order no.

D cable Ø mm mm
from-to

Plastic
LV-RL-M16X1.5-K-LD4.5/10-IP68 M 16 x 1.5 4.5 - 10 20 333 661
LV-RL-M20X1.5-1-K-LD6/13-IP68 M 20 x 1.5 6 - 13 24 333 662
LV-RL-M25X1.5-K-LD9/17-IP68 M 25 x 1.5 9 - 17 29 333 663
LV-RL-M32X1.5-K-LD15/21-IP68 M 32 x 1.5 15 - 21 36 333 664
LV-RL-M40X1.5-K-LD16/28-IP68 M 40 x 1.5 16 - 28 44 333 665
LV-RL-M50X1.5-K-LD23/35-IP68 M 50 x 1.5 23 - 35 54 333 666
LV-RL-M63X1.5-K-LD36/48-IP68 M 63 x 1.5 36 - 48 67 332 698

32
PVC and brass cable glands for round cables
with strain relief and bend radius protection Operating conditions
• Depends on individual gland

Use
• For inserting round cables
• For use in installation scenarios that
require high tension resistance and bend
radius protection

Technical data (plastic):

• Temperature range: -30 °C to + 80 °C
• Protection class IP 55 acc. to EN 60529
• Colour: grey
• Material: polyamide
• Screw/nut: stainless steel
• Connecting thread: M16 to M40
acc. to EN 60423

Technical data (brass):

• Temperature range: -30 °C to + 100 °C
• Protection class IP 55 acc. to EN 60529
• Colour: silver
• Material: brass, nickel-plated
• Screw/nut: stainless steel
SW2 SW1 • Connecting thread: M12 to M40
acc. to EN 60423
SW2

SW1
ø

Required accessories:
• Lock nut to be ordered separately
(page 39)
• Compatible round cables starting from
page 12
• Cable glands for explosion hazard areas
are also available

Type for cable Ø mm SW1 SW2 Order no.

from-to mm mm
Plastic
LV-RL-M16X1.5-K-LD5.5/7.5-ZB-IP55 5.5 - 7.5 19 17 332 586
LV-RL-M20X1.5-K-LD9/11-ZB-IP55 9 - 11 24 22 332 587
LV-RL-M20X1.5-K-LD10/13-ZB-IP55 10 - 13 27 24 332 588
LV-RL-M25X1.5-K-LD13/16.5-ZB-IP55 13 - 16.5 32 30 332 589
LV-RL-M32X1.5-K-LD18/25-ZB-IP55 18 - 25 42 40 332 590
LV-RL-M40X1.5-K-LD18/25-ZB-IP55 18 - 25 42 40 332 591

Brass
LV-RL-M16X1.5-MS-LD6/11,5-ZB-IP55 6 - 11.5 20 24 332 580
LV-RL-M20X1.5-MS-LD8/11.5-ZB-IP55 8 - 11.5 22 27 332 581
LV-RL-M25X1.5-MS-LD8.5/15-ZB-IP55 8.5 - 15 27 30 332 582
LV-RL-M25X1.5-MS-LD12/19-ZB-IP55 12 - 19 30 34 332 583
LV-RL-M32X1.5-MS-LD17/27-ZB-IP55 17 - 27 40 46 332 584
LV-RL-M40X1.5-MS-LD17/27-ZB-IP55 17 - 27 43 46 332 585

33
Cable glands, accessories
PVC and brass cable glands for round cables
Operating conditions
• Depends on individual gland

Use
• For inserting round cables
• For use in installation scenarios with high
fire protection requirements.
• Integrated strain relief
• Large sealing area
• Installation-friendly

Technical data (plastic)

• Temperature range: -20 °C to +100 °C
• Protection class IP 68 acc. to EN 60529
• Colour: grey
• Material: polyamide
• Connecting thread: M16 to M63
Acc. to EN 60423
• UL/CSA listed

Technical data (plastic)

• Temperature range: -20 °C to + 100 °C
• Protection class IP 68 acc. to EN 60529

SW2

SW1
SW2

SW1

• Colour: silver
• Material: brass, nickel-plated
• Connecting thread: M12 to M63
flat gasket from M32x1,5
acc. to EN 60423 O-ring from M50x1,5
• UL/CSA listed

Required accessories Type for cable Ø mm SW1 SW 2 Order no.

from-to mm mm
• Lock nut to be ordered separately
(page 39) Plastic
• Compatible round cables starting from
LV-RL-M12X1.5-K-LD3/6-IP68 3-6 15 15 332 679
page 12
• Cable glands for explosion hazard areas LV-RL-M16X1.5-K-LD5/10-IP68 5-10 20 20 332 680
are also available LV-RL-M20X1.5-K-LD8/13-IP68 8-13 24 24 332 681
LV-RL-M25X1.5-K-LD11/17-IP68 11-17 29 29 332 682
LV-RL-M32X1.5X-K-LD15/21-IP68 15-21 36 36 332 683
LV-RL-M40X1.5-K-LD19/28-IP68 19-28 46 46 332 684
LV-RL-M50X1.5-K-LD27/35-IP68 27-35 55 55 332 685
LV-RL-M63X1.5-K-LD32/42-IP68 32-42 68 68 332 686

Brass
LV-RL-M12X1.5-MS-LD3/6-IP68 3-6 14 14 332 592
LV-RL-M16X1.5-MS-LD5/9-IP68 5-9 17 17 332 593
LV-RL-M20X1.5-MS-LD9/13-IP68 9-13 22 22 332 594
LV-RL-M25X1.5-MS-LD11/16-IP68 11-16 27 27 332 595
LV-RL-M32X1.5-MS-LD14/21-IP68 14-21 34 34 332 596
LV-RL-M40X1.5-MS-LD19/27-IP68 19-27 43 43 332 597
LV-RL-M50X1.5-MS-LD24/35-IP68 24-35 55 55 332 598
LV-RL-M63X1.5-MS-LD32/42-IP68 32-42 65 65 332 599
LV-RL-M63X1.5-MS-LD38/48-IP68 38-48 65 65 332 678

34
Conduit nuts GM SW

Operating conditions
• Depends on individual gland

Use
• For securely fixing cable glands in place

Type Screw thread D SW mm Order no. Technical data (plastic)

• Temperature range: -20 °C to +100 °C
Plastic
• Protection class IP 54 acc. to EN 60529
LV-GM-M12X1.5-K M 12x1.5 17 332 763 • Colour: grey
LV-GM-M16X1.5-K M 16x1.5 22 332 752 • Material: polyamide
• Connecting thread: M12 to M63
LV-GM-M20X1.5-K M 20x1.5 27 332 541 acc. to EN 60423
LV-GM-M25X1.5-K M 25x1.5 32 332 533
Technical data (plastic)
LV-GM-M32X1.5-K M 32x1.5 41 332 534
• Temperature range: -60 °C to +200 °C
LV-GM-M40X1.5-K M 40x1.5 50 332 753 • Protection class IP 54 acc. to EN 60529
LV-GM-M50X1.5-K M 50x1.5 60 332 535 • Colour: silver
• Material: brass, nickel-plated
LV-GM-M63X1.5-K M 63x1.5 75 332 542 • Connecting thread: M12 to M63
Brass acc. to EN 60423

LV-GM-M12X1.5-MS M 12x1.5 15 332 762

LV-GM-M16X1.5-MS M 16x1.5 19 332 745
LV-GM-M20X1.5-MS M 20x1.5 24 332 746
LV-GM-M25X1.5-MS M 25x1.5 30 332 747
LV-GM-M32X1.5-MS M 32x1.5 36 332 748
LV-GM-M40X1.5-MS M 40x1.5 46 332 749
LV-GM-M50X1.5-MS M 50x1.5 60 322 750
LV-GM-M63X1.5-MS M 63x1.5 70 332 751

Sealing rings DM
Operating conditions
• Indoor and outdoor use

Use
• For better seals at connecting threads
• Installed seal enables higher protection
class

Technical data
Type Screw thread D Order no. • Temperature range: -30 °C to +90 °C
• Colour: grey
LV-D-M12X1.5-K M 12x1.5 332 754
• Material: Polyethylene
LV-D-M16X1.5-K M 16x1.5 332 755 • Connecting thread: M12 to M63
acc. to EN 50262
LV-D-M20X1.5-K M 20x1.5 332 756
LV-D-M25X1.5-K M 25x1.5 332 757
LV-D-M32X1.5-K M 32x1.5 332 758
LV-D-M40X1.5-K M 40x1.5 332 759
LV-D-M50X1.5-K M 50x1.5 332 760
LV-D-M63X1.5-K M 63x1.5 332 761

35
Cable glands, accessories
Extension fittings EM
Operating conditions
• Depends on individual gland
D2
Use
• To enlarge a threaded hole or a through
hole to a larger screw thread size.

Technical data (plastic)

• Temperature range: -30 °C to +100 °C
• Protection class: depends on the combi- D1
nation of components
• Colour: grey
• Material: polyamide
• Connecting thread: M12 to M32
acc. to EN 60423

Technical data (plastic) Type Screw thread Order no.

• Temperature range: -60 °C to +200 °C D1 D2
• Protection class: depends on the combi- Plastic
nation of components
LV-E-M12X1.5-K-M16X1.5 M12x1.5 M 16x1.5 332 721
• Colour: silver
• Material: brass, nickel-plated LV-E-M16X1.5-K-M20X1.5 M 16x1.5 M 20x1.5 332 722
• Connecting thread: M12 to M50 LV-E-M20X1.5-K-M25X1.5 M 20x1.5 M 25x1.5 332 723
acc. to EN 60423
LV-E-M25X1.5-K-M32X1.5 M 25x1.5 M 32x1.5 332 724
Technical data (aluminium) LV-E-M32X1.5-K-M40X1.5 M 32x1.5 M 40x1.5 332 725
• Colour: silver
• Material: Aluminium Brass
• Connecting thread: M32 to M40 LV-E-M12X1.5-MS-M16X1.5 M12x1.5 M 16x1.5 332 714
LV-E-M16X1.5-MS-M20X1.5 M 16x1.5 M 20x1.5 332 715
LV-E-M20X1.5-MS-M25X1.5 M 20x1.5 M 25x1.5 332 716
LV-E-M25X1.5-MS-M32X1.5 M 25x1.5 M 32x1.5 332 717
LV-E-M32X1.5-MS-M40X1.5 M 32x1.5 M 40x1.5 332 718
LV-E-M40X1.5-MS-M50X1.5 M 40x1.5 M 50x1.5 332 719
LV-E-M50X1.5-MS-M63X1.5 M 50x1.5 M 63x1.5 332 720

D2
8

D1

Type Screw thread D1 Screw thread D2 Order no.

LV-E-M32X1.5-AL M 32x1.5 Pg 42 332 669
LV-E-M40X1.5-AL M 40x1.5 Pg 42 332 670
LV-E-M40X1.5-AL M 40x1.5 Pg 48 332 671

36
Cable connectors for flatform cables
Operating conditions
• Indoor and outdoor use

Use
• Cable flanges for universal use
B • Primarily for large flatform cables

Technical data
• Temperature range: -20 °C to +100 °C
• Protection class: with proper installation
IP 65
L
• Colour: silver
• Material: Aluminium
• Seal: NBR
6,4

70,2
95
85

62

15
35
45

Type Cable opening Order no.

L x B mm
LV-LS-FL-70-15-63x7-AL 70 x 15 + 63 x 7 333 461
LV-LS-FL-49x4.5-AL 49 x 4.5 333 462
LV-LS-FL-49x4.5+49x4.5-49x11.5-AL 49 x 4.5 + 49 x 11.5 333 463
LV-LS-FL-63x12-70.2-AL 63 x 12 (70.2) 333 464

37
Cable glands, accessories
Conduit covers VM
Use
• To securely seal an unused threaded or
through hole

Technical data (plastic)

• Temperature range: -30 °C to +100 °C
• Protection class: IP 54 (higher protection
class possible when
installed with sealing
ring)
• Colour: grey
D
• Material: polyamide
• Connecting thread: M12 to M63

Technical data (plastic)

• Temperature range: -60 °C to +200 °C
• Protection class: IP 54
• Colour: silver
• Material: brass, nickel-plated
• Connecting thread: M12 to M63

Type Screw thread D Order no.

Plastic
LV-VM-M-12-X-1.5-K M 12x1.5 332 743
LV-VM-M16X1.5-K M 16x1.5 332 699
LV-VM-M20X1.5-K M 20x1.5 332 700
LV-VM-M25X1.5-K M 25x1.5 332 701
LV-VM-M32X1.5-K M 32x1.5 332 702
LV-VM-M40X1.5-K M 40x1.5 332 703
LV-VM-M50X1.5-K M 50x1.5 332 704
LV-VM-M63X1.5-K M 63x1.5 332 705

Brass
LV-VM-M12X1.5-MS M 12x1.5 332 742
LV-VM-M16X1.5-MS M 16x1.5 332 706
LV-VM-M20X1.5-MS M 20x1.5 332 707
LV-VM-M25X1.5-MS M 25x1.5 332 708
LV-VM-M32X1.5-MS M 32x1.5 332 709
LV-VM-M40X1.5-MS M 40x1.5 332 710
LV-VM-M50X1.5-MS M 50x1.5 332 711
LV-VM-M63X1.5-MS M 63x1.5 332 712

38
Reductions RM
Use
D2 D2
• To reduce a threaded hole or a through
hole to a smaller screw thread size.

Technical data (plastic)

• Temperature range: -30 °C to +100 °C
• Protection class: I P depends on the
combination with other
components
• Colour: grey
D1
D1
• Material: polyamide
• Connecting thread: M16 to M63

Technical data (plastic)

• Temperature range: -60 °C to +200 °C
• Protection class: I P depends on the
combination with other
components
• Colour: silver
• Material: brass, nickel-plated
• Connecting thread: M16 to M63

Type Screw thread D1 Screw thread D2 Order no.

Plastic
LV-R-M16X1.5-K-M12X1.5 M 16x1.5 M 12x1.5 332 735
LV-R-M20X1.5-K-M16X1.5 M 20x1.5 M 16x1.5 332 736
LV-R-M25X1.5-K-M20X1.5 M 25x1.5 M 20x1.5 332 737
LV-R-M32X1.5-K-M25X1.5 M 32x1.5 M 25x1.5 332 738
LV-R-M40X1.5-K-M32X1.5 M 40x1.5 M 32x1.5 332 739
LV-R-M50X1.5-K-M40X1.5 M 50x1.5 M 40x1.5 332 740
LV-R-M63X1.5-K-M50X1.5 M 63x1.5 M 50x1.5 332 741
Brass
LV-R-M16X1.5-MS-M12X1.5 M 16x1.5 M 12x1.5 332 728
LV-R-M20X1.5-MS-M16X1.5 M 20x1.5 M 16x1.5 332 729
LV-R-M25X1.5-MS-M20X1.5 M 25x1.5 M 20x1.5 332 730
LV-R-M32X1.5-MS-M25X1.5 M 32x1.5 M 25x1.5 332 731
LV-R-M40X1.5-MS-M32X1.5 M 40x1.5 M 32x1.5 332 732
LV-R-M50X1.5-MS-M40X1.5 M 50x1.5 M 40x1.5 332 733
LV-R-M63X1.5-MS-M50X1.5 M 63x1.5 M 50x1.5 332 734

39
Combination flange
Combination connector
Operating conditions for flatform and round cables (protection class IP 54)
• Indoor and outdoor use
162,7
Use M6
• Cable flanges for universal use 113
• Primarily for large flatform cables

100
62
63

M8
Technical data
• Temperature range: -30 °C to +55 °C
218 1,5 53

17,5
• Protection class: IP 54 193 12,5
M8
• Colour: grey
• Material: Aluminium
• Seal: NBR Opening for mounting
• Connecting thread: M12 to M63 auxiliary bands
acc. to EN 50262

Type Max. cable opening Materials Order no.

Height x width mm
LV-KFL21-55x105-AL 55 x 105 Housing: light metal 331 241
Sealing elements:
Neoprene screws:
galvanised
LV-KFL-DIMA 331 271

Installation instructions

1. Screw the combination flange to the junction box with the lower short fastening M8 screw
(A).
2. Cut the lateral rubber elements (B) to the desired length depending on the planned cable
group and insert them.
3. Insert the cables with sealant and fill out the empty spaces with sealant. In order to
ensure that the cables remain in position during installation, they can be held in place
using auxiliary bands (C).
A B C B A

4. Even out the surface of the cable group with sealant.

5. Insert the remaining uncut rubber elements (D).

G F E F G 6. Loosely screw on the top part of the combination flange (E) with the M6 screws (F).
7. Insert the upper long M8 fastening screws (G) into the combination flange and screw on
loosely.
8. Tighten M6 nuts (F).
9. Tighten M8 fastening screws (G).
10. The auxiliary bands (C) can now be removed.

40
Terminal clamps and accessories
Technical data
(Rated impulse-withstand voltage/contamination level: 8 kV/3) Operating conditions
2-cond. feed-circuit terminals • Circuit terminals
• Vibration-proof, maintenance-free
Other terminals available upon request

T
Use

H
• For universal use
• For installation in terminal and
B junction boxes

Technical data
Type Rated voltage Rated current Rated cross-
section • Total number of terminals 2
• Total number of potentials 1
Circuit_terminal2.5QMM-ZF 800 V 24 A 2.5 mm²
• Colour: grey
Circuit_terminal4QMM-ZF 800 V 32 A 4.0 mm²
• Rating data in. acc. with
Circuit_terminal6QMM-ZF 800 V 41 A 6.0 mm²
IEC/EN 60947-7-1
Circuit_terminal10QMM-ZF 800 V 57 A 10.0 mm² • Contamination level 3
Circuit_terminal16QMM-ZF 800 V 76 A 16.0 mm² • Rated voltage EN: 800/1000 V
• Rated impulse-withstand voltage: 8 kV
Circuit_terminal35QMM-ZF 1000 V 125 A 35.0 mm² • Nominal current: according to
Circuit_terminal50QMM-ZF 1000 V 150 A 50.0 mm² cross-section A
• Connecting technology: CAGE CLAMP
Circuit_terminal95QMM-ZF 1000 V 232 A 95.0 mm²
• Connects single and fine wires
depending on cross-section

• Wiring type: f ront/side

• Design: horizontal design
• Labelling area: middle/side

• Insulating material: PA 6.6 V0

• Installation type: DIN 35 mounting rail

• Terminals up to 16 mm² suitable for

Ex e II applications
• Terminals < 16 mm² for Ex applications
upon request

T
Terminal clamps
B

2-cond. feed-circuit terminals

H

Type Connection Ø, T H B Order

fine wire, in mm² mm mm mm no.
EZK-2.5DK-GR-21-ZF2002-WAG-35-5.2-24 0.5 - 2.5 48.5 32.9 5.2 333 500
EZK-4DK-GR-21-ZF2004-WAG-35-6.2-32 0.5 - 4 52.3 32.9 6.2 333 501
EZK-6DK-GR-21-ZF2006-WAG-35-7.5-41 0.5 - 6 57.5 32.9 7.5 333 502
EZK-10DK-GR-21-ZF2010-WAG-35-10-57 0.5 - 10 67.8 36.9 10 333 503
EZK-16DK-GR-21-ZF2016-WAG-35-12-76 0.5 - 16 69.8 36.9 12 333 504
EZK-35DK-GR-21-ZF285-WAG-35H-16-125 2.5 - 35 86 63 16 333 505
EZK-50DK-GR-21-ZF285-WAG-35H-20-150(1) 10 - 70 94 87 20 333 506
EZK-95DK-GR-21-ZF285-WAG-35H-25-232 25 - 95 107 101 25 333 507

1) Terminal 50 mm2 connects a finely stranded cable of up to 70 mm2

41
Terminal clamps and accessories
Circuit terminal
Operating conditions N-terminal
• Circuit terminals
T
• Vibration-proof, maintenance-free

B
Use
H
• For universal use
• For installation in terminal and
junction boxes

Technical data
• Total number of terminals 2
• Total number of potentials 1 Type Connection T H B Order no.
• Colour: grey Ø. fine wire, mm mm mm
in mm²

• Rating data in. acc. with EZK-2.5DK-BL-21-ZF2002-WAG-35-5.2-24 0.5 - 2.5 48.5 32.9 5.2 333 508
IEC/EN 60947-7-1 EZK-4DK-BL-21-ZF2004-WAG-35X6.2-32 0.5 - 4 52.3 32.9 6.2 333 509
• Contamination level 3
EZK-6DK-BL-21-ZF2006-WAG-35-7.5-41 0.5 - 6 57.5 32.9 7.5 333 510
• Rated voltage EN: 800/1000 V
• Rated impulse-withstand voltage: 8 kV EZK-10DK-BL-21-ZF2010-WAG-35-10-57 0.5 - 10 67.8 36.9 10 333 511
• Nominal current: according to EZK-16DK-BL-21-ZF2016-WAG-35-12-76 0.5 - 16 69.8 36.9 12 333 512
cross-section A
• Connecting technology: CAGE CLAMP EZK-35DK-BL-21-ZF285-WAG-35H-16-125 2.5 - 35 86 63 16 333 513
• Connects single and fine wires EZK-50DK-BL-21-ZF285-WAG-35H-20-150(1) 10 - 70 94 87 20 333 514
depending on cross-section
EZK-95DK-BL-21-ZF285-WAG-35H-25-232 25 - 95 107 101 25 333 515
• Wiring type: front/side
• Design: horizontal design
• Labelling area: middle/side

• Insulating material: PA 6.6 V0

• Installation type: DIN 35 mounting rail Terminals clamps for ground
PE terminal
• Terminals up to 16 mm² suitable for
Ex e II applications The ground clamp makes the connection to the mounting rail. The plastic
• Terminals < 16 mm² for Ex applications housing of the terminal strip is coloured green-yellow.
upon request

T
B

Type Connection T H B Order no.

Ø. fine wire, mm mm mm
in mm²
EZK-2.5SL-GNGE-21-ZF2002-WAG-35-5.2-24 0.5 - 2.5 48.5 32.9 5.2 333 516
EZK-4SL-GNGE-21-ZF2004-WAG-35-6.2-32 0.5 - 4 52.3 32.9 6.2 333 517
EZK-6SL-GNGE-21-ZF2006-WAG-35-7.5-41 0.5 - 6 57.5 32.9 7.5 333 518
EZK-10SL-GNGE-21-ZF2010-WAG-35-10-57 0.5 - 10 67.8 36.9 10 333 519
EZK-16SL-GNGE-21-ZF2016-WAG-35-12-76 0.5 - 16 69.8 36.9 12 333 520
EZK-35SL-GNGE-21-ZF285-WAG-35H-16-125 2.5 - 35 86 63 16 333 521
EZK-50SL-GNGE-21-ZF285-WAG-35H-20-150(1) 10 - 70 94 87 20 333 522
EZK-95SL-GNGE-21-ZF285-WAG-35H-25-232 25 - 95 107 101 25 333 523

1) Terminal 50 mm2 connects a finely stranded cable of up to 70 mm2

42
Cover and intermediate plates

T
B

H
Type T mm H mm B mm Order no.
EZK-AP-GR-2002-WAG-0.8 48.5 32.9 0.8 333 524
EZK-AP-GR-2004-WAG-1 52.5 32.9 1 333 525
EZK-AP-GR-2006-WAG-1 57.5 32.9 1 333 526
EZK-AP-GR-2010-WAG-1 65 36.5 1 333 527
EZK-AP-GR-2016-WAG-1 73 36.5 1 333 528
EZK-AP-OR-209-WAG-3 90 52 3 333 529

End clamp
B
for terminal strips

H
T

Type T mm H mm B mm Order no.

EZK-EK-GR-249-WAG-35-6 45 28.2 6 333 530
EZK-EK-GR-249-WAG-35-10 45 28.2 10 333 531

Mounting rail
Length: 2 m
acc. to EN 60715
H
H

Type Material H mm Order no.

EZK-TS-VZ-210-WAG-35H-G Galvanised steel 15 333 532
EZK-TS-VZ-210-WAG-35-G Galvanised steel 7.5 333 533
EZK-TS-VZ-210-WAG-35-U Galvanised steel 7.5 333 534
EZK-TS-VZ-210-WAG-35H-U Galvanised steel 15 333 535
EZK-TS-KU-210-WAG-35H-U Copper 15 333 536

Terminal strips for explosion hazard areas are also available

43
Terminal boxes

Plastic terminal boxes C

Cable glands and terminal strips to be ordered separately.
BL
Material: Plastic
Metal parts: galvanised

B
H
Protection class: IP 54

x
A
L

Type Dimensions Dimension X Max. block length Weight in Order no.

BL mm kg
L mm B mm H mm
AK0-K-TS35 115 115 70 60 60 approx. 0.280 333 540
AK1-K-TS35 190 150 100 75 130 approx. 0.500 333 541
AK2-K-TS35 280 200 140 120 220 approx. 1.300 333 542

Type Cable glands

M 20x1.5 M 25x1.5 M 32x1.5 M 40x1.5 M 50x1.5 M 63x1.5
Max. qty Max. qty Max. qty Max. qty Max. qty Max. qty
A C A C A C A C A C A C
AK0-K-TS35 2 2 2 2 1 1 - - - - - -
AK1-K-TS35 6 6 5 5 3 3 2 2 2 2 - -
AK2-K-TS35 12 12 10 10 8 8 4 4 3 3 3 3

Steel terminal boxes

C
Cable glands and terminal strips to be ordered separately.
Material: Sheet steel BL
Metal parts: Timer unit DD paint RAL 7032, galvanised screws

B
Protection class: IP 54
H
x

A
L

Type Dimensions Dimension X Max. block length Weight in Order no.

BL mm kg
L mm B mm H mm
AK1-ST-TS35 200 150 120 90 160 approx. 2.100 333 543
AK2-ST-TS35 300 200 120 90 260 approx. 2.950 333 544
AK3-ST-TS35 400 200 120 90 360 approx. 3.720 333 545

Type Cable glands

M 20x1.5 M 25x1.5 M 32x1.5 M 40x1.5 M 50x1.5 M 63x1.5
Max. qty Max. qty Max. qty Max. qty Max. qty Max. qty
A C A C A C A C A C A C
AK1-ST-TS35 10 10 10 10 5 5 3 3 2 2 2 2
AK2-ST-TS35 18 18 14 14 9 9 5 5 4 4 3 3
AK3-ST-TS35 22 22 20 20 10 10 7 7 5 5 4 4

A&C are possible design variants for cable glands

Terminal strips for explosion hazard areas are also available

44
Notes

45
Technical appendix

1. Determining amperage
a) Nominal and starting currents

Table 1

Three-phase motor, cage rotor (1500 RPM, 50 Hz) DC motor

Motor current Motor current
Nominal
power Efficiency Power factors 230 V 400 V 500 V 660 V Efficiency 110 V 220 V 440 V
P ƞ cos φN cos φA IN IA IN IA IN IA IN IA ƞ IN IN IN
kW % A A A A A A A A % A A A
0.75 74.5 0.78 0.76 3.2 14.4 1.8 8.1 1.5 6.8 1.1 5 75 9.2 4.6 2.3
1.1 75 0.81 0.76 4.3 19.8 2.5 11.5 2 9.2 1.5 6.9 75 13.5 6.8 3.3
1.5 77 0.82 0.76 5.8 27.3 3.3 15.5 2.6 12.2 2 9.4 77 17.2 8.7 4.4
2.2 80 0.82 0.73 8.2 39.4 4.7 22.6 3.7 17.8 2.9 14 78 27 13.3 6.7
3 80 0.79 0.73 11.1 54.4 6.4 31.4 5 24.5 3.5 17.2 80 34 17 8.5
4 82 0.84 0.73 14.6 73 8.4 42 6.4 32 4.9 24.5 80 45 22 11
5.5 83 0.85 0.65 19.6 100 11.3 57.6 8.6 43.9 6.7 34.2 84 61 30 15.5
7.5 85 0.86 0.65 25.8 134.2 14.8 77 11.5 59.8 9 46.8 85 82 41 21
11 87 0.86 0.60 36.9 195.6 21.2 112.4 17 90.1 13 68.9 86 120 60 30
15 87 0.86 0.60 50 270 29 156.6 22.5 121.5 17.5 94.5 87 160 81 41
18.5 88 0.86 0.60 61 335.5 35 192.5 27 148.5 21 115.5 88 195 97 49
22 89 0.87 0.60 71 398 41 230 32 179 25 140 89 232 116 58
30 90 0.87 0.60 96 547 55 314 43 245 33 188 89 315 155 78
37 90 0.87 0.60 119 690 68 394 54 313 42 244 89 384 190 96
45 91 0.88 0.60 141 832 81 478 64 378 49 289 90 462 230 116
55 91 0.88 0.60 172 – 99 594 78 468 60 360 91 – 282 140
75 91 0.88 0.60 235 – 135 826 106 647 82 500 92 – 280 190
90 92 0.88 0.60 279 – 160 992 127 787 98 608 93 – – 225
110 92 0.88 0.60 341 – 196 – 154 970 118 743 93 – – 277
132 92 0.88 0.60 409 – 235 – 182 – 140 896 93 – – 330
160 93 0.88 0.60 491 – 282 – 220 – 170 – 93 – – –

The table indicates typical operating values that should only be used when no other manufacturer information is available.

Notes:
Nominal current: IN Squirrel-cage motors: X=6 IA = X · IN
Starting current: IA Slipring induction motors: X=2
Frequency-regulated drives: X = 1.1(1)
DC X = 2.5

The starting current or starting factors of the squirrel cage motors only apply if they are turned on when connected directly to the grid.
If the required motor power values are not in this table, please use the formula in section 1.

46
b) Determining the nominal current (IN)
when only the power (PN) of the drive to be supplied is indicated and is not given in the table above

PN [kW] · 1000
For three-phase drives IN =
√3 · U[V] · cos φN · ƞ
Roughly, the following applies:
cos φN = 0.85
ƞ = 0.85 (efficiency)
PN [kW] · 1000
For DC drives IN =
U[V] · ƞ

PN [kW] · 1000
For AC drives IN =
U[V] · cos φN · ƞ

2. Cable selection for intermittent periodic duty motor operation

a) Depending on the nominal current IN, the appropriate cross-section is determined from the corresponding cable tables (pages 4 to 33).
b) Determining the correction factor f1, for intermittent periodic duty:

Conductor cross-section Factors (f1) for intermittent periodic duty for the following running times
[mm2]
60 % 40 % 25 % 15 %
1.5 1.00 1.00 1.00 1.00
2.5 1.00 1.00 1.04 1.07
4 1.00 1.03 1.05 1.19
6 1.00 1.04 1.013 1.27
10 1.03 1.09 1.21 1.44
16 1.07 1.16 1.34 1.62
25 1.10 1.23 1.46 1.79
35 1.13 1.28 1.53 1.90
50 1.16 1.34 1.62 2.03
70 1.18 1.38 1.69 2.13
95 1.20 1.42 1.74 2.21
120 1.21 1.44 1.78 2.26
150 1.22 1.46 1.81 2.30
185 1.23 1.48 1.82 2.32
240 1.23 1.49 1.85 2.36
300 1.23 1.50 1.87 2.39

(1) In frequency-regulated drives, the use of input chokes is assumed.

47
c) Determining the correction factor f2 for deviating ambient temperatures according to DIN VDE 0298, Part 4:

Insulation material Rubber PVC Special compound

Max. permissible operating
temperature at conductor 60 °C 70 °C 90 °C
Ambient temperature °C Correction factor f2
10 1.29 1.22 1.15
15 1.22 1.17 1.12
20 1.15 1.12 1.08
25 1.08 1.06 1.04
30 1.00 1.00 1.00
35 0.91 0.94 0.96
40 0.82 0.87 0.91
45 0.71 0.79 0.87
50 0.58 0.71 0.82
55 0.41 0.61 0.76
60 - 0.50 0.71
65 - 0.35 0.65
70 - - 0.58
75 - - 0.50
80 - - 0.41
85 - - 0.29
90 - - -

d) Determining the correction factor f3 for cables with multiple wires in acc. with DIN VDE 0298, Part 4, up to 10 mm2:

No. of wires carrying current 5 7 10 14 19 24 40 61

Correction factor f3 0.75 0.65 0.55 0.50 0.45 0.40 0.35 0.30

No. of current-carrying conductors <5: f3 = 1

e) De-rating factors for the dependency of ampacity on the number of layers on reel in acc. with DIN VDE 0298 Part 4, for cable reel f4 = 1

Number of full layers LZ on reel 1(1) 2 3 4 5

Conversion factor f3 0.80 0.61 0.49 0.42 0.38
(1) also applies for spiral winding

f) Permissible ampacity of cable when operating conditions are taken into account
Note: The type of laying was not taken into account (cable carrier ≈ 1, for cable reel see calculation method
Iperm = Imax · f1 · f2 · f3 · f4 in catalogue 9b), Imax according to the tables on page 7.

g) Verifying the conductor cross-section selected in 2a:

IN = nominal current
IN ≤ Iperm Iperm = permissible ampacity of cable when operating conditions are taking into account.

h) If the aforementioned condition in 2g is not fulfilled, the steps 2a to 2f must be repeated with a different cross-section.

48
3. Voltage drop calculation for starting current

a) If no other specifications apply, an approximate value of 3 % of the nominal voltage can be assumed for the max. voltage drop. If this value
is exceeded, the voltage drop can be reduced by increasing the cross-section. If the measures described above are insufficient, the voltage
drop can be reduced by connecting current-conducting wires in parallel.

b) If the nominal current IN was determined using the method in section 1a, please use the table value for the starting current IA to verify the
voltage drop.

c) Determining the max. starting current (IA) of the installation if the nominal current was determined using the method in section 1b.
For the starting current, use the x-th multiple of the nominal current depending on the motor type (see 1a); table 1.

IA = IN · X

d) Voltage drop
Z = impedance [Ώ/km]
For three-phase current ΔU = √3 · I · IA · Z R = resistance [Ώ/km]
I = feed length [km]
IA = starting current of installation in amperes

For alternating current ΔU = 2 · I · IA · Z

For direct current ΔU = 2 · I · IA · R

Table 7: Resistance per metre

Conductor cross-section Z for cage motor and slipring motor Z for frequency-regulated drives R for direct current
[mm2] cos φ = 0.6, f = 50 Hz [Ώ/km] cos φ = 0.95, f = 50 Hz [Ώ/km] [Ώ/km]
1.5 8.7700 13.8000 14.4700
2.5 5.3100 8.3100 8.7100
4 3.3600 5.2100 5.4500
6 2.2500 3.4700 3.6200
10 1.3700 2.0800 2.1600
16 0.8880 1.3200 1.3600
25 0.5870 0.8470 0.8630
35 0.4430 0.6220 0.6270
50 0.3440 0.4660 0.4630
70 0.2580 0.3310 0.3210
95 0.2050 0.2460 0.2310
120 0.1740 0.2000 0.1830
150 0.1540 0.1680 0.1498
185 0.1360 0.1390 0.1180
240 0.1190 0.1120 0.0901
300 0.1080 0.0954 0.0718

49
4. AWG/conversion of metric cross-sections

AWG Cross-section mm² Nominal cross-section, metric

25 0.163
24 0.205 0.25
23 0.259
22 0.325
0.5
21 0.412
20 0.519
0.75
19 0.653
18 0.823
1
17 1.04
16 1.31
1.5
15 1.65
14 2.08
2.5
13 2.62
12 3.3
4
11 4.15
10 5.26
6
9 6.63
8 8.37
10
7 10.6
6 13.3
16
5 16.8
4 21.2
25
3 26.7
2 33.6 35
1 42.4 50
0 53.4 50
2/0 67.5 70
3/0 85 95
4/0 107
120
250 127
300 152 150
350 178
185
400 203
500 254 240
600 304 300
750 380 400
1000 MCM(1) 507 500

(1) For larger cross-sections information in MCM (circular mils)

50
5. Ampacity table according to VDE 0298-4

Ampacity of cables with nominal voltage of up to 1000V at an ambient temperature of +30°C according to the VDE
The information here only serves as a guideline; the table deviates from standard specifications. If you have other values or ambient condi-
tions, please provide us with this information when making your enquiry.

A B C D E F G
Single-wire Cables with Cables with Rubber cables Rubber insu- Protolon values Rubber insu-
cables multiple wires multiple wires with multiple lated for stretched-out lated
· Rubber insulation for indoor and hand- for outdoor and wires cable laying cable
· PVC insulation held devices hand-held devices Min. 0.6/1 kV
· TPE insulated · Rubber insulation · Rubber insulation Special rubber cables
heat-resistant · PVC insulation · PVC insulation 0.6/1 kV or 1.8/3 kV
· TPE insulated · TPE insulated
heat-resistant

e.g. NGFLGÖU, YCFLY, e.g. Rondoflex Protolon Rheyfestoon

H07RNF, H07VVH6-F Round cable PUR for NGRDGÖU stretched-out
KSM-S, cable carriers, Round Factor 1.05 laying
Lifting cable 2TY reeling cable PUR Festoon Factor 1
up to 10 kV

Laying type:
d d

dd

dd

dd
No. of wires 1 2 3 2 or 3 3 1 Single or Multiple wires Single or
carrying multiple wires multiple wires
current
Nominal
cross-sec-
tion in mm²
0.5 12 3 3 9 - - - - -
1 19 10 10 15 - - 19 18 -
1.5 24 16 16 18 23 30 24 23 -
2.5 32 25 20 26 30 41 32 30 30
4 42 32 25 34 41 55 43 41 41
6 54 40 - 44 53 70 56 53 53
10 73 63 - 61 74 98 78 74 74
16 98 - - 82 99 132 104 99 99
25 129 - - 108 131 176 138 131 131
35 158 - - 135 162 218 170 162 162
50 198 - - 168 202 276 212 202 202
70 245 - - 207 250 347 263 250 250
95 292 - - 250 301 416 316 301 301
120 344 - - 292 - 488 370 352 352
150 391 - - 335 - 566 424 404 404
185 448 - - 382 - 644 484 461 461
240 528 - - 453 - 775 567 540 553
300 608 - - 523 - 898 651 620 641
400 726 - - - - - - - -
500 830 - - - - - - - -
Ampacity VDE 0298-4, DIN VDE 0298-4, DIN VDE 0298-4, DIN VDE 0298-4, "Source: Prysmian (manufacturer) According to
values from: 2003-08 2003-08 2003-08 2003-08 Other values / correction factors VDE 0298-4
upon request"

51
 Paul Vahle GmbH & Co. KG
Westicker Str. 52
59174 Kamen
Germany

+49 2307 7040

info@vahle.com
vahle.com

You can find your local contact at:

vahle.com/contact

W1100128/00/en | Rev. 02 | 03/24 | Errors and technical modifications subject to change.