AV – VOLUME BOOSTER

INSTRUCTION MANUAL 2070

 Added dust
certifications table
05/10/2022 06 M.Oberti N.Zenoni
7 and IECEx label
section 4.1
25/11/2021 05 Revised M.Oberti N.Zenoni
Date Revision Description Compiled Approved

IMI STI S.r.l has taken every care in collecting and verifying the documentation contained in this Instruction
Manual. The information herein contained are reserved property of IMI STI S.r.l

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 1

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 2

INDEX

1 GENERAL INFORMATION ..............................................................................................................................5

1.1 GENERAL WARNING ..................................................................................................................................5
1.2 GENERALITIES ............................................................................................................................................5
1.3 MANUFACTURER ........................................................................................................................................5
1.4 TERMS AND CONDITIONS .........................................................................................................................5
1.5 MANUFACTURER’S LIABILITY ...................................................................................................................6
1.6 APPLICABLE STANDARDS AND DIRECTIVES .........................................................................................6
1.7 SYMBOLOGY USED ....................................................................................................................................7
1.8 SIGNS OF WARING .....................................................................................................................................7
1.9 SIGNS OF OBLIGATION ..............................................................................................................................7
2 DEVICE DESCRIPTION ..................................................................................................................................8
2.1 GENERAL DESCRIPTION ...........................................................................................................................8
2.2 MODEL SELECTION ....................................................................................................................................9
3 TECHNICAL DATA.........................................................................................................................................11
4 CERTIFICATION ............................................................................................................................................12
4.1 LABEL ............................................................................... ERRORE. IL SEGNALIBRO NON È DEFINITO.
5 USER PROCEDURES ...................................................................................................................................13
5.1 TRANSPORT ..............................................................................................................................................13
5.2 RECEPTION ...............................................................................................................................................13
5.3 STORAGE ..................................................................................................................................................13
5.4 INSTALLATION ..........................................................................................................................................14
5.5 CHECKS TO BE PERFORMED BEFORE INSTALLATION ......................................................................14
5.6 DIMENSIONAL DRAWING .........................................................................................................................14
5.7 PNEUMATIC CONNECTIONS ...................................................................................................................14
5.8 EARTHING CONNECTIONS ......................................................................................................................15
5.9 DISASSEMBLING.......................................................................................................................................15
6 OPERATION AND USE .................................................................................................................................16
6.1 OPERATION DESCRIPTION .....................................................................................................................16
6.2 AV MODEL : TYPE 3 ..................................................................................................................................17
6.3 AV MODEL : TYPE 4 ..................................................................................................................................20
6.4 AV MODEL : TYPE 5 ..................................................................................................................................23
6.5 AV MODEL : TYPE 6 ..................................................................................................................................26
6.6 AV MODEL : TYPE 7 ..................................................................................................................................29
6.7 AV MODEL : TYPE 8 ..................................................................................................................................32
6.8 AV MODEL : TYPE 9 ..................................................................................................................................35
6.9 AV MODEL : TYPE 10 ................................................................................................................................38

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 3

6.10 AV MODEL : TYPE 11 ................................................................................................................................41
6.11 AV MODEL : TYPE 12 ................................................................................................................................44
6.12 AV MODEL : TYPE 13 ................................................................................................................................47
6.13 AV MODEL : TYPE 14 ................................................................................................................................50
6.14 AV MODEL : TYPE 15 ................................................................................................................................53
6.15 AV MODEL : TYPE 16 ................................................................................................................................56
6.16 INTENDED USE .........................................................................................................................................59
6.17 REASONABLY FORSESEEABLE MISUSE ...............................................................................................59
6.18 OPERATING LIMITS ..................................................................................................................................59
6.19 RESIDUAL RISKS ......................................................................................................................................59
7 INSTRUCTION FOR THE OPERATOR .........................................................................................................60
8 MAINTENANCE .............................................................................................................................................61
8.1 PERIODIC INSPECTIONS .........................................................................................................................61
8.2 SPECIAL MAINTENANCE .........................................................................................................................61
8.3 REPAIRS ....................................................................................................................................................61
9 TROUBLESHOOTING ...................................................................................................................................62
10 DECOMISSIONING ....................................................................................................................................64

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 4

1 GENERAL INFORMATION

1.1 GENERAL WARNING

This Instruction Manual is an integral part of the machine, it should be carefully read
before carrying out any operation and it should be kept for future references. The
operators shall adopt the safety precautions required by the country where the
product is installed.

1.2 GENERALITIES
IMI STI products are conceived, manufactured and controlled according to the Quality Control System in
compliance with EN ISO 9001 International Standard.

1.3 MANUFACTURER
According to Machinery Directive 2006/42/EC, the Manufacturer of the described product is IMI STI.

IMI STI, Via Dei Caravaggi 15

24040 Levate, Bergamo, Italy
Tel. +39 035 29282
Fax +39 035 2928247
imisti.sales@imi-critical.com
sti.support@ imi-critical.com

1.4 TERMS AND CONDITIONS

IMI STI guarantees each single product to be without defects and to be conform to current goods specifications.
Unless otherwise stated on the purchased order, the warranty period is one year from the date of installation by
the user, or eighteen months from the date of shipment to the first user, whichever occurs first, and considering
that:
• the warranty does not cover products which have been subject to improper storage, improper
installation, misuse, corrosion, or which have been modified or repaired by unauthorised personnel (it
is not advisable that customer or end users modify the device characteristics);
• the warranty does not cover special products or components not covered by warranty in their turn by
subcontractors.

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 5

1.5 MANUFACTURER’S LIABILITY
IMI STI declines all liability in the event of:
• the use of the product does not comply with local legislation on safety at work;
• disregard or incorrect application of the instructions provided on the product label and/or in the
instruction manual;
• incorrect installation and/or use of the product;
• modifications without STI’s authorisation and/or work done on the unit by unqualified or unsuitable
persons.

1.6 APPLICABLE STANDARDS AND DIRECTIVES

2006/42/EC Machinery Directive

2014/68/EU Pressure Equipment Directive (PED)
EN ISO 80079-36 Explosive atmospheres. Non-electrical equipment for explosive
atmospheres. Basic method and requirements
EN ISO 80079-37 Explosive atmospheres. Non-electrical equipment for explosive atmospheres.
Non-electrical type of protection constructional safety ''c'', control of ignition
sources ''b'', liquid immersion ''k''
EN ISO 12100 Safety of machinery. General principles for design. Risk assessment and risk
reduction
EN 60079-0 Explosive atmospheres - Part 0: Equipment - General requirements
EN 1127-1 Explosive atmospheres - Explosion prevention and explosion protection -
Part 1
EN ISO 9001 Quality Management Systems. Requirements
Table 1

This product is designed in accordance with the applicable International Standards and Directives, but the
following regulations must be observed in any case:
• general and safety regulations;
• plant specific regulations and requirements;
• proper use of personal devices, protective devices (glasses, clothing, gloves, etc), tools and transport
equipment.

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 6

1.7 SYMBOLOGY USED

1.8 SIGNS OF WARING

Be careful where the following symbols are shown. They indicate a potentially hazardous situation and they warn
that if the steps are not properly performed, they may cause serious injury, death or long term risks to health of
exposed persons.

General Crushing Power supply

Danger hazard hazard

Table 2

1.9 SIGNS OF OBLIGATION

Be careful where the following symbols are shown. They indicate an obligation that must be respected.

General Obligation to Obligation to Obligation to Obligation to Obligation to

obligation wear protective wear protective wear a helmet. protect your protect your
clothing. footwear. eyes. hearing.

Table 3

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Manual 2070, rev. 06 05/10/2022 – AV 7

2 DEVICE DESCRIPTION

2.1 GENERAL DESCRIPTION

AV Volume Booster is designed to meet conventional and high speed control valve applications. It produces a
volume boosting action and contains an integral stabilizing by-pass valve, adjustable by a screw. Opening this
valve it is possible to improve the stability of the system composed by positioner - volume booster - actuator..

Figure 1

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 8

2.2 MODEL SELECTION

AV - S - M - P - T - C - O

S - SIZE
04 1/4"
12 3/4"

M - MATERIAL
S0 Stainless Steel SS316
S1 Stainless Steel SS316 (Copper Free Execution)
A0 Aluminum
A1 Aluminum (Copper Free Execution)

P - PAINTING
00 Not Painted
01 Standard Painting Cycle (CVA.01)
99 Customized Painting

T - TEMPERATURE RANGE
H -20°C / +85°C
S -20°C / +70°C
L -40°C / +70°C
E -55°C / +70°C
U -60°C / +100°C

C - CONNECTIONS
22CPE Pilot / Supply1 / Supply2 / Actuator / Exhaust
22A2E Pilot / Supply1 / Supply2 / Actuator / Exhaust
25EPM Pilot / Supply1 / Supply2 / Actuator / Exhaust
25A5M Pilot / Supply1 / Supply2 / Actuator / Exhaust
22CPG Pilot / Supply1 / Supply2 / Actuator / Exhaust
25EPE Pilot / Supply1 / Supply2 / Actuator / Exhaust

O - OPTIONS
TC Without Added Holes / Collected Exhaust
FC With Added Holes / Collected Exhaust
TA Without Added Holes / Free Exhaust
FA With Added Holes / Free Exhaust
Table 4

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Manual 2070, rev. 06 05/10/2022 – AV 9

Below is the legend regarding the model selection relating to the "C - CONNECTIONS" section

Legend NPT/GAS Legend HOLES

1 1/8 A 0mm
2 1/4 B 0mm-5mm
3 3/8 C 12mm-17mm
4 1/2 E 21mm-25mm
5 3/4 G 26mm-31mm
6 1 M 33mm-34mm
7 1 1/4 P Plug-in
8 1 1/2 T 40mm-45mm
9 2 V 46mm
W 54mm-56mm
X 56,1mm-62mm
Y 69mm-100mm
Z 160mm-270mm
Table 5

Not all product configurations are available.

For a better product selection, please contact imisti.sales@imi-critical.com or
sti.support@imi-critical.com
For existing model see par. 6

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 10

3 TECHNICAL DATA
SIZE 1/4" | 3/4"
BODY MATERIAL Stainless steel 316 | Alluminium
EXTERNAL PAINTING Not painted | Standard cycle painting ( CVA.01) | OPTION CUSTOMIZED PAINTING
EXTERNAL SURFACE TREATMENT Anodized
GASKET MATERIAL Nbr | Viton | Fluorosilicone
WORKING PRESSURE p min [Bar] 3
WORKING PRESSURE p max [Bar] 7
DESIGN PRESSURE p des [Bar] 10
WORKING TEMPERATURE T min [°C] -20
WORKING TEMPERATURE T max [°C] +85
EXTENDED TEMPERATURE T min [°C] -60
EXTENDED TEMPERATURE T max [°C] +100
STORAGE TEMPERATURE T min [°C] -40
STORAGE TEMPERATURE T max [°C] +95
PILOT PNEUMATIC CONNECTIONS 1/4"
SUPPLY 1 PNEUMATIC CONNECTIONS 1/4" - 3/4"
SUPPLY 2 PNEUMATIC CONNECTIONS 0mm | 12mm - 17mm | 21mm - 25mm
ACTUATOR 1 PNEUMATIC CONNECTIONS Plug in | 1/4" | 3/4" | 21mm - 25mm
EXHAUST PNEUMATIC CONNECTIONS 21mm - 25mm | 26mm - 31 | 33mm - 34mm
GREASE -
THREAD LOCKER -
ADHESIVE -
FLUID AIR
CV IN MAX 0,8 | 4
CV OUT MAX 0,8 | 3
CV BYPASS MAX -
INTERNATIONAL PROTECTION (IP) -
LIFETIME 30 years
Table 6

• Tubing with diameter equal to 8mm or 3/8” are recommended as pilot tubing;
• Tubing with diameter greater than the product thread connection size are recommended as supply and
exhaust tubing;

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 11

4 CERTIFICATION
CERTIFICATION TYPE OF CERTIFICATION CERTIFICATE NUMBER
1 ATEX Ex h IIB/IIC T6T5/T4 INERIS-CERN 037358/22
Ex h IIIC T85°C/T100°C/T135°C Db
2 IECEX Ex h IIB/IIC T6/T5/T4 INE 19.0026
Ex h IIIC T85°C/T100°C/T135°C Db
3 UKEX Ex h IIB/IIC T6T5/T4 G104964813
Ex h IIIC T85°C/T100°C/T135°C Db
Table 7

4.1 LABEL
A label is attached on the product when the device is sold alone. When the product is mounted on a machinery
(like an actuator) or it is sold as spare part, the label is not attached. It is forbidden to modify the information and
the marks without previous written authorization by IMI STI.

Labels containing the ATEX marking according to Directive 2014/34/EU Annex II paragraph 1, comma 1.0.5 and
CE marking according to Directive 2014/34/EU Annex VIII paragraph 4, comma 4.1 and IECEx marking
according to EN ISO 80079-36 Section 11:

1. Label ATEX/IECEx IIC: IMI STI drawing FD83746_01

2. Label ATEX/IECEx IIB: IMI STI drawing FD83746_02

Label containing the specific marking of explosion protection according to SI 2016 No. 1107 and UKCA marking
according to The Product Safety and Metrology etc. (Amendment etc.) (EU Exit) Regulations 2019:

3. Label UKEX IIC: IMI STI drawing FD83746_03

4. Label UKEX IIB: IMI STI drawing FD83746_04

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 12

5 USER PROCEDURES

Not performing the following procedures will invalidate the product warranty

5.1 TRANSPORT

Always wear protective clothing, gloves, and eyewear to prevent personal injury.
The lifting and handling shall be made by qualified staff and in compliance with the
laws and valid provisions.

5.2 RECEPTION
Check if the model corresponds with the one reported on the purchase order and if no defects are visible on the
product. Product related documents are furnished with documents accompanying the machinery where the
product Is mounted on. If the product is sold alone, contact IMI STI or downloads the documentation from IMI STI
web site.

5.3 STORAGE
To maintain the product in perfect condition, proper attention must be observed to preserve the product during
the storage period. Remember to:
• place the product on a wood surface pallet or on metallic support, avoiding direct contact with the ground ;
• protect the product with appropriate covering;
• make sure that plastic plugs are present on the pneumatic connections. If stored outdoor, replace plastic
plugs with metal plugs that guarantee perfect tightness;
• keep the product protected from weather conditions.

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 13

5.4 INSTALLATION

Always wear protective clothing, gloves, and eyewear to prevent personal injury.
Check with your process or safety engineer for any additional measures that must be
taken to protect against process media.

5.5 CHECKS TO BE PERFORMED BEFORE INSTALLATION

To allow a correct installation of the product, verify that the product outer surface is free from dust and dirt; if not,
clean it and remove anything that might prevent a correct installation. Then, check if the coupling dimensions
meet the specified ones and prepare all the necessary tools for the assembly and setting of the unit.

5.6 DIMENSIONAL DRAWING

For dimensional drawing , section and spare parts , see chapter 6.0

5.7 PNEUMATIC CONNECTIONS

Check that the supply pressure are lower than the product design pressure.
Use appropriate pipes and fittings (type, rating, material and dimensions).
The connection shall be made by qualified staff.

To guarantee the best performances, follow the

• properly deburr the ends of rigid pipes;
• properly clean the interior of pipes sending through them plenty of the supply fluid used in the system;
• mould and fasten the connection pipes in order to avoid overstress on the connection parts and to avoid
loosing of the threaded connections;
• use the recommended quantity of pipe sealant, only on male threads (no-hardening sealant is strongly
recommended);
• make the connections according to the machinery (i.e. actuator) pneumatic diagram;
• check that no leakage occurs from pneumatic connections. If necessary, tighten the fittings;
• collect tubing as indicated in the technical data table.

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 14

5.8 EARTHING CONNECTIONS
The earthing connection is guaranteed through the product fixing screws on the machinery and/or through the
pneumatic fittings. If, for any reason, no earthing connection is guaranteed, ensure it by connect the product (or
the machinery where the product is mounted) to earth.

5.9 DISASSEMBLING

Before starting any disassembly operations, it is mandatory to disconnect the

pneumatic power and exhaust the product (no fluid under pressure inside the
product, fittings, tubing).
The staff must be qualified for the required operation.

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 15

6 OPERATION AND USE

It is severely forbidden to use the product for purpose or application other than those
for which it was designed and here above specified.
The product contains fluid under pressure: be careful when using it.

6.1 OPERATION DESCRIPTION

In the following paragraphs you will find information regarding the dimensional drwaings, , part list and the list
with all the models currently available for each type of accessory with the relative spar parts.

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Manual 2070, rev. 06 05/10/2022 – AV 16

6.2 AV MODEL : TYPE 3

Figure 2 – Dimensional drawing

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Manual 2070, rev. 06 05/10/2022 – AV 17

 PART LIST
Pos Q.ty Description
1 1 Lower disk
2 1 Medium disk
3 1 Upper membrane
4 1 Upper disk
5 1 Shutter
6 1 Sealing ring Parker OR 2-105
7 1 Sealing ring Parker OR 2-106
8 1 Spring
9 1 Sliding bearing
10 1 Sealing ring OR 123
11 1 Sealing ring OR 3125
12 4 Screw TCEI M5x30
13 4 Screw TCEI M5x40
14 1 Upper block
15 1 Sealing ring OR 3200
16 1 Spring
17 1 Pushing spring disk
18 1 By- pass shutter
19 1 Sealing ring OR 2015
20 1 Normal nut M5
21 6 Screw TSPEI M4x12
22 1 Protecting filter
23 1 Lower body - threaed connection
24 1 Upper seat
Figure 3 - Section
25 8 Toothed lock washer D.5
26 1 Lower membrane disk
27 1 Lower membrane
28 1 Internal spcer lower plate
29 4 Column spacer
30 1 Internal spacer upper plate
Table 8 – Part list

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 18

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
62272 ALL
AV-04-A1-01-H-22A2E-TA 62272
147700 3-5-6-7-8-10-11-16-17-20-[25-26-27-28-29-30]*+FD77957
62272 ALL
AV-04-A1-01-S-22A2E-TA 62272
147700 3-5-6-7-8-10-11-16-17-20-[25-26-27-28-29-30]*+FD77957
*The item inside [] are supplied in a single assembled component

Table 9 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model
selection in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 19

6.3 AV MODEL : TYPE 4

Figure 4 - Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 20

 PART LIST
Pos Q.ty Description
1 1 Lower disk
2 1 Medium disk
3 1 Upper membrane
4 1 Upper disk
5 1 Shutter
6 1 Sealing ring Parker OR 2-105
7 1 Sealing ring Parker OR 2-106
8 1 Spring
9 1 Sliding bearing
10 1 Sealing ring OR 123
11 1 Sealing ring OR 3125
12 8 Toothed lock washer D.5
13 4 Screw TCEI M5x30
14 4 Screw TCEI M5x40
15 1 Upper block
16 1 Sealing ring OR 3200
17 1 Spring
18 1 Pushing spring disk
19 1 By- pass shutter
20 1 Sealing ring OR 2015
21 1 Normal nut M5
22 6 Screw TSPEI M4x12
23 1 Protecting filter
24 1 Lower body with plug-in
Figure 5 - Section
25 1 Plug AV 1/4"
26 2 Lock washer D.5
27 2 Screw TCEI M5x16
28 1 Sealing ring OR 3050
29 1 Upper seat
30 1 Lower membrane disk
31
32
33
34
Table 10 – Part list

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 21

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
147099 ALL+OR3125
AV-04-S1-00-H-22CPE-FA 142499
180931 3-5-6-7-8-10-11-16-17-20-28-[29-30-31-32-33-34]*+FD77957+OR3125
181128 ALL+OR3125
AV-04-A1-01-H-22CPE-FA 89147
180931 3-5-6-7-8-10-11-16-17-20-28-[29-30-31-32-33-34]*+FD77957+OR3125
147099 ALL+OR3125
AV-04-S1-00-S-22CPE-FA 142499
180931 3-5-6-7-8-10-11-16-17-20-28-[29-30-31-32-33-34]*+FD77957+OR3125
181128 ALL+OR3125
AV-04-A1-01-S-22CPE-FA 89147
180931 3-5-6-7-8-10-11-16-17-20-28-[29-30-31-32-33-34]*+FD77957+OR3125
181129 ALL+OR3125
AV-04-A1-01-L-22CPE-FA 115165
180931 3-5-6-7-8-10-11-16-17-20-28-[29-30-31-32-33-34]*+FD77957+OR3125
*The item inside [] are supplied in a single assembled component

Table 11 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 22

6.4 AV MODEL : TYPE 5

Figure 6 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 23

 PART LIST
Pos Q.ty Description
1 1 Middle corp
2 1 Lower corp
3 1 Membrane kit
4 1 External ring
5 1 Upper membrane
6 1 Upper corp
7 1 Under shutter
8 1 Upper shutter
9 1 By-pass pipe
10 1 By-pass shutter
11 1 Stem for shutter
12 2 Low nut M6
Figure 7 - Section 13 1 Mechanical stop for by-pass
14 1 Screw TCEI M4x12
15 4 Screw TCEI M10x45
16 1 Sealing ring OR 4362
17 1 Sealing ring OR 2018
18 2 Sealing ring OR 2021
19 1 Sliding bearing
20 1 Lower spring seat
21 1 Compression spring
22 1 Protection filter in double network
23 6 Knurled washer schnorr D.6
24 6 Screw TCEI M6x50
25 1 Compression spring
26 1 Ball
27
28
29
30
Table 12 – Part list

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 24

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
146985 ALL+OR3125
AV-04-A1-01-H-22CPE-TA 60119
180950 3-5-6-7-8-10-11-16-17-20-[25-26-27-28-29-30]*+FD77957+OR3125
181535 ALL+OR3125
AV-04-A1-99-H-22CPE-TA 82535
180950 3-5-6-7-8-10-11-16-17-20-[25-26-27-28-29-30]*+FD77957+OR3125
146985 ALL+OR3125
AV-04-A1-01-S-22CPE-TA 60119
180950 3-5-6-7-8-10-11-16-17-20-[25-26-27-28-29-30]*+FD77957+OR3125
181535 ALL+OR3125
AV-04-A1-99-S-22CPE-TA 82535
180950 3-5-6-7-8-10-11-16-17-20-[25-26-27-28-29-30]*+FD77957+OR3125
181135 ALL+OR3125
AV-04-S1-00-L-22CPE-TA 92896
180950 3-5-6-7-8-10-11-16-17-20-[25-26-27-28-29-30]*+FD77957+OR3125
181131 ALL+OR3125
AV-04-A1-01-L-22CPE-TA 75883
180950 3-5-6-7-8-10-11-16-17-20-[25-26-27-28-29-30]*+FD77957+OR3125
*The item inside [] are supplied in a single assembled component

Table 13 - Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 25

6.5 AV MODEL : TYPE 6

Figure 8 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 26

 PART LIST
Pos Q.ty Description
1 1 Lower plate
2 1 Membrane kit
3 1 Convoyer
4 1 Upper membrane
5 1 Upper plate
6 1 Shutter
7 1 Sealing ring Parker OR 2-105
8 1 Sealing ring Parker OR 2-106
9 1 Spring
10 1 Sliding bearing
11 1 Sealing ring OR 123
Figure 9 - Section 12 1 Sealing ring OR 3125
13 8 Toothed lock washer
14 4 Screw TCEI M5x30
15 4 Screw TCEI M5x40
16 1 Upper block
17 1 Sealing ring OR 3200
18 1 Spring
19 1 Pushing spring disk
20 1 Shutter for by-pass
21 1 Sealing ring OR 2015
22 1 Normal nut M5
23 6 Screw TSPEI
24 1 Lower body with plug-in
25 1 Plug AV 1/4"
26 2 Lock washer D5
27 2 Screw TCEI M5x16
28 1 Sealing ring OR 3050
29 1 Collector
30 4 Lock washer D6
31 4 Screw TE M6x35
32 1 Sealing ring OR 3225
Table 14 – Part list

PART LIST
Pos Q.ty Description
1 1 Lower plate
2 1 Membrane kit
3 1 Convoyer
4 1 Upper membrane
5 1 Upper plate
6 1 Shutter
Table 15 – Part list

Figure 10 - Section

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 27

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
181142 ALL+OR3125
AV-04-A1-01-H-22CPG-FC 108842
180932 [2]*-4-6-7-8-9-11-12-17-18-21-28-32 + FD77957 + OR3125
181142 ALL+OR3125
AV-04-A1-01-S-22CPG-FC 108842
180932 [2]*-4-6-7-8-9-11-12-17-18-21-28-32 + FD77957 + OR3125
*The item inside [] are supplied in a single assembled component

Table 16 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 28

6.6 AV MODEL : TYPE 7

Figure 11 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 29

 PART LIST
Pos Q.ty Description
1 1 Lower plate
2 1 Membrane kit
3 1 Intermediate plate
4 1 Upper membrane
5 1 Upper plate
6 1 Shutter
7 1 Sealing ring Parker OR 2-105
8 1 Sealing ring Parker OR 2-106
9 1 Spring
10 1 Sliding bearing
11 1 Sealing ring OR 123
Figure 12 - Section 12 1 Sealing ring OR 3125
13 16 Toothed lock washer
14 4 Screw TCEI M5x70
15 4 Screw TCEI M5x40
16 1 Upper block
17 1 Sealing ring OR 3200
18 1 Spring
19 1 Pushing spring disk
20 1 Shutter for by-pass
21 1 Sealing ring OR 2015
22 1 Normal nut M5
23 6 Screw TSPEI M4x12
24 1 Protecting filter
25 1 Lower body
26 8 High nut
27
28
29
30
31
32
Table 17 – Part list

PART LIST
Pos Q.ty Description
1 1 Lower internal spacer plate
2 4 Column spacer
3 1 Upper internal spacer plate
4 1 Lower membrane
5 1 Lower membrane plate
6 1 Upper seat
Table 18 – Part list

Figure 13 - Section

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 30

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
142249 ALL
AV-04-S1-00-H-22A2E-TA 144249
147700 [3-4-5-6-7-8]*-10-12-13-14-15-17-18-23-24-27+FD77597
142249 ALL
AV-04-S1-00-S-22A2E-TA 144249
147700 [3-4-5-6-7-8]*-10-12-13-14-15-17-18-23-24-27+FD77597
*The item inside [] are supplied in a single assembled component

Table 19 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 31

6.7 AV MODEL : TYPE 8

Figure 14 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 32

 PART LIST
Pos Q.ty Description
1 1 Middle corp
2 1 Lower corp
3 1 Membrane kit
4 1 External ring
5 1 Upper membrane
6 1 Upper corp
7 1 Under shutter
8 1 Upper shutter
9 1 By-pass pipe
10 1 By-pass shutter
11 1 Stem for shutter
12 2 Low nut M6
13 1 Mechanical stop for by-pass
14 1 Screw TCEI M4x12
15 4 Screw TCEI M10x45
Figure 15 - Section
16 1 Sealing ring OR 4362
17 1 Sealing ring OR 2018
18 2 Sealing ring OR 2021
19 1 Sliding bearing
20 1 Lower spring seat
21 1 Compression spring
22 1 Protection filter in double network
23 6 Knurled washer schnorr D.6
24 6 Screw TCEI M6x50
25 1 Compression spring
26 1 Ball
27
28
29
30
31
Table 20 – Part list

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 33

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
75782 ALL
AV-12-A1-01-H-25A5M-TA 75782
147701 [4-5-6-7-8]*-10-14-21-22-23-26-30+FD77957
75782 ALL
AV-12-A1-01-S-25A5M-TA 75782
147701 [4-5-6-7-8]*-10-14-21-22-23-26-30+FD77957
130194 ALL
AV-12-A1-01-L-25A5M-TA 130194
147701 [4-5-6-7-8]*-10-14-21-22-23-26-30+FD77957
*The item inside [] are supplied in a single assembled component

Table 21 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 34

6.8 AV MODEL : TYPE 9

Figure 16 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 35

 PART LIST
Pos Q.ty Description
1 1 Middle corp
2 1 Lower corp
3 1 Membrane kit
4 1 Convoyer of discharge
5 1 Upper membrane
6 1 Upper corp
7 1 Under shutter
8 1 Upper shutter
9 1 By-pass pipe
10 1 By-pass shutter
11 1 Stem for shutter
12 2 Low nut M6
13 1 Mechanical stop for by-pass
14 1 Screw TCEI M4x12
15 4 Screw TCEI M10x45
16 1 Sealing ring OR 4362
Figure 17 - Section 17 1 Sealing ring OR 2018
18 2 Sealing ring OR 2021
19 1 Sliding bearing
20 1 Lower spring seat
21 1 Compression spring
22 6 Knurled washer schnorr D.6
23 6 Screw TCEI M6x50
24 1 Compression spring
Table 22 – Part list

PART LIST
Pos Q.ty Description
1 1 Upper seat
2 1 Membrane lower plate
3 1 Lower membrane
4 1 Internal ring
5 1 Plug
Table 23 – Part list

Figure 18 - Section

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 36

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
181143 ALL+2 OR3125
AV-12-A1-01-H-25EPE-TC 106485
180954 [3]*-5-9-16-17-18-21-24+FD77957+2 OR3125
181143 ALL+2 OR3125
AV-12-A1-01-S-25EPE-TC 106485
180954 [3]*-5-9-16-17-18-21-24+FD77957+2 OR3125
*The item inside [] are supplied in a single assembled component

Table 24 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 37

6.9 AV MODEL : TYPE 10

Figure 19 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 38

 PART LIST
Pos Q.ty Description
1 1 Middle corp
2 1 Lower corp
3 1 Membrane kit
4 1 External ring
5 1 Upper membrane
6 1 Upper corp
7 1 Under shutter
8 1 Upper shutter
9 1 By-pass pipe
10 1 By-pass shutter
11 1 Stem for shutter
12 2 Low nut M6
13 1 Mechanical stop for by-pass
14 1 Screw TCEI M4x12
15 4 Screw TCEI M10x45
16 1 Sealing ring OR 4362
17 1 Sealing ring OR 2018
18 2 Sealing ring OR 2021
Figure 20 - Section 19 1 Sliding bearing
20 1 Lower spring seat
21 1 Compression spring
22 1 Protection filter in double network
23 6 Knurled washer schnorr D.6
24 6 Screw TCEI M6x50
25 1 Compression spring
26 1 Plug
27 1 Sealing ring OR 3081
28 4 Lock washer D.5
29 4 Screw TE M5x16
Table 25 – Part list

PART LIST
Pos Q.ty Description
1 1 Upper seat
2 1 Membrane lower plate
3 1 Lower membrane
4 1 Internal ring
5 1 Plug
Table 26 – Part list

Figure 21 - Section

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 39

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
102566 ALL + OR3125
AV-12-A1-01-H-25EPM-FA 76132
180949 [4]*-5-9-16-17-18-21-25-27+FD77957+OR3125
102566 ALL + OR3125
AV-12-A1-01-S-25EPM-FA 76132
180949 [4]*-5-9-16-17-18-21-25-27+FD77957+OR3125
181145 ALL + OR3125
AV-12-A1-01-L-25EPM-FA 118495
180949 [4]*-5-9-16-17-18-21-25-27+FD77957+OR3125
*The item inside [] are supplied in a single assembled component

Table 27 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 40

6.10 AV MODEL : TYPE 11

Figure 22 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 41

 PART LIST
Pos Q.ty Description
1 1 Middle corp
2 1 Lower corp
3 1 Membrane kit
4 1 External ring
5 1 Upper membrane
6 1 Upper corp
7 1 Under shutter
8 1 Upper shutter
9 1 By-pass pipe
10 1 By-pass shutter
11 1 Stem for shutter
12 2 Low nut M6
13 1 Mechanical stop for by-pass
14 1 Screw TCEI M4x12
15 4 Screw TCEI M10x45
16 1 Sealing ring OR 4362
17 1 Sealing ring OR 2018
18 2 Sealing ring OR 2021
Figure 23 - Section
19 1 Sliding bearing
20 1 Lower spring seat
21 1 Compression spring
22 1 Protection filter in double network
23 6 Knurled washer schnorr D.6
24 6 Screw TCEI M6x50
25 1 Compression spring
Table 28 – Part list

PART LIST
Pos Q.ty Description
1 1 Upper seat
2 1 Membrane lower plate
3 1 Lower membrane
4 1 Internal ring
5 1 Plug
Table 29 – Part list

Figure 24 - Section

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 42

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
181147 ALL + OR3125
AV-12-A1-01-H-25EPM-TA 54637
180963 [3]*-5-9-16-17-18-21-25+FD77957+OR3125
181148 ALL + OR3125
AV-12-A1-99-H-25EPM-TA 143718
180963 [3]*-5-9-16-17-18-21-25+FD77957+OR3125
181147 ALL + OR3125
AV-12-A1-01-S-25EPM-TA 54637
180963 [3]*-5-9-16-17-18-21-25+FD77957+OR3125
181148 ALL + OR3125
AV-12-A1-99-S-25EPM-TA 143718
180963 [3]*-5-9-16-17-18-21-25+FD77957+OR3125
181149 ALL + OR3125
AV-12-A1-01-L-25EPM-TA 73630
180963 [3]*-5-9-16-17-18-21-25+FD77957+OR3125
*The item inside [] are supplied in a single assembled component

Table 30 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model
selection in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 43

6.11 AV MODEL : TYPE 12

Figure 25 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 44

 PART LIST
Pos Q.ty Description
1 1 Middle corp
2 1 Lower corp
3 1 Membrane kit
4 1 Convoyer of discharge
5 1 Upper membrane
6 1 Upper corp
7 1 Under shutter
8 1 Upper shutter
9 1 By-pass pipe
10 1 By-pass shutter
11 1 Stem for shutter
12 2 Low nut M6
13 1 Mechanical stop for by-pass
14 1 Screw TCEI M4x12
15 4 Screw TCEI M10x45
16 1 Sealing ring OR 4362
17 1 Sealing ring OR 2018
18 2 Sealing ring OR 2021
19 1 Sliding bearing
20 1 Lower spring seat
Figure 26 - Section
21 1 Compression spring
22 6 Knurled washer schnorr D.6
23 6 Screw TCEI M6x50
24 1 Compression spring
25 1 Plug
26 1 Sealing ring OR 3081
27 4 Lock washer
28 4 Screw TE M5x16
29
30
31
32
Table 31 – Part list

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 45

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
181150 ALL + 2 OR3125
AV-12-A1-01-L-25EPE-FC 107611
180954 [4-5-6-7-8]*-10-14-21-22-23-26-29+FD77957+2 OR3125
*The item inside [] are supplied in a single assembled component

Table 32 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 46

6.12 AV MODEL : TYPE 13

Figure 27 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 47

 PART LIST
Pos Q.ty Description
1 1 Middle corp
2 1 Lower corp
3 1 Membrane kit
4 1 External ring
5 1 Upper membrane
6 1 Upper corp
7 1 Under shutter
8 1 Upper shutter
9 1 By-pass pipe
10 1 By-pass shutter
11 1 Stem for shutter
12 2 Low nut M6
13 1 Mechanical stop for by-pass
14 1 Screw TCEI M4x12
15 4 Screw TCEI M10x45
16 1 Sealing ring OR 4362
17 1 Sealing ring OR 2018
Figure 28 - Section 18 2 Sealing ring OR 2021
19 1 Sliding bearing
20 1 Lower spring seat
21 1 Compression spring
22 1 Protection filter in double network
23 6 Knurled washer schnorr D.6
24 6 Screw TCEI M6x50
25 1 Compression spring
26 1 Ball
Table 33 – Part list

PART LIST
Pos Q.ty Description
1 1 Upper seat
2 1 Membrane lower plate
3 1 Lower membrane
4 1 Internal ring
5 1 Plug
Table 34 – Part list

Figure 29 - Section

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 48

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
89109 ALL
AV-12-S1-00-H-25A5M-TA 89109
147701 [3]*-5-9-16-17-18-21-25+FDD77957
89109 ALL
AV-12-S1-00-S-25A5M-TA 89109
147701 [3]*-5-9-16-17-18-21-25+FDD77957
178950 ALL
AV-12-S1-00-L-25A5M-TA 178950
147701 [3]*-5-9-16-17-18-21-25+FDD77957
*The item inside [] are supplied in a single assembled component

Table 35 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 49

6.13 AV MODEL : TYPE 14

Figure 30 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 50

 PART LIST
Pos Q.ty Description
1 1 Middle corp
2 1 Lower corp
3 1 Membrane kit
4 1 Convoyer of discharge
5 1 Upper membrane
6 1 Upper corp
7 1 Under shutter
8 1 Upper shutter
9 1 By-pass pipe
10 1 By-pass shutter
11 1 Stem for shutter
12 2 Low nut M6
13 1 Mechanical stop for by-pass
14 1 Screw TCEI M4x12
15 4 Screw TCEI M10x45
16 1 Sealing ring OR 4362
17 1 Sealing ring OR 2018
Figure 31 - Section 18 2 Sealing ring OR 2021
19 1 Sliding bearing
20 1 Lower spring seat
21 1 Compression spring
22 6 Knurled washer schnorr D.6
23 6 Screw TCEI M6x50
24 1 Compression spring
Table 36 – Part list

PART LIST
Pos Q.ty Description
1 1 Upper seat
2 1 Membrane lower plate
3 1 Lower membrane
4 1 Internal ring
5 1 Plug

Table 37 – Part list

Figure 32 - Section

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 51

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
181151 ALL + 2 OR3125
AV-12-S1-00-H-25EPE-TC 106483
180954 [3]*-5-9-16-17-18-21-24+FD77957+2 OR3125
181151 ALL + 2 OR3125
AV-12-S1-00-S-25EPE-TC 106483
180954 [3]*-5-9-16-17-18-21-24+FD77957+2 OR3125
*The item inside [] are supplied in a single assembled component

Table 38 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 52

6.14 AV MODEL : TYPE 15

Figure 33 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 53

 PART LIST
Pos Q.ty Description
1 1 Middle corp
2 1 Lower corp
3 1 Membrane kit
4 1 External ring
5 1 Upper membrane
6 1 Upper corp
7 1 Under shutter
8 1 Upper shutter
9 1 By-pass pipe
10 1 By-pass shutter
11 1 Stem for shutter
12 2 Low nut M6
13 1 Mechanical stop for by-pass
14 1 Screw TCEI M4x12
15 4 Screw TCEI M10x45
16 1 Sealing ring OR 4362
17 1 Sealing ring OR 2018
Figure 34 - Section 18 2 Sealing ring OR 2021
19 1 Sliding bearing
20 1 Lower spring seat
21 1 Compression spring
22 1 Protection filter in double network
23 6 Knurled washer schnorr D.6
24 6 Screw TCEI M6x50
25 1 Compression spring
26 1 Plug
27 1 Sealing ring OR 3081
28 4 Lock washer D.5
29 4 Screw TE M5x16
Table 39 – Part list

PART LIST
Pos Q.ty Description
1 1 Upper seat
2 1 Membrane lower plate
3 1 Lower membrane
4 1 Internal ring
5 1 Plug
Table 40 – Part list

Figure 35 - Section

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 54

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
114297 ALL + OR3125
AV-12-S1-00-H-25EPM-FA 114232
180949 [3]*-5-9-16-17-18-21-24-27+FD77957+OR3125
114297 ALL + OR3125
AV-12-S1-00-S-25EPM-FA 114232
180949 [3]*-5-9-16-17-18-21-24-27+FD77957+OR3125
*The item inside [] are supplied in a single assembled component

Table 41 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 55

6.15 AV MODEL : TYPE 16

Figure 36 – Dimensional drawing

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 56

 PART LIST
Pos Q.ty Description
1 1 Middle corp
2 1 Lower corp
3 1 Membrane kit
4 1 External ring
5 1 Upper membrane
6 1 Upper corp
7 1 Under shutter
8 1 Upper shutter
9 1 By-pass pipe
10 1 By-pass shutter
11 1 Stem for shutter
12 2 Low nut M6
13 1 Mechanical stop for by-pass
14 1 Screw TCEI M4x12
15 4 Screw TCEI M10x45
16 1 Sealing ring OR 4362
17 1 Sealing ring OR 2018
Figure 37 - Section 18 2 Sealing ring OR 2021
19 1 Sliding bearing
20 1 Lower spring seat
21 1 Compression spring
22 1 Protection filter in double network
23 6 Knurled washer schnorr D.6
24 6 Screw TCEI M6x50
25 1 Compression spring
Table 42 – Part list

PART LIST
Pos Q.ty Description
1 1 Upper seat
2 1 Membrane lower plate
3 1 Lower membrane
4 1 Internal ring
5 1 Plug
Table 43 – Part list

Figure 38 - Section

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 57

 EXISTING PRODUCTS AND SPARE PARTS
MODEL PART NUMBER SPARE POSITION
181152 ALL + OR3125
AV-12-S1-00-H-25EPM-TA 90129
180963 [3]*-5-9-16-17-18-21-25+FD77957+OR3125
181152 ALL + OR3125
AV-12-S1-00-S-25EPM-TA 90129
180963 [3]*-5-9-16-17-18-21-25+FD77957+OR3125
*The item inside [] are supplied in a single assembled component

Table 44 – Existing product and spare parts

The previous models are those currently available. For further models refer to the model selection
in par. 2.2 or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 58

6.16 INTENDED USE
IMI STI will not be liable for any possible damage or physical injury resulting from use in other than the designated
applications or by lack of care during installation, operation, adjustment or maintenance. Such risks lie entirely
with the user.
Considering that IMI STI has no direct control over applications, operation or maintenance conditions, it is the
operator’s responsibility to comply with all applicable safety rules: it is the sole responsibility of the operator to
ensure that the local health and safety regulations are adhered to.
Depending on the specific working conditions, additional precautions may be requested.
Please inform IMI STI if you face unsafe situations not described in this Instruction Manual.

6.17 REASONABLY FORSESEEABLE MISUSE

A short list of reasonably foreseeable misuse:
• installation in ambient with not planned conditions (i.e. climatic conditions different from the specified
conditions);
• incorrect fluid under pressure inside the product;
• supply pressure out of required range.

6.18 OPERATING LIMITS

The product label and/or this manual indicate the main operating conditions of this product.

6.19 RESIDUAL RISKS

A short list of possible risks:
• risk due to movements of loads during mounting phase;
• crushing during assemblage servicing;
• extreme high or low surface temperature, as consequence of ambient temperature, has to be considered
a risk of person injury in case of contact;
• hazardous fluid emission (i.e. when natural gas is used as fluid under pressure).

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 59

7 INSTRUCTION FOR THE OPERATOR
During the start-up of the product, proceed as follows:
• check that the pressure and quality of the air supply (filtering degree, dehydration) are as prescribed;
• check that there are not leaks in the pneumatic connections. If necessary, tighten the fittings;
• set the product according the schematic diagram.

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 60

8 MAINTENANCE

8.1 PERIODIC INSPECTIONS

Take care that a build-up of dust or dirt on the product can inhibit cooling and
contribute to increase surface temperature. The user should plan and provide for a
periodic cleaning / maintenance program that will maintain the external surface of the
accessory free from excessive layer of dust.
Operation and maintenance shall be carried out by skilled staff.

Product disassembling and reassembling shall be carried out only by IMI STI authorized operators.

8.2 SPECIAL MAINTENANCE

The product does not need special maintenance considering standard applications. If special maintenance is
required, send back the device to IMI STI.
Product disassembling and reassembling shall be carried out only by IMI STI authorized operators.

For the available part lists of each accessory refer to 6.2 and subsequent paragraphs
or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com.

8.3 REPAIRS
Repairs shall be carried out by authorized operators. When needed, send back the device to IMI STI for any
repairing.
Product disassembling and reassembling shall be carried out only by IMI STI authorized operators.

For the available part lists of each accessory refer to 6.2 and subsequent paragraphs
or contact imisti.sales@imi-critical.com or sti.support@imi-critical.com.

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 61

9 TROUBLESHOOTING
Event Possible cause Remedy

Lack of pneumatic supply Check supply line

Low supply pressure Adjust supply pressure

Do not work properly
Uncorrected by-pass stem adjustment See Instruction for the operator

Defective internal component

Call IMI STI S.r.l.
(shutters, piston, ecc.)

Deterioration and/or damage to gasket

Call IMI STI S.r.l.
Leakages on pneumatic and/or loosed fittings
circuits
Damage to fittings Call IMI STI S.r.l.

Table 45

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 62

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 63

10 DECOMISSIONING

Subject Hazardous Recyclable Disposal

Metals No Yes Use licensed recyclers

Plastics No Yes Use specialist recyclers

May require special treatment

Rubber (seals and O-rings) Yes No before disposal, use specialist
waste disposal companies

May require special treatment

Oil and grease Yes Yes before disposal, use specialist
waste disposal companies
Table 46

Before starting any disassembly operations, it is mandatory to disconnect the pneumatic

power and exhaust the product (no fluid under pressure inside the product, fittings,
tubing).
The staff must be qualified for the required operation.

The product decommissioning shall be made by specialized operators

Check local authority regulation before disposal

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 64

IMI STI - Headquarters
Via Dei Caravaggi 15
24040 Levate (BG)
Italy

Tel. +39 035 2928.2

Fax +39 035 2928.247

IMI Critical Engineering

Lakeside, Solihull Parkway
Birmingham Business Park
Birmingham B37 7XZ
United Kingdom

Tel. +44 (0)121 717 3700

Fax +44 (0)121 717 3701

www.IMI STIactuation.com
www.imi-critical.com
imisti.sales@imi-critical.com

IMI STI - Via Dei Caravaggi 15, 24040 Levate, BG, Italy - www.stiactuation.com / www.imi-critical.com

Manual 2070, rev. 06 05/10/2022 – AV 65