2023 Service Manual

Copyright © 2023 Fisker, Inc. All Rights Reserved.

Version 1.0 (04/2022)
 TABLE OF CONTENTS

POWERTRAIN 10
GENERAL .................................................................................................................................... 10-1
Oil Level Check & Top Up - EDU - Front .................................................................................. 10-1
Oil Level Check & Top Up - EDU - Rear .................................................................................. 10-1
ENERGY STORAGE.................................................................................................................... 10-2
Deactivate/Activate - High Voltage Battery System.................................................................. 10-2
High Voltage Battery Pack........................................................................................................ 10-3
DRIVE MOTOR - FRONT ............................................................................................................ 10-6
Electric Drive Unit (EDU) - Front .............................................................................................. 10-6
DRIVE MOTOR - REAR............................................................................................................... 10-8
Electric Drive Unit (EDU) - Rear ............................................................................................... 10-8

POWERTRAIN INTEGRATION 15
ACCELERATOR PEDAL.............................................................................................................. 15-1
Accelerator Pedal Assembly..................................................................................................... 15-1
POWER DISTRIBUTION UNIT .................................................................................................... 15-2
Power Distribution Unit ............................................................................................................. 15-2
VEHICLE CONTROLLER - GENERAL ........................................................................................ 15-5
Vehicle Control Unit (VCU) ....................................................................................................... 15-5

CHASSIS 20
MAINTENANCE & ADJUSTMENTS ............................................................................................ 20-1
Raise and Support Vehicle - 2 Post Lift.................................................................................... 20-1
Raise and Support Vehicle - Mobile Service Jack/Jackstand Lifting ........................................ 20-2
Wheel Alignment - Adjust ......................................................................................................... 20-3
Brake System - Bleed ............................................................................................................... 20-4
STEERING - GEAR/RACK........................................................................................................... 20-6
Tie Rod - Outer - LH ................................................................................................................. 20-6
Steering Gear - Electric ............................................................................................................ 20-6
SUSPENSION - FRONT .............................................................................................................. 20-8
Lower Control Arm Assembly - Front - LH................................................................................ 20-8
Hub Bearing Assembly - Front - LH.......................................................................................... 20-9
Knuckle Assembly - Front - LH............................................................................................... 20-10
Shock Absorber - Front - LH................................................................................................... 20-12
Spring Assembly - Front - LH ................................................................................................. 20-13
Stabilizer Bar Assembly - Front .............................................................................................. 20-14
Drop Link - Front - LH............................................................................................................. 20-16
SUSPENSION - REAR............................................................................................................... 20-17
H Arm Assembly - Lower - Rear - LH ..................................................................................... 20-17
Hub Bearing Assembly - Rear - LH ........................................................................................ 20-18

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TABLE OF CONTENTS

Knuckle Assembly - Rear - LH ................................................................................................ 20-19

Shock Absorber - Rear - LH.................................................................................................... 20-21
Spring Assembly - Rear - LH .................................................................................................. 20-22
Transversal Arm Assembly - Upper - Rear - LH ..................................................................... 20-23
H Arm Rod - Rear - LH............................................................................................................ 20-24
Toe Link Assembly - Rear - LH ............................................................................................... 20-24
Stabilizer Bar Assembly - Rear ............................................................................................... 20-25
Drop Link - Rear - LH .............................................................................................................. 20-26
WHEELS & TIRES...................................................................................................................... 20-27
Wheel - Front - LH................................................................................................................... 20-27
Wheel - Rear - LH ................................................................................................................... 20-27
BRAKES - FRONT...................................................................................................................... 20-28
Brake Pads - Front - LH .......................................................................................................... 20-28
Brake Caliper - Front - LH ....................................................................................................... 20-29
Brake Rotor - Front - LH.......................................................................................................... 20-30
Wheel Speed Sensor - Front - LH ........................................................................................... 20-31
BRAKES - REAR ........................................................................................................................ 20-32
Brake Pads - Rear - LH........................................................................................................... 20-32
Brake Caliper - Rear - LH........................................................................................................ 20-33
Brake Rotor - Rear - LH .......................................................................................................... 20-34
Wheel Speed Sensor - Rear - LH ........................................................................................... 20-35
BRAKES - PEDAL ...................................................................................................................... 20-36
Brake Switch ........................................................................................................................... 20-36
SUBFRAMES.............................................................................................................................. 20-37
Subframe Assembly - Front .................................................................................................... 20-37
Subframe Assembly - Rear ..................................................................................................... 20-41
HALFSHAFTS............................................................................................................................. 20-45
Halfshaft - Front - RH .............................................................................................................. 20-45
Halfshaft - Front - LH............................................................................................................... 20-45
Halfshaft - Rear - RH............................................................................................................... 20-46
Halfshaft - Rear - LH ............................................................................................................... 20-46

THERMAL MANAGEMENT 30
GENERAL..................................................................................................................................... 30-1
Coolant Level Check & Top Up - Powertrain ............................................................................ 30-1
Coolant Drain & Refill - Powertrain ........................................................................................... 30-2
Coolant Level Check & Top Up - Energy Storage..................................................................... 30-3
Coolant Drain & Refill - Energy Storage.................................................................................... 30-4
Coolant Level Check & Top Up - Heater................................................................................... 30-5
Coolant Drain & Refill - Heater.................................................................................................. 30-6
Refrigerant Recovery & Recharging ......................................................................................... 30-7
COOLING - POWERTRAIN.......................................................................................................... 30-9
Ambient Temperature Sensor - Outside ................................................................................... 30-9

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 TABLE OF CONTENTS

PUMPS / VALVES / RESERVOIR ............................................................................................. 30-10

Water Pump - Energy Storage ............................................................................................... 30-10
Surge Tank - Energy Storage ................................................................................................. 30-11
Water Pump - Powertrain ....................................................................................................... 30-12
Water Pump - Powertrain - AWD............................................................................................ 30-13
Surge Tank - Powertrain......................................................................................................... 30-14
Water Pump - Heater.............................................................................................................. 30-15
Surge Tank - Heater ............................................................................................................... 30-16
HVAC - PIPE/HOSE................................................................................................................... 30-17
Liquid-Cooled Condenser....................................................................................................... 30-17
Gas-Liquid Separator ............................................................................................................. 30-18
CHILLER/HEATER..................................................................................................................... 30-20
PTC Heater - 3.5 kW .............................................................................................................. 30-20
Battery Chiller ......................................................................................................................... 30-21
HVAC - COMPRESSOR ............................................................................................................ 30-22
AC Compressor ...................................................................................................................... 30-22
HVAC - UNIT - FRONT .............................................................................................................. 30-24
PTC Heater - 6 kW ................................................................................................................. 30-24
RADIATOR / CONDENSER....................................................................................................... 30-26
Radiator/Condenser/Outside Heat Exchanger/Fan Assembly/Grille Assembly...................... 30-26
Radiator .................................................................................................................................. 30-29
Condenser .............................................................................................................................. 30-29
Fan ......................................................................................................................................... 30-30
Active Grille ............................................................................................................................ 30-30
DUCTS - GENERAL................................................................................................................... 30-32
Floor Duct - Floor Console - Front.......................................................................................... 30-32
Floor Duct - Second Row Footwell ......................................................................................... 30-32

INTERIOR 40
INSTRUMENT PANEL ................................................................................................................. 40-1
Hush Panel - Driver .................................................................................................................. 40-1
End Cap - LH ............................................................................................................................ 40-2
Trim - Lower - Driver................................................................................................................. 40-3
Column Shroud - Upper............................................................................................................ 40-4
Column Shroud - Lower............................................................................................................ 40-4
FLOOR CONSOLE ...................................................................................................................... 40-5
Floor Console Assembly........................................................................................................... 40-5
SEAT - FRONT - LH..................................................................................................................... 40-9
Seat Assembly - LH.................................................................................................................. 40-9
SEAT - SECOND ROW.............................................................................................................. 40-10
Seat Assembly - Rear............................................................................................................. 40-10
Striker - LH ............................................................................................................................. 40-12
Power Striker - LH .................................................................................................................. 40-13

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TABLE OF CONTENTS

TRIM - GENERAL....................................................................................................................... 40-14

Trim - A Pillar - Upper - LH...................................................................................................... 40-14
Trim - A Pillar - Lower - LH...................................................................................................... 40-15
Trim - B Pillar - Upper - LH...................................................................................................... 40-16
Trim - B Pillar - Lower- LH....................................................................................................... 40-17
Trim - C Pillar - Upper - LH ..................................................................................................... 40-17
Trim - C Pillar - Lower - LH ..................................................................................................... 40-18
Trim - D Pillar - LH .................................................................................................................. 40-19
TRIM - DOOR - FRONT - LH...................................................................................................... 40-20
Trim - Door - Front - LH........................................................................................................... 40-20
TRIM - DOOR - REAR - LH ........................................................................................................ 40-22
Trim - Door - Rear - LH ........................................................................................................... 40-22
TRIM - ROOF.............................................................................................................................. 40-24
Trim - Roof .............................................................................................................................. 40-24
TRIM - CARPET ......................................................................................................................... 40-26
Carpet - Front - LH .................................................................................................................. 40-26
Carpet - Rear .......................................................................................................................... 40-26
TRIM - REAR COMPARTMENT................................................................................................. 40-28
Trim - Rear Compartment - Upper - LH .................................................................................. 40-28
Trim - Rear Compartment - Lower - LH .................................................................................. 40-29
TRIM - LIFTGATE....................................................................................................................... 40-31
Trim - Liftgate - Lower ............................................................................................................. 40-31
LIGHTING - GENERAL............................................................................................................... 40-32
Rear Compartment Lamp - LH................................................................................................ 40-32
SAFETY BELT - GENERAL........................................................................................................ 40-33
Seat Belt Reel/Belt - Front - LH............................................................................................... 40-33
Seat Belt Buckle - Front - LH .................................................................................................. 40-34
Seat Belt Pretensioner - Front - LH......................................................................................... 40-34
Seat Belt Reel/Belt - Second Row - LH................................................................................... 40-35
Seat Belt Buckle - Second Row - LH ...................................................................................... 40-35
AIR BAGS - GENERAL............................................................................................................... 40-37
Air Bag Module - Driver........................................................................................................... 40-37
STEERING WHEEL - GENERAL ............................................................................................... 40-38
Steering Wheel........................................................................................................................ 40-38

BODY CLOSURES 55
WINDSHIELD ............................................................................................................................... 55-1
Windshield - Heated.................................................................................................................. 55-1
QUARTER GLASS - REAR .......................................................................................................... 55-3
Glass - Quarter - Rear - LH ....................................................................................................... 55-3
Window Regulator - Quarter - Rear - LH................................................................................... 55-3

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 TABLE OF CONTENTS

LIFTGATE GLASS ....................................................................................................................... 55-4

Glass - Liftgate ......................................................................................................................... 55-4
Window Regulator - Liftgate ..................................................................................................... 55-5
DOOR GLASS.............................................................................................................................. 55-7
Glass - Front - LH ..................................................................................................................... 55-7
Window Regulator - Front - LH................................................................................................. 55-8
Glass - Quarter - Front - LH...................................................................................................... 55-9
Glass - Rear- LH..................................................................................................................... 55-10
Window Regulator - Rear - LH ............................................................................................... 55-11
LIFTGATE .................................................................................................................................. 55-13
Liftgate Assembly ................................................................................................................... 55-13
Liftgate Latch Assembly ......................................................................................................... 55-18
HOOD......................................................................................................................................... 55-19
Open Hood ............................................................................................................................. 55-19
Hood Assembly ...................................................................................................................... 55-20
DOORS ...................................................................................................................................... 55-22
Door Assembly - Front - LH .................................................................................................... 55-22
Door Assembly - Rear - LH .................................................................................................... 55-28
Door Latch Assembly - Front - LH .......................................................................................... 55-34
Door Handle - Outer - Front - LH ............................................................................................ 55-35
Door Latch Assembly - Rear - LH........................................................................................... 55-36
Door Handle - Outer - Rear - LH ............................................................................................ 55-37
PHOTOVOLT ROOF.................................................................................................................. 55-39
Sunroof - Sliding Photovolt Panoramic................................................................................... 55-39

EXTERIOR 60
MAINTENANCE & ADJUSTMENTS ............................................................................................ 60-1
Headlamp Alignment ................................................................................................................ 60-1
EXTERIOR MIRRORS ................................................................................................................. 60-2
Exterior Mirror - LH ................................................................................................................... 60-2
BUMPERS - FRONT .................................................................................................................... 60-3
Bumper Assembly - Front ......................................................................................................... 60-3
BUMPERS - REAR ...................................................................................................................... 60-7
Bumper Assembly - Rear ......................................................................................................... 60-7
EXTERIOR TRIM - LOWER....................................................................................................... 60-10
Door Cladding - Front - LH ..................................................................................................... 60-10
Door Cladding - Rear - LH...................................................................................................... 60-10
MUD GUARD ............................................................................................................................. 60-11
Fender Liner - Front - LH ........................................................................................................ 60-11
Fender Liner - Rear - LH ........................................................................................................ 60-12
Fender Cladding - Front - LH.................................................................................................. 60-14
Door Cladding - Rear - Upper - LH ......................................................................................... 60-15
Fender Cladding - Rear - LH .................................................................................................. 60-16

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TABLE OF CONTENTS

UNDERBODY COVERS............................................................................................................. 60-17

Underbody Cover - Front ........................................................................................................ 60-17
Underbody Cover - Rear ......................................................................................................... 60-17
LIGHTING - FRONT - GENERAL ............................................................................................... 60-18
Headlamp Assembly - LH ....................................................................................................... 60-18
Headlamp Assembly - Center ................................................................................................. 60-18
Turn Indicator Lamp - Front - LH............................................................................................. 60-19
LIGHTING - REAR - GENERAL ................................................................................................. 60-20
Lamp Assembly - Bodyside - Rear - LH.................................................................................. 60-20
Lamp Assembly - Liftgate - LH................................................................................................ 60-20
Lamp Assembly - Bumper - Rear - LH .................................................................................... 60-21
Licence Plate Lamp - Rear...................................................................................................... 60-22
Center High Mounted Stop Lamp (CHMSL)............................................................................ 60-22
Side Marker - Rear - LH .......................................................................................................... 60-23
FENDER - FRONT...................................................................................................................... 60-24
Fender - LH ............................................................................................................................. 60-24
FENDER - REAR ........................................................................................................................ 60-26
Fender - LH ............................................................................................................................. 60-26
WIPER WASHER - GENERAL ................................................................................................... 60-29
Wiper Motor Assembly ............................................................................................................ 60-29
Wiper Arm - LH ....................................................................................................................... 60-29
Washer Tank Assembly .......................................................................................................... 60-30
Washer Pump ......................................................................................................................... 60-31
SPOILER .................................................................................................................................... 60-32
Spoiler - Rear .......................................................................................................................... 60-32
COWL COVER ASSEMBLY ....................................................................................................... 60-35
Cowl Assembly........................................................................................................................ 60-35

INFORMATION DISPLAYS & CONTROLS 70

SWITCHES - GENERAL............................................................................................................... 70-1
Switch - Liftgate - Outside ......................................................................................................... 70-1
Switch - Liftgate - Inside ............................................................................................................ 70-2
Switch - Liftgate - Driver ............................................................................................................ 70-2
Switch - Window Lift - Driver ..................................................................................................... 70-3
Switch - Lighting........................................................................................................................ 70-3
Switch - Second Row Seat........................................................................................................ 70-4
Rear Climate Control Panel ...................................................................................................... 70-5
SWITCH - MULTI FUNCTION ...................................................................................................... 70-6
Column Switch Integrated Module ............................................................................................ 70-6
SWITCH - ACCESSORIES........................................................................................................... 70-7
Overhead Console .................................................................................................................... 70-7
AUDIO - GENERAL ...................................................................................................................... 70-8
Integrated Cockpit Controller .................................................................................................... 70-8

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 TABLE OF CONTENTS

Speaker - Front Door - LH ........................................................................................................ 70-9

Speaker - Woofer - Rear Door - LH.......................................................................................... 70-9
Speaker - D Pillar - LH............................................................................................................ 70-10
Subwoofer .............................................................................................................................. 70-10
ANTENNAS................................................................................................................................ 70-12
5G Antenna - Exterior............................................................................................................. 70-12
Wi-Fi Antenna - Rear.............................................................................................................. 70-12
Wi-Fi Antenna - Front ............................................................................................................. 70-13
INFOTAINMENT - GENERAL .................................................................................................... 70-14
Module - Telematics ............................................................................................................... 70-14
USB ............................................................................................................................................ 70-15
USB Outlet - Front .................................................................................................................. 70-15
USB Outlet - Rear................................................................................................................... 70-16
WIRELESS CHARGING ............................................................................................................ 70-17
Module - Wireless Charging ................................................................................................... 70-17

ELECTRICAL 80
SAFETY SYSTEMS - GENERAL................................................................................................. 80-1
Control Unit - ADAS.................................................................................................................. 80-1
Control Unit - Airbag ................................................................................................................. 80-1
AIR BAG CONTROL SYSTEM .................................................................................................... 80-2
Clock Spring ............................................................................................................................. 80-2
ADAS - NEAR OBJECT DETECTION - PDC SENSORS & MODULES...................................... 80-3
Ultrasonic Sensor PDC - Front ................................................................................................. 80-3
Ultrasonic Sensor PDC - Rear.................................................................................................. 80-3
ADAS - NEAR OBJECT DETECTION - SURROUND CAMERA ................................................. 80-4
Surround View Camera - Front................................................................................................. 80-4
Surround View Camera - Rear ................................................................................................. 80-4
ADAS - FAR OBJECT DETECTION - CAMERA, RADAR & CONTROLLER .............................. 80-5
Mid Range Radar - Front - LH .................................................................................................. 80-5
Mid Range Radar - Front - Center ............................................................................................ 80-5
Mid Range Radar - Rear - LH................................................................................................... 80-6
OCCUPANT DETECTION ........................................................................................................... 80-7
Camera - Driver Recognition .................................................................................................... 80-7
VEHICLE ACCESS & START - GENERAL.................................................................................. 80-8
Remote Sensor Unit - LH ......................................................................................................... 80-8
Power Liftgate Module .............................................................................................................. 80-8
NFC Module ............................................................................................................................. 80-9
SENSORS.................................................................................................................................. 80-10
Camera - Interior - Rear View Mirror ...................................................................................... 80-10
Sensor - Door Pressure - Front - LH ...................................................................................... 80-11

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TABLE OF CONTENTS

HORN ......................................................................................................................................... 80-12

Horn - LH................................................................................................................................. 80-12
SEAT HEATING.......................................................................................................................... 80-13
Driver Seat Memory Controller (DSMC).................................................................................. 80-13
Module - Seat Heating - Rear ................................................................................................. 80-13
POWER AND SIGNAL DISTRIBUTION - GENERAL................................................................. 80-15
Sensor - Intelligent Battery (IBS)............................................................................................. 80-15
Power Socket - 12V ................................................................................................................ 80-15
Power Socket - 220V .............................................................................................................. 80-16
BATTERY - LOW VOLTAGE ...................................................................................................... 80-18
Battery Disconnect - 12V ........................................................................................................ 80-18
Battery - 12V ........................................................................................................................... 80-19

8
 POWERTRAIN

Oil Level Check & Top Up - EDU - Front Oil Level Check & Top Up - EDU - Rear
GENER AL
POWER TRAIN

Check and Top Up Check and Top Up

1. Remove front underbody cover. Refer to 1. Remove rear underbody cover. Refer to
Underbody Cover - Front. Underbody Cover - Rear.
2. Ensure vehicle is positioned horizontally 2. Ensure vehicle is positioned horizontally
on the lift. on the lift.
3. Start vehicle on the lift to a speed of
40 mph (60 km/h) for approximately 1
minute so that the oil is distributed evenly
in both lubrication chambers.

3. Remove and discard oil filler plug.

4. Check oil level reaches lower edge of oil
filler hole.
5. If oil level is low, top up with FUCHS Blu
4. Remove oil filler plug.
EV EG EDF 7727 until oil level reaches
lower edge of filler hole. 5. Top up withFUCHS Blu EV EG EDF 7727
until oil level reaches lower edge of filler
6. Install new oil filler plug. Torque 21 Nm.
hole.
7. Wipe clean any spillages.
6. Install old oil filler plug.
8. Install front underbody cover.
7. Start vehicle on the lift to a speed of 40
mph (60 km/h) for approximately 1 minute.
8. Remove and discard oil filler plug.
9. Check oil level reaches lower edge of oil
filler hole.
10. If oil level is low, top up with FUCHS Blu
EV EG EDF 7727 until oil level reaches
lower edge of filler hole.
11. Install new oil filler plug. Torque 21 Nm.
12. Wipe clean any spillages.
13. Install rear underbody cover.

GENERAL 10-1
POWERTRAIN

Deactivate/Activate - High Voltage WARNING: High-voltage cables and

ENERGY STORAGE

Battery System components may remain energized for up

to 5 minutes after isolating.
Deactivate
Activate
1. Open hood. Refer to Open Hood.
1. Release padlock from black connector of
high voltage deactivate switch.

2. Press red tab on high voltage deactivate

switch.
2. Using a suitable tool, release clip on right
side of high voltage deactivate switch
while also pressing down red tab.
3. Push in red tab to fully secure black
connector into high voltage deactivate
switch.
4. Secure hood.

3. Pull out red tab and fully extend black

connector from high voltage deactivate
switch.

4. Secure a suitable padlock through the hole

on black connector of high voltage
deactivate switch.
5. Verify the absence of high voltage.

10-2 ENERGY STORAGE

 POWERTRAIN

High Voltage Battery Pack

Removal
1. Deactivate the high voltage system. Refer
to Deactivate/Activate - High Voltage
Battery System.
WARNING: High-voltage cables and
components may remain energized for up
to 5 minutes after isolating.
2. Raise and support vehicle on a 2 post lift.
Refer to Raise and Support Vehicle - 2 8. Release clip securing drain hose to high
Post Lift. voltage battery pack.
3. Remove LH front fender liner. Refer to
Fender Liner - Front - LH.
4. Remove RH front fender liner.
NOTE: Procedure is the same as for left
side component.
5. Drain coolant. Refer to Coolant Drain &
Refill - Energy Storage.
WARNING: Risk of scalding. Allow coolant
to cool completely before proceeding.

9. Disconnect harness connectors (x4) from

high voltage battery pack.

6. Release hose clamp securing coolant

hose to high voltage battery pack.
7. Disconnect coolant hose from high voltage
10. Remove nut securing ground cable to high
battery pack.
voltage battery pack. Torque 9 Nm.
11. Release ground cable from high voltage
battery pack.
12. Remove LH rear fender liner. Refer to
Fender Liner - Rear - LH.
13. Remove RH rear fender liner.
14. Remove rear underbody cover. Refer to
Underbody Cover - Rear.

ENERGY STORAGE 10-3

POWERTRAIN

15. Remove M6x16 bolts (x3) securing LH 21. Remove nut securing ground cable to high
rear air flap to high voltage battery pack voltage battery pack. Torque 9 Nm.
and chassis. Torque 3.5 Nm. 22. Disconnect ground cable from high
16. Remove LH rear air flap. voltage battery pack.

17. Remove M6x16 bolts (x3) securing RH 23. Remove M12x140 bolts (x4) securing high
rear air dam to high voltage battery pack voltage battery pack to chassis.
and chassis. Torque 3.5 Nm. 24. Support high voltage battery pack using
18. Remove RH rear air dam. battery table.
WARNING: Make sure the battery table is
centrally located and is supporting the
weight of the high voltage battery pack.
The high voltage battery pack is very heavy
and could cause serious injury if not
correctly supported.

19. Remove M6x16 bolts (x2) securing

bracket to high voltage battery pack.
Torque 9 Nm.
20. Disconnect harness connector from high
voltage battery pack.

25. Remove M12x50 bolts (x22) securing high

voltage battery pack to chassis.

10-4 ENERGY STORAGE

 POWERTRAIN

26. Lower battery table and remove high

voltage battery pack.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Raise battery table and align high voltage
battery pack to fixing locations.
CAUTION: Do not force high voltage
battery pack into position as damage may
occur.

3. Pre-tighten bolts (x10) securing high

voltage battery pack to chassis in a
diagonal sequence.Torque 10 +/-2 Nm.
4. Lower battery table.
5. Pre-tighten bolts (x16) securing high
voltage battery pack to chassis in a
diagonal sequence. Torque 10 +/-2 Nm.
6. Tighten bolts (x26) securing high voltage
battery pack to chassis in a diagonal
sequence. Torque 85 +/-6 Nm.

ENERGY STORAGE 10-5

POWERTRAIN

Electric Drive Unit (EDU) - Front

D RIVE MOTOR - FRONT

Removal
1. Deactivate high voltage battery system.
Refer to Deactivate/Activate - High
Voltage Battery System.
WARNING: High-voltage cables and
components may remain energized for up
to 5 minutes after isolating.
2. Drain coolant. Refer to Coolant Drain &
Refill - Powertrain. 6. Remove M10x40 bolts (x4) securing RH
3. Remove front subframe assembly. Refer halfshaft to electric drive unit. Torque 60
to Subframe Assembly - Front. Nm.
7. Release RH halfshaft from electric drive
unit.
CAUTION: Take care not to damage the
electric drive unit oil seal to prevent leaks.
NOTE: Use a suitable container to collect
any oil spillage.
8. Remove RH halfshaft.
CAUTION: Install cap to electric drive unit
to prevent further oil escaping.
9. Install suitable lifting equipment to electric
4. Release LH halfshaft from electric drive drive unit.
unit.
CAUTION: Take care not to damage the
electric drive unit oil seal to prevent leaks.
NOTE: Use a suitable container to collect
any oil spillage.
5. Remove LH halfshaft and discard snap
ring.
CAUTION: Install cap to electric drive unit
to prevent further oil escaping.

10-6 DRIVE MOTOR - FRONT

 POWERTRAIN

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Renew discarded snap ring.
3. Apply lithium based grease (Divinol Fett
LC2 EP 200 or equivalent) to inboard LH
halfshaft splines before installation.
NOTE: Applying grease will keep snap
ring in place and aide installation of
halfshaft to electric drive unit.
10. Remove M14x90 bolts (x4) securing 4. Check and top up oil if necessary. Refer to
electric drive unit to front subframe. Oil Level Check & Top Up - EDU - Front.
Torque 150 Nm.
11. Using suitable lifting equipment slowly lift
and remove electric drive unit.

12. Remove M10x35 Torx bolts (x5) securing

AC compressor bracket to electric drive
unit. Torque 62 Nm.
13. Remove AC compressor bracket.

14. Remove M12x45 bolts (x4) securing

mounting bracket to electric drive unit.
Torque 100 Nm.
15. Remove mounting bracket.

DRIVE MOTOR - FRONT 10-7

POWERTRAIN

Electric Drive Unit (EDU) - Rear CAUTION: Take care not to damage the
D RIVE MOTOR - REAR

electric drive unit oil seal to prevent leaks.

Removal NOTE: Use a suitable container to collect
1. Drain coolant. Refer to Coolant Drain & any oil spillage.
Refill - Powertrain. 7. Remove RH halfshaftand discard snap
2. Remove rear subframe assembly. Refer to ring.
Subframe Assembly - Rear. CAUTION: Install cap to electric drive unit
WARNING: High-voltage cables and to prevent further oil escaping.
components may remain energized for up 8. Install suitable lifting equipment to electric
to 5 minutes after isolating. drive unit.

3. Remove M10x45 bolts (x2) securing LH 9. Remove M12x60 bolts (x3) securing
halfshaft to electric drive unit. Torque 60 electric drive unit to rear LH mounting
Nm. bracket.Torque 100 Nm.
4. Release LH halfshaft from electric drive
unit.
CAUTION: Take care not to damage the
electric drive unit oil seal to prevent leaks.
NOTE: Use a suitable container to collect
any oil spillage.
5. Remove LH halfshaft.
CAUTION: Install cap to electric drive unit
to prevent further oil escaping.

10. Remove M12x70 bolts (x4) securing

electric drive unti to rear RH mounting
bracket.

6. Release RH halfshaft from electric drive

unit.

10-8 DRIVE MOTOR - REAR

 POWERTRAIN

11. Remove and discard M14x90 bolt

securing electric drive unit to rear
subframe. Torque 150 Nm +45 degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.
12. Using suitable lifting equipment slowly lift
and remove electric drive unit.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. Replace all discarded bolts.
3. Renew discarded snap ring.
4. Apply lithium based grease (Divinol Fett
LC2 EP 200 or equivalent) to inboard RH
halfshaft splines before installation.
NOTE: Applying grease will keep snap
ring in place and aide installation of
halfshaft to electric drive unit.
5. Check and top up oil if necessary. Refer to
Oil Level Check & Top Up - EDU - Rear.

DRIVE MOTOR - REAR 10-9

POWERTRAIN

10-10 DRIVE MOTOR - REAR

 POWERTRAIN INTEGRATION

Accelerator Pedal Assembly Installation

AC CEL ER ATOR PEDAL
POWER TRAIN INTEGRATION

1. Installation is the reverse of removal

Removal procedure.
1. Remove driver`s hush panel. Refer to
Hush Panel - Driver.

2. Disconnect harness connector from

accelerator pedal.

3. Remove screw securing accelerator pedal

to brake pedal assembly. Torque 7 Nm.

4. Remove screw securing accelerator pedal

to brake pedal assembly. Torque 7 Nm.
5. Remove accelerator pedal.

ACCELERATOR PEDAL 15-1

POWERTRAIN INTEGRATION

Power Distribution Unit

POWER DISTRIB UTION UNIT

Removal
1. Deactivate the high voltage system. Refer
to Deactivate/Activate - High Voltage
Battery System.
WARNING: High-voltage cables and
components may remain energized for up
to 5 minutes after isolating.
2. Remove vehicle control unit. Refer to
Vehicle Control Unit (VCU). 8. Remove M8x12 Torx bolts (x2) securing
3. Drain coolant. Refer to Coolant Drain & mounting bracket to PDU. Torque 9 Nm.
Refill - Powertrain. 9. Remove mounting bracket.

4. Release clips (x3) securing coolant hoses 10. Release clip securing ground cable to
to power distribution unit (PDU). PDU.
5. Disconnect coolant hoses (x3) from PDU. 11. Remove M8x20 bolt securing ground
cable to PDU. Torque 21 Nm.

6. Release clips (x2) securing high voltage

harness to PDU. 12. Remove M8x16 bolt securing ground
7. Disconnect harness connector from PDU. cable to PDU. Torque 21 Nm.

15-2 POWER DISTRIBUTION UNIT

 POWERTRAIN INTEGRATION

13. Release clips (x4) securing high voltage 20. Remove M6x40 bolt securing AC pipe to
harness to PDU. PDU. Torque 9 Nm.
14. Disconnect high voltage harness 21. Disconnect harness connectors (x2) from
connectors (x4) from PDU. PDU.

15. Release clip securing engine harness to 22. Remove M6x16 Torx screws (x4) securing
PDU. service lid to PDU. Torque 7.8 Nm.
16. Disconnect harness connectors (x2) from 23. Remove service lid.
PDU.
17. Remove bolt securing ground cable to
PDU.Torque 21 Nm.

24. Remove M5x12 bolts (x2) securing PDU

terminals to electric drive unit. Torque 5
Nm.
18. Remove M8x16 Torx bolts (x3) securing
mounting bracket to PDU.Torque 9 Nm.
19. Remove mounting bracket.

POWER DISTRIBUTION UNIT 15-3

POWERTRAIN INTEGRATION

2. After installation perform the

programming/calibration procedure and
delete DTC's using the Fisker Aftersales
Service Tool

25. Remove M6x25 Torx bolts (x2) securing

PDU to electric drive unit. Torque 9 Nm.

26. Remove M6x25 Torx bolts (x2) securing

PDU to electric drive unit. Torque 9 Nm.

27. Remove M6x25 Torx bolts (x2) securing

PDU to electric drive unit. Torque 9 Nm.
28. Using assistance remove PDU.
WARNING: The PDU weighs approximately
19 kg and could cause serious injury if not
lifted correctly.

Installation
1. Installation is the reverse of the removal
procedure.

15-4 POWER DISTRIBUTION UNIT

 POWERTRAIN INTEGRATION

Vehicle Control Unit (VCU)

VEHIC LE CONTROLL ER - GENERAL

Removal
1. Disconnect 12V battery. Refer to Battery
Disconnect - 12V.

2. Disconnect harness connectors (x2) from

Vehicle Control Unit (VCU).
3. Remove M6x30 Torx bolts (x4) securing
VCU to power distribution unit. Torque 4
Nm.
4. Remove VCU.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. After installation perform the
programming/calibration procedure and
delete DTC's using the Fisker Aftersales
Service Tool.

VEHICLE CONTROLLER - GENERAL 15-5

POWERTRAIN INTEGRATION

15-6 VEHICLE CONTROLLER - GENERAL

 CHASSIS

Raise and Support Vehicle - 2 Post Lift WARNING: Never work on an incorrectly
MA INTENA NCE & ADJUSTMENTS
CH ASSIS

supported vehicle. Always check the

Lifting and Supporting the Vehicle stability of the vehicle on the lift equipment
and if necessary position additional
1. Position the vehicle evenly between the support equipment when removing large/
uprights of the 2 post lift. heavy components.
4. Raise vehicle to required height.
NOTE: Raise the vehicle to a height where
you can easily work on and support the
component being removed. Raising the
vehicle to make it easier to access
fasteners may mean you have to readjust
the vehicle height as you are trying to
remove the component, or find you cannot
support the component weight while
overhead.

2. Position the arms under the lifting points

(shown in illustration) on both sides of the
vehicle.
CAUTION: The lifting arms must be
positioned to lift the vehicle using the
vehicle frame only. You may need to
change the pads on the lift arms to ensure
that you can raise the vehicle securely on
the vehicle frame. Do not use any of the
suspension arms/links to raise the vehicle.
CAUTION: These are the only approved
lifting points for lifting the vehicle on a 2
post lift. Positioning the lift arms too far
under the vehicle may cause damage to the
high voltage battery pack. Positioning the
lift arms too far forward or rearward may
cause the vehicle to become unstable on
the lift when components are removed.
3. Raise vehicle until the wheels are just
clear of the ground and then check the
position of the lift arms and the stability of
the vehicle on the lift. If necessary lower
lift and reposition the lift arms.

MAINTENANCE & ADJUSTMENTS 20-1

CHASSIS

Raise and Support Vehicle - Mobile CAUTION: These are the only approved
Service Jack/Jackstand Lifting lifting points for lifting the vehicle.
Positioning the jackstands too far under
Lifting and Supporting the Vehicle the vehicle may cause damage to the high
voltage battery pack. Positioning the
1. Position vehicle on a flat, horizontal jackstands too far forward or rearward may
surface. cause the vehicle to become unstable
2. Using a suitable jack, raise vehicle until when components are removed.
the wheels are just clear of the ground and
then check the position of the jack and the
stability of the vehicle on the jack. If
necessary lower lift and reposition the
jack.
WARNING: Never work on an incorrectly
supported vehicle. Always check the
stability of the vehicle on the lift equipment
and if necessary position additional
support equipment when removing large/
heavy components.
CAUTION: Do not use any of the
suspension arms/links to raise the vehicle.
3. Raise vehicle to required height.
NOTE: Raise the vehicle high enough on
opposite side of vehicle that needs to be
serviced.

4. Once vehicle is lifted high enough, a jack

stand can be placed under the lifting
points (shown in illustration) to safely
support the vehicle on the side the service
is being performed on.

20-2 MAINTENANCE & ADJUSTMENTS

 CHASSIS

Wheel Alignment - Adjust

Check
1. Check all tires and tire sizes are the same.
2. Ensure tire pressures are correct and
vehicle is at kerbside weight.
3. Roll vehicle backwards and forwards to
relieve stresses in steering and
suspension.
4. Ensure that equipment is properly
calibrated. 2. Loosen outer tie rod locknuts.
5. Check front and rear wheel alignments are 3. Rotate tie rods to obtain correct alignment.
within tolerance. CAUTION: Both tie rods should be rotated
NOTE: Refer to procedure for each an equal amount.
individual suspension component 4. Recheck front wheel alignment.
replaced to know if an alignment is
5. Tighten tie rod locknuts. Torque 85 Nm.
needed.
6. Perform a road test to ensure steering
Rear Toe Adjustment wheel is straight and vehicle is tracking
1. Mark position of tie link assemblies on rear straight.
subframe for reference.
2. Ensure steering wheel is centered with the
front wheels in the straight ahead position.

3. Loosen M14 nut and M14x90 bolt securing

toe link assemblies to rear subframe.
4. Adjust toe link assemblies to obtain
correct alignment.
5. Recheck rear wheel alignment.
6. Tighten M14 nut and M14x90 bolt securing
toe link assemblies to rear subframe.
Torque 170 Nm.

Front Toe Adjustment

1. Mark position of outer tie rods on inner tie
rods for reference.

MAINTENANCE & ADJUSTMENTS 20-3

CHASSIS

Brake System - Bleed

Check
1. Open hood. Refer to Open Hood.

4. Remove rubber cap from bleed screw on

RH rear caliper.
5. Connect clear plastic hose to nipple of
bleed screw.
2. Visually check the brake fluid level in the 6. Place other end of hose into a disposable
reservoir. The level should be between the bottle.
MIN and Max marks. NOTE: Dispose used brake fluid
3. If the brake fluid level is low, or closer to appropriately.
the MIN mark than the MAX mark, top up 7. Loosen bleed screw until bubble-free
with the recommended brake fluid. brake fluid emerges.
4. Raise and support vehicle. Refer to Raise 8. Tighten bleed screw. Torque 10 Nm.
and Support Vehicle - 2 Post Lift.
9. Disconnect clear plastic hose to nipple
5. Remove wheels (x4). from bleed screw.
6. Ensure brake system is mechanically 10. Clean nipple on bleeder screw.
complete.
11. Install rubber cap to bleed screw.
7. Ensure all hydraulic connections are
secure. 12. Repeat steps 4 through 11 for LH rear
caliper, RH front caliper and LH front
Routine Bleeding caliper.
13. Check pedal travel.
14. If necessary, repeat steps 4 through 13.
15. If required, top up brake fluid reservoir to
the MAX level indicator with the
recommended brake fluid.

Secondary Circuit Bleeding

1. Connect tester to onboard diagnostic
socket and turn ON ignition.
NOTE: Secondary circuit bleeding is only
1. Remove brake fluid reservoir cap. to be carried out if a definite diagnosis can
be made of soft brake pedal or excessive
2. Connect bleeding unit to brake fluid
pedal travel after the routine bleeding has
reservoir.
been performed.
3. Turn ON bleeding unit and set pressure to
2 bar admission pressure.

20-4 MAINTENANCE & ADJUSTMENTS

 CHASSIS

2. Follow reader onscreen instructions to

start communication setup and perform
system check. The ABS ESP lamp comes
ON.
3. Follow reader onscreen instructions to
bleed LH front caliper and LH rear caliper.
NOTE: While the secondary circuit
bleeding is in progress, the brake pedal
must be pressed in pulses to increase the
pressure.
NOTE: Before completion of the
secondary circuit bleeding, bubble-free
brake fluid must emerge. If necessary, the
secondary circuit bleeding must be
repeated.
4. When the secondary circuit bleeding
procedure is successfully completed the
ASB ESP lamp goes OFF.
NOTE: If a fault is detected during
secondary circuit bleeding, the reader
displays an error message and terminates
the procedure. The ABS ESP lamp
remains ON.
5. Turn OFF ignition and disconnect tester
from onboard diagnostic socket.

Closure
1. Turn OFF bleeding unit and disconnect
from brake fluid reservoir.
2. Install brake fluid reservoir cap.
3. Secure hood.
4. Install wheels.
WARNING: After any work is performed on
the braking system’s hydraulically
operated components, the risk of an
accident is increased due to an impaired
braking effect. Press the brake pedal
several times to build up pressure in the
brake system after finishing work and
before starting the vehicle. Perform a short
road test to ensure correct functionality.

MAINTENANCE & ADJUSTMENTS 20-5

CHASSIS

Tie Rod - Outer - LH Steering Gear - Electric

STEERIN G - GEAR/R ACK

Removal Removal
1. Remove front wheel. Refer to Wheel - 1. Remove front subframe assembly. Refer
Front - LH. to Subframe Assembly - Front.

2. Loosen locknut securing outer tie rod on

inner tie rod. Torque 85 Nm.
CAUTION: To prevent tie rod damage
2. Remove and discard M14x70 bolts (x3)
always restrain tie rod with a wrench when
securing steering gear to front subframe
loosening or tightening locknuts.
assembly. Torque 90 Nm +45 degrees.
3. Remove M12 nut securing outer tie rod to
WARNING: These fasteners have been
knuckle. Torque 110 Nm.
torqued to a specification where the
CAUTION: Use an Allen key to restrain the threads may have been damaged or
shaft of the ball joint and prevent damage stretched. Always discard and replace with
to the rubber boot. new on installation.
4. Using a suitable tool, release outer tie rod 3. Remove steering gear.
from knuckle.
Do not carry out further disassembly if
5. Noting the number of turns required, component is removed for access only.
unscrew outer tie rod from inner tie rod.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Install outer tie rod using same number of
turns as noted during removal.
3. Check and adjust wheel alignment. Refer
to Wheel Alignment - Adjust.

4. Remove seal from steering gear.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Ensure seal is correctly located
between steering gear and vehicle.

20-6 STEERING - GEAR/RACK

 CHASSIS

2. Clean component mating faces, prior to

installation.
WARNING: Only use cleaning agents and
solvents in a well ventilated area.
3. Replace all discarded bolts.
4. After installation perform the
programming/calibration procedure and
delete DTC's using the Fisker Aftersales
Service Tool.

STEERING - GEAR/RACK 20-7

CHASSIS

Lower Control Arm Assembly - Front -

SUSPEN SION - FRONT

LH

Removal
1. Remove front wheel. Refer to Wheel -
Front - LH.
2. Remove front underbody cover. Refer to
Underbody Cover - Front.

6. Remove M14x95 bolt and M14 nut

securing lower control arm ball joint to
front subframe. Torque 170 Nm.
7. Remove lower control arm.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
3. Remove and discard M12x70 bolt and CAUTION: Only tighten suspension nuts
M12 nut securing lower control arm ball and bolts when the suspension is in the
joint to knuckle. Torque 70 Nm +90 ride height position.
degrees. 2. Renew all discarded fasteners.
WARNING: These fasteners have been 3. Clean component mating faces, prior to
torqued to a specification where the installation.
threads may have been damaged or
stretched. Always discard and replace with WARNING: Only use cleaning agents and
new on installation. solvents in a well ventilated area.

4. Using a suitable tool, release lower control 4. Check and adjust wheel alignment. Refer
arm ball joint from knuckle. to Wheel Alignment - Adjust.

5. Remove M14x95 bolt and M14 nut

securing lower control arm ball joint to
front subframe. Torque 170 Nm.

20-8 SUSPENSION - FRONT

 CHASSIS

Hub Bearing Assembly - Front - LH

Removal
1. Remove front brake rotor. Refer to Brake
Rotor - Front - LH.

5. Remove and discard M12x50 bolts (x4)

securing hub bearing assembly to knuckle.
Torque 60 Nm +90 degrees.
WARNING: These fasteners have been
torqued to a specification where the
2. Remove M6x16 bolt securing wheel speed threads may have been damaged or
sensor to knuckle. Torque 9 Nm. stretched. Always discard and replace with
new on installation.
3. Remove wheel speed sensor from
knuckle.

6. Remove hub bearing assembly from

knuckle.
4. Remove M24 nut securing drive shaft to
hub bearing assembly. Torque 230 Nm. Installation
1. Installation is the reverse of the removal
procedure except the following:
CAUTION: When installing wheel speed
sensor to knuckle, do not apply force
greater than 10 kN to avoid damaging the
wheel speed sensor.
2. Renew all discarded fasteners.

SUSPENSION - FRONT 20-9

CHASSIS

Knuckle Assembly - Front - LH CAUTION: Use an Allen key to restrain the

shaft of the ball joint and prevent damage
Removal to the rubber boot.
1. Remove front brake rotor. Refer to Brake 6. Using a suitable tool, release outer tie rod
Rotor - Front - LH. from knuckle.

2. Remove M6x16 bolt securing wheel speed 7. Remove and discard M16 nuts (x2)
sensor to knuckle. Torque 9 Nm. M16x75 bolts (x2) securing spring
assembly to knuckle. Torque 210 Nm +45
3. Remove wheel speed sensor from degrees.
knuckle.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.

4. Remove M24 nut securing drive shaft to

hub bearing assembly. Torque 230 Nm.

8. Remove and discard M12x70 bolt and

M12 nut securing lower control arm ball
joint to knuckle. Torque 70 Nm +90
degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.
5. Remove M12 nut securing outer tie rod
ball joint to knuckle.Torque 110 Nm. 9. Using a suitable tool, release lower control
arm ball joint from knuckle.

20-10 SUSPENSION - FRONT

 CHASSIS

14. Remove hub bearing assembly from

knuckle.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
CAUTION: Only tighten suspension nuts
and bolts when the suspension is in the
ride height position.
2. Renew all discarded fasteners.
10. Remove knuckle. 3. Clean component mating faces, prior to
installation.
Do not carry out further disassembly if
component is removed for access only. WARNING: Only use cleaning agents and
solvents in a well ventilated area.
4. Check and adjust wheel alignment. Refer
to Wheel Alignment - Adjust.

11. Remove M6x10 bolts (x3) securing dust

shield to knuckle. Torque 10 Nm.
12. Remove dust shield.

13. Remove and discard M12x50 bolts (x4)

securing hub bearing assembly to knuckle.
Torque 60 Nm +90 degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.

SUSPENSION - FRONT 20-11

CHASSIS

Shock Absorber - Front - LH 9. Remove jounce bumper from shock

absorber.
Removal
Installation
1. Remove front spring assembly. Refer to
Spring Assembly - Front - LH. 1. Installation is the reverse of the removal
procedure except for the following:
2. Assemble spring compressor and secure
in a bench mounted vice. 2. Clean mating faces of all components,
prior to installation.
WARNING: To avoid serious injury, use
appropriate equipment to carry out this WARNING: Only use cleaning agents and
operation. solvents in a well ventilated area.

3. Locate spring assembly on spring 3. Ensure coil spring is correctly located in

compressor. Tighten lead screw on spring grooves on upper and lower mounts
compressor to compress spring enough to before releasing spring compressor.
remove pressure on upper mounting plate.

4. Remove dust cap from spring assembly.

5. Remove nut securing shock absorber to
upper mount. Torque 70 Nm.
6. Release spring tension using spring
compressor. Remove strut and spring
assembly from compressor.

7. Remove upper mount, upper spring

isolator and dust shield from shock
absorber.
8. Remove coil spring andlower spring
isolator from shock absorber.

20-12 SUSPENSION - FRONT

 CHASSIS

Spring Assembly - Front - LH

Removal
1. Remove front fender. Refer to Fender -
LH.
2. Remove LH wiper arm. Refer to Wiper Arm
- LH.

8. Remove and discard M16x75 bolts (x2)

and M16 nuts (x2) securing spring
assembly to knuckle. Torque 210 Nm +45
degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been stretched or
damaged. Always discard and replace with
new on installation.
3. Release harnesses (x2) and front brake
hose from spring assembly.
4. Release brake pipe from spring assembly.
5. Disconnect harness connector from spring
assembly.

9. Remove LH insulator from cowl assembly.

6. Remove M12 nut securing drop link to

spring assembly. Torque 70 Nm.
CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
to the rubber boot.
7. Release LH drop link from spring
assembly. 10. Remove push pins (x2) securing cowl
assembly to front wheel house.
11. Carefully lift cowl assembly to gain access
to the spring assembly upper mounting
bolts.

SUSPENSION - FRONT 20-13

CHASSIS

Stabilizer Bar Assembly - Front

Removal
1. Remove front LH wheel. Refer to Wheel -
Front - LH.
2. Remove front RH wheel.
NOTE: Procedure is the same as for left
side component.
3. Remove front underbody cover. Refer to
Underbody Cover - Front.
12. Remove M10x25 bolts (x3) securing
spring assembly to front wheel house.
Torque 44 Nm.
13. Remove spring assembly

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. Clean component mating faces, prior to
installation.
WARNING: Only use cleaning agents and
4. Remove M12 nut securing LH drop link to
solvents in a well ventilated area.
stabilizer bar. Torque 70 Nm.
3. Renew all discarded bolts.
CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
to the rubber boot.
5. Release LH drop link from stabilizer bar.

6. Remove M12 nut securing RH drop link to

stabilizer bar. Torque 70 Nm.
CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
to the rubber boot.
7. Release RH drop link from stabilizer bar.

20-14 SUSPENSION - FRONT

 CHASSIS

CAUTION: Only tighten suspension nuts

and bolts when the suspension is in the
ride height position.
2. Clean component mating faces, prior to
installation.
WARNING: Only use cleaning agents and
solvents in a well ventilated area.

8. Remove M10x30 bolts (x2) securing LH

stabilizer bushing clamp to front subframe.
Torque 62 Nm.
9. Remove LH stabilizer bushing clamp.

10. Remove M10x30 bolts (x2) securing RH

stabilizer bushing clamp to front subframe.
Torque 62 Nm.
11. Remove RH stabilizer bushing clamp.

12. Maneuver and remove stabilizer bar from

vehicle.

Installation
1. Installation is the reverse of the removal
procedure except for the following:

SUSPENSION - FRONT 20-15

CHASSIS

Drop Link - Front - LH

Removal
1. Remove front wheel. Refer to Wheel -
Front - LH.

2. Remove M12 nut securing drop link to

stabilizer bar. Torque 70 Nm.
CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
to the rubber boot.

3. Remove M12 nut securing drop link to

spring assembly.Torque 70 Nm.
CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
to the rubber boot.
4. Remove drop link.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
CAUTION: Only tighten suspension nuts
and bolts when the suspension is in the
ride height position.

20-16 SUSPENSION - FRONT

 CHASSIS

H Arm Assembly - Lower - Rear - LH

SUSPENSION - R EAR

Removal
1. Remove rear underbody cover. Refer to
Underbody Cover - Rear.
2. Remove rear spring assembly. Refer to
Spring Assembly - Rear - LH.
3. Remove toe link assembly. Refer to Toe
Link Assembly - Rear - LH.

6. Remove and discard M16x110 bolts (x2)

and M16 nuts (x2) securing lower H arm to
rear subframe. Torque 210 Nm +45
degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.
7. Remove lower H arm.
4. Remove and discard M14x85 bolt
securing H arm rod to lower H arm. Installation
Torque 90 Nm +120 degrees.
1. Installation is the reverse of the removal
WARNING: These fasteners have been procedure except for the following:
torqued to a specification where the
CAUTION: Only tighten suspension nuts
threads may have been damaged or
and bolts when the suspension is in the
stretched. Always discard and replace with
ride height position.
new on installation.
2. Clean component mating faces, prior to
installation.
WARNING: Only use cleaning agents and
solvents in a well ventilated area.
3. Renew all discarded fasteners.
4. Check and adjust wheel alignment. Refer
to Wheel Alignment - Adjust.

5. Remove and discard M16x125 bolt and

M16 nut securing lower H arm ball joint to
knuckle. Torque 135 Nm +180 degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.

SUSPENSION - REAR 20-17

CHASSIS

Hub Bearing Assembly - Rear - LH

Removal
1. Remove rear brake rotor. Refer to Brake
Rotor - Rear - LH.

5. Remove M12x50 bolts (x4) securing hub

bearing assembly to knuckle. Torque 60
Nm + 90 degrees.
WARNING: These fasteners have been
torqued to a specification where the
2. Remove M6x16 bolt securing wheel speed threads may have been damaged or
sensor to knuckle. Torque 9 Nm. stretched. Always discard and replace with
new on installation.
3. Remove wheel speed sensor from
knuckle.

6. Remove hub bearing assembly from

knuckle.
4. Remove M24 nut securing drive shaft to
hub bearing assembly. Torque 230 Nm. Installation
NOTE: Only applicable to AWD vehicles. 1. Installation is the reverse of the removal
procedure except the following:
CAUTION: When installing wheel speed
sensor to knuckle, do not apply force
greater than 10 kN to avoid damaging the
wheel speed sensor.
2. Renew all discarded fasteners.

20-18 SUSPENSION - REAR

 CHASSIS

Knuckle Assembly - Rear - LH WARNING: These fasteners have been

torqued to a specification where the
Removal threads may have been damaged or
stretched. Always discard and replace with
1. Remove rear brake rotor. Refer to Brake new on installation.
Rotor - Rear - LH.

6. Remove M14 nut and M14x90 bolt

2. Remove M6x16 bolt securing wheel speed securing toe link assembly to knuckle.
sensor to knuckle. Torque 9 Nm. Torque 170 Nm.
3. Remove wheel speed sensor from
knuckle.

7. Remove and discard M12 nut and M12x95

bolt securing upper transversal arm to
4. Remove M24 nut securing drive shaft to knuckle. Torque 45 Nm +120 degrees.
hub bearing assembly. Torque 230 Nm. WARNING: These fasteners have been
NOTE: Only applicable to AWD vehicles. torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.
8. Remove bolt securing bracket to knuckle.
Torque 9 Nm.
NOTE: Take care not to damage to
harnesses attached to the bracket.

5. Remove and discard M12x85 bolt

securing H arm rod to knuckle. Torque 45
Nm +120 degrees.

SUSPENSION - REAR 20-19

CHASSIS

9. Remove and discard M16x125 bolt 13. Remove and discard M12x50 bolts (x4)
securing lower H arm ball joint to knuckle. securing hub bearing assembly to knuckle.
Torque 135 Nm +180 degrees. Torque 60 Nm +90 degrees.
WARNING: These fasteners have been WARNING: These fasteners have been
torqued to a specification where the torqued to a specification where the
threads may have been damaged or threads may have been damaged or
stretched. Always discard and replace with stretched. Always discard and replace with
new on installation. new on installation.
10. Remove knuckle. 14. Remove hub bearing assembly from
Do not carry out further disassembly if knuckle.
component is removed for access only.
Installation
1. Installation is the reverse of the removal
procedure except for the following:
CAUTION: Only tighten suspension nuts
and bolts when the suspension is in the
ride height position.
2. Renew all discarded fasteners.
3. Clean component mating faces, prior to
installation.
WARNING: Only use cleaning agents and
11. Remove M6x10 bolts (x3) securing dust solvents in a well ventilated area.
shield to knuckle. Torque 10 Nm. 4. Check and adjust wheel alignment. Refer
12. Remove dust shield. to Wheel Alignment - Adjust.

20-20 SUSPENSION - REAR

 CHASSIS

Shock Absorber - Rear - LH

Removal
1. Remove rear wheel. Refer to Wheel - Rear
- LH.

5. Remove M12x40 bolts (x2) securing shock

absorber to body. Torque 140 Nm.
6. Remove shock absorber.

Installation
2. Disconnect harness connector from shock 1. Installation is the reverse of the removal
absorber. procedure except for the following:
3. Release harness from bracket on shock 2. Renew all discarded fasteners.
absorber. 3. Clean component mating faces, prior to
installation.
WARNING: Only use cleaning agents and
solvents in a well ventilated area.

4. Remove and discard M10x50 bolts (x2)

securing shock absorber to lower H arm.
Torque 25 Nm +60 degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.

SUSPENSION - REAR 20-21

CHASSIS

Spring Assembly - Rear - LH

Removal
1. Remove rear wheel. Refer to Wheel - Rear
- LH.

5. Install spring compressor to spring.

6. Compress spring assembly until coils are
close but not touching.
7. Pull lower H arm down to release spring.
8. Remove rear spring.
2. Remove and discard M10x50 bolts (x2)
securing shock absorber to lower H arm. Installation
Torque 25 Nm +60 degrees.
1. Installation is the reverse of the removal
WARNING: These fasteners have been procedure except for the following:
torqued to a specification where the
threads may have been stretched or CAUTION: Only tighten suspension nuts
damaged. Always discard and replace with and bolts when the suspension is in the
new on installation. ride height position.
2. Clean mating faces of all components,
prior to installation.
WARNING: Only use cleaning agents and
solvents in a well ventilated area.
3. Ensure spring is correctly located in
grooves on upper and lower mounts
before releasing spring compressor.
4. Renew all discarded bolts.

3. Remove M10 nut securing drop link to

lower H arm. Torque 56 Nm.
CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
to the rubber boot.
4. Release drop link from lower H arm.

20-22 SUSPENSION - REAR

 CHASSIS

Transversal Arm Assembly - Upper - CAUTION: Only tighten suspension nuts

Rear - LH and bolts when the suspension is in the
ride height position.
Removal 2. Renew all discarded fasteners.
1. Remove rear wheel. Refer to Wheel - Rear 3. Clean component mating faces, prior to
- LH. installation.
2. Remove rear underbody cover. Refer to WARNING: Only use cleaning agents and
Underbody Cover - Rear. solvents in a well ventilated area.
4. Check wheel alignment. Refer to Wheel
Alignment - Adjust.

3. Remove and discard M12 nut and M12x95

bolt securing upper transversal arm to
knuckle. Torque 45 Nm +120 degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.

4. Remove M14 nut and M14x75 bolt

securing upper transversal arm to rear
subframe. Torque 170 Nm.
5. Remove upper transversal arm.

Installation.
1. Installation is the reverse of the removal
procedure except for the following:

SUSPENSION - REAR 20-23

CHASSIS

H Arm Rod - Rear - LH Toe Link Assembly - Rear - LH

Removal Removal
1. Remove rear wheel. Refer to Wheel - Rear 1. Remove rear wheel. Refer to Wheel - Rear
- LH. - LH.

2. Remove and discard M14x85 bolt 2. Remove M14 nut and M14x90 bolt
securing H arm rod to lower control arm. securing toe link assembly to knuckle.
Torque 90 Nm +120 degrees. Torque 170 Nm.
WARNING: These fasteners have been 3. Remove M14 nut, washers (x2)
torqued to a specification where the andM14x90 bolt securing toe link
threads may have been damaged or assembly to rear subframe. Torque 170
stretched. Always discard and replace with Nm.
new on installation. 4. Remove toe link assembly.
3. Remove and discard M12x85 bolt
securing H arm rod to knuckle.Torque 45 Installation
Nm +120 degrees. 1. Installation is the reverse of the removal
WARNING: These fasteners have been procedure except for the following:
torqued to a specification where the CAUTION: Only tighten suspension nuts
threads may have been damaged or and bolts when the suspension is in the
stretched. Always discard and replace with ride height position.
new on installation.
2. Check wheel alignment. Refer to Wheel
4. Remove H arm rod. Alignment - Adjust.
Installation
1. Installation is the reverse of the removal
procedure except for the following:
CAUTION: Only tighten suspension nuts
and bolts when the suspension is in the
ride height position.
2. Renew all discarded fasteners.
3. Check wheel alignment. Refer to Wheel
Alignment - Adjust.

20-24 SUSPENSION - REAR

 CHASSIS

Stabilizer Bar Assembly - Rear

Removal
1. Remove rear LH wheel. Refer to Wheel -
Rear - LH.
2. Remove rear RH wheel.
NOTE: Procedure is the same as for left
side component.
3. Remove rear underbody cover. Refer to
Underbody Cover - Rear.
8. Remove M10x30 bolts (x2) securing LH
stabilizer bushing clamp to rear subframe.
Torque 62 Nm.
9. Remove LH stabilizer bushing clamp.

4. Remove M10 nut securing LH drop link to

stabilizer bar. Torque 56 Nm.
CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
to the rubber boot. 10. Remove M10x30 bolts (x2) securing RH
stabilizer bushing clamp to rear subframe.
5. Release LH drop link from stabilizer bar. Torque 62 Nm.
11. Remove RH stabilizer bushing clamp.

6. Remove M10 nut securing RH drop link to

stabilizer bar. Torque 56 Nm.
12. Maneuver and remove stabilizer bar from
CAUTION: Use a Torx driver to restrain the vehicle.
shaft of the ball joint and prevent damage
to the rubber boot. Installation
7. Release RH drop link from stabilizer bar. 1. Installation is the reverse of the removal
procedure except for the following:

SUSPENSION - REAR 20-25

CHASSIS

CAUTION: Only tighten suspension nuts Drop Link - Rear - LH

and bolts when the suspension is in the
ride height position. Removal
2. Clean component mating faces, prior to 1. Remove rear wheel. Refer to Wheel - Rear
installation. - LH.
WARNING: Only use cleaning agents and
solvents in a well ventilated area.

2. Remove M10 nut securing drop link to

lower H arm. Torque 56 Nm.
CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
to the rubber boot.
3. Remove M10 nut securing drop link to
stabilizer bar. Torque 56 Nm.
CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
to the rubber boot.
4. Remove drop link.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
CAUTION: Only tighten suspension nuts
and bolts when the suspension is in the
ride height position.

20-26 SUSPENSION - REAR

 CHASSIS

Wheel - Front - LH Wheel - Rear - LH

WHEELS & TIRES

Removal Removal

1. Remove wheel center cap using 1. Remove wheel center cap using
recommended tool or non marring tool. recommended tool or non marring tool.

2. Loosen wheel bolts (x5) with vehicle on 2. Loosen wheel bolts (x5) with vehicle on
the ground. the ground.
3. Raise and support vehicle. Refer to Raise 3. Raise and support vehicle. Refer to Raise
and Support Vehicle - 2 Post Lift. and Support Vehicle - 2 Post Lift.
4. Remove wheel bolts (x5). 4. Remove wheel bolts (x5).
5. Remove wheel. 5. Remove wheel.

Installation Installation
1. Installation is a reverse of the removal 1. Installation is a reverse of the removal
procedure except for the following: procedure except for the following:
2. With the vehicle on the ground, tighten 2. With the vehicle on the ground, tighten
wheel bolts in a diagonal sequence. One wheel bolts in a diagonal sequence. One
piece wheel bolt Torque 180 Nm. Two piece wheel bolt Torque 180 Nm. Two
piece wheel boltTorque 140 Nm. piece wheel bolt Torque 140 Nm.

WHEELS & TIRES 20-27

CHASSIS

Brake Pads - Front - LH

B RAKES - F RONT

Removal
1. Remove front wheel. Refer to Wheel -
Front - LH.
2. Remove cap from brake fluid reservoir and
position an absorbent cloth to absorb any
excess fluid loss.

6. Remove brake pads from anti-rattle clips

on mounting bracket.
NOTE: For LH brake pads disconnect
brake pad wear sensor harness connector
and release harness from brackets (x3).
NOTE: Very carefully remove anti-rattle
clips if not being renewed.

Installation
3. Remove dust caps (x2) from brake caliper.
1. Installation is the reverse of the removal
procedure except for the following:
2. Retract the pistons into the brake caliper.
3. Thoroughly clean the inside of the brake
caliper, mounting bracket and anti-rattle
clips to remove any build-up of brake dust.
4. Apply a small amount of anti-squeal
grease on the contact faces of the brake
pads, caliper and anti-rattle clip to ensure
smooth operation.
4. Remove Allen bolts (x2) securing brake 5. After installation is complete, use brake
caliper to mounting bracket. Torque 34 cleaner to remove any grease/finger prints
Nm. from the surface of the brake rotor.
5. Remove brake caliper from mounting 6. Check and adjust brake fluid level.
bracket and tie aside. WARNING: After any work is performed on
CAUTION: Do not allow the brake caliper to the braking system’s hydraulically
hang by the brake hose as this can damage operated components, the risk of an
the hose or unions. Tie aside to support accident is increased due to an impaired
the caliper without straining the brake braking effect. Press the brake pedal
hose. several times to build up pressure in the
brake system after finishing work and
before starting the vehicle.
Caution: Avoid heavy braking during the
breaking in period of the new brake pads.

20-28 BRAKES - FRONT

 CHASSIS

Brake Caliper - Front - LH

Removal
1. Remove front wheel. Refer to Wheel -
Front - LH.
2. Release electronic parking brake.

6. Remove M14x45 bolts (x2) securing brake

caliper to knuckle. Torque 160 Nm.

3. Remove banjo bolt securing brake hose to

caliper and discard sealing washers (x2).
Torque 40 Nm.
WARNING: Always install new sealing
washers during installation.
CAUTION: Ensure banjo bolt is clean and
free from grease, lubricant, dirt, or any 7. Remove brake caliper.
other substance.
Installation
NOTE: Place suitable absorbent material
around the affected area to absorb any 1. Installation is the reverse of the removal
possible fluid spillage. procedure except for the following:

4. Plug hose connection to prevent excess 2. Clean mating faces of brake caliper and
fluid loss and the ingress of moisture or knuckle to ensure there is no dirt/grit
dirt. between the components.

CAUTION: Do not clamp the brake hose as 3. Bleed brake system. Refer to Brake
it will be damaged and require replacing. System - Bleed.

5. Disconnect harness connector from brake WARNING: After any work is performed on
pad wear indicator on caliper. the braking system’s hydraulically
operated components, the risk of an
accident is increased due to an impaired
braking effect. Press the brake pedal
several times to build up pressure in the
brake system after finishing work and
before starting the vehicle.

BRAKES - FRONT 20-29

CHASSIS

Brake Rotor - Front - LH 3. After installation is complete, use brake

cleaner to remove any grease/finger prints
Removal from the surface of the brake rotor.
1. Remove front wheel. Refer to Wheel - WARNING: After any work is performed on
Front - LH. the braking system’s hydraulically
operated components, the risk of an
accident is increased due to an impaired
braking effect. Press the brake pedal
several times to build up pressure in the
brake system after finishing work and
before starting the vehicle.

2. Remove M14x45 bolts (x2) securing brake

caliper mounting bracket to knuckle.
Torque 160 Nm.
3. Remove brake caliper from rotor and tie
aside.
CAUTION: Do not allow the brake caliper to
hang by the brake hose as this can damage
the hose or unions. Tie aside to support
the caliper without straining the brake
hose.

4. Remove M6x12 screw securing brake

rotor to wheel hub bearing.Torque 8 Nm.
5. Remove brake rotor from wheel hub
bearing.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. Clean mating faces of brake rotor and
wheel hub bearing to ensure there is no
dirt/grit between the components.

20-30 BRAKES - FRONT

 CHASSIS

Wheel Speed Sensor - Front - LH

Removal
1. Remove front wheel. Refer to Wheel -
Front - LH.

2. Disconnect harness connector from wheel

speed sensor.
3. Release wheel speed harness from
brackets (x2).

4. Remove M6x16 bolt securing wheel speed

sensor to knuckle. Torque 9 Nm.
5. Remove wheel speed sensor from
knuckle.

Installation
1. Installation is the reverse of the removal
procedure.
CAUTION: When installing wheel speed
sensor to knuckle, do not apply force
greater than 10 kN to avoid damaging the
wheel speed sensor.

BRAKES - FRONT 20-31

CHASSIS

Brake Pads - Rear - LH

B RAKES - R EA R

Removal
1. Remove rear wheel. Refer to Wheel - Rear
- LH.
2. Release electronic parking brake.
3. Remove cap from brake fluid reservoir and
position an absorbent cloth to absorb any
excess fluid loss.

8. Remove brake pads from anti-rattle clips

on mounting bracket.
NOTE: For RH brake pads disconnect
brake pad wear sensor harness connector
and release harness from bracket.
NOTE: Very carefully remove anti-rattle
clips if not being renewed.

Installation
1. Installation is the reverse of the removal
4. Remove dust cap from brake caliper.
procedure except for the following:
2. Retract the pistons into the brake caliper.
3. Thoroughly clean the inside of the brake
caliper, mounting bracket and anti-rattle
clips to remove any build-up of brake dust.
4. Apply a small amount of anti-squeal
grease on the contact faces of the brake
pads, caliper and anti-rattle clip to ensure
smooth operation.
5. After installation is complete, use brake
cleaner to remove any grease/finger prints
5. Remove upper Allen bolt securing brake from the surface of the brake rotor.
caliper to mounting bracket. Torque 34
Nm. 6. Check and adjust brake fluid level.
6. Remove lower Allen bolt securing brake WARNING: After any work is performed on
caliper to mounting bracket. Torque 71 the braking system’s hydraulically
Nm. operated components, the risk of an
accident is increased due to an impaired
7. Remove brake caliper from rotor and tie braking effect. Press the brake pedal
aside. several times to build up pressure in the
CAUTION: Do not allow the brake caliper to brake system after finishing work and
hang by the brake hose as this can damage before starting the vehicle.
the hose or unions. Tie aside to support Caution: Avoid heavy braking during the
the caliper without straining the brake breaking in period of the new brake pads.
hose.

20-32 BRAKES - REAR

 CHASSIS

Brake Caliper - Rear - LH

Removal
1. Remove rear wheel. Refer to Wheel - Rear
- LH.
2. Release electronic parking brake.

7. Remove and discard M12x50 bolts (x2)

securing brake caliper to knuckle. Torque
60 Nm +45 degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
3. Remove bolt securing brake hose to brake new on installation.
caliper. Torque 10 Nm.
4. Remove banjo bolt securing brake hose to
caliper and discard sealing washers
(x2).Torque 40 Nm.
WARNING: Always install new sealing
washers during installation.
CAUTION: Ensure banjo bolt is clean and
free from grease, lubricant, dirt, or any
other substance.
NOTE: Place suitable absorbent material
around the affected area to absorb any 8. Remove brake caliper.
possible fluid spillage.
5. Plug hose connection to prevent excess Installation
fluid loss and the ingress of moisture or 1. Installation is the reverse of the removal
dirt. procedure except for the following:
CAUTION: Do not clamp the brake hose as 2. Renew all discarded fasteners.
it will be damaged and require replacing.
3. Clean mating faces of brake caliper and
6. Disconnect harness connector from knuckle to ensure there is no dirt/grit
parking brake actuator on caliper. between the components.
4. Bleed brake system. Refer to Brake
System - Bleed.
WARNING: After any work is performed on
the braking system’s hydraulically
operated components, the risk of an
accident is increased due to an impaired
braking effect. Press the brake pedal
several times to build up pressure in the
brake system after finishing work and
before starting the vehicle.

BRAKES - REAR 20-33

CHASSIS

Brake Rotor - Rear - LH Installation

1. Installation is the reverse of the removal
Removal procedure except for the following:
1. Remove rear wheel. Refer to Wheel - Rear 2. Renew all discarded fasteners.
- LH.
3. Clean mating faces of brake rotor and
2. Release electronic parking brake. wheel hub bearing to ensure there is no
dirt/grit between the components.
4. After installation is complete, use brake
cleaner to remove any grease/finger prints
from the surface of the brake rotor.
WARNING: After any work is performed on
the braking system’s hydraulically
operated components, the risk of an
accident is increased due to an impaired
braking effect. Press the brake pedal
several times to build up pressure in the
brake system after finishing work and
3. Remove and discard M12x50 bolts (x2) before starting the vehicle.
securing brake caliper mounting bracket to
knuckle. Torque 60 Nm +45 degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.
4. Remove brake caliper from rotor and tie
aside.
CAUTION: Do not allow the brake caliper to
hang by the brake hose as this can damage
the hose, unions or electronic parking
brake harness. Tie aside to support the
caliper without straining the brake hose.

5. Remove M6x12 screw securing brake

rotor to wheel hub bearing.Torque 8 Nm.
6. Remove brake rotor from wheel hub
bearing.

20-34 BRAKES - REAR

 CHASSIS

Wheel Speed Sensor - Rear - LH

Removal
1. Remove rear fender liner. Refer to Fender
Liner - Rear - LH.

2. Disconnect harness connector from wheel

speed sensor.
3. Release wheel speed harness from
brackets (x3).

4. Remove M6x16 bolt securing wheel speed

sensor to knuckle. Torque 9 Nm.
5. Remove wheel speed sensor from
knuckle.

Installation
1. Installation is the reverse of the removal
procedure.
CAUTION: When installing wheel speed
sensor to knuckle, do not apply force
greater than 10 kN to avoid damaging the
wheel speed sensor.

BRAKES - REAR 20-35

CHASSIS

Brake Switch
B RAKES - PEDAL

Removal
1. Remove lower driver`s trim panel. Refer to
Trim - Lower - Driver.

2. Disconnect harness connector from brake

lamp switch.

3. Rotate brake lamp switch 90 degrees

counterclockwise to release it from brake
pedal.
4. Remove brake lamp switch.

Installation
1. Installation is the reverse of removal
procedure.
NOTE: Ensure an audible click is heard
when connecting harness connector to
brake switch. If brake switch is not
properly connected vehicle will not start.

20-36 BRAKES - PEDAL

 CHASSIS

Subframe Assembly - Front

SUBF RAMES

Removal
1. Remove power distribution unit. Refer to
Power Distribution Unit.
WARNING: High-voltage cables and
components may remain energized for up
to 5 minutes after isolating.
2. Remove LH knuckle. Refer to Knuckle
Assembly - Front - LH.
3. Remove LH lower control arm. Refer to 8. Remove M12 nut securing RH drop link to
Lower Control Arm Assembly - Front - LH. stabilizer bar. Torque 70 Nm.
4. Remove RH knuckle. CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
NOTE: Procedure is the same as for left to the rubber boot.
side component.
9. Release RH drop link from stabilizer bar.
5. Remove RH lower control arm.
10. Open drivers door.
NOTE: Procedure is the same as for left
side component. 11. Slide drivers seat backwards.

6. Remove M12 nut securing LH drop link to 12. Open access flap in floor carpet.
stabilizer bar. Torque 70 Nm.
CAUTION: Use a Torx driver to restrain the
shaft of the ball joint and prevent damage
to the rubber boot.
7. Release LH drop link from stabilizer bar.

13. Remove M8x30 bolt securing steering

column to steering gear. Torque 36 Nm.

SUBFRAMES 20-37
CHASSIS

14. Release hose clamp securing coolant 20. Remove M6x25 bolt securing AC pipe to
hose to electric drive unit. mounting bracket. Torque 9 Nm.
15. Disconnect coolant hose from electric 21. Disconnect harness connector from
drive unit. electric drive unit.

16. Release clips (x2) securing coolant hose 22. Release clips (x6) securing front harness
to electric drive unit. to electric drive unit.
17. Release hose clamp securing coolant
hose to electric drive unit.
18. Disconnect coolant hose from electric
drive unit.

23. Remove M8x90 Torx bolts (x3) securing

AC compressor to mounting bracket.
Torque 62 Nm.
24. Remove AC compressor from mounting
19. Disconnect harness connector from bracket and tie aside.
electric drive unit. CAUTION: Do not allow the AC compressor
to hang by the AC pipes as this can
damage the pipe or unions. Tie aside to
support the AC compressor without
straining the AC pipes.

20-38 SUBFRAMES
 CHASSIS

25. Disconnect engine harness connectors 30. Remove M12x25 bolts (x6) securing
(x2) from steering gear. support brackets (x2) to body. Torque 75
NOTE: Do not disconnect upper harness Nm.
connector with green label or lower
harness connector with pink label from
steering gear. If harness connectors are
disconnected ensure harness is secured
to clip on steering gear so that harness
connectors can only be connected to their
correct connections.

31. Remove M16x130 bolts (x4) securing front

subframe assembly to chassis. Torque
268 Nm.
32. Raise vehicle until clear of front subframe
assembly.
33. Remove front subframe assembly.
26. Release clips (x2) securing steering gear
harness to steering gear.
27. Release steering gear harness and engine
harness from front subframe assembly.
28. Install suitable lifting table under front
subframe assembly.
29. Lower vehicle until front subframe
assembly is supported on lifting table.

SUBFRAMES 20-39
CHASSIS

Do not carry out further disassembly if

component is removed for access only.

40. Remove M12x45 bolts (x4) securing front

mounts (x2) to front subframe. Torque
100 Nm.

34. Remove and discard M14x70 bolts (x3)

securing steering gear to front subframe
assembly. Torque 90 Nm +45 degrees.
WARNING: These fasteners have been
torqued to a specification where the
threads may have been damaged or
stretched. Always discard and replace with
new on installation.
35. Remove steering gear.
41. Remove M12x45 bolts (x8) securing rear
mounts (x2) to front subframe. Torque 60
Nm.
42. Using suitable lifting equipment slowly lift
and remove electric drive unit.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. Renew all discarded fasteners.
36. Remove M10x30 bolts (x2) securing LH 3. Clean component mating faces, prior to
stabilizer bushing clamp to front subframe. installation.
Torque 62 Nm. WARNING: Only use cleaning agents and
37. Remove M10x30 bolts (x2) securing RH solvents in a well ventilated area.
stabilizer bushing clamp to front subframe.
Torque 62 Nm.
38. Remove stabilizer bar.
39. Install suitable lifting equipment to electric
drive unit.

20-40 SUBFRAMES
 CHASSIS

Subframe Assembly - Rear

Removal
1. Disconnect high voltage battery system.
Refer to Deactivate/Activate - High
Voltage Battery System.
WARNING: High-voltage cables and
components may remain energized for up
to 5 minutes after isolating.
2. Drain coolant. Refer to Coolant Drain &
Refill - Powertrain. 11. Release hose clamp securing coolant
3. Remove rear underbody cover. Refer to hose to front of electric drive unit.
Underbody Cover - Rear. 12. Disconnect coolant hose from front of
4. Remove LH knuckle. Refer to Knuckle electric drive unit.
Assembly - Rear - LH. 13. Release clip securing coolant hose to rear
5. Remove LH lower H arm. Refer to H Arm subframe.
Assembly - Lower - Rear - LH.
6. Remove RH knuckle.
NOTE: Procedure is the same as for left
side component.
7. Remove RH lower H arm.
NOTE: Procedure is the same as for left
side component.

14. Release clips (x4) securing harness to

bracket.
15. Disconnect harness connector from high
voltage battery pack.

8. Release hose clamp securing coolant

hose to rear of electric drive unit.
9. Disconnect coolant hose from rear of
electric drive unit.
10. Release clips (x3) securing coolant hose
to rear subframe.
16. Disconnect harness connectors (x3) from
electric drive unit.

SUBFRAMES 20-41
CHASSIS

Do not carry out further disassembly if

component is removed for access only.

17. Remove M8x16 bolt securing ground

cable to electric drive unit. Torque 21 Nm.
18. Install suitable lifting table under rear 24. Remove M10x30 bolts (x2) securing LH
subframe assembly. stabilizer bushing clamp to rear subframe.
Torque 62 Nm.
19. Lower vehicle until rear subframe
assembly is supported on lifting table. 25. Remove LH stabilizer bushing clamp.
26. Remove M10x30 bolts (x2) securing RH
stabilizer bushing clamp to rear subframe.
Torque 62 Nm.
27. Remove RH stabilizer bushing clamp.
28. Remove rear stabilizer bar.

20. Remove M8x30 bolts (x4) securing

support brackets (x2) to body. Torque 30
Nm.

29. Remove M14 nut and M14x75 bolt

securing LH upper transversal arm to rear
subframe. Torque 170 Nm.
CAUTION: Only tighten suspension nuts
and bolts when the suspension is in the
ride height position.
30. Remove LH upper transversal arm.
31. Remove M14 nut, washers (x2) and
21. Remove M16x150 bolts (x4) securing front M14x90 bolt securing LH toe link
subframe assembly to body. Torque 268 assembly to rear subframe. Torque 170
Nm. Nm.
22. Raise vehicle until clear of rear subframe CAUTION: Only tighten suspension nuts
assembly. and bolts when the suspension is in the
23. Remove rear subframe assembly. ride height position.

20-42 SUBFRAMES
 CHASSIS

32. Remove LH toe link assembly. 39. Remove LH halfshaft.

CAUTION: Install cap to electric drive unit
to prevent further oil escaping.

33. Remove M14 nut and M14x75 bolt

securing RH upper transversal arm to rear
subframe. Torque 170 Nm. 40. Release RH halfshaft from electric drive
CAUTION: Only tighten suspension nuts unit.
and bolts when the suspension is in the CAUTION: Take care not to damage the
ride height position. electric drive unit oil seal to prevent leaks.
34. Remove RH upper transversal arm. NOTE: Use a suitable container to collect
35. Remove M14 nut, washers (x2) and any oil spillage.
M14x90 bolt securing LH toe link 41. Remove RH halfshaft and discard snap
assembly to rear subframe. Torque 170 ring.
Nm.
CAUTION: Install cap to electric drive unit
CAUTION: Only tighten suspension nuts to prevent further oil escaping.
and bolts when the suspension is in the
ride height position. 42. Install suitable lifting equipment to electric
drive unit.
36. Remove RH toe link assembly.

43. Remove and discard M14x90 bolt

37. Remove M10x45 bolts (x2) securing LH securing electric drive unit to rear
halfshaft to electric drive unit. Torque 60 subframe. Torque 150 Nm +45 degrees.
Nm.
WARNING: These fasteners have been
38. Release LH halfshaft from electric drive torqued to a specification where the
unit. threads may have been damaged or
CAUTION: Take care not to damage the stretched. Always discard and replace with
electric drive unit oil seal to prevent leaks. new on installation.
NOTE: Use a suitable container to collect
any oil spillage.

SUBFRAMES 20-43
CHASSIS

44. Remove M12 nuts (x2) and M12x90 bolts

(x2) securing electric drive unit to rear
subframe. Torque 100 Nm.
45. Using suitable lifting equipment slowly lift
and remove electric drive unit.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. Clean component mating faces, prior to
installation.
WARNING: Only use cleaning agents and
solvents in a well ventilated area.
3. Renew all discarded fasteners.
4. Renew discarded snap ring on RH
halfshaft.
5. Apply lithium based grease (Divinol Fett
LC2 EP 200 or equivalent) to inboard
splines of RH halfshaft before installation.
NOTE: Applying grease will keep snap
ring in place and aide installation of
halfshaft to electric drive unit.
6. Check and top up oil if necessary. Refer to
Oil Level Check & Top Up - EDU - Rear.
7. Refill coolant.

20-44 SUBFRAMES
 CHASSIS

Halfshaft - Front - RH Halfshaft - Front - LH

HA LFSHAFT S

Removal Removal
1. Remove front RH knuckle. Refer to 1. Remove front LH knuckle. Refer to
Knuckle Assembly - Front - LH. Knuckle Assembly - Front - LH.
2. Remove front underbody cover. Refer to
Underbody Cover - Front.

2. Release halfshaft from electric drive unit.

CAUTION: Take care not to damage the
3. Remove M10x40 bolts (x4) securing electric drive unit oil seal to prevent leaks.
halfshaft to electric drive unit. Torque 60 NOTE: Use a suitable container to collect
Nm. any oil spillage.
3. Remove halfshaft and discard snap ring.
CAUTION: Install cap to electric drive unit
to prevent further oil escaping.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Renew discarded snap ring.
3. Apply lithium based grease (Divinol Fett
LC2 EP 200 or equivalent) to inboard
4. Release halfshaft from electric drive unit.
halfshaft splines before installation.
CAUTION: Take care not to damage the
NOTE: Applying grease will keep snap
electric drive unit oil seal to prevent leaks.
ring in place and aide installation of
NOTE: Use a suitable container to collect halfshaft to electric drive unit.
any oil spillage.
4. Check and top up oil if necessary. Refer to
5. Maneuver and remove halfshaft. Oil Level Check & Top Up - EDU - Front.
CAUTION: Install cap to electric drive unit
to prevent further oil escaping.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Check and top up oil if necessary. Refer to
Oil Level Check & Top Up - EDU - Front.

HALFSHAFTS 20-45
CHASSIS

Halfshaft - Rear - RH Halfshaft - Rear - LH

Removal Removal
1. Remove rear RH knuckle. Refer to 1. Remove rear LH knuckle. Refer to Knuckle
Knuckle Assembly - Rear - LH. Assembly - Rear - LH.
2. Remove rear underbody cover. Refer to
Underbody Cover - Rear.

2. Release halfshaft from electric drive unit.

CAUTION: Take care not to damage the
electric drive unit oil seal to prevent leaks. 3. Remove M10x45 bolts (x2) securing
NOTE: Use a suitable container to collect halfshaft to electric drive unit. Torque 60
any oil spillage. Nm.

3. Remove halfshaft and discard snap ring. 4. Release halfshaft from electric drive unit.

CAUTION: Install cap to electric drive unit CAUTION: Take care not to damage the
to prevent further oil escaping. electric drive unit oil seal to prevent leaks.
NOTE: Use a suitable container to collect
Installation any oil spillage.
1. Installation is the reverse of removal 5. Maneuver and remove halfshaft.
procedure except for the following:
CAUTION: Install cap to electric drive unit
2. Renew discarded snap ring. to prevent further oil escaping.
3. Apply lithium based grease (Divinol Fett
LC2 EP 200 or equivalent) to inboard Installation
halfshaft splines before installation. 1. Installation is the reverse of removal
NOTE: Applying grease will keep snap procedure except for the following:
ring in place and aide installation of 2. Check and top up oil if necessary. Refer to
halfshaft to electric drive unit. Oil Level Check & Top Up - EDU - Rear.
4. Check and top up oil if necessary. Refer to
Oil Level Check & Top Up - EDU - Rear.

20-46 HALFSHAFTS
 THERMAL MANAGEMENT

Coolant Level Check & Top Up - 5. Install surge tank cap.

GENER AL
TH ER MAL MANAGEMEN T

Powertrain 6. Wipe clean any spillages.

7. Secure hood.
Check
1. Open hood. Refer to Open Hood.
WARNING: Allow cooling system to cool
completely before proceeding.

2. Visually check the coolant level in the

surge tank. The level should be between
the MIN and MAX marks.
3. If the coolant level is low, or closer to the
MIN mark than the MAX mark, additional
coolant should be added.

Top up

1. Remove surge tank cap.

2. Fill surge tank to the MAX level indicator
with the recommended coolant.
3. Operate the water pump using the Fisker
Aftersales Service Tool. Allow the pump to
run for 5 minutes, this will circulate the
coolant fully around the system to bleed
out any air in the system.
4. If required, top upsurge tank to the MAX
level indicator with the recommended
coolant.

GENERAL 30-1
THERMAL MANAGEMENT

Coolant Drain & Refill - Powertrain

Drain
1. Open hood. Refer to Open Hood.
WARNING: Allow cooling system to cool
completely before proceeding.

2. Fill surge tank to the MAX level indicator

with the recommended coolant.
3. Operate the water pump using the Fisker
Aftersales Service Tool. Allow the pump to
run for 5 minutes, this will circulate the
coolant fully around the system to bleed
out any air in the system.
2. Remove surge tank cap.
4. If required, top up surge tank to the MAX
3. Remove front underbody cover. Refer to level indicator with the recommended
Underbody Cover - Front. coolant.
5. Install surge tank cap.
6. Wipe clean any spillages.
7. Secure hood.
8. Install front underbody cover.

4. Release hose clamp securing coolant

hose to radiator.
5. Disconnect coolant hose from radiator and
allow coolant to drain completely.
WARNING: Coolant is a toxic substance
and can be lethal if ingested.
NOTE: Drain coolant into a suitable
container and dispose of appropriately.
NOTE: Be prepared to catch any excess
fluid.

Refill
1. Connect hose to radiator and secure hose
clamp.

30-2 GENERAL
 THERMAL MANAGEMENT

Coolant Level Check & Top Up - Energy 5. Install surge tank cap.
Storage 6. Wipe clean any spillages.
7. Secure hood.
Check
1. Open hood. Refer to Open Hood.
WARNING: Allow cooling system to cool
completely before proceeding.

2. Visually check the coolant level in surge

tank. The level should be between the MIN
and MAX marks.
3. If the coolant level is low, or closer to the
MIN mark than the MAX mark, additional
coolant should be added.

Top up

1. Remove surge tank cap.

2. Fill surge tank to the MAX level indicator
with the recommended coolant.
3. Operate the water pump using the Fisker
Aftersales Service Tool. Allow the pump to
run for 5 minutes, this will circulate the
coolant fully around the system to bleed
out any air in the system.
4. If required, top up surge tank to the MAX
level indicator with the recommended
coolant.

GENERAL 30-3
THERMAL MANAGEMENT

Coolant Drain & Refill - Energy Storage

Drain
1. Open hood. Refer to Open Hood.
WARNING: Allow cooling system to cool
completely before proceeding.

2. Fill surge tank to the MAX level indicator

with the recommended coolant.
3. Operate the water pump using the Fisker
Aftersales Service Tool. Allow the pump to
run for 5 minutes, this will circulate the
coolant fully around the system to bleed
out any air in the system.
2. Remove surge tank cap.
4. If required, top up surge tank to the MAX
3. Remove front underbody cover. Refer to level indicator with the recommended
Underbody Cover - Front. coolant.
5. Install surge tank cap.
6. Wipe clean any spillages.
7. Secure hood.
8. Install front underbody cover.

4. Release hose clamp securing coolant

hose to high voltage battery pack.
5. Disconnect coolant hose from high voltage
battery pack and allow coolant to drain
completely.
WARNING: Coolant is a toxic substance
and can be lethal if ingested.
NOTE: Drain coolant into a suitable
container and dispose of appropriately.

Refill
1. Connect hose to high voltage battery pack
and secure hose clamp.

30-4 GENERAL
 THERMAL MANAGEMENT

Coolant Level Check & Top Up - Heater 6. Wipe clean any spillages.
7. Secure hood.
Check
1. Open hood. Refer to Open Hood.
WARNING: Allow cooling system to cool
completely before proceeding.

2. Visually check the coolant level in the

surge tank. The level should be between
the MIN and MAX marks.
3. If the coolant level is low, or closer to the
MIN mark than the MAX mark, additional
coolant should be added.

Top Up

1. Remove surge tank cap.

2. Fill surge tank to the MAX level indicator
with the recommended coolant.
3. Operate the water pump using the Fisker
Aftersales Service Tool. Allow the pump to
run for 5 minutes, this will circulate the
coolant fully around the system to bleed
out any air in the system.
4. If required, top up surge tank to the MAX
level indicator with the recommended
coolant.
5. Install surge tank cap.

GENERAL 30-5
THERMAL MANAGEMENT

Coolant Drain & Refill - Heater

Drain
1. Open hood. Refer to Open Hood.
WARNING: Allow cooling system to cool
completely before proceeding.

2. Fill surge tank to the MAX level indicator

with the recommended coolant.
3. Operate the water pump using the Fisker
Aftersales Service Tool. Allow the pump to
run for 5 minutes, this will circulate the
coolant fully around the system to bleed
out any air in the system.
2. Remove surge tank cap.
4. If required, top up surge tank to the MAX
3. Remove front underbody cover. Refer to level indicator with the recommended
Underbody Cover - Front. coolant.
5. Install surge tank cap.
6. Wipe clean any spillages.
7. Secure hood.
8. Install front underbody cover.

4. Release hose clamp securing coolant

hose to water pump.
5. Disconnect coolant hose from water pump
and allow coolant to drain completely.
WARNING: Coolant is a toxic substance
and can be lethal if ingested.
NOTE: Drain coolant into a suitable
container and dispose of appropriately.

Refill
1. Connect hose to water pump and secure
hose clamp.

30-6 GENERAL
 THERMAL MANAGEMENT

Refrigerant Recovery & Recharging

Operation Code: 30004000

Procedure Introduction
WARNING: On no account should
refrigerant ever be discharged to
atmosphere - use a refrigerant recovery/
recycling station in accordance with the
manufacturer's instructions.
WARNING: Heavy concentrations of
refrigerant vapour can produce toxic gas if
exposed to a naked flame. The gas can
also attack metal. 3. Connect air conditioning discharge line to
outlet port.
WARNING: Refrigerant is a hazardous
liquid and if handled incorrectly can cause 4. Remove air conditioning refrigerant gas
serious injury. Suitable Personal and depressurize system.
Protective Equipment consisting of safety 5. Install cap to refrigerant gas outlet port.
goggles and heat-proof gloves must be
worn when carrying out operations on the Recharge
air conditioning system.
1. Open all doors on the vehicle to allow
WARNING: Servicing must only be carried fresh air to circulate through vehicle during
out by personnel familiar with both the the recharge process.
vehicle system and the charging and
testing equipment. All operations must be WARNING: All doors must be open to
carried out in a well-ventilated area away prevent a build up of gas in the cabin in the
from open flame and heat sources. event of a HVAC leak.

Recovery
1. Open hood. Refer to Open Hood.

2. Remove cap from air conditioning inlet

port.
3. Set air-conditioning to coldest setting.
2. Remove cap from refrigerant gas outlet
port.

GENERAL 30-7
THERMAL MANAGEMENT

4. Connect air-conditioning recharge line to

inlet port.
5. Recharge / pressurize air-conditioning
system. Refer to operators manual for
refrigerant specification.
NOTE: Check inside the cabin to ensure
air is cold.
6. Install cap to air conditioning inlet port.
7. Secure hood.

30-8 GENERAL
 THERMAL MANAGEMENT

Ambient Temperature Sensor - Outside

COOLIN G - POWERT RAIN

Removal
1. Remove front bumper assembly. Refer to
Bumper Assembly - Front.

2. Disconnect harness connector from

ambient temperature sensor.
3. Release clip securing ambient
temperature sensor to active grille.
4. Remove ambient temperature sensor.

Installation
1. Installation is the reverse of the removal
procedure.

COOLING - POWERTRAIN 30-9

THERMAL MANAGEMENT

Water Pump - Energy Storage

PUMPS / VALVES / RESER VOIR

Removal
1. Open hood. Refer to Open Hood.

6. Slide water pump left and remove from

bracket.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Locate water pump. 2. Check and top up coolant if necessary.
Refer to Coolant Level Check & Top Up -
Energy Storage.

3. Disconnect harness connector from water

pump.
4. Release clamps (x2) securing coolant
hoses (x2) to water pump.
WARNING: Risk of scalding. Allow coolant
to cool completely before proceeding.
5. Release and plug hoses (x2) from water
pump.
NOTE: Be prepared to catch any excess
fluid.

30-10 PUMPS / VALVES / RESERVOIR

 THERMAL MANAGEMENT

Surge Tank - Energy Storage 7. Remove M6x16 bolts (x2) securing surge
tank to chassis. Torque 9 Nm.
Removal 8. Release clip securing surge tank to
1. Open hood. Refer to Open Hood. chassis.
9. Remove surge tank.
Do not carry out further disassembly if
component is removed for access only.

2. Remove surge tank cap.

3. Syphon coolant from surge tank.

10. Release and remove surge tank level

sensor from surge tank.

Installation
1. Installation is the reverse of removal
procedure.
2. Check and top up coolant. Refer to
Coolant Level Check & Top Up - Energy
Storage.

4. Release clamps (x2) securing coolant

hoses (x2) to surge tank.
5. Disconnect and plug coolant hoses (x2)
from surge tank.
NOTE: Be prepared to catch any excess
fluid.

6. Disconnect harness connector from surge

tank level sensor.

PUMPS / VALVES / RESERVOIR 30-11

THERMAL MANAGEMENT

Water Pump - Powertrain

Removal
1. Remove front underbody cover. Refer to
Underbody Cover - Front.
2. Remove surge tank. Refer to Surge Tank -
Powertrain.

6. Disconnect harness connector from water

pump.

3. Locate water pump.

7. Slide water pump left and remove from

bracket.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Check and top up coolant. Refer to
Coolant Level Check & Top Up -
4. Release clamps (x2) securing coolant Powertrain.
hoses (x2) to water pump.
5. Disconnect and plug coolant hoses (x2)
from water pump.
NOTE: Be prepared to catch any excess
fluid.

30-12 PUMPS / VALVES / RESERVOIR

 THERMAL MANAGEMENT

Water Pump - Powertrain - AWD

Removal
1. Remove front underbody cover. Refer to
Underbody Cover - Front.
2. Remove RH front fender liner.
NOTE: Procedure is the same as for left
side component.

7. Release clamp securing coolant hose to

water pump.
8. Disconnect and plug coolant hose from
water pump.
NOTE: Be prepared to catch any excess
fluid.

3. Locate water pump.

9. Slide water pump right and remove from

bracket.

Installation
1. Installation is the reverse of removal
4. Release clamp securing coolant hose to procedure except for the following:
water pump. 2. Check and top up coolant. Refer to
5. Disconnect and plug coolant hose from Coolant Level Check & Top Up -
water pump. Powertrain.
NOTE: Be prepared to catch any excess
fluid.
6. Disconnect harness connector from water
pump.

PUMPS / VALVES / RESERVOIR 30-13

THERMAL MANAGEMENT

Surge Tank - Powertrain

Removal
1. Open hood. Refer to Open Hood.

6. Remove M6x16 bolts (x2) securing surge

tank to front cross member. Torque 9 Nm.
7. Remove surge tank.

Installation
2. Remove surge tank cap.
1. Installation is the reverse of removal
3. Syphon coolant from surge tank.
procedure.
2. Check and top up coolant. Refer to
Coolant Level Check & Top Up -
Powertrain.

4. Release clamps (x2) securing coolant

hoses (x2) to surge tank.
5. Disconnect and plug coolant hoses (x2)
from surge tank.
NOTE: Be prepared to catch any excess
fluid.

30-14 PUMPS / VALVES / RESERVOIR

 THERMAL MANAGEMENT

Water Pump - Heater NOTE: Be prepared to catch any excess

fluid.
Removal 7. Disconnect harness connector from water
1. Remove front underbody cover. Refer to pump.
Underbody Cover - Front.

8. Slide water pump left and remove from

bracket.

2. Locate water pump. Installation

1. Installation is the reverse of removal
procedure except for the following:
2. Check and top up coolant. Refer to
Coolant Level Check & Top Up - Heater.

3. Release clamp securing coolant hose to

water pump.
4. Disconnect and plug coolant hose from
water pump.

5. Release clamp securing coolant hose to

water pump.
6. Disconnect and plug coolant hose from
water pump.

PUMPS / VALVES / RESERVOIR 30-15

THERMAL MANAGEMENT

Surge Tank - Heater 7. Release surge tank from mounting

bracket.
Removal 8. Remove surge tank.
1. Open hood. Refer to Open Hood.
Installation
1. Installation is the reverse of removal
procedure.
2. Check and top up coolant. Refer to
Coolant Level Check & Top Up - Heater.

2. Remove surge tank cap.

3. Syphon coolant from surge tank.

4. Release clamps (x2) securing coolant

hoses (x2) to surge tank.
5. Disconnect and plug coolant hoses (x2)
from surge tank.
NOTE: Be prepared to catch any excess
fluid.

6. Remove M6 nuts (x2) securing surge tank

to chassis. Torque 9 Nm.

30-16 PUMPS / VALVES / RESERVOIR

 THERMAL MANAGEMENT

Liquid-Cooled Condenser
HVAC - PIPE/HOSE

Removal
1. Drain coolant. Refer to Coolant Drain &
Refill - Heater.
2. Recover refrigerant. Refer to Refrigerant
Recovery & Recharging.

7. Remove M6x25 bolt securing AC inlet pipe

to liquid-cooled condenser. Torque 9 Nm.
8. Disconnect AC inlet pipe from
liquid-cooled condenser and discard
O-ring.

3. Release clamps (x2) securing coolant

hoses (x2) to liquid-cooled condenser.
4. Disconnect coolant hoses (x2) from
liquid-cooled condenser.
NOTE: Be prepared to catch any excess
fluid.

9. Remove M6x25 bolt securing AC outlet

pipe to liquid-cooled condenser. Torque 9
Nm.
10. Disconnect AC outlet pipe from
liquid-cooled condenser and discard
O-ring.

5. Release clamp securing coolant hose to

liquid-cooled condenser.
6. Disconnect coolant hose from
liquid-cooled condenser.
NOTE: Be prepared to catch any excess
fluid.

HVAC - PIPE/HOSE 30-17

THERMAL MANAGEMENT

Gas-Liquid Separator

Removal
1. Recover refrigerant. Refer to Refrigerant
Recovery & Recharging.
2. Remove LH front fender liner. Refer to
Fender Liner - Front - LH.

11. Remove M6 nuts (x4) securing

liquid-cooled condenser to chassis.
Torque 9 Nm.
12. Remove liquid-cooled condenser.

Installation
1. Installation is the reverse of removal
procedure except for the following:
3. Remove M6x25 bolts (x3) securing AC
2. Install new O-rings (x2) to AC pipes (x2). pipes (x3) to gas-liquid separator. Torque
3. Recharge refrigerant. 9 Nm.
4. Disconnect AC pipes (x3) from gas-liquid
separator and discard O-rings (x3).

5. Remove M6x25 bolts (x3) securing AC

pipes (x3) to gas-liquid separator. Torque
9 Nm.
6. Disconnect AC pipes (x3) from gas-liquid
separator and discard O-rings (x3).

30-18 HVAC - PIPE/HOSE

 THERMAL MANAGEMENT

7. Disconnect harness connectors (x2) from

gas-liquid separator.

8. Remove M8x35 bolts (x3) securing

gas-liquid separator to chassis. Torque 21
Nm.
9. Remove gas-liquid separator.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Install new O-rings (x6) to AC pipes (x6).
3. Recharge refrigerant.

HVAC - PIPE/HOSE 30-19

THERMAL MANAGEMENT

PTC Heater - 3.5 kW

C HILL ER /HEATER

Removal
1. Deactivate high voltage battery system.
Refer to Deactivate/Activate - High
Voltage Battery System.
WARNING: High-voltage cables and
components may remain energized for up
to 5 minutes after isolating.
2. Drain coolant. Refer to Coolant Drain &
Refill - Energy Storage. 8. Remove M6x16 bolts (x3) securing heater
3. Remove surge tank. Refer to Surge Tank - to chassis. Torque 9 Nm.
Energy Storage. 9. Remove heater.
Do not carry out further disassembly if
component is removed for access only.

4. Disconnect harness connectors (x2) from

heater.
5. Remove bolt securing harness bracket to 10. Remove M6 nuts (x4) securing heater to
mounting bracket. mounting bracket. Torque 9 Nm.
11. Remove mounting bracket.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Replace all coolant in energy storage
circuit.

6. Release clamps (x2) securing coolant

hoses (x2) to heater.
7. Disconnect hoses (x2) from heater.

30-20 CHILLER/HEATER
 THERMAL MANAGEMENT

Battery Chiller

Removal
1. Drain coolant. Refer to Coolant Drain &
Refill - Energy Storage.
2. Recover AC refrigerant. Refer to
Refrigerant Recovery & Recharging.

7. Release clamps (x2) securing coolant

hoses (x2) to battery chiller.
8. Disconnect coolant hoses (x2) from
battery chiller.

3. Disconnect harness connector from

battery chiller.

9. Remove M6 nuts (x2) securing battery

chiller to body. Torque 8 Nm.
10. Remove battery chiller.

Installation
4. Remove M6x30 bolt securing upper AC 1. Installation is the reverse of removal
pipe to battery chiller. Torque 9 Nm. procedure except for the following:
5. Remove M6x16 bolt securing lower AC 2. Install new O-rings (x2) to AC pipes (x2).
pipe to battery chiller. Torque 9 Nm. 3. Recharge AC refrigerant
6. Disconnect AC pipes (x2) from battery 4. Replace all coolant in energy storage
chiller and discard O-rings (x2). circuit.

CHILLER/HEATER 30-21
THERMAL MANAGEMENT

AC Compressor
H VAC - COMPRESSOR

Removal
1. Deactivate high voltage battery system.
Refer to Deactivate/Activate - High
Voltage Battery System.
WARNING: High-voltage cables and
components may remain energized for up
to 5 minutes after isolating.
2. Recover AC refrigerant. Refer to
Refrigerant Recovery & Recharging. 7. Remove M8x16 Torx bolt securing bracket
to AC compressor. Torque 9 Nm.
8. Disconnect harness connectors (x2) from
AC compressor.

3. Remove M8x30 bolt securing AC inlet pipe

to AC compressor. Torque 16 Nm.
4. Disconnect AC inlet pipe from AC
compressor and discard O-ring. 9. Remove bolt securing ground cable to
body.

5. Remove M8x30 bolt securing AC inlet pipe

to AC compressor. Torque 16 Nm. 10. Remove M8x90 Torx bolt securing AC
6. Disconnect AC inlet pipe from AC compressor to mounting bracket. Torque
compressor and discard O-ring. 19 Nm.

30-22 HVAC - COMPRESSOR

 THERMAL MANAGEMENT

11. Remove M8x90 Torx bolts (x2) securing

AC compressor to mounting bracket.
Torque 19 Nm.
12. Remove AC compressor.
13. Do not carry out further disassembly if
component is removed for access only.

14. Remove M6x12 bolt securing ground

cable to AC compressor. Torque 9 Nm.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Install new O-rings (x2) to AC pipes (x2).
3. Recharge AC refrigerant.

HVAC - COMPRESSOR 30-23

THERMAL MANAGEMENT

PTC Heater - 6 kW
H VAC - UNIT - FRONT

Removal
1. Deactivate high voltage battery system.
Refer to Deactivate/Activate - High
Voltage Battery System.
WARNING: High-voltage cables and
components may remain energized for up
to 5 minutes after isolating.
2. Drain coolant. Refer to Coolant Drain &
Refill - Heater. 8. Disconnect harness connectors (x2) from
WARNING: Risk of scalding. Allow coolant heater.
to cool completely before proceeding. 9. Remove Torx M6x20 screws (x2) securing
3. Remove surge tank. Refer to Surge Tank - mounting bracket to heater. Torque 3.9
Heater. Nm.

4. Remove M8x40 bolts (x2) securing 10. Release clamps (x2) securing coolant
mounting bracket to body. Torque 9 Nm. hoses (x2) to heater.
5. Remove mounting bracket. 11. Disconnect hoses (x2) from heater.

6. Remove bolt securing ground cable to 12. Remove M6x16 bolt securing heater to
heater. Torque 7.3 Nm. body. Torque 9 Nm.
7. Release clip securing ground cable to
mounting bracket.

30-24 HVAC - UNIT - FRONT

 THERMAL MANAGEMENT

13. Remove M6x16 bolts (x2) securing heater

to body. Torque 9 Nm.
14. Remove heater.
Do not carry out further disassembly if
component is removed for access only.

15. Remove M6x12 bolts (x4) securing heater

to mounting bracket. Torque 9 Nm.
16. Remove heater from mounting bracket.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Replace all coolant in heater circuit.

HVAC - UNIT - FRONT 30-25

THERMAL MANAGEMENT

Radiator/Condenser/Outside Heat
R ADIA TOR / CONDENSER

Exchanger/Fan Assembly/Grille
Assembly

Operation Code: 30410102

Introduction
NOTE:Condenser is used for non-heat
pump system. Outside Heat Exchanger is
used for heat pump system.
7. Release clamp securing coolant hose to
Removal radiator.
1. Remove active grille. Refer to Active 8. Disconnect coolant hose from radiator.
Grille.
2. Recover AC refrigerant. Refer to
Refrigerant Recovery & Recharging.
3. Drain coolant. Refer to Coolant Drain &
Refill - Powertrain.
WARNING: Allow cooling system to cool
completely before proceeding.

9. Remove M6x25 bolt securing AC outlet

pipe to condenser. Torque 9 Nm.
10. Disconnect AC outlet pipe from condenser
and discard O-ring.

4. Release clamp securing coolant hose to

radiator.
5. Disconnect coolant hose from radiator.
6. Release clip securing harness to fan.

11. Remove M6x25 bolt securing AC inlet pipe

to condenser. Torque 9 Nm.
12. Disconnect AC inlet pipe from condenser
and discard O-ring.

30-26 RADIATOR / CONDENSER

 THERMAL MANAGEMENT

13. Disconnect harness connector from fan. 17. Remove M8x25 bolts (x2) securing front
14. Release clip securing harness to fan. end carrier to front impact bar. Torque 21
Nm.

15. Remove M8x25 bolts (x2) securing front

end carrier to front impact bar. Torque 21 18. Remove M6x20 bolts (x2) securing front
Nm. end carrier to mounting bracket. Torque 5
Nm.

16. Remove M6x20 bolts (x2) securing front

end carrier to mounting bracket. Torque 5 19. Remove M6x40 bolts (x2) securing upper
Nm. metal bracket to fender bracket. Torque
5.8 Nm.

RADIATOR / CONDENSER 30-27

THERMAL MANAGEMENT

20. Remove M6x40 bolts (x2) securing upper 24. Remove M8x25 bolts (x2) securing front
metal bracket to fender bracket. Torque end carrier to front impact bar. Torque 21
5.8 Nm. Nm.

21. Remove M6x20 bolts (x4) securing upper 25. Remove M6x20 bolts (x4) securing front
metal bracket to front end carrier. Torque end carrier to body. Torque 5.5 Nm.
3.5 Nm. 26. Using assistance, remove radiator/
22. Remove upper metal bracket. condenser/outside heat exchanger/fan
assembly.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Install new O-rings (x2) to AC pipes (x2).
3. Recharge AC refrigerant.
4. Replace all coolant in powertrain circuit.

23. Remove M8x25 bolts (x2) securing front

end carrier to front impact bar. Torque 21
Nm.

30-28 RADIATOR / CONDENSER

 THERMAL MANAGEMENT

Radiator Condenser

Removal Removal
1. Remove fan. Refer to Fan. 1. Remove fan. Refer to Fan.

2. Remove M6x40 bolts (x2) securing 2. Remove M6x40 bolts (x2) securing
radiator/condenser to front end carrier. radiator/condenser to front end carrier.
Torque 8 Nm. Torque 8 Nm.
3. Lift and remove radiator/condenser 3. Lift and remove radiator/condenser
assembly. assembly.

4. Remove nuts (x4) and bolts (x4) securing 4. Remove nuts (x4) and bolts (x4) securing
condenser to radiator. Torque 7 Nm. condenser to radiator. Torque 7 Nm.
5. Remove radiator. 5. Remove condenser.

Installation Installation
1. Installation is the reverse of removal 1. Installation is the reverse of removal
procedure. procedure.
NOTE: If renewing radiator replace all
coolant in powertrain circuit. If removed for
access only top up coolant as necessary.

RADIATOR / CONDENSER 30-29

THERMAL MANAGEMENT

Fan Active Grille

Removal Removal
1. Remove radiator/condenser/outside heat 1. Remove front bumper assembly. Refer to
exchanger/fan assembly. Refer to Bumper Assembly - Front.
Radiator/Condenser/Outside Heat
Exchanger/Fan Assembly/Grille
Assembly.

2. Release clip securing ambient

temperature sensor to active grille.

2. Remove bolts (x2) securing fan to

condenser. Torque 7 Nm.
3. Slide fan upwards to release clips (x2)
securing fan to condenser.
4. Remove fan.

Installation
1. Installation is the reverse of removal
procedure.
3. Disconnect harness connector from active
grille.
4. Release clips (x4) securing harness to
active grille.

5. Remove M5x20 bolts (x2) securing active

grille to front end carrier. Torque 2 Nm.

30-30 RADIATOR / CONDENSER

 THERMAL MANAGEMENT

6. Remove M6x30 bolts (x5) securing active

grille to front end carrier. Torque 4.5 Nm.
7. Remove active grille.

Installation
1. Installation is the reverse of removal
procedure.

RADIATOR / CONDENSER 30-31

THERMAL MANAGEMENT

Floor Duct - Floor Console - Front Floor Duct - Second Row Footwell
D UCTS - GENERAL

Removal Removal
1. Remove floor console assembly. Refer to 1. Remove floor console front duct. Refer to
Floor Console Assembly. Floor Duct - Floor Console - Front.
2. Remove LH front carpet. Refer to Carpet -
Front - LH.
3. Remove RH front carpet.
NOTE: Procedure is the same as for left
side component.

2. Remove push pins (x2) securing floor

console front duct to vehicle.
3. Release floor console front duct from
HVAC assembly.
4. Remove floor console front duct.

Installation
1. Installation is the reverse of the removal 4. Remove push pins (x4) securing second
procedure. row footwell duct to vehicle.
5. Release second row footwell duct from
HVAC assembly.
6. Manuever and remove second row
footwell duct.

Installation
1. Installation is the reverse of the removal
procedure.

30-32 DUCTS - GENERAL

 INTERIOR

Hush Panel - Driver NOTE: If equipped, disconnect and

INSTRUMENT PANEL
INTERIOR

remove footwell lamp from hush panel.

Removal
Installation
1. Installation is the reverse of removal
procedure.

1. Remove M4.2x16 Torx screw securing

hush panel to lower instrument panel (IP)
trim. Torque 1.6 Nm.

2. Remove M4.2x16 Torx screw securing

hush panel to lower IP trim. Torque 1.6
Nm.
3. Pull hush panel to release from rear
locator.
NOTE: Be careful not to damage air ducts
when removing hush panel.

4. Remove hush panel.

INSTRUMENT PANEL 40-1

INTERIOR

End Cap - LH Installation

1. Installation is the reverse of removal
Removal procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

1. Release section of weatherstrip.

2. Release clips (x5) securing A pillar mid

substrate panel.
NOTE: Door removed from image for
image clarity.
3. Remove A pillar mid substrate panel.

4. Release clips (x4) securing end cap trim

panel to instrument panel (IP).
5. Remove end cap trim.

40-2 INSTRUMENT PANEL

 INTERIOR

Trim - Lower - Driver Do not carry out further disassembly if

component is removed for access only.
Removal
1. Remove driver side hush panel. Refer to
Hush Panel - Driver.
2. Remove driver side end cap trim. Refer to
End Cap - LH.

7. Release clips (x3) securing NFC module

to trim panel.
8. Remove NFC module.

Installation

3. Remove M4.2x16 Torx screw securing 1. Installation is the reverse of removal

lower driver`s trim panel to Instrument procedure except for the following:
Panel (IP) structure. Torque 1.6 Nm. NOTE: Inspect clips for damage and
replace if necessary.

4. Release clips (x15) securing trim panel to

IP structure.

5. Disconnect electrical harness from NFC

module.
6. Remove trim panel.

INSTRUMENT PANEL 40-3

INTERIOR

Column Shroud - Upper Column Shroud - Lower

Removal Removal
1. Remove steering wheel. Refer to Steering 1. Remove upper column shroud. Refer to
Wheel. Column Shroud - Upper.

2. Release clips (x7) securing upper column 2. Remove screws (x2) securing lower
shroud. column shroud to clock spring. Torque 0.7
3. Remove upper column shroud. Nm.

Installation
1. Installation is the reverse of removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

3. Remove screws (x2) securing lower

column shroud to clock spring. Torque 0.7
Nm.
4. Release clips (x3) and remove lower
column shroud.

Installation
1. Installation is the reverse of removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

40-4 INSTRUMENT PANEL

 INTERIOR

Floor Console Assembly 7. Remove RH extension panel.

FL OOR CONSOLE

Removal
1. Remove LH front seat assembly. Refer to
Seat Assembly - LH.
2. Remove RH front seat assembly.
NOTE: Procedure is the same as for left
side component.

8. Remove M6x20 bolt securing floor console

assembly to vehicle. Torque 5 Nm.

3. Release clips (x5) securing LH extension

panel to floor console assembly.
4. Remove LH extension panel.

9. Remove LH cover cap from floor console

assembly.
10. Remove M6x20 bolt securing floor console
assembly to vehicle. Torque 5 Nm.

5. Remove M6x20 bolt securing floor console

assembly to vehicle. Torque 5 Nm.

11. Remove RH cover cap from floor console

assembly.
12. Remove M6x20 bolt securing floor console
assembly to vehicle. Torque 5 Nm.

6. Release clips (x5) securing RH extension

panel to floor console assembly.

FLOOR CONSOLE 40-5

INTERIOR

13. Remove lower storage mat. 17. Remove M6x20 bolts (x2) securing floor
console assembly to vehicle. Torque 5
Nm.

14. Remove M6x20 bolts (x2) securing floor

console assembly to vehicle. Torque 5
Nm. 18. Disconnect harness connector from floor
console assembly.

15. Release clips (x3) securing front screw

cover to floor console assembly. 19. Manouvre floor console assembly up and
16. Remove front screw cover. rearwards to release from heating duct.
20. Remove floor console assembly.
Do not carry out further disassembly if
component is removed for access only.
21. Pull down rear USB panel.

40-6 FLOOR CONSOLE

 INTERIOR

22. Release hinges (x2) securing rear USB 28. Disconnect harness connector from front
panel to floor console. USB outlet.
29. Remove upper panel assembly.

23. Disconnect harness connector from rear

USB outlet. 30. Release clips (x4) securing front USB
24. Release clips (x2) securing rear USB outlet to upper panel.
outlet to rear USB panel. 31. Remove front USB outlet.
25. Remove rear USB outlet.
26. Open armrest.

32. Remove Torx screws (x4) securing LH

wireless charging module to floor console
27. Release clips (x13) securing upper panel assembly. Torque 1.6 Nm.
assembly to floor console assembly.

FLOOR CONSOLE 40-7

INTERIOR

33. Disconnect harness connector from LH

wireless charging module.
34. Remove LH wireless charging module.
35. Repeat steps 32 through 34 for RH
wireless charging module.

Installation
1. Installation is the reverse of removal
procedure.

40-8 FLOOR CONSOLE

 INTERIOR

Seat Assembly - LH
SEAT - FRONT - L H

Removal
1. Disconnect 12V battery. Refer to Battery
Disconnect - 12V.
CAUTION: Wait 2 minutes to allow
Supplementary Restraint System back up
power circuit to discharge before
commencing work.
2. Move seat to fully forward position.
7. Release clip securing harness to vehicle.
8. Disconnect harness from from seat
assembly.
9. Using assistance, remove front seat
assembly.
NOTE: Be careful not to damage
surrounding trim when removing seat.

Installation
1. Installation is the reverse of removal
3. Remove M10x32 Torx bolts (x2) securing procedure.
front seat assembly to vehicle. Torque 45
Nm.
4. Move seat to fully back position.

5. Remove M10x32 Torx bolts (x2) securing

front seat assembly to vehicle. Torque 45
Nm.
6. Pull back section of front floor carpet.

SEAT - FRONT - LH 40-9

INTERIOR

Seat Assembly - Rear

SEAT - SECON D ROW

Removal
1. Remove C pillar lower LH trim. Refer to
Trim - C Pillar - Lower - LH.
2. Remove C pillar lower RH trim.
NOTE: Procedure is the same as for left
side component.

7. Disconnect harness connectors (x5) from

rear seat.

3. Release second row seat base cushion

from cushion clips (x2) securing seat base
cushion to seat base.
4. Release second row seat base cushion
from rear seat crossbar. 8. Release rear carpet from rear seat base.

5. Disconnect harness connectors (x3) from 9. Using assistance, remove rear seat base.
second row seat base cushion.
6. Using assistance, remove second row
seat base cushion.

40-10 SEAT - SECOND ROW

 INTERIOR

10. Remove Torx bolts (x4) securing rear seat 13. Using assistance, remove rear seat
frame to vehicle. Torque 40 Nm. assembly.
Do not carry out further disassembly if
component is removed for access only.

11. Fold down rear seat back.

14. Remove Torx bolts (x2) securing seat belt

buckles (x2) to rear seat frame. Torque 40
Nm.
15. Remove seat belt buckles (x2).

Installation
1. Installation is the reverse of removal
procedure.

12. Remove Torx bolts (x4) securing rear seat

frame to vehicle. Torque 40 Nm.

SEAT - SECOND ROW 40-11

INTERIOR

Striker - LH

Removal
1. Remove LH rear compartment lower trim.
Refer to Trim - Rear Compartment - Lower
- LH.
2. Remove subwoofer. Refer to Subwoofer.

7. Remove M8x20 Torx bolt securing striker

to body. Torque 25 Nm.
8. Remove striker.

Installation
1. Installation is the reverse of the removal
procedure.

3. Remove M6x16 Torx screws (x6) securing

trim mounting bracket to body.Torque 5
Nm.
4. Remove plastic M6 nut securing trim
mounting bracket to body. Torque 2.1
Nm.
5. Remove trim mounting bracket.

6. Remove M8x20 Torx bolts (x3) securing

striker to body. Torque 25 Nm.

40-12 SEAT - SECOND ROW

 INTERIOR

Power Striker - LH

Removal
1. Remove LH rear compartment lower trim.
Refer to Trim - Rear Compartment - Lower
- LH.
2. Remove subwoofer. Refer to Subwoofer.

8. Remove M8x20 Torx bolts (x2) securing

power striker to body. Torque 25 Nm.
9. Remove power striker.

Installation
1. Installation is the reverse of the removal
procedure.

3. Remove M6x16 Torx screws (x6) securing

trim mounting bracket to body. Torque 5
Nm.
4. Remove plastic M6 nut securing trim
mounting bracket to body. Torque 2.1
Nm.
5. Remove trim mounting bracket.

6. Disconnect harness connector from power

striker.
7. Remove M8x20 Torx bolts (x2) securing
power striker to body. Torque 25 Nm.

SEAT - SECOND ROW 40-13

INTERIOR

Trim - A Pillar - Upper - LH

T RIM - GENERAL

Removal

5. Release clip securing A pillar trim to A

pillar.

1. Remove airbag trim cover from A pillar

trim.
2. Remove M6x20 Torx screw securing A
pillar trim to A pillar. Torque 5 Nm.

6. Disconnect harness connectors (x2) from

occupant camera.
7. Remove A pillar trim.
Do not carry out further disassembly if
component is removed for access only.
3. Release upper section of weatherstrip
covering A pillar upper and middle trim
panels.

8. Release clips (x6) securing camera bezel

trim to A pillar trim.
9. Remove camera bezel trim.
4. Release A pillar mid substrate trim from A
pillar upper trim. Installation
1. Installation is the reverse of removal
procedure except for the following:

40-14 TRIM - GENERAL

 INTERIOR

NOTE: Inspect clips for damage and Trim - A Pillar - Lower - LH

replace if necessary.
Removal
1. Release section of weatherstrip covering
A pillar lower trim.

2. Release clips (x6) securing A pillar lower

trim to vehicle.
3. Remove A pillar lower trim.

Installation
1. Installation is the reverse of removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

TRIM - GENERAL 40-15

INTERIOR

Trim - B Pillar - Upper - LH

Removal
1. Adjust front seat as required.

6. Release clips (x8) securing B pillar upper

trim to chassis.
7. Release clips (x2) securing B pillar upper
trim to roof trim.
2. Insert 3 mm Allen key approximately 40 8. Pass seat belt through slot in B pillar upper
mm into lower hole in seat belt to release trim.
first latch. 9. Remove B pillar upper trim.

Installation
1. Installation is the reverse of removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.
2. Secure seat belt to pretensioner so that an
audible click is heard.
CAUTION: Ensure seat belt is not twisted.
3. Pull seat belt to ensure pretensioner is
3. Insert second 3 mm Allen key
fully locked.
approximately 21 mm into side hole in seat
belt to release second latch.

4. Release seat belt from pretensioner.

5. Release section of weatherstrip covering
B pillar upper trim.

40-16 TRIM - GENERAL

 INTERIOR

Trim - B Pillar - Lower- LH Trim - C Pillar - Upper - LH

Removal Removal
1. Remove A pillar lower trim. Refer to Trim - 1. Release section of weatherstrip covering
A Pillar - Lower - LH. C pillar upper trim.
2. Remove B pillar upper trim. Refer to Trim
- B Pillar - Upper - LH.

2. Release clips (x5) securing C pillar upper

trim to body.
3. Release clips (X6) securing rear scuff 3. Remove C pillar upper trim.
plate to chassis.
Installation
4. Remove rear scuff plate.
1. Installation is the reverse of the removal
5. Release section of weatherstrip covering
procedure except for the following:
B pillar lower trim.
NOTE: Inspect clips for damage and
replace if necessary.

6. Release clips (x8) securing B pillar lower

trim to chassis.
7. Remove B pillar lower trim.

Installation
1. Installation is the reverse of removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

TRIM - GENERAL 40-17

INTERIOR

Trim - C Pillar - Lower - LH 7. Remove C pillar lower trim.

Do not carry out further disassembly if
Removal removing for access only.
1. Fold down second row seat back.

8. Release clips (x4) securing second row

2. Release clips (X6) securing rear scuff seat switch to C pillar lower trim.
plate to body. 9. Remove second row seat switch.
3. Remove rear scuff plate.
Installation.
4. Release section of weatherstrip covering
C pillar lower trim. 1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

5. Release clips (x9) securing C pillar lower

trim to body.

6. Disconnect harness connector from

second row seat switch.

40-18 TRIM - GENERAL

 INTERIOR

Trim - D Pillar - LH Do not carry out further disassembly if

removing for access only.
Removal
1. Remove rear compartment luggage cover.
2. Release section of weatherstrip covering
D pillar trim.

6. Remove M4.2x16 Torx screws (x2)

securing speaker assembly to D pillar trim.
Torque 3 Nm.
7. Remove speaker assembly.
3. Release clips (x5) securing D pillar trim to Installation
body.
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

4. Disconnect harness connector from

speaker.
5. Remove D pillar trim.

TRIM - GENERAL 40-19

INTERIOR

Trim - Door - Front - LH

T RIM - DOOR - FRONT - L H

Removal

7. Release clips (x6) securing cover trim to

front door trim.
8. Remove cover trim.
1. Release clips (x14) securing armrest trim 9. Remove M5x15 Torx screw securing front
to front door trim. door trim to front door. Torque 1.6 Nm.
2. Remove armrest trim.
3. Remove M6x20 Torx screw securing front
door trim to front door. Torque 5 Nm.

10. Release clips (x17) securing front door

trim to front door.

4. Release clips (x2) securing pull handle

trim to front door trim.
5. Remove pull handle trim.
6. Remove M6x20 Torx screws (x2) securing
front door trim to front door. Torque 1.6
Nm.

11. Release inner cable from inner handle.

40-20 TRIM - DOOR - FRONT - LH

 INTERIOR

12. Disconnect harness connector from front 20. Release clips (x9) securing door trim
door harness. harness to front door trim.
13. Remove front door trim. 21. Remove door trim harness.
Do not carry out further disassembly if
component is removed for access only.

22. Remove Torx screws (x9) securing inner

handle to front door trim. Torque 1.6 Nm.
14. Carefully release clips (x10) securing 23. Remove inner handle.
switch pack to door trim.
Installation
15. Disconnect harness connector from switch
pack. 1. Installation is the reverse of the removal
procedure except for the following:
16. Remove switch pack.
NOTE: Inspect clips for damage and
replace if necessary.

17. Carefully release clips (x2) securing

liftgate switch to door trim.
18. Disconnect harness connector from
liftgate switch.
19. Remove liftgate switch.

TRIM - DOOR - FRONT - LH 40-21

INTERIOR

Trim - Door - Rear - LH 8. Remove cover trim.

T RIM - DOOR - REAR - LH

Removal

9. Remove M5x15 Torx screw securing rear

door trim to rear door. Torque 1.6 Nm.
1. Release clips (x14) securing armrest trim
to rear door trim.
2. Remove armrest trim.
3. Remove M6x20 Torx screw securing rear
door trim to rear door. Torque 5 Nm.

10. Release clips (x16) securing rear door trim

to rear door.

4. Release clips (x2) securing pull handle

trim to rear door trim.
5. Remove pull handle trim.
6. Remove M6x20 Torx screws (x2) securing
rear door trim to rear door. Torque 5 Nm.

11. Release inner cable from inner handle.

7. Release clips (x6) securing cover trim to

rear door trim.

40-22 TRIM - DOOR - REAR - LH

 INTERIOR

12. Disconnect harness connector from rear 20. Release clips (x6) securing door trim
door harness. harness to rear door trim.
13. Remove rear door trim. 21. Remove door trim harness.
Do not carry out further disassembly if
component is removed for access only.

22. Remove Torx screws (x9) securing inner

handle to rear door trim. Torque 1.6 Nm.
14. Carefully release clips (x8) switch pack 23. Remove inner handle.
from door trim.
Installation
15. Disconnect harness connector from switch
pack. 1. Installation is the reverse of the removal
procedure except for the following:
16. Remove switch pack.
NOTE: Inspect clips for damage and
replace if necessary.

17. Disconnect harness connector from

tweeter.
18. Remove Torx screws (x2) securing
tweeter to rear door trim. Torque 2 Nm.
19. Remove tweeter.

TRIM - DOOR - REAR - LH 40-23

INTERIOR

Trim - Roof 10. Release sun visor from sun visor holder.
T RIM - ROOF

Removal
1. Remove A pillar trim upper LH. Refer to
Trim - A Pillar - Upper - LH.
2. Remove A pillar trim upper RH. Refer to
Trim - A Pillar - Upper - LH.
NOTE: Procedure is the same for left side
component.
3. Remove D pillar trim upper LH. Refer to
Trim - D Pillar - LH.
11. Remove cover and remove M6x12 bolt
4. Remove D pillar trim upper RH. Refer to
securing sun visor LH to roof trim. Torque
Trim - D Pillar - LH.
1.8 Nm.
NOTE: Procedure is the same for left side
12. Disconnect harness connector from sun
component.
visor LH.
5. Remove overhead console. Refer to
13. Remove sun visor LH.
Overhead Console.
14. Repeat steps 10 through 13 for sun visor
RH.

6. Release clips (x9) securing LH mirror trim

to RH mirror trim.
15. Remove cover and remove M6x12 bolt
7. Remove mirror trims (x2).
securing sun visor LH to roof trim. Torque
1.8 Nm.
16. Remove sun visor holder LH.
17. Repeat steps 15 through 16 for sun visor
holder RH.

8. Disconnect harness connectors (x2) from

rear view mirror.
9. Rotate base of rear view mirror
counter-clockwise and remove from
windshield.

40-24 TRIM - ROOF

 INTERIOR

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

18. Release clips (x2) securing reading light

rear LH to roof trim.
19. Disconnect harness connector from
reading light rear LH.
20. Remove reading light rear LH.
21. Repeat steps 18 through 20 for reading
light rear RH.

22. Release clips (x11) securing roof trim to

vehicle.

23. Using assistance, maneuver and remove

roof trim.

TRIM - ROOF 40-25

INTERIOR

Carpet - Front - LH Carpet - Rear

T RIM - CA RPET

Removal Removal
1. Remove floor console assembly. Refer to 1. Remove floor console assembly. Refer to
Floor Console Assembly. Floor Console Assembly.
2. Remove LH A pillar lower trim. Refer to 2. Remove B pillar lower LH trim. Refer to
Trim - A Pillar - Lower - LH. Trim - B Pillar - Lower- LH.
3. Remove B pillar lower RH trim.
NOTE: Procedure is the same as for left
side component.
4. Remove C pillar lower LH trim. Refer to
Trim - C Pillar - Lower - LH.
5. Remove C pillar lower RH trim.
NOTE: Procedure is the same as for left
side component.

3. Remove front carpet.

Installation
1. Installation is the reverse of removal
procedure.

6. Release second row seat base cushion

from cushion clips (x2) securing seat base
cushion to seat base.
7. Release second row seat base cushion
from rear seat crossbar.

8. Disconnect harness connectors (x3) from

second row seat base cushion.
9. Using assistance, remove second row
seat base cushion.

40-26 TRIM - CARPET

 INTERIOR

10. Release rear carpet from under front

carpets (x2).
11. Using assistance, remove rear carpet.

Installation
1. Installation is the reverse of removal
procedure.

TRIM - CARPET 40-27

INTERIOR

Trim - Rear Compartment - Upper - LH

T RIM - REAR COMPARTMENT

Removal
1. Remove C pillar upper trim. Refer to Trim
- C Pillar - Upper - LH.
2. Remove C pillar lower trim. Refer to Trim -
C Pillar - Lower - LH.
3. Remove D pillar trim. Refer to Trim - D
Pillar - LH.
4. Fold down second row seat back.
9. Release clips (x7) securing rear
compartment trim to body.
10. Remove rear compartment trim.

Installation
1. Installation is the reverse of removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

5. Remove bolt securing seat belt to body.

Torque 40 Nm.
6. Pass seat belt through slot in rear
compartment trim.

7. Remove cover cap from rear compartment

trim.
8. Remove M6x20 Torx screw securing rear
compartment trim to body. Torque 5 Nm.

40-28 TRIM - REAR COMPARTMENT

 INTERIOR

Trim - Rear Compartment - Lower - LH

Removal
1. Remove rear compartment upper trim.
Refer to Trim - Rear Compartment - Upper
- LH.
2. Remove rear compartment lamp. Refer to
Rear Compartment Lamp - LH.

7. Remove rear compartment partition box.

3. Remove rear compartment carpet.

8. Remove M6x20 screws (x2) securing rear

compartment lower trim to body. Torque 5
Nm.

4. Remove M6x30 bolts (x3) securing rear

compartment scuff plate to body. Torque
4 Nm.

9. Remove M6x20 screws (x2) securing rear

compartment lower trim to body. Torque 5
Nm.
10. Remove M6x30 screw securing rear
compartment lower trim to body. Torque 4
Nm.

5. Release clips (x8) securing rear

compartment scuff plate to body.
6. Remove rear compartment scuff plate.

TRIM - REAR COMPARTMENT 40-29

INTERIOR

11. Release clips (x2) securing rear

compartment lower trim to body.
12. Remove rear compartment lower trim.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

40-30 TRIM - REAR COMPARTMENT

 INTERIOR

Trim - Liftgate - Lower 7. Remove liftgate lower inner trim.

TR IM - LIFTGATE

Removal Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

1. Release clips (x10) securing liftgate LH

inner trim to liftgate.
2. Remove LH liftgate inner trim.
3. Release clips (x10) securing RH liftgate
inner trim to liftgate.
4. Remove RH liftgate inner trim.

5. Release clips (x19) securing liftgate inner

lower trim to liftgate.

6. Disconnect harness connectors (x2) from

lamp and liftgate switch.

TRIM - LIFTGATE 40-31

INTERIOR

Rear Compartment Lamp - LH

L IGHTING - GENERAL

Removal

1. Use a suitable tool to push the rear

compartment lamp left to release clip
securing rear compartment lamp to rear
compartment lower trim.
2. Disconnect harness connector from rear
compartment lamp.
3. Remove rear compartment lamp.

Installation
1. Installation is the reverse of the removal
procedure.

40-32 LIGHTING - GENERAL

 INTERIOR

Seat Belt Reel/Belt - Front - LH 7. Remove 7/16-20UNF bolt securing seat

SAFETY BEL T - GENERA L

belt reel to chassis. Torque 40 Nm.

Removal 8. Release clip securing seat belt reel to
1. Disconnect 12V battery. Refer to Battery chassis.
Disconnect - 12V. 9. Remove seat belt reel.
2. Remove B pillar lower trim. Refer to Trim -
B Pillar - Lower- LH. Installation
1. Installation is the reverse of removal
procedure.

3. Remove M6x12 bolts (x2) securing seat

belt guide to chassis. Torque 1.8 Nm.
4. Remove seat belt guide.

5. Remove Torx 7/16-20UNF bolt securing

seat belt to height adjuster. Torque 40
Nm.

6. Disconnect harness connectors (x2) from

seat belt.

SAFETY BELT - GENERAL 40-33

INTERIOR

Seat Belt Buckle - Front - LH Seat Belt Pretensioner - Front - LH

Removal Removal
1. Disconnect 12V battery. Refer to Battery
Disconnect - 12V.
2. Remove B pillar lower trim. Refer to Trim -
B Pillar - Lower- LH.

1. Disconnect harness connector from front

seat harness.
2. Release clips (x4) securing seat belt
buckle harness to front seat assembly.
3. Move seat to fully back position. 3. Disconnect harness connector from seat
belt pretensioner.
4. Remove bolt securing seat belt
pretensioner to chassis. Torque 40 Nm.
5. Remove seat belt pretensioner.
CAUTION: Do not handle the pretensioner
by the cable.

Installation
1. Installation is the reverse of removal
procedure except for the following:
4. Remove Torx bolt securing seat belt CAUTION: Carefully inspect the
buckle to front seat assembly. Torque 40 pretensioner before installation. Do not
Nm. install a pretensioner that shows signs of
5. Remove seat belt buckle. being dropped or improperly handled,
such as dents, cracks or deformation.
Installation CAUTION: Do not try to disassemble, or
1. Installation is the reverse of removal tamper with the pretensioner.
procedure.

40-34 SAFETY BELT - GENERAL

 INTERIOR

Seat Belt Reel/Belt - Second Row - LH Seat Belt Buckle - Second Row - LH

Removal Removal
1. Remove LH rear compartment lower trim.
Refer to Trim - Rear Compartment - Lower
- LH.

1. Release second row seat base cushion

from cushion clips (x2) securing seat base
cushion to seat base.
2. Remove M6x20 Torx screws (x8) securing 2. Release second row seat base cushion
trim mounting bracket to chassis. Torque from rear seat crossbar.
5 Nm.
3. Pass seat belt through slot in trim
mounting bracket.
4. Remove trim mounting bracket.

3. Disconnect harness connectors (x3) from

second row seat base cushion.
4. Using assistance, remove second row
seat base cushion.
5. Disconnect harness connector from seat
belt reel.
6. Remove 7/16"-20UNF bolt securing seat
belt reel to chassis. Torque 40 Nm.
7. Release clip securing seat belt reel to
chassis.
8. Remove seat belt reel.

Installation
1. Installation is the reverse of removal
procedure. 5. Disconnect harness connector from seat
belt buckle.

SAFETY BELT - GENERAL 40-35

INTERIOR

6. Remove Torx bolt securing seat belt

buckle to second row seat base. Torque
40 Nm.
7. Remove seat belt buckle.

Installation
1. Installation is the reverse of removal
procedure.

40-36 SAFETY BELT - GENERAL

 INTERIOR

Air Bag Module - Driver

AIR BAGS - GENER AL

Removal
1. Disconnect 12V battery. Refer to Battery
Disconnect - 12V.
CAUTION: Wait 2 minutes to allow
Supplementary Restraint System back up
power circuit to discharge before
commencing work.

4. Disconnect harness connector from

driver`s airbag.
5. Remove airbag.
CAUTION: Store airbag face up in a cool,
dry, secure area away from all corrosives,
oxidizers, ignition sources, or high heat
sources.

Installation
1. Installation is the reverse of removal
procedure except for the following:
CAUTION: Carefully inspect the airbag
before installing it. Do not install an airbag
that shows signs of being dropped or
improperly handled, such as dents, cracks
or deformation.
2. Locate driver`s airbag on steering wheel
and then firmly press to engage locking
pins. Check that both sides of the airbag
are securely retained.
2. Insert release pin through hole in bottom
of steering wheel to release internal spring WARNING: Do not hit the airbag to engage
clip securing driver`s airbag to steering the locking pins. This could damage the
wheel. airbag or cause accidental deployment.
Remove airbag, inspect locking
3. Release driver`s airbag from steering mechanism and then try reinstalling the
wheel. airbag. If the airbag will not securely
CAUTION: Do not allow the airbag to hang engage on the steering wheel, either the
by the harness. airbag or steering wheel may need to be
replaced.
CAUTION: Do not try to disassemble, or
tamper with the airbag assembly.
3. After installation delete DTC's using the
Fisker Aftersales Service Tool.

AIR BAGS - GENERAL 40-37

INTERIOR

Steering Wheel Installation

STEERIN G WHEEL - GENERAL

1. Installation is the reverse of removal

Removal procedure.
1. Remove driver air bag module. Refer to Air
Bag Module - Driver.

2. Disconnect harness connector from clock

spring.
3. Restrain steering wheel and loosen
M16x25 bolt securing steering wheel to
column. Torque 62.5 Nm.
WARNING: Do not remove bolt until
steering wheel has been released from
splines.
4. Release steering wheel from column
splines by rocking steering wheel from
side-to-side and pulling with both hands.
5. Position steering wheel with front wheels
in straight ahead position.
6. Remove bolt securing steering wheel to
column.
7. Remove steering wheel.

8. Attach tape across edge of clock spring to

retain central setting and prevent it from
being rotated.

40-38 STEERING WHEEL - GENERAL

 BODY CLOSURES

Windshield - Heated
WINDSHIELD
BODY C LOSUR ES

Removal
1. Remove cowl assembly. Refer to Cowl
Assembly.
2. Remove A pillar trim upper LH. Refer to
Trim - A Pillar - Upper - LH.
3. Remove A pillar trim upper RH. Refer to
Trim - A Pillar - Upper - LH.
NOTE: Procedure is the same for left side
component. 7. Disconnect harness connectors (x2) from
rear view mirror.
8. Release clips (x3) securing rear view
mirror to windshield.
9. Rotate base of rear view mirror
counter-clockwise and remove from
windshield.

4. Disconnect harness connector from

heated windshield.

10. Disconnect harness connector from rain/

light/temperature sensor.
11. Release clips (x2) securing rain/light/
temperature sensor to windshield.
12. Remove rain/light/temperature sensor.

5. Release clips (x9) securing LH mirror trim

to RH mirror trim.
6. Remove mirror trims (x2).

13. Disconnect harness connector from front

camera.

WINDSHIELD 55-1
BODY CLOSURES

14. Release clips (x4) securing front camera

to windshield.
15. Remove front camera.

5. Apply a continuous 12 mm bead of

Sikaflex 250 DB3 to windshield bonding
surface.
16. Using suitable equipment, cut adhesive 6. Using assistance, align tabs (x2) to locate
securing windshield to vehicle. windshield correctly and install to
windshield aperture.
17. Using assistance remove windscreen.
7. Push windshield with palm of hand all
CAUTION: If glass is to be reused place on
around windshield adhesive bead.
suitable surface to prevent damage.
8. Apply tape to hold windshield in position
Installation until adhesive has cured.
1. Installation is the reverse of removal 9. After installation of front camera perform
procedure except for the following: the calibration procedure using the Fisker
Aftersales Service Tool.
NOTE: Inspect clips for damage and
replace if necessary.
2. Remove old adhesive from windshield
bonding surface.
3. Clean windshield bonding surface using a
suitable cleaning fluid.
4. Clean windshield using a suitable cleaning
fluid.

55-2 WINDSHIELD
 BODY CLOSURES

Glass - Quarter - Rear - LH Window Regulator - Quarter - Rear - LH

QUART ER GLASS - R EA R

Removal Removal
1. Remove window regulator, if equipped. 1. Remove rear fender. Refer to Fender - LH.
Refer to Window Regulator - Quarter -
Rear - LH.
CAUTION: Support the quarter glass as it
is not secured in the glass channels.

2. Disconnect harness connector from

window regulator.
3. Remove M6 nuts (x7) securing window
regulator to chassis. Torque 9 Nm.
2. Slide glass downwards to release from 4. Release glass from window regulator.
glass channels (x2).
5. Using assistance, support the glass.
3. Remove quarter glass.
CAUTION: The glass is not secured in the
Installation glass channels.
1. Installation is the reverse of removal 6. Remove window regulator.
procedure except for the following:
Installation
2. Raise and lower window to ensure quarter
glass drop is working correctly. 1. Installation is the reverse of removal
procedure except for the following:
2. After installation perform the calibration
procedure using the Fisker Aftersales
Service Tool.

QUARTER GLASS - REAR 55-3

BODY CLOSURES

Glass - Liftgate 6. Remove liftgate glass assembly.

L IFT GAT E GLASS

Removal Installation

1. Remove window regulator. Refer to 1. Installation is the reverse of removal

Window Regulator - Liftgate. procedure except for the following:

CAUTION: The liftgate glass assembly is 2. Raise and lower window to ensure liftgate
not secured in the glass channels. glass drop is working correctly.

2. Remove liftgate glass sealing strip.

3. Disconnect harness connector from

liftgate glass assembly.
4. Release liftgate glass harness from cable
rail.

5. Slide glass downwards to release from

glass channels (x2).

55-4 LIFTGATE GLASS

 BODY CLOSURES

Window Regulator - Liftgate 8. Release grommet from liftgate.

Removal
1. Remove liftgate lower trim. Refer to Trim -
Liftgate - Lower.

9. Remove M5x8 Torx screws (x13) securing

liftgate outer panel to liftgate. Torque 2
Nm.
10. Remove liftgate outer panel.
2. Release clips (x9) securing LH liftgate CAUTION: Place on secure suitable
outer trim panel to liftgate. surface to prevent damage.
3. Remove LH liftgate outer trim panel.

11. Disconnect harness connector from

4. Release clips (x9) securing RH liftgate window regulator.
outer trim panel to liftgate.
5. Remove RH liftgate outer trim panel.

12. Remove M6 nuts (x9) securing window

regulator to liftgate. Torque 9 Nm.
6. Disconnect harness connector from
liftgate light harness
7. Release clip securing liftgate light harness
to liftgate.

LIFTGATE GLASS 55-5

BODY CLOSURES

13. Using assistance, lower window regulator

and liftgate glass assembly.
14. Remove M6x16 Torx bolts (x2) securing
window regulator to liftgate glass
assembly. Torque 12 Nm.
15. Using assistance, support the liftgate
glass assembly.
CAUTION: The liftgate glass assembly is
not secured in the glass channels.
16. Remove window regulator.

Installation
1. Installation is the reverse of removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.
2. After installation perform the calibration
procedure using the Fisker Aftersales
Service Tool.

55-6 LIFTGATE GLASS

 BODY CLOSURES

Glass - Front - LH
DOOR GLASS

Removal
1. Remove front door trim. Refer to Trim -
Door - Front - LH.

7. Lower glass to access retaining clips (x2).

8. Release glass from retaining clips (x2) on
window regulator.

2. Release waterproof membrane from front

door and inner cable.
3. Remove waterproof membrane.

9. Rotate the shorter side of the glass down

to release from frame seal.
10. Lift and remove glass.

Installation
4. Release and remove outer sealing strip 1. Installation is the reverse of removal
from front door. procedure except for the following:
NOTE: Inspect waterproof membrane for
damage and replace if necessary.
2. Raise and lower window to ensure door
glass drop is working correctly.

5. Remove clips (x5) securing inner sealing

strip to front door.
6. Remove inner sealing strip.

DOOR GLASS 55-7

BODY CLOSURES

Window Regulator - Front - LH Installation

1. Installation is the reverse of removal
Removal procedure except for the following:
1. Remove front door glass. Refer to Glass - 2. After installation perform the calibration
Front - LH. procedure using the Fisker Aftersales
Service Tool.

2. Remove plugs (x2) from front door

3. Remove M6x16 bolt securing window

regulator to front door. Torque 9 Nm.
4. Remove M6 nuts (x4) securing window
regulator to front door. Torque 9 Nm.

5. Maneuver and disconnect harness

connector from window regulator.
6. Remove window regulator.

55-8 DOOR GLASS

 BODY CLOSURES

Glass - Quarter - Front - LH

Removal
1. Remove exterior mirror. Refer to Exterior
Mirror - LH.
2. Remove front door glass. Refer to Glass -
Front - LH.

7. Pull off quarter glass from frame seal.

8. Remove quarter glass.

Installation
1. Installation is the reverse of removal
procedure.

3. Remove plug from front door.

4. Remove M5x6 Torx screws (x3) securing
quarter glass to front door. Torque 5.3
Nm.

5. Pull off frame seal assembly from front

door.
6. Remove quarter glass and frame seal
assembly.

DOOR GLASS 55-9

BODY CLOSURES

Glass - Rear- LH

Removal
1. Remove rear door trim. Refer to Trim -
Door - Rear - LH.

7. Remove clips (x5) securing inner sealing

strip to rear door.
8. Remove inner sealing strip.

2. Release waterproof membrane from rear

door and inner cable.
3. Remove waterproof membrane.

9. Lower glass to access retaining clips (x2).

10. Release glass from retaining clips (x2) on
window regulator.

4. Release and remove outer sealing strip

from rear door.

11. Rotate the shorter side of the glass down

to release from frame seal.
12. Lift and remove glass.

5. Remove plug from rear door. Installation

6. Remove M6x12 Torx screws (x2) securing 1. Installation is the reverse of removal
glass channel to rear door. Torque 9 Nm. procedure except for the following:
NOTE: Inspect waterproof membrane for
damage and replace if necessary.

55-10 DOOR GLASS

 BODY CLOSURES

2. Raise and lower window to ensure door Window Regulator - Rear - LH

glass drop is working correctly.
Removal
1. Remove rear door glass. Refer to Glass -
Rear- LH.

2. Remove plug from rear door.

3. Remove M6 nuts (x5) securing window

regulator to rear door. Torque 9 Nm.

4. Maneuver and disconnect harness

connector from window regulator.
5. Remove window regulator.

DOOR GLASS 55-11

BODY CLOSURES

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. After installation perform the calibration
procedure using the Fisker Aftersales
Service Tool.

55-12 DOOR GLASS

 BODY CLOSURES

Liftgate Assembly 7. Release clips (x3) securing harness to

LIFTGAT E

liftgate assembly.
Removal

8. Release grommets (x2) and withdraw

1. Release clips (x5) securing roof trim to harnesses (x2) from vehicle.
vehicle.
2. Pull down rear section of roof trim.

3. Disconnect harness connectors (x2) from

the body harness.
4. Remove nuts (x2) securing harness to
liftgate assembly. Torque 9 Nm.
5. Release clips (x4) securing harness to
liftgate assembly.

9. Release clips (x2) securing struts (x2) to

liftgate.
10. Disconnect struts (x2) from liftgate
assembly.
11. If liftgate is to be reinstalled, mark outline
of hinges on liftgate.

6. Disconnect harness connectors (x2) from

the body harness.

LIFTGATE 55-13
BODY CLOSURES

12. Using an assistant to support the liftgate 18. Release clips (x5) securing liftgate upper
assembly, remove M8x20 bolts (x4) inner trim to liftgate.
securing liftgate assembly to vehicle. 19. Remove liftgate upper inner trim.
Torque 19 Nm.
13. Remove liftgate assembly.
CAUTION: Place on secure suitable
surface to prevent damage.
Do not carry out further disassembly if
component is removed for access only.

20. Disconnect harness connector from

antenna amplifier.
21. Release grommet from liftgate.

14. Release clips (x10) securing LH liftgate

inner trim to liftgate.
15. Remove LH liftgate inner trim.
16. Release clips (x10) securing RH liftgate
inner trim to liftgate.
17. Remove RH liftgate inner trim.

22. Remove plugs (x5) from liftgate inner

panel.

55-14 LIFTGATE
 BODY CLOSURES

23. Remove M6 nuts (x5) securing rear spoiler 27. Disconnect harness connector from
to liftgate. Torque 8 Nm. liftgate switch and lamp (arrowed).
28. Remove liftgate lower inner trim.

24. Disconnect harness connectors (x2) from

rear spoiler. 29. Disconnect harness connector from
25. Remove rear spoiler. liftgate latch assembly.
CAUTION: Place on secure suitable 30. Remove M6 nuts (x3) securing liftgate
surface to prevent damage. latch assembly to lower liftgate trim panel.
Torque 9 Nm.
31. Remove liftgate latch assembly.

26. Release clips (x19) securing liftgate inner

lower trim to liftgate. 32. Release clips (x9) securing LH liftgate
outer trim panel to liftgate.
33. Remove LH liftgate outer trim panel.

LIFTGATE 55-15
BODY CLOSURES

34. Release clips (x9) securing RH liftgate 41. Disconnect harness connector from LH
outer trim panel to liftgate. liftgate lamp.
35. Remove RH liftgate outer trim panel. 42. Remove M5x17 bolts (x4) securing LH
liftgate lamp to liftgate outer panel.
Torque 2.6 Nm.
43. Remove LH liftgate lamp.
44. Repeat steps 42 through 44 for RH liftgate
lamp.

36. Disconnect harness connector from

liftgate light harness.
37. Release clip securing liftgate light harness
to liftgate.
38. Release grommet from liftgate.
45. Disconnect harness connector from
window regulator.

39. Remove M5x8 Torx screws (x13) securing

liftgate outer panel to liftgate. Torque 2
Nm. 46. Remove M6 nuts (x9) securing window
40. Remove liftgate outer panel. regulator to liftgate. Torque 9 Nm.

CAUTION: Place on secure suitable

surface to prevent damage.

55-16 LIFTGATE
 BODY CLOSURES

53. Release liftgate glass harness from cable

rail.

47. Using assistance, lower window regulator

and liftgate glass assembly.
48. Remove M6x16 Torx bolts (x2) securing 54. Carefully slide liftgate glass assembly
window regulator to liftgate glass downwards and remove from liftgate.
assembly. Torque 12 Nm.
49. Using assistance, support the liftgate
glass assembly.
CAUTION: The liftgate glass assembly is
not secured in the glass channels.
50. Remove window regulator.

55. Release grommets (x2) from liftgate.

56. Remove harness from liftgate.

51. Remove liftgate glass sealing strip.

57. Release grommets (x2) from liftgate.

58. Release clips (x12) securing harness to
liftgate.
59. Remove wiring harness.

Installation
1. Installation is the reverse of the removal
52. Disconnect harness connector from procedure except for the following:
liftgate glass assembly.

LIFTGATE 55-17
BODY CLOSURES

NOTE: Inspect clips for damage and Liftgate Latch Assembly

replace if necessary.
2. Check the alignment of the liftgate Removal
assembly to the rear fenders and rear 1. Remove liftgate lower trim. Refer to Trim -
fascia. Reposition liftgate on hinges as Liftgate - Lower.
necessary.
3. After installation perform the initialization
procedure using the Fisker Aftersales
Service Tool.
4. Raise and lower window to ensure liftgate
glass drop is working correctly.

2. Disconnect harness connector from

liftgate latch assembly.
3. Remove M6 nuts (x3) securing liftgate
latch assembly to lower liftgate trim panel.
Torque 9 Nm.
4. Remove liftgate latch assembly.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. Check the alignment of the liftgate
assembly to the rear fenders and rear
fascia. Reposition liftgate latch assembly
as necessary.

55-18 LIFTGATE
 BODY CLOSURES

Open Hood
HOOD

Open Hood

4. Open the hood until locking pin on LH

hinge engages on hinge arm.
WARNING: Ensure locking pin is fully
1. Using fish bone tool, release clips (x9) engaged.
securing service lid to front bumper
assembly.
Caution: Take extra care when releasing
clips to avoid paint damage.
NOTE: Start releasing clips from side of
service lid.
2. Remove service lid.

5. Cover sharp edges of hood fastening

brackets (x2).

Close Hood
1. Close is the reverse of the open procedure
except for the following:

3. Remove M8x25 bolts (x2) securing hood

to front bumper assembly. Torque 19 Nm.
Caution: Do not allow bolts to drop into
gap between bumper and cooling system.

2. Press catch to release locking pin from LH

hinge arm.

HOOD 55-19
BODY CLOSURES

WARNING: Failure to release locking pin Hood Assembly

before closing may cause damage to hood.
3. Before tightening the bolts securing the Removal
hood to the front bumper assembly, check 1. Open hood. Refer to Open Hood.
and adjust the alignment/gaps to other
panels and components. 2. Fit protective covers to front fenders.

3. Remove push pins (x8) securing hood

insulator to hood.
4. Remove hood insulator.

5. Disconnect harness from illuminated logo.

6. Release clips (x8) securing harness to

hood.
7. If hood is to be reinstalled, mark outline of
hinges on hood.

55-20 HOOD
 BODY CLOSURES

8. Using an assistant to support the hood,

loosen upper M8 nuts (x2) securing LH
and RH hinges to hood. Torque 19 Nm.
NOTE: Do not remove nuts.
9. Remove lower M8 nuts (x2) securing LH
and RH hinges to hood. Torque 19 Nm.
10. Tilt and lift hood to remove from hinges.
CAUTION: Place on secure suitable
surface to prevent damage.
Do not carry out further disassembly if
component is removed for access only.

11. Release clip securing illuminated logo to

hood.
12. Remove illuminated logo.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: When installing the hood, slide the
hood onto the hood hinges and then install
the two lower hinge nuts.
2. Check the alignment of the hood to the
front fenders and front fascia. Reposition
hood on hinges as necessary.

HOOD 55-21
BODY CLOSURES

Door Assembly - Front - LH

D OORS

Removal
1. Disconnect 12V battery. Refer to Battery
Disconnect - 12V.
CAUTION: Wait 2 minutes to allow
Supplementary Restraint System back up
power circuit to discharge before
commencing work.

5. Using an assistant to support the front

door assembly, loosen Torx grub screws
(x2) securing hinge pins to hinges. Torque
23 Nm.
6. Remove hinges pins (x2).
7. Remove front door assembly.
CAUTION: Place on secure suitable
surface to prevent damage.
Do not carry out further disassembly if
2. Remove M6x8 Torx bolt securing door component is removed for access only.
stop to front door assembly. Torque 21
Nm.
3. Disconnect harness connector from
vehicle wiring harness.
4. If front door is to be reinstalled, mark
outline of hinges on front door.

8. Remove plugs (x2) from front door.

9. Remove M6x16 Torx screws (x2) securing
door cladding to front door. Torque 1.6
Nm.

55-22 DOORS
 BODY CLOSURES

10. Release clips (x14) securing door cladding 18. Release clips (x6) securing cover trim to
to front door. front door trim.
11. Remove door cladding. 19. Remove cover trim.
20. Remove M5x15 Torx screw securing front
door trim to front door. Torque 5 Nm.

12. Release clips (x14) securing armrest trim

to front door trim.
13. Remove armrest trim. 21. Release clips (x17) securing front door
14. Remove M6x20 Torx screw securing front trim to front door.
door trim to front door. Torque 5 Nm.

22. Release inner cable from inner handle.

15. Release clips (x2) securing pull handle
trim to front door trim.
16. Remove pull handle trim.
17. Remove M6x20 Torx screws (x2) securing
front door trim to front door. Torque 5 Nm.

DOORS 55-23
BODY CLOSURES

23. Disconnect harness connector from front 30. Release outer cable from outer door
door harness. handle.
24. Remove front door trim.

31. Remove M6x16 Torx bolts (x3) securing

25. Disconnect harness connector from front door latch assembly to front door. Torque
door speaker. 9 Nm.

26. Remove M4x8 Torx screws (x4) securing

front door speaker to front door. Torque 3
Nm.
27. Remove front door speaker.

32. Disconnect harness connector from door

latch assembly.
33. Remove door latch assembly.

28. Release waterproof membrane from front

door and inner cable.
29. Remove waterproof membrane.
NOTE: Inspect waterproof membrane for
damage and replace if necessary.

55-24 DOORS
 BODY CLOSURES

34. Release and remove outer sealing strip 40. Remove plugs (x2) from front door
from front door.

41. Remove M6x16 bolt securing window

35. Remove clips (x5) securing inner sealing regulator to front door. Torque 9 Nm.
strip to front door. 42. Remove M6 nuts (x4) securing window
36. Remove inner sealing strip. regulator to front door. Torque 9 Nm.
37. Release glass from retaining clamps (x2)
on window regulator.

43. Maneuver and disconnect harness

38. Rotate the shorter side of the glass down connector from window regulator.
to release from frame seal.
44. Remove window regulator.
39. Lift and remove glass.

DOORS 55-25
BODY CLOSURES

45. Disconnect harness connector from door 52. Remove M6x20 Torx screws (x3) securing
pressure sensor. exterior mirror to front door. Torque 10
46. Rotate door pressure sensor Nm.
counterclockwise to release from front
door.
47. Remove door pressure sensor.

53. Maneuver and remove exterior mirror.

48. Remove M4x15 Torx screws (x2) securing

door frame trim to front door. Torque 1.6
Nm.
49. Remove door frame trim.

54. Remove plug from front door.

55. Remove M5x6 Torx screws (x3) securing
quarter glass to front door. Torque 5.3
Nm.

50. Disconnect harness connector from

exterior mirror.
51. Release grommet and feed harness
through aperture in front door.

55-26 DOORS
 BODY CLOSURES

56. Release frame seal from front door. 60. Disconnect harness connector from outer
57. Remove quarter glass and frame seal door handle.
assembly. 61. Remove outer door handle.

58. Remove plugs (x2) from front door. 62. Remove M4x17 Torx screws (x3) securing
B pillar outer trim to front door. Torque 1.8
Nm.
63. Remove B pillar outer trim.

59. Remove M6x25 bolts (x3) securing outer

door handle to front door. Torque 9 Nm.

64. Remove M6 nuts (x2) securing door stop

to front door. Torque 8 Nm.
65. Remove door stop.

DOORS 55-27
BODY CLOSURES

Door Assembly - Rear - LH

Removal

66. Remove M4.8x16 Torx screws (x2)

securing crash pad to front door. Torque 3
Nm.
67. Remove crash pad. 1. Remove M8x16 Torx bolt securing door
stop to rear door assembly. Torque 21
Nm.
2. Disconnect harness connector from
vehicle wiring harness.
3. If rear door is to be reinstalled, mark
outline of hinges on rear door.

68. Release grommets (x2) and clips (x13)

securing harness to front door.
69. Remove harness.

Installation
1. Installation is the reverse of removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.
2. Check the alignment of the front door
assembly to the front fender and rear door.
Reposition front door on hinges as
necessary.
3. After installation perform the initialization
procedure using the Fisker Aftersales
Service Tool.
4. Raise and lower window to ensure door 4. Using an assistant to support the rear door
glass drop is working correctly. assembly, loosen Torx grub screws (x2)
securing hinge pins to hinges. Torque 23
Nm.
5. Remove hinges pins (x2).

55-28 DOORS
 BODY CLOSURES

6. Remove rear door assembly.

CAUTION: Place on secure suitable
surface to prevent damage.
Do not carry out further disassembly if
component is removed for access only.

11. Remove plugs (x2) from rear door.

12. Remove M6x16 Torx screws (x2) securing
door cladding to rear door. Torque 3 Nm.
13. Release clips (x12) securing door cladding
to rear door.
7. Remove plug from rear door. 14. Remove door cladding.

8. Remove Torx screw securing door 15. Release clips (x14) securing armrest trim
cladding to rear door. Torque 1.6 Nm. to rear door trim.
16. Remove armrest trim.
17. Remove M6x20 Torx screw securing rear
door trim to rear door. Torque 5 Nm.

9. Release clips (x3) securing door cladding

to rear door. 18. Release clips (x2) securing pull handle
10. Remove door cladding. trim to rear door trim.
19. Remove pull handle trim.

DOORS 55-29
BODY CLOSURES

20. Remove M6x20 Torx screws (x2) securing

rear door trim to rear door. Torque 5 Nm.

25. Release inner cable from inner handle.

21. Release clips (x6) securing cover trim to

rear door trim.
22. Remove cover trim.

26. Disconnect harness connector from rear

door harness.
27. Remove rear door trim.

23. Remove M5x15 Torx screw securing rear

door trim to rear door. Torque 1.6 Nm.

28. Disconnect harness connector from rear

door speaker.
29. Remove M4x8 Torx screws (x4) securing
24. Release clips (x16) securing rear door trim rear door speaker to rear door. Torque 3
to rear door. Nm.
30. Remove rear door speaker.

55-30 DOORS
 BODY CLOSURES

31. Release waterproof membrane from rear 35. Disconnect harness connector from door
door and inner cable. latch assembly.
32. Remove waterproof membrane. 36. Remove door latch assembly.
NOTE: Inspect waterproof membrane for
damage and replace if necessary.

37. Release and remove outer sealing strip

from rear door.
33. Release outer cable from outer door
handle.

38. Remove plug from rear door.

39. Remove M6x12 Torx screws (x2) securing
34. Remove M6x16 Torx bolts (x3) securing glass channel to rear door. Torque 9 Nm.
door latch assembly to rear door. Torque
9 Nm.

DOORS 55-31
BODY CLOSURES

40. Remove clips (x5) securing inner sealing

strip to rear door.
46. Remove M6 nuts (x5) securing window
41. Remove inner sealing strip. regulator to rear door. Torque 9 Nm.
42. Release glass from retaining clamps (x2)
on window regulator.

47. Maneuver and disconnect harness

connector from window regulator.
43. Rotate the shorter side of the glass down 48. Remove window regulator.
to release from frame seal.
44. Lift and remove glass.

49. Remove plugs (x2) from rear door.

45. Remove plug from rear door.

55-32 DOORS
 BODY CLOSURES

50. Remove M6x25 bolts (x3) securing outer

door handle to rear door. Torque 9 Nm.
55. Release frame seal from rear door.
56. Remove frame seal.

51. Disconnect harness connector from outer

door handle.
52. Remove outer door handle. 57. Remove M4x17 Torx screws (x3) securing
B pillar outer trim to front door. Torque 1.8
Nm.
58. Remove B pillar outer trim.

53. Remove M4x15 Torx screws (x2) securing

door frame trim to front door. Torque 1.6
Nm.
54. Remove door frame trim. 59. Remove M4x17 Torx screws (x3) securing
C pillar outer trim to front door. Torque 1.8
Nm.
60. Remove C pillar outer trim.

DOORS 55-33
BODY CLOSURES

Door Latch Assembly - Front - LH

Removal
1. Remove front door trim. Refer to Trim -
Door - Front - LH.

61. Release grommets (x2) and clips (x13)

securing harness to front door.
62. Remove harness.

Installation 2. Release waterproof membrane from front

door and inner cable.
1. Installation is the reverse of removal
procedure except for the following: 3. Remove waterproof membrane.
NOTE: Inspect clips for damage and
replace if necessary.
2. Check the alignment of the rear door
assembly to the rear fender and front door.
Reposition rear door assembly on hinges
as necessary.
3. After installation perform the initialization
procedure using the Fisker Aftersales
Service Tool.
4. Raise and lower window to ensure door
glass drop is working correctly. 4. Release outer cable from outer door
handle.

5. Remove M6x16 Torx bolts (x3) securing

door latch assembly to front door. Torque
9 Nm.

55-34 DOORS
 BODY CLOSURES

Door Handle - Outer - Front - LH

Removal
1. Remove front door glass. Refer to Glass -
Front - LH.

6. Disconnect harness connector from door

latch assembly.
7. Remove door latch assembly.

Installation
1. Installation is the reverse of the removal 2. Release outer cable from outer door
procedure except for the following: handle.
NOTE: Inspect waterproof membrane for
damage and replace if necessary.
2. Check the alignment of the front door
assembly to the front fender and rear door.
Reposition door latch assembly as
necessary.

3. Remove plugs (x2) from front door.

4. Remove M6x25 bolts (x3) securing outer

door handle to front door. Torque 9 Nm.

DOORS 55-35
BODY CLOSURES

Door Latch Assembly - Rear - LH

Removal
1. Remove rear door trim. Refer to Trim -
Door - Rear - LH.

5. Disconnect harness connector from outer

door handle.
6. Remove outer door handle.

Installation
1. Installation is the reverse of the removal 2. Release waterproof membrane from rear
procedure. door and inner cable.
3. Remove waterproof membrane.

4. Release outer cable from outer door

handle.

5. Remove M6x16 Torx bolts (x3) securing

door latch assembly to rear door. Torque
9 Nm.

55-36 DOORS
 BODY CLOSURES

Door Handle - Outer - Rear - LH

Removal
1. Remove rear door trim. Refer to Trim -
Door - Rear - LH.

6. Disconnect harness connector from door

latch assembly.
7. Remove door latch assembly.

Installation
1. Installation is the reverse of the removal 2. Release waterproof membrane from rear
procedure except for the following: door and inner cable.
NOTE: Inspect waterproof membrane for 3. Remove waterproof membrane.
damage and replace if necessary.
2. Check the alignment of the rear door
assembly to the rear fender and front door.
Reposition door latch assembly as
necessary.

4. Release outer cable from outer door

handle.

5. Remove plugs (x2) from rear door.

DOORS 55-37
BODY CLOSURES

6. Remove M6x25 bolts (x3) securing outer

door handle to rear door. Torque 9 Nm.

7. Disconnect harness connector from outer

door handle.
8. Remove outer door handle.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect waterproof membrane for
damage and replace if necessary.

55-38 DOORS
 BODY CLOSURES

Sunroof - Sliding Photovolt Panoramic

PHOTOVOLT ROOF

Removal
1. Deactivate the high voltage system. Refer
to Deactivate/Activate - High Voltage
Battery System.
WARNING: High-voltage cables and
components may remain energized for up
to 5 minutes after isolating.
2. Remove roof trim. Refer to Trim - Roof.

5. Remove M8 nuts (x6) securing photovolt

sunroof to vehicle. Torque 18 Nm.

3. Disconnect harness connector from

photovolt sunroof.

6. Using suitable equipment, cut adhesive

securing photovolt sunroof to vehicle.
7. Install suitable suction handles (x4) to
photovolt sunroof.
8. Install lifting hooks (x4) to suction handles.
4. Remove M8 nuts (x2) securing photovolt 9. Use crane to slowly lift and remove
sunroof to vehicle. Torque 18 Nm. photovolt sunroof from vehicle.
CAUTION: If photovolt sunroof is to be
reused place on suitable surface to
prevent damage.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Remove old adhesive from photovolt
sunroof bonding surface.
3. Clean photovolt sunroof bonding surface
using a suitable cleaning fluid.

PHOTOVOLT ROOF 55-39

BODY CLOSURES

4. Clean photovolt sunroof using a suitable

cleaning fluid.

5. Apply a continuous 12 mm bead of

Sikaflex 250 DB3 to photovolt sunroof
bonding surface.

6. Using crane, lower and align tabs (x2) to

locate photovolt sunroof correctly and
install to vehicle.

55-40 PHOTOVOLT ROOF

 EXTERIOR

Headlamp Alignment
MA INTENA NCE & ADJUSTMENTS
EXTERIOR

Check
1. Ensure tire pressures are correct and
vehicle is at kerbside weight.

2. Position vehicle on a flat, horizontal

surface with the front end at a distance of
5 m from a vertical wall.
3. Mark a horizontal line on the wall at an
exact height of 928 mm from the ground.
4. Turn ON low beam.
5. Check low beam is just below the
horizontal line.

Vertical Adjustment
1. Open hood. Refer to Open Hood.

2. Rotate vertical adjuster screws to obtain

correct alignment.
NOTE: Initial vertical headlamp
adjustment is -1%.
3. Recheck low beam is just below the
horizontal line.
4. Turn OFF low beam.
5. Secure hood.

MAINTENANCE & ADJUSTMENTS 60-1

EXTERIOR

Exterior Mirror - LH
EXTERIOR MIR ROR S

Removal
1. Remove front door trim. Refer to Trim -
Door - Front - LH.

7. Remove M6x20 Torx screws (x3) securing

exterior mirror to front door. Torque 10
Nm.

2. Release upper section of seal from front

door.

8. Maneuver and remove exterior mirror.

Installation
1. Installation is the reverse of the removal
procedure.
3. Remove M4x15 Torx screws (x2) securing
door frame trim to front door. Torque 1.6
Nm.
4. Remove door frame trim.

5. Disconnect harness connector from

exterior mirror.
6. Release grommet and feed harness
through aperture in front door.

60-2 EXTERIOR MIRRORS

 EXTERIOR

Bumper Assembly - Front

BU MPERS - FRONT

Removal
1. Remove center headlamp assembly.
Refer to Headlamp Assembly - Center.
2. Remove LH wheel. Refer to Wheel - Front
- LH.
3. Remove RH wheel.
NOTE: Procedure is the same as for left
side component.
7. Remove push pin securing front bumper
assembly to LH fender cladding.
8. Partially release LH fender cladding from
front bumper assembly.

4. Remove push pins (x3) securing LH

fender liner to fender. 9. Remove push pin securing front bumper
assembly to RH fender cladding.
10. Partially release RH fender cladding from
front bumper assembly.

5. Remove M4x15 screws (x3) securing LH

fender liner to front bumper and fender 11. Disconnect harness connectors (x2) from
cladding. Torque 2.2 Nm. front bumper harness.
6. Repeat steps 4 through 5 for RH fender
liner.

BUMPERS - FRONT 60-3

EXTERIOR

12. Remove M5x20 bolts (x4) securing front 15. Release clips (x8) securing front bumper
bumper assembly to front undercover. assembly to RH fender.
Torque 2 Nm. 16. Using assistance, remove front bumper
assembly.
CAUTION: Place on secure suitable
surface to prevent damage.
Do not carry out further disassembly if
removing for access only.
17. Release clips (x8) securing LH bumper
fascia to front bumper assembly.

13. Remove M6x20 bolts (x8) securing front

bumper assembly to front end. Torque 3.5
Nm.

18. Release clips (x31) securing lower bumper

strip to front bumper assembly.
19. Remove lower bumper strip.

14. Release clips (x8) securing front bumper

assembly to LH fender.

20. Disconnect harness connector from LH

turn indicator lamp.

60-4 BUMPERS - FRONT

 EXTERIOR

21. Remove LH bumper fascia.

28. Remove M5x20 bolts (x3) securing RH

22. Remove M5x20 bolts (x3) securing LH turn turn indicator lamp to front bumper
indicator lamp to front bumper assembly. assembly. Torque 2 Nm.
Torque 2 Nm. 29. Using a suitable tool, carefully release
23. Using a suitable tool, carefully release clips (x2) securing RH turn indicator lamp
clips (x2) securing LH turn indicator lamp to front bumper assembly.
to front bumper assembly. 30. Remove RH turn indicator lamp.
24. Remove LH turn indicator lamp.

31. Disconnect harness connector from front

25. Disconnect harness connector from RH camera.
turn indicator lamp. 32. Release clips (x2) securing front camera
26. Release clips (x8) securing RH bumper bracket to front bumper assembly.
fascia to front bumper assembly. 33. Remove front camera bracket.
27. Remove RH bumper fascia.

34. Remove front camera.

BUMPERS - FRONT 60-5

EXTERIOR

43. Remove front bumper harness.

35. Disconnect harness connector from mid

range radar. 44. Remove M6x20 bolts (x2) securing LH
36. Depress tabs (x2) (arrowed) and slide mid wheel air flap to front bumper assembly.
range radar left to release from clips (x4) Torque 2 Nm.
securing mid range radar to the front 45. Remove LH wheel air flap.
bumper assembly.
37. Remove mid range radar.

46. Remove M6x20 bolts (x2) securing RH

wheel air flap to front bumper assembly.
38. Disconnect harness connector from Torque 2 Nm.
ultrasonic sensor. 47. Remove RH wheel air flap.
39. Release clips (x2) securing ultrasonic
sensor to front bumper assembly. Installation
40. Remove ultrasonic sensor. 1. Installation is the reverse of the removal
procedure except for the following:
41. Repeat steps 36 through 38 for remaining
ultrasonic sensors (x5). NOTE: Inspect push pins and clips for
damage and replace if necessary.
2. Before tightening the screws securing the
front bumper to the fenders, check and
adjust the alignment/gaps to other panels
and components.
3. After installation perform the calibration
procedures using the Fisker Aftersales
Service Tool.

42. Release clips (x25) securing harness to

front bumper assembly.

60-6 BUMPERS - FRONT

 EXTERIOR

Bumper Assembly - Rear

BU MPERS - REAR

Removal
1. Remove LH rear fender liner. Refer to
Fender Liner - Rear - LH.
2. Remove RH rear fender liner.
NOTE: Procedure is the same as for left
side component.
3. Remove LH rear fender cladding. Refer to
Fender Cladding - Rear - LH.
7. Disconnect harness connectors (x2) from
4. Remove RH rear fender cladding. rear bumper harness.
NOTE: Procedure is the same as for left
side component.

8. Remove M6x20 bolts (x4) securing rear

bumper assembly to chassis. Torque 3.5
5. Remove push pin securing rear bumper Nm.
assembly to RH rear fender.

9. Release clips (x19) securing rear bumper

6. Remove push pin securing rear bumper assembly to chassis.
assembly to LH rear fender. 10. Using assistance, remove rear bumper
assembly.
CAUTION: Place on secure suitable
surface to prevent damage.

BUMPERS - REAR 60-7

EXTERIOR

Do not carry out further disassembly if

removing for access only.

17. Disconnect harness connector from rear

camera.
11. Disconnect harness connector from LH 18. Release clips (x2) securing rear camera
bumper lamp. bracket to rear bumper assembly.
12. Remove M5x20 bolts (x3) securing LH 19. Remove rear camera bracket.
bumper lamp to rear bumper assembly.
Torque 2 Nm.
13. Remove LH bumper lamp.

20. Remove rear camera.

14. Disconnect harness connector from RH

bumper lamp.
15. Remove M5x20 bolts (x3) securing RH
bumper lamp to rear bumper assembly.
Torque 2 Nm.
16. Remove RH bumper lamp.

21. Disconnect harness connector from

ultrasonic sensor.
22. Release clips (x2) securing ultrasonic
sensor to rear bumper assembly.
23. Remove ultrasonic sensor.
24. Repeat steps 22 through 24 for remaining
ultrasonic sensors (x5).

60-8 BUMPERS - REAR

 EXTERIOR

25. Use a suitable tool to push the LH licence 32. Release clips (x2) securing tailgate switch
plate lamp left to release clip securing to rear bumper trim.
lamp to rear bumper assembly. 33. Remove tailgate switch.
26. Disconnect harness connector from LH
licence plate lamp.
27. Remove LH licence plate lamp.
28. Repeat steps 26 through 28 for the RH
licence plate lamp.

34. Release clips (x14) securing rear bumper

harness to rear bumper assembly.
35. Remove rear bumper harness.

Installation
29. Disconnect harness connector from trunk 1. Installation is the reverse of the removal
lid switch. procedure except for the following:
NOTE: Inspect push pins and clips for
damage and replace if necessary.
2. Before tightening the bolts securing the
rear bumper to the chassis, check and
adjust the alignment/gaps to other panels
and components.
3. After installation of rear camera perform
the programming/calibration procedure
using the Fisker Aftersales Service Tool.

30. Release clips (x30) securing rear bumper

trim to rear bumper assembly.
31. Remove rear bumper trim.

BUMPERS - REAR 60-9

EXTERIOR

Door Cladding - Front - LH Door Cladding - Rear - LH

EXTERIOR TRIM - LOWER

Removal Removal
1. Remove rear door upper cladding. Refer
to Door Cladding - Rear - Upper - LH.

1. Remove plugs (x2) from front door.

2. Remove M6x16 Torx screws (x2) securing
door cladding to front door. Torque 1.6 2. Remove plugs (x2) from rear door.
Nm. 3. Remove M6x16 Torx screws (x2) securing
door cladding to rear door. Torque 1.6
Nm.

3. Release clips (x14) securing door cladding

to front door.
4. Remove door cladding. 4. Release clips (x12) securing door cladding
to rear door.
Installation
5. Remove door cladding.
1. Installation is the reverse of the removal
procedure except for the following: Installation
NOTE: Inspect clips for damage and 1. Installation is the reverse of the removal
replace if necessary. procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

60-10 EXTERIOR TRIM - LOWER

 EXTERIOR

Fender Liner - Front - LH

MU D GUARD

Removal
1. Remove front wheel. Refer to Wheel -
Front - LH.

4. Remove plastic M6 nuts (x5) securing

fender liner to body. Torque 2.3 Nm.

2. Remove push pins (x3) securing fender

liner to fender.

5. Remove push pins (x2) securing fender

liner to body.

3. Remove M4x15 screws (x3) securing

fender liner to front bumper and fender
cladding. Torque 2.2 Nm.

6. Remove M4x15 screws (x3) securing

fender liner to fender cladding. Torque 2.2
Nm.

MUD GUARD 60-11

EXTERIOR

Fender Liner - Rear - LH

Removal
1. Remove rear wheel. Refer to Wheel - Rear
- LH.

7. Remove M5x17 bolts (x4) securing lower

edge of fender liner to underbody. Torque
5 Nm.

2. Remove push pin securing fender liner to

fender.

8. Remove M6 nuts (x2) securing fender liner

to body. Torque 2.3 Nm.
9. Remove fender liner.

Installation
3. Remove M4x15 Torx screw securing
1. Installation is the reverse of the removal fender liner to fender cladding. Torque 2.2
procedure except for the following: Nm.
NOTE: Inspect push pins for damage and
replace if necessary.

60-12 MUD GUARD

 EXTERIOR

4. Remove M6 nuts (x5) securing fender liner 7. Remove M6 nuts (x2) securing fender liner
to chassis. Torque 2.3 Nm. to chassis. Torque 2.3 Nm.

5. Remove push pin securing lower edge of 8. Remove M6 nuts (x4) securing fender liner
fender liner to rear bumper. to chassis. Torque 2.3 Nm.
9. Remove fender liner.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect push pins for damage and
replace if necessary.

6. Remove M4x15 Torx screws (x5) securing

fender liner to rear bumper and rear
fender. Torque 2.2 Nm.

MUD GUARD 60-13

EXTERIOR

Fender Cladding - Front - LH

Removal

4. Carefully pull fender cladding to release

clips (x22) securing fender cladding to
fender.
1. Remove M4x15 screws (x3) securing 5. Remove fender cladding.
fender cladding to fender. Torque 2.2 Nm.
Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect push pins and clips for
damage and replace if necessary.

2. Remove upper M4x15 screw securing

fender cladding to fender. Torque 2.2 Nm.
3. Remove lower push pin securing fender
cladding to fender.

60-14 MUD GUARD

 EXTERIOR

Door Cladding - Rear - Upper - LH Installation

1. Installation is the reverse of the removal
Removal procedure except for the following:
1. Open rear door. NOTE: Inspect clips for damage and
replace if necessary.

2. Remove plug from rear door.

3. Remove Torx screw securing door

cladding to rear door. Torque 1.6 Nm.

4. Release clips (x3) securingdoor cladding

to rear door.
5. Remove door cladding.

MUD GUARD 60-15

EXTERIOR

Fender Cladding - Rear - LH

Removal
1. Remove rear wheel. Refer to Wheel - Rear
- LH.

2. Remove M4x15 Torx screws (x4) securing

fender cladding to fender liner. Torque 2.2
Nm.

3. Release clips (x12) securing fender

cladding to fender.
4. Remove fender cladding.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

60-16 MUD GUARD

 EXTERIOR

Underbody Cover - Front Underbody Cover - Rear

UN DER BOD Y COVERS

Removal Removal
1. Raise and support vehicle. Refer to Raise 1. Raise and support vehicle. Refer to Raise
and Support Vehicle - 2 Post Lift. and Support Vehicle - 2 Post Lift.

2. Remove M4x15 screws (x4) securing front 2. Remove push pins (x14) securing rear
underbody cover to front bumper underbody cover to rear subframe.
assembly. Torque 2 Nm.

3. Remove M6x20 bolts (x6) securing rear

3. Remove push pins (x13) securing front underbody cover to rear subframe.
underbody cover to front subframe. Torque 5.5 Nm.
4. Remove front underbody cover. 4. Remove rear underbody cover.

Installation Installation
1. Installation is the reverse of the removal 1. Installation is the reverse of the removal
procedure except for the following: procedure except for the following:
NOTE: Inspect push pins for damage and NOTE: Inspect push pins for damage and
replace if necessary. replace if necessary.

UNDERBODY COVERS 60-17

EXTERIOR

Headlamp Assembly - LH Headlamp Assembly - Center

L IGHTING - F RON T - GENERAL

Removal Removal
1. Remove front fender. Refer to Fender - 1. Open hood. Refer to Open Hood.
LH.

2. Disconnect harness connector from center

2. Remove M6x40 bolts (x3) securing headlamp assembly.
headlamp assembly to front fender. 3. Remove M5x25 bolts (x4) securing center
Torque 5.8 Nm. headlamp assembly to front bumper
3. Remove headlamp assembly. assembly. Torque 1.5 Nm.
4. Remove center headlamp assembly.
Installation
1. Installation is the reverse of the removal Installation
procedure except for the following: 1. Installation is the reverse of the removal
2. Check and adjust headlamp alignment. procedure.
Refer to Headlamp Alignment.
3. After installation perform the
programming/calibration procedure using
the Fisker Aftersales Service Tool.

60-18 LIGHTING - FRONT - GENERAL

 EXTERIOR

Turn Indicator Lamp - Front - LH

Removal
1. Remove front bumper. Refer to Bumper
Assembly - Front.

7. Remove M5x20 bolts (x3) securing turn

indicator lamp to front bumper assembly.
Torque 2 Nm.
8. Using a suitable tool, carefully release
clips (x2) securing turn indicator lamp to
2. Release clips (x31) securing lower bumper front bumper assembly.
strip to front bumper assembly. 9. Remove turn indicator lamp.
3. Remove lower bumper strip.
Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

4. Disconnect harness connector from turn

indicator lamp.
5. Release clips (x8) securing LH bumper
fascia to front bumper assembly.
6. Remove LH bumper fascia.

LIGHTING - FRONT - GENERAL 60-19

EXTERIOR

Lamp Assembly - Bodyside - Rear - LH Lamp Assembly - Liftgate - LH

L IGHTING - R EAR - GENERAL

Removal Removal
1. Remove rear fender. Refer to Fender - LH. 1. Remove liftgate lower trim. Refer to Trim -
Liftgate - Lower.

2. Disconnect harness connector from

bodyside lamp assembly. 2. Release clips (x9) securing LH liftgate
3. Remove M5x17 bolts (x3) securing outer trim panel to liftgate.
bodyside lamp assembly to rear fender. 3. RemoveLH liftgate outer trim panel.
Torque 2.6 Nm.
4. Remove bodyside lamp assembly.

Installation
1. Installation is the reverse of the removal
procedure.

4. Release clips (x9) securing RH liftgate

outer trim panel to liftgate.
5. Remove RH liftgate outer trim panel.

6. Disconnect harness connector from

liftgate light harness.
7. Release clip securing liftgate light harness
to liftgate.

60-20 LIGHTING - REAR - GENERAL

 EXTERIOR

8. Release grommet from liftgate. Lamp Assembly - Bumper - Rear - LH

Removal
1. Remove rear bumper. Refer to Bumper
Assembly - Rear.

9. Remove M5x8 Torx screws (x13) securing

liftgate outer panel to liftgate. Torque 2
Nm.
10. Remove liftgate outer panel.
CAUTION: Place on secure suitable 2. Disconnect harness connector from
surface to prevent damage. bumper lamp.
3. Remove M5x20 bolts (x3) securing
bumper lamp to rear bumper assembly.
Torque 2 Nm.
4. Remove bumper lamp.

Installation
1. Installation is the reverse of the removal
procedure.

11. Disconnect harness connector from LH

liftgate lamp.
12. Remove M5x17 bolts (x4) securing LH
liftgate lamp to liftgate outer panel.
Torque 2.6 Nm.
13. Remove LH liftgate lamp.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.
2. Before tightening the screws securing the
liftgate outer panel to the liftgate, check
and adjust the alignment/gaps to other
panels and components.

LIGHTING - REAR - GENERAL 60-21

EXTERIOR

Licence Plate Lamp - Rear Center High Mounted Stop Lamp

(CHMSL)
Removal
Removal
1. Remove rear spoiler. Refer to Spoiler -
Rear.

1. Use a suitable tool to push the licence

plate lamp left to release clip securing
licence plate lamp to rear bumper
assembly.
2. Remove M5x20 bolts (x4) securing spoiler
2. Disconnect harness connector from upper panel to spoiler reinforcement
licence plate lamp. panel. Torque 2 Nm.
3. Remove licence plate lamp.

Installation
1. Installation is the reverse of the removal
procedure.

3. Release clips (x6) securing spoiler upper

panel to spoiler reinforcement panel.
4. Remove spoiler upper panel.

5. Remove spoiler lower panel.

60-22 LIGHTING - REAR - GENERAL

 EXTERIOR

Side Marker - Rear - LH

Removal
1. Remove rear fender. Refer to Fender - LH.

6. Disconnect harness connector from centre

high mounted stop lamp.
7. Remove M5x20 bolts (x5) securing centre
high mounted stop lamp to spoiler
reinforcement panel. Torque 2 Nm. 2. Disconnect harness connector from rear
8. Remove centre high mounted stop lamp. side marker.
3. Remove M5x17 bolts (x3) securing rear
Installation
side marker to rear fender. Torque 2.6
1. Installation is the reverse of the removal Nm.
procedure except for the following:
4. Remove rear side marker.
NOTE: Inspect clips for damage and
replace if necessary. Installation
1. Installation is the reverse of the removal
procedure.

LIGHTING - REAR - GENERAL 60-23

EXTERIOR

Fender - LH
F EN DER - FRONT

Removal
1. Remove front bumper assembly. Refer to
Bumper Assembly - Front.
2. Remove front fender cladding. Refer to
Fender Cladding - Front - LH.

7. Remove M4x15 screws (x3) securing front

fender to fender bracket. Torque 3.5 Nm.
8. Open front door.

3. Disconnect harness connector from mid

range radar.
4. Disconnect harness connector from 5G
antenna.

9. Remove M6x28 Torx screws (x3) and M6

washers (x3) securing front fender to A
pillar bracket. Torque 4.8 Nm.
NOTE: Door not shown for clarity.

5. Disconnect harness connector from

headlamp assembly.

10. Remove M6x28 Torx screws (x5) and M6

washers (x5) securing front fender to
fender bracket. Torque 4.8 Nm.
11. Remove M6x35 Torx screw securing
headlamp assembly to fender bracket.
6. Disconnect harness connector from Torque 4.5 Nm.
charging point.

60-24 FENDER - FRONT

 EXTERIOR

12. Remove M5x17 bolt securing front fender

to fender bracket. Torque 2.6 Nm.
13. Using assistance, remove front fender.
CAUTION: Place on secure suitable
surface to prevent damage.
Do not carry out further disassembly if
removing for access only.

18. Release clips (x4) securing 5G antenna to

front fender.
19. Remove 5G antenna.

14. Remove M6x40 bolts (x3) securing

headlamp assembly to front fender.
Torque 5.8 Nm.
15. Remove headlamp assembly.

20. Release clips (x4) securing charging lid to

front fender.
21. Remove charging lid.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. Before tightening the screws securing the
16. Depress tabs (x2) (arrowed) and slide mid fender to the fender brackets, check and
range radar left to release from clips (x4) adjust the alignment/gaps to other panels
securing mid range radar to front fender. and components.
17. Remove mid range radar. 3. Check and adjust headlamp alignment.
Refer to Headlamp Alignment.
4. After installation perform the window and
sunroof programming/calibration
procedures and delete DTC's using the
Fisker Aftersales Service Tool.

FENDER - FRONT 60-25

EXTERIOR

Fender - LH
F EN DER - REA R

Removal
1. Remove rear bumper. Refer to Bumper
Assembly - Rear.
2. Open liftgate.

6. Disconnect harness connectors (x2) from

rear fender harness.
7. Remove M6x16 bolts (x2) securing rear
fender to chassis. Torque 5 Nm.

3. Release clips (x12) securing rear fender

trim panel to chassis.
4. Remove rear fender trim panel.

8. Remove M6 nuts (x4) securing rear fender

to chassis. Torque 2.5 Nm.

5. Remove M5x17 bolts (x3) securing rear

fender to chassis. Torque 2.6 Nm.

9. Release clips (x6) securing rear fender to

C pillar bracket.

60-26 FENDER - REAR

 EXTERIOR

10. Release clips (x3) securing rear fender to 15. Disconnect harness connector from mid
roof rail bracket. range radar.
16. Depress tabs (x2) (arrowed) and slide mid
range radar right to release from clips (x4)
securing mid range radar to rear fender.
17. Removemid range radar.

11. Using assistance remove rear fender.

CAUTION: Place on secure suitable
surface to prevent damage.
18. Disconnect harness connector from Wi-Fi
Do not carry out further disassembly if antenna.
removing for access only.
19. Release clips (x5) securing Wi-Fi antenna
to rear fender.
20. Remove Wi-Fi antenna.

12. Disconnect harness connector from

bodyside lamp assembly.
13. Remove M5x17 bolts (x3) securing
bodyside lamp assembly to rear fender. 21. Disconnect harness connector from rear
Torque 2.6 Nm. side marker.

14. Remove bodyside lamp assembly.

FENDER - REAR 60-27

EXTERIOR

22. Remove M5x17 bolts (x3) securing rear 3. After installation perform the mid range
side marker to rear fender. Torque 2.6 radar calibration procedure using the
Nm. Fisker Aftersales Service Tool.
23. Remove rear side marker.

24. Release clips (x11) securing rear fender

harness to rear fender.
25. Remove rear fender harness.

26. Release clips (x6) securing D pillar trim

panel to rear fender.
27. Remove D pillar trim panel.
28. Remove rear quarter glass sealing strip.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.
2. Before tightening the bolts securing the
rear fender to the chassis, check and
adjust the alignment/gaps to other panels
and components.

60-28 FENDER - REAR

 EXTERIOR

Wiper Motor Assembly Wiper Arm - LH

WIPER WASHER - GENERAL

Removal Removal
1. Remove cowl assembly. Refer to Cowl 1. Set wiper arms to Service Position using
Assembly. central touchscreen.

2. Disconnect harness connector from wiper 2. Remove cover from wiper arm.
motor assembly. 3. If wiper arm is to be installed, mark
3. Remove M6x25 bolts (x3) securing wiper alignment of wiper arm and spindle.
motor assembly to body. Torque 9 Nm.
4. Remove wiper motor assembly.

Installation
1. Installation is the reverse of the removal
procedure.

4. Remove M10 nut securing wiper arm to

spindle. Torque 56 Nm.
5. Remove wiper arm.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. Clean wiper linkage spindle and lightly
lubricate to prevent the wiper arm seizing
on the spindle.

WIPER WASHER - GENERAL 60-29

EXTERIOR

Washer Tank Assembly

Removal
1. Remove front RH fender liner. Refer to
Fender Liner - Front - LH.
NOTE: Procedure is the same as for left
side component.

7. Remove M6x20 bolts (x2) securing washer

tank to front rail. Torque 7 Nm.
8. Release from filler tube and remove the
washer tank.

Installation
1. Installation is a reverse of the removal
procedure except for the following:
2. Disconnect harness connector from
washer pump. 2. Refill washer reservoir with approved
washer fluid.
3. Disconnect hose from washer pump.
NOTE: Ensure tell-tale for washer fluid
4. Disconnect harness connector from
level is not active on drivers display.
washer tank.
5. Open hood. Refer to Open Hood.

6. Remove M6 nut securing washer tank to

front rail. Torque 7 Nm.

60-30 WIPER WASHER - GENERAL

 EXTERIOR

Washer Pump

Removal
1. Remove front RH fender liner. Refer to
Fender Liner - Front - LH.
NOTE: Procedure is the same as for left
side component.

2. Disconnect harness connector from

washer pump.
3. Disconnect hose from washer pump.

4. Release and remove washer pump from

washer reservoir.
5. Allow washer fluid to drain into container
and discard.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. Fill washer tank with approved washer
fluid.
NOTE: Ensure tell-tale for washer fluid
level is not active on drivers display.

WIPER WASHER - GENERAL 60-31

EXTERIOR

Spoiler - Rear
SPOILER

Removal

9. Remove plugs (x5) from liftgate inner

panel.

1. Release clips (x10) securing LH liftgate

inner trim to liftgate.
2. Remove LH liftgate inner trim.
3. Release clips (x10) securing RH liftgate
inner trim to liftgate.
4. Remove RH liftgate inner trim.

10. Remove M6 nuts (x5) securing rear spoiler

to liftgate. Torque 8 Nm.

5. Release clips (x5) securing liftgate upper

inner trim to liftgate.
6. Remove liftgate upper inner trim.

11. Disconnect harness connectors (x2) from

rear spoiler.
12. Remove rear spoiler.
CAUTION: Place on secure suitable
surface to prevent damage.

7. Disconnect harness connector from

antenna amplifier.
8. Release grommet from liftgate.

60-32 SPOILER
 EXTERIOR

Do not carry out further disassembly if

removing for access only.

17. Disconnect harness connector from

camera interior rear view mirror.
13. Remove M5x20 bolts (x4) securing spoiler 18. Release clips (x2) securing camera
upper panel to spoiler reinforcement interior rear view mirror to spoiler
panel. Torque 2 Nm. reinforcement panel.
19. Remove camera interior rear view mirror.

14. Release clips (x6) securing spoiler upper

panel to spoiler reinforcement panel.
20. Disconnect harness connector from centre
15. Remove spoiler upper panel. high mounted stop lamp.
21. Remove M5x20 bolts (x5) securing centre
high mounted stop lamp to spoiler
reinforcement panel. Torque 2 Nm.
22. Remove centre high mounted stop lamp.

16. Remove spoiler lower panel.

23. Release clips (x13) securing FM DAB

antenna to spoiler reinforcement panel.
24. Remove FM DAB antenna.

SPOILER 60-33
EXTERIOR

25. Release clips (x2) securing spoiler

harnesses to spoiler reinforcement panel.
26. Remove spoiler harnesses (x2).

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.
2. Before tightening the screws securing the
rear spoiler to the liftgate, check and
adjust the alignment/gaps to other panels
and components.

60-34 SPOILER
 EXTERIOR

Cowl Assembly
COWL COVER ASSEMBL Y

Removal
1. Remove front LH fender. Refer to Fender
Liner - Front - LH.
2. Remove front RH fender.
NOTE: Procedure is the same as for left
side component.
3. Remove LH wiper arm. Refer to Wiper Arm
- LH.
7. Remove push pins (x7) securing cowl
4. Remove RH wiper arm. assembly to chassis.
NOTE: Procedure is the same as for left
side component.

8. Remove seals (x2) from wiper motor

shafts.
5. Remove LH insulator from cowl assembly.

9. Disconnect harness connector and hose

6. Remove RH insulator from cowl assembly. from cowl assembly.

COWL COVER ASSEMBLY 60-35

EXTERIOR

10. Release filler pipe from filler neck.

15. Disconnect harness connectors (x2) and

hoses (x2) from washer jets.
16. Release from clips (x4) and remove
harness/hose assembly.

11. Release left side clips (x3), right side clips

(x3) and center clip securing cowl
assembly to vehicle.
12. Remove cowl assembly. 17. Release clips (x2) securing washer jets to
Do not carry out further disassembly if cowl assembly.
component is removed for access only. 18. Remove washer jets.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect push pins and clips for
damage and replace if necessary.

13. Release clips (x4) securing filler neck to

cowl.
14. Remove filler neck.

60-36 COWL COVER ASSEMBLY

 INFORMATION DISPLAYS & CONTROLS

Switch - Liftgate - Outside Installation

SWIT CHES - GENERAL
INFORMAT ION DISPL AYS & C ONT ROLS

1. Installation is the reverse of the removal

Removal procedure except for the following:
1. Remove rear bumper assembly. Refer to NOTE: Inspect clips for damage and
Bumper Assembly - Rear. replace if necessary.

2. Disconnect harness connector from

liftgate switch.

3. Release clips (x30) securing rear bumper

trim to rear bumper assembly.
4. Remove rear bumper trim.

5. Release clips (x2) securing liftgate switch

to rear bumper trim.
6. Remove liftgate switch.

SWITCHES - GENERAL 70-1

INFORMATION DISPLAYS & CONTROLS

Switch - Liftgate - Inside Switch - Liftgate - Driver

Removal Removal
1. Remove liftgate lower inner trim. Refer to 1. Remove front door trim LH. Refer to Trim -
Trim - Liftgate - Lower. Door - Front - LH.

2. Release clips (x2) securing liftgate switch 2. Carefully release clips (x2) securing
to liftgate lower inner trim. liftgate switch to door trim.
3. Remove liftgate switch. 3. Disconnect harness connector from
liftgate switch.
Installation
4. Remove liftgate switch.
1. Installation is the reverse of the removal
procedure. Installation
1. Installation is the reverse of removal
procedure.

70-2 SWITCHES - GENERAL

 INFORMATION DISPLAYS & CONTROLS

Switch - Window Lift - Driver Switch - Lighting

Removal Removal

1. Carefully release clips (x10) securing 1. Release clips (x4) securing trim to
switch pack to door trim. Instrument panel (IP).
CAUTION: Take care not to damage trim. 2. Remove trim.
2. Disconnect electrical connector from
switch pack.
3. Remove switch pack.

Installation
1. Installation is the reverse of removal
procedure.

3. Remove screw securing trim to IP

structure. Torque 1.6 Nm.
4. Release clips (x3) securing trim to IP
structure.

5. Disconnect electrical connector from

switch.
6. Release clips (x6) securing switch to trim
panel.
7. Remove switch.

SWITCHES - GENERAL 70-3

INFORMATION DISPLAYS & CONTROLS

Installation Switch - Second Row Seat

1. Installation is the reverse of the removal
procedure except for the following: Removal
NOTE: Inspect clips for damage and 1. Remove C pillar lower trim. Refer to Trim -
replace if necessary. C Pillar - Lower - LH.

2. Release clips (x4) securing second row

seat switch to C pillar lower trim.
3. Remove second row seat switch.

Installation
1. Installation is the reverse of the removal
procedure.

70-4 SWITCHES - GENERAL

 INFORMATION DISPLAYS & CONTROLS

Rear Climate Control Panel

Removal
1. Fold down rear armrest.

2. Carefully release clips (x4) securing rear

climate control panel to rear armrest.
CAUTION: Take care not to damage trim.
3. Disconnect harness connector from rear
climate control panel.
4. Remove rear climate control panel.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. After installation perform programming
using the Fisker Aftersales Service Tool
and perform a function check.

SWITCHES - GENERAL 70-5

INFORMATION DISPLAYS & CONTROLS

Column Switch Integrated Module

SWITCH - MUL TI FUNC TION

Removal
1. Remove clock spring. Refer to Clock
Spring.

2. Remove M5x10 bolts (x3) securing column

switch integrated module to steering
column. Torque 5 Nm.
3. Release column switch integrated module
from steering column.

4. Disconnect harness connector from

column switch integrated module.
5. Remove column switch integrated module.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. After installation perform programming
using the Fisker Aftersales Service Tool
and perform a function check.

70-6 SWITCH - MULTI FUNCTION

 INFORMATION DISPLAYS & CONTROLS

Overhead Console
SWIT CH - ACC ESSOR IES

Removal

1. Release clips (x10) securing overhead

console to roof trim.
NOTE: Release rear clips first, working
towards mirror.
2. Disconnect harness connector from
overhead console.
3. Remove overhead console.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.
2. After installation perform programming
using the Fisker Aftersales Service Tool
and perform a function check.

SWITCH - ACCESSORIES 70-7

INFORMATION DISPLAYS & CONTROLS

Integrated Cockpit Controller 2. After installation perform the

A UDIO - GENERA L

programming/calibration procedure using

Removal the Fisker Aftersales Service Tool.
1. Remove floor console assembly. Refer to
Floor Console Assembly.

2. Disconnect harness connectors (x10) from

integrated cockpit controller.

3. Remove M6x12 bolts (x4) securing

integrated cockpit controller to vehicle.
Torque 9 Nm.
4. Remove integrated cockpit controller.

Installation
1. Installation is the reverse of removal
procedure except for the following:

70-8 AUDIO - GENERAL

 INFORMATION DISPLAYS & CONTROLS

Speaker - Front Door - LH Speaker - Woofer - Rear Door - LH

Removal Removal
1. Remove front door trim. Refer to Trim - 1. Remove rear door trim. Refer to Trim -
Door - Front - LH. Door - Rear - LH.

2. Disconnect harness connector from front 2. Disconnect harness connector from rear
door speaker. door speaker.
3. Remove M4x8 Torx screws (x4) securing 3. Remove M4x8 Torx screws (x4) securing
front door speaker to front door. Torque 3 rear door speaker to rear door. Torque 3
Nm. Nm.
4. Remove front door speaker. 4. Remove rear door speaker.

Installation Installation
1. Installation is the reverse of the removal 1. Installation is the reverse of the removal
procedure. procedure.

AUDIO - GENERAL 70-9

INFORMATION DISPLAYS & CONTROLS

Speaker - D Pillar - LH Subwoofer

Removal Removal
1. Remove D pillar trim. Refer to Trim - D 1. Remove LH rear compartment lower trim.
Pillar - LH. Refer to Trim - Rear Compartment - Lower
- LH.

2. Remove M4.2x16 Torx screws (x2)

securing speaker assembly to D pillar trim. 2. Remove M6x20 Torx screws (x8) securing
Torque 3 Nm. trim mounting bracket to chassis. Torque
3. Remove speaker assembly. 5 Nm.
3. Pass seat belt through slot in trim
mounting bracket.
4. Remove trim mounting bracket.

4. Remove M4.2x16 Torx screws (x2)

securing speaker to mounting bracket.
Torque 3 Nm.
5. Remove speaker. 5. Disconnect harness connector from
subwoofer.
Installation
1. Installation is the reverse of the removal
procedure.

70-10 AUDIO - GENERAL

 INFORMATION DISPLAYS & CONTROLS

6. Remove bolts (x4) securing subwoofer to

chassis. Torque 5 Nm.
7. Remove subwoofer.

Installation
1. Installation is the reverse of the removal
procedure.

AUDIO - GENERAL 70-11

INFORMATION DISPLAYS & CONTROLS

5G Antenna - Exterior Wi-Fi Antenna - Rear

A NTENNAS

Removal Removal
1. Remove front fender liner. Refer to Fender 1. Remove rear fender. Refer to Fender - LH.
Liner - Front - LH.

2. Disconnect harness connector from Wi-Fi

2. Disconnect harness connector from 5G antenna.
antenna. 3. Release clips (x5) securing Wi-Fi antenna
3. Release clips (x4) securing 5G antenna to to rear fender.
front fender. 4. Remove Wi-Fi antenna.
4. Remove 5G antenna.
Installation
Installation 1. Installation is the reverse of the removal
1. Installation is the reverse of the removal procedure.
procedure.

70-12 ANTENNAS
 INFORMATION DISPLAYS & CONTROLS

Wi-Fi Antenna - Front

Removal
1. Remove RH front fender.

2. Release upper clip securing Wi-Fi antenna

to front fender.
3. Remove Wi-Fi antenna.

Installation
1. Installation is the reverse of the removal
procedure.

ANTENNAS 70-13
INFORMATION DISPLAYS & CONTROLS

Module - Telematics
INFOTAINMENT - GENER AL

Removal
1. Remove second row footwell duct. Refer
to Floor Duct - Second Row Footwell.

2. Disconnect harness connectors (x5) from

telematics module.
3. Remove M6x35 bolts (x4) securing
telematics module to vehicle. Torque 5
Nm.
4. Remove telematic module.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. After installation perform the
programming/calibration procedure using
the Fisker Aftersales Service Tool. Check
functionality of telematics afterwards to
ensure IMEI has been activated.

70-14 INFOTAINMENT - GENERAL

 INFORMATION DISPLAYS & CONTROLS

USB Outlet - Front Installation

USB

1. Installation is the reverse of removal

Removal procedure except for the following:
1. Open armrest. NOTE: Inspect clips for damage and
replace if necessary.

2. Release clips (x13) securing upper panel

assembly to floor console assembly.

3. Disconnect harness connector from front

USB outlet.
4. Remove upper panel assembly.

5. Release clips (x4) securing front USB

outlet to upper panel.
6. Remove front USB outlet.

USB 70-15
INFORMATION DISPLAYS & CONTROLS

USB Outlet - Rear

Removal
1. Pull down rear USB panel.

2. Release hinges (x2) securing rear USB

panel to floor console.

3. Disconnect harness connector from rear

USB outlet.
4. Release clips (x2) securing rear USB
outlet to rear USB panel.
5. Remove rear USB outlet.

Installation
1. Installation is the reverse of removal
procedure.

70-16 USB
 INFORMATION DISPLAYS & CONTROLS

Module - Wireless Charging

WIRELESS CHARGIN G

Removal
1. Open armrest.

6. Disconnect harness connector from

wireless charging module.
7. Remove wireless charging module.

Installation
2. Release clips (x13) securing upper panel
assembly to floor console assembly. 1. Installation is the reverse of removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.
2. After installation perform programming
using the Fisker Aftersales Service Tool
and perform a function check.

3. Disconnect harness connector from front

USB outlet.
4. Remove upper panel assembly.

5. Remove Torx screws (x4) securing

wireless charging module to floor console
assembly. Torque 1.6 Nm.

WIRELESS CHARGING 70-17

INFORMATION DISPLAYS & CONTROLS

70-18 WIRELESS CHARGING

 ELECTRICAL

Control Unit - ADAS Control Unit - Airbag

SAFETY SYSTEMS - GENERAL
ELECTR ICAL

Removal Removal
1. Disconnect 12V battery. Refer to Battery 1. Disconnect 12V battery. Refer to Battery
Disconnect - 12V. Disconnect - 12V.
2. Remove RH rear compartment lower trim. 2. Remove rear carpet. Refer to Carpet -
Refer to Trim - Rear Compartment - Lower Rear.
- LH.

3. Disconnect harness connector from airbag

3. Remove M6x20 Torx screws (x8) securing control unit.
trim mounting bracket. Torque 5 Nm. 4. Remove nuts (x3) securing airbag control
4. Remove trim mounting bracket. unit to vehicle. Torque 5 Nm.
5. Remove airbag control unit.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. After installation perform the
programming/calibration procedure using
the Fisker Aftersales Service Tool.

5. Disconnect harness connectors (x6) from

ADAS control unit.
6. Remove M6 nuts (x3) securing ADAS
control unit to body.Torque 9 Nm.
7. Remove ADAS control unit.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. After installation perform the
programming/calibration procedure using
the Fisker Aftersales Service Tool.

SAFETY SYSTEMS - GENERAL 80-1

ELECTRICAL

Clock Spring Installation

A IR BAG CONTR OL SYSTEM

1. Installation is the reverse of removal

Removal procedure.
1. Remove lower column shroud. Refer to NOTE: If installing a new clock spring, do
Column Shroud - Lower. not remove the alignment clip until the
steering wheel has been installed.

2. Disconnect harness connectors (x2) from

clock spring.

3. Remove screw securing clock spring to

integrated column switch module. Torque
0.7 Nm.

4. Release clips (x4) securing clock spring to

multi-function switch housing.
5. Remove clock spring.

80-2 AIR BAG CONTROL SYSTEM

 ELECTRICAL

Ultrasonic Sensor PDC - Front Ultrasonic Sensor PDC - Rear

AD AS - N EAR OBJEC T D ET ECT ION - PDC SENSOR S & MODU LES

Removal Removal
1. Remove front bumper assembly. Refer to 1. Remove rear bumper assembly. Refer to
Bumper Assembly - Front. Bumper Assembly - Rear.

2. Disconnect harness connector from 2. Disconnect harness connector from

ultrasonic sensor. ultrasonic sensor.
3. Release clips (x2) securing ultrasonic 3. Release clips (x2) securing ultrasonic
sensor to front bumper assembly. sensor to rear bumper assembly.
4. Remove ultrasonic sensor. 4. Remove ultrasonic sensor.

Installation Installation
1. Installation is the reverse of the removal 1. Installation is the reverse of the removal
procedure. procedure.

ADAS - NEAR OBJECT DETECTION - PDC SENSORS & MODULES 80-3

ELECTRICAL

Surround View Camera - Front Surround View Camera - Rear

A DAS - NEA R OBJECT DET EC TION - SURROUND CAMERA

Removal Removal
1. Remove front bumper assembly. Refer to 1. Remove rear bumper assembly. Refer to
Bumper Assembly - Front. Bumper Assembly - Rear.

2. Disconnect harness connector from front 2. Disconnect harness connector from rear
camera. camera.
3. Release clips (x2) securing front camera 3. Release clips (x2) securing rear camera
bracket to front bumper assembly. bracket to rear bumper assembly.
4. Remove front camera bracket. 4. Remove rear camera bracket.

5. Remove front camera. 5. Remove rear camera.

Installation Installation
1. Installation is the reverse of the removal 1. Installation is the reverse of the removal
procedure except for the following: procedure except for the following:
2. After installation perform the 2. After installation perform the calibration
programming/calibration procedure using procedure using the Fisker Aftersales
the Fisker Aftersales Service Tool. Service Tool.

80-4 ADAS - NEAR OBJECT DETECTION - SURROUND CAMERA

 ELECTRICAL

Mid Range Radar - Front - LH Mid Range Radar - Front - Center

AD AS - F AR OBJECT DETECTION - CA MER A, RADA R & CONTROLLER

Removal Removal
1. Remove front fender liner. Refer to Fender 1. Remove front bumper assembly. Refer to
Liner - Front - LH. Bumper Assembly - Front.

2. Disconnect harness connection from mid 2. Disconnect harness connector from mid
range radar. range radar.
3. Depress tabs (x2) (arrowed) and slide mid 3. Depress tabs (x2) (arrowed) and slide mid
range radar left to release from clips (x4) range radar left to release from clips (x4)
securing mid range radar to front fender. securing mid range radar to front bumper
4. Remove mid range radar. assembly.
4. Remove mid range radar.
Installation
1. Installation is the reverse of the removal Installation
procedure except for the following: 1. Installation is the reverse of the removal
2. After installation perform the procedure except for the following:
programming/calibration procedure using 2. After installation perform the
the Fisker Aftersales Service Tool. programming/calibration procedure using
the Fisker Aftersales Service Tool.

ADAS - FAR OBJECT DETECTION - CAMERA, RADAR & CONTROLLER 80-5

ELECTRICAL

Mid Range Radar - Rear - LH

Removal
1. Remove rear fender. Refer to Fender - LH.

2. Disconnect harness connector from mid

range radar.
3. Depress tabs (x2) (arrowed) and slide mid
range radar right to release from clips (x4)
securing mid range radar to rear fender.
4. Remove mid range radar.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. After installation perform the
programming/calibration procedure using
the Fisker Aftersales Service Tool.

80-6 ADAS - FAR OBJECT DETECTION - CAMERA, RADAR & CONTROLLER

 ELECTRICAL

Camera - Driver Recognition Do not carry out further disassembly if

OCCUPANT DETECT ION

component is removed for access only.

Removal

5. Remove M2.5x8 screws (x3) securing

1. Carefully pull camera bezel trim to release camera to bracket. Torque 1 Nm.
clips (x6) securing bezel trim to A pillar 6. Remove camera.
trim.
Installation
1. Installation is the reverse of removal
procedure except for the following:
NOTE: Inspect clips for damage and
replace if necessary.

2. Disconnect electrical harness (x2) from

camera.

3. Release clips (x3) securing camera and

bracket to bezel trim.
4. Remove camera and bracket.

OCCUPANT DETECTION 80-7

ELECTRICAL

Remote Sensor Unit - LH Power Liftgate Module

VEHIC LE ACC ESS & START - GENERAL

Removal Removal
1. Remove B pillar lower trim. Refer to Trim - 1. Remove RH rear compartment lower trim.
B Pillar - Lower- LH. Refer to Trim - Rear Compartment - Lower
- LH.

2. Disconnect harness connector from

remote sensor unit. 2. Remove M6x20 Torx screws (x8) securing
3. Remove M6x20 bolt securing remote trim mounting bracket. Torque 5 Nm.
sensor unit to chassis. Torque 9 Nm. 3. Remove trim mounting bracket.
4. Remove remote sensor unit.

Installation
1. Installation is the reverse of the removal
procedure.

4. Disconnect harness connectors (x3) from

power liftgate module.
5. Release clip on left side securing power
liftgate module to chassis.
6. Rotate power liftgate module forwards to
release clip on right side.
7. Remove power liftgate module.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. After installation perform the
programming/calibration procedure using
the Fisker Aftersales Service Tool.

80-8 VEHICLE ACCESS & START - GENERAL

 ELECTRICAL

NFC Module

Removal
1. Remove lower driver trim panel. Refer to
Trim - Lower - Driver.

2. Release clips (x3) securing NFC module

to trim panel.
3. Remove NFC module.

Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. After installation perform the
programming/calibration procedure using
the Fisker Aftersales Service Tool.

VEHICLE ACCESS & START - GENERAL 80-9

ELECTRICAL

Camera - Interior - Rear View Mirror

SENSOR S

Removal
1. Remove rear spoiler. Refer to Spoiler -
Rear.

6. Disconnect harness connector from

camera interior rear view mirror.
7. Release clips (x2) securing camera
interior rear view mirror to spoiler
reinforcement panel.
2. Remove M5x20 bolts (x4) securing spoiler 8. Remove camera interior rear view mirror.
upper panel to spoiler reinforcement
panel. Torque 2 Nm. Installation
1. Installation is the reverse of the removal
procedure except for the following:
2. After installation perform a system
function test.

3. Release clips (x6) securing spoiler upper

panel to spoiler reinforcement panel.
4. Remove spoiler upper panel.

5. Remove spoiler lower panel.

80-10 SENSORS
 ELECTRICAL

Sensor - Door Pressure - Front - LH

Removal
1. Disconnect 12V battery. Refer to Battery
Disconnect - 12V.
2. Remove front door trim. Refer to Trim -
Door - Front - LH.

3. Disconnect harness connector from door

pressure sensor.
4. Rotate door pressure sensor
counterclockwise to release from front
door.
5. Remove door pressure sensor.

Installation
1. Installation is the reverse of the removal
procedure.

SENSORS 80-11
ELECTRICAL

Horn - LH
H ORN

Removal
1. Remove front LH fender. Refer to Fender -
LH.

2. Disconnect electrical harness from horn.

3. Remove M8x25 bolt securing horn to
chassis. Torque 13 Nm.
4. Remove horn.

Installation
1. Installation is the reverse of removal
procedure.

80-12 HORN
 ELECTRICAL

Driver Seat Memory Controller (DSMC) Module - Seat Heating - Rear

SEAT HEA TIN G

Removal Removal
1. Remove LH front carpet. Refer to Carpet -
Front - LH.

1. Release second row seat base cushion

from cushion clips (x2) securing seat base
2. Disconnect harness connector from driver cushion to seat base.
seat memory controller (DSMC). 2. Release second row seat base cushion
3. Remove M6 nuts (x2) securing driver seat from rear seat crossbar.
memory controller to vehicle. Torque 9
Nm.
4. Remove driver seat memory controller.

Installation
1. Installation is the reverse of removal
procedure.
2. After installation perform the
programming/calibration procedure using
the Fisker Aftersales Service Tool.
3. Disconnect harness connectors (x3) from
second row seat base cushion.
4. Using assistance, remove second row
seat base cushion.

5. Disconnect harness connector from rear

seat heating module.
6. Remove rear seat heating module.

SEAT HEATING 80-13

ELECTRICAL

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. After installation perform the
programming/calibration procedure using
the Fisker Aftersales Service Tool.

80-14 SEAT HEATING

 ELECTRICAL

Sensor - Intelligent Battery (IBS) Power Socket - 12V

POWER AND SIGNAL DIST RIBU TION - GEN ER AL

Removal Removal
1. Disconnect 12V battery. Refer to Battery 1. Disconnect 12V battery. Refer to Battery
Disconnect - 12V. Disconnect - 12V.

2. Disconnect harness connector from IBS.

3. Remove M6 nut securing negative (-)
battery cable from IBS. Torque 5 Nm.
4. Release battery cable from IBS.

2. Release clips (x2) securing socket bezel

to rear compartment lower trim.

5. Loosen M6 nut securing IBS to battery

terminal. Torque 4 Nm.
6. Remove IBS.

Installation
1. Installation is the reverse of removal
procedure.

3. Disconnect harness connectors (x2) from

power sockets.
4. Remove socket bezel.

POWER AND SIGNAL DISTRIBUTION - GENERAL 80-15

ELECTRICAL

Power Socket - 220V

Removal
1. Deactivate the high voltage system. Refer
to Deactivate/Activate - High Voltage
Battery System.
WARNING: High-voltage cables and
components may remain energized for up
to 5 minutes after isolating.

5. Release clips (x2) securing power socket

12V to socket bezel.
6. Remove power socket 12V

Installation
1. Installation is the reverse of the removal
procedure.

2. Release clips (x2) securing socket bezel

to rear compartment lower trim.

3. Disconnect harness connectors (x2) from

power sockets.
4. Remove socket bezel.

80-16 POWER AND SIGNAL DISTRIBUTION - GENERAL

 ELECTRICAL

5. Release clips (x4) securing power socket

220V to socket bezel.
6. Remove power socket 220V.

Installation
1. Installation is the reverse of the removal
procedure.

POWER AND SIGNAL DISTRIBUTION - GENERAL 80-17

ELECTRICAL

Battery Disconnect - 12V

B ATTERY - LOW VOLTAGE

Disconnection
1. Open hood. Refer to Open Hood.

7. Install insulated caps to battery terminals

to prevent accidental connection of
electrical terminals.

Connection
2. Loosen nut securing negative (-) electrical
1. Battery connection is the reverse of the
terminal to battery. Torque 4 Nm.
procedure for disconnection except for the
3. Disconnect electrical terminal from battery following:
and position aside.
NOTE: Clean battery terminals and apply
battery terminal grease to prevent
corrosion.
2. After installation perform the window and
sunroof programming/calibration
procedures and delete DTC's using the
Fisker Aftersales Service Tool.

4. Release clips (x3) and open busbar box

lid.

5. Loosen nut securing positive (+) terminal

to battery. Torque 5 Nm.
6. Release busbar box from battery and
position aside.

80-18 BATTERY - LOW VOLTAGE

 ELECTRICAL

Battery - 12V

Removal
1. Disconnect 12V battery. Refer to Battery
Disconnect - 12V.

6. Remove battery bracket.

2. Remove M8x40 bolts (x2) securing battery

bracket. Torque 5 Nm.

7. Remove battery.

Installation
1. Installation is the reverse of removal
procedure except for the following:
2. After installation perform the battery
3. Remove M8x40 bolt securing battery registration procedure using the Fisker
bracket. Torque 5 Nm. Aftersales Service Tool.
4. Release clip securing filler pipe to surge
tank bracket.

5. Release surge tank from battery bracket

and move aside.

BATTERY - LOW VOLTAGE 80-19

ELECTRICAL

80-20 BATTERY - LOW VOLTAGE