BULK HANDLING SOLUTIONS

Product
Overview

REDUCED COST SITE OPERATING ENVIRONMENTAL IMPROVE HEALTH PRODUCT

EFFICIENCY CONSIDERATIONS & SAFETY QUALITY
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Bulk Handling Solutions 2

CONTENTS

Industries & Applications 3

TelsonTM | Telescopic Conveyors RangerTM | Tracked Conveyors

TelsonTM 42 Telescopic Conveyor 5 RangerTM 5-21T Tracked Conveyor 22

TelsonTM 46 Telescopic Conveyor 6 RangerTM 5-24T Tracked Conveyor

23
TelsonTM 52 Telescopic Conveyor 7
RangerTM 6-24TR Radial Tracked Conveyor 24
TelsonTM 58 Telescopic Conveyor 8
RangerTM 24-RS Wheeled Radial Conveyor 25

RangerTM 6-31T Tracked Conveyor 26

HornetTM | Bulk Rception Feeders

HornetTM 10-12 Bulk Reception Feeder 10

RangerTM | Tracked Feeders
HornetTM 15-18 Bulk Reception Feeder 11
RangerTM 4-15L Low Level Feeder 28

RangerTM 4-15H High Level Feeder 29

MantaTM | Port Hoppers
RangerTM 6-24H High Level Feeder 30
MantaTM 60 Port Unloading Equipment 13
RangerTM 6-24L Low Level Feeder 31
MantaTM 70 Port Unloading Equipment 14
RangerTM 6-24LS Orbital Feeder 32
MantaTM 75 Port Unloading Equipment 15
RangerTM 6-24HS Orbital Feeder 33
MantaTM 67 Port Unloading Equipment 16
RangerTM 6-24HO Orbital Organic Feeder 34
MantaTM 67HD Port Unloading Equipment 17
RangerTM 6-24HSO Orbital Organic Feeder 35
MantaTM 63HD Port Unloading Equipment 18
RangerTM 6-27H High Level Feeder 36

MantaTM 63HD-ECO Port Unloading Equipment 19

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Bulk Handling Solutions 3

Industries and Applications

A high level of versatility and a wide range of customisation options means that ProStack equipment can be used in many industries and
applications. Our products are ideally suited for use in ports and terminals, quarrying and aggregates and mining and mineral industries,
but can be adapted to suit many other applications.

Both mobile and stationary specifications are available for ProStack equipment along with a host of other customising options to suit your
project. ProStack offer a comprehensive portfolio of products to address the needs of the bulk material handling and stockpiling markets.

Quarry and Aggregates Mining and Minerals Ports & Terminals

ProStack’s expertly engineered conveyors The ProStack range of bulk material ProStack has an extensive suite of
are designed for quarry and aggregate handling solutions has been designed to mobile equipment to suit every port and
applications. Often used for stockpiling convey large capacities of minerals and terminal application. A diverse range
and linking, these aggregate conveyors bulk materials for the mining industry. of port hoppers, mobile telescopic
reduce the need for double handling, This reliability and efficiency allows for conveyors, bulk reception feeders and
increase productivity/efficiency and reduced levels of in-pit haulage, as a tracked conveyors ensure operational
reduce the reliance on traditional high mobile mining conveyor system can flexibility along with excellent technical
cost stockpiling techniques including transport the materials out of the pit to be performance as port loading conveyors.
front-end wheel loaders. stockpiled above ground. Less vehicles
are then required on site which reduces
fuel consumption and increases safety.
From blast face to berth load out materials
are moved safely and effectively.

Key Applications
The versatility of our products allow us to cater for a number of applications, including:

Stockpiling Ship Loading & Heap Rail Loading & Port & Mining
Unloading Leaching Unloading Terminals
ProStack
Bulk Handling Solutions 4

Telescopic Conveyor
Series
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Bulk Handling Solutions 5

Telson 42
TM

TELESCOPIC CONVEYOR
The Telson TM 42 Radial telescopic conveyor has a working length of 42 metres (140’), 270° of radial movement and is available in multiple
tonnage options - 0-2000tph. Available in pit portable or road towable variants, the Telson 42 is a high quality machine suitable for almost all
applications including ports and terminals and quarry and aggregate applications. Features include a fully electric drive, allowing the machine
to be run from site electric or from an electric crusher, reducing machine maintenance. Automated stockpile patterns can be generated,
reducing segregation, degradation, contamination and compaction, ensuring the correct specification for any application or industry. The
machine also has a lattice design for increased strength while reducing the total weight. The pit portable version has multi-functional wheels
which can be repositioned to perform the radial function. The road towable version allows the machine to be towed on the road in countries
where it is permitted.
Max Working Height: 14.4m (47’ 2‘’)
Min Working Height: 4.2m (13’ 9’’)

Drum - Drum Minimum Length (Retracted): 27.2m (89’ 5”)

Drum - Drum Maximum Length (Extended): 42.45m (139’ 3”)

Taper Feedboot:
Stockpile Capacity: Standard Capacity: 1.1 m3 (1.4 Cu. Yd.)
Discharge Height @ 18°@ 270° Radial: 55,750m3 (72,920 Cu.Yd.) Extended Capacity: 2.1m3 ( 2.75 Cu. Yd.)

Max Working Angle: 18°

Min Working Angle: 6°

Powerunit:
Fully Electric, requires a generator to operate
Deployment Engine with Road version only

TRANSPORT DIMENSIONS TelsonTM 42 OPTIONS* OPTIONS Continued*

PIT PORTABLE Throughputs between 0-2000 tph AS3000 Electrical

Length 27.79m (91’ 2”) Belt weigher Self Aligning Tracking Roller
Pull cord E-Stop LED Work Lighting
Width 3.28m (10’9”)
Feedboot Lined 6mm steel liner Self Propelled Tracked Tugger
Height 5.19m (17’)
Feedboot Lined 6mm Wear plate Dust Covers, Inner & Outer Conveyor
Weight (Est.) 27,000kg (59,525 lbs)
Feedboot Lined 12mm Wear plate Single or Dual Sided Maintenance Catwalks
Containerised shipping 3 x 40ft High Cube Feedboot Lined 20mm rubber Road towable verson available
Chevron Belt
CONVEYOR DETAILS TelsonTM 42
Heavy Duty Belt
Conveyor length 42.45m (139’3”)
Working Lights
Belt width 900mm (36”)
Twin Radial Drive
Min. discharge height 4.2m (13’9”) Low level greasing for both conveyors
Max. discharge height 14.4m (47’2”) Belt alignment switches

Production capacity 0-2000tph Material sensors

(2204 stph) Radial travel safety switches
Showing: Road towable verson available
AS4324.1 Structural Design as Standard Self aligning roller

* Refer to order form for current listing of options available.

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Bulk Handling Solutions 6

Telson 46
TM

TELESCOPIC CONVEYOR
ProStack’s Telson 46 Radial Telescopic Conveyor features a working length of 46 meters (150’) and is capable of 270° of radial movement.
Through close collaboration between the customer and ProStack’s engineering team, the Telson 46 can be tailored to meet the specifications of
multiple applications, including quarrying, ship loading and mining. The Telson 46 has a transport length of 31.4 metres (103’) and is available in a
road towable version in some territories.

A stockpile height of over 15 metres (49’ 5”) allows for a maximum stockpile capacity of approximately 138,190 tonnes.

Max Working Height: 14.4m (47’ 2‘’)

Min Working Height: 4.2m (13’ 9’’)

Drum - Drum Minimum Length (Retracted): 27.2m (89’ 5”)

Drum - Drum Maximum Length (Extended): 42.45m (139’ 3”)

Taper Feedboot:
Standard Capacity: 1.1 m3 (1.4 Cu. Yd.)
Stockpile Capacity:
Extended Capacity: 2.1m3 ( 2.75 Cu. Yd.)
Discharge Height @ 18°@ 270° Radial: 55,750m3 (72,920 Cu.Yd.)

Max Working Angle: 18°

Min Working Angle: 6°

Powerunit:
Fully Electric, requires a generator to operate
Deployment Engine with Road version only

TRANSPORT DIMENSIONS TelsonTM 46 OPTIONS* OPTIONS Continued*

ROAD TOWABLE Throughputs between 0-2000 tph Self Aligning Tracking Roller

Length 27.3m length (89’5”) Belt weigher LED Work Lighting

Pull cord E-Stop Self Propelled Tracked Tugger
Width 3.65m (11’9”)
Feedboot Lined 6mm steel liner Dust Covers, Inner & Outer Conveyor
Height 4.2m (13’7”)
Feedboot Lined 6mm Wear plate Single or Dual Sided Maintenance Catwalks
Weight (Est.) 29500 kg - 65000lbs
Feedboot Lined 12mm Wear plate
Feedboot Lined 20mm rubber
Chevron Belt
CONVEYOR DETAILS Telson 46
TM

Heavy Duty Belt

Conveyor length 46m (150’)
Working Lights
Belt width 900mm (36”)
Twin Radial Drive
Min. discharge height 4.2m (13’9”) Low level greasing for both conveyors
Max. discharge height 15.1m (49’5”) Belt alignment switches

Production capacity 0-2000tph Material sensors

(2204 stph) Radial travel safety switches
AS4324.1 Structural Design as Standard Self aligning roller

* Refer to order form for current listing of options available.

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Bulk Handling Solutions 7

Telson 52
TM

TELESCOPIC CONVEYOR
The Telson TM 52 radial telescopic conveyor has a working length of 52 metres (170’) and can be tailored to meet our customer’s needs. A
transport length of 34.2 metres (112’) makes this a highly portable radial stacker conveyor. Capable of 270° of radial movement and a max working
angle of 20° to allow for maximum stockpile capacity.

With a stockpile height of 18 metres (59’) and maximum stockpile capacity of 182,176 tonnes the Telson 52 radial telescopic conveyor provides a
heavy-duty solution to bulk material handling

Drum - Drum Minimum Length (Retracted): 33.5m (109’11”)

Drum - Drum Maximum Length (Extended): 52.1m (170’11”)
Inner Drive:
Outer Drive: 37kW (50HP)
22kW (30HP)
Belt Width: 900mm (36”)
Dual 11kW (15HP)
1050mm (42”) & 1200mm
Max Working Height: 18m (59’1”) (48”) also available

Min Working Height: 4.5m (14’7”)

Taper Feedboot:
Stockpile Capacity: 1.8m (6’) long hopper with
adjustable rubber flashing, radial
@ 18°@ 270°Radial:
Max Working Angle: 20° receiving hopper and rock ledge
113,730m3 (148,750 Cu.Yd.)
Min Working Angle: 6°
A=130.1m (429’6”)
B=145.5m (477’3”)

Powerunit:
30 hp Electric Drive Hydraulic Power Unit –
Load sensing with proportional control to electrically extend/retract the
stinger conveyor, raise/lower and Radial the conveyor in operation

TRANSPORT DIMENSIONS TelsonTM 52 OPTIONS* OPTIONS Continued*

Length 34m (111’ 7”) Throughputs between 0-2000 tph AS3000 Electrical

Width 3.6m (11’10”) Belt weigher Self Aligning Tracking Roller

Pull cord E-Stop LED Work Lighting
Height 4.6m (15’)
Feedboot Lined 6mm steel liner Self Propelled Tracked Tugger
Weight (Est.) 29,529kg (65,100 lbs) -
Feedboot Lined 6mm Wear plate Dust Covers, Inner & Outer Conveyor
38,510kg (84,900lbs)
Feedboot Lined 12mm Wear plate Single or Dual Sided Maintenance Catwalks
Containerised shipping 5 x 40ft High Cube
Feedboot Lined 20mm rubber Road towable verson available
Chevron Belt
CONVEYOR DETAILS TelsonTM 52
Heavy Duty Belt
Conveyor length 52m (170’6”)
Working Lights
Belt width 900mm (36”) Twin Radial Drive

Min. discharge height 4.5m (14’7”) Low level greasing for both conveyors

Max. discharge height 18.5m (60’7”) Belt alignment switches

Material sensors
Production capacity 0-2000tph
(2204 stph) Radial travel safety switches
Self aligning roller
DIFFERENT CAPABILITIES OF TPH ARE AVAILABLE
* Refer to order form for current listing of options available.
ProStack
Bulk Handling Solutions 8

Telson 58
TM

TELESCOPIC CONVEYOR
The TelsonTM 58 radial telescopic conveyor has a working length of 58 metres (190’) and can be tailored to meet our customer’s needs. A
transport length of 34.2 metres (112’) makes this a highly portable radial stacker conveyor. Capable of 270° of radial movement and a max
working angle of 18° to allow for maximum stockpile capacity.

With a stockpile height of 20 metres (65’) and maximum stockpile capacity of 237,943 tonnes the TelsonTM 58 radial telescopic conveyor
provides a heavy-duty solution to bulk material handling.

Drum - Drum Minimum Length (Retracted): 33,271mm (109’11”)

Drum - Drum Maximum Length (Extended): 58.121m (170’11”)

Inner Drive
38kW (50HP) Outer Drive: 37kW (50HP)

Dual 19kW (25HP) Belt Width: 900mm (36”)

1050mm (42”) & 1200mm
(48”) also available
Stockpile Capacity: Taper Feedboot:
@ 18°@ 270°Radial: 1.8m (6’) long hopper
with adjustable rubber
148,543m3 (194,287 Cu.Yd.)
flashing, radial receiving
A=143.1m (469’6”) hopper and rock ledge
B=159.4m (523’0”) Max Working Angle: 18°
Min Working Angle: 3°
Max Working Height: 20.1m (65’11”)
Min Working Height: 4.5m (14’7”)

Powerunit:
30 hp Electric Drive Hydraulic Power Unit –
Load sensing with proportional control to electrically extend/retract the
stinger conveyor, raise/lower and Radial the conveyor in operation

TRANSPORT DIMENSIONS TelsonTM 58 OPTIONS* OPTIONS Continued*

Length 34.124m (112’ ) Dual power travel AS3000 Electrical

Width 3.6m (11’10”) Material sensor Self Aligning Tracking Roller

Belt scraper upgrade LED Work Lighting
Height 4.6m (15”)
Spray Bar Self Propelled Tracked Tugger
Weight (Est.) 37,988kg (83,750 lbs) -
38,125kg (84,050 lbs) Automation package Dust Covers, Inner & Outer Conveyor
Lead chord for Panel Single or Dual Sided Maintenance Catwalks
Containerised shipping 7 x 40ft High Cube
On board counterweight Road towable verson available
Impact Idlers
CONVEYOR DETAILS TelsonTM 58
Safety Switch
Conveyor length 58.1 (190’8”)
Hydraulic Oil Tank Heater
Belt width 900mm (36”) Heater and fan for electrical panel
Min. discharge height 4.66m (15 ’4”) Automatic Lubrication system

Max. discharge height 19.5m (63’ 10”) Wireless remote control

Production capacity 0-2000tph (2204stph) Hydraulic axle jacking legs

Dust covers

* Refer to order form for current listing of options available. Telematics

Walkways
ProStack
Bulk Handling Solutions 9

Bulk Reception Feeder Series

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Bulk Handling Solutions 10

HORNET 10-12
TM

BULK RECEPTION FEEDER

The HornetTM 10-12 mobile bulk reception feeder has a 45 foot long and 48 inches wide conveyor belt for high capacity material handling. A
number of customising options are available so that the Hornet 10-12 can meet the demands of any material handling applications. Static or
wheeled options are available.

The HornetTM series is purpose built to accept load from rear tip, articulated and belly feed trucks. Allowing the port operation to tip directly into
conveyor rather than on the quayside allows for truck-to-ship loading. Throughout the process, the Hornet series can either be used to load
directly into vessel or more commonly be used to directly feed larger ProStack shiploading equipment.

Directional Head Chute

Electric Drive Motors
Flow control gate

Deployment Engine

Towing Hitch

Hydraulic
Raise/ Lower
Undercarriage

Conveyor Guarding

Hydraulic folding driving

over ramps
TRANSPORT DIMENSIONS HornetTM 10-12 OPTIONS

Length 19.5m (64’ 1”) Hydraulic Landing Jacks and Power Unit

Width 3.65m (11’ 12”) Wireless Remote-Control System

Height 4m (13’ 1”) Additional Remote

Vulcanized Belt Splice
Weight (Est.) 19280kg (42,500lb)
Central Automated Lubrication System
Containerised shipping 3 x 40ft High Cube
Continuous Cycling Ramps & Hot Climate Hydraulic
Protection
Cold Weather Hydraulic Oil Tank Heater
CONVEYOR DETAILS HornetTM 10-12 Walkway over Belt - with stairs

Conveyor length 13.7m (45’) Onboard Genset- 250KW Genset to power Hornet & Telson
Feed Hopper- 17 cubic yard Integrated reception Hopper
Belt width 1200mm (48”)
Containerization - break down and pack into 3 containers
Min. Discharge height 3.1m (10’ 2”) @16 deg

Max. discharge height 4.1m (13’ 5”) @ 23 deg

Production capacity 1000TPH @1600kg m³

(1100 STPH)
ProStack
Bulk Handling Solutions 11

HORNET 15-18
TM

BULK RECEPTION FEEDER

The HornetTM 15-18 Portable Bulk Reception Feeder has a 56 foot long and 72 inches wide conveyor belt and is built to handle the toughest jobs.
This Heavy Duty Bulk Reception Feeder allows for the highest level of productivity and efficiency for loading and unloading trucks, ships, trains
and more.

The Hornet series is purpose built to accept load from rear tip, articulated and belly feed trucks. Allowing the port operation to tip directly into
conveyor rather than on the quayside allows for truck-to-ship loading. Throughout the process, the Hornet series can either be used to load
directly into vessel or more commonly be used to directly feed larger ProStack shiploading equipment.

Directional Head Chute

Electric Drive Motors
Flow control gate

Deployment Engine

Towing Hitch
Hydraulic
Raise/ Lower
Undercarriage

Conveyor Guarding

Hydraulic folding driving

over ramps

TRANSPORT DIMENSIONS HornetTM 15-18 OPTIONS

Length 21.65m (71’) Hydraulic Landing Jacks and Power Unit

Width 3.65m (11’ 12”) Wireless Remote-Control System

Height 4m (13’ 1”) Additional Remote

Vulcanized Belt Splice
Weight (Est.) 23950kg (52,700lb)
Central Automated Lubrication System
Containerised shipping 4 x 40ft High Cube
Continuous Cycling Ramps & Hot Climate Hydraulic
Protection
Cold Weather Hydraulic Oil Tank Heater
CONVEYOR DETAILS HornetTM 15-18
Walkway over Belt - with stairs
Conveyor length 17m (56’) Onboard Genset- 250KW Genset to power Hornet & Telson

Belt width 1800mm (72”) Feed Hopper- 17 cubic yard Integrated reception Hopper

Min. Discharge height 3.52m (11’ 6”) @15 deg Containerization - break down and pack into 3 containers

Max. discharge height 4.66m (15’ 3”) @ 21 deg

Production capacity 1500 TPH @1600kg m³

(1650 STPH)
ProStack
Bulk Handling Solutions 12

Manta
Port Hopper Series
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Bulk Handling Solutions 13

Manta 60
TM

PORT UNLOADING EQUIPMENT

The MantaTM 60 Port Hopper has a Material Density Range
of 0.5 to 1.2. It comes in an in-line tow chassis configuration
with a removable tow bar. It is suitable for applications with
restricted quay widths.

Loaded with a crane and grab, Manta hoppers are a robust,

reliable and efficient bulk handling solutions - customized to
the product, terminal and specifications of our clients.

Features:
Ease of use
Robust
Torsionally stiff frame
Patented load equalizing suspension
High quality steel
Flexible material handling

Overview

Hopper Aperture 6m x 6m

Machine height 9.m Image shown

Hopper capacity 50m (Below Grid)

3 In-line Tow Chassis configuration
Removable Tow bar Suitable for applications with restricted
Mobility Detachable Tow bar Quay widths
Discharge Hydraulic Slide

Power Plug in & Onboard Genset

Material Density Range 0.5 to 1.2

Options
Standard Specifications
Single hydraulic 700mm slide upgrade
33 KVA Generator
Air conditioning unit
Single hydraulic 500mm slide
FM Radio
Hydraulic Wheel jacking Port Operators radio - Pedal Operated
Operator cabin with Joystick Control Thimble Wash down Line

Access Ladder to Thimble Towing Light System

Out-Loading Rubber Chute Floodlight Quayside lighting

Client Colour Scheme
Detachable 5th wheel lift point
Traffic Light System
Travel Beacon and Siren
Tannoy System
Machine Quayside Lighting
HD Trash Grid 300x300 aperture
One Colour Paint Scheme HD Trash Grid 350x350 aperture
LD Trash Grid (200x200 Aperture) Cable Reel
ProStack
Bulk Handling Solutions 14

Manta 70
TM

PORT UNLOADING EQUIPMENT

The MantaTM 70 Port Hopper has a Material Density
Range of 0.5 to 1.2. It comes with an in-line tow chassis
configuration and a removable tow bar. It is suitable for
applications with restricted quay widths.

Loaded with a crane and grab, Manta hoppers are a robust,

reliable and efficient bulk handling solutions - customized to
the product, terminal and specifications of our clients.

Features:
Ease of use
Robust
Torsionally stiff frame
Patented load equalizing suspension
High quality steel
Flexible material handling

Overview

Hopper Aperture 7m x 7m

Machine height 9.5m Image shown

Hopper capacity 60m3 (Below Grid) In-line Tow Chassis configuration

Mobility Detachable Tow bar Removable Tow bar Suitable for applications with restricted
Quay widths
Discharge Hydraulic Slide

Power Plug in & Onboard Genset

Material Density Range 0.5 to 1.2

Options
Standard Specifications
Single hydraulic 700mm slide upgrade
33 KVA Generator
Air conditioning unit
Single hydraulic 500mm slide
FM Radio
Hydraulic Wheel jacking Port Operators radio - Pedal Operated
Operator cabin with Joystick Control Thimble Wash down Line

Access Ladder to Thimble Towing Light System

Out-Loading Rubber Chute Floodlight Quayside lighting

Client Colour Scheme
Detachable 5th wheel lift point
Traffic Light System
Travel Beacon and Siren
Tannoy System
Machine Quayside Lighting
HD Trash Grid 300x300 aperture
One Colour Paint Scheme HD Trash Grid 350x350 aperture
LD Trash Grid (200x200 Aperture) Cable Reel
ProStack
Bulk Handling Solutions 15

Manta 75
TM

PORT UNLOADING EQUIPMENT

The MantaTM 75 Port Hopper has a Material Density Range of 0.5
to 1.0. It comes with a fixed tow chassis configuration.

Loaded with a crane and grab, Manta hoppers are a robust,

reliable and efficient bulk handling solutions - customized to the
product, terminal and specifications of our clients.

Features:
Ease of use
Robust
Torsionally stiff frame
Patented load equalizing suspension
High quality steel
Flexible material handling

Overview
Image shown
Hopper Aperture 7.5m x 7.5m
Fixed Tow Chassis configuration
Machine height 9.570m

Hopper capacity 60m3 (Below Grid)

Mobility Fixed Towable

Discharge Hydraulic Slide

Power Plug in & Onboard Genset

Material Density Range 0.5 to 1.0 Options

Standard Specifications Air conditioning unit

Hydraulic operated slide upgrade (Based on Spec)
33 KVA Generator
FM Radio
Single hydraulic 500mm slide
Port Operators radio - Pedal Operated
Hydraulic Wheel jacking Thimble Wash down Line
Operator cabin with Joystick Control Towing Light System

Access Ladder to Thimble Floodlight Quayside lighting

Out-Loading Rubber Chute Client Colour Scheme

Traffic Light System
Detachable 5th wheel lift point
Tannoy System
Travel Beacon and Siren
LD Trash grid upgrade
Machine Quayside Lighting
Cable Reel
One Colour Paint Scheme Flex Flap System
LD Trash Grid (200x200 Aperture)
ProStack
Bulk Handling Solutions 16

Manta 67
TM

PORT UNLOADING EQUIPMENT

The MantaTM 67 Port Hopper has a Material Density Range of 0.5 to
1.5. It comes with a fixed tow chassis configuration.

Loaded with a crane and grab, Manta hoppers are a robust, reliable
and efficient bulk handling solutions - customized to the product,
terminal and specifications of our clients.

Features:
Ease of use
Robust
Torsionally stiff frame
Patented load equalizing suspension
High quality steel
Flexible material handling

Overview
Image shown
Hopper Aperture 6.7m x 6.7m
In-line Tow Chassis configuration
Machine height 8.896m Removable Tow bar Suitable for applications with restricted
Quay widths
Hopper capacity 61.3m (Below Grid)
3

Mobility Fixed Towable

Discharge Hydraulic Slide

Power Plug in & Onboard Genset

Options
Material Density Range 0.5 to 1.0
Single hydraulic 700mm slide upgrade
Standard Specifications Air conditioning unit

33 KVA Generator FM Radio

Port Operators radio - Pedal Operated
Single hydraulic 500mm slide
Thimble Wash down Line
Hydraulic Wheel jacking
Towing Light System
Operator cabin with Joystick Control
Floodlight Quayside lighting
Access Ladder to Thimble Client Colour Scheme
Out-Loading Rubber Chute Traffic Light System

Fixed 5th wheel lift point Tannoy System

Travel Beacon and Siren LD Trash grid upgrade

Cable Reel
Machine Quayside Lighting

One Colour Paint Scheme

HD Trash Grid 300x300 aperture

ProStack
Bulk Handling Solutions 17

Manta 67HD
TM

PORT UNLOADING EQUIPMENT

The MantaTM 67HD Port Hopper has a Material Density
Range of 0.75 to 1.6. It comes with a tow chassis
configuration and there is a self drive and Flex-Flap
system upgrade available.

Loaded with a crane and grab, Manta hoppers are a

robust, reliable and efficient bulk handling solutions
- customized to the product, terminal and specifications
of our clients.

Features:
Ease of use
Robust
Torsionally stiff frame
Patented load equalizing suspension
High quality steel
Flexible material handling

Overview
Image shown
Hopper Aperture 6.7m x 6.7m
Tow Chassis configuration
Machine height 10,028m
Self Drive and Flex-Flap system upgrade available
Hopper capacity 60m3 (Below Grid)

Mobility Fixed Towable (Self Drive Option)

Discharge Hydraulic Slide

Power Plug in & Onboard Genset

Material Density Range 0.75 to 1.6

Options
Standard Specifications
Hydraulic operated slide upgrade (Based on Spec)
33 KVA Generator
FM Radio
Single hydraulic 700mm slide
Port Operators radio - Pedal Operated
Hydraulic Wheel jacking
Thimble Wash down Line
Operator cabin with Joystick Control
Self Drive Up-Grade
Air conditioning unit Towing Light System

Access Ladder to Thimble Floodlight Quayside lighting

Out-Loading Rubber Chute Client Colour Scheme (Based on Spec)

Traffic Light System
5th wheel lift point
Tannoy System
Travel Beacon and Siren
HD Trash grid 350x350 aperture
Machine Quayside Lighting
Flex Flap System
One Colour Paint Scheme
Cable Reel
HD Trash Grid (300x300 Aperture)
ProStack
Bulk Handling Solutions 18

Manta 63HD
TM

PORT UNLOADING EQUIPMENT

The MantaTM 63HD Port Hopper is the largest in the standard
range and has a Material Density Range of 0.75 to 1.8. It has a
hopper capacity of up to 80m3 and a height of 13.6m.

Loaded with a crane and grab, Manta hoppers are a robust,

reliable and efficient bulk handling solutions - customized to the
product, terminal and specifications of our clients.

Features:
Ease of use
Robust
Torsionally stiff frame
Patented load equalizing suspension
High quality steel
Flexible material handling

Overview

Hopper Aperture 6.3m x 6.3m

Machine height 13,600m

Hopper capacity 60m3 (with Filtration)

80m3 (with Filtration)

Mobility Self Drive

Discharge Hydraulic Slide Image shown

Power Plug in & Onboard Genset Fitted with Dual Hopper Outlet
Material Density Range 0.75 to 1.8

Standard Specifications

110 KVA Generator

Twin hydraulic 500mm slide Options

Hydraulic Wheel jacking Single hydraulic 700mm slide (replaces 500mm Slide)
Operator cabin with Joystick Control Air conditioning unit

Air conditioning unit FM Radio

Access Ladder to Thimble Port Operators radio - Pedal Operated

Thimble Wash down Line
Thimle wash down lines
Towing Light System
Out-Loading Rubber Chute
Floodlight Quayside lighting
Self Drive
Client Colour Scheme
Travel Beacon and Siren Traffic Light System
Machine Quayside Lighting Tannoy System

One Colour Paint Scheme HD Trash Grid 300x300 aperture

HD Trash Grid (300x300 Aperture) HD Trash Grid 350x350 aperture

Cable Reel
Flex Flap System
ProStack
Bulk Handling Solutions 19

Manta 63HD-ECO
TM

PORT UNLOADING EQUIPMENT

The Manta 63HD-ECO Environmental Port Hopper is the largest of the standard range and has a Material
Density Range of 0.75 to 1.8. It has a hopper capacity of up to 80m3 and a height of 13.6m. A full dust
encapsulation filtration systems ensures a clean and healthy environment during operation.

Loaded with a crane and grab, Manta hoppers are a robust, reliable and efficient bulk handling solutions -
customized to the product, terminal and specifications of our clients.

Features:
Ease of use
Robust
Torsionally stiff frame
Patented load equalizing suspension
High quality steel
Flexible material handling

Overview

Hopper Aperture 6.3m x 6.3m

Machine height 13,600m

Hopper capacity 60m3 (with Filtration)

80m3 (with Filtration)

Mobility Self Drive

Discharge Hydraulic Slide

Power Plug in & Onboard Genset Image shown

Material Density Range 0.75 to 1.8 Fitted with Dual Hopper Outlet

Standard Specifications Aspirated dust control Filters

110 KVA Generator

Twin hydraulic 500mm slide

Hydraulic Wheel jacking

Operator cabin with Joystick Control

Air conditioning unit Options

Access Ladder to Thimble
Twin Hydraulic operated Slide Upgrade to 700mm
Thimle wash down lines FM Radio
Out-Loading Rubber Chute Port Operators radio - Pedal Operated

Self Drive Out-Loading retractable Bellows

Travel Beacon and Siren Floodlight Quayside lighting

Client Colour Scheme (Based on spec)
Machine Quayside Lighting
Traffic Light System
One Colour Paint Scheme
Tannoy System
HD Trash Grid (300x300 Aperture)
HD Trash Grid 350x350 aperture upgrade
Flex Flap System Aspirated Dust Control Filters (Based on Product)
Aspirated Dust Contril Filters Reverse Jet Filter Cleaning System (Based on Product)

Reverse jet Filter Clening Cable Reel

ProStack
Bulk Handling Solutions 20

TAILOR MADE SOLUTIONS

From our small standard range up to our large rail mounted

“
multiple discharge configurations, you will get the right
solution for you.

We Will Work With You to Develop a

Cost-Effective, 'Fit For Purpose'
“
Ship-Unloader For Your Port
ProStack
Bulk Handling Solutions 21

Tracked Conveyor
Series
ProStack
Bulk Handling Solutions 22

Ranger 5-21T & Ranger 5-24T

TM TM

TRACKED CONVEYORS
The ProStack RangerTM series is made up of tracked conveyors in both high level and low level
specifications. Heavy duty tracks as standard make these conveyors highly portable and versatile
enough for many different applications. Each machine is easily transported while select models
feature rotating undercarriages. Using conveyors means increased stockpile capacity and
reduced on-site material handling. For convenience and to keep shipping costs low, Prostack
conveyors can be transported in a 40ft container. The range includes 65ft and 80ft track mobile
conveyors: RangerTM 5-21T and RangerTM 5-24T.

TRANSPORT DIMENSIONS Ranger TM 5-21T Ranger TM 5-24T

Length 11.3m (37’) 11.88m (38’ 11”)

Width 2.25m (7’ 4”) 2.25m (7’ 4”)

Height 2.65m (8’ 8’’) 2.88m (9’ 5’’)

Weight (Est.) 13,820kgs 16,750kgs

(30,467lbs) (36,927lbs)

Containerised shipping 1 x 40ft High Cube 1 x 40ft High Cube

CONVEYOR DETAILS Ranger TM 5-21T Ranger TM 5-24T

Conveyor length 19.79m (64’ 11’) 22.8m (74’ 10’’)

Belt width 1050mm (42’’) 1050mm (42’’)

Discharge height 9.1m (29’10”) @ 24° 9.9m (32’ 5”) @ 24°

Max. discharge height 9.45m (31’) @ 28° 10.41m (34’1”) @ 25°

Production capacity Up to 500 TPH Up to 500 TPH

(551 US TPH) (551 US TPH)

OPTIONS* Ranger TM 5-21T Ranger TM 5-24T

Feedboot liners: AR400 plate or 20mm rubber  

Feedboot extension with liners  
Large capacity biomass hopper  
Chevron belt   Folding tail section
Twin hydraulic drive discharge conveyor  
Aluminium dust covers  
Spray bar at head drum  
Full length skirting rubber  
Overband magnet with hydraulic kit and support frames  
Hybrid complete with hydraulic and electric conveyor drive (400 TPH)  
Twin Electric Drive 2 x 11kw motors (Hydraulic Conveyor Drive Removed) (400 tph)  
Radio Remote to track machine  

* Refer to order form for current listing of options available.

ProStack
Bulk Handling Solutions 23

Steel lined feedboot as standard Hydraulic angle adjustment for easy plant Folding head section
providing extended wear life. integration.
Feedboot extensions and rubber lined
options also available Hydraulic adjustment for variable feed
height reduces impact and provides
optimal material transfer.

Compact folding mechanism

allows containerised shipping as
one unit

Pinless deployment

Tier 3: Deutz DT011 36kW (45hp)

Stage V and Tier 4: Caterpillar C2.2 - 55kW (74hp)
Fuel tank volume 200L (58 US GAL)

Dual-speed tracks for quick and

controlled deployment

REDUCED COST SITE OPERATING ENVIRONMENTAL IMPROVE HEALTH PRODUCT

EFFICIENCY CONSIDERATIONS & SAFETY QUALITY
ProStack
Bulk Handling Solutions 24

Ranger 6-24TR
TM

RADIAL TRACKED CONVEYOR

The RangerTM 6-24TR tracked radial stockpiling conveyor is the ideal solution
for stockpiling after mobile crushing and screening plants. The mobility and
flexibility of the radial stockpiling conveyors reduces the use of a wheel
Hydraulic folding
loader on site. The conveyors ensure all applications are catered for from the
head section
easiest, right through to the hardest.

Pinless deployment

Fully protected power unit with easy access for

service and maintenance
Tier 3/Stage 3A: CAT C4.4 62kW (83hp)
Tier4F/Stage IV: CAT C4.4 82kW (110hp)
Stage V: Deutz TC 2.9 L4 55kW (73hp)**
Fuel tank volume: 220L (58 US GAL)

Hub drive on both wheels

Tracks for quick and controlled deployment

TRANSPORT DIMENSIONS RangerTM 6-24TR OPTIONS*

Length 15.2m (49’ 10’’) Feedboot liners: AR400 plate or 20mm rubber

Width 2.52m (8’ 3’’) Feedboot extension with liners

Impact bed at feedboot area
Height 3.43m (11’ 3’’)
Anti-roll back flaps
Weight (Est.) 19,800kg (43,651lbs)
Chevron belt
Heavy duty plain belt
Twin hydraulic drive discharge conveyor
High spec discharge conveyor head drum scraper
Dust hood
CONVEYOR DETAILS RangerTM 6-24TR
Canvas dust covers
Conveyor length 22.9m (74’ 10”) Dust suppression water spray bar at head drum
Belt width 1050mm (42’’) Full length skirting rubber

Discharge height 9m (29’ 6”) @ 18° Grease lines to head drum bearings on discharge conveyor
Belt weigher
Max. discharge height 10.9m (34’ 9’’) @ 23°
Radio remote to stop/start, raise/lower conveyor
Production capacity Up to 600TPH
(661 US TPH) Radio Remote to track machine
Auto radial & raise function
Containerised freight
* Refer to order form for current listing of options available.
 ProStack
Bulk Handling Solutions 25

Ranger 24-RS
TM

RADIAL WHEELED CONVEYOR

Hydraulic folding head section
The RangerTM 24-RS radial conveyor is designed to be one of the most cost
efficient and effective ways of stockpiling material on the market. Available
in either Pit or Road towable variants, the Ranger 24-RS offers a variety of
different options which means it can meet the requirements of almost all
applications. This simple but efficient radial conveyor is available in both Lattice design for reduced
electric and hydraulic drive systems and can be tailored to meet operator weight and increased
strength
needs. Key applications include quarrying, aggregates and mining.

Steel lined feedboot Extended skirting rubber from

as standard providing feedboot for smooth transition of Pinless deployment
extended wear life. material on the belt
Optional feedboot
extension available as
shown

The wheels used for site

movement are then repositioned
to perform the radial function

Optional radial wheel drive

Powerunit
CAT 1.7T 18.4kW (24hp)
CAT 2.2 55kW (74hp) SHOWING:
Pit Chassis and road ROAD CHASSIS,
chassis available HYDRAULIC WITH CAT ENGINE

TRANSPORT DIMENSIONS RangerTM 24-RS OPTIONS*

ROAD TOWABLE PIT PORTABLE Pull cord E-Stop

Length 16.17m (52’ 11”) 16.55m (54’ 3”) Feedboot Lined 6mm wearplate
Feedboot extensions
Width 2.5m (8’ 3”) 3.1m (10’ 2”)
Chevron Belt
Height 3.36m (11’) 3.95m (12’ 11”)
Heavy Duty Belt
Weight (Est.) with full options 10,000kgs (22,046lbs) Conveyor underguard length of mid-section
Containerised shipping 1 x 40ft Open Top High Cube
1 x 40ft Open Top High Cube Canvas dust covers
(2 machines per container) (2 machines per container)
Hydraulic angle adjust
Hydraulic fold over for transport
CONVEYOR DETAILS RangerTM 24-RS
Hydraulic axle jacking legs
Conveyor length 22.9m (74’ 10”)
Single radial wheel drive
Belt width 914mm (36”)

Max. discharge height 9.2m (30’ 1”)

Production capacity Up to 300TPH

(330US TPH)

* Refer to order form for current listing of options available.

ProStack
Bulk Handling Solutions 26

Ranger 6-31T
TM

TRACKED CONVEYOR
Hydraulic folding head section
The RangerTM 6-31T builds on the hugely successful ProStack RangerTM 5-21T and RangerTM 5-24T
conveyors. The extra length of conveyor, and increased power, allows for maximum mobility and
flexibility, reducing or eliminating the use of wheeled loaders on site. The conveyor can cope with
all applications, from light duty screened material, through to jaw applications. The Conveyor is
100ft long and still retains the ability to be transported worldwide in a 40ft container.

Compact folding
mechanism allows
Steel lined feedboot Hydraulic adjustment for containerised
as standard providing variable feed height reduces shipping
extended wear life. impact and provides optimal
Feedboot extensions material transfer
and rubber lined Pinless deployment
options also available

Fully protected power unit with easy access

for service and maintenance
Stage 3A: CAT C4.4 83kW (111hp)
Tier 4F: CAT C4.4 82kW (110hp)
Stage V: CAT C2.2 55kW (74hp)**
Fuel tank volume: 220L (58 US GAL)

Dual-speed tracks for quick and

controlled deployment
Impact rollers as standard Hydraulic folding tail section

TRANSPORT DIMENSIONS RangerTM 6-31T OPTIONS*

Length 11.9m (39’) Feedboot liners: AR400 plate or 20mm rubber

Width 2.84m (9’4”) Feedboot extension with liners

Impact bed at feedboot area
Height 3.43m (11’ 3’’)
Anti-roll back flaps
Weight (Est.) 21,800kg (48,060lbs)
Chevron belt
Containerised shipping 1 x 40ft High Cube
Heavy duty plain belt
Twin hydraulic drive discharge conveyor
High spec scraper on discharge conveyor at head drum
CONVEYOR DETAILS RangerTM 6-31T
Dust hood
Conveyor length 30.1m (98’9”).
Canvas dust covers
Belt width 1050mm (42’’) Dust suppression water spray bar at head drum
Discharge height 10.1m (33’ 1”) @ 18° Full length skirting rubber

Max. discharge height 13.1m (43’ 11”) @ 25° Overband magnet with hydraulic kit and support frames

Production capacity Up to 600TPH Grease lines to head drum bearings on discharge conveyor
(661 US TPH) Radio remote to track machine

* Refer to order form for current listing of options available.

** Contact factory for availability.
ProStack
Bulk Handling Solutions 27

Tracked Feeders
Series
ProStack
Bulk Handling Solutions 28

Ranger 4-15L
TM

LOW LEVEL FEEDER

Automatic greasing cartridges at head drum

The ProStack’s Ranger TM 4-15L Low Level Tracked Conveyor has a high level of portability and Optional spray bar
is suited to almost any working environment. The Ranger 4-15L can be fed from three sides,
allowing the operator to have greater versatility when loading the hopper. Hopper extensions can
be deployed via hydraulics with support arms fitted. This removes the need for manual bolting
of the hopper, which enables a faster set up time. Operators will have an unregulated flow of
material from the feeder, resulting in improved handling of difficult material and elimination of
feeder blockages. An optional feed hopper outlet door is fully adjustable, allowing the operator to
control the amount of material passing from the feed conveyor to the discharge conveyor.
Hydraulic folding tail
Key applications include quarrying, aggregates, mining and ports. section

Pinless deployment
Feed Belt Width: 1050 mm (48”) Optional adjustable feed hopper
outlet doord
Powerunit
Tier 3: CAT 4.4 - 62kW (83Hp)
Stage V and Tier 4: Caterpillar
C2.2 - 55kW (74Hp)

Variable speed control

Tracks
Shoe Width: 300mm (1’)
Sprocket Centers: 3434mm (11’ 3’’)
Tubular feed support frame
as standard Speed: 1.5km/h (0.93mph)
OPTIONS*

TRANSPORT DIMENSIONS RangerTM 4-15L Adjustable feed hopper outlet door

Integrated fall break system bolted into hopper with adjustable feed hopper
Length 15.6m (51’ 2”)
outlet door
Width 2.84m (9’4”) Anti-Roll Back Flaps
Height 3.43m (11’ 3’’) Chevron Belt on Discharge Conveyor

Weight (Est.) 21,800kg (48,060lbs) Heavy Duty Plain Belt on Discharge Conveyor
High Spec Scraper Discharge Conveyor at Head Drum
Containerised shipping 1 x 40ft High Cube
Discharge Conveyor Underguard Length of Mid-Section
Pull Cord E-Stop
CONVEYOR DETAILS RangerTM 4-15L Dust Hood

Conveyor length 15.6m (51’ 2”) Canvas Dust Covers

Spray Bar at Head Drum on Discharge Conveyor
Belt width 1050mm (42’’)
Full Length skirting rubber along Discharge Conveyor
Max. discharge height 7.2m (23’8”)
Belt Weigher
Production capacity
Up to 450TPH
Low Level Grease Lines to Head Drum
(496 US TPH)
Overband Magnet on Discharge Conveyor with Hydraulic Kit and Support
Frames

* Refer to order form for current listing of options available. Radio Remote
** Contact factory for availability. T-Link Telematics (Aftermarket Option)
ProStack
Bulk Handling Solutions 29

Ranger 4-15H
TM

HIGH LEVEL FEEDER Optional spray bar

The Ranger TM 4-15 High Level Feeder has a high level of portability and is suited to almost any
working environment. Operators have the ability to stockpile directly from crushers, screens or
other material source removing the need for double handling of material. This greatly reduces site
traffic, labour and maintenance costs.
Hydraulic folding head Automatic greasing
Key applications include quarrying, aggregates and mining. section cartridges at head
drum

Optional tipping grid

Pinless deployment

Feed Belt Width: 1050 mm (48”)

Variable speed Powerunit

control Tier 3: CAT 4.4 - 62kW (83Hp)
Stage V and Tier 4:
Caterpillar C2.2 - 55kW (74Hp)

Undercarriage with heavy duty tracks

Hydraulically adjusting jacking legs

OPTIONS*

Hopper upgrade
TRANSPORT DIMENSIONS RangerTM 4-15H 12ft Single Deck vibrating grid

Length 12.16m (39’ 11”) 12ft Tipping Grid with 4”, 5” or 6” Grid Cassette
Integrated Fall break system bolted into hopper
Width 2.29m (7’6”)
Anti-Roll Back Flaps
Height 2.55m (8’ 4’’)
Chevron Belt
Weight (Std.) 13,240kg (29189lbs) Heavy Duty Plain Belt
Containerised shipping 1 x 40ft High Cube High Spec Scraper Discharge Conveyor at Head Drum on Discharge
Conveyor
Discharge Conveyor Underguard Length of Mid-Section
CONVEYOR DETAILS RangerTM 4-15H Pull Cord E-Stop

Conveyor length 15.6m (51’2”). Canvas Dust Covers

Spray Bar at Head Drum on Discharge Conveyor
Belt width 1050mm (42’’)
Full Length skirting rubber along Discharge Conveyor
Max. discharge height 7.2m (23’8”)
Belt Weigher
Production capacity Up to 450 TPH
Low Level Grease Lines to Head Drum
(496 US TPH)
Overband Magnet on Discharge Conveyor with Hydraulic Kit and Support
Frames
* Refer to order form for current listing of options available. Radio Remote
T-Link Telematics (Aftermarket Option)
ProStack
Bulk Handling Solutions 30

Ranger 6-24H
TM

HIGH LEVEL FEEDER

The RangerTM 6-24H high level feeder, combines the highly versatile feeder system and stockpiling
conveyor, allowing the operator to directly discharge from wheel loaders to reduce the amount of
material handling on site. The fully mobile units can be used for a ‘metered or controlled’ feed of
material into any ProStack products or other machines.

Hydraulic folding head section

Hopper capacity 7m3 Feeder Variable Twin

(9.15 Cu. Yd.) belt width speed hydraulic
1200mm control drive feed
Automatic greasing cartridges at conveyor
head drum

Kick out/kick in pressure

sensor to reduce blockages Pinless deployment

Fully protected power unit with easy access

for service and maintenance
Stage 3A: CAT C4.4 83kW (111hp)
Stage V: CAT 3.6 - 82kW (110hp)
Fuel tank volume: 325L (85 US GAL)

Undercarriage with heavy duty tracks

Hydraulically adjusting jacking legs
TRANSPORT DIMENSIONS RangerTM 6-24H OPTIONS*

Length 19.5m (63’ 11”) AR400 steel wear liners in hopper

Width 2.75m (9’) 4” or 6” tipping grid fitted to feed conveyor

12ft 2-Deck vibrating grid with radio control tipping bofor grid
Height 3.12m (10’ 2”)
Upgraded hopper with integrated fall break system
Weight (Est.) 23,500kg (51,808lbs)
Twin hydraulic drive feed conveyor
Twin Hydraulic Drive Discharge Conveyor
Discharge conveyor drive drum upgraded to ceramic lagging
Discharge conveyor fitted with chevron belt
High spec SCS scraper discharge conveyor at head drum
CONVEYOR DETAILS RangerTM 6-24H
Canvas dust covers complete with dust hood on discharge conveyor
Discharge conveyor length 22.5m (73’ 10’’) Dust suppression water spray bar at head drum on discharge conveyor

Feeder length 4.1m (13’ 11’’) Full length skirting rubber along discharge conveyor
Belt weigher option
Belt width 1200mm (48’’)
Overband magnet on discharge conveyor with hydraulic kit and support
Discharge height 8m (26’ 3”) @ 18°
frames
Max. discharge height 9.8m (32’ 2”) @ 24° Hybrid
Production capacity Up to 600 TPH Radio remote to stop/start feed conveyor, raise/lower discharge conveyor
(661 US TPH) and tip grid
Radio remote to track machine
Containerised freight
* Refer to order form for current listing of options available.
ProStack
Bulk Handling Solutions 31

Ranger 6-24L
TM

LOW LEVEL FEEDER

The RangerTM 6-24L low level feeder allows the operator to directly discharge from
wheel loaders and excavators at a significantly lower feed in height compared to
standard hopper feeders. The unique design of the hopper allows for rear feeding
which can be an advantage when operating in restricted areas.

Hydraulic folding head section

Pinless deployment
Automatic greasing
cartridges at head drum AR400 Feeder Twin
Hopper belt width hydraulic
1300mm drive feed
Kick out/kick in pressure conveyor
sensor to reduce blockages

Fully protected power unit with easy access for

service and maintenance
Stage 3A: CAT C4.4 83kW (111hp)
Stage V: CAT 3.6 - 82kW (110hp)
Fuel tank volume: 325L (85 US GAL)

Undercarriage with heavy duty tracks Tubular feed support

frame as standard
OPTIONS*

TRANSPORT DIMENSIONS RangerTM 6-24L AR400 steel liners bolted into hopper
AR400 steel wear liners on hopper flares
Length 19.74m (64’ 9’’)
Large capacity hopper
Width 2.75m (9’)
Feedboot lined with 6mm AR400 wearplate
Height 3.35m (11’) Feed conveyor drive drum upgraded to ceramic lagging

Weight (Est.) 24,700kg (54,454lbs) Manually adjusting jacking legs

Discharge conveyor drive drum upgraded to ceramic lagging
Twin hydraulic drive discharge conveyor
Discharge conveyor fitted with chevron belt
CONVEYOR DETAILS RangerTM 6-24L
High spec SCS scraper discharge conveyor at head drum
Discharge conveyor length 22.5m (73’ 10’’) Canvas dust covers complete with dust hood on discharge conveyor

Feeder length 4.1m (13’ 11’’) Spray bar at head drum on discharge conveyor

Belt width 1300mm (4’ 3’) Full length skirting rubber along discharge conveyor
Belt weigher
Discharge height 8m (26’ 3”) @ 18°
Overband magnet on discharge conveyor with hydraulic kit and support
Max. discharge height 9.8m (32’ 2”) @ 24° frames
Production capacity Up to 600 TPH Hybrid
(661 US TPH)
Radio remote to stop/start feed conveyor and raise/lower discharge
conveyor
Radio remote to track machine

* Refer to order form for current listing of options available. Apron Feeder Max. Size: 240mm (9”)
Containerised freight
ProStack
Bulk Handling Solutions 32

Ranger 6-24LS
TM

Orbital

ORBITAL FEEDER
Automatic greasing cartridges
at head drum
The RangerTM 6-24HS Orbital low level feeder features a rotating undercarriage which allows
the conveyor to rotate a full 360° to provide increased versatility on site. With unrivalled
portability and durability, the RangerTM 6-24HS Orbital can operate in a wide variety
of working environments. This conveyor can be integrated with crushers and
screeners to stockpile material directly from the source. Site traffic will also be
reduced, and it will remove the need for double handling of material. The
machine can also be used as a mobile link conveyor.
Hydraulic folding head section

AR400 Feeder Twin hydraulic

Kick out/kick in pressure sensor to reduce Hopper belt width drive feed
blockages 1300mm conveyor

Pinless deployment

Stage 3A: CAT C4.4 83kW (111hp)

Stage V: CAT 3.6 - 82kW (110hp)
Fuel tank volume: 325L (85 US GAL)

Tubular feed support

Fully protected power unit with easy frame as standard
access for service and maintenance
Hydraulically driven orbital slew ring Undercarriage with heavy
duty tracks

TRANSPORT DIMENSIONS RangerTM 6-24LS OPTIONS*

Length 19.7m (64’ 8’’) AR400 steel liners bolted into hopper

Width 3.2m (10’ 6”) Large capacity hopper

Feedboot lined with AR400 wearplate
Height 3.63m (11’ 11’’)
Feed conveyor drive drum upgraded to ceramic lagging
Weight (Est.) 29,550kg (65,146lbs)
Manually adjusting jacking legs
Discharge conveyor drive drum upgraded to ceramic lagging
Twin hydraulic drive discharge conveyor
Discharge conveyor fitted with chevron belt
High spec SCS scraper discharge conveyor at head drum
CONVEYOR DETAILS RangerTM 6-24LS
Canvas dust covers complete with dust hood on discharge conveyor
Discharge conveyor length 22.5m (73’ 10’’) Spray bar at head drum on discharge conveyor

Feeder length 4.1m (13’ 11’’) Full length skirting rubber along discharge conveyor
Belt weigher
Belt width 1300mm (4’ 3’)
Overband magnet on discharge conveyor with hydraulic kit and support
Discharge height 8m (26’ 3”) @ 18°
frames
Max. discharge height 10.7m (35’) @ 24° Apron Feeder Max. Size: 240mm (9”)
Production capacity Up to 600 TPH Containerised freight
(661 US TPH)

* Refer to order form for current listing of options available.

ProStack
Bulk Handling Solutions 33

Ranger 6-24HS
TM

Orbital

ORBITAL FEEDER
The RangerTM 6-24HS Orbital high level feeder permits operators to directly discharge to the hopper/feeder from excavators or
wheel loaders eliminating double handling of material on site. The rotating undercarriage allows the conveyor to rotate a
full 360° which provides increased versatility on site. It can be used for a ‘metered or controlled’ feed of material
when working as part of a crushing and screening train or in standalone applications.

Hydraulic folding
head section
Automatic greasing Pinless deployment
cartridges at head drum
Variable Feeder Hopper
speed belt width capacity 7m3
Kick out/kick in control 1200mm (9.15 Cu. Yd.)
pressure sensor to
reduce blockages

Fully protected power unit with easy access for

service and maintenance
Stage 3A: CAT C4.4 83kW (111hp) Hydraulically
Stage V: CAT 3.6 - 82kW (110hp) adjusting
jacking legs
Fuel tank volume: 325L (85 US GAL)
Hydraulically driven orbital
slew ring
Undercarriage with heavy duty tracks

TRANSPORT DIMENSIONS RangerTM 6-24HS OPTIONS*

Length 19.5m (63’) AR400 steel wear liners in hopper

Width 3.2m (10’ 6”) 4” or 6” tipping grid option

12ft 2-Deck vibrating grid with radio control tipping bofor grid
Height 3.63m (11’ 11’’)
Upgraded hopper with integrated Fall Break System
Weight (Est.) 29,300kg (64,595lbs)
Twin hydraulic drive feed conveyor
Twin hydraulic drive discharge conveyor
Discharge conveyor drive drum upgraded to ceramic lagging
Discharge conveyor fitted with chevron belt
High spec SCS scraper discharge conveyor at head drum
CONVEYOR DETAILS RangerTM 6-24HS
Canvas dust covers complete with dust hood on discharge conveyor
Discharge conveyor length 22.5m (73’ 10’’) Spray bar at head drum on discharge conveyor
Full length skirting rubber along discharge conveyor
Feeder length 4.1m (13’ 11’’)
Belt weigher
Belt width 1200 mm (48”)
Overband magnet on discharge conveyor with hydraulic kit and support
Discharge height 8.80m (28’ 2”) @ 18° frames
Max. discharge height 10.7m (34’ 6’’) @ 24° Containerised freight

Production capacity Up to 600 TPH

(661 US TPH)

* Refer to order form for current listing of options available.

ProStack
Bulk Handling Solutions 34

Ranger 6-24HO
TM

ORGANIC FEEDER Automatic greasing

cartridges at head drum

The RangerTM 6-24HO Organic feeder has been engineered specifically for the stockpiling and aerating
of lower density, bulky materials such as soils, mulch, biomass and compost. The specifically designed
organics hopper improves material flow eliminating bridging and ensures efficient movement of
Hydraulic folding
materials whilst the auger at the hopper outlet provides aeration and untangling solution therefore
head section
minimizing fluctuations in bulk density of organic materials.
Kick out/kick in
pressure sensor to
Variable Feeder Hopper Dischange Undercarriage with reduce blockages
speed reverse capacity 7m3 auger heavy duty tracks
control function hood
(9.15 Cu. Yd.)

Pinless deployment

Fully protected power unit with easy access

for service and maintenance
Stage 3A: CAT C4.4 83kW (111hp)
Feeder belt width 1200mm
Stage V: CAT 3.6 - 82kW (110hp)
Fuel tank volume: 325L (85 US GAL)
Hydraulically adjusting jacking legs

TRANSPORT DIMENSIONS RangerTM 6-24HO OPTIONS*

Length 19.5m (63’) Discharge conveyor drive drum upgraded to ceramic lagging

Width 2.7m (8’ 8’’) Feed conveyor drive drum upgraded to ceramic lagging
High spec SCS scraper discharge conveyor at head drum
Height 3m (9’ 8’’)
Discharge conveyor underguard length of mid-section
Weight (Est.) 24,350kg (53,682)
Canvas dust covers complete with dust hood on discharge conveyor
Spray bar at head drum on discharge conveyor
Belt eigher
Overband magnet on discharge conveyor with hydraulic kit and support frames
CONVEYOR DETAILS RangerTM 6-24HO Hybrid

Discharge conveyor length 22.5m (73’ 10’’) Radio remote to stop/start feed conveyor, raise/lower discharge conveyor
Radio Remote to track machine
Feeder length 4.1m (13’ 11’’)
Containerised freight
Belt width 1400 mm (56”)

Discharge height 8.80m (28’ 2”) @ 18°

Max. discharge height 9.8m (32’ 2’’) @ 24°

* Refer to order form for current listing of options available.

ProStack
Bulk Handling Solutions 35

Ranger 6-24HSO
TM

Orbital

ORBITAL ORGANIC FEEDER

Automatic greasing cartridges at
head drum

The RangerTM 6-24HSO Orbital Organic feeder features a rotating undercarriage providing
increased versatility and is ideal for stockpiling and aerating of lower density, bulky materials
such as soil, mulch, biomass and compost. Located at the hopper outlet, the auger
provides aeration and an untangling solution for organic materials. The auger flips, rotates Hydraulic folding

and regulates the flow of material minimising fluctuations in the bulk density of organic head section
Kick out/kick in
materials and is equipped with replaceable hardened paddle wear plates. pressure sensor to
reduce blockages

Feeder Feeder Hopper Dischange

reverse belt width: capacity auger hood Pinless deployment
function 1200m 7m3 (9.15
Cu. Yd.)
Fully protected power unit with easy access
for service and maintenance
Stage 3A: CAT C4.4 83kW (111hp)
Stage V: CAT C3.6 - 82kW (110hp)
Fuel tank volume: 325L (85 US GAL)

Hydraulically driven orbital slew ring

Variable
speed
control Hydraulically adjusting jacking legs

TRANSPORT DIMENSIONS RangerTM 6-24HSO OPTIONS*

ORBITAL ORGANIC
Discharge conveyor drive drum upgraded to ceramic lagging
Length 22.5m (73’ 10’’) Feed conveyor drive drum upgraded to ceramic lagging

Width 3.2m (10’ 6”) High spec SCS scraper discharge conveyor at head drum
Discharge conveyor underguard length of mid-section
Height 3.63m (11’ 11’’)
Canvas dust covers complete with dust hood on discharge conveyor
Weight (Est.) 29,300kg (64,595lbs)
Spray bar at head drum on discharge conveyor
Belt weigher
Overband magnet on discharge conveyor with hydraulic kit and support frames
CONVEYOR DETAILS RangerTM 6-24HSO
Containerised freight
ORBITAL ORGANIC
Discharge conveyor length 22.5m (73’ 10’’)
Feeder length 4.1m (13’ 11’’)
Belt width 1400 mm (56”)

Discharge height 8m (26’ 3’’) @ 18°

Max. discharge height 10.7m (34’ 6’’) @ 24°

Production capacity Up to 600+TPH

(661 US TPH)

* Refer to order form for current listing of options available.

** Contact factory for availability.
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Bulk Handling Solutions 36

Ranger 6-27H
TM

Automatic greasing

HIGH LEVEL FEEDER

cartridges at head
drum

The RangerTM 6-27H high level feeder features the longest standard conveyor length within the Ranger
series while maintaining a high level of robustness. It combines the highly versatile feeder system and
stockpiling conveyor, to the operator to directly discharge from wheel loaders to reduce the amount
Hydraulic
of material handling on site. The fully mobile units can be used for a ‘metered or controlled’ feed of folding head
material into any ProStack products or other machines. section

Kick out/kick in pressure

sensor to reduce blockages

Hopper Feeder Variable Twin Pinless deployment

capacity 7m3 belt width speed hydraulic
(9.15 Cu. Yd.) 1200mm control drive feed
conveyor

Fully protected power unit with easy access

for service and maintenance
Stage 3A: CAT C4.4 83kW (111hp)
Stage V: CAT 3.6 - 82kW (110hp)
Fuel tank volume: 325L (85 US GAL)

Undercarriage with heavy duty tracks

OPTIONS*
HYBRID Configuration
Hydraulically adjusting jacking legs
6mm Mild steel liners bolted into hopper (Configurable at point of order)

6mm AR400 steel wear liners in hopper (Configurable at point of order)

TRANSPORT DIMENSIONS RangerTM 6-27H Feedboot Lined with 6mm AR400 Wearplate (Configurable at Point of Order)

Integrated Fall break system bolted into hopper

Length 19.5m (63’)
12ft 2-Deck vibrating grid c/w radio control tipping bofor grid 100mm (4”) top deck and 38 mm (11/2”) bottom deck mesh
Width 2.7m (8’ 8’’)
Hopper upgraded to 500mm (20”) extension 9m3 ( 12yrds3) C/W Integrated Fall Break System bolted into Hopper.

Height 3.2m (10’) Hopper upgraded to 700mm (28”) extension 12m3 (15yrds3) C/W Integrated Fall Break System bolted into Hopper.

Machine prepared hydraulically to tip a standard grid. Includes Remote Control. NO GRID
Weight (Est.) 25,622kg (56,487lbs)
Machine prepared hydraulically for DDVG option. Includes Remote Control. NO Vibrating Grid

Double Deck Vibrating Grid 4” /100mm Spacing on top deck: (please advise bottom deck mesh Aperture)

Twin Hydraulic Drive Feed Conveyor

Discharge Conveyor Drive Drum upgraded to Ceramic Lagging

CONVEYOR DETAILS RangerTM 6-27H Feed Conveyor Drive Drum Upgraded to Ceramic Lagging

Conveyor Fitted With Chevron Belt EP315/3 Ply x 3+1.5 Covers

Discharge conveyor length 25.9m (85’)
Conveyor Fitted With Heavy Duty Plain Belt EP500 4 Ply x 8+2 Covers
Feeder length 4.1m (13’ 11’’) High Spec Scraper Discharge Conveyor at Head Drum (only with Plain Belt)

Belt width 1200 mm (48”) Discharge Conveyor Underguard Length of Mid-Section

Pull Cord E-Stop Running Length Of Conveyor

Discharge height 9m (29’ 8”) @ 18°
Full Length skirting rubber along Discharge Conveyor
Max. discharge height 11.62m (38’ 2’’) @ 24° Belt Weigher

Production capacity Up to 600 TPH Grease Lines to Head Drum

Overband Magnet on Discharge Conveyor with Hydraulic Kit and Support Frames

Radio Remote to Stop / Start Feed Conveyor, Raise / Lower Discharge Conveyor and Tip Grid
* Refer to order form for current listing of options available. ISO 68 Hydraulic Oil - (Recommended For Ambient Temperatures Between 15 - 50°)

Telemetry System c/w 3 years data subscription (Belt Weigher Option recommended)(Unavailable for Tier 3)

Special paint colour (if different from above). RAL must be specified on order
ProStack
Bulk Handling Solutions 37

NOTES
ProStack
Bulk Handling Solutions 38
ProStack
Bulk Handling Solutions 39

Tailor Made Solutions from ProStack

Creating bespoke and tailored machines for your Ports operation

is at the heart of ProStack. We understand there are a multitude of
variations from vessel beam, quayside space to vessel freeboard and
proudly offer a complete range of conveyor lengths to cover all loading
scenarios. This variability in length allows the range to load from small
barges in inland river terminals to deep ocean going vessels such as
baby capesize.

Each Telson, Manta and Hornet bulk handling solution can be

customised to suit the demands of individual ports or terminal, with
careful focus being placed on the individual application of material(s)
being conveyed.

While there are several existing models, bespoke and tailored machines
are at the heart of the Manta range. We will work hard to create the
best solutions for customers handling dry bulk cargo from ocean going
vessels, ensuring their equipment works at optimum levels for their
specific operation. By tailoring the machines to a customer’s product,
terminal and specifications, our equipment will ensure optimal results,
return on investment and ultimately increased profits.
ProStack
Bulk Handling Solutions 40

AFTER SALES SUPPORT

We provide comprehensive after sales support,
maintenance support, provision of spare parts,
and on-call customer help & advice.

Parts
FOR FURTHER INFORMATION
PLEASE CONTACT: Warranty
Tel: +44 (0) 288 771 8500 Service
Email: ProStack@terex.com
www.terex.com/prostack 24/7 Help Desk
Telematics
Training

Effective Nov 2022. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes
only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate
Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard
written warranty applicable to the particular product and sale and Terex USA LTD. makes no other warranty, express or implied. Products and services listed may be trademarks,
service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex® and ProStack is a registered trade-
mark of Terex Corporation in the USA and many other countries.
Copyright April 2024 Terex USA Ltd.