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BHM Funtions English

Bulked head module BHM smartpless Freghtliner
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0% found this document useful (0 votes)
69 views36 pages

BHM Funtions English

Bulked head module BHM smartpless Freghtliner
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

Bulkhead Module 54.

12
General Information

General Information puts or responding to any inputs and all other power
down requirements are met.
The Bulkhead Module (BHM) is the primary module To check whether or not the electrical system is
of the M2 electrical system. The BHM controls the going into a sleep state:
operation of the other multiplex modules in the sys-
1. Enter the vehicle.
tem along with a variety of other vehicle components
either directly or indirectly. 2. Shut the doors.
The Bulkhead Module is mounted on the cab side of 3. Remove your foot from the service brake.
the frontwall and extends through an opening in the 4. Make sure the ignition switch and hazard switch
frontwall into the engine side of the frontwall. The are in the off position.
BHM is located slightly below and outboard of the
steering column. NOTE: One minute after these conditions are
The BHM has four harness connections on the en- met, and provided that one of the parameters in
gine side of the frontwall and three harness connec- Table 1 has not been added to the BHM, the
tions on the cab side. Connections on the engine odometer reading should disappear. If the
side include: odometer reading does not disappear, the elec-
trical system is not going to sleep.
• forward chassis harness
• engine harness Parameters
• two frontwall harnesses Parameter
Description Hours
Part Number
Connections on the cab side include up to three
dash harness connectors. 26-01017-002 Switched Center Pin Power 24
For more information about the M2 electrical system, 26-01019-003 Exterior Lighting 16,667
see Section 54.00 "Electrical System." 26-01019-004 Exterior Lighting 16,667
26-01019-005 Exterior Lighting 16,667
Awake State and Sleep State
Table 1, Parameters
The Bulkhead Module, Chassis Module (CHM), and
instrumentation control unit (ICU) are, as a group, in
an awake state or a sleep state depending on ve-
hicle conditions. When any of these electronic com-
ponents are awakened, the remaining components
wake up if they are not already awake. When the
BHM, CHM, and ICU are in an awake state, the
odometer reading appears on the dash driver display
screen.
One of the following actions will cause the BHM,
CHM, or ICU to go into an awake state:
• opening the door switch
• turning on the hazard switch
• turning the ignition switch to any position other
than off
• turning on the headlight/parking light switch
• depressing the service brake
The BHM, CHM, and ICU will enter a sleep state
when they are no longer actively controlling any out-

Business Class M2 Workshop Manual, Supplement 10, September 2006 050/1


Bulkhead Module 54.12
Bulkhead Module Replacement

Replacement
4
IMPORTANT: It is normally not necessary to re-
place the Bulkhead Module (BHM). Removing 5
and installing the BHM should be a last resort to
3
solving electrical problems, unless the unit
needs replacing due to physical damage.
Follow troubleshooting procedures in this sec- 6
tion to solve electrical problems before replacing 2
the Bulkhead Module. If troubleshooting indi- 7
cates a malfunction of the module, try flashing 1
the parameters and the software before replac-
ing the module. For flashing instructions, see
Subject 110.
8
Also check the external wiring. See Trouble-
shooting 300. 09/26/2001 f543870

See Section 54.00, Subject 050, for informa- 1. B1, Forward Chassis Harness
2. B2, Engine Harness
tion about the M2 electrical system and Sec- 3. B3, Frontwall Harness
tion 54.00, Troubleshooting 300, for informa- 4. B4, Frontwall Harness
tion on troubleshooting the entire M2 electrical 5. Frontwall
system. 6. B5, Dash Harness
7. B6, Dash Harness
1. Open the hood. 8. B7, Dash Harness
2. Disconnect the negative leads from the batteries.
Fig. 1, Bulkhead Module Harness Connections
NOTE: The bulkhead module is located on the
frontwall slightly below and outboard of the 10. Install the tread plate at the driver door entry.
steering column. See Fig. 1. 11. Connect the bulkhead harnesses B5 through B7
3. Disconnect bulkhead harnesses B1 through B4 to the BHM on the cab side of the frontwall.
from the engine side of the frontwall. See Fig. 2. 12. Connect the bulkhead harnesses B1 through B4
4. Disconnect bulkhead harnesses B5 through B7 to the BHM on the engine side of the frontwall.
from the bulkhead module on the cab side of the 13. Connect the batteries.
frontwall. See Fig. 3.
14. Close the hood.
5. Remove the tread plate from the driver door
15. For instructions on flashing the BHM, see Sub-
entry.
ject 110.
6. Remove the kick panel from the left side of the
driver footwell.
7. Remove the five Torx® capscrews that secure the
BHM to the cab side of the frontwall, then re-
move the BHM by pulling it through the opening
into the cab.
8. Place the BHM through the frontwall opening
from the cab side, then secure it with five Torx
capscrews and torque them 48 lbf·in (540 N·cm).
9. Install the kickpanel in the left side of the driver
footwell and secure it with Torx capscrews.

Business Class M2 Workshop Manual, Supplement 10, September 2006 100/1


54.12 Bulkhead Module
Bulkhead Module Replacement

1
1 3

3
2
4

09/25/2001 f543915
09/25/2001 f543916
1. Wiper Linkage Arm
2. Bulkhead Module 1. Driver Footwell Kick Panel
3. Hood Support Bracket 2. B5, Dash Harness
4. Quarter Fender 3. B6, Dash Harness
5. Power Distribution Module 4. B7, Dash Harness
5. Bulkhead Module
Fig. 2, Bulkhead Module from the Engine Side
Fig. 3, Bulkhead Module from the Cab Side

100/2 Business Class M2 Workshop Manual, Supplement 10, September 2006


Bulkhead Module 54.12
Flashing the Bulkhead Module

Flashing the Bulkhead Module


When the Bulkhead (BHM) is flashed, both the appli-
cation software and reference parameters are
flashed to the BHM.
Flashing is done in ServiceLink® in the BHM "Flash-
ing" screen. See the ServiceLink User Guide for
more information on flashing.
Normally, it is only necessary to flash the BHM in
one of the following situations:
• When, as a last resort in the troubleshooting
process, the BHM is suspected of being faulty.
This is to confirm that the problem is hardware
related.
• When a replacement BHM is installed on a ve-
hicle that originally had software version 6.1.
In all other situations, it is only necessary to perform
the "Refresh Features List" in ServiceLink in the
"Features" screen. This applies the appropriate refer-
ence parameters to the BHM specific to the vehicle.
See the ServiceLink User Guide for more information
on refreshing the features list.
NOTE: Pay particular attention to the first "NO-
TICES" screen when you open ServiceLink.
This screen will contain timely details on matters
pertaining to successfully flashing and applying
reference parameters to the BHM.

Business Class M2 Workshop Manual, Supplement 10, September 2006 110/1


Bulkhead Module 54.12
Troubleshooting

IMPORTANT: The following is a general descrip-


tion of how the M2 electrical system works. Ser-
viceLink® is the diagnostic tool for troubleshoot- 3
ing the M2 electrical system. For specific circuit
and pin information for how the vehicle is wired,
go to the Configuration screen in ServiceLink
and select the specific function in which you are
interested. To troubleshoot specific inputs and BHM
2
outputs of this system, go to the Templates
screen in ServiceLink and select the template
for the function in which you are interested. J1939 J1708 4 5

Contents of Subject 300 1


A/C Clutch Function
Alternator Charging Function (optional) 01/15/2002 f040543

Backup Function 1. Instrumentation Control Unit


2. Bulkhead Module
Cigar Lighter Function 3. HVAC Control Panel
4. Binary Pressure Switch
Clutch Switch Function 5. A/C Compressor Clutch
Horn (electric) Function
Fig. 1, A/C Clutch Function
Ignition System
Ignition System, Accessory Power Function HVAC control panel contains the logic to prevent the
compressor from cycling more than four times per
Ignition System, Ignition Power Function minute.
Ignition System, Ignition Switch Function The BHM monitors the A/C compressor clutch wiring
Low Air Pressure Warning Function and is capable of detecting a shorted circuit when
the A/C clutch is being driven. Faults discovered by
Park Brake (pneumatic) Function the BHM may be reported on the J1939 and/or
Wake Function J1708 datalinks and may be viewed through Service-
Link.
A/C Clutch Function Input and Output Conditions
Description Table 1 displays the A/C clutch system inputs to the
BHM and how it will react to these inputs.
The HVAC control panel does not directly control the
clutch on the A/C compressor. When the driver se-
lects the A/C button and other control conditions are
Fault Conditions
met, the control panel sends an A/C clutch request Table 2 displays how the BHM handles faults that it
signal to the Bulkhead Module (BHM). See Group 83 encounters in the A/C clutch system. The reference
for more information. Upon receiving this input, the parameters that program the BHM determine
BHM responds by activating the A/C compressor whether or not a fault code is broadcast. Therefore,
clutch. See Fig. 1. even if the BHM detects a fault, a fault code may not
Compressor cycling is handled in the same manner. be transmitted. If the BHM is programmed to transmit
When the control panel determines that the compres- fault codes, they can be viewed through ServiceLink.
sor needs to be cycled, it sends a signal to the BHM. Fault messages may be transmitted on either or both
The BHM reacts by cycling the compressor. The the J1939 and J1708 datalinks until the ignition
switch is off.

Business Class M2 Workshop Manual, Supplement 15, March 2009 300/1


54.12 Bulkhead Module
Troubleshooting

Alternator Charging Function the Bulkhead Module (BHM) sends a J1939 mes-
sage to the Chassis Module (CHM) activating the
(optional) backup lights and alarm.
The BHM is capable of detecting short circuits in the
Description backup lights/alarm wiring on the CHM. Faults dis-
covered by the BHM may be reported on the J1939
NOTE: Some vehicles will have the alternator "I"
and/or J1708 datalinks and may be viewed through
terminal hardwired directly to the NO CHARGE ServiceLink.
light on the ICU.
The NO CHARGE light on the Instrumentation Con- Input and Output Conditions
trol Unit (ICU) is an optional indicator used to alert
the operator to the presence of a problem with the Activation of the backup lights/alarm is different de-
alternator. The Bulkhead Module (BHM) monitors a pending on the transmission type. A manual trans-
voltage input from the "I" terminal on the alternator mission uses a standard switch to tell the BHM when
and sends a J1939 message to the ICU to report the the transmission is in reverse. Automatic transmis-
status of the alternator. This message is used by the sions send a J1939 message to the BHM when they
ICU to turn the NO CHARGE light on or off. The NO are placed into reverse gear. See Fig. 3 and Fig. 4.
CHARGE light illuminates when the BHM does not Also see Table 4.
detect voltage at the "I" terminal of the alternator.
Once illuminated, the NO CHARGE light remains on 4
until the BHM detects 14 volts at the alternator "I"
terminal. Once off, the NO CHARGE light remains off
until the BHM detects 0 volts at the alternator "I" ter- 5 6
minal. See Fig. 2.
J1939
ON BHM CHM
1 2 3 ACC
OFF

J1939 2 J1708 J1939


BHM 3 7

1
11/28/2001 f040544
1. Alternator 01/15/2002 f040556
2. Bulkhead Module 1. Instrumentation 5. Chassis Module
3. Instrumentation Control Unit Control Unit 6. Backup Lights
2. Bulkhead Module 7. Optional Backup
Fig. 2, Alternator Charging Function 3. Ignition Switch Alarm
4. Reverse Switch
Input and Output Conditions
Fig. 3, Backup Function, Manual Transmission
Table 3 displays the charging system inputs to the
BHM and how it will react to these inputs. Table 5 displays the backup lights and alarm system
inputs to the BHM and how it will react to these in-
puts.
Backup Function
Description Fault Conditions
Table 6 displays how the BHM handles faults it en-
The backup function provides a warning to anyone counters in the backup lights and alarm system. The
standing behind when the vehicle begins to back up. reference parameters that program the BHM deter-
When the transmission is placed into reverse gear, mine whether or not a fault code is broadcast. There-

300/2 Business Class M2 Workshop Manual, Supplement 15, March 2009


Bulkhead Module 54.12
Troubleshooting

1 2
Trans 3
ECU J1939
4
BHM
5 6
J1939
J1708

J1939 01/15/2002 f040546


ON BHM CHM 1. Instrumentation Control Unit
ACC
OFF 2. Bulkhead Module
3. Cigar Lighter
2 J1708 J1939
3 7
Fig. 5, Cigar Lighter Function

1 Fault Conditions
02/19/2003 f040549a
Table 8 displays how the BHM handles faults that it
encounters in the cigar lighter system. The reference
1. Instrumentation Control Unit
parameters that program the BHM determine
2. Bulkhead Module
3. Ignition Switch whether or not a fault code is broadcast. Therefore,
4. Transmission ECU even if the BHM detects a fault, a fault code may not
5. Chassis Module be transmitted. If the BHM is programmed to transmit
6. Backup Lights fault codes, they can be viewed through ServiceLink.
7. Optional Backup Alarm Fault messages may be transmitted on either or both
the J1939 and J1708 datalinks until the ignition
Fig. 4, Backup Function, Automatic Transmission switch is turned off.
fore, even if the BHM detects a fault, a fault code
may not be transmitted. If the BHM is programmed to Clutch Switch Function
transmit fault codes, they can be viewed through
ServiceLink. Fault messages may be transmitted on Description
either or both the J1939 and J1708 datalinks until the
ignition switch is turned off. NOTE: Only vehicles with a manual or three-
pedal automated mechanical (AMT) transmis-
On vehicles with automatic transmissions, the BHM sion are equipped with a clutch pedal. The
has the following additional J1939 fault messages.
Any J1939 fault message may be transmitted until
clutch switch is integrated into the clutch pedal
the ignition switch is turned off. See Table 7. assembly. See Section 54.25 for information on
the starter control system including the bottom-
of-clutch switch input.
Cigar Lighter Function
The Bulkhead Module (BHM) reads the position of
the top-of-clutch and bottom-of-clutch switches. The
Description top-of-clutch switch information is broadcast over
The cigar lighter provides 12 volt power (up to 15 J1939 datalink for use by the engine and, optionally,
amps) to any device plugged into it. The Bulkhead other ECUs. The bottom-of-clutch switch input is
Module (BHM) supplies power at this port regardless used for a starter system interlock; the switch posi-
of the position of the ignition switch. tion information is not broadcast for other ECUs. The
BHM, engine ECU, and transmission ECU use the
The BHM is capable of detecting short circuits in the clutch position status information as inputs for sys-
cigar lighter wiring. Faults discovered by the BHM tems such as starting and cruise control.
may be reported on the J1939 and/or J1708
datalinks and may be viewed through ServiceLink. While both switches are mounted to the clutch pedal
See Fig. 5. assembly, they are activated at different times during

Business Class M2 Workshop Manual, Supplement 15, March 2009 300/3


54.12 Bulkhead Module
Troubleshooting

the operation of the clutch. As the clutch pedal is fault codes, they can be viewed through ServiceLink.
pressed towards the floor, the top-of-clutch switch Fault messages may be transmitted on either or both
changes from closed to open, and the BHM transmits the J1939 and J1708 datalinks until the ignition
this information over the J1939 datalink. Based on switch is turned off.
this information, if the cruise control is active the en-
gine ECU will turn it off. As the clutch pedal reaches
the floor, the bottom-of-clutch switch is activated. It
Horn (electric) Function
will change from open to closed, as the pedal is fully
depressed. Description
The BHM monitors the top- and bottom-of-clutch The Bulkhead Module (BHM) controls the horn. A
switch wiring and is capable of detecting error condi- single horn is standard; dual horns are optional.
tions. Faults discovered by the BHM will be reported There is no change in functionality between single
on the J1939 and/or J1708 datalinks and may be and dual horns. When the driver activates the horn
viewed through ServiceLink. See Fig. 6. switch, the circuit is completed and grounds the sig-
nal line to the BHM. The BHM activates the horn cir-
cuit as long as the signal line is grounded. The BHM
Trans is capable of detecting short conditions. Faults dis-
5 ECU covered by the BHM may be reported on the J1939
and/or J1708 datalinks and may be viewed through
6 ServiceLink. See Fig. 7.
3 4 J1939

J1939

BHM 4
3
J1708
BHM
2 J1939

2 J1708 J1939
Engine
1 ECU
5
01/15/2002 f040547
1
1. Engine ECU
2. Bottom-of-Clutch Switch (normally open)
01/15/2002 f040550
3. Top-of-Clutch Switch (normally closed)
4. Bulkhead Module 1. Instrumentation Control Unit
5. Transmission ECU 2. Bulkhead Module
6. Instrumentation Control Unit 3. Horn Switch
4. Horn
Fig. 6, Clutch Switch Function 5. Dual Horns (optional)

Input and Output Conditions Fig. 7, Horn (electric) Function

Table 9 displays the clutch switch system inputs to Input and Output Conditions
the BHM and how it will react to these inputs.
Table 11 indicates how the horn should react based
Fault Conditions on the inputs from the signal line.

Table 10 displays how the BHM handles faults it en- Fault Conditions
counters in the clutch switch system. The reference
parameters that program the BHM determine Table 12 displays how the BHM will handle faults
whether or not a fault code is broadcast. Therefore, that it encounters in the electric horn system. The
even if the BHM detects a fault, a fault code may not reference parameters that program the BHM deter-
be transmitted. If the BHM is programmed to transmit mine whether or not a fault code is broadcast. There-

300/4 Business Class M2 Workshop Manual, Supplement 15, March 2009


Bulkhead Module 54.12
Troubleshooting

fore, even if the BHM detects a fault, a fault code


may not be transmitted. If the BHM is programmed to
Input and Output Conditions
transmit fault codes, they can be viewed through Table 13 displays the accessory power system in-
ServiceLink. Fault messages may be transmitted on puts to the BHM and how it reacts to these inputs.
either or both the J1939 and J1708 datalinks until the
horn switch is off. Fault Conditions
Table 14 displays how the BHM will handle faults it
Ignition System encounters in the accessory power system. The ref-
erence parameters that program the BHM determine
Description whether or not a fault code is broadcast. Therefore,
even if the BHM detects a fault, a fault code may not
The ignition system is made up of multiple compo- be transmitted. If the BHM is programmed to transmit
nents. The Bulkhead Module (BHM) takes input from fault codes, they can be viewed through ServiceLink.
the ignition switch and uses the information to crank Fault messages may be transmitted on either or both
the starter and to supply ignition and accessory the J1939 and J1708 datalinks until the ignition
power to the vehicle. See Fig. 8. switch is turned off.
3 4
Ignition System, Ignition
J1939
Power Function
BHM
ON
STR ACC
OFF
J1708 Description
The Bulkhead Module (BHM) continuously monitors
2 the position of the ignition switch to determine if the
ignition power outputs should be energized. Ignition
01/15/2002 1 5 f040554 power is provided to the following components:
1. Accessory Power (12V+)
2. Ignition Switch
• antilock brake system electronic control unit
3. Bulkhead Module (ABS ECU)
4. Instrumentation Control Unit • instrumentation control unit (ICU)
5. Ignition Power (12V+)
• engine ECU
Fig. 8, Ignition System Function • transmission ECU

Ignition System, Accessory • vehicle control unit (VCU), if equipped


Separate power feeds are used for each of the igni-
Power Function tion outputs.

Description The BHM is capable of detecting shorted circuits in


the ignition power outputs. Faults discovered by the
The Bulkhead Module (BHM) continuously monitors BHM may be reported on the J1939 and/or J1708
the position of the ignition switch to determine if the datalinks and may be viewed through ServiceLink.
accessory power outputs should be energized. Ac- See Fig. 8.
cessory power is provided to the HVAC control panel
and the radio. Separate power feeds are used for Input and Output Conditions
each of the accessory outputs.
Table 15 displays the ignition power system inputs to
The BHM is capable of detecting shorted circuits in the BHM and how it will react to these inputs.
the accessory power outputs. Faults discovered by
the BHM will be reported on the J1939 and/or J1708
datalinks and may be viewed through ServiceLink.
See Fig. 8.

Business Class M2 Workshop Manual, Supplement 15, March 2009 300/5


54.12 Bulkhead Module
Troubleshooting

Fault Conditions Low Air Pressure Warning


Table 16 displays how the BHM handles faults it en- Function
counters in the ignition power system. The reference
parameters that program the BHM determine
whether or not a fault code is broadcast. Therefore,
Description
even if the BHM detects a fault, a fault code may not The Chassis Module (CHM) monitors the low air
be transmitted. If the BHM is programmed to transmit pressure switches from the air management unit
fault codes, they can be viewed through ServiceLink. (AMU) and sends a J1939 message to the Bulkhead
Fault messages may be transmitted on either or both Module (BHM) indicating the switch status. The BHM
the J1939 and J1708 datalinks until the ignition sends a J1939 message to the instrumentation con-
switch is turned off. trol unit (ICU) indicating whether the low air pressure
warning light should be on or off. The ICU alerts the
driver when the air pressure in the primary or sec-
Ignition System, Ignition ondary air systems is below 65 to 75 psi (450 to 520
Switch Function kPa) by illuminating a telltale indicator. There are two
normally open pressure switches wired in series in
Description the AMU pressure switch module. Both switches
must close in order to complete the circuit to the
The ignition switch has four positions: off, accessory, CHM to change the low air pressure warning status
on, and start. The Bulkhead Module (BHM) continu- from on to off. See Fig. 9. Faults discovered by the
ously monitors the position of the ignition switch and BHM may be reported on the J1939 and/or J1708
broadcasts this information on the J1939 datalink. datalinks and may be viewed through ServiceLink.
There are three circuits that run from the ignition
switch to the BHM. One is for the accessory position, 5 6
one is for the on position, and one is for the start 3 4
position. J1939
CHM BHM
The BHM monitors the ignition switch wiring and is S
capable of detecting error conditions in the ignition
switch circuits. Faults discovered by the BHM may J1939 J1708
be reported on the J1939 and/or J1708 datalinks and P
AMU
may be viewed through ServiceLink. See Fig. 8. 7
2

Input and Output Conditions 1

Table 17 displays how the BHM reacts given the sta- 01/15/2002 f040555
tus of the ignition switch. 1. Air Management Unit (AMU)
2. Primary Air
Fault Conditions 3. Secondary Air
4. Low Air Pressure Switches
Table 18 displays ignition switch circuit conditions 5. Chassis Module
that will create a fault. The reference parameters that 6. Bulkhead Module
program the BHM determine whether or not a fault 7. Instrumentation Control Unit
code is broadcast. Therefore, even if the BHM de-
tects a fault, a fault code may not be transmitted. If Fig. 9, Low Air Pressure Warning Function
the BHM is programmed to transmit fault codes, they
can be viewed through ServiceLink. Fault messages Input and Output Conditions
may be transmitted on either or both the J1939 and
J1708 datalinks until a valid ignition switch status is Table 19 displays the low air pressure warning inputs
detected. to the BHM and how it will react to these inputs.

300/6 Business Class M2 Workshop Manual, Supplement 15, March 2009


Bulkhead Module 54.12
Troubleshooting

Fault Conditions 2 3 4
Table 20 displays how the BHM handles faults that it J1939 J1939
encounters in the low air pressure warning system. CHM BHM 5
The reference parameters that program the BHM de-
termine whether or not a fault code is broadcast.
Therefore, even if the BHM detects a fault, a fault J1939 J1708
AMU
code may not be transmitted. If the BHM is pro-
grammed to transmit fault codes, they can be viewed 6
through ServiceLink. Fault messages may be trans-
mitted on either or both the J1939 and J1708 1
datalinks. 01/15/2002 f040558

NOTE: This fault also occurs when the CHM is 1. Air Management Unit (AMU)
unable to determine the switch status. This does 2. Park Brake Pressure Switch
3. Chassis Module
not necessarily mean that the low air pressure 4. Bulkhead Module
switches are faulty. 5. Park Brake Status
6. Instrumentation Control Unit
Park Brake (pneumatic) Fig. 10, Park Brake (pneumatic) Function
Function Fault messages may be transmitted on the J1939
and/or J1708 datalinks.
Description
NOTE: This fault also occurs when the CHM is
The Chassis Module (CHM) monitors the park brake unable to determine the switch status. This does
switch in the air management unit (AMU) and sends not necessarily mean that the park brake pres-
a J1939 message to the Bulkhead Module (BHM).
sure switch is faulty.
The BHM sends the park brake status via a J1939
message to the instrumentation control unit (ICU).
The park brake status is also broadcast over the Wake Function
J1939 datalink for other ECUs to use. The ICU alerts
the operator when the parking brake is engaged. See Subject 050 for general information on the
When the park brake is not set and the driver’s door awake state and sleep state of the Bulkhead Module
is open, the ICU will chime. See Fig. 10. Faults dis- (BHM).
covered by the BHM may be reported on the J1939
and/or J1708 datalinks and may be viewed through Wake-Up Initiation
ServiceLink.
The Bulkhead Module (BHM) wakes up the Chassis
Input and Output Conditions Module (CHM), Expansion Module (EXM), and
Switch Expansion Module (SEM) by pulling the wake
Table 21 displays the park brake system inputs to circuits from 12V down to approximately 4V. The
the BHM and how it will react to these inputs. EXM and SEM are optional.
The wake circuits remain active at 4V only as long
Fault Conditions as one or more of the inputs that initiate a wake re-
Table 22 displays how the BHM handles faults that it main active. See Fig. 11 for wake circuit connectivity
encounters in the park brake system. The reference and inputs that initiate a wake.
parameters that program the BHM determine The BHM wakes up the instrumentation control unit
whether or not a fault code is broadcast. Therefore, (ICU) by applying 12V to its wake circuit.
even if the BHM detects a fault, a fault code may not
be transmitted. If the BHM is programmed to transmit The BHM initiates other modules to wake up when
fault codes, they can be viewed through ServiceLink. one or more of the following inputs to the BHM is
active:

Business Class M2 Workshop Manual, Supplement 15, March 2009 300/7


54.12 Bulkhead Module
Troubleshooting

• driver door open


• passenger door open (optional input)
• headlight switch on
• hazard lights switch on
• ignition switch on
The CHM initiates a wake to the BHM, which in turn
wakes all other modules when the:
• service brakes are applied.
When any of the above initiating inputs are inactive,
the wake circuits float back to approximately 12V
(except the wake circuit between the BHM and ICU).
The ICU wake circuit remains active at 12V until the
system goes to sleep.

Sleep Initiation
When the inputs that initiate a wake are inactive for
60 seconds, the BHM signals the modules to go to
sleep by sending a message via J1939. The BHM
also causes the ICU to go to sleep by removing
power from its wake circuit.
NOTE: One minute after these conditions are
met, and provided that one of the parameters in
Table 23 has not been added to the BHM, the
odometer reading should disappear. If the
odometer reading does not disappear, the elec-
trical system is not going to sleep.

Troubleshooting Quick Checks


If the ICU chimes when the door is opened, check
for an open or short to power in the wake circuit be-
tween the BHM and CHM—the BHM cannot deter-
mine the park brake status and assumes it is not set
while the door is open.
If the ICU does not display the odometer when the
door is opened, check fuse 20 and check for an
open in the BHM to ICU wake circuit.
To thoroughly check wake functionality, follow the
troubleshooting procedures in Table 24.

300/8 Business Class M2 Workshop Manual, Supplement 15, March 2009


Bulkhead Module 54.12
Troubleshooting

One or more inputs must


be active to wake the BHM
and other modules.

Hazard lights switch = on


Passenger door = open

Headlight switch = on
Driver door = open

Ignition = on

BHM
B6.A2
B5.D

B4.H
B1.B

14F
81C

14E
C4.A

C1.2
C2.D16

C4.A

ICU CHM EXM SEM

Service brake
switch = on

Inputs that cause the


CHM to wake the BHM
and other modules.
06/26/2006 f544874

Fig. 11, Simplified Wake Schematic

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54.12 Bulkhead Module
Troubleshooting

M2 − Wake Function APPLIES TO: View ENTER TEST MODE

TEMPLATE VER. 1.0, 6/13/06 M2 I J1939


Codes EXIT TEST MODE OFF

BHM inputs that initiate BHM wake circuits− Wake−up Initiation:


a wake: status: These are the following input conditions that will cause the entire M2 MUX system (BHM, CHM,
ICU, EXM, and SEM) to wake up:
B6.A7 Driver’s Door Status B5.D BHM to ICU Status
Switch (1) One or more of these BHM input conditions are met: Driver door = open; Passenger door =
open; Headlamp switch = on; Hazard switch = on; or Ignition switch = on
−OR−
OPEN OFF (2) The following CHM input condition is met: Service brakes = applied
B6.A6 Passenger All of the wake circuits (except the ICU) will be in "LOW−wake" mode as long as one of the wake
Door Switch Status B1.B BHM to CHM Status
inputs is active (e.g. as long as the driver’s door is open, all of the module wake circuits will be
B4.H BHM to EXM "LOW−awake" state. When no inputs that initiate a wake are active, all the wake circuit (except
B6.A2 BHM to SEM the ICU) will be in the "HIGH" state.
OPEN HIGH
The BHM wakes the ICU by applying a constant 12V to it’s wake circuit input. The status of the
BHM to ICU wake circuit will remain on until the BHM determines it is time for everything to go to
Headlamp Switch Status sleep.
Status Other module wake
circuits − status: Sleep Initiation:
ON When all the wake input conditions are inactive for 60 seconds, the BHM will send a J1939
message to all the modules (except ICU) to go into sleep mode. The BHM commands the ICU to
B6.B8 Hazard go to sleep by removing power from its wake circuit. When everything is in sleep mode, J1939
Switch Status Status C4.A CHM Status
communication will stop and all the annunciators will show "I" until a wake is initated by
activating one of the wake initiating inputs (e.g. opening the driver’s side door).
ON HIGH NOTE: The odometer reading should disappear if wake input conditions are inactive for
B6.A3 Ignition 60 seconds, provided the vehicle does not have one of the following reference parameters:
Status Status 26−01017−002, 26−01019−003, 26−01019−004, or 26−01019−005. If the odometer reading
Switch C4.A EXM
does not disappear, the electrical system is not going to sleep.

ON HIGH Testing:
Go to sleep test: Close the doors, turn off the headlights and hazard lights, turn the ignition off,
BHM inputs that initiate J1.2 SEM
Status and keep your foot off the brake pedal. All of the inputs that initiate a wake should be inactive. If
not check those circuits. After 60 seconds of inactive inputs, all of the modules should go to
a wake: sleep.
C3.G Service Brake HIGH Wake test: Starting with everything asleep, activate one of the inputs that initiates a wake (e.g.
Status
Switch open the driver’s side door). As long as the input is active, all the wake circuits should be "LOW−
Wake" and the ICU wake circuit should be ON. Deactive the input, then verify the wake circuits
RELEASED go to "HIGH" (except the ICU, which will remain ON until the BHM commands all the modules to
go to sleep). If a wake circuit does not change to "LOW−Wake" when one of the wake initiating
inputs is active, then that wake circuit is probably open. If all the wake circuits show low when all
the wake initiating inputs are inactive, this indicates there is a short to ground in one of the wake−
up lines between the BHM and one of the MUX modules.
NOTE: Not all vehicles are equipped with and EXM or SEM. Disregard annunciators for modules
not on the vehicle.

02/06/2009 f060188

Fig. 12, Wake Function Datalink Monitor Template

A/C Clutch Function Input/Output Conditions


Inputs to BHM Output from BHM
Ignition Switch A/C Clutch Request A/C Clutch
On/Acc On Engaged
On/Acc Off Not Engaged
Off On Not Engaged
Table 1, A/C Clutch Function Input/Output Conditions

A/C Clutch Function Fault Conditions


Description of Fault Action Taken by BHM
Status and or position of the ignition switch is in error. BHM will assume the ignition switch is on.
A/C clutch wiring is shorted. BHM may transmit a J1939 and/or a J1708 fault message.
Table 2, A/C Clutch Function Fault Conditions

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Bulkhead Module 54.12
Troubleshooting

Alternator Charging Function Input/Output Conditions


Input to BHM from Alternator "I"
Output from BHM via J1939 Message to ICU Output from ICU
Terminal
14 volts Charge status of J1939 message is high. NO CHARGE light is off.
0 volts Charge status of J1939 message is low. NO CHARGE light is on.
Table 3, Alternator Charging Function Input/Output Conditions

Backup Function
Transmission Type Input to BHM BHM Conclusion
Manual transmission Backup switch is closed. Transmission is in reverse.
J1939 message from transmission indicates either:

Automatic • Current Gear = Reverse


Transmission is in reverse.
transmissions • Selected Gear = Reverse
• Gear Range = R
Table 4, Backup Function

Backup Function Input/Output Conditions Backup Function Input/Output Conditions


Inputs to BHM Output from BHM Inputs to BHM Output from BHM
Ignition Transmission Ignition Transmission
Backup Lights/Alarm* Backup Lights/Alarm*
Switch Status Switch Status
On/Acc Reverse On Off Not Reverse Off
* Via J1939 message to the CHM
On/Acc Not Reverse Off
Table 5, Backup Function Input/Output Conditions
Off Reverse Off

Backup Function Fault Conditions


Description of Fault Action Taken by BHM
BHM will assume the ignition switch is in the on position and may transmit a fault
Ignition switch status is in error.
message on the J1939 and/or J1708 datalinks.
Backup lights/alarm wiring shorted. BHM may transmit a J1939 and/or a J1708 fault message.
Table 6, Backup Function Fault Conditions

Backup Function Fault Conditions, Automatic Transmissions


Description of Fault Action Taken by BHM
BHM fails to receive five consecutive J1939 messages from BHM may transmit a J1939 fault message and assume the
the transmission ECU. transmission is in reverse.
Transmission ECU sends an error indicator in the J1939 BHM may transmit a J1939 fault message and assume the
message to the BHM. transmission is in reverse.
Table 7, Backup Function Fault Conditions, Automatic Transmissions

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54.12 Bulkhead Module
Troubleshooting

Cigar Lighter Function Fault Conditions


Description of Fault Action Taken by BHM
Cigar lighter wiring shorted. BHM may transmit a J1939 and/or a J1708 fault message.
Table 8, Cigar Lighter Function Fault Conditions

Clutch Function Input/Output Conditions


Inputs to BHM Output from BHM
Top-of-Clutch Switch Bottom-of-Clutch Switch J1939 Clutch Switch Message
Closed Open Clutch pedal is released.
Open Closed Clutch pedal is depressed.
Open Open Clutch pedal is partially depressed.
Closed Closed Clutch pedal is released.*
* This is an error condition, see the Fault Conditions paragraph for more information.

Table 9, Clutch Function Input/Output Conditions

Clutch Function Fault Conditions


Inputs to BHM
Output from BHM
Top-of-Clutch Switch Bottom-of-Clutch Switch
Closed Closed BHM transmits a J1939 and/or a J1708 fault message.
Table 10, Clutch Function Fault Conditions

Horn (electric) Function Input/Output Conditions Accessory Power Function Input/Output Conditions
Horn Switch Electric Horn Input to BHM from Output from BHM to
Ignition Switch Accessory Power Circuits
Pressed Activate (noise)
Acc On
Released Deactivate (silent)
Off Off
Table 11, Horn (electric) Function Input/Output
Conditions On On
Start Off
Horn (electric) Function Fault Conditions Table 13, Accessory Power Function Input/Output
Conditions
Description of Fault Action Taken by BHM
Horn output shorted. BHM may transmit a J1939
and/or a J1708 fault message.
Table 12, Horn (electric) Function Fault Conditions

Accessory Power Function Fault Conditions


Description of Fault Action Taken by BHM
BHM will assume the ignition switch is on, and will transmit a fault
Ignition switch is in error.
message on the J1939 and/or J1708 datalinks.

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Bulkhead Module 54.12
Troubleshooting

Accessory Power Function Fault Conditions


Description of Fault Action Taken by BHM
The accessory power output wiring is shorted. BHM may transmit a J1939 and/or a J1708 fault message.
Table 14, Accessory Power Function Fault Conditions

Ignition Power Function Input/Output Conditions


Input to the BHM from the Ignition Output from the BHM to the Ignition
Switch Power Circuits
Acc Off
Off Off
On On
Start On
Table 15, Ignition Power Function Input/Output Conditions

Ignition Power Function Fault Conditions


Description of Fault Action Taken by BHM
BHM will assume the ignition switch is on, and may transmit a fault
Ignition switch is in error.
message on the J1939 and/or J1708 datalinks.
The ignition power output wiring is shorted. BHM may transmit a J1939 and/or a J1708 fault message.
Table 16, Ignition Power Function Fault Conditions

Ignition Switch Function Input/Output Conditions


Inputs to BHM Output from BHM
Ignition Switch Accessory J1939 Ignition Switch
Ignition Switch On Circuit Ignition Switch Start Circuit
Circuit Position Message
Open Open Open Off
Closed Open Open Acc
Closed Closed Open On
Open Closed Closed Start
Open Open Closed On*
Closed Open Closed On*
Open Closed Open On*
* These are error conditions. For more information see the "Fault Conditions" paragraph under the "Ignition System, Ignition Switch Function" heading.

Table 17, Ignition Switch Function Input/Output Conditions

Ignition Switch Function Fault Conditions


Description of Fault
Ignition Switch Ignition Switch On Ignition Switch Action Taken by BHM
Accessory Circuit Circuit Start Circuit
Open Open Closed BHM transmits a J1939 and/or a J1708 fault message.

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54.12 Bulkhead Module
Troubleshooting

Ignition Switch Function Fault Conditions


Description of Fault
Ignition Switch Ignition Switch On Ignition Switch Action Taken by BHM
Accessory Circuit Circuit Start Circuit
Closed Open Closed BHM transmits a J1939 and/or a J1708 fault message.
Open Closed Open BHM transmits a J1939 and/or a J1708 fault message.
Table 18, Ignition Switch Function Fault Conditions

Low Air Pressure Warning Function Input/Output Conditions


Inputs to CHM Input to BHM from CHM Output from BHM to ICU Input from ICU to BHM
J1939 Low Air Pressure J1939 Low Air Pressure
Secondary Air Primary Air J1939 Low Air Pressure
Warning Light Command Warning Light Status
Pressure Switch Pressure Switch Switch Status Message
Message Message
Open Open Open Enabled On
Open Closed Open Enabled On
Closed Open Open Enabled On
Closed Closed Closed Disabled Off
Table 19, Low Air Pressure Warning Function Input/Output Conditions

Low Air Pressure Warning Function Fault Conditions*


Description of Fault Action Taken by BHM
CHM transmits J1939 low air pressure status unavailable or BHM may transmit J1939 low air pressure warning light
in error to the BHM. status unavailable.
* This fault also occurs when the CHM is unable to determine the switch status. This does not necessarily mean that the low air pressure switches are faulty.

Table 20, Low Air Pressure Warning Function Fault Conditions

Park Brake (pneumatic) Function


Input to BHM from CHM Output from BHM to ICU
Input to CHM from Park
via J1939 Park Brake via J1939 Park Brake
Brake Pressure Switch
Status Light Status
Closed Engaged On
Open Disengaged Off
Table 21, Park Brake (pneumatic) Function

Park Brake (pneumatic) Function Fault Conditions*


Description of Fault Action Taken by BHM
CHM transmits J1939 park brake switch status unavailable BHM may transmit J1939 message park brake light status
or in error to the BHM. unavailable.
* This fault also occurs when the CHM is unable to determine the switch status. This does not necessarily mean that the park brake pressure switch is faulty.

Table 22, Park Brake (pneumatic) Function Fault Conditions

300/14 Business Class M2 Workshop Manual, Supplement 15, March 2009


Bulkhead Module 54.12
Troubleshooting

Parameters Parameters
Parameter Parameter
Description Hours Description Hours
Part Number Part Number
26-01017-002 Switched Center Pin Power 24 26-01019-005 Exterior Lighting 16,667
26-01019-003 Exterior Lighting 16,667 Table 23, Parameters
26-01019-004 Exterior Lighting 16,667

Wake Circuits Troubleshooting Procedures


Test
Test Procedure Test Result Action
No.
1 Open the "Wake Function" Datalink Monitor template. See Yes Check the inputs that are remaining
Fig. 12. active.
Put the system into a sleep state by: For example, if the driver door switch
remains active (open) when the door
• Closing the doors. is closed, check the door switch itself
• Turning off the headlight switch. and the circuit wiring.
• Turning off the hazard lights switch. Repair as necessary.
• Turning off the ignition switch.
• Removing your foot from the brake pedal. Go to test no. 2.
Are any of the BHM and CHM initiating inputs still in an active No
state on the template (yellow)?
2 If everything works correctly after meeting the conditions in Go to test no. 6.
test no. 1, the system should go to sleep within 60 seconds.
The template indicates this when all of the annunciators show
an exclamation mark (!)*.
NOTE: If the vehicle has one of the following reference Yes
parameters, the system will remain awake for 24 hours or
longer: 26-01017-002, 26-01019-003, 26-01019-004, or 26-
01019-005.
NOTE: This troubleshooting step describes a special
circumstance that is not typical of the majority of vehicles. Go to test no. 3.

If the system is not working correctly, one or more of the


Wake Circuits in the right column of the "Wake Function"
Datalink Monitor template remains active (yellow) after 60 No
seconds.
Within 60 seconds of meeting the conditions in test no. 1, do
all of the annunciators on the template show an exclamation
mark (!)*?

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54.12 Bulkhead Module
Troubleshooting

Wake Circuits Troubleshooting Procedures


Test
Test Procedure Test Result Action
No.
3 In the second column of the template under "Other Module Check the wake circuits between the
Wake Circuits–Status" is the status of all the annunciators BHM and the following modules for a
"LOW-Wake" (yellow)? short to ground:
NOTE: Disregard the annunciators for modules not on the • CHM
Yes
vehicle; these will show an exclamation mark (!)*.
• EXM
• SEM
Repair as necessary.
No Go to test no. 4.
4 If the B5.D BHM to ICU annunciator status is "ON" in the sec- The wake circuit between the BHM
ond column of the template under "BHM Wake Circuits– and ICU is shorted to power.
Status," continue with this test. If not, go to test no. 5. Yes
Repair as necessary.
Disconnect BHM connector B5.
Test for voltage on pin B5.D (harness side). Go to test no. 5.
No
Is voltage present?
5 In the second column of the template under "BHM Wake If this is the only active annunciator,
Yes
Circuits–Status," check the status of the annunciator labeled replace the BHM.
B1.B BHM to CHM Check the multiplexed modules for
ignition circuits that are shorted to
B4.H BHM to EXM power (not powering down when the
B6.A2 BHM to SEM. ignition is off). If no problem is found,
No
the system may not be going to sleep
Is the annunciator status "LOW-Wake" (yellow)? because the BHM is not sending the
J1939 go-to-sleep message. Try a
test BHM to confirm.
6 Starting with the system in the sleep state, activate one of the Go to test no. 8.
inputs that initiates a wake, such as opening the driver’s door.
Yes
If the system is functioning properly, all of the annunciators on
the template in the second column should be active (yellow)
for ECUs equipped on the vehicle as long as the input re-
mains active. For example, the door is open. Go to test no. 7.
NOTE: If the vehicle is not equipped with an SEM or EXM, it
No
is normal for the status of these annunciators to be "!"*.
Are all of the appropriate second column annunciators active?

300/16 Business Class M2 Workshop Manual, Supplement 15, March 2009


Bulkhead Module 54.12
Troubleshooting

Wake Circuits Troubleshooting Procedures


Test
Test Procedure Test Result Action
No.
7 Which annunciator is not active? B5.D BHM to Replace the BHM.
ICU
B1.B BHM to Replace the BHM.
CHM
B4.H BHM to
EXM
B6.A2 BHM
to SEM
Any one of Check for an open in the wake circuit
the "Other between the BHM and the module
Module that is not showing active.
Wake
Circuits– If OK, check power, ground, and the
Status" for J1939 datalink to the ECU that is not
ECUs that responding.
are on the
vehicle.
8 Does the ICU wake up when the door is opened? This is Yes No problem found.
indicated by the odometer being displayed.
Check the wake circuit between the
BHM and ICU for open.
If OK, check fuse 20 and VBAT2
No power supply to BHM B4.G.
If OK, ICU may be faulty.
Repair as necessary.
* The exclamation mark (!) will show on the versions of this template released with ServiceLink version 4.0 and higher. On templates released in ServiceLink
versions prior to 4.0, if the annunciator is flashing, the flashing takes precedence over the status that it is displaying.
Table 24, Wake Circuits Troubleshooting Procedures

Business Class M2 Workshop Manual, Supplement 15, March 2009 300/17


Bulkhead Module 54.12
Specifications

See Fig. 1 for an illustration of the Bulkhead Module


(BHM) Harness Connections.
20A B5.F − Cigar Lighter Output
See Fig. 2 for maximum allowable current load for B3.E − Horn
12A
the full BHM output pins (part numbers A06-40959-
000 and A06-40959-002). 12A B5.E − SPARE (Utility Light/Spotlight)
Combined B4.M − SPARE (Utility Light/Spotlight)
See Fig. 3 for an illustration of the BHM with pinout
12A B5.G − SPARE (Ignition)
assignments and harness connections.
12A B5.H − Panel Lamps
Combined B7.A1 − Panel Lamps (Smart Switch)

12A B4.F − SPARE (Left Heated Mirror)


4 B4.E − SPARE (Right Heated Mirror)
Combined
5 6.7A B6.A9 − Accessory (HVAC)
Combined B6.A10 − Accessory (Radio)

Bulkhead Module
3 B5.A − Battery (Dome Lamps)
6.7A
Combined B7.A12 − Battery (Smart Switch)

B6.A8 − Ignition (VCU)


6
B2.K − Ignition (Engine)
2 6.7A B1.P − Ignition (ABS)
7 Combined B2.L − Ignition (Trans)
1 B1.F − Fuel Water Sensor Power

6.7A B5.D − Wake Up (Instrument Cluster)


6.7A B5.B − Dome Lamps Switched
6.7A B1.L − Left High Beam
8 6.7A B1.R − Left Low Beam

6.7A B5.C − Clearance Lamps


09/26/2001 f543870 Combined B1.K − Tail/License Plate/Trailer Relay

1. B1, Forward Chassis Harness 6.7A B3.F − Wiper High


2. B2, Engine Harness 6.7A B3.H − Wiper Low
3. B3, Frontwall Harness 6.7A B3.G − Washer Pump
6.7A B2.M − AC Clutch
4. B4, Frontwall Harness B4.B − Starter Relay (Crank)
6.7A
5. Frontwall
6. B5, Dash Harness 11/24/2004 See Note A below. f544533
7. B6, Dash Harness
8. B7, Dash Harness NOTE A: Pulse Width Modulated Output
Fig. 2, Maximum Allowable Current Load for the Full-
Fig. 1, Bulkhead Module Harness Connections Feature Bulkhead Module Output Pins (part numbers
A06-40959-000 and A06-40959-002)

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54.12 Bulkhead Module
Specifications

A B C D A B C D E F 5

H G F E
A B C D
E F G H G H J K L M
3

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12


A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
6

2
A B C D E F G
H J K L M N P

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12


A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
7

1
S R P N M L K J
H G F E D C B A

03/31/2004 f543868
NOTE: Pins shown are viewed toward the BHM or wire insertion end of the harness connector.
1. B1, Forward Chassis Harness 5. B5, Dash Harness
2. B2, Engine Harness 6. B6, Dash Harness
3. B3, Frontwall Harness 7. B7, Dash Harness
4. B4, Frontwall Harness

Fig. 3, Bulkhead Module With Pinout Assignments and Harness Connections

Connector B1 Forward Chassis Harness Pinouts


Connector Pin Signal Name Signal Type
B1-A — —
Digital Input/
B1-B Module Wake-Up Signal
Output
B1-C Spare Digital Input 4 Digital Input
B1-D — —
B1-E Ground Power Ground
B1-F Fuel/Water Sensor Ignition Power Digital Output
B1-G Ground Signal Ground
B1-H J1587+ Datalink Datalink

400/2 Business Class M2 Workshop Manual, Supplement 10, September 2006


Bulkhead Module 54.12
Specifications

Connector B1 Forward Chassis Harness Pinouts


Connector Pin Signal Name Signal Type
B1-J Battery Power (VBAT5) Power
B1-K Tail Lamps/License Plate Lamp/Trailer Tail Relay Digital Output
B1-L Left High Beam Digital Output
B1-M Fuel/Water Separator (spare digital input 5) Digital Input
B1-N Battery Power (VBAT3) Power
B1-P ABS Ignition Power Digital Output
B1-R Left Low Beam Digital Output
B1-S J1587– Datalink Datalink
Table 1, Connector B1 Forward Chassis Harness Pinouts

Connector B2 Engine Harness Pinouts


Connector Pin Signal Name Signal Type
B2-A J1587+ Datalink Datalink
B2-B J1939+ Datalink Datalink
B2-C J1587+ Datalink Datalink
B2-D J1587– Datalink Datalink
B2-E — —
B2-F — —
B2-G Backup Switch (spare digital input 3) Digital Input
B2-H J1587– Datalink Datalink
B2-J J1939– Datalink Datalink
B2-K Engine ECU Ignition Power Digital Output
B2-L Transmission ECU Ignition Power Digital Output
B2-M A/C Clutch Digital Output
B2-N — —
B2-P Alternator Charging Digital Input
Table 2, Connector B2 Engine Harness Pinouts

Connector B3 Frontwall Harness Pinouts


Connector Pin Signal Name Signal Type
B3-A J1939– Datalink Datalink
B3-B J1939+ Datalink Datalink
B3-C Wiper Parked Position Digital Input
B3-D Main Battery Power (VBAT1) Power
B3-E Horn Digital Output
B3-F Wiper Motor High Speed Digital Output

Business Class M2 Workshop Manual, Supplement 10, September 2006 400/3


54.12 Bulkhead Module
Specifications

Connector B3 Frontwall Harness Pinouts


Connector Pin Signal Name Signal Type
B3-G Washer Pump Digital Output
B3-H Wiper Motor Low Speed Digital Output
Table 3, Connector B3 Frontwall Harness Pinouts

Connector B4 Frontwall Harness Pinouts


Connector Pin Signal Name Signal Type
B4-A Air Filter Restriction/Spare #9 Digital Input
B4-B Starter Relay Digital Output
B4-C Ground Ground
B4-D Spare Digital Input 2 Digital Input
B4-E Right Heated Mirror (spare digital output) Digital Output
B4-F Left Heated Mirror (spare digital output) Digital Output
B4-G Main Battery Power (VBAT2) Power
B4-H Module Wake-Up Signal Digital Input/Output
B4-J — —
B4-K Main Battery Power (VBAT4) Power
B4-L Washer Fluid Level (spare digital input 8) Digital Input
B4-M Utility Light/Spotlight (spare digital output) Digital Output
Table 4, Connector B4 Frontwall Harness Pinouts

Connector B5 Dash Harness Pinouts


Connector Pin Signal Name Signal Type
B5-A Dome Lamps Battery Digital Output
B5-B Dome Lamps Switched Digital Output
B5-C Clearance Lamps (cab) Digital Output
B5-D Instrument Cluster Wake-Up Digital Output
B5-E Utility Light/Spotlight (spare digital output) Digital Output
B5-F Cigar Lighter Digital Output
B5-G Ignition Power, Other (spare digital output) Digital Output
B5-H Panel Lamps Digital Output
Table 5, Connector B5 Dash Harness Pinouts

Connector B6 Dash Harness Pinouts


Connector Pin Signal Name Signal Type
B6-A1 Ignition Switch Accessory Position Digital Input
B6-A2 Module Wake-Up Signal Digital Input

400/4 Business Class M2 Workshop Manual, Supplement 10, September 2006


Bulkhead Module 54.12
Specifications

Connector B6 Dash Harness Pinouts


Connector Pin Signal Name Signal Type
B6-A3 Ignition Switch On Digital Input
B6-A4 — —
B6-A5 Ignition Switch Start Digital Input
B6-A6 Passenger Door Open (spare digital input 10) Digital Input
B6-A7 Driver Door Open Digital Input
B6-A8 VCU Ignition Power Digital Output
B6-A9 HVAC Power Digital Output
B6-A10 Radio Power Digital Output
B6-A11 J1587– Datalink Datalink
B6-A12 J1587+ Datalink Datalink
B6-B1 Horn Switch Digital Input
B6-B2 Top of Clutch Switch (spare digital input 7) Digital Input
B6-B3 Bottom of Clutch Switch (spare digital input 6) Digital Input
B6-B4 — —
B6-B5 Panel Lamps Increase Digital Input
B6-B6 Panel Lamps Decrease Digital Input
B6-B7 A/C Clutch Request Digital Input
B6-B8 Hazard Switch Digital Input
B6-B9 Headlamp Switch PARK Position Digital Input
B6-B10 Headlamp Switch On Position Digital Input
B6-B11 Headlamp Switch On 2 Position Digital Input
B6-B12 — —
Table 6, Connector B6 Dash Harness Pinouts

Connector B7 Dash Harness Pinouts


Connector Pin Signal Name Signal Type
B7-A1 Panel Lamps (smart switch) Digital Output
B7-A2 Smart Switch 3 ID 1 Analog Input
B7-A3 Smart Switch 3 ID 2 Analog Input
B7-A4 Smart Switch 3 Input Analog Input
B7-A5 Smart Switch 3 Indicator Digital Output
B7-A6 Smart Switch 4 ID 1 Analog Input
B7-A7 Smart Switch 4 ID 2 Analog Input
B7-A8 Smart Switch 4 Input Analog Input
B7-A9 Smart Switch 4 Indicator Digital Output
B7-A10 Smart Switch 5 ID 1 Analog Input

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54.12 Bulkhead Module
Specifications

Connector B7 Dash Harness Pinouts


Connector Pin Signal Name Signal Type
B7-A11 Smart Switch 5 ID 2 Analog Input
B7-A12 Smart Switch Battery Power Digital Output
B7-B1 Smart Switch 1 ID 1 Analog Input
B7-B2 Smart Switch 1 ID 2 Analog Input
B7-B3 Smart Switch 1 Input Analog Input
B7-B4 Smart Switch 1 Indicator Digital Output
B7-B5 Smart Switch 2 ID 1 Analog Input
B7-B6 Smart Switch 2 ID 2 Analog Input
B7-B7 Smart Switch 2 Input Analog Input
B7-B8 Smart Switch 2 Indicator Digital Output
B7-B9 Ground Signal Ground
B7-B10 Smart Switch 5 Indicator Digital Output
B7-B11 Smart Switch 5 Input Analog Input
B7-B12 — —
Table 7, Connector B7 Dash Harness Pinouts

Power Supply Fuses and Associated Outputs for the Bulkhead Module
BHM Power Fuse Supplying BHM
BHM Power Input BHM Outputs Supplied BHM Output Pin
Input Pin Power Input
Power In Power Out
VBAT1 B3.D Fuse 22 (30A) Battery (dome lamps) B5.A
Battery (smart switches) B7.A12
Ignition (VCU) B6.A8
Ignition (engine) B2.K
Ignition (ABS) B1.P
Ignition (trans) B2.L
Fuel Water Sensor Power B1.F
Dome Lamps Switched B5.B
Left Low Beam B1.R
A/C Clutch B2.M
Smart Switch 1 Indicator B7.B4
Smart Switch 2 Indicator B7.B8
Smart Switch 3 Indicator B7.A5
Smart Switch 4 Indicator B7.A9
Smart Switch 5 Indicator B7.B10
Battery (smart switch) B7.A12

400/6 Business Class M2 Workshop Manual, Supplement 10, September 2006


Bulkhead Module 54.12
Specifications

Power Supply Fuses and Associated Outputs for the Bulkhead Module
BHM Power Fuse Supplying BHM
BHM Power Input BHM Outputs Supplied BHM Output Pin
Input Pin Power Input
Power In Power Out
VBAT2 B4.G Fuse 20 (30A) Accessory (HVAC) B6.A9
Accessory (radio) B6.A10
Wake Up (instrument cluster) B5.D
Left High Beam B1.L
Wiper High B3.F
Horn B3.E
VBAT3 B1.N Fuse 18 (30A) Wiper Low B3.H
Spare 8.0A HSD (ignition) B5.G
Panel Lamps B5.H
Panel Lamps (smart switch) B7.A1
VBAT4 B4.K Fuse 15 (30A) Clearance Lamps B5.C
Tail Lamps/License Plate Lamp/Trailer Tail B1.K*
Relay
Washer Pump B3.G
12V Output (cigar lighter) B5.F
VBAT5 B1.J Fuse 7 (30A) Spare 8.5A (utility light/spotlight) B5.E / B4.M
Left Heated Mirror B4.F
Right Heated Mirror B4.E
* This output supplies power to the Chassis Module pass-through for the tail lamps, license plate lamp, and trailer tail lamp relay.

Table 8, Power Supply Fuses and Associated Outputs for the Bulkhead Module

NOTE: Currents listed are the maximum allow-


able combined current load for each output pin
or group of pins. When maximum allowable cur-
rent load is exceeded, the BHM software will
shut off the output pin or group of pins.
In Test Mode, the outputs will deliver more cur-
rent load than the maximum allowable current
values shown. When testing, do not exceed the
maximum combined values for more than a few
minutes or the life of the output driver inside the
BHM may be shortened.

Business Class M2 Workshop Manual, Supplement 10, September 2006 400/7


Bulkhead Module 54.12
Bulkhead Module Fault Code Information

General Information • Suspect Parameter Number (SPN) – Indicates


what function on the ECU has failed. All J1939
Subject 410 contains information on all proprietary SPNs for the BHM are listed in Table 2.
Bulkhead Module (BHM) fault codes for J1587 and • Failure Mode Indicator (FMI) – Indicates in
J1939 datalink protocols, how to view these codes, what way the function failed.
and what the codes mean. Each fault code contains See Table 3 for a list of all failure mode identifiers for
three distinct pieces of information.
both datalink protocols.
J1587 fault codes consist of the following elements in
References such as BHM B1.A indicate that the fault
the order listed:
is sensed to be coming from the Bulkhead Module,
• Module Identifier (MID) – Identifies which elec- connector B1, pin A. Similarly, CHM indicates the
tronic control unit (ECU) the fault is coming Chassis Module on a vehicle.
from. The J1587 MID identifying all Bulkhead
J1587 fault codes are shown under J1708 in Service-
Module information faults is 164. Link. J1587 and J1708 are essentially the same
• Subsystem Identifier (SID) – Indicates what datalink protocol.
function on the ECU has failed. All J1587 SIDs Because the SAE J1939 subcommittee approves
for the BHM are listed in Table 1.
new SPNs for use in J1939 messaging on a con-
• Failure Mode Indicator (FMI) – Indicates in tinual basis, J1939 SPNs used for diagnostic mes-
what way the function failed. sages could change when the Bulkhead Module part
changes. These changes could impact any diagnos-
J1939 fault codes consist of the following elements in
tic message with an SPN value of 6915 or higher.
the order listed:
• Source Address (SA) – Identifies which ECU
the fault is coming from. The J1939 SA identi-
fying all Bulkhead Module faults is 33.

J1587 SIDs for Bulkhead Module (BHM) MID 164


SID Description Possible FMI
000 Backlighting Dimmer Switch Fault 7
001 Clutch Switch Fault 7
002 Reserved for Future Use —
003 Headlamp Switch Disagreement–Both park and on inputs are closed 7
004 Multifunction Turn Signal Switch High Beam Input Fault 2
005 Ignition Switch Fault 7
006 Marker Interrupt Switch Fault 7
007 Multifunction Turn Signal Switch Disagreement–Both wiper high and wiper low inputs are 2
on.
008 Multifunction Turn Signal Switch Disagreement–Wiper on/off is off and wiper high or low 2
input is on
009 Wiper Park Input Fault 7
010 ICU3-M2 Hazard Switch CAN Feedback Error 2
011 Multifunction Turn Signal Switch Left Turn Signal Input Fault 2
012 Multifunction Turn Signal Switch Right Turn Signal Input Fault 2
013 Multifunction Turn Signal Switch Washer Switch Input Fault 2
014 Multifunction Turn Signal Switch Wiper On/Off Input Fault 2

Business Class M2 Workshop Manual, Supplement 10, September 2006 410/1


54.12 Bulkhead Module
Bulkhead Module Fault Code Information

J1587 SIDs for Bulkhead Module (BHM) MID 164


SID Description Possible FMI
015 Multifunction Turn Signal Switch Wiper Low Input Fault 2
016 Multifunction Turn Signal Switch Wiper High Input Fault 2
017 Wheel-Based Vehicle Speed CAN Message Error 2
018 Wake-up Hardware Fault–Modules are kept awake 7
019 Unknown Keep Awake Fault–Modules are kept awake. 7
020 Extra Smart Switch 7
021 Duplicate Smart Switch 7
022 Missing Smart Switch 7
023 Fifth Wheel Solenoid Unexpected Pressure Feedback 7
024 Fifth Wheel Solenoid No Pressure Feedback 7
025 End of Frame Air Unexpected Pressure Feedback 7
026 End of Frame Air No Pressure Feedback 7
027 Axle Lift Unexpected Pressure Feedback 7
028 Axle Lift No Pressure Feedback 7
029 Suspension Dump Unexpected Pressure Feedback 7
030 Suspension Dump No Pressure Feedback 7
031 Suspension Proportioning Unexpected Pressure Feedback 7
032 Suspension Proportioning No Pressure Feedback 7
033 Cigar Lighter Output Fault 7
034 BHM/ICU3-M2 Ignition Mismatch 7
035 BHM/ICU3-M2 Hazard Switch Mismatch 2
036 BHM/ICU3-M2 Wiper Park Mismatch 2
037 Missing Transmission CAN Message 9
038 Missing Chassis Module CAN Message 9
039 Remote Bucket Switch Stuck Fault 7
040 Axle Lift 2 Unexpected Pressure Feedback 7
041 Axle Lift 2 No Pressure Feedback 7
042 PTO 1 Unexpected Pressure Feedback 7
043 PTO 1 No Pressure Feedback 7
044 PTO 2 Unexpected Pressure Feedback 7
045 PTO 2 No Pressure Feedback 7
046 CHM No PWM DRLs Fault 8
047–049 Reserved for Future Use —
050 BHM B1.A—Fuel Level Input Fault (Not Used) 3, 4
051 BHM B1.F, B1.P, B2.K, B2.L, B6.A8—Ignition Power Output Fault 5, 6
052 BHM B1.J—Main BHM Power VBAT5 Input Fault 3, 4

410/2 Business Class M2 Workshop Manual, Supplement 10, September 2006


Bulkhead Module 54.12
Bulkhead Module Fault Code Information

J1587 SIDs for Bulkhead Module (BHM) MID 164


SID Description Possible FMI
053 BHM B1.K, B5.C—Tail/Clearance Lamp Output Fault 5, 6
054 BHM B1.L—Left High Beam Output Fault 5, 6
055 BHM B1.N—Main BHM Power VBAT3 Input Fault 3, 4
056 BHM B1.R—Left Low Beam Output Fault 5, 6
057 BHM B2.M—A/C Clutch Output Fault 5, 6
058 BHM B3.D—Main BHM Power VBAT1 Input Fault 3, 4
059 BHM B3.E—Horn Output Fault 3, 4, 5, 6
060 BHM B3.F—Wiper High Speed Output Fault 5, 6
061 BHM B3.G—Washer Pump Output Fault 5, 6
062 BHM B3.H—Wiper Low Speed Output Fault 5, 6
063 BHM B4.B—Starter Relay Output Fault 5, 6
064 BHM B4.E, B4.F—Spare Output Fault 3, 4, 5, 6
065 BHM B4.G—Main BHM Power VBAT2 Input Fault 3, 4
066 BHM B4.K—Main BHM Power VBAT4 Input Fault 3, 4
067 BHM B4.M, B5.E—Spare Output Fault 3, 4, 5, 6
068 BHM B5.A, B7.A12—Dome Lamp Battery Power Output Fault 5, 6
069 BHM B6.A9, B6.A10—HVAC/Radio Ignition Power Output Fault 5, 6
070 BHM B5.B—Dome Lamp Switched Power Output Fault 5, 6
071 BHM B5.D—ICU Wake Output Fault 5, 6
072 BHM B5.F—Cigar Light Output Fault 3, 4, 5, 6
073 BHM B5.G—Spare Ignition Power Output Fault 3, 4, 5, 6
074 BHM B5.H, B7.A1—Panel Lamps Output Fault 3, 4, 5, 6
075 CHM C1.A, C1.H, C1.J—Backup Lamps/Alarm Output Fault 5, 6
076 CHM C1.G, C2.H, C3.N—Left Turn Signal Output Fault 5, 6
077 CHM C1.L—Right Stop Lamp Output Fault 5, 6
078 CHM C1.N—Left Stop Lamp Output Fault 5, 6
079 CHM C1.P, C2.E, C3.R—Right Turn Signal Output Fault 5, 6
080 CHM C2.A—Trailer Power Relay Output Fault 3, 4
081 CHM C2.F, C4.C, C4.D, C4.L, C4.M—Park/Marker Lamp Output 3, 4, 5, 6
082 CHM C3.A—Spare Output Fault 3, 4, 5, 6
083 CHM C3.C, C3.D—Spare Output Fault 5, 6
084 CHM C3.E—Low Air Pressure Input Fault 3, 4
085 CHM C3.F—Park Brake Input Fault 3, 4
086 CHM C3.J—Main CHM Power VBAT2 Input Fault 3, 4
087 CHM C3.K—Right DRL Output Fault 5, 6
088 CHM C3.L—Right Low Beam Output 5, 6

Business Class M2 Workshop Manual, Supplement 10, September 2006 410/3


54.12 Bulkhead Module
Bulkhead Module Fault Code Information

J1587 SIDs for Bulkhead Module (BHM) MID 164


SID Description Possible FMI
089 CHM C4.F—Left DRL Output Fault 5, 6
090 CHM C4.J—Main CHM Power VBAT3 Input Fault 3, 4
091 CHM C4.K—Right High Beam Output 5, 6
092 CHM C4.P—Main CHM Power VBAT1 Input Fault 3, 4
093 CHM C5.A—AMU Solenoid #0 Pressure Feedback Fault 3, 4
094 CHM C5.B—AMU Solenoid #1 Pressure Feedback Fault 3, 4
095 CHM C5.F—AMU Solenoid #2 Pressure Feedback Fault 3, 4
096 CHM C5.G—AMU Solenoid #3 Pressure Feedback Fault 3, 4
097 CHM C5.H—AMU Solenoid #0 Output Fault 3, 4
098 CHM C5.J—AMU Solenoid #1 Output Fault 3, 4
099 CHM C5.L—AMU Solenoid #2 Output Fault 3, 4
100 CHM C5.M—AMU Solenoid #3 Output Fault 3, 4
101 EXM Fault (Fault in one of the EXM Outputs) 3, 4, 5, 6
Table 1, J1587 SIDs for Bulkhead Module (BHM) MID 164

J1939 SPNs for Bulkhead Module (BHM) SA 33


SPN Description Possible FMI
70 Parking Brake Switch 2
80 Washer Fluid Level 2
84 Wheel-based Vehicle Speed 19
96 Fuel Level 19
97 Water In Fuel Indicator 19
163 Transmission Current Range 12, 19
177 Transmission Oil Temperature Sensor 3, 4
523 Transmission Current Gear 12, 19
524 Transmission Selected Gear 12, 19
597 ABS Service Brake Switch 2
598 Clutch Switch 7
879 Front Left Turn Signals Output Fault 5, 6
880 Trailer Stop Lamp Relay Output Fault 4
881 Front Right Turn Signals Output Fault 5, 6
882 Park/Marker Lights Output Fault 4, 5, 6
973 Engine Retarder Selection 19
1487 Backlighting Dimmer Switch Fault 7
1550 A/C Clutch Output Fault 5, 6
2003 Missing Transmission CAN Message 9

410/4 Business Class M2 Workshop Manual, Supplement 10, September 2006


Bulkhead Module 54.12
Bulkhead Module Fault Code Information

J1939 SPNs for Bulkhead Module (BHM) SA 33


SPN Description Possible FMI
2071 Missing Chassis Module CAN Message 9
6890 CHM No PWM DRLs Fault 8
6897 Fuel Water Separator Heater Output Fault 6
6898 Brake Air Dryer Output Fault 6
6906 PTO 2 No Pressure Feedback 7
6907 PTO 2 Unexpected Pressure Feedback 7
6908 PTO 1 No Pressure Feedback 7
6909 PTO 1 Unexpected Pressure Feedback 7
6910 Axle Lift 2 No Pressure Feedback 7
6911 Axle Lift 2 Unexpected Pressure Feedback 7
6912 Remote Bucket Switch Stuck Fault 7
6915 Lamp and Gauge Ignition Output Fault 4, 5, 6
6916 BHM/ICU3-M2 Wiper Park CAN Message Mismatch 2
6917 BHM/ICU3-M2 Hazard Switch CAN Message Mismatch 2
6918 Missing Smart Switch 7
6919 Duplicate Smart Switch 7
6920 Extra Smart Switch 7
6921 Unknown Keep Awake Fault–Modules are kept awake 7
6922 Wake-up Hardware Fault–Modules are kept awake 7
6923 Wiper Parked Input Fault 7
6924 Multifunction Turn Signal Switch Disagreement–Wiper on/off input is off and wiper high 2
or low input is on
6925 Multifunction Turn Signal Switch Disagreement–Both wiper high and wiper low inputs are 2
on
6926 Marker Interrupt Switch Fault 7
6927 Utility Lamp Output Fault 3, 4, 5, 6
6928 Suspension Proportioning No AMU Pressure Feedback 7
6929 Suspension Proportioning Unexpected AMU Pressure Feedback 7
6930 Suspension Proportioning Solenoid Output Fault 3, 4, 5, 6
6931 Suspension Dump No AMU Pressure Feedback 7
6932 Suspension Dump Unexpected AMU Pressure Feedback 7
6933 Suspension Dump Solenoid Output Fault 3, 4, 5, 6
6934 Spotlights Output Fault 3, 4, 5, 6
6935 Snow Plow Relay Output Fault 3, 4, 5, 6
6936 Rear 2 Differential Lock AMU Pressure Feedback Fault 7
6937 Rear 2 Differential Lock Solenoid Output Fault 3, 4, 5, 6
6938 Rear 1 Differential Lock AMU Pressure Feedback Fault 7

Business Class M2 Workshop Manual, Supplement 10, September 2006 410/5


54.12 Bulkhead Module
Bulkhead Module Fault Code Information

J1939 SPNs for Bulkhead Module (BHM) SA 33


SPN Description Possible FMI
6939 Rear 1 Differential Lock Solenoid Output Fault 3, 4, 5, 6
6940 Optional Feature Output Fault 3, 4, 5, 6
6941 Heated Mirrors Output Fault 3, 4, 5, 6
6942 Interaxle AMU Pressure Feedback Fault 7
6943 Interaxle Solenoid Output Fault 3, 4, 5, 6
6944 Fuel Water Separator Heater Output Fault 4, 5, 6
6945 Front Differential Lock AMU Pressure Feedback Fault 7
6946 Front Differential Lock Solenoid Output Fault 3, 4, 5, 6
6947 Fog Lamp Output Fault 5, 6
6949 Fire Pump AMU Pressure Feedback Fault 7
6950 Fire Pump Solenoid Output Fault 3, 4, 5, 6
6951 Fifth Wheel Slide No AMU Pressure Feedback 7
6952 Fifth Wheel Slide Unexpected AMU Pressure Feedback 7
6953 Fifth Wheel Slide Solenoid Output Fault 3, 4, 5, 6
6954 End of Frame Air No AMU Pressure Feedback 7
6955 End of Frame Air Unexpected AMU Pressure Feedback 7
6956 End of Frame Air Solenoid Output Fault 3, 4, 5, 6
6957 Daytime Running Lights (DRL) Output Fault 5, 6
6958 Brake Line Air Dryer Output Fault 3, 4, 5, 6
6959 Axle Shift AMU Pressure Feedback Fault 7
6960 Axle Shift Solenoid Output Fault 3, 4, 5, 6
6961 Axle Lift No AMU Pressure Feedback 7
6962 Axle Lift Unexpected AMU Pressure Feedback 7
6963 Axle Lift Solenoid Output Fault 3, 4, 5, 6
6964 Air Horn Solenoid Output Fault 5, 6
6965 BHM VBAT 5 Input Fault 3, 4
6966 BHM VBAT 4 Input Fault 3, 4
6967 BHM VBAT 3 Input Fault 3, 4
6968 BHM VBAT 2 Input Fault 3, 4
6969 BHM VBAT 1 Input Fault 3, 4
6970 Wiper High Output Fault 5, 6
6971 Wiper Low Output Fault 5, 6
6972 Multifunction Turn Signal Switch Wiper High Input Fault 2
6973 Multifunction Turn Signal Switch Wiper Low Input Fault 2
6974 Multifunction Turn Signal Switch Wiper On/Off Input Fault 2
6975 ICU3-M2 Wiper Park CAN Feedback Error 2

410/6 Business Class M2 Workshop Manual, Supplement 10, September 2006


Bulkhead Module 54.12
Bulkhead Module Fault Code Information

J1939 SPNs for Bulkhead Module (BHM) SA 33


SPN Description Possible FMI
6976 Washer Pump Output Fault 5, 6
6977 Multifunction Turn Signal Switch Washer Switch Input Fault 2
6978 Multifunction Turn Signal Switch Right Turn Signal Input Fault 2
6979 Multifunction Turn Signal Switch Left Turn Signal Input Fault 2
6980 Right Stop Lamp Output Fault 5, 6
6981 Left Stop Lamp Output Fault 5, 6
6982 Wake Up Hardware Fault 5, 6
6983 Starter Relay (mag switch) Output Fault 5, 6
6984 Ignition System, Accessory Power Outputs Fault 5, 6
6985 Ignition System, Ignition Power Outputs Fault 2, 5, 6
6986 Ignition Switch Fault 7
6987 Taillights, Clearance Lights, License Plate Lights Output Fault 5, 6
6988 Left Low Beam Output Fault 5, 6
6989 Right Low Beam Output Fault 5, 6
6990 Left High Beam Output Fault 5, 6
6991 Right High Beam Output Fault 5, 6
6992 Multifunction Turn Signal Switch High Beam Input Fault 2
6993 Headlamp Switch Disagreement–Both park and on inputs are closed. 7
6994 ICU3-M2 Hazard Switch CAN Feedback Error 19
6995 Horn Output Fault 3, 4, 5, 6
6996 Dome Lamps Switched Power Output Fault 5, 6
6997 Cigar Lighter Output Fault 3, 4, 5, 6
6998 Dome Lamps Battery Power Output Fault 5, 6
6999 Backup Lamps/Alarm Output Fault 5, 6
7000 Panel Lamp Backlighting PWM Output Fault 3, 4, 5, 6
524280 Component ID Mismatch 31
524281 Application to Parameter Incompatibility 31
524282 Parameter Checksum Failure 12
524283 Application Checksum Failure 12
524284 Boot Block Checksum Failure 12
524285 Boot Hold Line is Active 4
524286 Ram Failure 12
Table 2, J1939 SPNs for Bulkhead Module (BHM) SA 33

Business Class M2 Workshop Manual, Supplement 10, September 2006 410/7


54.12 Bulkhead Module
Bulkhead Module Fault Code Information

Failure Mode Identifiers


FMI J1939 Description J1587 Description
00 Data valid but above normal operational range–Most severe Data valid but above normal operational range
level (engine overheating)
01 Data valid but below normal operational range–Most severe Data valid but below normal operational range
level (engine oil pressure too low)
02 Data erratic, intermittent, or incorrect Data erratic, intermittent, or incorrect
03 Voltage above normal or shorted high Voltage above normal or shorted high
04 Voltage below normal or shorted low Voltage below normal or shorted low
05 Current below normal or open circuit Current below normal or open circuit
06 Current above normal or grounded circuit Current above normal or grounded circuit
07 Mechanical system not responding or out of adjustment Mechanical system not responding properly
08 Abnormal frequency, pulse width, or period Abnormal frequency, pulse width, or period
09 Abnormal update rate Abnormal update rate
10 Abnormal rate of change Abnormal rate of change
11 Root cause not known Failure mode not identifiable
12 Bad intelligent device or component Bad intelligent device or component
13 Out of Calibration Out of Calibration
14 Special Instructions Special Instructions
15 Data valid but above normal operational range–Least severe Reserved for future assignment by the SAE
level Subcommittee
16 Data valid but above normal operational range–Moderately

severe level
17 Data valid but below normal operational range–Least severe

level
18 Data valid but below normal operational range–Moderately

severe level
19 Received network data in error —
31 Condition Exists —
Table 3, Failure Mode Identifiers

410/8 Business Class M2 Workshop Manual, Supplement 10, September 2006

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