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ROOT CAUSE ANALYSIS 4Ps
-commonly used tool in root cause analysis that
helps to identify potential causes of a problem ROOT CAUSE ANALYSIS Policies • Problem solving methodology Procedures • Identifying the underlying “root” cause of the People problem or event Plant Goals: • By analyzing each of the 4Ps, root cause analysis Prevention of the problem from recurring can identify potential issues that may contribute Address the underlying cause instead just treating to a problem, and determine which of the 4Ps the symptoms needs to be addressed to prevent the problem Steps: from recurring. Identify the problem or event • For example, in the case of a healthcare facility Gather data experiencing a high rate of medication errors, an Analyze the data RCA using the 4Ps might identify that the root Identify the root cause(s) cause of the problem is a policy that is unclear or Develop and implement corrective actions inconsistent, which falls under the "Policies" Monitor the effectiveness of the corrective category. The RCA could then recommend actions changes to the policy, or the development of new Thus RCA policies, to prevent similar errors in the future Identify and address the root cause of problems Ishikawa Reduce the likelihood of similar problems Ishikawa, also known as a fishbone diagram or occurring in the future cause-and-effect diagram, is a tool commonly Improve overall performance and efficiency used in root cause analysis to identify the potential causes of a problem. 4Ms Tool used in RCA - identify causes of the problem Kaoru Ishikawa: a Japanese quality control expert. Manpower – knowledge, skills, experience, The Ishikawa Diagram training, and workload a visual representation of all the possible causes Machines – condition, maintenance, calibration, of a problem, organized into categories that and capacity resemble the bones of a fish. Methods – procedures, instructions, policies, and The "head" of the fish represents the problem or standards used effect, and the "bones" represent the categories Materials –inputs or raw materials of causes. The categories of causes may vary - Quality, quantity, availability, and depending on the problem suitability By using the Ishikawa diagram, root cause analysis can identify potential causes of a problem and By analyzing each of the 4Ms, root cause analysis can: determine which of these causes needs to be a) identify potential issues that may contribute to a addressed to prevent the problem from recurring. problem, and The Ishikawa diagram helps to organize and b) determine which of the 4Ms needs to be addressed to structure the analysis process, and encourages prevent the problem from recurring. collaboration and input from multiple stakeholders. For example, in the case of a manufacturing company Categories of causes: experiencing an increase in defective products, an RCA Manpower using the 4Ms might identify that the root cause of the Machines problem is a machine that is not functioning properly due Methods to a lack of maintenance, which falls under the Materials "Machines" category. Measurement Environment FISHBONE DIAGRAM A fishbone diagram, also known as an Ishikawa 5Whys diagram or cause-and-effect diagram, is a visual The 5 Whys is a problem-solving technique used tool used in problem-solving and root cause in management of engineering projects to identify analysis. the root cause of a problem. It involves asking "why" questions repeatedly until The diagram is named after its creator, Dr. Kaoru the underlying cause of the problem is Ishikawa, a Japanese quality control expert discovered. Here are the steps involved in the 5 The fishbone diagram is designed to help identify Whys technique: the root causes of a problem by breaking it down into smaller, more manageable pieces. STEPS: 1.Identify the problem: Clearly state the problem you It resembles the shape of a fish skeleton, with the are trying to solve. head representing the problem, and the bones 2.Ask "why?" five times: Ask "why?" five times to representing the various factors or causes that identify the root cause of the problem. For each contribute to the problem. answer, ask "why?" again until you get to the root cause.
3.Verify the root cause: Once you have identified the
root cause, verify that it is the true cause of the problem by testing or gathering additional information.
4. Address the root cause: Develop and implement a
plan to address the root cause of the problem The fishbone diagram typically includes four main 5. Monitor progress: Monitor progress to ensure that components: the problem has been effectively addressed. 1.The problem or effect being analyzed, which is written at the head of the diagram. 2.The major categories of potential causes, which are typically represented as the "bones" of the fish. Common categories include "manpower," "method," "machine," "material," "measurement," and "environment." 3.The subcategories of potential causes, which are represented as smaller "bones" branching off from the main categories. 4.The potential causes themselves, which are listed at the ends of the subcategory branches.
By using the fishbone diagram, problem solvers
can identify potential causes of a problem and determine which of these causes needs to be addressed to prevent the problem from recurring.
The fishbone diagram helps to organize and
structure the analysis process, and encourages collaboration and input from multiple stakeholders.