TRAN HONG QUAN SMELTER PROJECT

Q2015-023
REV00

LIST OF SPECIAL TOOLS AND PARTS FOR INSTALLATION

ECL ACM - ANODE CHANGING MACHINE

THIS LIST HAS BEEN STATED BY ANALOGY AND WILL

HAVE TO BE REVISED LATER ACCORDING TO THE
REFERENCE OF THE FORTHCOMING ASSEMBLY
DRAWINGS SPECIFIC AT THIS PROJECT AT TIME OF
DESIGN.

Item
ECL. CODE QTY DESCRIPTION Additionnal informations
N°
The word PTM might be used below.
It has the same meaning of ACM here.
10 1-11-200-97 1 EQUIPPED LAPTOP WITH SOFTS AND CABLES
Quantities in this document will be adjusted to THQ project
INCLUDING

1-11-161-29 1 NOTEBOOK SSD 128GO QWERTY DELL 6420 XFR

1-10-072-16 1 RSLOGIX 5000 SOFTW. REF 9324-RLD700NXENE FOR CPU CONTROLLOGIX 1756-L72-> 1-10-884-12
0-00-259-92 1 FACTORYTALK VIEW STUDIO ME 9701-VWSTMENE FOR PANELVIEW 1000+ REF 2711P-T10C4D2-> 1-10-391-00
1-10-597-20 1 USB CABLE AB MALE/MALE 1.8 METERS
0-01-221-83 1 CABLE ETHERNET RJ45 CROSSED REF 364-4669
0-00-259-91 1 DRIVE TOOLS SP SUITE SOFTWARE REF 9303- 4DTS01ENE
0-05-251-20 1 RS232 DF1/SCANPORT MODULE REF 1203-SSS FOR VFD POWERFLEX
1-11-042-98      1 SOCKET ADAPTER TRAVEL STAR FOR VFD POWERFLEX
Not codified 1 SOFT PROVIEW FOR WEIGHING DEVICE VISHAY PS1045-DEVICENET

20 1-10-092-65 1 EQUIPMENT FOR HYDRAULIC SYSTEMS STARTING

30 1-10-991-57 1 FILLING GROUP ASSEMBLY

1-10-991-44 1 FILLING GROUP EF 45 SRT 319

1-10-989-72 1 FILTERING ELEMENT 5 µm REF. UE319AP8H
1 SUCTION AND PRESSURE PIPES

40 1-11-166-41 MOUNTING TOOLS INCLUDING :

1-11-054-86 1 TENDING TROLLEY HANDLING GIRDER 27,5 T

1-10-948-71 1 HANDLING ASS'Y FOR N1 PANEL AND AIR CONDITIONING UNIT
1-10-957-05 1 SHOVEL HANDLING DEVICE ASSEMBLY
1-10-957-06 1 EXTRACTING HANDLING DEVICE ASSEMBLY
1-10-957-07 1 CRUST BREAKER HANDLING DEVICE ASS'Y
1 10 984 81 1 KIT OF HYDRAULIC FLUSHING
1-10-735-83 2 LOCKING SHOE FOR LONG TRAVEL WHEEL Ø550
1-11-039-47 1 LIFTING BEAM HANDLING TROLLEY 18T

50 MISCELLANEOUS

001 1-10-464-66 1 AMMETER CLAMP

002 1-10-912-72 1 MULTIMETER FLUKE FL27 II - BAG C125
003 0-11-035-79 1 DYNAMOMETRICAL SPANNER REF K 203 B
004 0-11-035-01 1 DYNAMOMETRICAL SPANNER REF K 201 B
005 0-11-035-80 1 TUBULAR CASING BOX REF K 420 N

1
 TRAN HONG QUAN SMELTER PROJECT

Q2015-023
REV00

START UP AND COMMISSIONING SPARE PARTS

ECL ACM ANODE CHANGING MACHINES

THIS LIST HAS BEEN STATED BY ANALOGY AND WILL

HAVE TO BE REVISED LATER ACCORDING TO THE
REFERENCE OF THE FORTHCOMING ASSEMBLY
DRAWINGS SPECIFIC AT THIS PROJECT AT TIME OF
DESIGN.

QTY QTY
ITEM ECL. CODE For 6 For 12 DESCRIPTION Additionnal Informations
PTM PTM

VFD POWERFLEX REF 20G11NC085JA0NNNNN

Ref. 20G11NC085JA0NNNNN
Drive type: Powerflex 755
Power supply: 400V
Power rating: 37kW en high duty (HD)
Enclosure: IP20 VARIABLE FREQUENCY DRIVE FOR LONG TRAVEL
Display interface: without TROLLEY
20 1-11-049-75 1 1
Documentation: english VARIABLE FREQUENCY DRIVE FOR 36T TAPPING
Braking chopper: with HOIST
Braking resistor: without
Filter: with
Communication interface: Ethernet
Encoder feedback: without
ROCKWELL
VFD POWERFLEX REF 20G11NC022JA0NNNNN
Ref. 20G11NC022JA0NNNNN
Drive type: Powerflex 755
Power supply: 400V
Power rating: 7,5kW en high duty (HD)
Enclosure: IP20
Display interface: without VARIABLE FREQUENCY DRIVE FOR TOOLS
30 1-11-197-90 1 1
Documentation: english ROTATION
Braking chopper: with
Braking resistor: without
Filter: with
Communication interface: Ethernet
Encoder feedback: without
ROCKWELL
VFD POWERFLEX REF 20G11NC3P5JA0NNNNN
Ref. 20G11NC3P5JA0NNNNN
Drive type: Powerflex 755
Power supply: 400V
Power rating: 1.5kW en high duty (HD)
Enclosure: IP20
Display interface: without VARIABLE FREQUENCY DRIVE FOR BATH FLOW
40 1-11-197-91 1 1
Documentation: english REGULATION
Braking chopper: with
Braking resistor: without
Filter: with
Communication interface: Ethernet
Encoder feedback: without
ROCKWELL
VFD POWERFLEX REF 20G11NC037JA0NNNNN
Ref. 20G11NC037JA0NNNNN
Drive type: Powerflex 755
Power supply: 400V
Power rating: 15kW en high duty (HD)
Enclosure: IP20
Display interface: without
50 1-11-197-81 1 1 VARIABLE FREQUENCY DRIVE FOR CROSS TRAVEL
Documentation: english
Braking chopper: with
Braking resistor: without
Filter: with
Communication interface: Ethernet
Encoder feedback: without
ROCKWELL
60 1-11-049-79 1 1 POWERFLEX I/O MODULE REF 20-750-2262C-2R
70 1-11-042-23 1 1 POWERFLEX ENCODER BOARD REF 20-750-ENC-1
80 1-11-042-25 1 1 POWERFLEX750 HMI REF 20-HIM-A6
90 1-10-884-12 1 1 LOGIC CONTROLLER CONTROLLOGIX 1756-L72
100 1-10-676-00 1 1 EXT POWER SUPPLY 1756-PB75 24V CC
110 1-10-872-02 1 1 COMMUNICATION MODULE 1788-EN2DN
120 1-10-103-23 1 1 WEIGHING DEVICE VISHAY PS1045-DEVICENET
130 1-10-872-05 1 1 ETHERNET/IP SWITCH 1783-ETAP1F

2
 TRAN HONG QUAN SMELTER PROJECT

Q2015-023
REV00

START UP AND COMMISSIONING SPARE PARTS

ECL ACM ANODE CHANGING MACHINES

THIS LIST HAS BEEN STATED BY ANALOGY AND WILL

140 0-05-251-25 1 1 MODULE REF 1756-ENBT
150 1-10-849-31 1 1 ETHERNET CARD 1756-EN2TR
160 0-04-251-13 1 1 DEVICENET COMMUNICATION MODULE 1756-DNB
170 1-11-148-26 1 1 ADAPTER ETHERNET REF 1794-AENTR
180 1-10-845-31 1 1 SWITCH ETHERN 1783-ETAP
190 1-10-871-55 1 1 MODULE POINT IO 1734-VTM
200 1-10-871-56 1 1 MODULE POINT IO 1734-CTM
210 1-10-831-75 1 1 POWER SUPPLY 400V THR 24VCC 20A
220 1-10-831-77 1 1 POWER SUPPLY 400V THR 24VCC 40A
230 1-10-766-68 1 1 POWER SUPP PS/1AC/24DC/10 REF2866763
240 1-10-856-94 1 1 POWER SUPPLY QUINT-PS-100-240AC/24DC/20
250 1-10-520-95 1 1 POWER SUPPLY AC64-50 CP / 230-500VAC
260 1-10-849-18 1 1 POINT IO EXP POWER SUPP. REF 1734-EP24DC
270 1-10-330-77 1 1 POWER SUPPLY 24VDC 4A CLASS II MINI-PS
280 1-10-174-85 1 1 POWER SUPPLY 24VDC 2A CLASS II MINI-PS
290 1-11-198-00 1 1 PANELVIEW 1000+ 6 REF 2711P-T10C4D8
300 0-01-251-63 2 2 MODULE 8 OUTPUTS 1794-OW8

310 1-10-849-04 2 2 MODULE 8 INP. POINTIO REF 1734-IB8

320 1-10-874-36 2 2 2 RTD PROBE INPUTS MODULE 1734-IR2

330 1-10-934-78 1 1 2 ANALOGIC OUTPUTS MODULE 1734-OE2V
340 1-10-934-79 1 1 2 ANALOGIC INPUTS MODULE 1734-IE2V
350 1-10-871-48 1 1 8 ANALOGIC INPUTS MODULE 1734-IE8C
360 1-10-871-52 5 5 BASE POINT IO 1734-TBS
370 1-10-849-00 1 1 POINT I/O 2P ETHERNET AD. REF 1734-AENTR
380 1-11-014-20 1 2 CONNECTOR M12 MALE ETHERNET REF 1543223
390 1-11-014-21 1 2 CONNECTOR M12 FEMALE 5P REF 1432664
400 0-00-329-04 1 2 MODULE MCR CONSTANT VOLTAGE SOURCE
410 1-10-585-49 1 2 COIL LX4-FF024
420 0-02-229-72 1 2 ADDITIONAL CONTACT BLOCK ZBE-101 (1 NO)
430 0-02-229-73 1 2 ADDITIONAL CONTACT BLOCK ZBE-102 (1 NF)
440 0-02-229-99 1 2 AUXILIARY CONTACT BLOCK LAD N11
450 0-03-229-07 1 2 AUXILIARY CONTACT BLOCK LAD N31
460 0-02-229-94 1 2 AUXILIARY CONTACT BLOCK LAD N22
470 0-03-229-34 1 1 ADDITIONAL CONTACT BLOCK ZEN-L1111
480 0-08-225-72 1 1 AUXILIARY CONTACT OF REF 29450
490 0-16-225-32 1 1 AUXILIARY CONTACTS BLOCK GV-AE1
500 0-01-226-93 1 2 TERMINAL RELAY REF ABR-1E418B
510 0-03-226-01 1 2 TERMINAL RELAY REF ABR-1S418B
520 1-10-563-78 1 1 TRIPOLAR CONTACTOR LC1D25BL
530 1-10-563-86 1 1 AUXILIARY CONTACTOR CAD32BL
540 1-10-563-77 1 1 REVERSING CONTACTOR LC2D25BL
550 1-10-771-22 1 1 TRIPOLAR CONTACTOR LC1D95BD
560 1-10-563-83 1 1 TRIPOLAR CONTACTOR LC1F115BD
570 1-10-563-85 1 1 AUXILIARY CONTACTOR CAD50BL
580 1-10-697-94 2 2 ACCESSORY DIODE LA4FDE
590 0-07-220-03 2 4 BENDED CONNECTOR TYPE GDML 2011-LED 24 ON VALVES
600 0-07-220-04 2 4 BENDED CONNECTOR TYPE GDML 2011-LED 24 ON VALVES

FOR VALVE D 4 1V W 034 C 4 V J W CODE : 1-10-729-

610 1-10-765-68 2 4 SOLENOID KITS REF.AK-D1VW-S-JW-91 94
FOR VALVE D 1V W 004 C V J W CODE : 0-05-325-75

620 1-10-698-36 1 1 CLOGGING INDICATOR REF REX 77-0037

630 1-10-698-37 1 1 CLOGGING INDICATOR REF REX 77-0062

3
 TRAN HONG QUAN SMELTER PROJECT

Q2015-023
REV00

START UP AND COMMISSIONING SPARE PARTS

ECL ACM ANODE CHANGING MACHINES

THIS LIST HAS BEEN STATED BY ANALOGY AND WILL

FOR VALVE N355 7 8 045 49 CODE : 1-10-250-48 And

640 0-08-325-74 1 2 COIL REF K593 014
VALVE N355 N 8 045 49 CODE 1-10-039-97

FOR PNEUMATIC VALVE 6312B-271-PM-611JJAL01

Code :1-10-321-59
650 1-10-283-48 2 4 ELECTRO PILOTE REF PME-611JJ AL01
FOR PNEUMATIC VALVE 6312B-371-PM-611JJAL01
Code :1-10-322-60

660 0-05-327-92 2 2 COIL 24 V P 4615422 FOR VALVES T211 25 22 H Code 0-06-325-77

FOR PNEUMATIC VALVE 1353G 611 DA 3 AL01

670 1-10-089-09 1 2 ELECTRO PILOTE REF 150B-61BD-AL03
Code : 0-05-325-35

FOR AIR CONDITIONING UNIT FOR CABIN PTM

CODE : 1-11-204-64
680 1-11-247-80 1 2 COIL 24V FOR VALVE 1/2 & 5/8 FOR AIR CONDITIONING UNIT FOR ELECTRICAL
ROOM
CODE : 1-11-204-66

690 0-02-249-00 1 1 INDUCTIVE TRANSMITTER EB 85 A BALOGH HOPPER FILLING DETECTION SWITCHES LOCATION

700 1-10-360-68 1 1 SOLIPHANT M FTM50 AGG2A2A32AA

710 1-10-795-25 1 1 LEVEL INDICATOR NWS RCM 4023
720 1-10-795-28 1 1 LEVEL INDICATOR NWS RCM 4033 L250
730 1-10-887-11 1 1 LEVEL INDICATOR NWS RCM 4013
740 1-11-197-04 1 1 FLOW REGULATOR QNPPM33-63-G24/MD-D1HB4,
750 1-11-197-05 1 1 PROPORTIONAL P LIMITER BVPPM22-350-G24/M

760 1-10-735-06 1 1 PRESSURE GAUGE REF.804444

FOR AIR COMPRESSED TREATMENT ASS'Y

770 1-10-580-14 1 1 AIR PRESSURE 18D 1/4" GAS REF 384235
CODE : 1-11-187-08

780 1-10-531-63 2 4 INDUCTIVE PROXIMITY SWITCH XS618B1PAL2

790 0-02-244-99 1 2 INDUCTIVE PROXIMITY SWITCH XS7-C40DP210

800 0-02-244-17 1 2 PROXIMITY SWITCH XSD-C407139

810 1-10-766-50 1 2 INDUCTIVE PROXIMITY SWITCHES XS1-M30PA
820 1-10-261-63 1 2 PROXIMITY SWITCH XS530B1DAM12
830 1-10-930-08 1 1 OPTICAL SMOKE DETECTOR REF 55000-317
840 1-10-582-48 1 1 REFLEXION DETECTOR RXC Z02 24VCC ANTICOLLISION DEVICE
850 0-02-244-07 1 1 REFLECTOR WAB 660 FOR RXC JAY ANTICOLLISION DEVICE
860 1-10-986-36 1 1 ETHERNET ABSOLUTE ENCODER GXLMW.A208EA2
870 1-11-152-45 1 1 INCREMENTAL ENCODER - DFS60E-TEEM01024
880 1-10-105-28 1 1 CABLE DRUM MRA-F080-402D2
890 1-10-870-56 1 1 CABLE DRUM SL5-X2/GS190/K/01
FOR SOUNDPROOF COMPRESSED AIR UNIT MS 840
900 0-03-357-07 1 1 SEALS KIT IF57A60652 L
CODE : 1-11-185-15
FOR SOUNDPROOF COMPRESSED AIR UNIT MS 840
910 0-03-357-06 1 1 SEALS KIT IF57A60651 L
CODE : 1-11-185-15

FOR ROTATING BEACON LIGHT 24VDC O400T024-2

920 1-10-925-01 1 1 AMPOULE HALOGENE 35W REF: AMPG63524V35W
CODE : 1-10-663-73

FOR FLASHING LIGHT PB 2005 24VDC RED

930 0-07-235-71 1 1 BULB REF REF 905 5 JOULES FROM 10 TO 50V
CODE : 1-10-942-33

940 0-00-228-05 1 2 LIMIT SWITCH XCR-F17

4
 TRAN HONG QUAN SMELTER PROJECT

Q2015-023
REV00

START UP AND COMMISSIONING SPARE PARTS

ECL ACM ANODE CHANGING MACHINES

THIS LIST HAS BEEN STATED BY ANALOGY AND WILL

950 1-10-373-68 1 2 LIMIT SWITCH XCR-E58

960 0-00-228-60 1 2 LIMIT SWITCH XCK-J10511

970 1-10-386-11 1 2 LIMIT SWITCH XCK-J10541H29
980 1-10-366-10 1 2 LIMIT SWITCH XCK-T2121P16
990 1-10-554-67 1 1 CONTROLLER BVV8LB32DWKPA11-2ZP+2ZP-X
1000 1-10-554-73 1 1 CONTROLLER BVV8RB32DWK-2ZP+2ZP-X
1010 1-10-392-35 1 1 THERMORELAY LT3-SA00ED
1020 1-10-373-90 1 1 AMPLIFIER MODULE REF 24VCC SD6312D21-AA

1030 1-10-956-79 1 1 VALVE IN CARTRIDGE CABG-LHV ON SECURITY BLOCK TILT PITTING ASS'Y

ON SECURITY BLOCK CRUST BREAKER ASS'Y

1040 1-10-565-31 1 1 VALVE IN CARTRIDGE CACG-LGV
ON SECURITY BLOCK CLEANING SHOVEL
1050 1-10-565-33 1 1 VALVE IN CARTRIDGE CAEG-LFV ON SECURITY BLOCK EXTRACTING
1060 1-10-484-30 1 1 INSULATION PERMANENT CONTROLER (CPI-S)
1070 0-10-241-54 1 1 INSULATION PERMANENT CONTROLER CPI-AC
1080 1-10-603-41 1 1 HIGH VOLTAGE PLATE PHT-ECL ND
1090 1-10-091-19 1 1 DYNANOMETRIC AXLE D.100X360 40 T HOOK ROTATION AND WEIGHING DEVICE
1100 1-10-372-59 1 1 DYNANOMETRIC AXLE D50X135 10T
1110 0-02-226-57 1 1 TIME LAG RELAY "WORK" RE7 TL11BU
1120 0-02-226-83 1 1 TIME LAG RELAY "BREAK" RE7 RB13MW
1130 1-10-916-14 1 2 ELECTRONIC FUSE 10A DC REF: 716401
1140 1-10-906-07 1 2 FUSE 12A WITHOUT STRICKER REF 6022 0012
1150 1-10-899-78 2 4 FUSE 20A WITHOUT STRICKER REF 6022 0020
1160 1-10-530-00 2 4 FUSE CARTRIDGE 14X51 2A TYPE GG
1170 1-10-899-79 2 4 FUSE 40A WITHOUT STRICKER REF 6022 0040
1180 1-10-878-85 1 1 EMERGENCY STOP RELAY PNOZ 11 24VDC EMERGENCY STOP SECURITY MODULE

1190 1-10-051-10 2 4 CABLE CONNECTOR M12/WIRES REF 1682566

1200 1-10-091-38 1 2 CABLE CONNECTOR M12/FILS REF 1683581

1210 1-10-772-98 1 2 CABLE CONNECTOR M12/SV 3P REF 1400770

1220 1-10-091-36 1 2 CABLE+M23 TYPE RCK-TGUM/BL16+3/20,0PUR-U

1230 1-10-121-22 1 2 DISTRBUTER 8/16 SLOTS M12 REF 1692844

1240 1-10-458-88 1 1 POWER SUPPLY MODULE PSSU E F PS FOR CANDI III (GOLD) 3 LEVELS >55°C

1250 1-10-458-94 1 1 2 INPUTS MODULE PSSU E S 2AI I SE FOR CANDI III (GOLD) 3 LEVELS >55°C
1260 1-10-458-90 1 1 4 INPUTS MODULE PSSU E F 4DI FOR CANDI III (GOLD) 3 LEVELS >55°C
1270 1-10-458-92 1 1 4 OUTPUTS MODULE PSSU E F 4DO 0.5 FOR CANDI III (GOLD) 3 LEVELS >55°C
1280 1-10-458-93 1 1 2 OUTPUTS MODULE PSSU E F 2DOR 8 FOR CANDI III (GOLD) 3 LEVELS >55°C