Iclass Platform Lifts US Installation Manual
Iclass Platform Lifts US Installation Manual
Installation Manual
iCLASS S iCLASS SP iCLASS F
DOT -
Private / Public Use
Lift
DOT- Public Use – This verifies that this platform lift meets the Public Use Lift requirements of FMVSS No. 403. This lift may be installed on all
vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multi-purpose passenger vehicles
other than motor homes with a gross vehicle weight rating (GVWR) that exceeds (4,536 kg) 10,000 lb.
1
Revision Status
2
Safety Handrails
Handrails, if purchased, should be installed BEFORE the first operation of the lift.
3
Contents
General..................................................................................................................................................................
Manufacturer ......................................................................................................................... 6
Safety Rules and Symbols .................................................................................................... 7
Identification Label ………………………………………………………………………………….8
Using the Manual .................................................................................................................. 9
Documentation .................................................................................................................... 10
Connectivity ......................................................................................................................... 11
Warnings .............................................................................................................................................................
Warnings ............................................................................................................................. 12
Warranty…………………………………………………………………………………………….13
Technical .............................................................................................................................................................
Technical Description .......................................................................................................... 14
Technical Specifications ...................................................................................................... 15
Minimum Operating Volume ................................................................................................ 16
Transport and movement .................................................................................................... 17
iCLASS Dimensions .......................................................................................................... 18
Installation Kit ...................................................................................................................... 20
Installation ..........................................................................................................................................................
Lift Positioning and Fixing ................................................................................................... 21
(For US specific vehicles instructions - visit the VMI Dealer Community or the Mobility Networks University)
Fitting Safety Handrails ....................................................................................................... 25
Fitting Handrail Safety Belt .................................................................................................. 26
Electrical ..............................................................................................................................................................
Power Supply ...................................................................................................................... 29
Door Interlock ...................................................................................................................... 32
Power Pack ..........................................................................................................................................................
Hydraulic Oil level check and top-up ................................................................................... 33
Hydraulic Pressure Control ................................................................................................. 34
Pressure Control Switches and Adjustment ........................................................................ 36
4
Commissioning ....................................................................................................................................................
Pre-Operation and Warnings............................................................................................... 37
Lift Position Settings ............................................................................................................ 38
iCLASS Weight Test Certificate ............................................................................................. 42
Maintenance Schedule – Important Information.................................................................. 45
ECU and the Mobility Networks – Smart Lift App ................................................................ 46
Installing the Mobility Networks – Smart Lift App and Pairing to the ECU........................... 46
Mobility Networks – Smart Lift App DEBUG Mode and Installer ECU Tools ....................... 48
Changing from ‘Safety Mode’ to ‘Full Operation Mode’ ....................................................... 49
ECU Details ......................................................................................................................... 49
Commissioning Log ............................................................................................................. 50
Operation ............................................................................................................................................................
Emergency Operation ......................................................................................................... 52
ECU ......................................................................................................................................................................
Firmware Update using the Mobility Networks App ............................................................. 54
Troubleshooting ..................................................................................................................................................
Troubleshooting ……………………………………………………………………………….…..55
ECU Display Message Key. ................................................................................................ 59
5
General
Manufacturer
The iCLASS wheelchair lift is manufactured by Mobility Networks Holdings Ltd. (Mobility Networks)
The Mobility Networks iCLASS P and the VMI iCLASS S are the equivalent model of lift.
The iCLASS S, SP, F model names are used by VMI in North America for marketing purposes.
DOT-Public Use Lift verifies that this platform lift meets the Public Use Lift
requirements of FMVSS No. 403. This lift may be installed on all vehicles
appropriate for the size and weight of the lift, but must be installed on buses,
school buses, and multi-purpose passenger vehicles other than motor homes
with a gross vehicle weight rating (GVWR) that exceeds (4,536 kg) 10,000 lb.
Public use vehicle manufacturers are responsible for complying with the lift
lighting requirements in Federal Motor Vehicle Safety Standard No. 404, Platform
lift Installations in Motor Vehicles (49 CFR 571.404).
DOT- Private Use Lift verifies that this platform lift meets the Public Use Lift
requirements of FMVSS No. 403. This lift may be installed on all vehicles
appropriate for the size and weight of the lift, except on buses, school buses, and
multi-purpose passenger vehicles other than motor homes with a gross vehicle
weight rating (GVWR) that exceeds (4,536 kg) 10,000 lb.
6
Safety Rules and Symbols
WARNING This symbol identifies the presence of instructions which need to be read and
followed carefully in order to avoid potentially dangerous situations.
To ensure smooth and safe operation, it is necessary to follow the procedures for the installation and
servicing of the wheelchair lift.
WARNING
Carefully follow the instructions for the installation and service of the wheelchair lift within this
manual. If the instructions within this manual have not been fully understood or further
information is required, please contact Mobility Networks immediately. To avoid risk of personal
injury, material damage to the equipment and vehicles or incorrect installation and use be sure
to read and follow the contents of this manual.
DANGER
Should it be necessary to raise the vehicle being equipped, please check that the
characteristics of the vehicle lifting device is compatible with the volume and weight of the
actual vehicle otherwise there is a risk of serious damage and personal injury.
7
The Identification Plate - see Figure 1.2.1 is stamped with the data indicating
the lift serial number. The Operator Manual requires these details to be
recorded.
NOTE: The Lift Serial number is required for ALL correspondence with factory
Installer
Installation Date
Serial Number
When converting to Private Use, the ID plate must be relabeled with an ‘over-label’ as shown
WARNING
This manual aims to provide users and operators with all the information they require to
ensure that they are able both to use the lift appropriately and manage it as autonomously
and safely as possible. Before performing any operations on the lift, users and operators
must carefully read the instructions in the owner manual.
The iCLASS wheelchair lift conforms with the safety requirements of FMVSS 403.
Platform lift systems for motor vehicles. All the necessary instructions for the
correct installation of the wheelchair lift are detailed for the installer in
compliance with FMVSS 404. Platform lift installations in motor vehicles.
Together with a list of maintenance instructions for servicing procedures.
• Carry out the installation in accordance to the indications detailed within this
manual. Carry out the installation by following the indications of the vehicle
manufacturer
• Carry out the inspections in compliance with the instructions detailed in this
manual. Register the inspections in the Fitting and Service manual
9
Documentation
The end user should receive with the iCLASS wheelchair lift:
The installation and weight test certification completed and signed by the
installer. Fitting and Service Manual completed by the installer.
https://www.mobilitynetworksgroup.com/sites/default/files/product/sCLASS%E2%84%A2%20In
board%20Lift/iCLASS%20Manual.pdf
10
Connectivity
The lift can be controlled / programmed using the Mobility Networks – Smart Lift App.
(Download using the QR Code on front of manual / on the lift).
To pair:
On your mobile device, open the application and follow the instructions on the screen.
For both iOS / Android the app will ask for Bluetooth and Location settings to be turned
on – otherwise the app cannot be used and it will close.
WARNING
11
Warnings and Warranty
Non-fulfilment of the manufacturer’s specified regular inspection dates may affect or even void the
product warranty.
USE OF NON-GENUINE PARTS AND HARDWARE MAY AFFECT OR EVEN VOID THE PRODUCT WARRANTY
12
13
Technical
Technical Description
The iCLASS wheelchair lift (Figures 3.1.1) is installed on the deck of vehicles used for
transporting persons with reduced mobility (PRM) in wheelchairs, allowing them to get into
and out of the vehicle.
The lift consists of a base fixed to the vehicle loading deck, a pair of outer lifting arms
installed on the sides of the base, and a loading platform, hinged between these.
Deploying/stowing and lifting/lowering movements of the lift are made by means of a
parallelogram leverage mechanism driven by a pair of hydraulic cylinders (one for each
outer arm). The machine is equipped with a hydraulic control unit and an electronic control
box – the Power Pack (Section 7.1) which by means of a remote control performs the
various functional movements. The entire system is electrically powered by the batteries of
the vehicle to which it is installed.
14
Technical Specifications
Total mass of the lift (dependent on options fitted) 125 - 160 kg (275 – 352lb)
Manual auxiliary hand pump Included in Power Pack
Hydraulic oil (relevant to local environment) 15w – 32w (ATF type not recommended)
Sound Pressure (Normal) <70 dB
With audible warning >90 dB
15
Minimum Operating Volume
The following table gives the minimum unobstructed operating volume details for the various
models:
16
Transport and movement
The lift is secured to a pallet and packed with sheets of protective plastic and / or cardboard.
For transportation purposes, a forklift or a hoist is advised. All packing materials are
recyclable. The packing materials should be disposed of correctly.
If necessary, contact your local waste department for advice regarding disposal requirements.
DANGER Cardboard and protective plastic sheets used for packing purposes can cause
suffocation. Dispose of responsibly.
Shipped on pallet showing fixing screw positions (RED). Use 10mm wrench to remove.
IF BANDED (BLUE), do not remove
ove until instructed.
17
Dimensions
The following diagrams show indicative overall dimensions of the versions and set-ups available
of the iCLASS wheelchair lift. Measurements are approximate.
This table shows current variants of the iCLASS wheelchair lift, Mobility Networks reserve the
right to carry out product changes and improvements in order to enhance their quality at any
time and without notice. In case of doubt, please contact Mobility Networks for the latest model
updates.
18
19
Installation Kit
Description Quantity
A M10 Nyloc Nut 13
B M10 Washer 13
C M10 Fender Washer 2
D Carriage Bolt M10x70 Grade 8.8 13
E Carriage Bolt M10x100 Grade 8.8 6
F Carriage Bolt M10x220 Grade 8.8 3
G Square Under-Floor Plate 8
H Rectangular Under-Floor Plate 2
J Wired Remote Control 1
K Vehicle Label 1
L Vehicle Label 1
M +ve connection wiring loom 1
20
Installation
• DO NOT REMOVE INNER BANDING UNTIL THE LIFT HAS BEEN POSITIONED ONTO THE FLOOR
IN THE VEHICLE AND SECURED
• Pressurize the hydraulic system of the lift by using its hand pump: screw the provided
lever into its proper place in the hydraulic control unit (Figure 5.3.1) and put the hand
pump into action with an alternate vertical up-down movement until the pump
resistance blocks the lift in the stowed position.
• Open the door(s) of the vehicle where the lift will be placed and block them open.
Measure the height and the width of the compartment and verify that they are bigger
than the overall dimensions of the lift (Figure 5.3.2).
• Using a forklift or equivalent, raise the iCLASS lift to the same height as vehicle floor.
Push the lift inside the vehicle in a central position in respect to the volume of the
compartment. Align the external edge at the base of the lift parallel to the closing
edge of the door(s).
Verify, both inside and outside of the vehicle, that the doors of the vehicle close correctly with no
interference with the lift. Measure the minimum distance between the doors and the lift; if it is
more than 40 mm (1-1/2 inch) (minimum distance) (Figure 5.3.3) it is possible to move the lift
toward the doors until it reaches the minimum distance. Ensure the lift is horizontally centered
within the width of the compartment (Figure 5.3.2). Pay attention to the external edge at the
base of the lift and the closing edge are positioned parallel (Figure 5.3.4).
21
Above: Figure 5.3.1
Before fixing the lift, ensure that there will be no interference of the fixing bolts
with parts under the frame, such as fuel lines, hydraulic conduits or wireways,
WARNING electrical wiring, cables etc. Move the lift sideways to avoid interference.
22
Having identified the exact position of the lift on the fitting surface area of the vehicle:
1. Trial Fit. Drill pilot holes, then 10mm to allow M10 Bolts to pass through. Initially, only drill
and fix Holes 7 and 9. Fix lift using mounting bolts.
2. The shipping strapping can now be removed
3. Deploy lift to make sure there is enough bumper clearance.
4. When sure that the position is OK, use the other 10x holes at the base of the lift as a
guide to drill holes. Refer to Figure 5.3.5
OUTBOARD
2 5
8 4 10
9 12 6 11 7
1 3
INBOARD
It is important to ensure that the supporting surface to which the lift will be fastened is stable
and that the holes do not affect the stability of the lift. The lift is provided with fastening plates
and these have to be positioned, in correspondence to the holes, under the frame (Fig.5.3.5
shows inboard view). They need to be tightened using quantity 2 x Rectangular Under-Floor
Plates under the inboard towers (7, 9, 11, 12 using 4 x M10 carriage bolts, nuts and washers)
and 8 x Square Under-Floor Plates, M10 carriage bolts, nuts and washers (Fig.5.3.6 shows
outboard view). Tighten to correct torque specification for the bolt type used (See Section
10.1). Tightening to final torque should be done in the order shown.
WARNING If it is essential to use bolts with a length greater than those supplied, make
sure that they are M10 class 10.9 bolts. Carriage bolts are recommended to make sure
pressure switches operate correctly and to reduce the possibility of trip hazards.
WARNING Most vehicles have a corrugated structure (Fig.5.3.7) and in these cases the
empty spaces and voids need to be filled with plates (packers) in the bolt fixing area to prevent
any panel crush Make packers from aluminum plate to make cutting to length and hole positions
easier and help prevent damage from corrosion.
23
Figure 5.3.5 Inboard View Figure 5.3.6 Outboard view
Figure 5.3.6 Example of how to position aluminum packers (blue) to prevent panel crush
WARNING - IF, to stiffen the area that will support the lift welding is needed, first
unplug all the existing electrical connections on the vehicle and follow the manufacturer’s
instructions with care.
WARNING - It is the responsibility of the installer to verify the adequate resistance and
crush proof characteristics of the surface of the vehicle to which the lift will be attached.
Mobility Networks Holdings Ltd. declines all responsibility for any damage to the vehicle or lift
caused by these requirements.
Incorrect fitting to that specified voids the warranty of the lift.
24
Fitting Safety Handrails
B A
25
Fitting Handrail Safety Belt
Description Quantity
C1A Safety Belt Retractor 1
C1B Safety Belt Buckle 1
B1B2C Fitting Plates, Left and Right 1 Set
C1D 7/16” UNF x ¾” Screw 2
C1E 7/16” Washer 2
C1F 7/16” Nyloc Nut 2
B3G M8 x 50mm Dome Hex Screw 4
B4H M8 Washer 8
B5J M8 Nyloc Nut 4
D1K Safety Belt Wiring Harness* 1
B6L Grommet 2
26
WARNING
These instructions are for the exclusive use of appropriately trained technical personnel.
Tools Required:
Tools Required: 3, 5mm Hex (Allen) wrenches, 13mm Combination Wrench, 2 x 18mm
combination wrenches, side cutters (optional).
Other Equipment: Handrail Safety Belt Kit, Zip-ties (optional). Mobility Networks Smart Lift
App.
Refer to the exploded diagrams in Section 18, drawing Tav 19.
IMPORTANT NOTE: The Safety Belt Buckle is fitted to the same side as the Power Pack.
These instructions show the layout with the Power Pack fitted to the RIGHT-HAND side of the
lift.
If the Power Pack is fitted to the LEFT-HAND side of the lift then fit the Buckle and wiring
harness to the LEFT handrail.
• DEPLOY and lower lift to working height
• On the handle flange, remove cover plate (Quantity 2 M5 x 10mm dome hex screws)
(with 3mm Hex (Allen) key, see Figures 12.24.1 and 12.24.2.
• Fit the grommets to the handrail and the brackets.
Above: Figure 12.24.1 cover plate in situ Above: Figure 12.24.2 cover plate removed
27
• Thread the Safety Belt Wiring Harness into the hole on the Handrail, see Figure 12.24.3.
until the plug exits at the handle flange.
• Leave the connector for the buckle outside.
Above Figure 12.24.3 Handrail Cable Entry Above Figure 12.24.4 Shown with Buckle fitted
• Fit the brackets to the arms with the M8 fasteners (from Outboard in the order Screw,
Washer, Fitting Plate, Handrail, Washer, Nut).
• Fit the buckle to the bracket with the 7/16”NUF fasteners (from Outboard in the order
Screw, Buckle (Retractor*), Fitting Plate, Washer, Nut).
• See Figure 12.24.4 showing right-hand side bracket / buckle assembly.
• Connect the buckle to the Safety Belt Wiring Harness. Push the connector and slack
cable into the handrail, Figure 12.24.4.
• At the other end of the handrail, thread the other end of the wiring harness into the arm.
Make sure the path for the cable is clear and that it won’t snag on any part of the knuckle
mechanism.
• Connect it to the plug in the arm.
• Reversing the earlier step, on the handle flange, replace the cover plate making sure
the cable doesn’t get trapped.
• Taking care to make sure the new cable and connections don’t get trapped, STOW the
lift.
• DEPLOY and lower the lift to working height then, if necessary, carefully position and
tighten zip-ties to tidy any excess cables inside the arm.
• On the other handle, attach the retractor to the handle using the same method as the
buckle*.
• Tighten all fasteners to the required torque. Fit Nut and Bolt Caps to the 7/16 fasteners.
• Using the Mobility Networks Smart Lift APP: go to the Installer page.
• On ‘Belt Interlock Status’ read then change the status from 0 to 1.
• Reboot the lift.
28
Power Supply
After correct positioning and fastening of the lift to the loading deck of the vehicle:
Fit the battery isolation device.
Before connecting lift, install a warning light inside the vehicle cabin and connect the female
connector (not included) to its male connector positioned inside the hydraulic control unit. (use
PIN4 positive and PIN6 negative). Connect DOOR OPEN to wire from PIN 6 on the ECU.
Figure 6.1.1 Power Pack NEGATIVE (-) Figure 6.1.2 Power Pack POSITIVE (+)
Connection Connection
Connect the eyelet connectors of the 16 mm2 wires to the vehicle battery.
RED wire to the POSITIVE (+) pole. The POSITIVE connection MUST have an 80A breaker
(trip or MEGAFUSE, Figure 6.1.3) connected within 150mm (6”) of the battery.
29
WARNING
Minimum wire size for main power connections is 16 mm2 (5 AWG).
DO NOT use transformers or similar to convert AC supply to DC.
Mobility Networks is not responsible for damage caused by incorrect power connections.
When delivered there is a link between +ve supply and pin 5
on the vehicle interlock connector. We will not supply this
connector but we will supply the connector with the bridge
between pin 2 and 5.
THIS IS FOR INSTALLATION AND TEST PURPOSES
ONLY
The connector with the bridge will be used when the lift is not
connected to an interlock system. it must be removed to
connect an interlock system.
PIN MUST BE DISCONNECTED BEFORE
COMMISSIONING LIFT AND VEHICLE INTERLOCK
FITTED
To connect the system interlock it is necessary to
remove the original connector and use the x9.1
connector (CAB0227)
Use 6-Pin TE type connector.
Disclaimer: Please take time to consider the vehicle Interlock to lift
system carefully. There are several 3rd party systems available
however any interlock should be connected to the lift via the
interlock plug ONLY. DO NOT attempt to hardwire into the
powerpack directly. Incorrect wiring of the lift could adversely
damage the ECU control board. Component damage may not be
obvious at the time but could later affect the lifts safe and correct
operation.
30
DANGER
The lift must be STOWED and FULLY ISOLATED when the vehicle is driven
WARNING
Always check the LIFT POWER switch position. After the lift is used and stowed power off the
lift by toggling the switch down to the ‘OFF’ position.
If wires need to go through walls or panels use specific rubber grommets to avoid damaging
sheaths and wires.
Connecting procedures must comply with the instructions provided by the vehicle manufacturer.
Both 12V or 24V installations need a direct earth (ground) connection to the vehicle battery.
When connectors are needed use only high-quality types, IP68 or equivalents.
The connection to the vehicle battery (batteries) must pass through a vehicle electric battery
isolator (Circuit breaker highly recommended or Fusible link) fitted within 150mm (6”) of the
battery connection.
Mobility Networks are not responsible for any damage caused by non-compliant electrical
connections made within this manual AND technical specifications of the vehicle
manufacturer AND other such (for example vehicle interlock) third party suppliers
31
Door Interlock
The door interlock socket is situated on the opposite side of the Power Pack (See Figure 6.2.1)
Refer to the Door Opener Instruction Manual for further information.
The lift is supplied with a blanking plug which connects pin 1 to 6 when door opener for
use then Door Opener is not fitted
32
Hydraulic Oil level check and top-up
With the platform FULLY stowed regularly check that the oil level in the hydraulic oil tank is
above the minimum level.
iCLASS S
Steel tank – check eyeglass oil level is
at red circle
See Sections 10.6, 10.7, 10.8 for full hydraulic schematic diagrams.
WARNING When the vehicle engine is switched off do not to operate the hydraulic unit for
more than one minute to prevent excess drain of batteries.
WARNING When checking and filling/topping up oil, LIFT MUST BE FULLY STOWED.
33
Hydraulic Pressure Control
WARNING
These instructions are for the exclusive use of appropriately trained technical personnel.
Serious personal injury and damage to vehicle could be caused if these instructions are not
adhered to.
DANGER
Inside the hydraulic control unit there is a pressure socket.
A pressure check can be made by connecting a pressure gauge (manometer) to the pressure
socket, see Figure 7.3.1.
WARNING
After disconnecting from the pressure socket replace the fitting cover or cap.
Mobility Networks decline all responsibility for damage caused by non-fulfillment of these
instructions and automatically deem the warranty to be void in such cases.
Figure 7.3.1
34
Pressure Control Switches
Pressure control switches differ between models (Double Switch for iCLASS S and iCLASS SP)
35
Pressure Control Switch Adjustment
If necessary, the Outer Barrier and Platform Stow actuators can be adjusted as follows:
Pressure Pressure
Control Control Switch:
Switch: Platform Stow
Outer Barrier
Turn Clockwise (CW) to increase pressure Turn Clockwise (CW) to decrease pressure
sensitivity to outer barrier sensitivity when moving platform to stowage
position
If triggered, the display will show: If triggered, the display will show:
36
Commissioning
WARNING
These instructions are for the exclusive use of appropriately trained technical personnel.
WARNING
The following verification checks are required for completion of the commissioning of the iCLASS
wheelchair lift.
Ensure the instructions in this manual have been fully understood. If further information is
required, please contact Mobility Networks immediately. Serious personal injury and damage to
vehicle could be caused if these instructions are not adhered to.
Mobility Networks declines all responsibility if:
• the verification check for the first commissioning is not followed properly
• the appropriate records are not compiled correctly
Pre-Operation:
Ensure that there are no missing or damaged parts of the machine and there is no
structural failure.
Check that all pins are correctly housed in their seats, and that they are their respective
locking stops aren’t missing.
Check the integrity of the spiral cable of the control pendent and the electrical connectors.
Check the fasteners for all the pins of the lifting arms.
Ensure that there are no loose bolts.
Check for clashing between cables and hoses by performing five cycles and listening for
unusual noises, whilst maintaining a safe distance from the lift
IMPORTANT: Perform the following during commissioning and at 6-Monthly (or 5000 cycle) Check:
Threshold Mat Adjustment, Outer Barrier Check, Stow Check, Inner Barrier
37
Lift Position Setting
In order to set the Stowed position or the Floor Level proceed as follows:
Switch power
2
to OFF
Press and
3 hold STOW
& DEPLOY
+
With the two
buttons
4 pressed,
switch power
to ON
Check the
5
display
38
6 Release the buttons
Check the
7 display
8 Switch OFF
Switch power
9 to ON
Check the
10 display
39
Lift Position Setting (cont.)
Move lift to
1
floor level
Switch
2 power to
OFF
Press and
3 hold UP &
DOWN
+
buttons
4 pressed
switch
power to ON
Check the
5
display
Check the
7
display
40
8. Switch OFF
9. Switch power to
ON
41
iCLASS Weight Test Certificate (Next Two Pages)
Once fitted, the lift installation MUST be certified, and the results recorded on the
following pages.
Send a copy of these to the manufacturer either by copy and mail or photo / email.
42
43
44
Maintenance Schedule
This version of the manual is a major revision to that referred to in the FMVSS 403 Test Report
TR-P39140-01 NC pages 5 and 6. with more detailed and improved information.
The Complete Maintenance Schedule can be found in the Fitting and Service Manual.
https://www.mobilitynetworksgroup.com/sites/default/files/product/sCLASS%E2%84%A2%20Inbo
ard%20Lift/iCLASS%20Manual.pdf
45
ECU and the Mobility Networks – Smart Lift App
The lift can be controlled / programmed using the Mobility Networks – Smart Lift App.
(Download using the QR Code shown on the front of manual / on the quick-start guide or on the lift).
Lift functionality can be achieved using Bluetooth® in the zone shown in Figure 1.7.1
Installing the Mobility Networks – Smart Lift App and Pairing to the ECU
46
3. After a device is found, press on the arrow to start the pairing procedure.
The App will connect to the lift ECU.
If the wrong pin is entered, the ECU will sever the connection and the pairing
procedure will restart.
47
Mobility Networks – Smart Lift App DEBUG Mode and Installer ECU Tools
DEBUG Mode is used to help with adjusting the safety mat and ECU and Lift Diagnostics.
diagnostics.
DEBUG Mode is set as deactivated when lift leaves the factory. If activated the DEBUG mode
increases the number of logs written to the SD card and activates the siren alarm and buzzer
when platform is positioned at the floor level and safety mat is pressed.
DEBUG = 1 (active) DEBUG = 0 (disabled)
ECU logs: When DEBUG mode is activated the ECU saves logs to the SD card of all
commands sent / received by the App, all button presses of the hand control and all the states
of the ECU plus various other diagnostics.
See Section 11 for further ECU information
48
Changing from ‘Safety Mode’ to ‘Full Operation Mode’
Safety Mode delays or stops the operation of the lift if the lift was not taken out of safety mode
or if one of the lift modules and / or sensors has started malfunctioning.
‘Full Operation Mode’ Once proper checks have been made by the engineers at the factory
/ by the final installer or after repairs have been made and checked, the lift can be put in ‘Full
Operation Mode’.
If activated, Safety Mode delays the Deploy operation by 10 seconds, activates the buzzer
and the LCD displays ‘SAFETY MODE’ every time the lift is powered on. After the initial 10
second delay, the lift will resume operation but will reset the delay every time the lift is
powered off.
Safety mode will stop all operations if the temperature of the ECU exceeds 80°C (176°F),
Angle Sensor is disconnected or malfunctions, or if the battery voltage is low.
All lifts leave the factory with Safety Mode active and it is the Installer’s responsibility to put
the lift in Full Operation Mode. Upon finishing the installation, it is recommended that the
Installer pairs the lift to the Mobility Networks – Smart Lift App and sets the lift to Full
Operation Mode. The date and time will also be recorded and the Mobility Networks – Smart
Lift App will forward this info to the service provider as a record of a successful installation.
Full Operation Mode through the Mobility Networks – Smart Lift App
Change from Safety Mode as follows:
1. Login to the Mobility Networks – Smart Lift App
2. Pair with the lift
3. In the right-hand menu, navigate to the Installer section
4. Scroll to the bottom of the page
5. Toggle the checks and press the Ready button
6. Using the App, the Engineer can only set the Safety Mode to Active
/ Installer can only set Full Operation Mode to Active
Alternatively, ‘Safety Mode’ can be set to ‘Full Operation Mode’ using the wired remote,
see Section 11
ECU Details
The ECU Hardware, Software and Serial Number details can be found on a label on the
ECU, an example is shown in Figure 8.7.1.
49
Commissioning Log
The Installer shall check the following boxes to confirm and validate as follows:
1 IDENTIFICATION PLATE:
ID plate installed and fixings secure?
Is the ID plate serial number legible?
2 ENCLOSED DOCUMENTATION:
4 CONTROLLER:
Wired control pendent present? (if not note option fitted)
Emergency manual controls operate and label present?
6 HYDRAULIC SYSTEM:
Correct oil in the tank (Specification in Section 3.3)
No oil leakage
No oil in hydraulic cylinder breather holes (e.g. seal integrity)
Hoses correctly routed
50
7 FUNCTIONING OF THE LIFT:
Leveling of the platform at the loading floor in opening
Leveling of the platform vs. loading floor in ascent / descent
Closes Fully
Functionality of Bridging Device (Section 3)
Functionality of Outer Barrier (Section 3)
8 ELECTRICAL SYSTEM:
Isolator switch operates (Section 6)
Battery connected properly
Vehicle battery fully charged
9 SAFETY DEVICES:
Safety hook fitted and operational
Safety pressure switch fitted and set correctly
10 LOAD TESTS:
Verify static deformation
Verify static deviation test
Verify dynamic test
Verify protection against overloading
WARNING
51
Emergency Operation
WARNING
• Emergency manual controls are to be used to operate the lift in case of power supply
failure. They are not intended for ‘normal’ use as an alternative to powered operation.
• Emergency manual controls must be exclusively used to help the user during
lifting/lowering onto / off the vehicle and to close the opened lift, allowing to the vehicle
to start again.
A complete Emergency Operation cycle is as follows:
DANGER
DEPLOY/DOWN
On the hydraulic unit, turn the manual
override valve counterclockwise (Max 1/4
turn) lowering using the black knob
(marked by its relevant label).
IMPORTANT
Before any other operation, close the
lowering valve, by turning its knob
clockwise.
UP/STOW
Tighten the lever, into the threaded hole.
(inside the vertical slot marked by the
relevant label)
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Operate the pump manually alternating up
/ down vertical movements.
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Firmware Update using the Mobility Networks App
The firmware update using the Mobility Networks App can be summarized as follows:
Users can download the latest version of the lift firmware which in turn directly upgrades the
lift’s functionality.
1. Power OFF lift
2. Open the Mobility Networks Smart App
3. Pair the Mobility Networks Smart App with your lift
4. Enter the PIN as it is displayed on the LCD
5. Tap on side menu and navigate to the Firmware update page
6. On the Firmware update page tap on the icon to begin the firmware update process.
Note 1. The firmware update will take anywhere between 5 to 7 minutes. Your saved settings
such as floor / stow position will remain unchanged.
Note 2. As an Installer, you have the option to change the type of firmware (iCLASS 2021 &
ADA / iCLASS FMVSS / FP / S).
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Troubleshooting
Lift not working / slow Lower power available (less than 9 volts) Charge battery, start engine, swap battery
Control handset connected incorrectly Check handset plug & pins are mated correctly
Platform does not deploy Lowering valve solenoid electrical circuit OPEN Check and close circuit
Lowering valve/solenoid broken (or blocked) Replace (or remove and clean) lowering valve
Restriction in hydraulic cylinder / system? Check for pinched hoses, replace if necessary
Platform TWISTING when Deployed Restriction in hydraulic cylinder / system? Hydraulic cylinder restrictor blocked
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Arm gas-spring lost power Replace if required
Lift FALLING out from vertical Stow and NOT
unfolding
Anti-rattle plate too tight (or wheel) Adjust plate angle
Control handset connected incorrectly Check handset plug & pins are mated correctly
Platform does not lower to Ground Lowering valve/solenoid broken (or blocked) Replace (or remove and clean) lowering valve
Lowering valve solenoid electrical circuit OPEN Check and close circuit
Lowering valve/solenoid broken (or blocked) Replace (or remove and clean) lowering valve
Hydraulic pressure switch fault Adjust pressure switch (replace if cannot adjust)
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Ensure belt UNPLUGGED to allow lift to power
Safety belt not correctly used
UP into Stow
Ensure mat/plate is clear, and springs have
Threshold mat tripping
returned UP
Hydraulic pressure switch fault Adjust pressure switch (replace if cannot adjust)
Lowering valve/solenoid broken (or blocked) Replace (or remove and clean) lowering valve
Platform does not STOW (fully up and vertical)
ECU issue (correct angle not programmed) Reprogram ECU (replace as last resort)
Auxiliary handpump not working Handpump broken (locked or pumping loose) Replace handpump
Outer barrier sensor signals incorrect Adjust sensor position, replace if necessary
Inner barrier not lifting UP Gas-strut lost pressure Swap out for new
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Adjustment bolts incorrect position Adjust to suit
Handrail not deploying (or sticking) Handrail gas-strut worn / lost pressure Swap out for new
Manual tap breaking Turning too far OPEN or CLOSED Replace handle or Down valve if required
Cable worn, cut, fault at connector Check cables, replace sensor if required
Threshold warning mat constantly tripping or
NOT working Check component and cables, replace if
Red LED not working
required
Check component and cables, replace if
Warning buzzer not working
required
Lower power available (less than 10.5 volts) Charge battery, start engine, swap battery
Contaminated oil (swarf, grit, dirt, old oil, etc) Check oil, flush system and add new oil
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ECU Display Message Key
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ECU Display Messages are summarized below:
("UPDATING","FLOOR LVL") Displayed when DOWN & UP buttons are
pressed and lift is powered ON
("FLOOR SET= ") Displayed after a 5 second delay when setting
the FLOOR LEVEL
("UPDATING", "STOW LVL") Displayed when STOW & DEPLOY buttons are
pressed and the lift is powered ON
("STOW SET= ") Displayed after a 5 second delay when setting
the STOW LEVEL
("UPDATING", "SAFETY MODE") Displayed when DEPLOY & DOWN buttons are
pressed. The lift will cycle between SAFETY
MODE ON / OFF after a 5 second delay
("SAFETY SET= ") Displayed after a 5 second delay when updating
the SAFETY MODE.
1 = enabled / 0 = disabled
("UPDATING", "DEBUG STATUS") Displayed when pressing the UP & STOW
buttons. The lift will cycle between DEBUG ON /
OFF after a 5 second delay
("DEBUG SET= ") Displayed after a 5 second delay when updating
the DEBUG MODE.
1 = enabled / 0 = disabled
("WRONG BUTTONS") User tried to power ON the lift with an
unrecognized combination of buttons
("iClass-F" or "iClass-FP" or "iClass", Lift type and Serial Number supplied by the
"SERIAL NUMBER") factory is displayed at every lift power ON
("PIN:", "1234") The PIN is displayed every time the Mobility
Networks Smart Lift app pairs with the lift
("FW: 1.2.1", "B: 13.1 V”) Version number and battery voltage is displayed
at every lift power ON
("Service due soon!") Displayed after the service counter goes above
4500 cycles, signaling that the service interval
will soon be reached
("Service due now!") Displayed after the service counter goes above
5000 cycles, signaling that the service interval
was reached
(“Counter: 1”, “Closed” or “Deploying” or Displayed in normal lift operation – the cycle
“Deployed” or “Lowering” or “Lowered” or counter and the state of the lift.
“Lifting” or “Stowing”)
("REBOOT") Displayed after an action that requires the ECU
to be powered off
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("UPDATING…","DO NOT POWER OFF”) ECU Firmware Update using the Mobility
Networks App is underway. Do not power off the
("REPLACE NOW”, DAMAGED ECU”) lift while the
Replace ECU,update
shortiscircuit
in progress. During
detected.
installation you cannot use the lift nor your
device. Do not close the application and keep
the device in range of the lift. The update will
take a few minutes to complete and the lift will
restart when the update completes.
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