201267-07-STD-001 - FFT System Design Principles - Rev0
201267-07-STD-001 - FFT System Design Principles - Rev0
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TABLE OF CONTENTS
I. INTRODUCTION ................................................................................................... 5
1.1. Project overview ........................................................................................................ 5
II. DOCUMENT PURPOSE ........................................................................................ 6
2.1. Definition and abbreviation ....................................................................................... 6
2.1.1 Definition ................................................................................................................... 6
2.1.2 Abbreviation .............................................................................................................. 6
2.2. Code and Standard ..................................................................................................... 7
III. FIRE ZONE DEFINITION .................................................................................... 9
3.1. Fire zone 1: LPG Pressurized Sphere tank ................................................................ 9
3.2. Fire zone 2: LPG Loading Pump ............................................................................. 10
3.3. Fire zone 3: Vapor Compressor ............................................................................... 10
3.4. Fire zone 4: Fire pump station ................................................................................. 10
3.5. Fire zone 5: Metering skid ....................................................................................... 10
IV. FIRE WATER SYSTEM ...................................................................................... 11
4.1. Water source ............................................................................................................ 11
4.2. Fire water main ring ................................................................................................. 11
4.3. Fire water spray system ........................................................................................... 11
4.4. Fire hydrant .............................................................................................................. 12
4.5. Hose cabinet ............................................................................................................. 13
4.6. Fire monitor ............................................................................................................. 13
4.7. Fire sprinkler system ................................................................................................ 14
V. FIRE WATER DEMAND CALCULATION ...................................................... 14
5.1. Fire water tank ......................................................................................................... 17
5.2. Fire water Pumps ..................................................................................................... 18
VI. FIRE EXTINGUISHER ........................................................................................ 19
VII. PRINCIPLE OPERATION OF FIRE FIGHTING SYSTEM .......................... 20
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APPENDICES
I. INTRODUCTION
1.1. Project overview
PV GAS Vung Tau Terminal at Thi Vai (KCTV) was built and operated by PV
GAS since 2000. Its main function is to import, store and export liquid products
including LPG and Condensate.
KCTV has been built and arranged as the Oil & Gas Industrial Zone included Jetty,
LPG storage, Condensate storage tank, Truck loading station, LPG refrigerated
storage and LNG 1 MMTPA storage. However, the existing LPG storage was
designed according to the old containment technology using 33 bullets resulting in
number of tank increased and occupied more space than the new containment
technology. Moreover, the placement of tank in the bunkers and fully filled with
sand cause waste cost for waterproofing, anti-corrosion system and it is also
difficult for tank repairing and maintenance processes.
Therefore, the re-arrangement of 33 existing bullets to LPG sphere storage to create
additional land fund is essential to comply with PVGAS development strategy.
LPG Sphere Storage Facility will be connected with existing LPG Terminal
Facility as Figure-1.
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This document intends to cover the basic design, calculation for firefighting system
installed in LPG sphere storage area. The main objectives are:
To determine the fire zone scenarios and the required firewater demand from
the active fire protection systems;
To define fire extinguisher which shall be applied for LPG storage area;
2.1.2 Abbreviation
Base on API2510 and QCVN 01_2019/BCA the spray water system shall be
provided for the fire protection of Metering skid Area while water hydrant and
water monitor will be used for cooling around area. In additional, dry chemical and
carbon dioxide extinguisher shall also be used as supplemental extinguishers.
IV. FIRE WATER SYSTEM
Firewater application method for this project is water spray system and other
equipment such as spray nozzle, fixed monitors, water hydrant. The dry chemical
and carbon dioxide extinguishers shall be also used as supplemental extinguishers.
The following equipment shall be provided:
Water source;
Fire water tank;
Fire water pump and Jockey pump;
Fire water main ring;
Fire hydrants;
Fire monitors;
Fire sprinkler system;
Fire water spray system.
4.1. Water source
Water supply for firewater shall be taken directly from existing regional (this water
supply source is supplying water for existing Thị Vải LPG Terminal).
4.2. Fire water main ring
The piping network shall be of closed loop design to ensure multi-directional flow
wherever possible. Isolation valves shall be provided for maintenance in the
network to enable isolation of any section of the network. Normally the isolation
valves shall be located near the loop junction. The isolation valve is OS&Y gate
type.
4.3. Fire water spray system
Fire water spray systems shall be provided to protect against pool fire exposure to
the Vapor compressors, LPG sphere tanks, Loading pump and Metering skids by
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using many spray nozzles arranged in a grid patent to distribute the water evenly
over the LPG equipment.
Capacity of firewater shall be calculated so that water is applied evenly over the
entire surface of the LPG equipment that may be exposed to fire; the rundown also
is considering applying for special area such as vertical LPG tank.
Each branch lines to spray heads shall be provided with auto deluge valve and the
location of this valve is at safe location, outside of dike and at least 15m from the
equipment being protected.
The fixed water spray system shall be connected to firefighting water distribution
piping network by isolated valves.
Water shall be applied at the following rate for the exposed surface area of the
respective equipment ( Para 2.3.1.3 QCVN01:2019/BCA)
Sphere/Vessel 10.2 l/min/m2
Compressor, Pump station shelter, Metering skids Area 20.4 l/min/m2
4.4. Fire hydrant
Firewater hydrants are installed along walkways and escape routes, such that any
area can be reached from 2 different hydrants.
Fire hydrants shall consist of standpipes having couplings for hose connection. All
hydrants outlets shall be situated 1250 mm.
The specification of the hydrants is as follows:
Pressure: 0.45 MPa as minimum (QCVN01:2019/BCA)
Flow rate: Minimum 950 liters/min./nozzle (NFPA 15) and total
flow shall be 25% total flow rate of Spray nozzle and Monitor
(QCVN01:2019/BCA)
Nozzle No.: Two (02) nozzles per hydrant
Hydrant shall be located a set distance from the following places:
From tank shell : > 15 m and < 35 m
From buildings: > 5 m and < 15 m
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Hydrants shall be located along side roads for easy accessibility in the Terminal
area.
Water for the hydrants shall be supplied from the firefighting water distribution
piping network. Water for the hydrants shall be supplied from the firefighting water
distribution piping network
4.5. Hose cabinet
Hose cabinet shall protect the hose from mechanical damage and designed so hose
line can be quickly brought into use. Proper ventilation shall be provided. The
interior and exterior of the hose cabinets shall be painted or otherwise protected
against deterioration.
Hose cabinet shall be plainly marked in block letters with hydrant numbers or hose
numbers. Hose cabinet shall be used for fire-equipment only.
Each hose cabinet shall be complete with lockable doors and key in break glass
enclosures. There shall be a master key for the hose cabinets supplied and installed.
4.6. Fire monitor
The Pressurized LPG Storage shall be fitted with fixed deluge systems and thus
require monitor cover.
Fire water monitor shall be located at least 15 meters from the nearest risk, to
provide water cooling to LPG tanks.
Monitor nozzles shall be a combination of fog and straight stream.
Water for monitors shall be supplied from firefighting water network.
Each monitor shall be provided with a manual operated valve on the water line.
The specifications of the monitors are as follows:
Pressure: 0.45 MPa as minimum (QCVN01:2019/BCA)
Flow rate Minimum: 1,200 liters/min (QCVN01:2019/BCA)
Water monitors shall be provided in the stabilizer facilities area to supply large
capacity water flows to pressurized LPG sphere tanks tank area for thermal
exposure protection.
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Water monitors shall be located with a normal 40 m effective straight stream under
no wind conditions.
Monitors shall be operated only manually.
4.7. Fire sprinkler system
Fire sprinkler systems shall be provided to protect fire pump station. The sprinkler
shall be supervised by Alarm check valve. The piping network shall be of closed
loop design to ensure multi-directional flow wherever possible.
In addition, the pressure reducing valve shall be installed at header of sprinkler
system to maintain the inlet pressure at 7 barg.
V. FIRE WATER DEMAND CALCULATION
The firewater demand for the LPG storage area will be determined based on the
maximum probable demand of the controlling zone based on a worst case scenario
fire in the following areas:
LPG Pressurized sphere tank.
LPG Loading Pump, Vapor Compressor and Metering skids.
Fire Pump Station.
Firewater demand of deluge system is calculated based on following equation:
Water shall be applied at the following rate for the exposed surface area of the
respective equipment:
Sphere tank: 10.2 l/min/m2
Compressor, Pump station shelter, Metering Skids: 20.4 l/min/m2
Firewater demand of Sprinkler system is calculated based on following
equation:
Base on NFPA 20 and NFPA 13, Fire pump station shall be extra hazard group 2
occupancy. Density application shall be 16.3 mm/min and calculation area shall
be 232 m2.
The firewater demand for each fire zone is summarized in Table-01 below. The
detailed calculation is referred to Appendix 2.
Table 01: Summary of Maximum Firewater Demand per each Fire area
Fire
Fire Worst Case Fire Suppression Water
Description Remarks
area Scenario / Mitigation Demand
(m3/hr)
Fire due to
hydrocarbon
LPG leakage via flange, - Spray systems
1 Pressurized fitting, valves, - 2ea x Monitor 2304
Sphere tanks connections and - Hydrant
etc… attached to
Filter Separator
Fire due to
hydrocarbon
leakage via burner, - Spray systems
Pump station
2 flange, fitting, - 2ea x Monitor 520
Area
valves, - Hydrant
connections and
etc…
Fire due to
hydrocarbon - Spray systems
Vapor
3 leakage via burner, - 2ea x Monitor 481
Compressor
flange, fitting, - Hydrant
valves,
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Fire
Fire Worst Case Fire Suppression Water
Description Remarks
area Scenario / Mitigation Demand
(m3/hr)
connections and
etc…
- Sprinkler
systems
Diesel daily tank
Fire pump - Combined hose
4 leakage, electrical, 356
station stream of
v.v.
outside and
inside.
Fire due to
hydrocarbon
leakage via burner, - Spray systems
Metering
5 flange, fitting, - 2ea x Monitor 508
Skids
valves, - Hydrant
connections and
etc…
Based on calculation result above, the worst case shall be LPG Pressurized Sphere
Tanks. The maximum fire water demand is 2304 m3/hr.
The calculation results also shown that the total capacity of firewater demand is
6912 m3.
three (03) Diesel Centrifugal pumps (02 duties and 01 standby) with design
capacity of 1152 m3/hr/pump (rated capacity shall follow NFPA 20 and QCVN 02)
be installed for this project. Base on Curve of Pump on market, the pump with
rated capacity 1135 m3/h (UL/FM approval) is able to use and apply for design
capacity 1152 m3/h (see Appendix- 2).
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The fire water system shall be functional in all seasons and shall be capable of
delivering 100% of the design rate for more than 3 hours during the worst fire
scenario.
5.1. Fire water tank
Water tank shall be installed at a safe distance from all fire risk areas. Firewater
system shall be functional in all season and shall be capable of delivering 100% the
design capacity during 3 hours (TCVN 2622- Para 10.22 QCVN01:2019/BCA Para
2.3.5.6).
This system of firefighting water making up shall be designed to refill the tank
within 24 hours (QCVN01:2019/BCA Para 2.3.5.8) after treating fire.
The tank shall be carbon steel, painted red and in accordance with the requirements
of the local authorities.
The design, fabrication, inspection, testing and erection of the fire water tank shall
be carried out in accordance with API 650, NFPA 22 and Local Requirements.
Each tank shall also include but not be limited to the following:
Piping, valve and fitting for the supply, suction, overflow, warning pipe,
balancing and drain line.
High and low level alarm for local and remote annunciation.
Tank vent.
Level Indicator.
Based on total capacity of firewater demand of 6912 m3, the firewater tanks will be
installed as following.
Table-02: Summary of Firewater Tanks:
Design
Head
Item No. Description Driver Capacity Remark
(mH2O)
(m3/hour)
activated, to 11.8 barg FP-8801B Pump will be activated. Finally, the FP-8801C
standby Fire pump shall be activated at 10.8 barg.
The main fire pump only is stopped by manual control panel at the fire pump
station.
Status of pump (running, fail, manual/ off, etc…) shall be supervised and
controlled at Control Room (CCR).
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APPENDIX 1
Refer Standard:
Base on QCVN 01:2019/BCA section 2.3.1.3: Flow rate for Fire fighting/ Cooling shall be 10,2 l/min.m2 Duration 3 hours
Adjecent Tank Locating in 3D Diameter shall be cooled (D = Diameter of Fire Tank).
IA. Fire Fighting and Cooling for Sphere tank
Discharge
Water Water ID Chosen
Fire Area Water Pressure Water volume Velocity Remark
Exposed Flow rate Discharge spray nozzle calculated Chosen spray nozzle Flow rate Flow rate of pipe pipe size
Density Duration Actual of
No. Area Name Item part requirement Pressure calculated calculated
(lpm/m2) Time Choosed 3
(%) (lpm) (barg) Quantity K factor Capacity Quantity K factor Capacity (lpm) (m /h)
Diameter (m) V (m3) S (m2) (minute) 1/2
Nozzle 1/2 (m3) (m/s) (mm) (mm) (inch)
(pcs) (lpm/bar ) (lpm) (pcs) (lpm/bar ) (lpm)
(barg)
Adjacent Tank 21 4849.0 1,385.4 50% 10.20 180.0 7,065.8 1.6 72.0 77.6 98.1 1.55 72.0 79.0 98.4 7,081.5 424.9 1,274.7 3.0 223.9 336.54 14" Main pipe
Tank on Fire 21 4849.0 1,385.4 100% 10.20 180.0 14,131.5 1.6 144.0 77.6 98.1 1.55 144.0 79.0 98.4 14,163.0 849.8 2,549.3 3.0 316.6 336.54 14" Main pipe
1 Worst case
Adjacent Tank 21 4849.0 1,385.4 50% 10.20 180.0 7,065.8 1.6 72.0 77.6 98.1 1.55 72.0 79.0 98.4 7,081.5 424.9 1,274.7 3.0 223.9 336.54 14" Main pipe
TOTAL 28,263.0 28,326.0 1,699.6 5,098.7 3.0 447.7 488.94 20" Main pipe
Water
Water flow Duration Flow rate Total Flow Total Flow Water Size Refer Standard:
No. Item Qty
rate (lpm) Time (l/s) rate (lpm) rate (m3/h) volume (m3) of Monitor Base on QCVN 01:2019/BCA Section 2.3.5.4 System need include 2 supplementary cooling hose stream for monitor 20l/s (1200lpm)
(minute)
1 Water monitor 2.0 1,200.0 180.0 20.0 2,400.0 144.0 432.00 4"
Refer Standard:
Base on QCVN 01:2019/BCA section 2.3.1.3: Flow rate for Fire fighting/ Cooling shall be 20,4 l/min.m2 Duration 3hours
IA. Fire Fighting for Pump Station
Pumps
01 Pumps area 160 20.4 180.0 3,264.0 2.1 22.0 102.4 148.4 2.1 22.0 102.70 148.8 3,274.2 196.5 589.4 3.5 140.9 168.0 6" Header
area
Water
Water Refer Standard:
Duration Flow rate Total Flow Total Flow Water volume Pipe size
No. Item Qty flow rate Base on QCVN 01:2019/BCA Section 2.3.5.4 System need include 2 supplementary hose stream 20l/s (1200lpm)
Time (l/s) rate (lpm) rate (m3/h) (m3) for Monitor
(lpm)
(minute)
Water
1 2.0 1,200.0 180.0 20.0 2,400.0 144.00 432.00 4"
monitor
IC. Hydrant
Standard Response
161.3 11.2 FOR FIRE PUMP STATION AREA
Upright, 700C
+ Hose steam combine outside and inside (follow NFPA 13) Table 3/5
Refer Standard:
Base on QCVN 01:2019/BCA section 2.3.1.3: Flow rate for Fire fighting/ Cooling shall be 20,4 l/min.m2 Duration 3hours
IA. Fire Fighting for Pump Station
01 Metering skid Instrument 150 20.4 180.0 3,060.0 2.0 22.0 98.4 139.1 1.84 22.0 102.70 139.3 3,064.8 183.9 551.7 3.5 136.4 168.0 6" Header
Water
Refer Standard:
Water flow Duration Flow rate Total Flow Total Flow Water volume Pipe size
No. Item Qty Base on QCVN 01:2019/BCA Section 2.3.5.4 System need include 2 supplementary hose stream 20l/s (1200lpm)
rate (lpm) Time (l/s) rate (lpm) rate (m3/h) (m3) for Monitor
(minute)
Water
1 2.0 1,200.0 180.0 20.0 2,400.0 144.00 432.00 4"
monitor
IC. Hydrant
Water
Total Water Total Water Pipe size
Duration
No. Item flow rate Water flow volume for
Time Refer Standard:
(l/s) rate (m3/h) (m3) Hydrant
(minute) Base on QCVN 01:2019/BCA Section 2.3.5.4 Fire Hydrant system mus be 25% of Total Fire Fighting/ Cooling and supplementary
Water
1 50.0 180.00 540 4" 180.0 Water Flow of Hydrand = 25% x (Total Flow rate of IA + IB) and at least 50l/s
monitor
Refer Standard:
Base on QCVN 01:2019/BCA section 2.3.1.3: Flow rate for Fire fighting/ Cooling shall be 20,4 l/min.m2 Duration 3hours
IA. Fire Fighting for Pump Station
Vapor
Compressor
01 Compressor 120 20.4 180.0 2,448.0 2.0 18.0 96.2 136.0 2.0 18.0 102.70 145.2 2,614.3 156.9 470.6 3.5 125.9 168.0 6" Header
shelter
Area
Water
Refer Standard:
Water flow Duration Flow rate Total Flow Total Flow Water volume Pipe size
No. Item Qty Base on QCVN 01:2019/BCA Section 2.3.5.4 System need include 2 supplementary hose stream 20l/s (1200lpm)
rate (lpm) Time (l/s) rate (lpm) rate (m3/h) (m3) for Monitor
(minute)
1 Water monitor 2.0 1,200.0 180.0 20.0 2,400.0 144.00 432.00 4"
IC. Hydrant
Water
Total Total Water Pipe size
Duration
No. Item Water flow Water flow volume for
Time Refer Standard:
rate (l/s) rate (m3/h) (m3) Hydrant
(minute) Base on QCVN 01:2019/BCA Section 2.3.5.4 Fire Hydrant system mus be 25% of Total Fire Fighting/ Cooling and supplementary
1 Water monitor 50.0 180.00 540 4" 180.0 Water Flow of Hydrand = 25% x (Total Flow rate of IA + IB) and at least 50l/s
APPENDIX 2
MAX SHUT-OFF PRESSURE= 208 PSI FRESH WATER (1.0 SG) 140% RATED PRESSURE= 228.2 PSI
NOTE: Performance curve indicates preliminary expected performance. Actual performance is subject to ANSI/HI 14.6 Grade 1U testing tolerances. Actual impeller diameter(s), shut-off pressure, and NOL (MAX) power
determined by testing. ONLY the Rated Condition (GPM & PSI) is guaranteed. Velocity head is included. Confirm all critical shut-off requirements with factory before placing an order.
Certificate of Compliance
Rated Rated Rated Net Rated Net Rated Suction Discharge
Capacity, Capacity, Head at Rated Head at Rated Speed, Inlet, Outlet,
Product (gal/min) (dm³/min) Capacity, psi Capacity, kPa r/min dia., in. dia., in. Stage(s)
12x8 MAA* 3500 13,250 102-172 705-1185 1470 12 8 1
12x8 MAA* 3500 13,250 89-188 615-1295 1750 12 8 1
12x8 MAA* 3500 13,250 115-174 795-1200 1470 12 8 1
16x12x21 SSC* 3500 13,250 106-212 730-1460 1780 16 12 1
16x12x21 SSC* 3500 13,250 71-144 490-995 1470 16 12 1
16x12x26A 3500 13,250 265 1825 1770 16 12 1
SSC*
16x12x26A 3500 13,250 153-229 1055-1580 1475 16 12 1
SSC*
12x8 MAA* 4000 15,140 140-167 965-1150 1470 12 8 1
16x12x21 SSC* 4000 15,140 103-211 710-1455 1780 16 12 1
16x12x21 SSC* 4000 15,140 69-141 475-970 1470 16 12 1
12x8 MAA* 4000 15,140 98-188 675-1295 1750 12 8 1
16x12x26A 4000 15,140 262 1805 1770 16 12 1
SSC*
16x12x26A 4000 15,140 147-223 1015-1540 1475 16 12 1
SSC*
16x12x21 SSC* 4500 17,035 101-208 695-1435 1780 16 12 1
16x12x21 SSC* 4500 17,035 66-137 455-945 1470 16 12 1
16x12x26A 4500 17,035 140-218 965-1505 1475 16 12 1
SSC*
16x12x26A 4500 17,035 256 1765 1770 16 12 1
SSC*
16x12x21 SSC* 5000 18,925 107-132 740-910 1470 16 12 1
16x12x21 SSC* 5000 18,925 108-204 745-1405 1780 16 12 1
16x12x26A 5000 18,925 161-209 1110-1440 1475 16 12 1
SSC*
16x12x26A 5000 18,925 253 1745 1770 16 12 1
SSC*
18x14 MAB* 5500 20,820 120-164 825-1130 1470 18 14 1
18x14 MAB* 6000 22,710 118-163 815-1125 1470 18 14 1
18x14 MAB* 6500 24,605 115-161 795-1110 1470 18 14 1
18x14 MAB* 7000 26,500 112-158 770-1090 1470 18 14 1
* These pumps available with special materials for use in nonpotable water applications.
** This model is available with an "I" preceding the type designation indicating alternate materials of construction.
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