Danfoss HVAC and Refrigeration FC102
Danfoss HVAC and Refrigeration FC102
1 kW – 400 kW
VLT® HVAC Drive FC 102
98%
Energy efficiency
Save energy and
money with up to
98% efficient VLT®
drives.
www.danfoss.com/drives
2 VLT® HVAC Drive | 1.1 kW – 400 kW |
The drives up
1.4 MW are handled
in a separate
brochure
1.1 – 400 kW
GLOBAL REACH
VLT® HVAC Drives are available in from contaminants. At the same time efficient back channel cooling concept,
a broad range of enclosures sizes it removes heat efficiently which that also allows to conduct the heat
and protection ratings from IP 20 to helps to prolong product life, increase into the outside of the control room.
IP 66 to enable easy installation in all the overall availability of the system Both methods make it possible to
environments: mounted in panels, and reduce faults related to high reduce the initial cost of the panel or
switch rooms or as stand-alone temperatures. switch room.
units for heating, ventilation and air
conditioning. For example, by exhausting heat In daily use the benefits are equally
directly outside it is possible to reduce clear as the energy consumption related
Cost saving heat management the size of the cooling system in the to cooling can be reduced significantly.
In VLT® HVAC Drives the cooling air panel or switch room. This can be This means that designers can reduce
and the internal electronics is achieved with Danfoss’ panel through the size of the air conditioning system,
seperated, protecting electronics cooling system or the extremely or even eliminate it entirely.
• Mechanical adaptation
• Electric adaptation
• Parameter adaptation
HARMONIC DISTORTION
Electrical interference reduces e fficiency
and risks harming equipment.
OPTIMISED HARMONIC
PERFORMANCE
Efficient harmonic mitigation protects
electronics and increases efficiency.
For further details see the VLT® HVAC Drive Design Guide
1)
Compliance to mentioned EMC classes depends on the selected filter
Drive bypass
If a drive bypass is available the VLT®
HVAC Drive will not only sacrifice itself;
it will also bypass itself and connect the
motor directly to mains. As a result fan
functionality will be maintained after
the drive fails, as long as there is power
and the motor is functioning.
(only available in the USA)
Differential pressure
Velocity to flow conversion For example: by installing room Smart logic reduces costs
The VLT® HVAC Drive is able to convert temperature sensors (PT 100/PT 1000) The drive’s built-in Smart Logic
velocity pressure sensor values into and monitoring them with the VLT® Controller and four auto-tuning PID
flow values. This provides operators Sensor Input Card, the motor is controllers can control air handling
with the opportunity to set the drive protected from overheating in the functions with fans, valves and
up to provide a fixed flow or fixed bearings and windings. Monitoring of dampers. This reduces DDC tasks in the
differential flow. Regardless of method, sensor temperature is either visible as a building management system and frees
the advantages are the same, as energy readout on the display or via fieldbus. valuable data points for other use.
consumption is optimised while
improving comfort. An added benefit is Resonance monitoring
that this built-in setting eliminates the Avoid unwanted noise by setting the
need for a flow sensor. drive to avoid the frequency bands that
cause fans to create resonances. Not
Fire override mode only does this increase comfort, it also
This safety feature prevents the drive reduces wear on the equipment.
from stopping to protect itself. Instead
it will continue vital fan operation Stairwell pressurisation
regardless of control signals, warnings If there is a fire, the VLT HVAC Drive will
or alarms. continue to control the motor, even
beyond its standard shutoff parameters.
Extend BMS capacity By maintaining a higher level of air in
Easy integration into building the stairwells than in other parts of the
management systems provides building, fire escapes remain smoke
managers with detailed information free.
about the current state of the
infrastructure in the building. By
integrating the drive into the building
management network, all the I/O
points in the drive are available as
remote I/O to extend the capacity of
the BMS.
Mains switch
The mains switch is a safety feature
that makes it possible to cut off the
drive from the mains supply. As a
result maintenance and cleaning
is both easy and safe. The mains
switch option also reduces assembly
costs.
Embedded pump controller 1. Dry Pump Protection and drive constantly adjusts the pressure
The Pump Cascade Controller End of Curve reference to follow the system
distributes operation hours evenly If the pump runs without creating curve. This method both saves
across all pumps. Wear and tear on the desired pressure, the drive sets energy and reduces installation
individual pumps is therefore reduced off an alarm or performs another costs.
to a minimum, extending their lifetime pre-programmed action. This
expectancy and reliability considerably. happens for example when a well 4. No/low flow
runs dry or a pipe leaks. During operation, a pump normally
Vital water supply consumes more power the faster it
If a pipe leaks or breaks, the HVAC Drive 2. Auto tuning of PI controllers runs. In situations where the pump
can reduce the motor speed to prevent Auto tuning enables the drive to runs fast, but is not fully loaded, and
overload, while continuing to supply monitor how the system reacts does not consume adequate power,
water a lower speed. to corrections made by the drive the drive compensates accordingly.
constantly. The drive learns from it This is a particular advantage when
Sleep mode and calculates the P and I values, water circulation stops, the pump
In situations with low or now flow, the so precise and stable operation is runs dry or when pipes leak.
drive enters sleep mode to conserve restored quickly.
energy. When the pressure falls below
the pre-defined setpoint, the drive 3. Flow compensation
starts automatically. Compared to A pressure sensor mounted close
continuous operation this method to the fan or pump provides
reduces energy costs and equipment a reference point that enables
wear and tear, extending the lifetime of pressure to be kept constant at the
the application. discharge end of the system. The
1 2 3 4
EC+/PM (IE4)
60
55
System effieciency [%]
EC+/PM (IE4)
EC (IE4)
IM (IE3)
PM/EC motor + VSD + direct drive fan
IM (IE2)
40
0% 10 % 20 % 30 % 40 % 50 % 60 % 70 % 80 % 90 % 100 % 110 %
η Drive = 89% | η Fan = 71% | η System = 63%
Relative partial load [%]
Values related to ILK report
Tests at the Institute of Air Handling and Refrigeration (ILK) in Dresden have shown that the EC+ concept lowers the
losses in ventilator systems by up to 10 %, compared to conventional EC technology. This is the result of 3-5 % higher
system efficiency, depending on the nominal power size and the partial load.
8
2
7
3
5
Modular simplicity
Delivered fully assembled and tested to meet your specific requirements
7
8
5
2 3
9
10
4
9. 24 V external power supply Built-in Smart Logic Logic functions can be selected;
The external 24 V supply keeps the Controller most of them run independently
VLT® HVAC Drive logic “alive” when The Smart Logic Controller is of the sequence control. This
the AC mains is removed. a clever way to add customer- enables drives to monitor variables
specific functionality to the drive or signal defined events in an easy
10. Mains disconnect and increase the opportunities for and flexible way independently of
This switch interrupts the mains the drive, motor and application the motor control.
supply and has a free useable working together.
auxiliary contact.
The controller monitors a specified
Safety event. When an event occurs, the
The VLT® HVAC Drive can optionally controller performs a pre-defined
be delivered with the Safe Torque action and then starts monitoring
Off (Safe Stop) functionality suitable for the next pre-defined event.
for category 3, performance level d 20 steps of events and resulting
according to EN 13849-1 and SIL 2 actions are available before
according to IEC 62061/IEC 61508. returning to the first set.
This feature prevents the drive from
starting unintended.
Automatic Energy
Disposal costs
Optimization ensures that
the motor voltage adapts
Initial cost
Energy cost
automatically to changing
loads. This provides an
Operation and efficiency boost of up to
maintenance costs
5-15%, reducing the cost of
Time ownership substantially.
Global Marine
130BC931.10
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
ON
ON
OFF=Open
0V 5V
* 24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24 V (NPN) Interface
32 (D IN) 0 V (PNP) (P RS-485) 68
24 V (NPN) **
33 (D IN) 0 V (PNP) (COM RS-485) 61
: Chassis
* : Earth
37 (D IN)
This diagram shows a typical installa- There are 6 digital inputs to be con- Diagram showing all electrical
terminals without options.
tion of the VLT® HVAC Drive. Power is nected to terminals 18, 19, 27, 29, 32, A = analog, D = digital
connected to the terminals 91 (L1), and 33. Two digital input/output Terminal 37 is used for Safe Stop. For instructions
92 (L2) and 93 (L3) and the motor is terminals (27 and 29) can be set up on Safe Stop installation please refer to the
section Safe Stop Installation of the Design Guide.
connected to 96 (U), 97 (V) and 98 (W). as digital outputs to show an actual *Terminal 37 is optional.
status or warning. The terminal 42 ** Do not connect cable screen
Terminals 88 and 89 are used for load analogue output can show process
sharing between drives. values such as 0 - Imax.
Analogue inputs can be connected to
the 53 (V or mA), and for 54 (V or mA) On the 68 (P+) and 69 (N-) terminals’
terminals. RS 485 interface, the drive can be
controlled and monitored via serial
These inputs can be set up as either communication.
reference, feedback or thermistor inputs.
185, 150,
120
95, 70, (350
Max. cable size mains [mm ] 2
16 (6) 35 (2) 50, 35, 35 (1, 2, 2) 70 MCM,
With mains disconnect switch included ([AWG]) (3/0, 2/0, 300
2/0) MCM,
4/0)
Max. pre-fuses [A] 63 80 125 160 200 250
Weight
IP 20 [kg] 12 23.5 35 50
IP 21, IP 55, IP 66 [kg] 23 27 45 65
* (A2, A3, B3, B4, C3 and C4 may be converted to IP 21/Type 1 using a conversion kit.
(Please see also items mechanical mounting in Operating Instructions and IP 21/ Type 1 enclosure kit in the Design Guide.)
* (A2, A3, B3, B4, C3 and C4 may be converted to IP 21 using a conversion kit. Please contact Danfoss.
(Please see also items Mechanical mounting in Operating Instructions and IP 21/ Type 1 Enclosure kit in the Design Guide.))
1) With brake and load sharing 95 (4/0)
B4 IP 20 C3 IP 20
Please see the VLT® HVAC Drive FC 102 Design Guide for other frames, available at http://www.danfoss.com/Products/Literature/VLT+Technical+Documentation.htm
Frame A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4
H mm
Height of back plate 268 375 268 375 390 420 480 650 399 520 680 770 550 660
H1 mm 374 – 374 – – – – – 420 595 – – 630 800
With de-coupling plate for fieldbus cables
H2 mm 254 350 257 350 401 402 454 624 380 495 648 739 521 631
Distance to mounting holes
W mm 90 90 130 130 200 242 242 242 165 230 308 370 308 370
W1 mm 70 70 110 110 171 215 210 210 140 200 272 334 270 330
Distance between mounting holes
D mm
Depth without option A/B 205 207 205 207 175 195 260 260 249 242 310 335 333 333
D1 mm – – – – 206 224 289 290 – – 344 378 – –
With mains disconnect
D2 mm 220 222 220 222 175 195 260 260 262 242 310 335 333 333
With option A/B
I (air space inlet)
100 100 100 100 100 100 200 200 200 200 200 225 200 225
cooling
mm (inches)
Air
O (air space outlet) 100 100 100 100 100 100 200 200 200 200 200 225 200 225
mm (inches)
13.5/
Weight (kg) 4.9 5.3 6.6 7 9.7 23 27 12 23.5 45 65 35 50
14.2
W1
H2 H H1
Height Height Height
D D2
Depth
D1 Depth
A H
H1 Height
Height
Door swing
W
Width
C1 C2
D1h/D2h D3h/D4h C2
C1
C1
C2
C2
Air space inlet I
D
Depth
Please see the VLT® High Power Design Guide for other frames, available at http://www.danfoss.com/Products/Literature/VLT+Technical+Documentation.htm
H mm
Height of back plate 901 1107 909 1122 1324 1665 1978 2284
H1 mm 844 1050 844 1050 1277 1617 1931 2236
Height of product
W mm 325 420 250 350 325 325 420 420
I (air space inlet) mm 225 225 225 225 225 225 225 225
Air cooling
O (air space outlet) mm 225 225 225 225 225 225 225 225
102 m3/h 204 m3/h 102 m3/h 204 m3/h 102 m3/h 204 m3/h
C1 (60 cfm) (120 cfm) (60 cfm) (120 cfm) (60 cfm) (120 cfm)
420 m3/h 840 m3/h 420 m3/h 840 m3/h 420 m3/h 840 m3/h
C2 (250 cfm) (500 cfm) (250 cfm) (500 cfm) (250 cfm) (500 cfm)
C1 C2
C1 C2
D7h/D8h
D5h/D6h
C1
C1
C1
C1
C2
D1
Depth C2 D
Depth
D
Depth
Fieldbus
A
VLT® PROFIBUS DP V1 MCA 101
VLT® DeviceNet MCA 104
VLT® LonWorks MCA 108
VLT® BACnet MCA 109
VLT® PROFINET MCA 120
VLT® EtherNet/IP MCA 121
VLT® Modbus TCP MCA 122
VLT® PROFIBUS DP MCA 101 VLT® DeviceNet MCA 104 VLT® LonWorks MCA 108
Operating the frequency converter via a VLT® DeviceNet MCA 104 offers robust, LonWorks is a fieldbus system developed for
fieldbus enables you to reduce the cost of efficient data handling thanks to advanced building automation. It enables communica-
your system, communicate faster and more Producer/Consumer technology. tion between individual units in the same
efficiently, and benefit from an easier user system (peer-to-peer) and thus supports
interface. This modern communications model offers decentralising of control.
key capabilities that let you effectively
VLT® PROFIBUS DP MCA 101 provides wide determine what information is needed and No need for big main station
compatibility, a high level of availability, when (master-follower)
support for all m ajor PLC vendors, and Benefit also from ODVA’s strong conform- Units receive signals directly
compatibility with future versions ance t esting policies, which ensure that Supports Echelon free-topology interface
Fast, efficient communication, transpa- products are interoperable (flexible cabling and installation)
rent installation, advanced diagnosis and Supports embedded I/Os and I/O options
parameterisation and auto-configuration of Ordering number (easy implementation of de-central I/Os)
process data via GSD-file 130B1102 standard, 130B1202 coated Sensor signals can quickly be moved to
A-cyclic parameterisation using another controller via bus cables
PROFIBUS DP-V1, P ROFIdrive or Danfoss Certified as compliant with LonMark ver. 3.4
FC profile state machines, PROFIBUS DP-V1, specifications
Master Class 1 and 2
Ordering number
Ordering number 130B1106 standard, 130B1206 coated
130B1100 standard, 130B1200 coated
Funcional extensions
B
VLT® Generel Purpose MCB 101
VLT® Relay Option MCB 105
VLT® Analog I/O Option MCB 109
VLT® PTC Thermistor Card MCB 112
VLT® Sensor Input Card MCB 114
VLT® Safe Option MCB 140 Series
VLT® General Purpose I/O VLT® Relay Option MCB 105 VLT® Analog I/O Option
MCB 101 Makes it possible to extend relay functions MCB 109
with 3 a dditional relay outputs.
This I/O option offers an extended number of This analogue input/output option is easily
control inputs and outputs: fitted in the frequency converter for upgrad-
Max. terminal load: ing to advanced performance and control
AC-1 Resistive load ............................ 240 V AC 2 A
3 digital inputs 0-24 V: using the additional in/outputs.This option
AC-15 Inductive
Logic ‘0’ < 5 V; Logic ‘1’ > 10V also upgrades the frequency converter with
load @cos fi 0.4 .................................240 V AC 0.2 A
2 analogue inputs 0-10 V: a battery back-up supply for the frequency
DC-1 Resistive load ...............................24 V DC 1 A
Resolution 10 bit plus sign converter’s built-in clock. This provides stable
DC-13 Inductive
2 digital outputs NPN/PNP push pull use of all frequency converter clock functions
load @cos fi 0.4 ................................... 24 V DC 0.1 A
1 analogue output 0/4-20 mA as timed actions etc.
Spring loaded connection Min. terminal load: 3 analogue inputs, each configurable as
DC 5 V........................................................................10 mA
Ordering number both voltage and temperature input
Max switch rate at rated
130B1125 standard, 130B1212 coated Connection of 0-10 V analogue signals as
load/min. load ................................ 6 min-1/20 sec-1 well as PT1000 and NI1000 temperature
Protects control cable connection inputs
Spring-loaded control wire connection 3 analogue outputs each configurable as
0-10 V outputs
Ordering number Incl. back-up supply for the standard clock
130B1110 standard, 130B1210 coated function in the frequency converter
Option slot
D
VLT® 24 V DC Supply Option MCB 107
Ordering number
130B1108 standard, 130B1208 coated
LCP
VLT® Control Panel LCP 101 (Numeric)
Ordering number: 130B1124
VLT® Control Panel LCP 102 (Graphical)
Ordering number: 130B1107
LCP Panel Mounting Kit
Ordering number for IP 20 enclosure
130B1113: With fasteners, gasket, graphical LCP and 3 m cable
130B1114: With fasteners, gasket, numerical LCP and 3 m cable
130B1117: With fasteners, gasket and without LCP and with 3 m cable
130B1170: W
ith fasteners, gasket and without LCP
FC- – – – – – – – – – – – – – – – CX – X – XX –
≤440 V
>440 V
≤550 V
>550 V
690 V
550 V
IP 66
IP 66
IP 66
IP 66
IP 54
IP 54
IP 20
IP 20
IP 20
IP 20
IP 55
IP 55
IP 55
IP 55
IP 21
IP 21
IP 21
IP 21
P1K1 1.1 6.6 3 2.7 2.6 2.4 2.1 1.6
P1K5 1.5 7.5 A4 A4 4.1 3.4 2.9 2.7 2.7 2.2
A2 A2 A5 A4 A4
A5 A2 A2 A3 A3 A5 A5 A3 A3 A5 A5
P2K2 2.2 10.6 5.6 4.8 A5 A5 4.1 3.9 3.9 3.2
P3K0 3.0 12.5 7.2 6.3 5.2 4.9 4.9 4.5
A3 A3 A5 A5
P3K7 3.7 16.7
P4K0 4.0 10 8.2 A2 A2 A4/A5 6.4 6.1 6.1 5.5
P5K5 5.5 24.2 13 11 9.5 9 A3 A3 A5 A5 9 7.5 A3 A3 A5 A5
A3 A3 A5 A5
P7K5 7.5 30.8 B3 B1 B1 B1 16 14.5 11.5 11 11 10
P11K 11 46.2 24 21 19 18 14 13
P15K 15 59.4 B2 B2 B2 32 27 B3 B1 B1 B1 23 22 B3 B1 B1 B1 19 18
B4
P18K 18.5 74.8 37.5 34 28 27 23 22 B2 B2
B4
P22K 22 88 C1 C1 C1 44 40 36 34 28 27
C3 B2 B2 B2 B2 B2 B2
P30K 30 115 61 52 B4 43 41 B4 36 34
P37K 37 143 73 65 54 52 43 41
C4 C2 C2 C2
P45K 45 170 90 80 C1 C1 C1 65 62 C1 C1 C1 54 52
C3 C3 C3
P55K 55 106 105 87 83 65 62 C2 C2
P75K 75 147 130 105 100 87 83
C4 C2 C2 C2 C4 C2 C2 C2
P90K 90 177 160 137 131 105 100
N75K* 75 90 86
N90K* 90 113 108 D1h D1h
D3h D5h D5h
N110 110 212 190 D1h D1h 137 131 D6h D6h
N132 132 260 240 D3h D5h D5h 162 155
N160 160 315 302 D6h D6h 201 192
N200 200 395 361 D2h D2h 253 242 D2h D2h
N250 250 480 443 D4h D7h D7h 303 290 D4h D7h D7h
N315 315 588 535 D8h D8h 360 344 D8h D8h
N400* 400 418 400
* Only available in 690 V
IP 20/Chassis n
D8h IP 21/Type 1 n
IP 21 with upgrade kit – available in US only n
IP 54/Type 12 n
IP 55/Type 12 n
IP 66/NEMA 4X n
D7h
D6h
D5h
B4 C3 C4
B3
Danfoss VLT Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80
www.danfoss.com/drives, E-mail: info@danfoss.com