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Danfoss HVAC and Refrigeration FC102

Danfoss HVAC and Refrigeration FC102

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0% found this document useful (0 votes)
35 views40 pages

Danfoss HVAC and Refrigeration FC102

Danfoss HVAC and Refrigeration FC102

Uploaded by

kong.hm95
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 40

Selection Guide 1.

1 kW – 400 kW
VLT® HVAC Drive FC 102

98%
Energy efficiency
Save energy and
money with up to
98% efficient VLT®
drives.

www.danfoss.com/drives
2 VLT® HVAC Drive | 1.1 kW – 400 kW |
The drives up
1.4 MW are handled
in a separate
brochure

1.1 – 400 kW

Dedicated drive for


highest energy efficiency
and reliability
The VLT® HVAC drive is a
dedicated, globally
supported drive that
combines flexibility and
efficiency in a package
designed to minimize total
system and lifecycle costs in
HVAC applications.
Designed to provide the highest
efficiency solution with both
asynchronous and permanent magnet
motors from all major suppliers, the
VLT® HVAC drive is the leading drive for
heating, ventilation and air conditioning
systems. The motor independent drive
can be installed in any fan or pump
system and provide years of reliable,
maintenance free operation.

When used in Danfoss’ EC+ concept, the


HVAC drive plays a significant part in
enabling building owners to meet ever
stricter efficiency and environmental
legislation effectively and cost efficiently.

Every VLT® HVAC Drive is based on


25 years of experience and innovation.
Easy to use, all models follow the same
basic design and operating principle.
Once you know one, you know them all.
This selection guide helps you to choose
and configure your perfect drive for
applications from 1.1-400 kW.

| 1.1 kW – 400 kW | VLT® HVAC Drive 3


Up to 50° C ambient
temperature without
derating

GLOBAL REACH

Danfoss’ efficient global logistics setup makes it possible


to ship VLT® drives quickly to any destination.

Danfoss’ global support organization is geared to react


swiftly to resolve issues to help you reduce downtime. In
the event of issues Danfoss’ global hotline helps you find
the right solution quickly and efficiently.

In order to provide fast support in major industrial areas


Danfoss is also present with highly trained, dedicated
professionals. Based close to chemical hotspots, marine
hubs and major industrial areas around the world,
Danfoss experts are ready to provide fast access to drive
and application expertise.

TRAINING BASED ON EXPERIENCE

Keep up to date on trends, methods and features


that save additional energy or offer new technical
opportunities to increase your product quality or decrease
the downtime of your plant.

Receive the same quality training anywhere in the world


with Danfoss-developed material and trainers. Training
can take place at one of Danfoss’ facilities or directly at
the customer’s own facility. Teaching is conducted by
local trainers who have broad experience in the many
conditions that may affect performance, so you get the
most out of your Danfoss solution.

Additionally, the new online platform Danfoss Learning


offers you the opportunity to extend your knowledge
in small and compact lessons up to extensive training
courses, when and wherever you want.

Read more at learning.danfoss.com

4 VLT® HVAC Drive | 1.1 kW – 400 kW |


Flexible, modular and adaptable
Built to last
The VLT® HVAC Drive is built on a contact. The unit can also be ordered
flexible, modular design concept to with optional fuses or circuit breakers
provide an extraordinarily versatile in the same package size. Control and
motor control solution. Equipped power cables are fed in separately at
with a wide range of HVAC features the bottom.
owners can achieve optimal fan and
pump control, higher quality output The frequency converters combine
and reduce costs related to spare a flexible system architecture, which
parts and service, and much more. allows them to be adapted to specific
applications, with a uniform user
interface across all power classes. This
Built-in EMC filters allows you to adapt the drive to the
VLT® HVAC Drive units are equipped exact needs of your specific application.
with integrated DC link chokes and As a result project work and costs are
EMC filters as standard features. This subsequently reduced. The easy to use
enables them to reduce grid pollution interface reduces training requirements.
and eliminate the cost and effort of The integrated SmartStart guides
fitting external EMC components and users quickly and efficiently through
related wiring. the setup process, which results in
fewer faults due to configuration and
Reduce costs parameterization errors.
with compact drives
A compact design and efficient heat Freedom to design
management enable the drives to take efficient systems
up less space in control rooms and HVAC drives are built on a flexible
panels in all kinds of environments. system architecture, which allows them
Especially impressive is the 315 kW, to be adapted to specific applications
400 V version, which is among the to provide maximum system efficiency.
smallest in its power class on the
market today, and is available in an IP 54 Available in a performance range
enclosure. from 1.1 kW to 1.4 MW the FC 102
series can control nearly all standard
Compact dimensions are also an industrial motor technologies, including
advantage in applications where permanent magnet motors, copper
drive space is restricted. This makes rotor motors and direct line PM.
it possible for designers to develop VLT® PLATFORM HIGHLIGHTS
smaller applications without being The frequency converter is designed to
forced to compromise on protection work with all common supply voltages: • Versatile, flexible, configurable
and grid quality. For example, the D 200, 380-480 V, 525-600 V and 690 V. • EMC filters integrated as standard
frame versions of the VLT® HVAC Drive • Asynchronous & PM motor control
FC 102 from 110-400 kW are 25-68 % As a result, system designers, OEMs and • 9 fieldbuses supported
smaller than equivalent drives. end users can connect the drive to their • Up to 1.4 MW in common voltages
chosen motor and reduce project costs
• Unique user interface
The IP 20 version is optimized for with a solution that performs to the
cabinet mounting and features covered highest standards. • Globally supported
power terminals to prevent accidental

| 1.1 kW – 400 kW | VLT® HVAC Drive 5


Size and protection class
The perfect fit for your application
All Danfoss VLT® frequency converters follow the same design principle for fast,
flexible and fault-free installation and efficient cooling.

VLT® HVAC Drives are available in from contaminants. At the same time efficient back channel cooling concept,
a broad range of enclosures sizes it removes heat efficiently which that also allows to conduct the heat
and protection ratings from IP 20 to helps to prolong product life, increase into the outside of the control room.
IP 66 to enable easy installation in all the overall availability of the system Both methods make it possible to
environments: mounted in panels, and reduce faults related to high reduce the initial cost of the panel or
switch rooms or as stand-alone temperatures. switch room.
units for heating, ventilation and air
conditioning. For example, by exhausting heat In daily use the benefits are equally
directly outside it is possible to reduce clear as the energy consumption related
Cost saving heat management the size of the cooling system in the to cooling can be reduced significantly.
In VLT® HVAC Drives the cooling air panel or switch room. This can be This means that designers can reduce
and the internal electronics is achieved with Danfoss’ panel through the size of the air conditioning system,
seperated, protecting electronics cooling system or the extremely or even eliminate it entirely.

PANEL THROUGH COOLING BACK CHANNEL COOLING NO AIR OVER ELECTRONICS


An accessory mounting kit for small and By directing air through a rear cooling Complete separation between cooling
mid -range drives enables heat losses to channel up to 85-90% of the drive’s heat air and the internal electronics ensure
be directed directly outside the panel loss is removed directly outside the efficient cooling.
room. installation room.

6 VLT® HVAC Drive | 1.1 kW – 400 kW |


VLT® HVAC Drives are
available in IP 20 enclosures
optimized for installation
in panels. For use in harsh
environments choose
IP 54 (110 kW and above),
IP 55 or IP 66 enclosures.

Coated circuit boards Ruggedized for extra RETROFITTING.


The VLT® HVAC Drive is as standard protection FAST UPGRADE TO NEWEST
conforming to class 3C2 The VLT® HVAC Drive is available in a TECHNOLOGY PLATFORM
(IEC 60721-3-3). If used in especially ‘ruggedized’ version, that ensures that
harsh conditions it is possible to order a components remain firmly in place in
special coating that complies with class environments characterized by high
3C3. degrees of vibration such as Marine and
mobile equipment.

As technologies evolve and newer,


smaller and more efficient models
replace old drives, it is important
to Danfoss that you can change
and upgrade as easily as possible.
Minimize downtime in your
production and update your
installation in a few minutes with
prepared tools from Danfoss.
With a Danfoss conversion kit it
is easy and fast to prepare your
application for the future:

• Mechanical adaptation
• Electric adaptation
• Parameter adaptation

| 1.1 kW – 400 kW | VLT® HVAC Drive 7


Danfoss
VLT® HVAC Drives
are equipped with DC
chokes that reduce
mains interference
to a THDi of 40%.

HARMONIC DISTORTION
Electrical interference reduces e­­ fficiency
and risks harming equipment.

OPTIMISED HARMONIC
PERFORMANCE
Efficient harmonic mitigation protects
electronics and increases efficiency.

8 VLT® HVAC Drive | 1.1 kW – 400 kW |


Optimize performance
and grid protection
Built-in protection as standard Expand grid protection Use motor cables up to 300 m
The VLT® HVAC Drive FC 102 contains all with filter solutions The design of the VLT® HVAC ­Drive
modules necessary for compliance with If needed, Danfoss’ wide range of makes it a perfect choice in applications
EMC standards. solutions for harmonic mitigation can that require long motor cables. Without
provide additional protection, such needing additional components the
A built-in scalable RFI filter minimizes as the drive provides trouble free operation
electromagnetic interference. with cable lengths of up to 150 m
Integrated DC chokes reduce harmonic • VLT® Advanced Harmonic Filter AHF screened or 300 m unscreened. This
distortion in the mains network, which • VLT® Advanced Active Filter AAF allows the drive to be installed in a
increases the lifetime of the DC link • VLT® Low Harmonic Drives central control room a distance away
capacitors and therefore the drive • 12-pulse VLT® drives from the application without affecting
system’s overall efficiency. motor performance.
Provide motor protection with:
The solutions save cabinet space, as • VLT® Sine Wave Filter
they are integrated in the drive from • VLT® dU/dt Filter
the factory. Efficient EMC mitigation
also enables the use of cables with With this solutions you may achieve
smaller cross-sections, which again optimum performance for your
reduces installation costs. application, even in weak or unstable
grids.

EMC Standards Conducted emission


EN 55011 Class B Class A Group 1 Class A Group 2
Facility operators must Housing Industrial Industrial
comply with EN 55011 and light industries environment ­environment
Standards and
requirements Category C1 Category C2 Category C3
EN/IEC 61800-3 First First Second
Converter manufacturers
must conform to EN 61800-3 enviroment, home enviroment, home enviroment
and office and office
FC 102 compliance 1) n n n

For further details see the VLT® HVAC Drive Design Guide
1)
Compliance to mentioned EMC classes depends on the selected filter

| 1.1 kW – 400 kW | VLT® HVAC Drive 9


Increase safety
Fire override mode applications this can be expanded Safely Limited Speed (SLS) and Safe
Activating the function “Fire-mode” with the VLT® Safe Option MCB 140, Maximum Speed (SMS), control of
within the VLT® drive ensures secure an external module that provides external contactors and safety door
and continued operation within functions such as Safe Stop 1 (SS1), monitoring and unlocking.
applications such as stair-well
pressurisation, car park exhaust fans,
smoke exhaust and essential service
functions. Fresh air in

Drive bypass
If a drive bypass is available the VLT®
HVAC Drive will not only sacrifice itself;
it will also bypass itself and connect the
motor directly to mains. As a result fan
functionality will be maintained after
the drive fails, as long as there is power
and the motor is functioning.
(only available in the USA)

Protect applications and


operators
The VLT® HVAC Drive FC 102 is able Speed
to provide the STO (Safe Torque Off )
function in compliance with
ISO 13849-1 PL d and SIL 2, according to
Easy to open doors
IEC 61508 / IEC 62061. In high demand

Differential pressure

10 VLT® HVAC Drive | 1.1 kW – 400 kW |


Nine fieldbuses supported
Increase productivity BACnet Change of Value (COV)
With the wide range of fieldbus options The standard, passive, BACnet protocol
the VLT® HVAC Drive can be easily that is embedded in every HVAC drive,
connected to the fieldbus system of can be expanded with the VLT® BACnet
your choice. This makes the HVAC Drive Option MCA 109 option.
a future-ready solution that can easily
be expanded and updated if your This add-on enables the drive to
needs change. support COV. As a result the drive will
only communicate if pre-defined set-
Danfoss fieldbus options can also be points are exceeded.
installed as a plug-and-play solution at
a later stage, if the production layout By effectively optimizing
demands a new communication communication, the MCA 109 reduces
platform. This way, you can be the load on the fieldbus enabling more
confident that you can optimize your efficient building management.
plant without being forced to replace
your existing drive system.

See the complete list of fieldbuses on


page 24.

| 1.1 kW – 400 kW | VLT® HVAC Drive 11


Energy documentation
VLT® Energy Box software is the VLT® Energy Box makes it possible VLT® HVAC Drive can be interrogated
most modern and advanced energy to capture actual energy data from remotely for full energy data, making
calculation tool available. the drives and monitor energy it easy to monitor your energy savings
consumption and overall system and return on investment. Monitoring
It allows energy consumption ­efficiency. via fieldbus often makes energy meters
calculations and comparisons of omissible.
HVAC fans, pumps and cooling tower Energy audit
applications driven by Danfoss drives The VLT® HVAC Drive coupled with Download VLT® Energy Box
and alternative methods of flow control. Energy Box software enables the www.danfoss.com/energybox
package to be used as the Energy Audit
The program compares the total equipment for both the estimation and
operational costs of various traditional validation of savings.
systems to operation of the same
systems with a VLT® HVAC Drive.

With this program it is easy to evaluate


the savings by comparing a VLT®
HVAC Drive over other types of capa­
city control systems in both new
installations as well as retrofit situations.

Complete financial analysis


VLT® Energy Box provides a complete
financial analysis including:

• Initial cost for the drive system and


the alternative system
• Installation and hardware costs
• Annual maintenance costs and any
utility company incentives for
energy conservation products
• Payback time and accumulated
savings
• Upload of actual energy
consumption (kWh) and duty cycle
from the VLT® HVAC Drive

12 VLT® HVAC Drive | 1.1 kW – 400 kW |


Software tools
Easy engineering and existing plant or installation or if you measures, including Danfoss harmonic
setup with VLT® Motion are planning a new installation from filters.
Control Tool MCT 10 scratch.
In addition to operating the drive via With VLT® Motion Control Tool MCT 31,
LCP (local control panel), VLT® drives The user-friendly interface allows you you can determine whether harmonics
can also be configured and monitored to configure the mains environment as will be an issue in your installation, and
with Danfoss own PC software. This desired and returns simulation results, if so, what strategies will be most cost-
provides plant managers with a which you can use to optimize your effective in addressing the problem.
comprehensive overview of the system network.
at any point in time, adding a new VLT® Motion Control Tool MCT 31
level of flexibility in configuration, Contact your local Danfoss sales features include:
monitoring and troubleshooting. office or visit our website for more • Short circuit current ratings can be
information or visit directly at used instead of transformer size and
MCT 10 is a windows based engineering www.danfoss-hcs.com impedance when transformer data is
tool with a clearly structured interface unknown
that provides an instant overview of VLT® Motion Control • Project oriented for simplified
all the drives in a system of any size. Tool MCT 31 Harmonics calculations on several transformers
The software runs under Windows Calculation Software • Easy to compare different harmonic
and enables data exchange over a VLT® MCT 31 calculates system solutions within the same project
traditional RS485 interface, fieldbus harmonic distortion for both Danfoss • Supports current Danfoss product
(Profibus, Ethernet, etc.) or via USB. and non-Danfoss drives. It is also able line as well as legacy drive models
to calculate the effects of using
Parameter configuration is possible various additional harmonic reduction
both online on a connected drive and
offline in the tool itself. Additional
documentation, such as electrical
diagrams or operating manuals, can
be embedded in MCT 10. This reduces
the risk of incorrect configuration while
offering fast access to troubleshooting.

Analyse harmonic distortion


with VLT® Harmonic
Calculation Software HCS
This is an advanced simulation program
that makes calculating harmonic
distortion in your mains network fast
and easy. It is the ideal solution both if
you are planning to extend your

| 1.1 kW – 400 kW | VLT® HVAC Drive 13


Intuitive setup with
graphical interface
The VLT® HVAC Drive features a After choosing language navigate
user-friendly, hot pluggable local through setup parameters individually.
control panel (LCP) for easy setup and Alternatively, use a pre-defined quick
parameter configuration. menu or a SmartStart guide for
application specific setup.

The LCP can be detached and used


to copy settings to other HVAC Drives
in the system. It can also be mounted
remotely on a control panel fascia.
This enables the user to take full
advantage of the LCP, eliminating
the need for additional switches and
instrumentation.

14 VLT® HVAC Drive | 1.1 kW – 400 kW |


Save commissioning time
with SmartStart
SmartStart is a time-saving drive setup Intelligent optimzation
wizard that guides you through a series SmartStart also asks if you want to apply
of easy steps to configure your drive. the intelligent VLT features Automatic
The wizard can be accessed with the Motor Adaptation and Automatic
drive’s graphical control panel at the Energy Optimization, enabling even
first power up of the drive or after a more efficient motor control.
factory reset.
SmartStart is deactivated when the
Uses HVAC language drive is programmed via fieldbus and
Using HVAC language, SmartStart asks after a timeout.
you enter motor information and the
application profile. The drive then NOTE: SmartStart is only accessible with
calculates the optimal values to ensure the graphical control panel.
reliable and energy efficient operation.
When used with permanent magnet
motors, which motor data may be
based on a different value than 1000
RPM, SmartStart automatically re-
calculates the values to 1000 RPM.

| 1.1 kW – 400 kW | VLT® HVAC Drive 15


Intelligent AHU functions
The ability to handle logical
rules and inputs from sensors,
real-time functionality, and time-
related actions enables the HVAC
Drive to control a wide range of
functions:

• Weekend and working day


operations
• Cascaded P-PI for temperature
control
• Multi-zone “3” control
• Flow balancing between fresh
and outlet air
• Belt monitoring

16 VLT® HVAC Drive | 1.1 kW – 400 kW |


Dedicated fan features
The VLT® HVAC Drive offers a wide range of built-in and expandable functions
that increase comfort and safety while reducing energy consumption.

Velocity to flow conversion For example: by installing room Smart logic reduces costs
The VLT® HVAC Drive is able to convert temperature sensors (PT 100/PT 1000) The drive’s built-in Smart Logic
velocity pressure sensor values into and monitoring them with the VLT® Controller and four auto-tuning PID
flow values. This provides operators Sensor Input Card, the motor is controllers can control air handling
with the opportunity to set the drive protected from overheating in the functions with fans, valves and
up to provide a fixed flow or fixed bearings and windings. Monitoring of dampers. This reduces DDC tasks in the
differential flow. Regardless of method, sensor temperature is either visible as a building management system and frees
the advantages are the same, as energy readout on the display or via fieldbus. valuable data points for other use.
consumption is optimised while
improving comfort. An added benefit is Resonance monitoring
that this built-in setting eliminates the Avoid unwanted noise by setting the
need for a flow sensor. drive to avoid the frequency bands that
cause fans to create resonances. Not
Fire override mode only does this increase comfort, it also
This safety feature prevents the drive reduces wear on the equipment.
from stopping to protect itself. Instead
it will continue vital fan operation Stairwell pressurisation
regardless of control signals, warnings If there is a fire, the VLT HVAC Drive will
or alarms. continue to control the motor, even
beyond its standard shutoff parameters.
Extend BMS capacity By maintaining a higher level of air in
Easy integration into building the stairwells than in other parts of the
management systems provides building, fire escapes remain smoke
managers with detailed information free.
about the current state of the
infrastructure in the building. By
integrating the drive into the building
management network, all the I/O
points in the drive are available as
remote I/O to extend the capacity of
the BMS.

Mains switch
The mains switch is a safety feature
that makes it possible to cut off the
drive from the mains supply. As a
result maintenance and cleaning
is both easy and safe. The mains
switch option also reduces assembly
costs.

| 1.1 kW – 400 kW | VLT® HVAC Drive 17


Dedicated pump features
The VLT® HVAC Drive is developed in close cooperation with OEMs, contractors, and
manufacturers around the world. Each drive contains a wide range of built-in, dedicated
features save energy in pump applications.

Embedded pump controller 1. Dry Pump Protection and drive constantly adjusts the pressure
The Pump Cascade Controller End of Curve reference to follow the system
distributes operation hours evenly If the pump runs without creating curve. This method both saves
across all pumps. Wear and tear on the desired pressure, the drive sets energy and reduces installation
individual pumps is therefore reduced off an alarm or performs another costs.
to a minimum, extending their lifetime pre-programmed action. This
expectancy and reliability considerably. happens for example when a well 4. No/low flow
runs dry or a pipe leaks. During operation, a pump normally
Vital water supply consumes more power the faster it
If a pipe leaks or breaks, the HVAC Drive 2. Auto tuning of PI controllers runs. In situations where the pump
can reduce the motor speed to prevent Auto tuning enables the drive to runs fast, but is not fully loaded, and
overload, while continuing to supply monitor how the system reacts does not consume adequate power,
water a lower speed. to corrections made by the drive the drive compensates accordingly.
constantly. The drive learns from it This is a particular advantage when
Sleep mode and calculates the P and I values, water circulation stops, the pump
In situations with low or now flow, the so precise and stable operation is runs dry or when pipes leak.
drive enters sleep mode to conserve restored quickly.
energy. When the pressure falls below
the pre-defined setpoint, the drive 3. Flow compensation
starts automatically. Compared to A pressure sensor mounted close
continuous operation this method to the fan or pump provides
reduces energy costs and equipment a reference point that enables
wear and tear, extending the lifetime of pressure to be kept constant at the
the application. discharge end of the system. The

1 2 3 4

18 VLT® HVAC Drive | 1.1 kW – 400 kW |


Optimize system
performance with EC+
Danfoss EC+ concept gives manufacturers of ventilation units
the freedom to select their preferred motor from any supplier
and control it with a VLT®

Optimize PM motor Easy maintenance


performance Component replacement as a result
Danfoss has refined its VVC+ algorithm of wear and tear is not always possible
and optimised it for permanent magnet without installing a complete new,
motors. This improvement makes integrated system. The EC+ concept
it possible for owners to benefit answers this challenge by making
from the high motor efficiency of EC service and maintenance easier, as
technology. After entering the relevant only the affected component needs
motor data, the drive automatically to be repaired/replaced in the event of
optimizes the performance of the malfunction.
application.
Downtime is therefore reduced, and so
Free choice of technology are maintenance costs. These savings
VLT® drives are equally efficient at are the result of the fact that the EC+
controlling PM and asynchronous concept is based on standardized
motors. components. All units can be shipped
at short notice and installed with little
By providing vendors with the freedom effort. EC motor with electronics being build into
to select the optimum combination of the fan impeller impacts the airflow through
drive and motor, it is possible to offer the impeller.
the best possible system efficiency.
This is a clear advantage compared to EC motor + integrated electronics + fan
integrated systems, where it often is
not possible to optimize the individual η Drive = 89% | η Fan = 66% | η System = 59%
components. Values related to ILK report

Highest efficiency with EC+


65

EC+/PM (IE4)

60

55
System effieciency [%]

50 Plugfan with optimal and efficient airflow


through the fan impeller.
In combination with VSD and high efficient
foot mounted permanent magnet motor.
45

EC+/PM (IE4)
EC (IE4)
IM (IE3)
PM/EC motor + VSD + direct drive fan
IM (IE2)

40
0% 10 % 20 % 30 % 40 % 50 % 60 % 70 % 80 % 90 % 100 % 110 %
η Drive = 89% | η Fan = 71% | η System = 63%
Relative partial load [%]
Values related to ILK report
Tests at the Institute of Air Handling and Refrigeration (ILK) in Dresden have shown that the EC+ concept lowers the
losses in ventilator systems by up to 10 %, compared to conventional EC technology. This is the result of 3-5 % higher
system efficiency, depending on the nominal power size and the partial load.

| 1.1 kW – 400 kW | VLT® HVAC Drive 19


1

8
2
7

3
5

Modular simplicity
Delivered fully assembled and tested to meet your specific requirements

1. Enclosure 3. Protective coating 7. I/O extensions


The drive meets requirements for The electronic components are, A wide range of I/O options are
enclosure class IP 20/Chassis. IP 21/ as standard, coated as per available either factory-mounted or
Type 1, IP 54/Type 12, IP 55/Type 12 IEC 60721-3-3, class 3C2. For harsh as retrofit.
or IP 66/Type 4X. and aggressive environments,
coating as per IEC 60721-3-3, class 8. Display option
2. EMC and Network effects 3C3 is available. Danfoss VLT Drives’ removable
All versions of VLT® HVAC Drive Local Control Panel is available with
comply as standard with EMC 4. Removable fan a variety of language packs: East
limits B, A1 or A2 according to Like most of the elements, the European, West European, Asian
the EN 55011 norm. The standard fan can be quickly removed and and North American.
integrated DC coils ensure low remounted for easy cleaning.
harmonic load on the network English and German are available in
according to EN 61000-3-12 and 5. Control terminals all drives.
increase the lifetime of the DC link Double-stack, spring-loaded cage
capacitors. clamps enhance reliability and Alternatively the drive can be
facilitate easy commissioning and commissioned via the built-in USB/
service. RS485 connection or a fieldbus
from with VLT® Motion Control Tool
6. Fieldbus option MCT 10 setup software.
See complete list of available
fieldbus options on page 34.

20 VLT® HVAC Drive | 1.1 kW – 400 kW |


1

7
8
5
2 3
9

10
4

9. 24 V external power supply Built-in Smart Logic Logic functions can be selected;
The external 24 V supply keeps the Controller most of them run independently
VLT® HVAC Drive logic “alive” when The Smart Logic Controller is of the sequence control. This
the AC mains is removed. a clever way to add customer- enables drives to monitor variables
specific functionality to the drive or signal defined events in an easy
10. Mains disconnect and increase the opportunities for and flexible way independently of
This switch interrupts the mains the drive, motor and application the motor control.
supply and has a free useable working together.
auxiliary contact.
The controller monitors a specified
Safety event. When an event occurs, the
The VLT® HVAC Drive can optionally controller performs a pre-defined
be delivered with the Safe Torque action and then starts monitoring
Off (Safe Stop) functionality suitable for the next pre-defined event.
for category 3, performance level d 20 steps of events and resulting
according to EN 13849-1 and SIL 2 actions are available before
according to IEC 62061/IEC 61508. returning to the first set.
This feature prevents the drive from
starting unintended.

| 1.1 kW – 400 kW | VLT® HVAC Drive 21


The big picture
An investment that pays
Increase application performance and streamline processes with
energy efficient, adaptive motor control. Combine reliable, high
performing solutions from a single supplier to reduce the lifetime
costs of your applications.

Minimize energy costs Reduce total cost of ownership


As energy becomes increasingly Seen over its lifetime, the initial cost
expensive, variable speed control of a drive only amounts to 10% of the
of electrical motors has proven to total cost of ownership; the remaining
be one of the most effective cost- 90% cover energy consumption,
reducing measures available. service and maintenance.

For example, by reducing the average During setup Automatic Motor


speed of the motor from 100% to 80% Adaptation (AMA) and later during
in for example pumps or fans, 50% operation Automatic Energy
energy is saved. Reducing the average Optimization (AEO) ensure that the
speed by 50% increases the savings drive is perfectly adapted to the
to 80%. attached motor and changing loads.

Once in operation VLT® drives serve


reliably for their entire lifetime. Only
requiring minimal maintenance,
the VLT® HVAC Drives provide a fast
return on investment and ultimately a
competitive cost of ownership.
Cost

Automatic Energy
Disposal costs
Optimization ensures that
the motor voltage adapts
Initial cost
Energy cost
automatically to changing
loads. This provides an
Operation and efficiency boost of up to
maintenance costs
5-15%, reducing the cost of
Time ownership substantially.

On the following pages we


help you select the optimal
VLT® for applications from
1.1 and 400 kW. For larger
drives, please consult the
selection guide for Danfoss
VLT® High Power Drives.

22 VLT® HVAC Drive | 1.1 kW – 400 kW |


| 1.1 kW – 400 kW | VLT® HVAC Drive 23
Specifications
Basic unit without extensions

Main supply (L1, L2, L3) Analogue output


Supply voltage 200 – 240 V ±10% Programmable 1
Supply voltage 380 – 480 V ±10% analogue outputs
Supply voltage 525 – 600 V ±10% Current range at 0/4 – 20 mA
analogue output
Supply voltage 525 – 690 V ±10%
Max. load to common at
Supply frequency 50/60 Hz 500 Ω
­analogue output (clamp 39)
Displacement power factor Accuracy on analogue output Max. error: 1% of full scale
> 0.98 near unity
(cos ф)
Switching on input supply Control card
1–2 times/min.
L1, L2, L3 USB interface 1.1 (Full Speed)
Harmonic disturbance Meets EN 61000-3-12 USB plug Type “B”
Output data (U, V, W) RS485 interface Up to 115 kBaud
Output voltage 0 – 100% of supply voltage Max. load (10 V) 15 mA
Output frequency 0–590 Hz Max. load (24 V) 200 mA
Switching on output Unlimited Relay output
Ramp times 1 – 3600 sec. Programmable relay outputs 2
Digital inputs Max. terminal load (AC)
on 1-3 (break), 1-2 (make), 240 V AC, 2 A
Programmable digital inputs 6* 4-6 (break) power card
Changeable to digital output 2 (terminal 27, 29)
Max. terminal load (AC) on 4-5
Logic PNP or NPN 400 V AC, 2 A
(make) power card
Voltage level 0 – 24 V DC Min. terminal load on
Maximum voltage on input 28 V DC 1-3 (break), 1-2 (make), 24 V DC 10 mA, 24 V AC 20 mA
Input resistance, Ri Approx. 4 kΩ 4-6 (break), 4-5 (make)
power card
Scan interval 5 ms
* 2 can be used as digital outputs Surroundings/external
Analog inputs IP: 00/20/21/54/55/66
Enclosure UL Type: Chassis/1/12/4x Outdoor
Analogue inputs 2
Vibration test 1.0 g (D enclosures: 0.7 g)
Modes Voltage or current
5% – 95% (IEC 721-3-3; Class 3K3
Voltage level 0 to +10 V (scaleable) Max. relative humidity (non-condensing) during operation
Current level 0/4 to 20 mA (scaleable) Ambient temperature Max. 50° C w/o derating
Accuracy of analog inputs Max. error: 0.5% of full scale Galvanic isolation of all I/O supplies according to PELV
Pulse inputs Designed for coated/standard 3C3/3C2
Aggressive environment (IEC 60721-3-3)
Programmable pulse inputs 2*
Voltage level 0 – 24 V DC (PNP positive logic) Fieldbus communication
Pulse input accuracy Standard built-in: Optional:
Max. error: 0.1% of full scale
(0.1 – 1 kHz) FC Protocol VLT® PROFIBUS DP V1 MCA 101
* Utilize some of the digital inputs N2 Metasys VLT® DeviceNet MCA 104
FLN Apogee VLT® LonWorks MCA 108
Digital outputs Modbus RTU VLT® BACnet MCA 109
BACnet (embedded) VLT® PROFINET MCA 120
Programmable VLT® EtherNet/IP MCA 121
2
digital/pulse outputs VLT® Modbus TCP MCA 122
Voltage level at 0 – 24 V DC
digital/frequency output Protection mode for longest possible up-time
Max. output current – Electronic thermal motor protection against overload
40 mA
(sink or source)
– Temperature monitoring of the heatsink ensures that the frequency
Maximum output frequency at converter trips if the temperature reaches 95° C ± 5° C
0 to 32 kHz
frequency output
– The frequency converter is protected against short-circuits on motor
Accuracy on frequency output Max. error: 0.1% of full scale terminals U, V, W
– The frequency converter is protected against earth faults on motor
terminals U, V, W
– Protection against mains phase loss

Global Marine

24 VLT® HVAC Drive | 1.1 kW – 400 kW |


Connection examples
The numbers represent the terminals on the drive

130BC931.10
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor

88 (-) Switch Mode


DC bus
Power Supply
(partially) 89 (+)
10Vdc 24Vdc (R+) 82 Brake resistor
15mA 130/200mA (optional)
50 (+10 V OUT) + - + -
+10 Vdc (R-) 81
S201
0/-10 Vdc -
53 (A IN)
1 2

ON

+10 Vdc relay 1


ON=0/4-20 mA
0/4-20 mA S202 03
OFF=0/-10 Vdc -
1 2

0/-10 Vdc - +10 Vdc


ON

54 (A IN) 240 Vac, 2A


+10 Vdc 02
0/4-20 mA
55 (COM A IN) 01
* relay 2
12 (+24V OUT) 06
240 Vac, 2 A
13 (+24V OUT) P 5-00 05
400 Vac, 2 A
24 V (NPN)
18 (D IN) 04
0 V (PNP)
24 V (NPN)
19 (D IN) 0 V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24 V (NPN)
27 (D IN/OUT) 0 V (PNP) S801
24V ON=Terminated
1 2

ON

OFF=Open

0V 5V
* 24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24 V (NPN) Interface
32 (D IN) 0 V (PNP) (P RS-485) 68
24 V (NPN) **
33 (D IN) 0 V (PNP) (COM RS-485) 61
: Chassis

* : Earth
37 (D IN)

This diagram shows a typical installa- There are 6 digital inputs to be con- Diagram showing all electrical
terminals without options.
tion of the VLT® HVAC Drive. Power is nected to terminals 18, 19, 27, 29, 32, A = analog, D = digital
connected to the terminals 91 (L1), and 33. Two digital input/output Terminal 37 is used for Safe Stop. For instructions
92 (L2) and 93 (L3) and the motor is terminals (27 and 29) can be set up on Safe Stop installation please refer to the
section Safe Stop Installation of the Design Guide.
connected to 96 (U), 97 (V) and 98 (W). as digital outputs to show an actual *Terminal 37 is optional.
status or warning. The terminal 42 ** Do not connect cable screen
Terminals 88 and 89 are used for load analogue output can show process
sharing between drives. values such as 0 - Imax.
Analogue inputs can be connected to
the 53 (V or mA), and for 54 (V or mA) On the 68 (P+) and 69 (N-) terminals’
terminals. RS 485 interface, the drive can be
controlled and monitored via serial
These inputs can be set up as either communication.
reference, feedback or thermistor inputs.

| 1.1 kW – 400 kW | VLT® HVAC Drive 25


VLT® HVAC Drive 200-240 V AC
IP 20 (IP 21*)/Chassis (Type 1) A2 A3
Enclosure IP 55 + IP 66/ Type 4X A4 + A5 A5
P1K1 P1K5 P2K2 P3K0 P3K7
Typical shaft output [kW] 1.1 1.5 2.2 3 3.7
Typical shaft output at 208 V [HP] 1.5 2.0 2.9 4.0 4.9
Output current
Continuous (3 x 200 – 240 V) [A] 6.6 7.5 10.6 12.5 16.7
Intermittent (3 x 200 – 240 V) [A] 7.3 8.3 11.7 13.8 18.4
Output power
Continuous (208 V AC) [kVA] 2.38 2.70 3.82 4.50 6.00
Rated input current
Continuous (3 x 200 – 240 V) [A] 5.9 6.8 9.5 11.3 15.0
Intermittent (3 x 200 – 240 V) [A] 6.5 7.5 10.5 12.4 16.5
Estimated power loss at rated max. load [W] 63 82 116 155 185
Efficiency 0.96
Max. cable size [mm2] 4 (12)
Mains, motor, brake ([AWG])
Max. pre-fuses [A] 20 32
Weight
IP 20 [kg] 4.9 6.6
IP 21 [kg] 5.5 7.5
IP 55, IP 66 [kg] 9.7 (A4)/13.5 (A2 + A5) 13.5

IP 20 (IP 21*)/Chassis (Type 1) B3 B4 C3 C4


Enclosure IP 21/Type 1, IP 55 + IP 66//Type 4X B1 B2 C1 C2
P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K
Typical shaft output [kW] 5.5 7.5 11 15 18.5 22 30 37 45
Typical shaft output at 208 V [HP] 7.5 10 15 20 25 30 40 50 60
Output current
Continuous (3 x 200 – 240 V) [A] 24.2 30.8 46.2 59.4 74.8 88 115 143 170
Intermittent (3 x 200 – 240 V) [A] 26.6 33.9 50.8 65.3 82.3 96.8 127 157 187
Output power
Continuous (208 V AC) [kVA] 8.7 11.1 16.6 21.4 26.9 31.7 41.4 51.5 61.2
Rated input current
Continuous (3 x 200 – 240 V) [A] 22 28 42 54 68 80 104 130 154
Intermittent (3 x 200 – 240 V) [A] 24.2 30.8 46.2 59.4 74.8 88 114 143 169
Estimated power loss at rated max. load [W] 269 310 447 602 737 845 1140 1353 1636
Efficiency 0.96 0.97

Max. cable size [mm ] 2


10 (7) 35 (2) 50 (1) 150 (300 150 (300
Mains, motor, brake ([AWG]) (B4 = 35 (2)) MCM) MCM)

185, 150,
120
95, 70, (350
Max. cable size mains [mm ] 2
16 (6) 35 (2) 50, 35, 35 (1, 2, 2) 70 MCM,
With mains disconnect switch included ([AWG]) (3/0, 2/0, 300
2/0) MCM,
4/0)
Max. pre-fuses [A] 63 80 125 160 200 250
Weight
IP 20 [kg] 12 23.5 35 50
IP 21, IP 55, IP 66 [kg] 23 27 45 65

* (A2, A3, B3, B4, C3 and C4 may be converted to IP 21/Type 1 using a conversion kit.
(Please see also items mechanical mounting in Operating Instructions and IP 21/ Type 1 enclosure kit in the Design Guide.)

26 VLT® HVAC Drive | 1.1 kW – 400 kW |


VLT® HVAC Drive 380 – 480 V AC
IP 20 (IP 21*)/Chassis (Type 1) A2 A3
Enclosure IP 55 + IP 66 /Type 4X A4 + A5 A5
P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5
Typical shaft output [kW] 1.1 1.5 2.2 3 4 5.5 7.5
Typical shaft output at 460 V [HP] 1.5 2.0 2.9 4.0 5.0 7.5 10
Output current
Continuous (3 x 380 – 440 V) [A] 3 4.1 5.6 7.2 10 13 16
Intermittent (3 x 380 – 440 V) [A] 3.3 4.5 6.2 7.9 11 14.3 17.6
Continuous (3 x 441 – 480 V) [A] 2.7 3.4 4.8 6.3 8.2 11 14.5
Intermittent (3 x 441 – 480 V) [A] 3.0 3.7 5.3 6.9 9.0 12.1 15.4
Output power
Continuous (400 V AC) [kVA] 2.1 2.8 3.9 5.0 6.9 9.0 11.0
Continuous (460 V AC) [kVA] 2.4 2.7 3.8 5.0 6.5 8.8 11.6
Rated input current
Continuous (3 x 380 – 440 V) [A] 2.7 3.7 5.0 6.5 9.0 11.7 14.4
Intermittent (3 x 380 – 440 V) [A] 3.0 4.1 5.5 7.2 9.9 12.9 15.8
Continuous (3 x 441 – 480 V) [A] 2.7 3.1 4.3 5.7 7.4 9.9 13.0
Intermittent (3 x 441 – 480 V) [A] 3.0 3.4 4.7 6.3 8.1 10.9 14.3
Estimated power loss at rated max. load [W] 58 62 88 116 124 187 255
Efficiency 0.96 0.97
Max. cable size [mm2] 4 (12)
(Mains, motor, brake) ([AWG])
Max. pre-fuses [A] 10 20 32
Weight
IP 20 [kg] 4.8 4.9 6.6
IP 55, IP 66 [kg] 9.7 (A4)/13.5 (A2 + A5) 14.2

IP 20 (IP 21*)/Chassis (Type 1) B3 B4 C3 C4


Enclosure IP 21/Type 1, IP 55 + IP 66/Type 4X B1 B2 C1 C2
P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical shaft output [kW] 11 15 18.5 22 30 37 45 55 75 90
Typical shaft output at 460 V [HP] 15 20 25 30 40 50 60 75 100 125
Output current
Continuous (3 x 380 – 439 V) [A] 24 32 37.5 44 61 73 90 106 147 177
Intermittent (3 x 380 – 439 V) [A] 26.4 35.2 41.3 48.4 67.1 80.3 99 117 162 195
Continuous (3 x 440 – 480 V) [A] 21 27 34 40 52 65 80 105 130 160
Intermittent (3 x 440 – 480 V) [A] 23.1 29.7 37.4 44 61.6 71.5 88 116 143 176
Output power
Continuous (400 V AC) [kVA] 16.6 22.2 26 30.5 42.3 50.6 62.4 73.4 102 123
Continuous (460 V AC) [kVA] 16.7 21.5 27.1 31.9 41.4 51.8 63.7 83.7 104 128
Rated input current
Continuous (3 x 380 – 439 V) [A] 22 29 34 40 55 66 82 96 133 161
Intermittent (3 x 380 – 439 V) [A] 24.2 31.9 37.4 44 60.5 72.6 90.2 106 146 177
Continuous (3 x 440 – 480 V) [A] 19 25 31 36 47 59 73 95 118 145
Intermittent (3 x 440 – 480 V) [A] 20.9 27.5 34.1 39.6 51.7 64.9 80.3 105 130 160
Estimated power loss at rated max. load [W] 278 392 465 525 698 739 843 1083 1384 1474
Efficiency 0.98 0.99
Max. cable size [mm2] 10 (8) 35 (2) 50 (1) 95 (4/0) 95 (4/0)
Mains, motor, brake ([AWG]) (B4 = 35 (2))
185,
150,
95, 70, 120
70
Max. cable size mains [mm2] 16, 10, 10 (6, 8, 8) 50, 35, 35 (3/0, (350
With mains disconnect switch included ([AWG]) (1, 2, 2) 2/0, MCM,
300
2/0) MCM,
4/0)
Max. pre-fuses [A] 63 63 63 63 80 100 125 160 250 250
Weight
IP 20 [kg] 12 12 12 23.5 23.5 23.5 35 35 50 50
IP 21, IP 55, IP 66 [kg] 23 23 23 27 27 45 45 45 65 65

* (A2, A3, B3, B4, C3 and C4 may be converted to IP 21 using a conversion kit. Please contact Danfoss.
(Please see also items Mechanical mounting in Operating Instructions and IP 21/ Type 1 Enclosure kit in the Design Guide.))
1) With brake and load sharing 95 (4/0)

| 1.1 kW – 400 kW | VLT® HVAC Drive 27


VLT® HVAC Drive 3 x 380 – 480 V AC
IP 20 D3h D4h
Enclosure IP 21, IP 55 D1h + D5h + D6h D2h + D7h + D8h
N110 N132 N160 N200 N250 N315
Typical shaft output (400 V) [kW] 110 132 160 200 250 315
Typical shaft output (460 V) [HP] 150 200 250 300 350 450
Typical shaft output (480 V) [kW] 132 160 200 250 315 355
Output current
Continuous (400 V) [A] 212 260 315 395 480 588
Intermittent (440 V) [A] 233 286 347 435 528 647
Continuous (460/500 V) [A] 190 240 302 361 443 535
Intermittent (460/500 V) [kVA] 209 264 332 397 487 588
Output power
Continuous (400 V) [kVA] 147 180 218 274 333 407
Continuous (460 V) [kVA] 151 191 241 288 353 426
Rated input current
Continuous (400 V) [A] 204 251 304 381 463 567
Intermittent (460/500 V) [A] 183 231 291 348 427 516
Estimated power loss at rated maximum load at 460 V [W] 2555 2949 3764 4109 5129 6663
Efficiency 0.98
Max. cable size [mm2] 2 x 95 2 x 185
Mains, motor, brake and loadsharing ([AWG]) (2 x 3/0) (2 x 350 mcm)
Max. external input (mains) fuses [A] 315 350 400 550 630 800
Weight
62 (D1h + D3h) 125 (D2h + D4h)
IP 20, IP 21, IP 54 [kg] 166 (D5h), 129 (D6h) 200 (D7h), 225 (D8h)

VLT® HVAC Drive 525 – 600 V AC


Enclosure
IP 20 Chassis B3 B4 C3 C4
A3 A3
IP 21/Type 1
B1 B2 C1 C2
IP 55, IP 66/Type 4x A5
P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical shaft output [kW] 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Output current
Continuous (3 x 525 – 550 V) [A] 2.6 2.9 4.1 5.2 6.4 9.5 11.5 19 23 28 36 43 54 65 87 105 137
Intermittent (3 x 525 – 550 V) [A] 2.9 3.2 4.5 5.7 7.0 10.5 12.7 21 25 31 40 47 59 72 96 116 151
Continuous (3 x 525 – 600 V) [A] 2.4 2.7 3.9 4.9 6.1 9.0 11.0 18 22 27 34 41 52 62 83 100 131
Intermittent (3 x 525 – 600 V) [A] 2.6 3.0 4.3 5.4 6.7 9.9 12.1 20 24 30 37 45 57 68 91 110 144
Output power
Continuous (525 V AC) [kVA] 2.5 2.8 3.9 5.0 6.1 9.0 11.0 18.1 21.9 26.7 34.3 41 51.4 61.9 82.9 100 130.5
Continuous (575 V AC) [kVA] 2.4 2.7 3.9 4.9 6.1 9.0 11.0 17.9 21.9 26.9 33.9 40.8 51.8 61.7 82.7 99.6 130.5
Rated input current
Continuous (3 x 525-600 V) [A] 2.4 2.7 4.1 5.2 5.8 8.6 10.4 17.2 20.9 25.4 32.7 39 49 59 78.9 95.3 124.3
Intermittent (3 x 525 – 600 V) [A] 2.7 3.0 4.5 5.7 6.4 9.5 11.5 19 23 28 36 43 54 65 87 105 137
Estimated power loss at rated [W] 50 65 92 122 145 195 261 300 400 475 525 700 750 850 1100 1400 1500
max. load
Efficiency 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
120
Max. cable size [mm2] 4 (12) 10 (8) 35 (2) 50 (1/0) 95 (250
IP 20, mains, motor, brake ([AWG]) (4/0) MCM)
Max. cable size [mm2] 4 (12) 10 (8) 35, 25, 25 50 (1) 150
IP 21/55/66, mains, motor, brake ([AWG]) (2, 4, 4) (300 MCM)
185,
95, 70, 150, 120
Max. cable size mains 70 (350
[mm2] 16, 10, 10 50, 35, 35
With mains disconnect switch ([AWG]) 4 (12) (8, 8, 8) (1, 2 ,2) (3/0, MCM,
included 2/0, 300
2/0) MCM,
4/0)
Max. pre-fuses [A] 10 10 20 20 20 32 32 63 63 63 63 80 100 125 160 250 250
Weight
IP 20 [kg] 6.5 6.5 6.5 6.5 6.5 6.6 6.6 12 12 12 23.5 23.5 23.5 35 35 50 50
IP 21, IP 55, IP 66 [kg] 13.5 13.5 13.5 13.5 13.5 14.2 14.2 23 23 23 27 27 27 45 45 65 65

28 VLT® HVAC Drive | 1.1 kW – 400 kW |


VLT® HVAC Drive 3 x 525-690 V AC
IP 20 A3 B4 C3 D3h
Enclosure IP 21/IP 55 B2 C2
P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P18K5 P22K P30K P37K P45K P55K P75K P90K
Typical shaft output (690 V) [kW] 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Output current (High overload 110% for 1 min.)
Continuous (3 x 525-550 V) [A] 2.1 2.7 3.9 4.9 6.1 9 11 14 19 23 28 36 43 54 65 87 105
Intermittent (3 x 525-550 V) [A] 3.4 4.3 6.2 7.8 9.8 14.4 17.6 22.4 20.9 25.3 30.8 39.6 47.3 59.4 71.5 95.7 115.5
Continuous kVA (3 x 551-690 V) [A] 1.6 2.2 3.2 4.5 5.5 7.5 10 13 18 22 27 34 41 52 62 83 100
Intermittent kVA (3 x 551-690 V) [A] 2.6 3.5 5.1 7.2 8.8 12 16 20.8 19.8 24.2 29.7 37.4 45.1 57.2 68.2 91.3 110
Output power
Continuous (550 V) (A3 525 V) [kVA] 1.9 2.5 3.5 4.5 5.5 8.2 10 13.3 18.1 21.9 26.7 34.3 41.0 51.4 61.9 82.9 100
Continuous (690 V) [kVA] 1.9 2.6 3.8 5.4 6.6 9 12 15.5 21.5 26.3 32.3 40.6 49.0 62.1 74.1 99.2 119.5
Rated input current
Continuous (3 x 525-550 V) [A] 1.9 2.4 3.5 4.4 5.5 8 10 15 19.5 24 29 36 49 59 71 87 99
Intermittent (3 x 525-550 V) [A] 3 3.9 5.6 7.1 8.8 13 16 23.2 21.5 26.4 31.9 39.6 53.9 64.9 78.1 95.7 108.9
Continuous kVA (3 x 551-690 V) [A] 1.4 2 2.9 4 4.9 6.7 9 14.5 19.5 24 29 36 48 58 70 86 94.3
Intermittent kVA (3 x 551-690 V) [A] 2.3 3.2 4.6 6.5 7.9 10.8 14.4 23.2 21.5 26.4 31.9 39.6 52.8 63.8 77 94.6 112.7
Estimated power loss at rated [W] 44 60 88 120 160 220 300 150 220 300 370 440 740 900 1100 1500 1800
maximum load
Efficiency 0.96 0.98
Max. cable cross section [mm2] 4 (12) 35 (2)
Mains, motor, brake and load sharing ([AWG])
Max. external input (mains) fuses [A] – 63 80 100 125 160 –
Weight
IP 20 [kg] 6.6 21.5 (B4) 35 (C3) 62 (D3h)
IP 21, IP 55 [kg] – 27 (B2) 65 (C2) – 62 (D3h)

VLT® HVAC Drive 3 x 525-690 V AC


IP 20 D3h D4h
Enclosure IP 21, IP 55 D1h + D5h + D6h D2h + D7h + D8h
N75K N90K N110 N132 N160 N200 N250 N315 N400
Typical shaft output (525 V) [kW] 55 75 90 110 132 160 200 250 315
Typical shaft output (575 V) [HP] 75 100 125 150 200 250 300 350 400
Typical shaft output (690 V) [kW] 75 90 110 132 160 200 250 315 400
Output current
Continuous (550 V) [A] 90 113 137 162 201 253 303 360 418
Intermittent (550 V) [A] 99 124 151 178 221 278 333 396 460
Continuous (575/690 V) [A] 86 108 131 155 192 242 290 344 400
Intermittent (575/690 V) [kVA] 95 119 144 171 211 266 319 378 440
Output power
Continuous (525 V) [kVA] 86 108 131 154 191 241 289 343 398
Continuous (575 V) [kVA] 86 108 130 154 191 241 289 343 398
Continuous (690 V) [kVA] 103 129 157 185 229 289 347 411 478
Rated input current
Continuous (550 V) [A] 89 110 130 158 198 245 299 355 408
Continuous (575 V) [A] 85 106 124 151 189 234 286 339 390
Continuous (690 V) [A] 87 109 128 155 197 240 296 352 400
Estimated power loss at 525/575 V [W] 1162 1428 1739 2099 2646 3071 3719 4460 5023
Estimated power loss at 690 V [W] 1204 1477 1796 2165 2738 3172 3848 4610 5150
Efficiency 0.98
Max. cable size [mm2] 2 x 95 2 x 185
Mains, motor, brake and loadsharing ([AWG]) (2 x 3/0) (2 x 350 mcm)
Max. external input (mains) fuses [A] 160 315 350 400 500 550
Weight
62 (D1h + D3h) 125 (D2h + D4h)
IP 20, IP 21, IP 54 [kg] 166 (D5h), 129 (D6h) 200 (D7h), 225 (D8h)

| 1.1 kW – 400 kW | VLT® HVAC Drive 29


Dimensions and air flow

A2 IP 20 A3 with IP 21/Type 12 NEMA 1 Kit

A4 IP 55 with mains disconnect B3 IP 20

B4 IP 20 C3 IP 20

Please see the VLT® HVAC Drive FC 102 Design Guide for other frames, available at http://www.danfoss.com/Products/Literature/VLT+Technical+Documentation.htm

30 VLT® HVAC Drive | 1.1 kW – 400 kW |


A, B and C frames
VLT® HVAC Drive

Frame A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4

IP 21/IP 55/ IP 21/IP 55/


Enclosure IP 20 IP 21 IP 20 IP 21 IP 55/IP 66 IP 20 IP 20
IP 66 IP 66

H mm
Height of back plate 268 375 268 375 390 420 480 650 399 520 680 770 550 660
H1 mm 374 – 374 – – – – – 420 595 – – 630 800
With de-coupling plate for fieldbus cables
H2 mm 254 350 257 350 401 402 454 624 380 495 648 739 521 631
Distance to mounting holes
W mm 90 90 130 130 200 242 242 242 165 230 308 370 308 370
W1 mm 70 70 110 110 171 215 210 210 140 200 272 334 270 330
Distance between mounting holes
D mm
Depth without option A/B 205 207 205 207 175 195 260 260 249 242 310 335 333 333
D1 mm – – – – 206 224 289 290 – – 344 378 – –
With mains disconnect
D2 mm 220 222 220 222 175 195 260 260 262 242 310 335 333 333
With option A/B
I (air space inlet)
100 100 100 100 100 100 200 200 200 200 200 225 200 225
cooling

mm (inches)
Air

O (air space outlet) 100 100 100 100 100 100 200 200 200 200 200 225 200 225
mm (inches)
13.5/
Weight (kg) 4.9 5.3 6.6 7 9.7 23 27 12 23.5 45 65 35 50
14.2

A3 IP 20 A4 IP 55 with mains disconnect

W1

W Air space outlet


O
Air space
Width outlet

H2 H H1
Height Height Height

Air space inlet I


Air space
outlet

D D2

Depth
D1 Depth

| 1.1 kW – 400 kW | VLT® HVAC Drive 31


Dimensions and air flow

A H
H1 Height
Height
Door swing

W
Width

Air space outlet O C1 C2

C1 C2

D1h/D2h D3h/D4h C2

C1
C1

C2
C2
Air space inlet I
D
Depth

Please see the VLT® High Power Design Guide for other frames, available at http://www.danfoss.com/Products/Literature/VLT+Technical+Documentation.htm

32 VLT® HVAC Drive | 1.1 kW – 400 kW |


D frames
VLT® HVAC Drive

Frame D1h D2h D3h D4h D5h D6h D7h D8h

Enclosure IP 21/IP 54 IP 20 IP 21/IP 54

H mm
Height of back plate 901 1107 909 1122 1324 1665 1978 2284
H1 mm 844 1050 844 1050 1277 1617 1931 2236
Height of product
W mm 325 420 250 350 325 325 420 420

D mm 378 378 375 375 381 381 384 402


D1 mm – – – – 426 426 429 447
With mains disconnect
Door swing A mm 298 395 n/a n/a 298 298 395 395

I (air space inlet) mm 225 225 225 225 225 225 225 225
Air cooling

O (air space outlet) mm 225 225 225 225 225 225 225 225

102 m3/h 204 m3/h 102 m3/h 204 m3/h 102 m3/h 204 m3/h
C1 (60 cfm) (120 cfm) (60 cfm) (120 cfm) (60 cfm) (120 cfm)
420 m3/h 840 m3/h 420 m3/h 840 m3/h 420 m3/h 840 m3/h
C2 (250 cfm) (500 cfm) (250 cfm) (500 cfm) (250 cfm) (500 cfm)

C1 C2

C1 C2

D7h/D8h
D5h/D6h

C1

C1

C1

C1
C2

D1
Depth C2 D
Depth
D
Depth

| 1.1 kW – 400 kW | VLT® HVAC Drive 33


A options: Fieldbuses
For A, B, C and D frames

Fieldbus
A
VLT® PROFIBUS DP V1 MCA 101
VLT® DeviceNet MCA 104
VLT® LonWorks MCA 108
VLT® BACnet MCA 109
VLT® PROFINET MCA 120
VLT® EtherNet/IP MCA 121
VLT® Modbus TCP MCA 122

VLT® PROFIBUS DP MCA 101 VLT® DeviceNet MCA 104 VLT® LonWorks MCA 108
Operating the frequency converter via a VLT® DeviceNet MCA 104 offers robust, LonWorks is a fieldbus system developed for
fieldbus enables you to reduce the cost of efficient data handling thanks to advanced building automation. It enables communica-
your system, communicate faster and more Producer/Consumer technology. tion between individual units in the same
efficiently, and benefit from an easier user system (peer-to-peer) and thus supports
interface.  This modern communications model offers decentralising of control.
key ­capabilities that let you effectively
 VLT® PROFIBUS DP MCA 101 provides wide determine what i­nformation is needed and  No need for big main station
compatibility, a high level of availability, when (master-follower)
support for all m­ ajor PLC vendors, and  Benefit also from ODVA’s strong ­conform-  Units receive signals directly
compatibility with future versions ance t­ esting policies, which ensure that  Supports Echelon free-topology interface
 Fast, efficient communication, transpa- products are ­interoperable (flexible cabling and installation)
rent installation, advanced diagnosis and  Supports embedded I/Os and I/O options
parameterisation and auto-­configuration of Ordering number (easy implementation of de-central I/Os)
process data via GSD-file 130B1102 standard, 130B1202 coated  Sensor signals can quickly be moved to
 A-cyclic parameterisation using another controller via bus cables
PROFIBUS DP-V1, P ­ ROFIdrive or Danfoss  Certified as compliant with LonMark ver. 3.4
FC profile state machines, ­PROFIBUS DP-V1, specifications
Master Class 1 and 2
Ordering number
Ordering number 130B1106 standard, 130B1206 coated
130B1100 standard, 130B1200 coated

34 VLT® HVAC Drive | 1.1 kW – 400 kW |


VLT® BACnet MCA 109 PROFINET encompasses a suite of messages
and services for a variety of manufacturing
Modbus TCP devices in the market. For master
redundancy it features hot swapping between
The open communications protocol for world- automation applications, including control, two masters.
wide building automation. configuration and information.
The BACnet protocol is an international proto- Other features:
col that efficiently integrates all parts of build- Ordering number  Built-in web-server for remote diagnosis
ing automation equipment from the actuator 130B1135 standard, 130B1235 coated and reading out basic drive parameters
level to the building management system.  An e-mail notificator can be configured
for sending an e-mail message to one or
Via the BACnet option it is possible to read
all analogue and digital inputs and control all VLT® EtherNet/IP MCA 121 several receivers, if certain warnings or
alarms occurs, or has cleared again
analogue and digital outputs of the VLT® HVAC Ethernet is the future standard for communi-
Drive. All inputs and outputs can be operated cation at the factory floor. The VLT® EtherNet/ Ordering number
independently of the drive’s functions and IP MCA 121 is based on the newest technol- 130B1196 standard, 130B1296 coated
thus work as remote I/Os: ogy available for industrial use and handles
even the most demanding requirements.
 COV (Change of Value)
 Read/write Property Multiple
EtherNet/IP extends commercial off-the-shelf
Ethernet to the Common Industrial Protocol
VLT® DeviceNet
 Alarm/Warning handling (CIP™) – the same upper-layer protocol and Converter MCA 194
object model found in DeviceNet.
Ordering number The VLT® DeviceNet Converter MCA 194
130B1144 standard, 130B1244 coated emulates VLT® 5000 commands in the VLT®
The VLT® MCA 121 offers advanced features as: AutomationDrive. This means that a VLT® 5000
 Built-in high performance switch enabling can be replaced by the VLT® AutomationDrive
line-topology, and eliminating the need for or an existing system can be expanded, with-
VLT® PROFINET MCA 120 external switches
 Advanced switch and diagnoses functions out costly change of the PLC program.
VLT® PROFINET MCA 120 uniquely combines  Built-in web server
the highest performance with the highest For a later upgrade to a different fieldbus, the
 E-mail client for service notification
degree of openness. The MCA120 gives the installed converter can easily be removed and
 Unicast and Multicast communication
user access to the power of Ethernet. The op- replaced with a different option. This secures
tion is designed so that many of the features the investment without losing flexibility. The
Ordering number
from the PROFIBUS MCA 101 can be reused, option emulates I/O instances & explicite mes-
130B1119 standard, 130B1219 coated
minimising user effort to migrate PROFINET, sages of a VLT® 5000.
and securing the investment in PLC program.
Ordering number
Other features: VLT® Modbus TCP MCA 122 NA standard, 130B5601 coated
 Built-in web server for remote diagnosis and Modbus TCP is the first industrial Ethernet
reading out of basic drive parameters based protocol for automation. The VLT® Mod-
 Support of DP-V1 Diagnostic allows easy, bus TCP MCA 122 connects to Modbus TCP
fast and standardized handling of warning based networks. It is able to handle connec-
and fault information into the PLC, impro- tion interval down to 5 ms in both directions,
ving bandwidth in the system positioning it among the fastest performing

B options: Functional extensions


For A, B, C and D frames

Funcional extensions
B
VLT® Generel Purpose MCB 101
VLT® Relay Option MCB 105
VLT® Analog I/O Option MCB 109
VLT® PTC Thermistor Card MCB 112
VLT® Sensor Input Card MCB 114
VLT® Safe Option MCB 140 Series

VLT® General Purpose I/O VLT® Relay Option MCB 105 VLT® Analog I/O Option
MCB 101 Makes it possible to extend relay functions MCB 109
with 3 a­ dditional relay outputs.
This I/O option offers an extended number of This analogue input/output option is easily
­control inputs and outputs: fitted in the frequency converter for upgrad-
Max. terminal load: ing to advanced performance and control
 AC-1 Resistive load ............................ 240 V AC 2 A
 3 digital inputs 0-24 V: using the additional in/outputs.This option
 AC-15 Inductive
Logic ‘0’ < 5 V; Logic ‘1’ > 10V also upgrades the frequency converter with
load @cos fi 0.4 .................................240 V AC 0.2 A
 2 analogue inputs 0-10 V: a battery back-up supply for the frequency
 DC-1 Resistive load ...............................24 V DC 1 A
Resolution 10 bit plus sign converter’s built-in clock. This provides stable
 DC-13 Inductive
 2 digital outputs NPN/PNP push pull use of all frequency converter clock functions
load @cos fi 0.4 ................................... 24 V DC 0.1 A
 1 analogue output 0/4-20 mA as timed actions etc.
 Spring loaded connection Min. terminal load:  3 analogue inputs, each configurable as
 DC 5 V........................................................................10 mA
Ordering number both voltage and temperature input
 Max switch rate at rated
130B1125 standard, 130B1212 coated  Connection of 0-10 V analogue signals as
load/min. load ................................ 6 min-1/20 sec-1 well as PT1000 and NI1000 temperature
 Protects control cable connection inputs
 Spring-loaded control wire connection  3 analogue outputs each configurable as
0-10 V outputs
Ordering number  Incl. back-up supply for the standard clock
130B1110 standard, 130B1210 coated function in the frequency converter

| 1.1 kW – 400 kW | VLT® HVAC Drive 35


B options: Functional extensions
For A, B, C and D frames

The back-up battery typically lasts for 10 years,


depending on environment.
VLT® Sensor Input Card The options can be used up to PL e according
to ISO 13849-1.
MCB 114
Ordering number The option protects the motor from being MCB 140 is a standard B-Option while MCB 141
130B1143 standard, 130B1243 coated overheated by monitoring the bearings and offers the same functionallity in an external
windings temperature in the motor. Both 45 mm housing. MCB141 enables the user to
limits as well action are adjustable, and the use the MCB 140 functionallity also if another
VLT® PTC Thermistor Card individual sensor temperature is visible as a B-Option is used.
read-out on the display or by fieldbus.
MCB 112 Different operating modes can be easily
 Protects the motor from overheating configured by using the on board display and
ATEX-compliant module with thermal protec- buttons. The options provide only a limited
tion for single EEx d motors (Ziehl MS 220 DA).  Three self-detecting sensor inputs for 2 or 3
wire PT100/PT1000 sensors set of parameters for easy and fast parameter-
 One additional analogue input 4-20 mA ization.
 1 PTB-certified thermistor input
 1 switch-off signal for the integrated Safe  MCB 140 standard B-Option
Torque Off function (STO) Ordering number
130B1172 standard, 130B1272 coated  MCB 141 external Option
 1 logic output for error identification  Single channel or dual channel operation
possible
Ordering number  Proximity switch as speed feedback
NA standard, 130B1137 coated VLT® Safe Option  SS1, SLS and SMS functionallity
* for use of this option STO-function is needed MCB 140 Series  Easy and fast parameterization
(optional terminal 37, see page 21 “Safety”) VLT® Safe Option MCB 140 Series are safety Ordering number
options providing Safe Stop 1 (SS1), Safely 130B6443 MCB 140, 130B6447 MCB 141
Limited Speed (SLS) and Safe Speed Monitor
(SSM) functionallity.

D option: External power supply


For A, B, C and D frames

Option slot
D
VLT® 24 V DC Supply Option MCB 107

VLT® 24 V DC Supply  Input voltage


range....24 V DC +/- 15% (max. 37 V in 10 sec.)
MCB 107  Max. input current ............................................... 2.2 A
The option is used to connect an external DC  Max. cable length ................................................75 m
supply to keep the control section and any  Input capitance load ................................... < 10 uF
installed option alive during power failure.  Power-up delay ..................................................< 0.6 s

Ordering number
130B1108 standard, 130B1208 coated

36 VLT® HVAC Drive | 1.1 kW – 400 kW |


Accessories
For A, B, C and D frames

LCP
VLT® Control Panel LCP 101 (Numeric)
Ordering number: 130B1124
VLT® Control Panel LCP 102 (Graphical)
Ordering number: 130B1107
LCP Panel Mounting Kit
Ordering number for IP 20 enclosure
130B1113: With fasteners, gasket, graphical LCP and 3 m cable
130B1114: With fasteners, gasket, numerical LCP and 3 m cable
130B1117: With fasteners, gasket and without LCP and with 3 m cable
130B1170: W
 ith fasteners, gasket and without LCP

Ordering number for IP 55 enclosure


130B1129: With fasteners, gasket, blind cover and 8 m “free end” cable
Power Options*
VLT® Sine-Wave Filter MCC 101
VLT® dU/dt Filter MCC 102
VLT® Common Mode Filters MCC 105
VLT® Advanced Harmonic Filter AHF 005/010
VLT® Brake Resistors MCE 101
Accessories
Profibus SUB-D9 Adapter
IP 20, A2 and A3
Ordering number: 130B1112
USB Extension
Ordering number:
130B1155: 350 mm cable
130B1156: 650 mm cable
IP 21/Type 1 (NEMA 1) Kit
Ordering number
130B1122: For frame size A2
130B1123: For frame size A3
130B1187: For frame size B3
130B1189: For frame size B4
130B1191: For frame size C3
130B1193: For frame size C4
Motor connector
Ordering number:
130B1065: frame A2 to A5 (10 pieces)
Mains connector
Ordering number:
130B1066: 10 pieces mains connctors IP 55
130B1067: 10 pieces mains connectors IP20/21
Relays 1 terminal
Ordering number: 130B1069 (10 pieces 3 pole connectors for relay 01)
Relays 2 terminal
Ordering number: 130B1068 (10 pieces 3 pole connectors for relay 02)
Control card terminals
Ordering number: 130B0295
*Ordering number: See relevant Design Guide

| 1.1 kW – 400 kW | VLT® HVAC Drive 37


Ordering typecode for A, B, C and D frames
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19]

FC- – – – – – – – – – – – – – – – CX – X – XX –

[1] Application (character 4-6) IP 55 [12] Special version (character 24-27)


P55
102 VLT® HVAC Drive FC 102 (frame as E55 – with back plate) SXXX No option
[2] Power size (character 7-10) IP 55 [13] LCP language (character 28)
Y55
P1K1 1.1 kW / 1.5 HP (frame as Z55 – with back plate)
Standard language package including
P1K5 1.5 kW / 2.0 HP IP 66/NEMA 4X* X English, German, French, Spanish, Danish,
Y66 Italian and Finnish
(frame as Z66 – with back plate)
P2K2 2.2 kW / 3.0 HP
[5] R
 FI filter, terminal and monitoring options Contact factory for other language options
P3K0 3.0 kW / 4.0 HP
– EN/IEC 61800-3 (character 16-17) [14] Fieldbus (character 29-30)
P3K7 3.7 kW / 5.0 HP
RFI-Filter Class A1/B (C1) AX No option
P4K0 4.0 kW / 5.5 HP H1 (A, B and C frames only) A0 VLT® PROFIBUS DP V1 MCA 101
P5K5 5.5 kW / 7.5 HP H2 RFI-Filter, Class A2 (C3) A4 VLT® DeviceNet MCA 104
P7K5 7.5 kW / 10 HP
RFI-Filter Class A1/B 1) AG VLT® LonWorks MCA 108
P11K 11 kW / 15 HP H3
(A, B and C frames only)
AJ VLT® BACnet MCA 109
P15K 15 kW / 20 HP RFI-Filter, Class A1 (C2)
H4 AL VLT® PROFINET MCA 120
P18K 18.5 kW / 25 HP (B, C and D frames only)
AN VLT® EtherNet/IP MCA 121
P22K 22 kW / 30 HP RFI-Filter, Class A2 (C3)
H5 AQ VLT® Modbus TCP MCA 122
P30K 30 kW / 40 HP Marine ruggedized
[15] Application (character 31-32)
P37K 37 kW / 50 HP No RFI-Filter (only 600 V)
HX BX No application option
P45K 45 kW / 60 HP (A, B and C frames only)
[6] Braking and safety (character 18) BK VLT® Generel Purpose MCB 101
P55K 55 kW / 75 HP
X No brake IGBT BP VLT® Relay Option MCB 105
P75K 75 kW / 100 HP
B Brake IGBT BZ VLT® Safety PLC I/O MCB 108
P90K 90 kW / 125 HP
T Safe Stop without brake B0 VLT® Analog I/O Option MCB 109
N55K 55 kW / 75 HP
R Regeneration terminals (D frame only) B2 VLT® PTC Thermistor Card MCB 112
N75K 75 kW / 100 HP
U Brake IGBT plus Safe Stop B4 VLT® Sensor Input Card MCB 114
N90K 90 kW / 125 HP
[7] LCP Display (character 19) [19] Control Power Backup Input (character 38-39)
N110 110 kW / 150 HP
X Blank faceplate, no LCP installed DX No DC input installed
N132 132 kW / 200 HP
N Numerical Local Control Panel (LCP 101) D0 VLT® 24 V DC Supply Option MCB 107
N160 160 kW / 250 HP
N200 200 kW / 300 HP G Graphical Local Control Panel (LCP 102)
1) reduced motor cable length
N250 250 kW / 350 HP [8] PCB Coating – IEC 721-3-3 (character 20)
X No conformal coating (Class 3C2) Please beware that not all combinations
N315 315 kW / 450 HP are possible. Find help configuring your drive with the
N400 400 kW / 550 HP C Conformal coating on all PCBs (Class 3C3) online configurator found under:
[3] AC Line Voltage (character 11-12) R Conformal coating plus ruggedized driveconfig.danfoss.com
T2 3 x 200/240 V AC (1.1 – 45 kW) [9] Mains input (character 21)
T4 3 x 380/480 V AC (1.1 – 1000 kW) X No mains option
T6 3 x 525/600 V AC (1.1 – 90 kW) 1 Mains disconnect
T7 3 x 525/690 V AC (1.1 – 1400 kW) 7 Fuses (D frame only)
[4] Enclosure (character 13-15) Mains disconnect and loadsharing
8 (B1, B2, C1 and C2 frames only)
For cabinet mounting:
Fuses and loadsharing terminals
IP 20/Chassis A
E20 (D frame IP 20 only)
(frame A2, A3, B3, B4, C3, C4, D3h, D4h)
Standalone: Loadsharing terminals
D (B1, B2, C1 and C2 frames only.
IP 21 / Type 1 (frame B1, B2, C1, C2, D1h, D2h, D-frame only IP 20)
E21 D5h, D6h, D7h, D8h)
3 Mains disconnect + fuse (D frame only)
IP 54/Type 12 (frame D1h, D2h, D5h, D6h, 4 Mains contactor + fuse (D frame only)
E54
D7h, D8h)
5 Mains disconnect, fuse and load sharing
E55 IP 55 (frame A5, B1, B2, C1, C2)
Mains disconnect + contactor + fuse
IP 66/Type 4X outdoor* E
E66 (D frame only)
– frame A5, B1, B2, C1, C2)
J Circuit breaker + fuse (D frame only)
Z55 IP 55/Type 12 (frame A4)
[10] P
 ower terminals and motor starters
Z66 IP 66/NEMA 4X* (frame A4) (character 22)
Special designs: X Standard cable entries
P20 IP 20 (frame B4, C3, C4 – with back plate) O Metric cable entries
IP 21 / Type 1 with mains shield S US cable entries (not for A4 frame)
E2M (frame D1h, D2h, D5h, D6h, D7h, D8h)
[11] Auxiliary 24 V supply and external
IP 21 / Type 1 temperature monitoring (character 23)
P21 (frame as E21 – with back plate)
X No adaptation
IP 54 / Type 12 with mains shield
E5M Q Heat-sink access panel (D frame only)
(frame D1h, D2h, D5h, D6h, D7h, D8h)
* Only available in the USA

Based on your selection, Danfoss manufactures


the desired VLT® HVAC Drive.
You will receive a fully assembled frequency
­converter, tested under full load conditions.

38 VLT® HVAC Drive | 1.1 kW – 400 kW |


Power and enclosures
VLT® HVAC Drive T2 200 – 240 V T4/T5 380 – 480 V T6 525 – 600 V T7 525 – 690 V
A A A
FC 102 kW A

≤440 V

>440 V

≤550 V

>550 V

690 V
550 V
IP 66

IP 66

IP 66

IP 66
IP 54

IP 54
IP 20

IP 20

IP 20

IP 20
IP 55

IP 55

IP 55

IP 55
IP 21

IP 21

IP 21

IP 21
P1K1 1.1 6.6 3 2.7 2.6 2.4 2.1 1.6
P1K5 1.5 7.5 A4 A4 4.1 3.4 2.9 2.7 2.7 2.2
A2 A2 A5 A4 A4
A5 A2 A2 A3 A3 A5 A5 A3 A3 A5 A5
P2K2 2.2 10.6 5.6 4.8 A5 A5 4.1 3.9 3.9 3.2
P3K0 3.0 12.5 7.2 6.3 5.2 4.9 4.9 4.5
A3 A3 A5 A5
P3K7 3.7 16.7
P4K0 4.0 10 8.2 A2 A2 A4/A5 6.4 6.1 6.1 5.5
P5K5 5.5 24.2 13 11 9.5 9 A3 A3 A5 A5 9 7.5 A3 A3 A5 A5
A3 A3 A5 A5
P7K5 7.5 30.8 B3 B1 B1 B1 16 14.5 11.5 11 11 10
P11K 11 46.2 24 21 19 18 14 13
P15K 15 59.4 B2 B2 B2 32 27 B3 B1 B1 B1 23 22 B3 B1 B1 B1 19 18
B4
P18K 18.5 74.8 37.5 34 28 27 23 22 B2 B2
B4
P22K 22 88 C1 C1 C1 44 40 36 34 28 27
C3 B2 B2 B2 B2 B2 B2
P30K 30 115 61 52 B4 43 41 B4 36 34
P37K 37 143 73 65 54 52 43 41
C4 C2 C2 C2
P45K 45 170 90 80 C1 C1 C1 65 62 C1 C1 C1 54 52
C3 C3 C3
P55K 55 106 105 87 83 65 62 C2 C2
P75K 75 147 130 105 100 87 83
C4 C2 C2 C2 C4 C2 C2 C2
P90K 90 177 160 137 131 105 100
N75K* 75 90 86
N90K* 90 113 108 D1h D1h
D3h D5h D5h
N110 110 212 190 D1h D1h 137 131 D6h D6h
N132 132 260 240 D3h D5h D5h 162 155
N160 160 315 302 D6h D6h 201 192
N200 200 395 361 D2h D2h 253 242 D2h D2h
N250 250 480 443 D4h D7h D7h 303 290 D4h D7h D7h
N315 315 588 535 D8h D8h 360 344 D8h D8h
N400* 400 418 400
* Only available in 690 V

IP 20/Chassis n
D8h IP 21/Type 1 n
IP 21 with upgrade kit – available in US only n
IP 54/Type 12 n
IP 55/Type 12 n
IP 66/NEMA 4X n

D7h
D6h
D5h

B4 C3 C4
B3

A2 A3 A4 A5 B1 B2 C1 C2 D2h D4h D1h D3h


| 1.1 kW – 400 kW | VLT® HVAC Drive 39
What VLT® is all about
Danfoss VLT Drives is the world leader among dedicated drives providers
– and still gaining market share.

Environmentally Dedicated to drives Rely on the experts


responsible Dedication has been a key word since We take responsibility for every
1968, when Danfoss introduced the element of our products. The fact that
VLT® products are manufactured world’s first mass produced variable we develop and produce our own
with respect for the safety and speed drive for AC motors – and features, hardware, software, power
well-being of people and the named it VLT®. modules, printed circuit boards, and
­environment. accessories is your guarantee of
Twenty five hundred ­employees reliable products.
All frequency converter factories ­develop, manufacture, sell and service
are certified according to ISO 14001 drives and soft starters in more than Local backup – globally
and ISO 9001 standards. one hundred countries, focused only VLT® motor controllers are operating
on drives and soft starters. in applications all over the world and
All activities are planned and Danfoss VLT Drives’ experts located in
performed taking into account Intelligent and innovative more than 100 countries are ready to
the individual employee, the work Developers at Danfoss VLT Drives support our customers with applica-
environment and the external en- have fully adopted modular principles tion advice and service wherever they
vironment. Production takes place in development as well as design, pro- may be.
with a minimum of noise, smoke or duction and configuration.
other pollution and environmen- Danfoss VLT Drives experts don’t stop
tally safe disposal of the products Tomorrow’s features are developed in until the customer’s drive challenges
is pre-prepared. parallel using dedicated technology are solved.
platforms. This allows the develop-
UN Global Compact ment of all elements to take place in
Danfoss has signed the UN Global parallel, at the same time reducing
Compact on social and environ- time to market and ensuring that
mental responsibility and our customers always enjoy the benefits
companies ­act responsibly towards of the latest features.
local societies.

Impact on energy savings


One year’s energy savings from our
annual production of VLT® drives
will save the energy equivalent
to the energy production from a
major power plant. Better process
control at the same time improves
product quality and reduces waste
and wear on equipment.

Danfoss VLT Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80
www.danfoss.com/drives, E-mail: info@danfoss.com

DKDD.PB.102.A3.02 VLT® is a trademark of Danfoss A/S Produced by PE-MSMBM 2014.09

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