TI00495C/07/EN/04.

20 Products Solutions Services

71496091
2020-09-02

Technical Information
CYA251
Flow assembly for nitrate/SAC, turbidity and oxygen
sensors

Application Your benefits

The Flowfit CYA251 is a universal flow assembly for: • Easy to adapt to your system: process connections available
• Wastewater treatment plants: for almost all pipe diameters.
• Treatment and monitoring of process water • Different installation options: suitable for pipe- and wall-
• Monitoring of wastewater mounting.
• Drinking water and process water: • Fast measured values: shorter sensor response times thanks
• Treatment and monitoring of process water to low internal volume.
• Filter monitoring and filter backflushing • Easy and safe maintenance: automatic sensor cleaning
• All industrial utilities: without interrupting the process.
• Treatment and monitoring of process water • Robust design: suitable for process pressures up to 6 bar (87
• Cooling water monitoring psi).
It is suitable for:
• Nitrate/SAC: all measuring ranges
• Oxygen: all measuring ranges
• Turbidity: medium and high measuring ranges
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Function and system design

Measuring system A complete measuring system comprises:
• Flowfit CYA251 flow assembly
• Transmitter, e.g. Liquiline CM442
• 40 mm sensor, e.g. CUS50D
• Measuring cable

1 2

5
3

6
4

A0037719

1 Example of a measuring system

1 Process pipe
2 Liquiline CM442 transmitter
3 Measuring cable
4 Return line with shut-off valve
5 Flow assembly CYA251 with 40 mm sensor
6 Inlet with shut-off valve

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Installation
Installation instructions To achieve flow through the assembly with a bypass, pressure p1 must be higher than pressure p2.
This can be achieved by installing an orifice plate in the main pipe.

p1 p2 p1 > p2

A0037716

2 Connection example with bypass and orifice plate in the main pipe
1 Orifice plate

p1 p2 p1 > p2

A0037717

3 Connection example involving a bypass and an orifice plate in the main pipe (assembly rotated by 90°,
inlet at bottom)
1 Orifice plate

No measures to increase pressure are required for branch pipes that branch off from the main pipe.

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A0037718

4 Connection example involving an open outlet

The inlet and outlet connection of the flow assembly are always identical.
The inlet and outlet side are not specified by the flow assembly and can therefore be selected to suit
the particular application.
The flow assembly is designed for connection to pipes and hoses.

Required at point of installation:

Required components Application

2 shut-off valves Bypass solution

1 shut-off valve Solution with open outlet

Orifice plate in the main pipe Bypass solution

Dirt filter (500 μm or finer) If the medium contains coarse particles of dirt

Pressure-reducing valve If the medium pressure exceeds the permitted value

Wall holder unit to secure the assembly Hose connection

Pipe or hose connections to the assembly All versions

Environment
Ambient temperature 0 to 60 °C (32 to 140 °F)

Storage temperature 0 to 60 °C (32 to 140 °F)

Process
Process temperature 0 to 60 °C (32 to 140 °F)

Process pressure Maximum 6 bar (87 psi) at 20 °C (68 °F)

Maximum 4 bar (58 psi) at 50 °C (122 °F)

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Maximum 2 bar (29 psi) at 60°C (140°F)

Pressure/temperature
ratings p [psi] [bar]

87 6

58 4

29 2

10 20 30 40 50 60 T [°C]
68 122 140 T [°F]
A0043271

5 Pressure/temperature ratings

Flow Depending on the sensor used and the sensor's properties. The data are based on water.

Typical values: For oxygen sensors approx. 200 l/h (53 gal/hr)
For turbidity and UV sensors approx. 100 l/h (26.5 gal/hr)
Minimum value: Depends on the parameter to be measured but must be such that representative
measured values are still delivered.
Maximum value:It is not recommended to operate above 300 l/h (80 gal/hr).

Mechanical construction
Dimensions Dimensions of assembly body

83 (3.27)

42
(1.65)
(3.11)
79

35 (1.38)

144 (5.67)

A0042530

6 Dimensions of basic device in mm (in)

X for CAS80E (with clamping ring): 220 mm (8.66 in)

X for all other sensors: 217 mm (8.54 in)

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Dimensions with adapter

Z1
Z2
A0043276

7 Adapter in standard version (left) and version for CAS80E (right)

Dimensions with adapter depending on version ordered in mm (in)

Sensor adapter Z1 Z2

CAS51D 2 mm (0.08 in) 468 (18.43) -

CAS51D 8 mm (0.31 in) 471 (18.54) -

CAS51D 40 mm (1.57 in) 477 (18.78) -

COS51D 284 (11.18) -

COS41

COS61D 326 (12.83) -

COS61
COS31

CUS51D 332 (13.07) -

CUS50D 360 (14.2) -

CAS80E 2 mm (0.079 in) 490 mm (19.29 in) -

(sensor extends out past
adapter)

CAS80E 10 mm (0.39 in) 513 mm (20.2 in) 3 mm (0.12 in)

(sensor extends out past
adapter)

CAS80E 50 mm (1.97 in) 533 mm (20.98 in) 23 mm (0.91 in)

(sensor extends out past
adapter)

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Dimensions of process connections

Y
X X

A0042531

Connections X Y

Female thread NPT ¾" 83 (3.27) 50.5 (1.99)

Female thread G ¾ 83 (3.27) 50.5 (1.99)

Adhesive tap DN20/d25 83 (3.27) 50.5 (1.99)

Flange ANSI 1" 50 (1.97) 115 (4.53)

Hose D20 137 (5.39) 50.5 (1.99)

Male thread G1¼ 61 (2.40) 44.5 (1.75)

Adhesive tap DN50/d63 0 (0) 63 (2.48)

Weight 1.5 to 1.8 kg (3.3 to 4.0 lbs), depending on version

Materials O-rings EPDM

Flange (not in contact with medium) PP
Flow vessel, process connections, adapter, union nut PVC
Check valve Plastic
Clamping ring for CAS80E (not in contact with medium) 1.4404
Information according to REACH Regulation (EC) 1907/2006 Art. 33/1):
The PVC parts of the assembly contain the SVHC substance DOTE (CAS 15571-58-1) with more
than 0.1 % (w/w).

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Process connection

A0043272

A Male thread G1¼, PVC

B Flange ANSI 1" , PP black
C Adhesive tap DN20/d25 (threaded D25), PVC *
D Hose D20 PVC **
E Female thread G ¾", PVC
F Female thread NPT ¾", PVC
G Adhesive tap DN50/d63 ***

Item Designation Suitable for

C* Adhesive tap for PVC pipe PVC pipe with OD 25 mm (0.98 in)

D ** Hose connection Hose with DN 20 mm (0.78 in)

G *** Adhesive tap for PVC pipe PVC pipe with OD 63 mm (2.48 in)

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Ordering information
Product page www.endress.com/cya251

Product Configurator On the product page there is a Configure button to the right of the product image.
1. Click this button.
 The Configurator opens in a separate window.
2. Select all the options to configure the device in line with your requirements.
 In this way, you receive a valid and complete order code for the device.
3. Export the order code as a PDF or Excel file. To do so, click the appropriate button on the right
above the selection window.

For many products you also have the option of downloading CAD or 2D drawings of the
selected product version. Click the CAD tab for this and select the desired file type using
picklists.

Scope of delivery The delivery comprises:

• Flow assembly in the version ordered (including the selected sensor adapters and process
connections)
• Accessories ordered
• Adapter with check valve (for optional cleaning only, 6 mm (0.24 in) connection for compressed
air)
• 1 tube of lubricant (for O-rings)
• Operating Instructions
When the flow assembly is delivered, the cleaning port and cleaning connection are fitted with
dummy plugs.

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Accessories
The following are the most important accessories available at the time this documentation was
issued.
‣ For accessories not listed here, please contact your Service or Sales Center.

Device-specific accessories Cleaning nozzle

• For automatic sensor cleaning
• For sensor CAS51D (2 mm (0.08 in) or 8 mm (0.31 in) gap)
For sensor CAS80E (2 mm (0.08 in)10 mm (0.39 in)
Order number: 71144328
• For sensor CAS51D (40 mm (1.57 in) gap) and CAS80E (50 mm (1.97 in) gap)
Order number: 71144330
• For sensor CUS51D, COS51D, COS61D, COS61, COS31, COS41
Order number: 71144331
• For sensor CUS50D
Order number: 71424819

A0038383

8 CYA251 with cleaning nozzle

1 Cleaning nozzle

Sensor adapter
• Adapter for installing the following sensors:
• For sensor COS61D, COS61, COS31
Order number: 71144333
• For sensor COS41, COS51D
Order number: 71144334
• For sensor CUS50D
Order number: 71420151
• For sensor CUS51D
Order number: 71144335
• For sensor CAS51D (2 mm (0.08 in) gap)
Order number: 71144337
• For sensor CAS51D (8 mm (0.31 in) gap)
Order number: 71144338
• For sensor CAS51D (40 mm (1.57 in) gap)
Order number: 71144340
• For sensor CUS52D
Order number: 71248647
• For sensor CAS80E
Order number: 71475982

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A0038384

9 CYA251 with sensor adapter

1 Sensor adapter

Wall holder unit

• Wall mounting kit for CYA251
• Order number: 71144369

1
1

116
(4.57)
A0037723

 10 Wall mounting kit, dimensions in mm (in)

1 Hanger bolt STST 10 × 60 mm

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*71496091*
71496091

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