HDPE

PIPES | FITTINGS | WELDING MACHINE

IS 4984—2016
DIN 8074
ISO4427—EN12201

RANGE
20mm to 1000mm
All pressure ratings

BUTT FUSION | ELECTROFUSION | COMPRESSION

FLANGES | SOCKET FUSION | FABRICATED | TRANSITION
D&B D-U-N-S ® 91-811-2264
 ABOUT US

POLYMOLD PRODUCTS was established in

1971 by Raj Sampat, an Electronic Engineer
from University of Montana at Boseman
(USA)

Polymold was a pioneer in PE pipe fittings in

India.

At that time it was molding exclusively for a pipe manufacturer.

We have come a very long way since then. Today the second genera-
tion company is run by his son Sachin Sampat. Polymold is a vendor to
most of India's largest pipe manufacturer's. Its product range for fittings
upto pipe size 1200mm is unmatched in the country .

Infrastructure
Polymold is centrally located at Khopoli ,about 80 kms from the business
capital of India - Mumbai (Bombay). With easy access to both airports
as well as seaports . We can handle all types of shipments FCL or LCL .
With a staff strength of 30+ employees, most of them having more
than 15 years of experience in the manufacturing field, we have the hu-
man resources to handle any type of job. We believe our customers
know their markets better than we do & therefore we are willing to as-
sist them in every way to help serve the industry better. We are happy
to customize products for our clients even if it is in small quantities. As
an exporter of fittings to more than 25 countries, we are highly quality
conscious. We use the best equipments for testing our
products as well as sourcing the best raw material in the market.

Management Strategy
At Polymold we believe that customer satisfaction is the most important
factor to drive growth. We believe in long term partnerships. We are
committed to provide a quality product and timely delivery for every or-
der.

" Quality Goes In, Name Goes Up "

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 TABLE OF CONTENTS

Polyethylene Pipes – Standards & Raw Material 4

Physical Properties—HDPE PIPES 5
HDPE Pipe—Jointing Methods & Installation 6
HDPE Pipe—Applications 7
HDPE Pipe—IS 4984-2016 8
HDPE Pipe—ISO4427 / EN12201 / DIN 8077 9
Electrofusion Fittings 10
Electrofusion Machine and Tools 11
Butt Fusion Fittings—Short Spigot 12
Butt Fusion Fittings—Long Spigot 13
Flanges PE/PP Steel Reinforced, Carbon Steel & SS 14
Fabricated Fittings – Bends, Tees, Wyes and other 15
Butt Fusion Machine—Manual Models HDL Series 16
Butt Fusion Machine—Manual Models HDY Series 17
Butt Fusion Machine—Hydraulic HDC Series 18
Fitting Fabrication Machines 19
Contact Information 20

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 HDPE
PIPES | FITTINGS | WELDING MACHINES
STANDARDS & RAW MATERIAL
SPECIFICATIONS

Material Specifications
PE100
PE4710

PE80
PE3408

Piping Standards Offered

International Standards
1. DIN 8074
2. ISO 4427—Part 2 & 3
3. EN12201– Part 1 & 3

Indian Standards
1. IS 4984—2016
2. IS 14333—1996

Standards for jointing and installation of PE piping systems

ISO 12176-1 Plastics pipes and fittings – Equipment for fusion jointing
polyethylene systems – Part 1: Butt fusion

ISO 12176-2 Plastics pipes and fittings – Equipment for fusion

jointing polyethylene systems – Part 2: Electrofusion

DVS 2207-1 Welding of Pipes, Fittings and panels made from PE

IS 7634.2.2012 Laying and Jointing of Polyethylene Pipes

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 PHYSICAL PROPERTIES
1. Abrasion Resistance, Non Toxic and
Odourless : In tests conducted ,it has been proved
that HDPE is superior even to X-52 grade steel when
it comes to conveyance of iron ore water slurry. The
performance ratio is 3:1 in favour of HDPE. It is non
toxic and odourless.

2. Flexibility : The flexibility of HDPE pipe al-

lows it to curved under, over & around obstacles as well as directional changes.
In some cases, the flexibility of HDPE pipe reduces the need for fittings &
saves installation costs. It can be bent to a minimum radius of 20 to 40 times
the pipe diameter.

3. Flow Factors : HDPE pipe has a smooth inner surface. A “C” factor of
150 is recommended in the William – Hazen formula. HDPE offers the unique
advantage of choosing a pipe of a lower dimension for same flow of liquid over
steel or cement pipes. Smooth inner walls & lower friction lead to energy saving
in pumping of liquids.

4. Life Expectancy : The hydrostatic design basis of HDPE pipe is based

on extensive testing data evaluated & standardized by industry methods. HDPE
has a projected life expectancy of 50+ years transporting water at 30 deg C.
HDPE pipes are protected with carbon black against UV radiation ( sunlight ).

5. Lightweight : It is lighter than Mild steel, Stainless steel, Concrete &

Cast iron. It is easier to handle & install as compared to above materials. Densi-
ty = 0.95kg/cm2.

6. Welding : HDPE pipe can be joined by mechanical & butt fusion & elec-
trofusion methods. In butt fusion, the strength of the joint is stronger than the
pipe itself & the welding is homogenous. It can be flanged, tapped, reduced like
other piping materials. With the advent of electrofusion, working on heights or
working in a pit with tight spaces is easy .

7. Jointing : Polyethylene pipe is normally joined by heat fusion. Butt, socket,

create a joint that is as strong or stronger than the pipe itself, and is virtually
leak free. This unique joining method produces significant cost reductions com-
pared to other materials.

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 JOINTING HDPE PIPES

INSTALLATION SERVICES

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HDPE PIPE : APPLICATIONS
• Septic Tank / Leach Bed Lines, Condensates,
Aeration & Caustic Lines
• Conveying corrosive effluents of chemical &
other process industries like Petrochemicals,
Paper, Dyestuff, Paints, Rayon & Fertilizers
• Handling Saline Water, Sea water intake, Sea
water air-conditioning
• Suction & delivery of Water with Pump sets
• Hydro transport systems - Cement / clinker, Coal,
sand slurry & other abrasive slurries like iron ore,
Fly ash conveyance, etc
• Water & Wastewater Treatment plants /
Corrosive & Reclaimed Water
• Sprinkler Irrigation Systems & Drip Irrigation
Systems
• Handles edible oils, fruit juices & pulps , Milk and
other Food Materials
• For Air Conditioning & Ducting
• Swimming Pool Piping
• Sewer, storm & Sanitary Pipelines
• Diffusers , Outfalls &
• Treats Radio-active waste
• Conveys acids, alkalis & other highly corrosive
chemicals (Chemical & Process Piping)
• Submarine & Underwater pipelines
• Fish Farming
• Dredging Applications
• HDPE Work Boats

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 TECHNICAL SPECIFICATIONS
IS 4984—2016

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 TECHNICAL SPECIFICATIONS ISO4427

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ELECTRO FUSION FITTINGS
BLACK PE100 FOR WATER

Electrofusion Coupler
Range : 20mm to 630mm

Electrofusion Tee
Range : 20mm to 500mm

Electrofusion Bend 90°

Range : 20mm to 500mm

Electrofusion Bend 45°

Range : 63mm to 315mm

Electrofusion Reducer
Range : 32 to 315mm

Electrofusion Reducing Tee

Range : 20mm to 500mm

Electrofusion End Cap

Range : 20mm to 160mm

Electrofusion Branch Tapping Saddle

With Female BSP Threading
Range : 63 to 225mm

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BUTT FUSION FITTINGS
SHORT SPIGOT

STUB FLANGES / FLANGE ADAPTER

FOR BUTT FUSION - SDR 11, SDR 17, & SDR 21

RANGE 20mm TO 1200mm MATERIAL

Pressure PN 6 , PN10 & PN16 PE80 & PE100
( SDR11, SDR17 & SDR21)

CONCENTRIC REDUCER
ALSO AVAILABLE IN MORE THAN 4 STEP
REDUCTION ON SPECIAL REQUEST

RANGE 20mm TO 800MM MATERIAL

Pressure SDR11, SDR 17 PE80 & PE100

EXCENTRIC REDUCER

RANGE 20mm TO 400mm MATERIAL

Pressure SDR11, SDR 17 PE80 & PE100

END CAPS
ALSO AVAILABLE FOR EXTRUSION WELDING
IN THIN SIZES. CAN BE CUSTOMISED

RANGE 20mm TO 1200mm MATERIAL

Pressure SDR11, SDR 17 PE80 & PE100

MOLDED BENDS—90 °

RANGE 20mm TO 630mm MATERIAL

Pressure SDR11 PE80 & PE100

MOLDED TEE

RANGE 20mm TO 630mm MATERIAL

Pressure SDR11 PE80 & PE100

MOLDED BENDS—45 °

RANGE 20mm TO 630mm MATERIAL

Pressure SDR11 PE80 & PE100

MOLDED UNEQUAL TEE / REDUCING TEE

RANGE : X 630mm MATERIAL

Pressure SDR11 / SDR13.5 PE100

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BUTT FUSION FITTINGS
LONG SPIGOT

FLANGE ADAPTER
FOR ELECTROFUSION WITH COUPLER

RANGE 20mm TO 500mm MATERIAL

Pressure PN10 & PN16 PE100
( SDR 11 & 17 )

CONCENTRIC REDUCER - LONG

FOR ELECTROFUSION WITH PIPE OR COUPLER.
AVAILABLE IN SELECT SIZES ONLY.

RANGE 20mm TO 630mm MATERIAL

Pressure PN16 & PN10 PE100

END CAPS

RANGE : 20mm TO 500mm MATERIAL

Pressure : SDR 11 & SDR 17 PE100

MOLDED BENDS

RANGE : 63mm to 800mm MATERIAL

Pressure SDR11 PE100

MOLDED EQUAL TEE

RANGE : upto 800mm MATERIAL

Pressure DR11,SDR13.5,SDR17 PE100

MOLDED UNEQUAL TEE / REDUCING TEE

RANGE : x 630 MATERIAL

Pressure SDR11 / SDR13.5 PE100

MOLDED UNEQUAL TEE / REDUCING TEE

RANGE : x 315 MATERIAL

Pressure SDR11 / SDR13.5 PE100

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FLANGES & BACKING RINGS
DRILLING DIN 2501, DIN 2576—PN10
STANDARDS DIN 2577 & ANSI B 16.6 (#150) - PN16
BS10 TAB D, TAB E , TAB F, EN 1092-1

COMPATIBLE WITH HDPE , PPH, U-PVC, C-PVC, ABS

AND IPS (USA) PIPING SYSTEMS

FLANGES STEEL REINFORCED

SLIP ON TYPE . PIPE BORE SIZES AND THREADED
SIZES AVAILABLE ON REQUEST.

RANGE :20mm TO 1000mm

BLIND FLANGES
AVAILABLE IN PE AND STEEL

RANGE :20mm TO 1000 mm

CARBON STEEL AND STAINLESS STEEL

SLIP ON TYPE . PIPE BORE SIZES AND THREADED
SIZES AVAILABLE ON REQUEST.

RANGE : 20mm TO 1600 mm

WELDNECK & PUDDLE FLANGE

BUTT WELD TYPE - SPECIAL APPLICATIONS AND
FOR WALL STOPS / TANK CONNECTIONS

RANGE : 20mm TO 800 mm

SPACERS
FOR USE WITH BUTTERFLY VALVES . CAN ALSO
BE FLANGED TYPE WITH OR WITHOUT GROOVES.
CAN BE CUSTOMISED

RANGE :20 TO 1000mm ( 1/2” TO 40” )

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 FABRICATED PIPE FITTINGS
FABRICATED BENDS
FOR BUTT FUSION IN 22.5º, 45º , 60º & 90º
IN TWO, THREE & FOUR PIECE DESIGN
AVAILABLE AS R = D & R = 1.5D
MANUFACTURED ON MACHINE

RANGE MATERIAL
20mm TO 630mm
Pressure
PN 6 , PN10 & PN16
PE80 & PE100

As per IS 8360 Part 2 & Part 3

As per ISO 4427 Part 3

FABRICATED EQUAL & REDUCING TEE

FOR BUTT FUSION & ELECTROFUSION

RANGE : 20mm TO 630mm MATERIAL

Pressure :PN10 & PN16
PE80 & PE100

FABRICATED REDUCING TEE

All fittings are manufactured on FOR BUTT FUSION & ELECTROFUSION
fully automatic machine only FOR AIR VALVES and BRANCH CONNECTIONS

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 HDPE PIPE WELDING MACHINE
BUTT FUSION & ELECTROFUSION
Models Available
Manual Type— Series HDY
Welding Range
40– 160mm—160 HDY
50– 200mm—200 HDY
75-250mm—250 HDY

Includes heater, trimmer and tool

kit
Models Available
Manual Type—series HDL
Welding Range
40– 160mm—160 HDL
50– 200mm—200 HDL
75-250mm—250 HDL
Includes heater, trimmer and tool
kit

Pressure Gauge and Pressure

locking system

Models Available
Hydraulic Type— Series HDC
Welding Range
40-160
63-200
75-250
90-315
160-355
250-450
315-630
400-800

Model Available
Electrofusion Machine
Welding Range 20mm to 315mm

With Scanner—Model EF315S

Without Scanner—Model EF315NS

—Made in India—

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Contact Us

WE CURRENTLY EXPORT TO 34 COUNTRIES

AUSTRALIA, BANGLADESH, BHUTAN, BAHRAIN,
NEPAL,SRI LANKA, INDONESIA, SINGAPORE,
MALAYSIA, HONG KONG,FIJI, THAILAND,SPAIN,
ITALY, UNITED KINGDOM ,PORTUGAL, UAE, QATAR,
KUWAIT, OMAN, YEMEN, NETHERLANDS,ZAIRE, MAD-
AGASCAR,NIGERIA, KENYA, SAUDI ARABIA, ISRAEL,
TANZANIA, KAZAKHSTAN, PERU , CANADA, , MEXICO
& UNITED STATES OF AMERICA

FACTORY ADDRESS :
PLOT NO 2, ARKOSE INDUSTRIAL
AREA, TAKAI ADOSHI ROAD, VILLAGE
SAJGAON, TALUKA KHALAPUR,
DISTRICT RAIGAD
KHOPOLI, MAHARASHTRA STATE
INDIA PINCODE 410203

OFFICE ADDRESS
210/211 AMIR INDUSTRIAL ESTATE,
SUNMILL COMPOUND
SENAPATI BAPAT ROAD,
LOWER PAREL WEST,
MUMBAI 400 013. INDIA

EMAIL : polymold@gmail.com
WEB : www.polymoldproducts.com
MOBILE : +91– 9820949802
+91-- 9920949802
CONTACT PERSON : MR SACHIN SAMPAT
MR MARUTI DESAI

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