Serial Number 320959

OPTION PACK

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For Option:

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Mazak Measuring System – RMP 600 (HSK A63)

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95 ora
20 rp

Fitted to:
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VTC-800/30SR (SMOOTH X)
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M/C Serial No. : XXXXXX

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Eng. Opt. No. : OP-588-1207

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Option Struct. No.: D9A028

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Publication No. : U588SP12070E

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03/2019
 Serial Number 320959

MAZAK MEASURING SYSTEM – RMP 600 (HSK A63) 1

1 MAZAK MEASURING SYSTEM – RMP 600 (HSK A63)

1-1 Option Description

This option provides the necessary modifications and new parts to facilitate fitting a Mazak
Measuring System RMP600 (HSK A63) to a VTC-800/30SR machine with Smooth X control.

The Mazak Measuring System (MMS) enables a workpiece co-ordinate system (Automatic
Centering Function) to be used. It is possible moreover to measure an inclination of the
workpiece co-ordinate system from the reference workpiece. For further details regarding MMS

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please refer to the MMS operating manual.

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1-2 Project layout

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Below illustrates the RMP600 within the tool holder (Fig.1) and DIP switch set up (Fig.2).

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Fig.1 Inspection Probe Fig. 2 DIP Switches

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1-3 Alarms
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The following alarms are associated with this option:

230: ILLEGAL MMS UNIT

313: MMS SKIP SIGNAL MALFUNCTION
 C G6 MMS UNIT RMI-Q INTERFACE ASS'Y : VTC-800/30SR
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Unit Section yr Unit Specification Assembly Drawing No. Page No.
ig Unit Number
A h7588G600101
t© SMOOTH MMS UNIT RMI-Q I/F (RMP60)

N/A
20
Page No.
22
Parts List
G6 - L1
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Serial Number 320959

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G6 - C1 - 1
 G6 MMS UNIT RMI-Q INTERFACE ASS'Y : VTC-800/30SR
C
NO PARTS-NO PARTS NAME TYPE REMARKS A B C D E F G H J K L M N P Q R S T U V W X Y Z RANK
op
1 D53WGU00070 TERMINAL BLOCK 280-901 17 -
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2 D53WGU00080 END PLATE 280-308 ht 1 -
3 D53WGU00030 END STOP 249-117 © 2 -
4 D53WGU00050 SHORTING BAR 280-402 2 -
7 D7458803310 CABLE ASSEMBLY W331 1 -
20
10 D7458818300 CABLE ASSEMBLY W1830 1 -
22
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Serial Number 320959

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G6 - L1 - 1E
 Serial Number 320959
00 AP30 REMOTE
I/O UNIT AP2(PCB)

01 XCJ32 XP02
Y1318 A12 A12 MMS SIGNAL COM
(GROUP A)
02 AP30 REMOTE
I/O UNIT

03 MACHINE SIDE
RMI-Q UNIT
XT60 XP13 XP01 XCJ31
1497(Green) 1497 3 A13 A13 X1317
04 MMS *ERROR
XT60 XP13 XP01 XCJ31
1496(Violet) 1496 X1318
05 4 A12 A12 MMS LOW BATTERY
XT60 XP13 XP01 XCJ31
1494(Orange) 1494 5 A11 A11 X1319 MMS PROBE STATUS
06

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(SKIP)

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XT60
2L+ AP0 (NC UNIT)

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2L+(Violet/Bk)
07

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XT60 XP13 XP09 XSKIP

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1495(Turquoise) 1495 8 2 2 X178 MMS SKIP
08

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(MMS PROBE STATUS)

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XT60 XP13
2498

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2498 (Turquoise/Bk) 6
09

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2L+(Green/Bk) 2L+
10 95 ora
XT60 XP13
20 rp

START 2499(White) 2499 7

11 INPUT [P1]
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START 2496(Pink) 2496

12 INPUT [P2]
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XT60
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START 2497
2497(White/Red)
13 INPUT [P3]
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START 1M(Brown) 1M
14 INPUT RET
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XT60 XP13
2L+ POWER SUPPLY COM
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2L+(Red) 1
15 24V
22

(+24V)
1M
20

XT60 XP13
1M(Black) 1M 2 POWER SUPPLY COM
16 0V
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XT60
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(Green)
17
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18 AP30 REMOTE
I/O UNIT

19 XCJ32 XP02
Y1319 A11 A11
MMS START PULSE
20
AP22 REMOTE
I/O UNIT
21 X2219
Y122F 1 MACHINE START
INPUT P2
22 X2217
Y122D 1 MACHINE START
INPUT P3
23
APR'D BY CHK'D BY DRWN BY TITLE
30/09/16 30/09/16 30/09/16 MMS UNIT RMP60
WITH RMI-Q(1/3)(OP.)
R.HULL S.SUEMATSU P.COLL
YAMAZAKI MAZAK CORPORATION DRWN NO.
588001401630 Fo rma t v er sio n 1 .0

This product is subject to all the applicable Japanese Foreign Exchange and Foreign Trade Law.
本 品 は『 外 国為 替 及び 外 国貿 易 法』 に該 当 しま す ので 外 国に 輸 出す る場 合 には 同 法に 基 づく 許 可を 必 要と しま す 。
 Serial Number 320959
00
OMI PRO BE
01 OUTPUT PROBE
SWITCH
POWER OFF ON
PROBE
TRIGGER
PROBE
RESET
ERROR
BEAM CUT
ERROR
CLEAR
LOW
BATTERY
PROBE
SWITCH
OFF

HIGH
PROBE
02 STATUS
(NORMAL LOW) LOW
HIGH
SKIP
(NORMAL LOW)
LOW

03 ERROR
HIGH

(NORMAL HIGH)
LOW
HIGH
LOW BATTERY
04 (NORMAL LOW)
LOW

05

06

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DIP SWITCH SETTINGS

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SW1

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RMP60
08 ON

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RMI-Q
STYLUS

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1 2 3 4

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10 1. Probe status Pulsed/Level
SW2
95 ora
2. Probe status NO/NC
3. Low battery NO/NC
ON
20 rp

11 4. Error NO/NC
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12 1. Probe status Pulsed/Level

1 2 3 4 5 6 2. Probe status Norm High/Norm Low
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3. Machine start Level/Pulsed

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4. Dedicated/Common Start
13 5. Seated Start ON/OFF
6. Turn on 0.5s/1s
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P1,P2,P3,P4 SYSTEM STATUS LEDS

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OFF - Probe number empty GREEN/OFF - Flashing Acquisition pending, probe empty
YELLOW - Probe number full, in standby RED/YELLOW - Flashing Acquisition complete, probe full
20

GREEN - Probe number full, operating RED/OFF - Flashing Clearing complete, probe empty
RED - Probe number full, 0.5s compatibility error
YELLOW/OFF - Flashing Selection error
16
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GREEN/YELLOW - Flashing Acquisition/clearing

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P4
17 P1
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RENISHAW
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18
RMI-Q
LOW
19 BATTERY SIGNAL
PROBE
STATUS ERROR
LOW BATTERY/START START
SIGNAL
20 RED - Battery is low OFF - No Probes operating
GREEN - Excellent communications
GREEN - M code start/stop in progress
YELLOW - Battery low and M code start/stop in progress GREEN/YELLOW - Good communications
OFF - Battery is ok & no M code start/stop in progress RED - Poor communications
RED/OFF - Flashing RMI-Q has an overcurrent condition
21 RED/OFF - Flashing RMI-Q has an overcurrent condition

PROBE STATUS ERROR

22 RED - Probe triggered
GREEN - Probe is seated
RED - Error, other outputs may be incorrect
OFF - No error
RED/OFF - Flashing RMI-Q has an overcurrent condition RED/OFF - Flashing RMI-Q has an overcurrent condition

23
APR'D BY CHK'D BY DRWN BY TITLE
30/09/16 30/09/16 30/09/16 MMS UNIT RMP60
WITH RMI-Q 2/3 (OP)
R.HULL S.SUEMATSU P.COLL
YAMAZAKI MAZAK CORPORATION DRWN NO.
588001401640 Fo rma t v er sio n 1 .0

This product is subject to all the applicable Japanese Foreign Exchange and Foreign Trade Law.
本 品 は『 外 国為 替 及び 外 国貿 易 法』 に該 当 しま す ので 外 国に 輸 出す る場 合 には 同 法に 基 づく 許 可を 必 要と しま す 。
 Serial Number 320959

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2496
2497
2498
2499
1493
1494
1495
1496
1497
2495

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2L+

2L+
2L+
1M
1M
1M

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20 rp
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20
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APR'D BY CHK'D BY DRWN BY TITLE

30/09/16 30/09/16 30/09/16 MMS UNIT RMI-Q INT
XT60 3/3
R.HULL S.SUEMATSU P.COLL
YAMAZAKI MAZAK CORPORATION DRWN NO.
588001401650 Fo rma t v er sio n 1 .0

This product is subject to all the applicable Japanese Foreign Exchange and Foreign Trade Law.
本 品 は『 外 国為 替 及び 外 国貿 易 法』 に該 当 しま す ので 外 国に 輸 出す る場 合 には 同 法に 基 づく 許 可を 必 要と しま す 。
 Serial Number 320959

5
A6u

1 XT60 FG
A6u
R33 DCIN AP31
_OUT

AP** RIO

1493
1494
1495
1496
1497
2495
2496
2497
2498
2499
SDO

2L+
2L+
2L+
1M
1M
1M
RIO 2
G3
G4
SDI
P 1 SDO
C 1
MR
RB1H-4

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[A6u] A:OPTION PANEL (STD)

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UNIT: A6 LG58800740**: OPTION PANEL QTY RANK

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NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS A

1 D72MA701430 RESISTOR MR-RB1H-4 MITSUBISHI R33(SFT) 1
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5 D84DV402000 DIN RALE DAV4 TOYO GIKEN 200mm 1

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A:MMS UNIT RMI-Q I/F (RMP60)

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B:RMI-Q INTERFACE PREP.(RMP60/RTS)

UNIT: G6 LG58800746**: WORK MEASURE QTY RANK
20

NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS A B

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1 D53WGU00070 TERMINAL BLOCK 280-901 WAGO XT60 17 17

2 D53WGU00030 END STOP 249-117 WAGO XT60 1 1
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3 D53WGU00080 END PLATE 280-308 WAGO XT60 2 2

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4 D53WGU00050 SHORTING BAR 280-402 WAGO XT60 2 4

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APR'D BY CHK'D BY DRWN BY TITLE

30/09/16 30/09/16 30/09/16 OPTION PANEL
LAYOUT (STD./OP.)
R.HULL S.SUEMATSU P.COLL
YAMAZAKI MAZAK CORPORATION DRWN NO.
588001500200 Fo rma t v er sio n 1 .0

This product is subject to all the applicable Japanese Foreign Exchange and Foreign Trade Law.
本 品 は『 外 国為 替 及び 外 国貿 易 法』 に該 当 しま す ので 外 国に 輸 出す る場 合 には 同 法に 基 づく 許 可を 必 要と しま す 。
 Serial Number 320959

BLANK VIEW FROM BACK SIDE

1 3 5 7 9

2 4 6 8 10

D74MEU00070*1-OFF

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D74MEU00400*4-OFF

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VFCB- NPS-20- VFCB-
2208-3K NPS- NPS- MK-
104 104
95 ora 1612 1608 16PA
VFCB104

4 5 6 10 11 12
20 rp
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VFCB- MK- MK- NPS- NPS- MK-

9
104 22PA 22PA 1612 1608 16PA
GLAND PLATE 'A'
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NO. CABLE NO. CABLE NAME

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1 3 5 7 9
1 W1662 MAZAK NAME LIGHT
2 4 6 8 10
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2 W175* COND. LIGHT CABLE(OP.)

3 W1663 WORK LIGHT 1 CABLE A B
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W1664
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4 W1663 WORK LIGHT 2 CABLE

W1664
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5 - WORK LIGHT 3 CABLE (OP.)

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6 - WORK LIGHT 4 CABLE (OP.)

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22

7 W1652 MACHINE DOOR INTERLOCK CABLE (LH)

W1653
20

8 W1800 TOOL LENGTH MEASUREMENT 1

9 W1650 MACHINE DOOR INTERLOCK CABLE (RH)
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W1651 GLANDS
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10 - TOOL LENGTH MEASUREMENT 2(OP.) NO. CABLE NO. CABLE NAME

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1 W1702 5TH-AXIS SERVO MOTOR (AC) CABLE (SR)(LHS)

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W1736 5TH-AXIS SERVO MOTOR (AC) CABLE (SDR)(RHS)

GLAND PLATE 'B' W1703 5TH AXIS SERVO MOTOR (DC) CABLE (SR)(LHS)
op

2 W1739 6TH AXIS SERVO MOTOR (DC) CABLE (SDR)(LHS)

NO. CABLE NO. CABLE NAME
W1701 5TH AXIS SERVO MOTOR (DC) CABLE (SR)(RHS)
C

3 W1705 6TH-AXIS SERVO MOTOR (DC) CABLE (SLR)(RHS)

1 - TOOL HIVE 400V CABLE (OP) W1737 5TH AXIS SERVO MOTOR (DC) CABLE (SDR)(RHS)
2 - TOOL HIVE 200V CABLE (OP) 4 W1702 5TH-AXIS SERVO MOTOR (AC) CABLE (SR)(LHS)
W1738 6TH AXIS SERVO MOTOR (AC) CABLE (SDR)(LHS)
3 - TOOL HIVE 100V CABLE (OP) 5 W1812 X AXIS INTERLOCK LSW (OP.)
W1821
4 - TOOL HIVE I/O COMMS CABLE (OP) 6 W1810 CENTRE PARTITION CABLE(OP.)
W1820
5 - TOOL HIVE ESTOP CABLE (OP) 7 W1700 5TH AXIS SERVO MOTOR (AC) CABLE (SR)(RHS)
W1704 6TH-AXIS SERVO MOTOR (AC) CABLE (SLR)(RHS)
6 - - 8 W1700 5TH AXIS SERVO MOTOR (AC) CABLE (SR)(RHS)
W1704 6TH-AXIS SERVO MOTOR (AC) CABLE (SLR)(RHS)
7 - LEFT AUTO DOOR CYL.SW.CABLES(OP) 9 W1830 MMS CABLE(OP.)

8 - RIGHT AUTO DOOR CYL. SW. CABLES 10 W1740 4TH AXIS POWER CABLE (OP)

9 - LEFT AUTO DOOR SOL CABLE(OP) 11 W1741 4TH AXIS ENCODER CABLE (OP)

10 - RIGHT AUTO DOOR SOL CABLE(OP) 12 - SPARE

APR'D BY CHK'D BY DRWN BY TITLE

30/09/16 30/09/16 30/09/16 GLAND PLATE 4
(OP CABLES)
R.HULL S.SUEMATSU P.COLL
YAMAZAKI MAZAK CORPORATION DRWN NO.
588001500360 Fo rma t v er sio n 1 .0

This product is subject to all the applicable Japanese Foreign Exchange and Foreign Trade Law.
本 品 は『 外 国為 替 及び 外 国貿 易 法』 に該 当 しま す ので 外 国に 輸 出す る場 合 には 同 法に 基 づく 許 可を 必 要と しま す 。
 C 92 TOOL SETTER PREPARATION RMI-Q ASS'Y : VTC-800/30SR
op
Unit Section yr Unit Specification Assembly Drawing No. Page No.
ig Unit Number
A h55889220000
t© TOOL SETTER PREPARATION - RMI-Q

058892A0050
20
Page No.
22
Parts List
92 - L1
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Serial Number 320959

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92 - C1 - 1
 C 92 TOOL SETTER PREPARATION RMI-Q ASS'Y : VTC-800/30SR
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NO PARTS-NO PARTS NAME TYPE yr REMARKS A B C D E F G H J K L M N P Q R S T U V W X Y Z RANK
6 K12RF005990 INTERFACE
i
A-5687-0060 g 1 A
7 45885906050 PLATE 1 -
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8 A06CB050120 SKT. HD. CAP SCR. M05X012
© 2 -
9 A41JJ00M050 WASHER M05 2 -
20
15 45885906040 PACKING 22 1 -
16 A06CB060200 SKT. HD. CAP SCR. M06X020 Ya 4 -
17 A41JJ00M060 WASHER M06 m 4 -
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Serial Number 320959

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92 - L1 - 1E
 C
op 92 RMP600 INSPECTION PROBE ASS'Y : VTC-800/30SR
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Unit Section hUnit
t ©Number Unit Specification Assembly Drawing No. Page No.

E 55889201501
20 RENISHAW RMP600 INSPECTION PROBE (HSK A63)
22
058892A0021
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Page No.
m Parts List
92 - L1
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Serial Number 320959

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92 - C1 - 1
 C
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ig 92 RMP600 INSPECTION PROBE ASS'Y : VTC-800/30SR
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NO PARTS-NO PARTS NAME TYPE © REMARKS A B C D E F G H J K L M N P Q R S T U V W X Y Z RANK
7 25319202231 HOLDER M-2045-0188 20 1
13 K12RF005470 PROBE RMP600 A-5312-3011 22 1 C
14 K12RF005290 STYLUS A-5003-6510 (O6 X 100MM) 1 C
15 A15C08X0150 SET SCREW M8 X 15 Ya 2
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Serial Number 320959

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92 - L1 - 1E
 Serial Number 320959

16 17

14

15

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WITHOUT RADIO MACHINE INTERFACE

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20
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8 9

WITH RADIO MACHINE INTERFACE

DWG. NO. 058892A0050
 㻭
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Serial Number 320959

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DWG. NO.
058892A0021
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