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Design of Screw Jack

EDM Design of screw jack

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80 views4 pages

Design of Screw Jack

EDM Design of screw jack

Uploaded by

vijaypatil7039
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Design of Power

4.24
Elements of Machine Design

Design Procedure for Screw Jack: Questions diagram.


and screw with jackis
nut nut of a Screw
1. Write down the design procedure of power Screwfor
how the screw
spindle and
designed.
|2. Explain with necessary sketches and equations,
3. Give the design procedure of screwand nut of a screw
W
jack. Handle length 'L' w-(S-1142,, 12
lCup
Pin
Handle
C.--:
Height of
head =2 x D| Head
Nut collar
ofHeight
Da
'H
nut D
-D5=1.5 *D,
Screwed
Nut spindle

height
Lifting
height
Body Body

tg=0.25x do

Base

D; = 2.25 x D,
D,= 1.75 * Dg
Fig. 4.8 : Screw jack W
(A) Design of Screw:
-Screw
(1) Find core diameter (d):
Considering the screw under pure compression, use the
to axial
formula of direct compressive stress being induced due
compressive load (W) load to calculate value of de.
Nut

x de
subjected to
In addition to compressive stress, screw is also
torsional shear stress. To account for this, increase the value of d,
considerably by referring the standard table 4.1 of square threads,
where, we get the values of do and p.
Now, calculate new 'd.' using the formula, d, = do -p.

Fig. 4.9 : Screw and nut assembly


Elements of Machine Desian
4-25
Design of Power Screws

2. ind torque TË required to rotate the screw and hence. find the induced shear stress () due to this
torque:
d
TË = Px Wtan (a +0) x
where, P = Effort required at circumference of screw
and d = Mean
diameter of screw
We know that, torque transmitted at the circumference of screw,
T, xxd
Find out the torsional shear stress due to torque T, in the screw designed in step (1).
. Induced torsional shear stress in screw,
Cind = 16T,
Also, tind the induced direct compressive stress (G) due to axial compressive load in the screw designed in
step (1).
Induced compressive stress in screw,
W
Oc ind=

3. Check maximum principal stresses : When screw is simultaneously subjected to two types of stresses, i.e.
direct stres (compressive) and torsional shear stress,then design must be based on,
(a) Maximum shear stress theory, according to which, maximum shear stress induced on minimum cross
section is,
Induced Lmax

(b) Maximum normal stress theory, according to which, maximum normal stress induced on minimum cross
section is,
1 1 2
Induced oc max
Note : We can put the value of tmax calculated in previous step 3 (a) in the above expression, for easy
calculation of oe max using the following formula.
1
Oc max = Oc + Tmax
Check whether the principal stresses induced (Emax and gc ma) are less than corresponding permissible stress
values or not ? If yes, then design of screw is safe.
(B) Design of Nut :
4. Find the height of nut by considering the bearing pressure acting on it:
By considering the bearing pressure on nut, we have,
W
Pb =
do- d xn
where, n = Number of threads of screw in contact (engagement) with nut
(a) Calculate 'n' from the above equation.
(b) Calculate, Height of nut, H=nxp
(c) Calculate thickness or width of screw thread, t =.
2
Elements of Machine Design 4-26 pesign of Power Screws
5. Check transverse shear stresses induced in screw and nut as follows :
W
(a) Induced Transverse Shear stress for screw, Tscrew T.
dent
W
(b) Induced Transverse Shear stress for nut, Tnut = T do nt
By using the above formulae, calculate tscrew and tput and verify that, these induced stresses are less than
their permissible values.
6. Find inner diameter (D,), outer diameter (D,) and thickness (t,) of collar :
(a) Inner diameter (D) :It is found by considering tensile failure of nut.
W
Gt =

(b) Outer diameter (D) :It is found by considering crushing failure of nut colla.
W
Cck =

(c) Thickness of nut collar (ti) :It is found by considering shear failure of nut collar.
W
TD, ti
7. Fix the diameter of head (D) and diameter of pin (Da) fitted on top of screw :
By using empirical relation,we can find R3 and Ry as under.
Diameter of head = D, = 1.75 do
The cup is fitted with a pin.
Diameter of pin = D, = 4 [Put the value of calculated D3 and find out Dl

Due to known values of D, and D4, we can find, Rg =and Ry =


8. Find torque (T) required to overcome friction at top of screw (collar friction) :
=xWx(R-RÖ
T; (uniform pressure condition)
OR I2 = u, x WxR (uniform wear condition)
where, Ra = Radius of head, R4 = Radius of pin and
Rg + R4
Mean radius, R = 2
9. Find the total torque, which is applied at the end of handle/lever:
T = T, + T2
Assuming that, a person can apply aforce or effort (P;) of 300 Nintermittently,
Find the length of handle as, L=p 300 (:T=P, x)
10. Diameter of handle (D) may be obtained by considering bending moment :
Maximum bending moment =M=2xoh xD
Put the value of torque (T) as maximum bending moment (M) and calculate diameter of handle (D).
11. Height of head = H = 2D
Elements of Machine Design 4-27
Design of Power Screws

12. Fix the diameter of body of screw jack as


() Diameter of body at top = Ds = follows:
1.5 x D2.
(0) Thickness of body = t = 0.25 x do:
(ii) Inside diameter at bottom = D, =
2.25 x D2.
(iv) Outside diameter at bottom = D, = 1.75 x
(v) Thickness of base, t = 2xt. D6.
(vi) Height of body = Maximum lift + Height of nut + 100 mm.
Note tor students : If design of screw and nut is only asked in the examination instead of complete screw jack,
then step(1) to step (5) are essential to write.
Table 4.1: Standardtable of square threads for nominal diameter and corresponding pitch
Nominal diameter (d,) in Pitch (p) in Nominal diameter (d.) in Pitch (p) in
mm mm mm mm

22 55
24 5 58 9
26 60
28 62
30 65
32 6 68
34 70
36 72 10
38 75
40 7 78
42 80
44 82
46 85
48 88 12
50 90
52 92

Numerical Type No. 3 : "Design of Screw Jack"

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