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Robot Applications - 1 PDF

Robotics application

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toyashk
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31 views11 pages

Robot Applications - 1 PDF

Robotics application

Uploaded by

toyashk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Robot

Applications
Robot Applications
Over view

Arc Welding robots

Spot welding robots


Robot Applications
Robot Welding is a process of joining different materials.
Welding joins different metals or alloys with help of a
number of processes in which heat is supplied r electrically.
Arc welding utilizes an electric arc between an electrode and
a metal base using either consumable or non-consumable
electrodes.
An arc welding robot uses a process which applies intense
heat to metal at a joint, causing the metal to melt and
intermix.
Robot Applications
A basic robotic arc welding system is formed by two
subsystems: the welding equipment delivering the energy
from the welding power source to the workpiece, and the
robot providing relative positioning of the heat source and
the workpiece.
Normally six-axis industrial robots comprising a three-axis
lower arm and a three-axis wrist are used, since they enable
the welding torch mounted at the wrist to achieve all the
positions necessary for three-dimensional welding.
Traditionally, general purpose industrial robots are
employed, carrying arc welding torches as end effectors.
Many robot manufacturers have recently developed arc
welding-specific robots, which are smaller and less
expensive.
Robot Applications
WHY ROBOT ARC WELDING?
Arc welding is performed by skilled workers who are
assisted by a person called fitter. •
The purpose of the fitter is to organize the work and fixture
the parts of the welder.
The working condition of the welder is typically unpleasant
and hazardous.
The arc from the welding process emits ultra-violet
radiations which is injurious to human vision.
As a result welders are required to wear eye protection in the
form of a welding helmet with a dark window.
Sparks and smoke are generated during the process are a
potential threat to operators.
Because of the hazards for human workers in continuous arc
welding
Robot Applications
BENEFITS OF ROBOT ARC WELDING

GREATER QUALITY OF PRODUCT

IMPROVED SAFTEY AND QUALITY-OFWORK LIFE

HIGHER PRODUCTIVITY.
Robot Applications
FEATURES OF ARC WELDING ROBOTS

WORK VOLUME

DEGREES OF FREEDOM

MOTION CONTROL SYSTEM

PRECISION OF MOTION

PROGRAMMING
Robot Applications

Spot welding is a resistance welding process that uses large


electrical current to join two or more sheets of metal in a
single location. Spot welding technology has evolved
through its extensive use in automobile manufacturing using
articulated robots.
Robot Applications
BENEFITS OF ROBOT SPOT WELDING

IMPROVED PRODUCT QUALITY

OPERATOR SAFETY

BETTER CONTROL OVER PRODUCTION OPERATION


Robot Applications
FEATURES OF SPOT-WELDING ROBOTS
Robots must be relatively large. It must have sufficient
payload capacity to readily manipulate the welding gun for
the application.
The work volume must be adequate for the size of the
product.
The robot must be able to position and orient the welding
gun in places on the product that might be difficult to
access. This might result in need for an increased number of
freedoms.
The controller memory must have enough capacity to
accomplish the many positioning steps required for the
spot-welding cycle
Robot Applications
References
https://www.youtube.com/watch?v=HUU3H
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https://www.youtube.com/watch?v=5i5G82S
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https://www.youtube.com/watch?v=N5AYZx
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