s 3 900

ClimatixTM

Climatix range POL68X.XX/XXX,

POL63X.00/XXX,
POL985.00/XXX, POL965.00/XXX
POL955.00/XXX
POL94U.00/XXX, POL94E.00/XXX
POL945.00/XXX, POL925.00/XXX
POL902.00/XXX
POL904.00/XXX, POL906.00/XXX
POL907.00/XXX, POL908.00/XXX
POL909.00/XXX

The products of the Climatix range are designed for use in ventilation, air
conditioning, refrigeration and district heating plants.
Powerful engineering and service tools are available to create ventilation, air
conditioning and refrigeration applications and to facilitate commissioning.

CB1Q3900en_02
30.11.2009 Building Technologies
Communication
concept POL68X

Communication
concept POL63X

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Climatix 600 range Climatix 6XX products are designed for use in ventilation, air conditioning, refrig-
overview eration and district heating plants and provide a broad range of control and moni-
toring functions.
The product range is of modular design and primarily comprises controllers (ver-
sions with or without HMI) and different add-on I/O modules, including step motor
and factory- or field-mounted communication modules. Different HMIs can be con-
nected to the controllers, either directly (local HMI) or via the network (remote
HMI). The controllers are freely programmable.

Controllers The Climatix controllers are freely programmable with the help of a powerful
SAPRO software tool, thus saving time and effort in air conditioning, ventilation and
refrigeration application development and testing. A superior commissioning tool
called SCOPE is also available free of charge.
A number of defined inputs / outputs (analog or digital) plus freely programmable
I/O channels make it possible to create a host of applications with or without addi-
tional modules to meet specific requirements. In fact, on-board I/O functionality
does not suffice, a peripheral bus allows for connecting further local and remote I/O
extension modules.
The number and type of I/Os on the controller and extension modules are opti-
mized for air conditioning, ventilation and refrigeration applications. On-board
communication interfaces round off this scalable and intelligent control system.
Additional communication modules can be added to the system in accordance with
integration requirements.

HMI The controllers can be operated with or without HMI – with the same functional-
ity. The Climatix 6XX controllers offer an inbuilt HMI or an external local HMI (typi-
cally mounted on metal panels). In addition, a remote HMI is available, operating
on the process bus, with power supply and communication over the same 2 wires
(using KNX TP1 technology) to optimize installation costs.

I/O product range The additional I/O extension product range for connection via the peripheral bus
comprises different I/O extension modules, some of them also with programmable
channel configuration. Specific modules for step motor control are also available
via the peripheral bus.
Using extension I/O modules, it is easy to design units with certain main funtionali-
ties provided by a controller plus extension I/Os, and then have extra functionalities
by adding other extension I/O modules according to needs.
This flexibility in HW combinations also allows modularity of electrical panel design,
supported by a suitable concept of mechanical properties, communication and
power supply possibilities available on all extension I/O modules

Communication Additional communication modules (BACnet/IP, BACnet/MSTP, LON, MBus, Mod-

modules bus RS-485 and advanced programmable Web modules) extend the connectivity
options of Climatix controllers, aimed at matching integration interface require-
ments, or to povide specific servicing choices.

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Climatix 6XX - product range

Controllers I/O Extensions

POL638.7

POL687.0

POL687.7

POL94U

POL94E

Labeling
POL635

POL636

POL638

POL985

POL965

POL955

POL945

POL925

In / Out
3 3 3 B In NTC input NTC inputs
X In NTC input
2 Configurable inputs
X In Digital input voltage free
X In DC O-5V input
2 Configurable inputs
X In Digital input voltage free
5 5 5 5 2 2 3 4 D In Digital input voltage free
2 2 DU In Digital input 24V insulated Digital inputs
2 2 2 1 1 1 2 DL In Digital input 115/230V insulated
X In Ni 1000 input
X In Pt 1000 input
X In NTC input
X In 0-2.5 kΩ inout
Max Total 8

8 8 8 8 8 8 8 8 8 3 3 X In DC 0-5V input
Universal I/O
X In DC 0-10V input
(Siemens ASIC)
X In DC 0-20mA input
X In Digital input voltage free
max 6 max 6 max 6 max 6 X Out DC 0-10V analog output
max 4 max 4 max 4 max 4 max 1 max 1 X Out DC 4-20mA analog output
max 4 max 4 max 4 max 4 max 4 max 4 max 4 max 4 max 2 max 2 X Out DC output digital output
2 2 2 2 2 Y Out DC 0-10V analog output
1 1 M+/- Out Bipolar stepper motor output (4 wires)
2 2 1 1 Q Out Relay output NO/NC Outputs
6 6 6 6 6 6 8 4 4 4 Q Out Relay output NO
2 2 2 2 DO Out Triac output 0.5A
21 21 21 21 27 27 26 15 14 8 6 6 6 Total I/O amount
2 2 2 2 2 2 2 2 1 1 24V DC 24V power supply terminals
Sensor power supply
2 2 2 2 1 1 1 5V DC 5V power supply terminals
1 -- Inbuilt UPS (safe position at power off)
Yes Yes Yes Yes Yes Yes Freely programmable
Yes Yes T-HI Tool interface (USB on RJ45 connector)
Yes Yes Yes Yes T-SV Tool interface (USB Standard connector)
Yes Yes Yes Yes Yes Yes T-HI User interface connector (RJ45)
Yes Yes Yes Yes Yes Yes Modem service interface (RJ45) Tools and commissioning
Communication modules Yes Yes Yes Yes Yes Yes SD card support
Yes Yes Yes Yes Yes Yes Real time clock (with battery holder)
POL902

POL904

POL906

POL907

POL908

POL909

Yes Yes Inbuilt user interface (164x44)

Yes Yes Yes Yes T-IP IP service interface (with "HMI@Web")
Yes Yes Yes Yes Yes Yes ► Yes Yes Yes Yes Yes Yes Yes Peripheral Bus
Expansibility
Yes Yes Yes Yes Yes Yes ◄ Yes Yes Yes Yes Yes Yes COMM module interface
1 1 1 1 1 1 Process Bus (KNX TP1 insulated)
1 1 1 1 1 1 Internal KNX power supply (DPSU max 50mA)
2 1 1 RS485 insulated
1 1 1 1 RS485 not insulated
1 1 LON port
Communication
1 BACnet MSTP
1 BACnet IP
1 Mbus
1 Advanced web server

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Climatix product range

Controllers and HMIs

POL687.00/ POL687.70/ with HMI

(refer to Data Sheet 3903) (refer to Data Sheet 3903)

POL635.00/ POL636.00/ with HMI POL638.00/ with HMI

(refer to Data Sheet 3230) (refer to Data Sheet 3230) (refer to Data Sheet 3230)

Extension modules

POL985.00/ POL965.00/ POL955.00

(3221) (3222) (3226)

POL94U.00/ POL94E.00/ POL945.00/ POL925.00/

(3225) (3225) (3223) (3224)

User interface

POL895.00/ external HMI (3941)

Communication
modules

POL902.00/ POL904.00/ POL906.00/ POL907.00/ POL908.00/ POL909.00/

Modbus RS485 BACnet MSTP LON Mbus BACnet IP Advanced
(3234) (3232) (3231) (3236) (3233) Web (3235)

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SW tools

ACX93.00 SAPRO programming tool SCOPE commisioning tool

Connecting the components

Communication Board-to- Controller with inbuilt HMI Board-to- Extension

module board board module
connector connector

Configuration example

Communication Controller with HMI Extension modules

module

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Ordering data for accessories

Peripheral bus
Board-to-board Phoenix ZEC1,0/4-LPV-3,5 GY35AUC2CI1
Board-to-wire Phoenix ZEC1,0/4-ST-3,5 GY35AUC1R1,4

COMM interface
Board-to-board Phoenix ZEC1,0/10-LPV-3,5 GY35AUC2CI1

Accessories for controllers

Real time clock battery BR2032 POL 0B1.20/STD
PC service cable 150 cm POL 0C2.40/STD
SAPRO programming tool license ACX93.000
Test and demo case POL 0G6.87/STD
POL 068.76/STD
Connector set (spring cage, cable top entry )
1 x Phoenix FKCT 2,5/2-ST OG
1 x Phoenix FKCT 2,5/2-ST GY7035
6 x Phoenix FKCT 2,5/3-ST KMGY
1 x Phoenix FKCT 2,5/5-ST GY7035
1 x Phoenix FKCT 2,5/6-ST GY7035
1 x Phoenix FKCT 2,5/7-ST GY7035
2 x Phoenix FKCT 2,5/8-ST GY7035

Connector set (spring cage, cable side entry ) Available on request

1 x Phoenix FKCVW 2,5/2-ST OG
1 x Phoenix FKCVW 2,5/2-ST GY7035
6 x Phoenix FKCVW 2,5/3-ST GY7035
1 x Phoenix FKCVW 2,5/5-ST GY7035
1 x Phoenix FKCVW 2,5/6-ST GY7035
1 x Phoenix FKCVW 2,5/7-ST GY7035
2 x Phoenix FKCVW 2,5/8-ST GY7035

Connector set (screws, cable side entry ) Available on request

1 x Phoenix MVSTBW 2,5/2-ST OG
1 x Phoenix MVSTBW 2,5/2-ST GY7035
6 x Phoenix MVSTBW 2,5/3-ST GY7035
1 x Phoenix MVSTBW 2,5/5-ST GY7035
1 x Phoenix MVSTBW 2,5/6-ST GY7035
1 x Phoenix MVSTBW 2,5/7-ST GY7035
2 x Phoenix MVSTBW 2,5/8-ST GY7035

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 Connecting the extension modules

Cabling and
grounding rules

Specification for pheripheral bus cable and power supply:

• If the total length of the pheripheral bus cable exceeds 3 m, shielded cables
must be used (L1 + L2 + Lx = >3 m)
• If the total length of the pheripheral bus cable is less than 3 m, shielded cables
are not required (L1 + L2 + Lx = <3 m)
• Each shield must be grounded at one side only
• Maximum bus cable length is 30 m (L1 + L2 + Ln = <30 m)
• To connect the bus cable to the modules, use the board-to-wire terminals
• GND of the power supply must be grounded (see illustration above)
• Connections from one plant to another can be effected via a 2-wire bus cable
(A+ and B-). In this case, the modules must be powered by a separate supply
(see illustration above). All plants must have the same GND. GND of the power
supply must be grounded at one point only
• Refer to the pass-through-current rules for limiting the current across each de-
vice within the individual limits

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Addressing the extension modules

DIP switches The extension modules are equipped with DIP switches for communication with the
controller. Switches 1, 2, 3, 4, and 5 are configurable to set the slave address,
while switch 6 acts as peripheral bus termination. When the extension module op-
erates as the termination in the network, switch 6 must be set to ON.

By combining switches 1, 2, 3, 4 or 5, a maximum of 31 slave addresses can be

configured. Below are some configuration examples:

DIP switch configuration of extension module

Slave address
Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Schematics
(controller)

1 Off Off Off Off On

2 Off Off Off On Off

3 Off Off Off On On

4 Off Off On Off Off

5 Off Off On Off On

6 Off Off On On Off

7 Off Off On On On

8 Off On Off Off Off

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 DIP switch configuration of extension module
Slave address
Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Schematics
(controller)

9 Off On Off Off On

10 Off On Off On Off

11 Off On Off On On

12 Off On On Off Off

13 Off On On Off On

14 Off On On On Off

15 Off On On On On

16 On Off Off Off Off

17 On Off Off Off On

18 On Off Off On Off

19 On Off Off On On

20 On Off On Off Off

21 On Off On Off On

22 On Off On On Off

23 On Off On On On

24 On On Off Off Off

25 On On Off Off On

26 On On Off On Off

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 DIP switch configuration of extension module
Slave address
Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Schematics
(controller)

27 On On Off On On

28 On On On Off Off

29 On On On Off On

30 On On On On Off

31 On On On On On

Note
 The same address of extension module must be set in the application program of
the controller. Zero cannot be set as the slave address.

Connecting the extension modules

Pass-through
current rules The pass-through current is the maximum current that can flow across each device
to limit the current within the defined safety levels.
When extension modules are powered by a controller or some other extension
module over the peripheral bus lines, a calculation is necessary to make certain
that the total apparent power for this group of devices does not exceed 96 VA.
If this is the case, the group of controllers and extension modules must be subdi-
vided into 2 subgroups, enabling each of them to draw less than 96 VA.

Note: When using AC 24 V power supply, power consumption is higher than that
resulting from DC 24 V, the reason being the better efficiency of DC power supply.
As a result, with DC 24 V power supply, the number of extension modules that can
be connected to the same power supply line is greater than with AC 24 V.

Maximum number of extension modules 31 (1…31)

Maximun pass-through current per group 96 VA
Cable lengths Total of max. 30 m

Below are some examples that show a number of choices:

The following table provides the maximal capacity of the controllers, considering
the full load configuration for each device. For this reason, the values used in other
configurations can be smaller than those stated here.

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 Power consumption table for controllers and modules
Type Amount mA VA
POL635.00 1800 22 Climatix 636 / 21 I/Os
POL636.00 1800 22 Climatix 636 / 21 I/Os
POL638.00 1800 22 Climatix 638 / 21 I/Os
POL638.00 1800 22 Climatix 638 / 21 I/Os with inbuilt HMI
POL687.00 1800 22 Climatix 687 / 27 I/Os
POL687.70 1800 22 Climatix 687 / 27 I/Os with inbuilt HMI
POL685.00 850 11 Extension module 26 I/Os
POL965.00 750 10 Extension module 15 I/Os
POL955.00 750 10 Extension module 14 I/Os
POL94E.00 900 12 Extension module 6 I/Os - ECV
POL94U.00 900 12 Ext. module 6 I/Os – ECV with inbuilt UPS
POL945.00 260 3 Extension module 8 I/Os
POL925.00 150 1.5 Extension module 6 I/Os
POL902.00 Communication Modbus RS-485 module
POL904.00 Comm. Card BACnet MSTP
POL906.00 Comm. Card LON
POL908.00 Comm. Card BACnet IP
POL909.00 Comm. Card Advanced Web
POL895.50 Human Machine Interface (HMI)

Power supply AC 24 V DC 24 V
Maxiumum permissible power consumption per controller 96 VA 96 VA

The HMIs and communication modules are powered by the controller anyhow and
they do not affect the pass-through current (focus only on controller and extension
I/Os for calculating the pass-through current).

You find the pass-through current simulator below.

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Pass-through current simulator

Pass-through current calculator for Power Supply AC 24V or DC 24V

Power supply type 24Vac 24Vdc
mA W
Required nr. of POL635.00 1800 22 Climatix 635 - 21 IOs
Required nr. of POL636.00 1800 22 Climatix 636 - 21 IOs
Required nr. of POL638.00 1800 22 Climatix 638 - 21 IOs
Required nr. of POL638.70 1800 22 Climatix 638 - 21 IOs - with inbuilt HMI
Required nr. of POL687.00 1800 22 Climatix 687 - 27IOs
Required nr. of POL687.70 1800 22 Climatix 687 - 27IOs - with inbuilt HMI
Required nr. of POL985.00 850 11 Extension 26 IOs
Required nr. of POL965.00 750 10 Extension 15 IOs Fill in your data!
Required nr. of POL955.00 750 10 Extension 14 IOs
Required nr. of POL94E.00 900 12 Extension 6 IOs - ECV
Required nr. of POL94U.00 900 12 Extension 6 IOs - ECV with inbuilt UPS
Required nr. of POL945.00 260 3 Extension 8 IOs
Required nr. of POL925.00 150 1,5 Extension 6 IOs
Required nr. of POL902.00 Comm. Card Modbus RS485
Required nr. of POL904.00 Comm. Card BACnet MSTP
Required nr. of POL906.00 Comm. Card LON
Required nr. of POL908.00 Comm. Card BACnet IP
Required nr. of POL909.00 Comm. Card Advanced Web
Required nr. of POL895.50 Human Machine Interface

Power supply type 24Vac 24Vdc

Sum of Currents 0,00 0,00
Total Appartent Power [VA] 0,00 0,00
Max 96VA for both AC 24V or DC 24V power supplies

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Example with two This example shows how to use one POL687.70 controller together with 2
AC 24 V power supplies: POL965, 2 POL954 and 2 POL94U extension modules. This combination is not
possible with only one AC 24 V power supply, since the total apparent power ex-
ceeds 96 VA (note that it could be done using DC 24 V).

Power supply AC 24 V DC 24 V
mA W
Required nr. of POL635.00 1800 22 Climatix 635 - 21 I/Os
Required nr. of POL636.00 1800 22 Climatix 636 - 21 I/Os
Required nr. of POL638.00 1800 22 Climatix 638 - 21 I/Os
Required nr. of POL638.70 1800 22 Climatix 638 - 21 I/Os - with inbuilt HMI
Required nr. of POL687.00 1 1800 22 Climatix 687 - 27 I/Os
Required nr. of POL687.70 1800 22 Climatix 687 - 27 I/Os - with inbuilt HMI
Required nr. of POL985.00 850 11 Extension 26 I/Os
Required nr. of POL965.00 2 750 10 Extension 15 I/Os
Required nr. of POL955.00 750 10 Extension 14 I/Os
Required nr. of POL94E.00 2 900 12 Extension 6 I/Os - ECV
Required nr. of POL94U.00 900 12 Extension 6 I/Os - ECV with inbuilt UPS
Required nr. of POL945.00 2 260 3 Extension 8 I/Os
Required nr. of POL925.00 150 1.5 Extension 6 I/Os
Required nr. of POL902.00 Communication card Modbus RS485
Required nr. of POL904.00 Communication card BACnet MSTP
Required nr. of POL906.00 Communication card LON
Required nr. of POL908.00 Communication card BACnet IP
Required nr. of POL909.00 Communication card advanced Web
Required nr. of POL895.50 Human Machine Interface
Power supply AC 24 V DC 24 V
Sum of currents 5.62 3.00
Total apparent power [VA] 134.88 72.00

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So we split the group into subgroup 1 and subgroup 2

Pass-through current calculator for each power supply Pass-through current calculator for each power supply
mA W mA W
Required nr. of POL635.00 1800 22 Required nr. of POL635.00 1800 22
Required nr. of POL636.00 1800 22 Required nr. of POL636.00 1800 22
Required nr. of POL638.00 1800 22 Required nr. of POL638.00 1800 22
Required nr. of POL638.70 1800 22 Required nr. of POL638.70 1800 22
Required nr. of POL687.00 1800 22 Required nr. of POL687.00 1800 22
Required nr. of POL687.70 1 1800 22 Required nr. of POL687.70 1800 22
Required nr. of POL985.00 850 11 Required nr. of POL985.00 850 11
Required nr. of POL965.00 1 750 10 Required nr. of POL965.00 1 750 10
Required nr. of POL945.00 1 260 3 Required nr. of POL945.00 1 260 3
Required nr. of POL925.00 150 1.5 Required nr. of POL925.00 150 1.5
Required nr. of POL94E.00 900 12 Required nr. of POL94E.00 900 12
Required nr. of POL94U.00 1 900 12 Required nr. of POL94U.00 1 900 12
Required nr. of POL902.00 Required nr. of POL902.00
Required nr. of POL904.00 Required nr. of POL904.00
Required nr. of POL906.00 Required nr. of POL906.00
Required nr. of POL908.00 Required nr. of POL908.00
Required nr. of POL909.00 Required nr. of POL909.00
Required nr. of POL895.50 Required nr. of POL895.50

Power supply AC24V DC24V Power supply AC24V DC24V

Sum of currents 3.71 1.96 Sum of currents 1.91 1.04
Total apparent power [VA] 89.04 47.00 Total apparent power [VA] 45.84 25.00

Result of example with two AC 24 V power supplies

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Example with two
DC 24 V power supplies:

Power supply AC24V DC24V

mA W
Required nr. of POL635.00 1800 22 Climatix 635 - 21 I/Os
Required nr. of POL636.00 1800 22 Climatix 636 - 21 I/Os
Required nr. of POL638.00 1800 22 Climatix 638 - 21 I/Os
Required nr. of POL638.70 1800 22 Climatix 638 - 21 I/Os - with inbuilt HMI
Required nr. of POL687.00 1800 22 Climatix 687 - 27 I/Os
Required nr. of POL687.70 1 1800 22 Climatix 687 - 27 I/Os - with inbuilt HMI
Required nr. of POL985.00 850 11 Extension 26 I/Os
Required nr. of POL965.00 4 750 10 Extension 15 I/Os
Required nr. of POL955.00 750 10 Extension 14 I/Os
Required nr. of POL94E.00 900 12 Extension 6 I/Os - ECV
Required nr. of POL94U.00 4 900 12 Extension 6 I/Os - ECV with inbuilt UPS
Required nr. of POL945.00 2 260 3 Extension 8 I/Os
Required nr. of POL925.00 150 1.5 Extension 6 I/Os
Required nr. of POL902.00 Communication card Modbus RS-485
Required nr. of POL904.00 Communication card BACnet MSTP
Required nr. of POL906.00 Communication card LON
Required nr. of POL908.00 Communication card BACnet IP
Required nr. of POL909.00 Communication card advanced Web
Required nr. of POL895.50 Human Machine Interface

Power supply AC24V DC24V

Sum of currents 8.92 4.83
Total apparent power [VA] 214.08 116.00
Max. 96 VA for both AC 25 V or DC 24 V power supplies

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So we split the group into subgroup 1 and subgroup 2

Pass-through current calculator for each power supply Pass-through current calculator for each power supply
mA W mA W
Required nr. of POL635.00 1800 22 Required nr. of POL635.00 1800 22
Required nr. of POL636.00 1800 22 Required nr. of POL636.00 1800 22
Required nr. of POL638.00 1800 22 Required nr. of POL638.00 1800 22
Required nr. of POL638.70 1800 22 Required nr. of POL638.70 1800 22
Required nr. of POL687.00 1800 22 Required nr. Of POL687.00 1800 22
Required nr. of POL687.70 1 1800 22 Required nr. of POL687.70 1800 22
Required nr. of POL985.00 850 11 Required nr. of POL985.00 850 11
Required nr. of POL965.00 2 750 10 Required nr. of POL965.00 2 750 10
Required nr. of POL945.00 1 260 3 Required nr. of POL945.00 1 260 3
Required nr. of POL925.00 150 1.5 Required nr. of POL925.00 150 1.5
Required nr. of POL94E.00 900 12 Required nr. of POL94E.00 900 12
Required nr. of POL94U.00 2 900 12 Required nr. of POL94U.00 2 900 12
Required nr. of POL902.00 Required nr. of POL902.00
Required nr. of POL904.00 Required nr. of POL904.00
Required nr. of POL906.00 Required nr. of POL906.00
Required nr. of POL908.00 Required nr. of POL908.00
Required nr. of POL909.00 Required nr. of POL909.00
Required nr. of POL895.50 Required nr. of POL895.50

Power supply AC24V DC24V Power supply AC24V DC24V

Sum of currents 5.36 2.88 Sum of currents 3.56 1.96
Total apparent power [VA] 128.64 69.00 Total appartent power [VA] 85.44 47.00

Result of example with two DC 24 V power supplies

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18 / 18  2009 Siemens Switzerland Ltd. Subject to change
Siemens Climatix range CB1Q3900en_02
Building Technologies 30.11.2009