C6920 - en IPC Eltomat
C6920 - en IPC Eltomat
C6920
Industrial PC
Table of contents
1 Notes on the documentation.................................................................................................................... 5
4 Commissioning ....................................................................................................................................... 21
4.1 Transport and unpacking ................................................................................................................ 21
4.2 Installation in the control cabinet ..................................................................................................... 22
4.2.1 Dimensions ...................................................................................................................... 23
4.2.2 Installation in the control cabinet...................................................................................... 25
4.3 Connecting the Industrial PC .......................................................................................................... 27
4.3.1 Installing the supply cable ................................................................................................ 28
4.3.2 Grounding of the Industrial PC......................................................................................... 29
4.3.3 Connecting cables and power supply .............................................................................. 30
4.4 Switching the Industrial PC on and off ............................................................................................ 32
6 Decommissioning ................................................................................................................................... 36
6.1 Disconnecting the power supply and cables ................................................................................... 36
6.2 Disassembly and disposal............................................................................................................... 37
7 Maintenance ............................................................................................................................................ 39
7.1 Cleaning .......................................................................................................................................... 39
7.2 Maintenance.................................................................................................................................... 40
7.2.1 Access to device components.......................................................................................... 42
7.2.2 Replacing the battery ....................................................................................................... 43
7.2.3 Replacing the storage media ........................................................................................... 44
7.2.4 Replacing the fan ............................................................................................................. 46
8 Troubleshooting ...................................................................................................................................... 47
10 Appendix .................................................................................................................................................. 49
The responsible staff must ensure that the application or use of the products described satisfies all
requirements for safety, including all the relevant laws, regulations, guidelines, and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without notice.
No claims to modify products that have already been supplied may be made on the basis of the data,
diagrams, and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, TwinCAT/BSD®, TC/BSD®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®,
Safety over EtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered and licensed trademarks of
Beckhoff Automation GmbH.
If third parties make use of designations or trademarks used in this publication for their own purposes, this
could infringe upon the rights of the owners of the said designations.
Patents
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702
and similar applications and registrations in several other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
Exclusion of liability
Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the
devices outside the documented operating conditions.
DANGER
Hazard with high risk of death or serious injury.
WARNING
Hazard with medium risk of death or serious injury.
CAUTION
There is a low-risk hazard that can result in minor injury.
NOTICE
There is a possibility of damage to the environment, equipment or data.
The device has been developed for an IP20 working environment. This involves finger protection and
protection against solid foreign objects up to 12.5 mm. There is no protection against water. Operation of the
devices in wet and dusty environments is not permitted.
Improper use
Application conditions
• Do not use the device under extreme environmental conditions.
• Only use the device in hazardous areas if it is explicitly designed for this purpose.
• Do not carry out any work on the device while it is live. Always switch off the supply voltage for the
device before mounting it, replacing device components or rectifying malfunctions. This does not apply
to the replacement of hard disks in a RAID configuration.
• Never plug or unplug connectors during thunderstorms. There is a risk of electric shock.
• Ensure that the device has a protective and functional earth connection.
In addition, the recommendations from Beckhoff regarding appropriate protective measures should be
observed. Further information regarding information security and industrial security can be found in our
https://www.beckhoff.com/secguide.
Beckhoff products and solutions undergo continuous further development. This also applies to security
functions. In light of this continuous further development, Beckhoff expressly recommends that the products
are kept up to date at all times and that updates are installed for the products once they have been made
available. Using outdated or unsupported product versions can increase the risk of cyber threats.
To stay informed about information security for Beckhoff products, subscribe to the RSS feed at https://
www.beckhoff.com/secinfo.
3 Product overview
The C6920 Industrial PC belongs to the series of compact Industrial PCs for space-saving control cabinet
installation. The device is suitable for various applications and requirements.
Thanks to the available processors, the Industrial PC can be used for the following applications, among
others:
• diverse automation and visualization tasks
• wide range of IoT tasks with data preprocessing
• complicated HMI applications
• extensive axis controllers
• short cycle times
• high-volume data handling
3.1 Structure
2
11
10
8
4
Fig. 1: Structure
8 P-S
PC-ON
+
24V
-
X101
24V UPS
+
BAT
1 -
C9900 U330
only
To operate the buffered 24 V output, you must use PIN 1 (-) and PIN 3 (+).
The plug for the power supply is specified for 8 A and can accommodate wire cross-sections of up to
1.5 mm2. For long supply lines, use 1.5 mm2 cables to achieve a low voltage drop on the supply lines. There
should be at least 22 V at the power supply plug of the industrial PC, so that the industrial PC remains
switched on during voltage fluctuations. The plug is included in the delivery. You can obtain a replacement
plug from your Beckhoff Sales using the following ordering option:
• C9900-P926: power supply connector for CP69xx Industrial PC, 8-pin connector with strain relief for
the external supply cable
The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cable
connection is 100 m.
The Ethernet port i210/i226 connected via PCIe is usually suitable for cycle times <= 1 ms and for distributed
clock applications with EtherCAT.
The Ethernet port i219 integrated in the chipset is usually suitable for real-time Ethernet applications with
cycle times > 1 ms (without distributed clocks).
X102
1
LAN1
8
1
LAN2
8
X103
The LEDs of the LAN interfaces indicate the activity and the data transmission rate (Mbit/s). The LED shown
completely green in the figure indicates whether the interface is connected to a network. If this is the case,
the LED lights up green. The LED flashes green when data transmission is in progress on the interface.
The green/orange LED shown in the figure indicates the data transmission rate. The device generations
differ in terms of the possible speed. The following tables show the LED lighting according to the possible
speed.
Mbit/s LED
100 Lights-up orange
1000 Lights up green
Mbit/s LED
100 Off
1000 Lights-up orange
2500 Lights up green
With the device generation C6920-0080, the two interfaces differ in the possible data transmission rate. The
speed for LAN1 is 100/1000 Mbit/s and for LAN2 100/1000/2500 Mbit/s.
3.2.3 USB
The industrial PC has four USB interfaces (X104-X107). They are used to connect peripheral devices with
USB interfaces.
The following table shows the interface assignment based on the device generation:
Each of the four USB interfaces supplies up to 900 mA current and is electronically fused.
5 4 5 4
6 6
3 3
1 7 7 2
2 2
8 8
9 1 9 1
X104-107
5 4 5 4
6 6
3 3
3 7 7 4
2 2
8 8
9 1 9 1
Pin Connection
1 Vbus
2 D-
3 D+
4 GND
5 StdA_SSRX -
6 StdA_SSRX +
7 GND_DRAIN
8 StdA_SSTX -
9 StdA_SSTX +
3.2.4 DVI
The industrial PC has a DVI connection (X108), to which a DVI-capable monitor can be connected. Only
digital signals are transmitted.
16
X108
8 24
1 17
3.2.5 RS232
The serial interface (X109) is fed out via a 9-pin standard DSUB connector. The signals comply with the
RS232 standard. The port address and the interrupt used are set with the help of the BIOS setup.
X109
5 9
1 6
In addition, you have the option to order the industrial PC with additional PCI and PCIe plug-in card slots. In
this case you can extend the device by additional fieldbus interfaces and Ethernet ports. The following plug-
in card slots are available to you:
The plug-in card slots are located behind the flap next to the connection section of the industrial PC. In order
to mount plug-in cards, you have to loosen the Philips screw and open the flap (see fig. 7).
When you have inserted the plug-in cards, the card connections are located on the right on the top side of
the PC (see fig. 8).
The additional plug-in card slots change the dimensions of the industrial PC. The width of the device
increases by 70 mm and the depth by 18 mm.
The figure shows where the LEDs are located on the industrial PC.
1 15
2 xxxxxxxx
3
4
5
6
7
8
9
10
xxxxxxxxxxxxx
11
xxxxxxxxxxxxx
12
13
14
No. Description
1 Model: the last four digits indicate the device generation.
2 Serial number (BTN)
3 Date of manufacture
4 Mainboard
5 CPU
6 Main memory
7 Mini PCI slot
8 SSD or CFast
9 Storage media
10 Power supply unit: 24 VDC
11 MAC addresses of the Ethernet interfaces (X102, X103)
12 FCC approval
13 Address of the vendor
14 Symbols
Note: Here are the symbols applicable to the device such as CE, EAC, UKCA, . The
approvals of your device can be found on the name plate and in chapter 10.2 Approvals.
15 Variant number: commercial number of the order code including ordering options
4 Commissioning
To be able to use the Industrial PC, you must first commission it. The first step is to transport the device to is
operating location and unpack it. This is followed by installing the device in the control cabinet, connecting
the cables and the power supply and finally switching on the Industrial PC.
Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts. During
transport the device must therefore be protected from mechanical stress. Appropriate packaging of the
device, such as the original packaging, can improve the vibration resistance during transport.
NOTICE
Hardware damage due to condensation
Unfavorable weather conditions during transport can cause damage to the device.
• Protect the device against moisture (condensation) during transport in cold weather or in case of
extreme temperature fluctuations.
• Do not put the device into operation until it has slowly adjusted to the room temperature.
• Should condensation occur, wait for about 12 hours before switching the device on.
Unpacking
The C6920 Industrial PC is designed for mounting in control cabinets in machine and plant engineering
applications. Please observe the environmental conditions prescribed for the operation (see Chapter 9
Technical data [} 48]).
Using different mounting plates, you can align the cable entry based on the application requirements.
Figure 11 shows the two available mounting plates: the standard mounting plate 1 and the optional mounting
plate 2. Mounting plate 1 is mounted on the rear panel of the industrial PC and mounting plate 2 on the right-
hand side panel. In both cases, four M4x8 countersunk head Philips screws are used for mounting.
1 2
The basic version of the industrial PC is supplied with the mounting plate 1 already mounted as shown in
Fig. 11. Mounting plate 2 is not included in the scope of delivery. You can choose the following ordering
options:
• C9900-M653: Mounting plate on the side panel instead of the rear panel
4.2.1 Dimensions
The dimensions of the Industrial PC and the mounting plate are used to prepare the control cabinet and to
mount the device correctly in the control cabinet.
222,5
245
262
120,5
32
55 124,5
65,1
245
65,1 65 21,5
69,1 124,5
If you have chosen the ordering option for the device with additional PCI and PCIe plug-in card slots, the
dimensions of the device will change as a result. In this case you must use mounting plate 3 or 4 to mount
the device.
Figure 14 shows the dimensions of the industrial PC with mounting plate 3 and the additional plug-in card
slots.
245
262
222,5
9
95,7 124,5
125,35 137
Figure 15 shows the dimensions of the industrial PC with mounting plate 4 and the additional plug-in card
slots.
222,5
262
245
134,05 90
138,05 137
When installing in the control cabinet, note that there must be 5 cm of free space above and below the
device for ventilation.
In order to mount the Industrial PC by its rear or side panel in the control cabinet using the mounting plates,
the control cabinet must be equipped with drill holes for the fastening screws corresponding to the
dimensions of the PC (see chapter 4.2.1 Dimensions [} 23]). You need M4 screws for mounting.
After you have drilled the holes for the fastening screws in the control cabinet, you can mount the Industrial
PC in the control cabinet with the mounting plates. If your device is equipped with additional plug-in card
slots, the device and thus the mounting plates are wider. However, the mounting procedure is the same.
To install the industrial PC in the control cabinet, follow the steps below:
1. Place the fastening screws in the drill holes in the rear panel of the control cabinet.
2. Hang the PC on the screws at the marked points of the mounting plate (see Fig. 16).
3. Tighten the fastening screws.
ð You have successfully installed the industrial PC in the control cabinet.
To prepare the industrial PC for operation, it must be connected. The first step is to ground the device. Then
you can connect the cables and the power supply.
Wire the industrial PC in the control cabinet in accordance with the EN 60204-1:2006 standard on Protective
Extra Low Voltage (PELV) so that one side of the circuit or a point on the power source of this circuit is
connected to the protective conductor system.
Now mount the strain relief housing on the previously connected plug and supply cable as shown in Fig. 17:
1. Thread the cable tie into the lower part of the strain relief housing (section A).
2. Insert the connection strip into the lower part of the strain relief housing (section B).
3. Tighten the cable tie and remove the plastic tab (section C).
4. Attach the upper part of the strain relief housing by snapping it onto the lower part (section D).
A B
C D
At the lower end of the Industrial PC mounting plate there is an grounding screw (see also chapter 3.1
Structure [} 10]), via which the functional earth of the PC can be connected. Use cables with a cross-section
of at least 4 mm2 to connect the protective conductor.
Protective earth
Establish the low-resistance protective earth of the Industrial PC via the voltage connection, thus avoiding
dangerous contact voltages. There is a pin in the voltage socket for the protective earth (PE).
EMC
NOTICE
Hardware damage due to electromagnetic interference
Using the Industrial PC without functional earthing can lead to hardware damage due to electromagnetic
interference.
• Only use the device with functional earthing.
Electromagnetic compatibility (EMC) of the industrial PC includes on the one hand not affecting other
devices and equipment by electromagnetic interference and on the other hand not being disturbed by
electrical or electromagnetic effects itself.
For this purpose, the Industrial PC must comply with certain protection requirements. The Industrial PC has
EMC interference immunity according to EN 61000-6-2. The EMC interference emission of the device meets
the requirements of EN 61000-6-4.
The functional earth is necessary for the EMC of the device. The functional earth is established by
connecting the grounding point on the PC mounting plate to the central grounding point of the control cabinet
in which the PC is installed.
NOTICE
Connection of incorrect battery packs
The connection of incorrect battery packs can lead to damage to the Industrial PC and to the battery packs.
• Connect only Beckhoff battery packs to your Industrial PC.
Connecting cables
The connections are located in the front of the industrial PC and are documented in Chapter 3.1 Structure
[} 10].
Make sure that you first ground the PC (see chapter Grounding of the Industrial PC [} 29]) and then plug in
all data transmission cables.
Cables with a maximum cable cross-section of 1.5 mm2 must be used for connecting the power supply. To
achieve the lowest possible voltage drop on the supply line, we recommend connecting the maximum
possible cross-section. In case of larger distances between the power source and the PC, take into account
the voltage drop in relation to the cable cross-section as well as fluctuations in your supply voltage in order to
ensure that the voltage at the power supply unit does not fall below 22 V.
If you ordered your device with an integrated UPS, then you can connect an external battery pack and install
it on a DIN rail near to the PC. Use only Beckhoff battery packs for this:
• C9900-U330: universal battery pack for PCs and panel PCs in any configuration
When using the C9900-U330 battery pack, you can use the UPS output of the power supply unit (UPS
Output). The method of connecting different components can be taken from the wiring diagram in Fig. 18.
1 2 3 4 5 6 7 8
Battery Power
Power-Status
24 V 24 V DC
PC_ON
+UPS
+ +
-
X2
X1
ext. switch
N0 N0
X1 X2
L max = 10 m
2
1,5 mm / AWG14
0V 22-30 V DC
1 2 - +
UPS Output
+24 V
GND
PTC
24 V/3,4 Ah 30 V/9 A
So that the industrial PC still has a monitor output in case of a power failure, a control panel can be
connected to the UPS output of the power supply unit. 24 VDC is present between the UPS output and the
negative pole of the battery pack even after a power failure. The maximum load is 1.4 A (max. 2.5 A from
year of manufacture 2016).
Once the PC has been de-energized via the UPS software, the UPS output is switched to 0 V. A connected
panel is switched off.
NOTICE
Data loss due to switching off the PC while the software is running
Switching off the PC before the running software is terminated and the operating system is shut down can
lead to data loss.
• Quit the running software and shut down the operating system before switching off the PC.
NOTICE
Shortened battery life due to switching off the power supply
If the power supply is simply switched off, the operating system shuts down via the battery. With daily use,
this significantly shortens the life of the battery.
• Avoid switching off the power supply before shutting down the operating system.
• Use the PC-ON input (see below) to shut down the operating system in a battery-friendly manner.
The industrial PC is started or switched off when the system is switched on or off or when the power supply
to the PC is connected or disconnected.
You can use the PC-ON input of the PC to control the startup and shutdown of the operating system. The
PC-ON signal is inverted, which is why the operating system boots up at 0 V at the input and shuts down at
24 V. During operation, 0 V must therefore be permanently applied to the input. If you want to shut down the
operating system, you must apply 24 V to the PC-ON input. Once the operating system has shut down, the
PC power supply unit sets the Power Status output from 24 V to 0 V. This indicates that the shutdown is
complete. You can then switch off the power supply. If you remove the 24 V from the PC-ON input before
you have switched off the power supply, the operating system restarts. Therefore, 24 V must be applied to
the PC-ON input until you have switched off the power supply.
To shut down the operating system properly, you can install an additional ON/OFF switch next to the
machine's main switch to turn the machine on and off. The main switch can thus remain switched on in
principle and thus ensures that the PC is still supplied with power during the shutdown of the operating
system. Via the Power Status output, you can switch, for example, a contactor that switches off the entire
system. The load capacity of the Power Status output is limited to max. 0.5 A. No fuse protection is required.
Driver installation
When you switch on the PC for the first time, the optionally pre-installed operating system will be started. For
any additional hardware you have connected, you have to install the drivers yourself afterwards. In addition,
the Beckhoff Device Manager starts automatically. The Device Manager is a software from Beckhoff that
supports you in configuring the PC.
If you have ordered the PC without an operating system, you must install this and the driver software for the
additional hardware you have connected and for the devices in the PC yourself. Please follow the
instructions in the documentation for the operating system and the additional devices.
The UPS software components with the corresponding drivers must be installed on the PC to operate the
power supply unit as a UPS. The software components and drivers are already installed on delivery of the
PC with operating system. Otherwise, you have to install the installation package Beckhoff UPS yourself.
You can obtain the installation package from Beckhoff Service (service@beckhoff.com). You then use the
installation package to install the UPS software components. The UPS software components come with a
detailed help function. Call up the help files either directly from the configuration register by clicking the Help
button or start the file under Start > Programs > Beckhoff > UPS software components.
The communication between your PC and the UPS takes place via the BIOS API. In addition to the UPS
driver, you also need the Beckhoff Automation Device Driver.
The Beckhoff Device Manager always starts automatically after the industrial PC has been booted. In
addition, you have the option of manually starting the previously closed Device Manager at any time.
You also have the option of using the Beckhoff Device Manager to remotely configure the industrial PC via a
web browser. More detailed information is available in the Beckhoff Device Manager manual.
When your industrial PC is booted for the first time, the Beckhoff Device Manager also starts automatically
for the first time. The Security Wizard opens. This tells you that you should reset the default password set by
Beckhoff. Proceed as follows:
1. Click Next on the Security Wizard start page.
ð This will take you to the Change Passwords page:
Navigate forward in the menu and configure the industrial PC. Note that modifications only become active
once they have been confirmed.
Secure passwords
Beckhoff supplies the device images with standard user names and standard passwords for the operating
system. It is imperative that you change these.
Controllers are shipped without a password in the UEFI/BIOS setup. Beckhoff recommends assigning a
password here as well.
6 Decommissioning
NOTICE
Hardware damage due to power supply
A connected power supply can cause damage to the device during disassembly.
• Disconnect the power supply from the device before starting to disassemble it.
When taking the industrial PC out of operation, you must first disconnect the power supply and cables. You
can then remove the device from the control cabinet.
If you do not want to continue using the industrial PC, Chapter 6.2 Disassembly and disposal [} 37] provides
information on the correct disposal of the device.
Before you remove the industrial PC from the control cabinet, you must disconnect the cables and the power
supply. Follow the steps below:
1. Shut down the operating system.
2. Disconnect the PC from your external 24 V power supply.
3. Unscrew the voltage connector and pull it out of the PC.
4. Remove the power supply cable if the connector is to remain with the PC.
5. Make a note of the wiring of all data transmission cables if you want to restore the cabling with another
device.
6. Disconnect the data transmission cables from the industrial PC.
7. Finally, disconnect the grounding strap.
ð You have disconnected the cables and the power supply.
Proceed as follows to remove the industrial PC with the corresponding mounting plate from the control
cabinet:
1. Loosen the fastening screws just enough so that they remain attached to the control cabinet.
2. Lift the PC far enough so that the fastening screws slip into the keyholes (see fig. 21).
3. Remove the PC from the control cabinet.
ð You have successfully disassembled the PC.
Be sure to observe the national electronic scrap regulations when disposing of the industrial PC.
In order to dispose of the device, it must be removed and fully dismantled. Dispose of the components in the
following way:
• Send plastic parts (polycarbonate, polyamide (PA6.6)) for plastics recycling.
7 Maintenance
CAUTION
Risk of electric shock
Working on the device when live can lead to electric shock.
• Switch off the power supply before replacing device components. Excluded from this is the replacement
of hard disks and SSDs in RAID configuration as well as fan cartridges.
Maintenance measures increase the efficiency of the device by ensuring long-term functionality. Cleaning
and maintenance by replacing certain device components contribute to this.
Repair
Only the vendor may repair the device. If a repair should be necessary, contact Beckhoff Service (see
Chapter 10.1 Service and Support [} 49]).
7.1 Cleaning
NOTICE
Unsuitable cleaning agents
The use of unsuitable cleaning agents can damage the device.
• Clean the device only as specified.
It is essential to observe the following aspects when cleaning the industrial PC:
• Make sure that no dust gets into the PC.
• Always keep the ventilation grilles free.
• Only use a vacuum cleaner to clean the PC. The industrial PC does not have to be switched off for this.
• Never use compressed air to clean the PC.
7.2 Maintenance
NOTICE
Use of incorrect spare parts
The use of spare parts not ordered from Beckhoff Service can lead to unsafe and faulty operation.
• Only use spare parts that you have ordered from Beckhoff Service.
Beckhoff devices are manufactured from components of the highest quality and robustness. They are
selected and tested for best interoperability, long-term availability and reliable function under the specified
environmental conditions.
Nevertheless, some components of the devices may be subject to a limited service life if they are operated
under certain conditions, such as at increased ambient temperatures during operation or during storage or
during long periods of storage out of operation.
Beckhoff therefore recommends replacing some of the components of the devices after the time after which
predictions of the remaining service life of such components can no longer be reliably calculated.
The following table provides recommendations for the regular, precautionary replacement of the device
components:
Beckhoff is excluded from liability in the event of possible damage occurring during maintenance work. In
order to avoid damage caused by electrostatic discharge when replacing device components, protective
measures are recommended. Below are some suggestions.
ESD protection
NOTICE
Electrostatic discharge
The replacement of device components without ESD protection can lead to functional impairment and
destruction of the device.
• If possible, apply ESD protection measures during maintenance work.
When working on electronic devices, there is a risk of damage due to ESD (electrostatic discharge), which
can impair the function or destroy the device.
Protect the device and create an ESD-protected environment in which existing electrostatic charges are
safely discharged to ground and charging is prevented.
An ESD-protected environment can best be created by setting up ESD protection zones. The following
measures serve this purpose:
• ESD-compliant floors with sufficient conductivity to the reference potential PE;
If it is not possible to create an ESD protection zone, you can still protect the device against ESD damage.
For example, the following measures can be used:
• Use conductive mats connected to the ground potential as underlays.
• Dissipate possible charges from your own body by touching grounded metal (e.g. control cabinet door).
• Wear a wrist grounding strap.
• Only remove new electronic components from the ESD packaging (tinted plastic bag) after putting on
the wrist grounding strap.
• Do not walk around with electronic components in your hand if they are not in ESD packaging.
To access the battery and the storage media, open the front flap (see Fig. 22).
You now have access to the battery (1) and storage media (2) (see fig. 23).
Fan access
You can access the fan cartridge from the underside of the Industrial PC.
NOTICE
Battery damage
Incorrect handling of the motherboard battery can damage it.
• Do not recharge the battery.
• Do not throw the battery on the fire.
• Do not open the battery.
• Protect the battery against direct sunlight and moisture.
The Industrial PC does not contain a lithium-ion battery. The motherboard battery is a CR2032 lithium-metal
cell. It is used to supply power to the clock integrated on the motherboard. If the battery is depleted or
missing, the date and time are displayed incorrectly.
Chapter 7.2.1 Access to device components [} 42] shows how to access the battery.
+ -
To dispose of the battery, remove it, stick insulating tape over the poles and take it to the local battery
recycling.
The old storage media must be disposed of in accordance with the national electronic waste regulations.
For new storage media, please contact your Beckhoff Sales only. Hard disks from Beckhoff are optimized for
industrial applications. SSDs from Beckhoff have a considerably higher lifetime expectancy than
commercially available SSDs.
If you want to exchange a storage medium according to Beckhoff's recommendation, you must copy the data
from the old to the new storage medium. You can use the Beckhoff Service Tool (BST) for this purpose. BST
is a graphical backup and restore program for PCs with a Windows operating system. You can create an
image of your operating system and use it to back up the operating system. Then you can restore the
created image to a new data carrier. The BST is available on a bootable BST USB flash drive. This includes
Windows and a backup software. Select the size of the BST USB flash drive according to the size of the
backup copy of your operating system. You can then keep the flash drive as a backup copy. For this
purpose, the BST USB flash drives are designed for particularly long data preservation by means of special
flash. For more information on the function of the BST, please refer to the corresponding manual.
If your storage medium is defective and there is no backup, Beckhoff Service can provide you with a fresh
Windows image. For this to be possible, the Beckhoff PC must already have been shipped with a valid
operating system license. After installing the fresh image, the applications must be reinstalled.
Chapter 7.2.1 Access to device components [} 42] shows how to access the CFast.
To replace the CFast, follow the steps shown below in Figure 25:
1. Press frontally against the CFast (section A).
ð The CFast now protrudes from the PC (section B).
2. Pull the CFast out of the PC (section C).
A B C
Exchange SSD
Chapter 7.2.1 Access to device components [} 42] shows how to access the SSD.
BECKHOFF
2. Insert the new SSD into the PC in the same orientation up to the stop.
ð You have replaced the SSD.
The fan cartridge with the two fans ensures optimal cooling of the industrial PC. Order a new fan cartridge
exclusively from Beckhoff. To do this, contact Beckhoff Service (see Chapter 10.1 Service and support).
You can replace the fan cartridge while the PC is running. Insert the new cartridge immediately after
removing the old one.
To replace the fan cartridge, follow the steps below as shown in Figure 27:
1. Loosen the knurled screw on the underside of the PC (section A).
2. Flip the cartridge down (section B).
3. Remove the cartridge in the upward direction (section C).
A B C
The old fan cartridge must be disposed of in accordance with the national electronic scrap regulation.
8 Troubleshooting
Fault Cause Measures
No function of the industrial PC Missing power supply of the Check the power supply cable
industrial PC Call Beckhoff Service
Other cause
The industrial PC does not boot BIOS setup settings are incorrect Check BIOS setup settings (load
fully Other causes defaults)
Call Beckhoff Service
Industrial PC boots, software Cause of the fault is either in the Call the machine and software
starts, but the controller does not software or in parts of the plant manufacturer
work properly outside the industrial PC
USB error during access with Cycle times in TwinCAT set to Increase the cycle times to
TwinCAT via USB 10 ms (default) between 50 ms and 80 ms
9 Technical data
Table 17: Technical data
10 Appendix
In the appendix you will find information for servicing and details of the approvals that your device has.
Beckhoff Service
The Beckhoff Service Center supports you in all matters of after-sales service:
• on-site service
• repair service
• spare parts service
• hotline service
Hotline: + 49 5246/963-460
email: service@beckhoff.com
If your device requires service, please indicate the serial number, which you can find on the name plate.
Beckhoff Support
Support offers you comprehensive technical assistance, helping you not only with the application of
individual Beckhoff products, but also with other, wide-ranging services:
• World-wide support
• Design, programming and commissioning of sophisticated automation systems
• extensive training program for Beckhoff system components
Hotline: + 49 5246/963-157
email: support@beckhoff.com
Headquarters
Phone: + 49 5246/963-0
email: info@beckhoff.de
The addresses of the worldwide Beckhoff branches and agencies can be found on our website at http://
www.beckhoff.com/.
You will also find further documentation for Beckhoff components there.
10.2 Approvals
Your device has at least the following approvals:
• CE
• EAC
• UKCA
• FCC
You will find all other applicable approvals on the name plate of your device.
This device was tested and complies with the limits for a digital device of class A, according part 15 of the
FCC regulations. These limits are designed to provide adequate protection against adverse interference, if
the device is used in a commercial environment. This device generates, uses and may emit radio frequency
energy and may cause adverse interference with radio communications, if it is not installed and used in
accordance with the operating instructions. If this device is used in a residential area it is likely to cause
adverse interference, in which case the user must take appropriate countermeasures in order to eliminate
the interference at his own expense.
This device does not exceed the class A limits for radiation, as specified by the Radio Interference
Regulations of the Canadian Department of Communications.
List of figures
Fig. 1 Structure....................................................................................................................................... 10
Fig. 2 Voltage socket pin numbering...................................................................................................... 11
Fig. 3 Ethernet interfaces pin numbering ............................................................................................... 12
Fig. 4 USB interface pin numbering ....................................................................................................... 14
Fig. 5 DVI interface ................................................................................................................................ 15
Fig. 6 RS232 interface pin numbering.................................................................................................... 15
Fig. 7 Access to plug-in card slots ......................................................................................................... 17
Fig. 8 Plug-in card connections.............................................................................................................. 17
Fig. 9 Status LEDs ................................................................................................................................. 18
Fig. 10 Name plate example .................................................................................................................... 19
Fig. 11 Mounting plates............................................................................................................................ 22
Fig. 12 Dimensions of mounting plate 1................................................................................................... 23
Fig. 13 Dimensions of mounting plate 2................................................................................................... 23
Fig. 14 Dimensions of mounting plate 3 plug-in card slots....................................................................... 24
Fig. 15 Dimensions of mounting plate 4 plug-in card slots....................................................................... 24
Fig. 16 Control cabinet installation ........................................................................................................... 26
Fig. 17 Assembly of strain relief housing ................................................................................................. 28
Fig. 18 Wiring diagram ............................................................................................................................. 31
Fig. 19 Beckhoff Device Manager - Change passwords .......................................................................... 34
Fig. 20 Beckhoff Device Manager – Start page ....................................................................................... 35
Fig. 21 Dismantling the control cabinet .................................................................................................... 37
Fig. 22 Tool-free access to battery and storage media............................................................................ 42
Fig. 23 Battery and storage media ........................................................................................................... 42
Fig. 24 Battery change ............................................................................................................................. 43
Fig. 25 Replacing the CFast..................................................................................................................... 44
Fig. 26 Exchange SSD............................................................................................................................. 45
Fig. 27 Fan cartridge replacement ........................................................................................................... 46
List of tables
Table 1 Key: C6920 structure ................................................................................................................... 10
Table 2 Voltage socket pin assignment .................................................................................................... 11
Table 3 Controller classification based on device generations ................................................................. 12
Table 4 Ethernet interface pin assignment................................................................................................ 12
Table 5 LED lighting speed 100/1000 Mbit/s ............................................................................................ 13
Table 6 LED lighting speed 100/1000/2500 Mbit/s ................................................................................... 13
Table 7 USB interfaces based on device generation ................................................................................ 14
Table 8 USB interface pin assignment...................................................................................................... 14
Table 9 DVI interface pin assignment ....................................................................................................... 15
Table 10 RS232 pin assignment ................................................................................................................. 15
Table 11 C6920 interface options ............................................................................................................... 16
Table 12 Ordering options – plug-in card slots ........................................................................................... 16
Table 13 Meaning of the Status LEDs ........................................................................................................ 18
Table 14 Legend C6920 name plate........................................................................................................... 20
Table 15 Device component replacement recommendations ..................................................................... 40
Table 16 Technical data of the battery........................................................................................................ 43
Table 17 Technical data.............................................................................................................................. 48