Weiss Technik N.A., Inc.

3881 N. Greenbrooke Dr., S.E.

Grand Rapids, MI 49512
Tel: (616) 554-5020
Fax: (616) 554-5021

CERTIFICATE OF COMPLIANCE

Weiss Technik N.A., Inc. hereby certifies that our chamber conforms to your purchase order and the
specifications contained herein.

Model: EC20-1-1-AC

Serial Number: 49406002690010

Purchase Order Number: 3459054238

Weiss Technik N.A., Inc. also certifies that the electronic instruments supplied with this system were
calibrated with NIST traceable instruments. This calibration does not relieve the buyer of
his/her responsibility to certify instrumentation to internal standards prior to placing the
equipment into service.

Barth Wilson

Quality Manager
Weiss Technik N.A., Inc.
3881 N. Greenbrooke Dr., S.E.
Grand Rapids, MI 49512
Tel: (616) 554-5020
Fax: (616) 554-5021

CUSTOMER AND EQUIPMENT INFORMATION

Prepared For: Department of Transportation

Materials Division
200 NE 21st Street RmG35
Oklahoma City, OK 73105
USA

Equipment: Environmental Test Chamber

Model Number: EC20-1-1-AC

Serial Number: 49406002690010

Purchase Order Number: 3459054238

Weiss Technik N.A., Inc.
3881 N. Greenbrooke Dr., S.E.
Grand Rapids, MI 49512
Tel: (616) 554-5020
Fax: (616) 554-5021

EQUIPMENT SPECIFICATIONS

Temperature Range: +15.6°C to +37.8°C

Temperature Control: ±2.0°C

Transition Rates: PERFORMANCE PER ASTMC511

PERFORMANCE PER ASTMC511

Humidity Range: 40% TO 98% ±2% AS LIMITED BY A +4.5°C DEWPOINT LIMIT AND MAX DRY BULB OF +37.8°C

Voltage: 240 volts, 3 phase, 60 hertz

Weiss Technik N.A., Inc.
3881 N. Greenbrooke Dr., S.E.
Grand Rapids, MI 49512
Tel: (616) 554-5020
Fax: (616) 554-5021

EQUIPMENT WARRANTY (USA)

LIMITED

Department of Transportation Model: EC20-1-1-AC

Materials Division Serial No.: 49406002690010
200 NE 21st Street RmG35 PO No.: 3459054238
Oklahoma City, OK 73105

The seller, Weiss Technik N.A., Inc., warrants the equipment and materials manufacturing under this
contract are in accordance with Weiss Technik N.A., Inc. specifications. If any part of said equipment or
material manufactured by Weiss Technik N.A., Inc., as determined by the seller, is defective in
workmanship or material and not subject to misuse or abuse.

Beginning with the date of shipment and ending on the labor expiration date below Weiss Technik N.A.,
Inc. will exchange and install a replacement part in place and stead of the said defective part without
charge during Weiss Technik N.A., Inc. normal business hours.

Beginning with the date of shipment and ending on the parts expiration date below, Weiss Technik N.A.,
Inc. will furnish an exchange part for the defective one, F.O.B. Sellers Plant, Grand Rapids, Michigan. The
cost of installation thereof will be the responsibility of the customer. All defective materials or parts must be
returned to Weiss Technik N.A., Inc., freight prepaid, to receive full credit.

On all refrigerants, no warranties are extended by the manufacturers; therefore, no warranty is extended by
Weiss Technik N.A., Inc. to the purchaser. Customer is responsible for recycling, reclamation or disposal
of any and all refrigerant gases, including any additional fees. Weiss Technik N.A., Inc. shall not be liable
under this equipment warranty for any operation delays or consequential damages and the customer
assumes all risk and liability whatsoever resulting from the use of such equipment and materials, whether
used singly or in combination with other substances.

Weiss Technik N.A., Inc. MAKES NO WARRANTY OF MERCHANTABILITY OF SUCH EQUIPMENT AND
MATERIALS OR OF THEIR FITNESS FOR ANY PURPOSE AND Weiss Technik N.A., Inc. MAKES NO
OTHER WARRANTIES, EXPRESSED OR IMPLIED EXCEPT TO THE EXTENT PROVIDED IN THE
LANGUAGE ON THE FACE THEREOF.

Authorized By:

Title: Service Manager

Date: August 28, 2017

Weiss Technik N.A., Inc.

3881 N. Greenbrooke Dr., SE Warranty Start Date: August 28, 2017
Grand Rapids, MI 49512 USA Warranty Expiration Dates
TEL: (616)554-5020 Parts: 1 year August 28, 2018
FAX: (616)554-5021 Labor: 1 year August 28, 2018
Equipment Manual
 Reliable Global Service Support

Our Services
Our products are backed by our 24/7 global factory trained service department. With over 400 service
technicians located throughout the globe, we offer our customers a wide variety of services including
Name Position
the following:

> 24/7 Service Helpline > Calibrations per ISO 17025 > Chamber Liner Leak Test
(Instrument and Chamber)
> Preventive Maintenance > Chamber Modifications
Program > Chamber Diagnostics,
> Equipment Relocations
Troubleshooting and
> Chamber Start-Up Evaluations > Training on Proper Equipment
> Installations Use and Programming
> Equipment Upgrades
> Emergency Service and Retrofits > Rental Programs /
Used Equipment
> Technical Support > Refrigerant Removal
and Disposal > Service on all Makes
> Spare Parts & Materials and Models

Weiss Technik North America, Inc.

Calibration Services are accredited
by A2LA to ISO/IEC 17025

Contact our Service Support Group for

complete details on all of our services.
 General Information

HOW TO USE THIS MANUAL

This manual is presented as a general guide to assist in the installation, start up,
operation, trouble shooting and preventive maintenance for your Weiss Technik
equipment.

Some of the instructions and procedures may not apply to your specific chamber.

Images used in this manual may not match your equipment exactly. Use them only
as a general guide.

For information regarding installation of your chamber, refer to the section titled
Installation.

For information regarding start Up and Operation of your chamber, refer to the
section titled Start Up / Operation

For information regarding troubleshooting and maintenance of your chamber,

please refer to the section titled Troubleshooting / Maintenance / Calibration /
Service

For information regarding your chamber’s specifications, description, instrument

manual(s), drawings , and other information specific to your equipment, please refer
to the section Information About Your Equipment.

NAVIGATION
Bookmarks have been provided to the various sections of your manual. Click on
the desired bookmark in the Bookmarks Tab Window located in the left panel to go
to the desired section.
 General Information

COMPLIANCE

All Weiss Technik equipment is manufactured in compliance with the appropriate

military standards, ASTM specifications, and/or customer purchase-order
specified requirements.
Weiss Technik power panels are in compliance with UL508A First Edition dated
April 25, 2001, NFPA79 requirements, and ETL labeled. Equipment shipping into
Canada is certified to CAN/CSA C22.2 NO.14 and ETL labeled. Equipment ship-
ping into the European markets, where applicable, has C.E. “Declaration of Con-
formity” certificates provided and is in compliance with European standards. When
incorporated in equipment purchase specifications, our equipment is manufactured
to conform to SEMI S2-0200, and SEMI S8-1000 guidelines
 General Information

SCOPE/GENERAL INFORMATION

Weiss Technik has prepared this manual to assist you during installation, start- up
and operation of your environmental test equipment. Please keep in mind this manual
is generic to our equipment and there may be options described you did not purchase.
Please refer to equipment specification page or your purchase order.

It is recommended that you read the manual and electrical safety instructions prior
to starting up the equipment, and follow proper Lock-out-Tag out (LOTO) proce-
dures, electric, air, and water supply lines. Also, allow access and clearance of 48”
in front of all electrical enclosure or where electrical work is to be performed.
We recommend that the manual be located in an accessible location. If service is
required, the manual should be readily available to aid in the troubleshooting process.

Included in this manual, you will find a system start-up checklist. This checklist is
a brief listing of the major items covered in this manual. Please refer to the appro-
priate sections to assure a smooth and safe start-up. Weiss Technik also recommend
proper training for use of your new equipment. Contact our Service Department for
cost and availability for this service @ 1-800-368-4768 or www.weiss-na.com.
An integral part of the manual is our warranty statement. We have also included a
recommended list of spare parts that you may wish to purchase.

NOTICE SIGNAL WORDS:

Signal Word: The word or words that call attention to the safety sign and designate
a degree or level of hazard seriousness. The signal words for product safety signs
are DANGER, WARNING, and CAUTION.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury. This signal word is to be limited to the most extreme situations.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury. It may also be used to alert against unsafe practices.

MSDS: Documentation is located in back of this manual for any hazardous chemicals
shipped or contained with your new equipment.
Personal protection equipment, defined by the MSDS, should be used as instructed.

In case of emergency please post an appropriate phone number for your personnel
to call for immediate help.
 General Information

GENERAL INFORMATION

THE MATERIALS OF CONSTRUCTION BREAKDOWN:

TYPE
TYPE TYPE PERCENT
PERCENT
PERCENTREMARKS
REMARKSREMARKS
STEEL
STEEL STEEL 65%
65% 65%
STAINLESS
STAINLESS
STAINLESS
STEEL
STEEL STEEL 25%
25% 25%
COPPER
COPPERCOPPER 5%
5% 5%
ELECTRICAL
ELECTRICAL
ELECTRICAL
COMPONENTS
COMPONENTS
COMPONENTS
5%
5% 5% NON-FLAMMABLE
NON-FLAMMABLE
NON-FLAMMABLE

OTHER
OTHER OTHER TYPE/AMT
TYPE/AMTTYPE/AMT
REFRIGERANT
REFRIGERANT
REFRIGERANT 404A(HP62)6#
404A(HP62)6#
404A(HP62)6#
NON-FLAMMABLE
NON-FLAMMABLE
NON-FLAMMABLE
OIL
OIL OIL SL32SC
SL32SC.5
.5
SL32SC
GAL
GAL .5 GAL

Note: Other oils or refrigerants may be used in your chamber

 Equipment Start-Up/Installation
CHAMBER INSTALLATION

First, locate the area in which your chamber will be installed. Check the area
selected for its serviceability to the machinery compartments, both electrically and
mechanically. In the event your equipment is too large to move through halls and
doorways, consult factory as to what can be detached for the move in.

Place equipment in desired location, reinstall any detached components that had
been detached through arrangements with Weiss Technik for the move in. We
recommend that the chamber and machinery compartment (being either a self-
contained system or component system) be leveled. Leveling helps assure the
systems’ optimum performance promoting good oil return on the refrigeration
system and proper drainage of any accumulated moisture.
 Equipment Start-Up/Installation

INSTALLATION & START UP SAFETY INSTRUCTIONS

Follow all WARNINGS to prevent personal injury or death.

WARNING: To safely install the chamber, you must read the General Safety Instructions.

WARNING: To install or start up the chamber you must read the applicable instructions in this
manual. If you need help, contact the nearest Weiss Technik Field Service Office.

WARNING: Do not perform the start-up procedure until all other installation is complete. Before
starting up the chamber, you must read the operating instructions.

WARNING: Dangerously high voltages are present. Do not turn on the electrical power until you
are instructed to do so in the start -up procedure. Check your Lock-Out / Tag-Out
Procedures.

WARNING: Disconnect the electrical power before working near moving parts. Keep all guards
and shields in place. Use your Lock-Out / Tag-Out Procedures.

WARNING: Before service or repair allow chamber to cool to ambient room temperature before
entry.

WARNING: If your chamber has an LN2, or GN2 injection system make sure it is vented
according to the instructions on LN2 Cooling. If the LN2, GN2 is injected directly
into the test space, nitrogen gas or carbon dioxide gas is left in the chamber test area.
This gas must be adequately diluted by the surrounding room air. Using the chamber
in a poorly ventilated area results in a lack of oxygen, which could cause death.

Follow all CAUTIONS to prevent equipment damage

CAUTION: Use the electrical power supply shown on your chamber’s electrical drawing and
serial tag. Air, water, and other supplies must be within the limits shown in the
applicable instructions or drawings.

CAUTION: This equipment is heavy; use the proper equipment to move it. Do not put strain on
pipes or external components.
 Equipment Start-Up/Installation

GENERAL SAFETY INSTRUCTIONS

Read all WARNINGS to prevent personal injury and death.

WARNING: Do not operate this chamber unless it is completely assembled.

WARNING: This chamber operates at extreme temperatures. To prevent severe burns or frostbite,
avoid contact with air, objects, and surfaces that are hot or cold.

WARNING: Use this chamber only for testing the products it was designed to test. Do not put
products in the chamber that could burn or explode at high temperatures.

WARNING: Make sure all warning labels remain attached to the chamber. If needed, order new
labels from Weiss Technik Service Department.

WARNING: Make sure the door(s) are closed while the chamber is operating. Before opening the
door, make sure the blower wheels are not rotating, and make sure the test space is
near room temperature.

WARNING: The gases from GN2 purge systems and, LN2 injection systems, displace regular
room air and can cause you to suffocate. To safely install and use these systems, you
must follow the instructions on the material containers, the installation instructions in
the LN2 Cooling section of this manual.

WARNING: Dangerously high voltages that could kill you are present in the electrical system.
Before doing any electrical work, disconnect the electrical power with Main Power
Disconnect switch.

WARNING: Before working near moving parts, disconnect the electrical power with the Main
Power Disconnect switch. Keep all guards and shields in place. If your system has
refrigeration compressors with Pump Down Pressure Switches (PDPS), they can start
at ANY time while the main power is connected - even when the chamber is not
operating. Keep fingers away from compressors head fans. Use LOTO Procedures.

WARNING: This manual has important safety information. All users must read. Before installing
or starting up the chamber, read instructions. Before operating the chamber, read
instructions, before performing maintenance, read instructions, before servicing the
chamber, read instructions. Safety instructions may also appear in instrumentation
manuals supplied with this chamber. Keep this manual in a place where it will be
available to anyone working with the chamber.

WARNING: If you work with a hazardous material, read the MSDS (Material Safety Data Sheet)
and the safety instructions on the container and provide proper personal protective
equipment as instructed by MSDS.

WARNING: When accessing disconnect for air filters use an OSHA approved ladder, such as the
one supplied By McMaster-Carr P/N 8188T88 (Ladder 48” with handrails) that
meets OSHA and Ansi A14.7 standards or equipment.
 Equipment Start-Up/Installation

WATER SYSTEM INSTALLATION

On water cooled systems, connect the inlet water line to the line marked condenser
inlet. Connect the drain side of the line to the connection marked condenser outlet.

The water valves are rated at 100 p.s.i. maximum. DO NOT EXCEED THE
PRESSURE. Water connections should be made with a line connection of at least
the same size as the inlet and outlet fittings.
 Equipment Start-Up/Installation

CAUTION: RISK OF ELECTRICAL SHOCK. DISCONNECT POWER BEFORE

SERVICING UNIT. USE LOTO Procedures.

ELECTRICAL INSTALLATION

Electrical power for your test chamber is typically supplied in one of two methods.

One method of connecting your test chamber to electrical power is with the use of a
receptacle and plug. Before connecting power, verify current voltage and phase of
your chamber. This information is located on the equipment’s’ specification page
and on the electrical drawing. If you have any questions regarding your chamber
power requirements, please consult the factory. The use of improper power can
void your warranty.

Another method of connecting electrical power to your equipment is by hard

wiring. A main power distribution block or a main power disconnect (optional) will
be located in the electrical compartment for this purpose. Again verify that proper
voltage and current requirements have been supplied according to the information
on the equipment specification page and on the electrical drawing.

For questions regarding wire sizing, conduit sizing or conduit piping practices,
please consult a licensed contractor in your area or your facilities manager. State,
local and company codes govern the methods and practices used on installation of
electrical hook ups and use your LOTO Procedures.

WARNING: Dangerously high voltages are present. Do not turn on the electrical power until
you are instructed to do so in the start -up procedure.

WARNING: Disconnect the electrical power before working near moving parts. Keep all
guards and shields in place.
 Equipment Start-Up/Installation

ELECTRICAL SYSTEM

An electrical system drawing has been included in this manual. Please refer to the
drawing during the following explanation of the system.

You will note in the upper left hand corner of the drawing, the appropriate voltage
and current requirements of the system. Before applying power to the system,
verify that the appropriate electrical service has been supplied.

There are numbers running vertically along the left side of the print. These are line
numbers that allow you to utilize the information given along the right hand side.
Along the right side of the circuitry, you will find line identifications and numbers.
These numbers will indicate what line(s) a component such as a contactor (or relay)
has contacts located. Multiple line numbers indicate that there are several contacts.

The print shows all of the wires located within the system. The main control wires
have been returned to the main terminal strip within the electrical enclosure for ease
of troubleshooting.

Please note that all high voltage components have a current rating shown on the
drawing. It is generally recommended that these readings be checked during the
start-up procedure. During normal calibration or preventive maintenance checks, it
is recommended that current readings be taken to verify that everything is in good
working condition. Readings should be within +/-10% of the ratings shown on the
drawings.

If a high-heat limit is shown on the drawing, it is recommended that the

performance of this limit be checked periodically. Simply adjust the temperature
setting of the high heat limit (typically set at 360˚ F) to a lower value and verify that
it trips. Once the device is tripped, a manual reset is required.

WARNING: Dangerously high voltages are present. Do not turn on the electrical power until you
are instructed to do so in the start -up procedure.

WARNING: Disconnect the electrical power before working near moving parts. Keep all guards
and shields in place.
 Equipment Start-Up/Installation

ELECTRICAL SYSTEM (Continued)

The following legends are typical on Weiss Technik system drawings:

C - Circulator Motor Contactor: This applies power to the circulator motor(s).

MH - Master Heat Contactor: This is a safety contactor that powers the
heaters. This contactor can only be energized if
all safety devices are within limits.
H1,H2, H3 - Heat Relays: These are control contactors that apply power to
the heaters. The H2 or H3 contactors are
normally operated on a time delay (TD) output
following H1 being put into demand.
CR - Control Relay: This is used to either energize or de-energize
solenoids or other control devices.
CF - Condenser Fan Contactor: This applies power to the condenser fan motors
(on air cooled systems).
HF - Head Fan Contactor: This applies power to the head fans (when
applicable).
TD or TR - Time Delay Relay: This is used either to time on or off control
devices.
EVR - Event Relay: This is used either to turn on or off other control
devices.
Compressor Contactors: These will be identified by either HS (High
Stage) or LS (Low Stage)
Note: HS indicates the R404A side of the system.
LS indicates the R508B side.

The following legends are for humidity systems only:

MW - Master Water Contactor: This is a safety contactor which powers the

heaters. This contactor can only be energized if
all safety devices are within limits.

W1 - Water Relay: This is an additional contactor that applies

power to the humidity elements.

WARNING: Dangerously high voltages are present. Do not turn on the electrical power until you
are instructed to do so in the start -up procedure.

WARNING: Disconnect the electrical power before working near moving parts. Keep all guards
and shields in place.
 Equipment Start-Up/Installation

LN2 BOOST
INSTALLING A GN2, LN2, SYSTEM

WARNING: Improper installation of a GN2 (gaseous nitrogen), or LN2 (liquid nitrogen), system
can cause death by suffocation. Make sure the chamber is vented to the following
instructions.

1. Connect a vent line from the chamber vent,

located on top of the chamber, to the outside of
the building.

• Make sure the vent outlet is not near a fresh

air intake to the building.

• To prevent back pressure, the vent line must

be short, straight, and at least as large in
diameter as the chamber vent.

• If your chamber has more than one vent,

repeat this step for the other vent(s).

2. Find the GN2, LN2 inlet on the chamber (the

assemblies are labeled), and connect the needed
supply:

• For GN2 systems, connect a gaseous nitrogen

supply to the inlet at a maximum pressure of
100 psig.

• For LN2 systems, connect a liquid nitrogen

supply to the inlet at a maximum pressure of
80 psig. Include a high-pressure relief valve
in the line, and insulate the line.

3. Use a leak-detecting solution to check for leaks.

The cooling portion of this Weiss Technik Test Chamber is being enhanced through
direct injection of liquid nitrogen. This is used as a boost for faster pulldown rates.

The system utilizes a redundant solenoid as well as a control solenoid. The

redundant solenoid is enabled whenever there is a cooling command.

The control solenoid circuit is enabled via a delay timer. This timer setting should
be great enough to avoid overshooting at control. A repeat cycle timer is also
energized (sometimes called a percentage timer) cycling the control solenoid off
 Equipment Start-Up/Installation

LN2 BOOST
INSTALLING A GN2, LN2, SYSTEM (Continued)

then back on. This repeat cycle timer can be changed to vary the pulldown rates.
An indicator light next to the function switch will indicate when the LN2 control
solenoid is open.

Power will be de-energized to the LN2 boost circuit when the cooling output of the
controller starts pulsing as the chamber nears the setpoint.

WARNING: Avoid exposing yourself to air and equipment that is not at room temperature.
Please check the equipment nomenclature to see if the LN2 boost applies to your
chamber.
 Equipment Start-Up/Installation

LN2 COOLING
INSTALLING A GN2, LN2, SYSTEM

WARNING: Improper installation of a GN2 (gaseous nitrogen), or LN2 (liquid nitrogen), system
can cause death by suffocation. Make sure the chamber is vented to the following
instructions.

1. Connect a vent line from the chamber vent,
located on top of the chamber, to the outside of
the building.

• Make sure the vent outlet is not near a fresh

air intake to the building.

• To prevent back pressure, the vent line must

be short, straight, and at least as large in
diameter as the chamber vent.

• If your chamber has more than one vent,

repeat this step for the other vent(s).

2. Find the GN2, LN2 inlet on the chamber (the

assemblies are labeled), and connect the needed
supply:

• For GN2 systems, connect a gaseous nitrogen

supply to the inlet at a maximum pressure of
100 psig.

• For LN2 systems, connect a liquid nitrogen

supply to the inlet at a maximum pressure of
80 psig. Include a high-pressure relief valve
in the line, and insulate the line.

3. Use a leak-detecting solution to check for leaks.

The cooling portion of this Weiss Technik Test Chamber is through direct injection
of liquid nitrogen.

The system utilizes a redundant solenoid as well as a Baumann LN2 control valve.
The redundant solenoid is enabled when the cool switch has been turned on and the
controller is calling for cooling. The redundant solenoid will close after there hasn’t
been a cooling demand for 90 seconds.

The Baumann I/P positioner receives a linear 4-20mA signal from the controller.
 Equipment Start-Up/Installation

LN2 COOLING
INSTALLING A GN2, LN2, SYSTEM (Continued)

The positioner converts this signal to an air pressure based on the following for-
mulas 4-20mA = 3-15 psig. The air pressure then opens the control valve allowing
LN2 to be injected into the chamber. When the chamber nears the setpoint, the
pressure will be reduced allowing the valve to close, thereby reducing the flow of
LN2. An indicator light next to the function switch will illuminate when there is a
cooling signal to the I/P converter.

Your chamber is equipped with a Baumann Series 763 Single-Acting Positioner.

Before operation, you may need to verify calibration. Sometimes during shipment,
settings may change. Use operation instructions contained in this manual to re-cali-
brate if required. If you require further assistance with this procedure, please call
our Product Support Group.

Product Support Group: 1-800-368-4768

WARNING: Avoid exposing yourself to air and equipment that is not room temperature.
 Equipment Start-Up/Installation

LN2 COOLING THROUGH COIL

INSTALLING A GN2, LN2, SYSTEM

WARNING: Improper installation of a GN2 (gaseous nitrogen), or LN2 (liquid nitrogen), system
can cause death by suffocation. Make sure the chamber is vented to the following
instructions.

1. Connect a vent line from the chamber vent,

located on top of the chamber, to the outside of
the building.

• Make sure the vent outlet is not near a fresh

air intake to the building.

• To prevent back pressure, the vent line must be

short, straight, and at least as large in diameter
as the chamber vent.

• If your chamber has more than one vent,

repeat this step for the other vent(s).

2. Find the GN2, LN2 inlet on the chamber (the

assemblies are labeled), and connect the needed
supply:

* For GN2 systems, connect a gaseous nitrogen

supply to the inlet at a maximum pressure of
100 psig.

• For LN2 systems, connect a liquid nitrogen

supply to the inlet at a maximum pressure of
80 psig. Include a high-pressure relief valve
in the line, and insulate the line.

3. Use a leak-detecting solution to check for leaks.

The cooling portion of this Weiss Technik Test Chamber is the evaporation of liquid
nitrogen through an evaporator coil.

The system utilizes a redundant solenoid as well as a Baumann LN2 control valve.
The redundant solenoid is enabled when the cool switch has been turned on and the
controller is calling for cooling. The redundant solenoid will close after there hasn’t
been a cooling demand for 90 seconds.

The Baumann I/P positioner receives a linear 4-20mA signal from the controller.
 Equipment Start-Up/Installation

LN2 COOLING THROUGH COIL

INSTALLING A GN2, LN2, SYSTEM (Continued)

The positioner converts this signal to an air pressure based on the following for-
mulas 4-20mA = 3-15 psig. The air pressure then opens the control valve allowing
LN2 to flow through the evaporator coil. When the chamber nears the setpoint, the
pressure will be reduced allowing the valve to close, thereby reducing the flow of
LN2. An indicator light next to the function switch will illuminate when there is a
cooling signal to the I/P converter.

Your chamber is equipped with a Baumann Series 763 Single-Acting Positioner.

Before operation, you may need to verify calibration. Sometimes during shipment,
settings may change. Use operation instructions contained in this manual to re-cali-
brate if required. If you require further assistance with this procedure, please call our
Product Support Group.

Product Support Group: 1-800-368-4768

WARNING: Avoid exposing yourself to air and equipment that is not near room temperature.
 Equipment Start-Up/Installation

REFRIGERATION SYSTEM INSTALLATION

Prior to starting any refrigeration system, the following checks should be made.

1. Verify that all refrigeration lines remained secure during shipment.

2. Look for the presence of fractured lines. This is sometimes indicated

by the presence of an oil mist coating lines and components.

3. Backseat all valves with yellow tags prior to start-up. Your system has
been pumped down for shipment. (If applicable to your chamber.)
Reference yellow sheet on the inside of the electrical box door. Initials
on this sheet will indicate the number of valves front seated.
 Equipment Start-Up/Installation

REFRIGERATION SYSTEM INSTALLATION (Continued)

CAUTION: To remove compressor, heavy component: Compressor weighs greater than 65 lbs.
To safely remove, you should first slide the compressor towards the rear of the (tool)
chamber before attempting to lift it. This requires a two-person lift.

REFRIGERATION SYSTEM
The refrigeration portion of your Weiss Technik test chamber may be configured
in one of many variations, based on the size of the compressors. Refer to the
enclosed system drawing during the following explanations of system operation.
Weiss Technik recommends using a trained refrigeration technician. Call our Service
Department for help and cost to assist 1-800-368-4768 or visit www.weiss-na.com.
By referring to the electrical drawing, you are able to determine which safety
devices have been installed in your system. These devices will be located directly
to the left of the compressor safety relay (generally marked CR2). Typically, there
are from two to six safety devices, depending on the size of the system.
The high-low pressure switches are intended to monitor the pressures within the
individual refrigeration systems. If the high-low pressure switch(es) are tripped,
they must be reset manually. Do not reset more than twice without consulting the
factory.
Each compressor will have oil pressure monitoring via an oil pressure system,
pressure transducer or other monitoring system. The oil level should be observed
at the oil level indicator on each compressor. The oil levels should be maintained
per compressor manufacturer's recommendation. If improper oil levels are observed,
our Product Support Group should be contacted.

Inherent overload protection may also be included in the compressors. If tripped,

these devices must cool down before they reset themselves. If the inherent
protection is tripped, our Product Support Group should be contacted.

Product Support Group: 1-800-368-4768

 Equipment Start-Up/Installation

THE TERM HIGH SIDE APPLIES TO SINGLE STAGE SYSTEMS

 Equipment Start-Up/Installation

CAUTION: ONLY QUALIFIED SERVICE PERSONNEL SHOULD ATTEMPT TO

CHARGE A REFRIGERATION SYSTEM. LOW SIDE REFRIGERANT
CAN EXCEED A PRESSURE GREATER THAN 600 PSIG AT AMBIENT
TEMPERATURE. EXTREME CARE SHOULD BE USED IN HANDLING
THIS REFRIGERANT.

LOW SIDE REFRIGERATION SYSTEM CHARGING PROCEDURE

To verify that the low side pressures are normal, first look at the serial tag located
within the electrical compartment. Compare the actual pressure with the
pressure required.

To obtain the system standby pressure, follow this procedure:

1. Backseat the suction and discharge service valves on the low side
compressor; valves turned all the way counterclockwise.

2. Connect a set of manifold gauges to the system, suction gauge to suction service
valve and discharge gauge to discharge service valve. Attach the center hose
to the tank of refrigerent. Prior to allowing gas to enter the system, the hoses
should be evacuated by using a vacuum pump or an EPA recognized method of
purging the hoses.

3. After the lines have been either evacuated or purged, close the supply tank
and tighten all of the fittings. Then open both the suction and discharge valves
1/2 turn. The standby pressure of the system will now be observed on the
gauges. Proper charges will be read only if the chamber and cascade condenser
are stabilized at ambient temperature.

If, after observing standby pressure, it is determined that additional gas is required,
follow this procedure:

1. Leak check entire system with either electronic or Halide leak detectors.
2. Repair leaks as necessary.
3. Evacuate system.
4. Attach manifold as previously discussed.
5. Open both manifold valves and open the supply tank to allow gas to flow
into the system. When the gauges record the proper standby, close the valve
on the supply tank. Allow the chamber to stand for 15 minutes to stabilize the
pressure. If required, add additional refrigerent and repeat the above procedure
until the proper standby pressure is maintained.
6. After the proper pressure has been maintained, close both manifold valves
(clockwise) and the supply tank valve.
7. Allow the system to run and verwify operating pressures.
8. If pressures are normal, backseat the compressor service valves and remove
the gauges.
 Equipment Start-Up/Installation

CAUTION: ONLY QUALIFIED SERVICE PERSONNEL SHOULD ATTEMPT TO

CHARGE A SYSTEM.

HIGH SIDE OR SINGLE STAGE REFRIGERATION SYSTEM CHARGING PROCEDURE

The high side system is not charged by standby pressures.

To monitor the high side of the system, turn the system on
and set in a low temperature set point so that the system is
reducing the chambers temperature (pulldown). After 2
minutes of operation, observe the sightglass. The sightglass
P should be free of all bubbles. If not, additional refrigerent
is required.

To charge the system, proceed as follows:

1. Backseat the suction and discharge service valves on the high side compressor.
Valves turned all the way counterclockwise.

2. Connect a set of manifold gauges to the system, suction gauge to suction service
valve and discharge gauge to discharge service valve. Attach the center hose to
the tank of refrigerent. Prior to allowing gas to enter the system, the hoses should
be evacuated by using a vacuum pump or an EPA recognized method of purging
the hoses.

3. After lines have been either evacuated or purged, close the supply tank and
tighten all fittings. Then open both the suction and discharge valves 1/2 turn.
The pressure of the system will now be observed on the gauges.

4. Allow the system to operate for 2 minutes (minimum).

5. Open the suction manifold only. DO NOT PUT REFRIGERANT INTO THE
DISCHARGE PORT. Allow liquid refrigerant to flow into the suction side until
the sightglass becomes clear. Do not allow suction pressure to exceed 50 PSI
while adding liquid refrigerant.

6. Continue to monitor the sightglass during the pulldown and if required, add more
.

7. After the bubbles clear, backseat the compressor valves, frontseat the manifold
valves and remove the gauges.
 Equipment Start-Up/Installation

JACK SHAFT / BLOWER WHEEL INSTALLATION

If your equipment has fan blades, disregard this section.

The jack shaft(s) and blower wheel(s) combination may have been removed from
this environmental test chamber due to shipping height considerations. Please
follow this procedure to insure proper performance and reliability.

1. Mount this jack shaft assembly on the top of the chamber in the orientation
shown on your assembly drawing. The bolts needed have been placed back in their
proper holes on top of the chamber. Remove these before setting the jack shaft
assembly in place, on top of the 1/8” thick neoprene gasket. Bolt down the jack
shaft assembly with the bolts, lock washers and flat washers provided.

2. Now that this is done, determine the shaft that each blower wheel will mount on.
(This will be marked on each wheel.) Remove the inlet cone(s) from the plenum.
Inspect the interior shafts and blower wheel. The shaft also has a washer and a LH
threaded screw tapped into its end; remove these for blower installation.

Note on the blower wheel, the two set screw locations. There are two set screws per
hole; the second one is to lock the first set screw in position. Each set screw must be
prepared with the removable “loctite”.

3. Prepare each set screw with “loctite” and thread into the tapped hole without
protruding into the bore. Insert the keyway into the keyseat and slide the blower
wheel onto the appropriate shaft. The back plate of the blower wheel should be
approximately 1” from the chamber liner.

4. Align the set screw to the drill cup located on keyways and tighten to the shaft.
Then thread the “jam” set screws into each tapped hole and tighten. Replace the
washer and LH bolt in the end of the shaft and tighten. Repeat this paragraph for each
blower wheel.
 Equipment Start-Up/Installation

JACK SHAFT / BLOWER WHEEL INSTALLATION (Continued)

5. Re-install the inlet cone for each wheel, make sure the wheel will not rub on the
inlet cone when spinning. Make any appropriate adjustments.

6. Make sure all bolts and set screws are tight. Then re-connect the liquidtite
conduit to the motor(s); wire as shown on the motor nameplate. The final step is to
attach the jack shaft guard to the jack shaft framework.

LUBRICATION PROCEDURE

Lubricating the fan shaft bearings is a very important preventive maintenance

procedure that must be upheld in order to extend bearing life.

It is recommended that the bearings be lubricated once every month for a chamber
that is operating 40 hours per week or greater and once every two months for a
chamber that is operating 20-40 hours per week. The recommended lubricant is
Dow Corning BR2-Plus or a grease conforming to NLGI grade #2.

When lubricating the fan shaft bearing, it is best to look at the bearings to prevent
over-greasing. Add grease to each bearing until the first sign of grease is exiting
out from between the bearing and the outer race. This is a sign that the bearing is
properly lubricated. The recommended amount of grease is 1 to 2 strokes (5/8 to
7/8 oz.) with a standard grease gun.

Follow the above directions very carefully to maintain optimum performance

characteristics. Please call our Product Support Group if there are any
questions regarding this procedure.

Product Support Group: 1-800-368-4768

616-554-5020
 Equipment Start-Up/Installation

HUMIDITY SYSTEM

Weiss Technik offers two different types of humidity systems. The first is a
Mechanical Humidity System or steam generator type. The second being an
Atomizing Humidity System.

It is very important to determine which type of humidity is incorporated in your

environment test chamber.

CAUTION:
Humidity chambers need purified water to create humidity. As the water is heated to create
vapor for humidity, it leaves any impurities behind. Supplying straight tap water will leave
deposits on the humidity heater, which requires more cleaning, produces less efficient
heating, and shortens the heater’s life.

On the other end of the spectrum is water that is too pure. Water which is too pure will try
to refresh itself with missing minerals. Over time, too-pure water will etch holes into the
stainless steel material on the chamber. A hole in a chamber will allow moisture to fill up
the insulation space.

Weiss Technik recommends having your supply water (tap water) evaluated by
a reputable source to identify impurities in your water supply. One such source would be
Thermo Scientific (Barnstead). This is usually a free service.

TERMINOLOGY:
What is deionization?
Deionization (or demineralization) simply means the removal of ions. Ions are electrically-
charged atoms or molecules found in water which have either a net negative or positive
charge. For many applications using water as a rinse or ingredient, these ions are considered
impurities and must be removed from the water.

ACIDITY:
pH Value – measured on a scale of 0 to 14
-0 = very acid
-7 = neutral
-14 = very alkaline

TURBIDITY:
Suspension of fine, non-dissolving particles in water; sometimes indicated by cloudy or
colored water and usually measured in ppm (parts per million).
 Equipment Start-Up/Installation

CAUTION Continued:

HARDNESS/ION CONTENT:
Many compounds, mainly calcium and magnesium but including sodium, potassium,
chloride, nitrates, iron, copper, etc., break down and dissolve in water.
Measured by resistivity (Ω-cm); conductivity (µmho/cm), or complete water analysis
(ppm each contaminant).

HUMIDITY WATER REQUIREMENTS:

TURBIDITY less than 5 NTU* and preferably less than 1 NTU*
COLOR Less than 5 on the pH color scale
FREE CHLORINE Less than .2 ppm
CHLORAMINE Less than .2 ppm
CHLORIDE Less than .2 ppm
TOTAL IRON AND MANGANESE Less than .3 ppm
ORGANICS Less than 1 ppm (as determined by oxygen
ACIDITY (pH) Between 6 to 7 pH
RESISTIVITY Between 50,000 Ω to 1 MΩ.

* Turbidity is measured in NTU: Nephelometric Turbidity Units

Humidity water quality is an important issue. Non-corrosive, non-scale-forming water is

required for humidity systems. Water that is super pure or impure will cause problems in
the system.

EFFECTS OF UNACCEPTABLE WATER:

• HEATER FAILURE
• EXCESS SCALE AND MINERAL DEPOSITS IN VAPOR GENERATOR
• POOR HUMIDITY CONTROL
• CORROSION OF HUMIDITY SYSTEM
• MINERAL “LEACHING” FROM CHAMBER OR PRODUCT

WEISS TECHNIK RECOMMENDED WATER DEIONIZATION SYSTEM:

Supply water regulated to 25-30 psi.
Pre-filter to remove the rust/iron from the supply water, using the following Barnstead-
brand products:
D5839 B-Pure, ½ size filter holder (one each)
D2780 Dual pressure gauge kit (one each)
FL583X1 5 Micron Filter, ½ B-Pure
 Equipment Start-Up/Installation

CAUTION Continued:

After the pre-filter, use a D0832 cartridge (contains carbon and mixed-bed resin) to remove
the chlorine, chloramine and chloride from the water. After the pre-filter, this is the first
filtration cartridge in the holder.

The second cartridge, D0809 (removes carbonates), completes the filtration process to
condition the water for the chamber. Cartridge D0832 combined with the D0809 will
process a total of 2350 liters to the above-listed water requirements.

The above-listed water-deionization system satisfies Weiss Technik humidity water

requirements. Other systems may be used if equivalent. Using improperly-deionized
water may affect your warranty if components are damaged.

RECOMMENDATION:
It is also recommended the chamber be cleaned between tests using a 50/50 solution mix of
distilled water and white vinegar to neutralize and clean contaminants. This will neutralize
and clean contaminates between tests without adding additional chemicals.

Adding a compressed air purge system to add additional oxygen to the system is
recommended in areas where chloramine is added to the supply water.

Please consult our Product Support Group: 1-800-368-4768

Over Temp Check Out Procedure

Step #1 Use LOTO procedure for electric and water.

#2 Drain Steam Generator tank of water
#3 Apply power per LOTO procedures (remove LOTO tags per
your companies LOTO).
#4 Monitor temperature to 250°F. Watch for trip condition to shut
down heater.
#5 Reset temperature controller. Turn water on to re-fill steam
generator tanks.
#6 Verify steam generator is heating properly.

REPEAT PROCEDURE QUARTERLY

Please be aware this checkout procedure may cause damage to heater and or cause
replacement.
 Equipment Start-Up/Installation

MECHANICAL HUMIDITY WATER REQUIREMENTS

On a humidity system, water is required for the steam generator. Also, systems
not utilizing a solid state humidity sensor may use a wick tank to measure wet
bulb temperature for relative humidity measurements. If a wick tank is included,
periodic replacement of the wet sock is required. It is recommended that the wet
sock is replaced once a week or prior to a test that has a duration of more than
two weeks. Refer to: Humidity System Caution Section. Connect humidity inlet
water to the connection provided marked humidity water inlet. Water levels in
the wick tank and the steam generator are controlled automatically by individual
float mechanisms.

The humidity water outlet should be connected to an open drain.

Humidity Water
Reservoir
Tank

If your system utilizes a reservoir tank, the tank must be placed on top or at an
elevation higher than the chamber.
 Equipment Start-Up/Installation

MECHANICAL HUMIDITY WATER REQUIREMENTS (Continued)

Humidity water quality is an important issue for the customer to consider. Refer to: Humidity System
Caution Section.

CAUTION: For filling or removing portable water container used for humidity water supply use
an OSHA approved ladder such as supplied by McMaster-Carr P/N 8188T88
(Ladder 48” with handrails) meets OSHA and ANSI A14.7 standards or equivalent.
 Equipment Start-Up/Installation

ATOMIZING HUMIDITY WATER REQUIREMENTS

On a humidity system, water and air is required for the atomizing humidity system.
Also, systems not utilizing a solid state humidity sensor may use a wick tank to
measure wet bulb temperature for relative humidity measurements. If a wick tank is
included, periodic replacement of the wet sock is required. It is recommended that
the wet sock is replaced once a week or prior to a test that has a duration of more
than two weeks. Refer to: Humidity System Caution Section. Connect humidity
inlet water to the connection provided marked humidity water inlet. Water levels
in the wick tank and the steam generator are controlled automatically by individual
float mechanisms.

The humidity water outlet should be connected to an open drain.

Humidity Water
Reservoir
Tank

If your system utilizes a reservoir tank, the tank must be placed on top or at an
elevation higher than the chamber.

CAUTION: For filling or removing portable water container used for humidity water supply use
and OSHA approved ladder such as supplied by McMaster-Carr P/N 8188T88
(Ladder 48” with handrails) meets OSHA and ANSI A14.7 standards or equivalent.
 Equipment Start-Up/Installation

ATOMIZING HUMIDITY SYSTEM

In some systems an atomizing system is used for humidity control in lieu of a

traditional steam generator system. The atomizing system consists of:

Water and air regulator/filter/gauge assembly

Control solenoids

Atomizing nozzles

Mounting plate complete with all necessary plumbing

The system is controlled by the humidity output from the programmer/controller

on your system. Time proportioned outputs are used to pulse/modulate the control
solenoids which then introduce the atomized mist into the plenum. Water droplets
are roughly the size of a dust particle, which produces the desired fogging within
the chamber.

The advantages of the atomizing system over the steam generator are:
1. Less maintenance
2. Faster response
3. Better control due to the faster response
4. Easier to install
5. Less costly to operate (110 V only is required)

Refer to: Humidity System Caution Section.

 Equipment Start-Up/Installation

HUMIDITY SYSTEM OPERATION

Systems that incorporate humidity as an option, require the enabling of an Event or

Auxiliary for humidity control. One type of controller is listed below for examples
on how this is accomplished.

1) Solutions Plus
To operate your system in the humidity mode, Auxiliary 1 must be on. This is
accomplished in one of two methods. Either as part of your program, Editor
Program Screens, Item #14 (Auxiliary 1) or Manual Control Screen, Item #11.

Measurement of humidity can be accomplished in two (2) different methods. A

Direct relative humidity (solid state) sensor like Vaislsa’s HMM30C or wet bulb dry
bulb control.

.
 RefRigeRation
leaks can occuR
duRing tRansit
Prior to opening the shut off valves on the refrigerant
condenser/receiver and expansion tank the entire
refrigeration system must be leak checked.
This must be done by a qualified refrigeration technician.
For assistance contact Weiss Technik Service at 616-554-5020.
1). Remove all panels and visually inspect the refrigeration piping and components for leaks.
(Typically a refrigeration leak will also have oil residue).
2). Except for the condenser/receiver and expansion tank, open shut off valves.
3). Install refrigeration gauges on the suction and discharge access ports on the compressor.
4). Observe the pressure on the gauges; equalized pressure should be between 5psig and 20psig.
5). Increase pressure by adding gaseous nitrogen, (GN2) to 150psig.
6). Leak check the entire system with an electronic leak detector.
7). Repair any leaks found.
8). Evacuate system/systems to < 500 microns.
9). Open remaining shut off valves on the condenser/receiver and expansion tank.
10). Top off system/systems refrigerant charges as necessary
(refer to nameplate).

1-800-368-4768
Weiss Technik North America, Inc.
Grand Rapids, MI
 Equipment Start-Up/Installation

START UP CHECKLIST

Not all items on this list may apply to your chamber.

If you have any questions regarding which items do or do not apply, please
feel free to call our Product Support Group (616) 554-5020. Reference electrical
installation section of manual and electrical drawings.
• Proper voltage and current has been supplied. The voltage and current have been
established for your chamber at the time of purchase. It is important that the
correct power requirements have been met.

Example: 208 volt is not the same as 230 volt nor are they interchangeable.
Use of the incorrect voltage (208) will void your warranty.

• Chamber has been leveled. Standard floors with slight (1/4” or less) variations
are acceptable.

• Humidity water and humidity drain connected and water supply turned on. Use
an OSHA approved ladder such as supplied by McMaster-Carr P/N 8188T88
(Ladder 48” with handrails) that meets OSHA and ANSI A14.7 standards or
equivalent.

• Humidity water requirement: OHM range 50,000 to 200,000

STARTING UP A CHAMBER

WARNING: You must operate the chamber to perform this procedure. Do not attempt to
operate the chamber unless you have read the instructions.

WARNING: Do not start up the chamber until all the other installation procedures are
complete. Make sure the chamber is completely assembled according to your
engineering drawings.
 Equipment Start-Up/Installation

START UP PROCEDURE

Before proceeding with this section, verify that all steps on the Start-up Checklist
have been completed.

1.) Turn function switch(es) to the off position.

2.) Turn on main power to chamber.

3.) Verify incoming voltage and control circuit voltage (110 volt) between X1 and
X2.

4.) Set temperature safety device if applicable to desired temperature.

5.) The refrigeration system has been pumped down for shipment. Backseat all
valves with yellow tags. (If applicable to your chamber.)

6.) Familiarize yourself with the controller which should be powered up at this
time.

7.) Turn the function switch to the on position.

8.) This will enable the circulator contactor and the circulator will run.

9.) Check rotation of circulator motor. Direction should be indicated on the

motor. (3 phase system only.)

10.) The setpoint value in the controller will enable the heating and cooling as
required.

WARNING: You must operate the chamber to perform this procedure. Do not attempt to
operate the chamber unless you have read the instructions.

WARNING: Do not start up the chamber until all the other installation procedures are
complete. Make sure the chamber is completely assembled according to your
engineering drawings.
 System Operation

SYSTEM OPERATION

OPERATION SAFETY INSTRUCTIONS

Follow all WARNINGS to prevent personal injury and death.

WARNING: To safely operate the chamber, you must read the General Safety Instructions and all
the instructions in this manual.

WARNING: Avoid exposing yourself to air and equipment that is not near room temperature.
Port gloves are not designed to insulate your hands.

WARNING: Using gloves left in a chamber when the temperature is lower than 0 °C (32 (F) or
higher than 37.8 °C (100 °F) could cause frostbite or burn your hands.

WARNING: Use your chamber only for testing the products it was designed to test. Do not put
combustible or explosive materials in the chamber.

WARNING: Keep the chamber door closed while the chamber is operating.

WARNING: Breathing gas from the GN2 (gaseous nitrogen), LN2 (liquid nitrogen) system can
cause death from suffocation. Dilute the air before entering the chamber.

Follow all CAUTIONS to prevent equipment damage.

CAUTION: Do not operate the chamber beyond the specifications.

CAUTION: To protect from temperatures that are too high or too low, you must use a protection
device. Product protection is your responsibility.

Before proceeding with this section, be sure that the Start-up Checklist and the
Start-up Procedure have been completed. The Start-up Checklist and Start-up
Procedure are completed initially when the chamber is installed and need not be
repeated.

1. Turn the master switch to the “on” position.

This will enable the remaining switches to be
functional by providing control circuit power.

The light switch, when applicable, enables the

chamber compartment light.
 System Operation

SYSTEM OPERATION (Continued)

2. Turn the circulator switch to the “on” position. This not only
enables the circulator motor, but also provides control circuitry
power to the heat and cooling switches. If the circulator does not
run, refer to the Troubleshooting Guide.

3. Turn the heat switch and cool switch to the “on” positions.
This will enable the controller to output accordingly with the set
point entered. For operating the chamber hot or cold, both switches
should be in the on position to achieve the desired setpoint. If the
circulator is turned on and the heat and cool switches are off, the
chamber temperature will rise above the ambient due to the fan
rotation working on the air. The friction of the fan blade on the air
will create the heat that is displayed on your controller.

4. If applicable, turn the humidity switch on when operating the chamber

in a temperature/humidity mode. A temperature/humidity mode is
when both the dry bulb (sensible temperature) and humidity level at
that temperature are being controlled simultaneously. The humidity
mode switch is typically a manual-off-auto. The position selected is
determined by the test you are running. If humidity control is not
desired, place the switch in the off position. If you are operating the
chamber continuously in a temperature/humidity mode either through
the controller key pad or via automatic programmed control, place the
witch in the manual position. If you are operating the chamber via pro-
grammed control only and your test requires you to change from a
temperature only mode to a temperature/humidity mode, then place the
switch in the auto position and activate Event #1 (or Aux#1 depending
on the type of control instrument) of your program to automatically
switch the system from temperature to temperature/humidity modes.

Example: Event #1 on (temperature/humidity mode)

Event #1 off (temperature mode)

Every chamber is designed with specific limitations for operating the humidity
system. Please refer to the chamber specifications serial tag for maximum dry bulb
temperature and minimum dewpoint temperature.
Weiss Technik North America, Inc.
Calibration Services are accredited
by A2LA to ISO/IEC 17025
 Troubleshooting

WARNING: RISK OF ELECTRICAL SHOCK. DISCONNECT POWER BEFORE

SERVICING UNIT.
USE LOCK-OUT/TAG-OUT PROCEDURES.

TROUBLESHOOTING

Even though your system has been designed to provide years of trouble-free
service, mechanical problems may occur. The following has been provided to assist
the operator or maintenance department in finding problems. If the problem cannot
be corrected after these checks are made, contact our Product Support Group.

Product Support Group: 1-800-368-4768

The Troubleshooting Guide is set up in the following manner:

• The Roman numerals denote the problems. (I, II, III, IV, etc.)

• The capital letters denote the possible causes. (A, B, C, D, etc.)

• The numbers denote the solutions. (1, 2, 3, 4, etc.)

WARNING: Dangerously high voltages are present. Do not turn on the electrical power until you
are instructed to do so in the start -up procedure.

WARNING: Disconnect the electrical power before working near moving parts. Keep all guards
and shields in place.
 Troubleshooting

TROUBLESHOOTING GUIDE

I. No displays on instruments no indicator lights on panel

A. No incoming power
1. Verify power source problem and reestablish main power.

B. Transformer Secondary fuse blown

1. Find the reason for the trip.
2. Make necessary repairs.
3. Replace fuse.

C. Defective Transformer
1. Verify transformer has incoming power.
2. Replace transformer.

D. Loose terminals on control circuit

1. With main power off, tighten all electrical terminals.

E. Controller Defective
1. Verify power on incoming side to controller.
2. Consult factory.

II. Circulator will not run

A. Power is not present
1. Master switch is in on position.
2. Is power passing through switch?

B. Defective motor
1. Verify wiring and voltage to motor.
2. Replace motor.

III. Chamber will not heat

A. Circulator not running
1. Verify circulator is running. If not, use Section II for troubleshooting.

WARNING: Dangerously high voltages are present. Do not turn on the electrical power until you
are instructed to do so in the start -up procedure.

WARNING: Disconnect the electrical power before working near moving parts. Keep all guards
and shields in place. Use Lock-Out / Tag-Out Procedures.
 Troubleshooting

TROUBLESHOOTING GUIDE (Continued)

III. Chamber will not heat (Continued)

B. Heat relay defective
1. Verify high voltage to relay, if absent check fuse.
2. Verify control voltage to relay, if absent check controller output.

C. Controller not outputting

1. Verify controller is in heat demand. Refer to controller manual.

D. Heat links blown

1. Check resistance (power off) of all heating elements to verify heat link
continuity.
Note: The resistance value will not be (“0”).

IV. Chamber not cooling properly

A. Circulator not running
1. Verify circulator is running. If not, use Section II for Troubleshooting.

B. Cooling contactor(s) defective

1. Verify power to contactor(s).
2. Check incoming power. If present, check fuse(s).
3. Check outgoing power. If absent, replace compressor contactors.
4. Check control voltage to contactor. If absent, refer to controller.

C. Controller not outputting

1. Verify controller is in a cool demand. Refer to controller manual.

D. Reset all pressure switches on compressor(s)

E. Compressor defective
1. Consult factory after above items have been checked.

WARNING: Dangerously high voltages are present. Do not turn on the electrical power until you
are instructed to do so in the start -up procedure.

WARNING: Disconnect the electrical power before working near moving parts. Keep all guards
and shields in place. Use Lock-Out / Tag-Out Procedures.
 Preventive Maintenance

PREVENTIVE MAINTENANCE

Since an environmental chamber is a sophisticated piece of test equipment,

continuous monitoring of the system will minimize downtime due to mechanical
malfunctions.

A good preventive maintenance program will assure that the major components
are maintained properly and the system will give many years of uninterrupted
service. Weiss Technik does offer a Preventive Maintenance Contract, which can
be purchased from our Product Support Group.

This contract was designed to cover not only the major system components, but
also the general condition of your equipment. Some standard components require
periodic replacement. Failure to replace these components may cause system
downtime. For additional information, please contact our Product Support Group.

Product Support Group: 1-800-368-4768

NOTE: Weiss Technik provides service and parts for all makes and models of
environmental test equipment.

WARNING: Dangerously high voltages are present. Do not turn on the electrical power until you
are instructed to do so in the start -up procedure.

WARNING: Disconnect the electrical power before working near moving parts. Keep all guards
and shields in place. Use Lock- Out / Tag-Out Procedures.
 Preventive Maintenance

SCHEDULED PREVENTIVE MAINTENANCE INTERVALS

Semi- Procedure
Inspect Daily Weekly Monthly Quarterly Annually Annually No.

High Stage
Charge • 1

Low Stage
Stand-By • 2

Compressor
Oil Level* • 3

Circulator Motor
• • 4

Electrical Panel
• 5

Operating Currents
• 6

Tubing Abrasion
• 7

Humidity Sensor
Rotronics • 8

Atomizing Nozzle
/Humidity system • 9

Chamber
• 10

Wet Socks
(If applicable) • 11

Condenser
• 12

* Dark Compressor Oils (Perform oil flush on an as needed basis, typically when
oil levels cannot be determined). Removal of oil sight glass for cleaning may be
required.

Note: On the following Preventive Maintenance Pages, you will find a brief description of the
above routine checks.
 Preventive Maintenance

PREVENTIVE MAINTENANCE PROCEDURES

Procedure No. 1: HIGH STAGE CHARGE

Observe the sightglass to see if there are any bubbles.

This should be checked during pull down after at least 2
minutes of operation. Bubbles indicate a lack of refrigerant. If
bubbles are seen during bypass operation, this does not indicate a
gas shortage. Also, observe the color of the moisture indicator in
the sightglass.
Green is dry
Yellow-green (chart reuse) is caution
Yellow indicates moisture.

Procedure No. 2: LOW STAGE STAND-BY

The stand-by may be read on the low stage discharge gauge prior to the day’s
operation if the equipment has been turned off overnight.

If the equipment has been running, the chamber (and cascade section) must be at
ambient temperature and equalized to read the stand-by pressure.

Procedure No. 3: COMPRESSOR OIL LEVEL

With compressor(s) running, the oil levels should be maintained according

. Oil leakage should not be tolerated.
Any deviation from the normal oil level should be investigated immediately.

Procedure No. 4: CIRCULATOR MOTORS

Check the rotation of the fan/blower (suction at the grill) and check the fan/
blower for stress fractures and cracks on blades or vanes and tightness on the
motor, shaft/jack shaft assembly. If your equipment has a jack shaft assembly, the
bearings require lubrication once a month using Dow Corning BR2-Plus or a grease
conforming to NLGI grade #2.
 Preventive Maintenance

PREVENTIVE MAINTENANCE PROCEDURES (Continued)

Procedure No. 5: ELECTRICAL PANEL

Check for components and wires that may vibrate loose during operation. Check
for signs of contactor or relay arcing. Check to see the power and ground
connections remain secure.

Procedure No. 6: OPERATING CURRENTS

With an amprobe, check the operating current of the compressors, heaters, circulator
and other components. These components are shown on the electrical schematic.

Procedure No. 7: TUBING ABRASION

Check for evidence of friction wear on all refrigeration lines. Particular care should
be taken on inspecting capillary tubes to pressure switches and gauges.

Procedure No. 8: HUMIDITY SENSOR

Clean dust filter. Cleaning should be done without removing the filter from the
probe. Gently wipe the filter with a solution of water and mild detergent.
NOTE: If this does not remove most of the stains, the filter should be replaced.

Procedure No. 9: ATOMIZING NOZZLES

Make sure nozzles are clean and free of obstructions.

Procedure No. 10: CHAMBER

Clean interior of chamber with a stainless steel cleaner and inspect overall condition of box.

Procedure No. 11: Chamber Window(s)

CAUTION: Window(s) can become cloudy during extreme climatic tests. Insufficient
cleaning can cause the inside of glass surface to become irreparably cloudy.
After every test, remove condensation residues and clean inside of window(s) with
a standard commercial glass cleaner. Dry the window(s)

Procedure No. 12: WETSOCKS

Check Wetsock for replacement weekly or every time a humidity test is begun.
(If applicable to your chamber.)

Procedure No. 13: CONDENSER

Clean condenser as required by flushing or rodding as needed. Typically when
discharge pressures are higher than normal.

NOTE: This is a preventive maintenance list. You may add or delete items as
your in house system requires.
 Decontamination Decommissioning LO/TO

DECONTAMINATION AND DECOMMISSIONING,

AND LOCK OUT / TAG OUT PROCEDURE

From time to time it may become necessary to either replace or scrap out the test
chamber. When this occurs, please consider the following information.

1. Check with your plant assets manager to see if equipment is leased or owned.

2. Check with your local sales contact. We have a program to purchase your used
test chamber. Otherwise, contact local or regional use equipment buyers.

3. Lock Out / Tag Out Procedure:

a. Turn off disconnect for chamber, located on wall adjacent to the chamber.

b. Using a multimeter, verify incoming power is off at terminals.

c. Turn off air supply and lock out.

d. Turn off water supply. Approximately 6 gallons (22.8 liters) in system.

e. Check your company’s LOTO procedures for additional instructions for your
location.

4. Reclaim refrigerant. Approximately 5 - 6# of R404A (HP62) in system.

Please note: This should be accomplished by a trained refrigeration technician
in compliance with state, federal and county requirements. Or, call the our
Customer Support Group:

Product Support Group: 1-800-368-4768

5. Remove oil (RL32CF) from compressor. There should be approximately 1/2

gallon (1.9 liters) in the system.
Please note: This should be accomplished by a trained refrigeration technician
in compliance with state, federal and county requirements. Or, call the
Customer Support Group (number listed above).

6. Remove water from Humidity system. There is approximately 6 gallons (22.8

liters) of water in the humidity system.

CAUTION: When removing water from the humidity system, use an OSHA approved ladder
such as supplied by McMaster-Carr P/N 8188T88 (Ladder 48” with handrails) meets
OSHA and ANSI A14.7 standards or equivalent.
 Decontamination Decommissioning LO/TO

DECONTAMINATION AND DECOMMISSIONING,

AND LOCK OUT / TAG OUT PROCEDURE (Continued)

7. Disconnect air line slowly to allow air to bleed out of the system.

CAUTION: When disconnecting air line, use an OSHA approved ladder such as supplied by
McMaster-Carr P/N 8188T88 (Ladder 48” with handrails) meets OSHA and ANSI
A14.7 standards or equivalent.

8. Use hand valve to release pressure in chamber to allow door to open (Altitude
chambers only).

WARNING: Before service or repair allow chamber to cool to ambient room temperature before
entry.

After performing the above listed steps, your chamber should be ready to place on a
skid and secure for shipment.
 Spare Parts

RECOMMENDED SPARE PARTS

If a day or two of downtime does not present a problem for you to accomplish your
testing requirements, read no further.

It is highly recommended that our customers maintain a minimum quantity of spare

parts for emergency situations. Weiss Technik maintains a complete inventory
of spare parts at our main plant and each field service vehicle is stocked with
frequently used parts and materials. However, there are occasions when certain
parts are not readily available. Whether your chamber is under warranty or not, a
“Spare Parts Package” can save you money.

• First, you save shipping costs.

• Second, you assure expedient repairs and minimize downtime.
• Third, you receive discounted prices if you purchase the package.

Please contact our Product Support Group if you have any questions or would like a
quotation for a Recommended Spare Parts Package.

Product Support Group: 1-800-368-4768

 EC CHAMBER WATER INSTR
RUCTIONS

FILLING PROCEDURE:
P

1. To
o start initial fill, change timer (TR3) settting to 1 houur. Do this byy adjusting the lower rightt‐
hand screw un ntil hrs is displayed as the interval.
i

2. On
O the right haand side of th
he chamber re
emove outer panel. The vvalve handle sshould be parrallel
to
o the flow of water.
w

3. Tu
urn MASTER power switch
h on.

R
Rev. A
1 Date: 12/13//2013
Signed
d: DDB
 urn water sup
4. Tu pply on.

5. When
W the botttom reservoirr is full, the RESERVOIR FU
ULL indicator light will illum
minate.

6. To
o fill the uppeer tanks, the two
t valves thhat lead to thee pump needd to be paralleel with the flo
ow of
water.
w The valves that lead
d to the cham
mber tanks (eqqual to number of doors) n need to also bbe
parallel with flow of water. The recirculation valve n eeds to be clo
osed which wwill be
perpendicular to flow of waater.

R
Rev. A
2 Date: 12/13//2013
Signed
d: DDB
 he three wayy valve on the left rear of the chamber nneeds to be p
7. Th parallel with fflow of water and
have the arrow
w pointing towwards the fro ont of the chaamber.

8. Make
M sure the
e upper tank drain
d valves (iinside the chaamber) are cllosed. The haandles will bee
perpendicular to the flow of
o water.

R
Rev. A
3 Date: 12/13//2013
Signed
d: DDB
 urn PUMP sw
9. Tu witch on to staart the flow of
o water to th e upper cham
mber tanks.

10. Th OIR FULL” indicator will illuminate againn once chamb

he “RESERVO ber has finisheed filling.

11. Once
O initial fill complete, ch
hange timer (TR3) setting bback to 1 min
nute. Do this by adjusting tthe
lo
ower right‐hand screw unttil min is displayed as the i nterval.

VALVE SETUP FOR OPEERATION:

1. Valves should stay in the saame configuraation as they were in for fiilling operatio
on.

R
Rev. A
4 Date: 12/13//2013
Signed
d: DDB
 ROCEDURE(GRAVITY):
DRAIN PR

1. Tu
urn off PUMP
P.

2. Tu ose supply valve.

urn off waterr supply or clo

R
Rev. A
5 Date: 12/13//2013
Signed
d: DDB
3. Open
O the drain
n valve by aliggning the han
ndle parallel tto the flow off water.

4. Once
O the reserrvoir water leevel has drained sufficientlly, open the u
upper tank drrain valves (in
nside
th
he chamber). The handless will be parallel to the flow w of water. (Failure to allo
ow reservoir to
drain first will cause the resservoir to ove
erflow when ttanks are opeened.)

R
Rev. A
6 Date: 12/13//2013
Signed
d: DDB
 ROCEDURE (P
DRAIN PR PUMP OPERA
ATED):

1. Tu
urn off waterr supply or clo
ose supply valve.

2. Once
O the reserrvoir water le
evel has drained sufficientlly, open the u
upper tank drrain valves. TThe
handles will be
e parallel to the flow of waater. (Failure to allow reseervoir to drain
n first will cau
use
th
he reservoir to overflow when
w tanks are
e opened.)

R
Rev. A
7 Date: 12/13//2013
Signed
d: DDB
 hree way valvve should be parallel to the flow of watter with the aarrow on the handle facingg
3. Th
to
owards the re
ear of the chaamber.

4. Tu
urn PUMP sw
witch on.

urn PUMP sw
5. Tu witch off when
n water has been
b drained. (Approximaately 1‐1.5 incches of water will
re
emain in the reservoir.)
r

R
Rev. A
8 Date: 12/13//2013
Signed
d: DDB
 Version: 1.0
Revision Date: 03/08/2015

SAFETY DATA SHEET

1. Identification

Identification
Product name: RL 32-3MAF (4314-64, 4314-66, 4314-65, 4314-67)
Additional identification
Chemical name: Mixture

Recommended use and restriction on use

Recommended use: Not determined.
Restrictions on use: Not determined.

Details of the supplier of the safety data sheet

Supplier
Company Name: THE LUBRIZOL CORPORATION
Address: 29400 LAKELAND BOULEVARD
WICKLIFFE, OH 44092-2298
US
Telephone: (440)943-1200

Emergency telephone number:

FOR TRANSPORT EMERGENCY CALL CHEMTREC (+1)703 527 3887, OR WITHIN USA 800 424 9300
(LUBRIZOL)

2. Hazard(s) identification

Hazard Classification
Not classified

Label Elements:

Hazard Symbol: No symbol

Signal Word: No signal word.

Hazard Statement: not applicable

Precautionary Statement: not applicable

Other hazards which do not result None identified.

in GHS classification:

3. Composition/information on ingredients

General information: The components are not hazardous or are below required disclosure limits.

4. First-aid measures

Ingestion: Treat symptomatically. Get medical attention.

Inhalation: Remove exposed person to fresh air if adverse effects are observed.

Skin Contact: Wash with soap and water. If skin irritation occurs, get medical attention.
Launder contaminated clothing before reuse.

SDS_US - EMKARATE(TM) RL 32-3MAF 1/8

 Version: 1.0
Revision Date: 03/08/2015

Eye contact: Any material that contacts the eye should be washed out immediately with
water. If easy to do, remove contact lenses.

Most important symptoms/effects, acute and delayed

Symptoms: See section 11.

Indication of immediate medical attention and special treatment needed

Treatment: Treat symptomatically.

5. Fire-fighting measures

General Fire Hazards: No unusual fire or explosion hazards noted.

Suitable (and unsuitable) extinguishing media

Suitable extinguishing CO2, Dry chemical or Foam. Water can be used to cool and protect
media: exposed material.

Unsuitable extinguishing Do not use water jet as an extinguisher, as this will spread the fire.
media:

Specific hazards arising from See section 10 for additional information. Keep away from heat, sparks and
the chemical: open flame. Water may cause splattering. Container may rupture on
heating.

Special protective equipment and precautions for firefighters

Special fire fighting No data available.
procedures:

Special protective Wear full protective firegear including self-containing breathing apparatus
equipment for fire-fighters: operated in the positive pressure mode with full facepiece, coat, pants,
gloves and boots.

6. Accidental release measures

Personal precautions, Personal Protective Equipment must be worn, see Personal Protection
protective equipment and Section for PPE recommendations. Ventilate area if spilled in confined
emergency procedures: space or other poorly ventilated areas.

Methods and material for Dike far ahead of larger spill for later recovery and disposal. Pick up free
containment and cleaning up: liquid for recycle and/or disposal. Residual liquid can be absorbed on inert
material.

Environmental Precautions: Avoid release to the environment. Do not contaminate water sources or
sewer. Environmental manager must be informed of all major spillages.
Prevent further leakage or spillage if safe to do so.

7. Handling and storage

Precautions for safe handling: Observe good industrial hygiene practices. Provide adequate ventilation.
Wear appropriate personal protective equipment.
Keep away from ignition sources such as heat, sparks and open flame. No
smoking. Keep containers closed when not in use. Wash thoroughly after
handling. Launder contaminated clothing before reuse. Empty container
contains product residue which may exhibit hazards of product.

SDS_US - EMKARATE(TM) RL 32-3MAF 2/8

 Version: 1.0
Revision Date: 03/08/2015

Maximum Handling Not determined.

Temperature:

Conditions for safe storage, Store away from incompatible materials. See section 10 for incompatible
including any materials.
incompatibilities:

Maximum Storage Not determined.

Temperature:

8. Exposure controls/personal protection

Control Parameters:
Occupational Exposure Limits
None of the components have assigned exposure limits.

Appropriate engineering Use material in well ventilated area only. Adequate ventilation should be
controls: provided so that exposure limits are not exceeded. Mechanical ventilation
or local exhaust ventilation may be required.

Individual protection measures, such as personal protective equipment

General information: Use personal protective equipment as required.

Eye/face protection: If contact is likely, safety glasses with side shields are recommended.

Skin Protection
Hand Protection: Neoprene. Suitable gloves can be recommended by the glove supplier.

Other: Long sleeve shirt is recommended. Wear apron or protective clothing in case
of contact.

Respiratory Protection: Use respirator with an organic vapor cartridge if exposure limit is exceeded.
Consult with an industrial hygienist to determine the appropriate respiratory
protection for your specific use of this material. A respiratory protection
program compliant with all applicable regulations must be followed
whenever workplace conditions require the use of a respirator. Use self-
contained breathing apparatus for entry into confined space, for other
poorly ventilated areas and for large spill clean-up sites.

Hygiene measures: Always observe good personal hygiene measures, such as washing after
handling the material and before eating, drinking, and/or smoking. Routinely
wash work clothing to remove contaminants. Discard contaminated
footwear that cannot be cleaned.

9. Physical and chemical properties

Appearance
Physical state: liquid
Form: liquid
Color: Colorless to yellow
Odor: Mild
Odor threshold: No data available.
pH: No data available.
Freezing point: No data available.
Boiling Point: No data available.
Flash Point: 464 °F (240 °C) (Cleveland Open Cup)

SDS_US - EMKARATE(TM) RL 32-3MAF 3/8

 Version: 1.0
Revision Date: 03/08/2015

Evaporation rate: No data available.

Flammability (solid, gas): No data available.
Upper/lower limit on flammability or explosive limits
Flammability limit - upper (%): No data available.
Flammability limit - lower (%): No data available.
Explosive limit - upper (%): No data available.
Explosive limit - lower (%): No data available.
Vapor pressure: No data available.
Vapor density: No data available.
Relative density: 0.981 68 °F (20 °C)
Solubility(ies)
Solubility in water: Slightly Soluble
Solubility (other): No data available.
Partition coefficient (n-octanol/water): No data available.
Auto-ignition temperature: No data available.
Decomposition temperature: No data available.
Viscosity: 31.2 mm2/s ( 104 °F (40 °C) ) 5.6 mm2/s (100 °C (212 °F) )

Other information
Pour Point Temperature: -69 °F (-56 °C)

10. Stability and reactivity

Reactivity: No data available.

Chemical Stability: Material is stable under normal conditions.

Possibility of Hazardous Will not occur.

Reactions:

Conditions to Avoid: Do not expose to excessive heat, ignition sources, or oxidizing materials.

Incompatible Materials: Strong acids. Strong bases. Strong oxidizing agents.

Hazardous Decomposition Thermal decomposition or combustion may generate smoke, carbon

Products: monoxide, carbon dioxide, and other products of incomplete combustion.

11. Toxicological information

Information on likely routes of exposure

Inhalation: No data available.

Ingestion: No data available.

Skin Contact: No data available.

Eye contact: No data available.

Information on toxicological effects

Acute toxicity
Oral
Product: Not classified for acute toxicity based on available data.
Dermal
Product: Not classified for acute toxicity based on available data.

SDS_US - EMKARATE(TM) RL 32-3MAF 4/8

 Version: 1.0
Revision Date: 03/08/2015

Inhalation
Product: Not classified for acute toxicity based on available data.
Skin Corrosion/Irritation:
Product: Prolonged or repeated contact may cause irritation.
Remarks: Not classified as a primary skin irritant.

Serious Eye Damage/Eye Irritation:

Product: Remarks: Not classified as a primary eye irritant.

Respiratory sensitization:
No data available

Skin sensitization:
No data available

Specific Target Organ Toxicity - Single Exposure:

No data available

Aspiration Hazard:
No data available

Chronic Effects
Carcinogenicity:
No data available

IARC Monographs on the Evaluation of Carcinogenic Risks to Humans:

No carcinogenic components identified

US. National Toxicology Program (NTP) Report on Carcinogens:

No carcinogenic components identified

US. OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050):

No carcinogenic components identified

Germ Cell Mutagenicity:

No data available

Reproductive toxicity:
No data available

Specific Target Organ Toxicity - Repeated Exposure:

No data available

12. Ecological information

Ecotoxicity
Fish
No data available

Aquatic Invertebrates
No data available

Toxicity to Aquatic Plants

No data available

SDS_US - EMKARATE(TM) RL 32-3MAF 5/8

 Version: 1.0
Revision Date: 03/08/2015

Toxicity to soil dwelling organisms

No data available

Sediment Toxicity
No data available

Toxicity to Terrestrial Plants

No data available

Toxicity to Above-Ground Organisms

No data available

Toxicity to microorganisms
No data available

Persistence and Degradability

Biodegradation
No data available

Bioaccumulative Potential
Bioconcentration Factor (BCF)
No data available

Partition Coefficient n-octanol / water (log Kow)

No data available

Mobility:
No data available

Other Adverse Effects: No data available.

13. Disposal considerations

Disposal instructions: Treatment, storage, transportation, and disposal must be in accordance

with applicable Federal, State/Provincial, and Local regulations.
Since emptied containers retain product residue, follow label warnings even
after container is emptied.

Contaminated Packaging: Container packaging may exhibit hazards.

14. Transport information

DOT
Not regulated.

IMDG
Not regulated.

IATA
Not regulated.

Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code

None known.

Shipping descriptions may vary based on mode of transport, quantities ,temperature of the material, package size, and/or origin and
destination It is the responsibility of the transporting organization to follow all applicable laws, regulations and rules relating to the
transportation of the material. Review classification requirements before shipping materials at elevated temperatures.

15. Regulatory information

SDS_US - EMKARATE(TM) RL 32-3MAF 6/8

 Version: 1.0
Revision Date: 03/08/2015

US Federal Regulations
TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D)
None present or none present in regulated quantities.

Superfund Amendments and Reauthorization Act of 1986 (SARA)

Hazard categories
None known.

SARA 302 Extremely Hazardous Substance

SARA 304 Emergency Release Notification
SARA 311/312 Hazardous Chemical
SARA 313 (TRI Reporting)
This product may contain chemical(s) regulated under the Superfund Amendments and Reauthorization
Act (SARA). For additional information please contact Lubrizol Customer Assistance: America(s):
AmerLZAMCustomerAssistance@Lubrizol.com ; Europe: EMEAICustomerAssistance@Lubrizol.com ;
Asia: APCustomerAssistance@Lubrizol.com

US State Regulations
US. California Proposition 65
No ingredient regulated by CA Prop 65 present.

Inventory Status
Australia (AICS)
All components are in compliance with chemical notification requirements in Australia.
Canada (DSL/NDSL)
All components are in compliance with the Canadian Environmental Protection Act and are present on the
Domestic Substances List.
China (IECSC)
All components of this product are listed on the Inventory of Existing Chemical Substances in China.
European Union (REACh)
To obtain information on the REACH compliance status of this product, please visit Lubrizol.com/REACH, or
e-mail us at REACH_MSDS_INQUIRIES@Lubrizol.com
Japan (ENCS)
All components are in compliance with the Chemical Substances Control Law of Japan.
Korea (ECL)
All components are in compliance in Korea.
New Zealand (NZIoC)
All components are in compliance with chemical notification requirements in New Zealand.
Philippines (PICCS)
All components are in compliance with the Philippines Toxic Substances and Hazardous and Nuclear
Wastes Control Act of 1990 (R.A. 6969).
Switzerland (SWISS)
All components are in compliance with the Environmentally Hazardous Substances Ordinance in
Switzerland.
Taiwan (TCSCA)
All components of this product are listed on the Taiwan inventory.
United States (TSCA)
All components of this material are on the US TSCA Inventory.
The information that was used to confirm the compliance status of this product may deviate from the chemical
information shown in Section 3.

SDS_US - EMKARATE(TM) RL 32-3MAF 7/8

 Version: 1.0
Revision Date: 03/08/2015

16.Other information, including date of preparation or last revision

HMIS Hazard ID

Health 1

Flammability 1

Physical Hazards 0

Hazard rating: 0 - Minimal; 1 - Slight; 2 - Moderate; 3 - Serious; 4 - Severe; RNP - Rating not
possible; *Chronic health effect

NFPA Hazard ID

1 Flammability
1 0 Health
Reactivity
Special hazard.
Hazard rating: 0 - Minimal; 1 - Slight; 2 - Moderate; 3 - Serious; 4 - Severe; RNP - Rating not possible

Issue Date: 03/08/2015

Version #: 1.0
Source of information: Internal company data and other publically available resources.
Further Information: Contact supplier (see Section 1)
Disclaimer: As the conditions or methods of use are beyond our control, we do not
assume any responsibility and expressly disclaim any liability for any use of
this product. Information contained herein is believed to be true and accurate
but all statements or suggestions are made without warranty, expressed or
implied, regarding accuracy of the information, the hazards connected with
the use of the material or the results to be obtained from the use thereof.
Compliance with all applicable federal, state, and local regulations remains
the responsibility of the user.

SDS_US - EMKARATE(TM) RL 32-3MAF 8/8

 SAFETY DATA SHEET
Date of issue/Date of revision 10 November 2015
Version 4

Section 1. Identification
Product name : PSX 700 LIGHT TINT RESIN
Product code : PX700T2
Other means of : Not available.
identification
Product type : Liquid.

Relevant identified uses of the substance or mixture and uses advised against
Product use : Industrial applications, Used by spraying.
Use of the substance/ : Coating.
mixture
Uses advised against : Not applicable.

Supplier : PPG Industries, Inc.

One PPG Place
Pittsburgh, PA 15272
Emergency telephone : (412) 434-4515 (U.S.)
number (514) 645-1320 (Canada)
01-800-00-21-400 (Mexico)
Technical Phone Number : 888-977-4762

Section 2. Hazards identification

OSHA/HCS status : This material is considered hazardous by the OSHA Hazard Communication Standard
(29 CFR 1910.1200).
Classification of the : ACUTE TOXICITY (oral) - Category 4
substance or mixture SKIN CORROSION/IRRITATION - Category 2
SERIOUS EYE DAMAGE/ EYE IRRITATION - Category 2A
SKIN SENSITIZATION - Category 1
CARCINOGENICITY - Category 2
Percentage of the mixture consisting of ingredient(s) of unknown toxicity: 48.1%

GHS label elements

Hazard pictograms :

Signal word : Warning

United States Page: 1/13

Product code PX700T2 Date of issue 10 November 2015 Version 4
Product name PSX 700 LIGHT TINT RESIN

Section 2. Hazards identification

Hazard statements : Harmful if swallowed.
Causes serious eye irritation.
Causes skin irritation.
May cause an allergic skin reaction.
Suspected of causing cancer.
Precautionary statements
Prevention : Obtain special instructions before use. Do not handle until all safety precautions have
been read and understood. Wear protective gloves. Wear eye or face protection.
Wear protective clothing. Avoid breathing vapor. Do not eat, drink or smoke when
using this product. Wash hands thoroughly after handling. Contaminated work clothing
must not be allowed out of the workplace.
Response : IF exposed or concerned: Get medical attention. IF SWALLOWED: Call a POISON
CENTER or physician if you feel unwell. Rinse mouth. IF ON SKIN: Wash with plenty
of soap and water. Wash contaminated clothing before reuse. If skin irritation or rash
occurs: Get medical attention. IF IN EYES: Rinse cautiously with water for several
minutes. Remove contact lenses, if present and easy to do. Continue rinsing. If eye
irritation persists: Get medical attention.
Storage : Store locked up.
Disposal : Dispose of contents and container in accordance with all local, regional, national and
international regulations.
Supplemental label : Trimethoxysilanes are capable of forming methanol if hydrolyzed or ingested. If
elements swallowed, methanol may be harmful or fatal or cause blindness. Emits toxic fumes
when heated.
Hazards not otherwise : None known.
classified

Section 3. Composition/information on ingredients

Substance/mixture : Mixture
Product name : PSX 700 LIGHT TINT RESIN

Ingredient name % CAS number

Proprietary silicone ≥25 - <50 Proprietary
4,4'-Isopropylidenedicyclohexanol, oligomeric reaction products with ≥25 - <50 30583-72-3
1-chloro-2,3-epoxypropane
titanium dioxide ≥0.1 - <25 13463-67-7
Poly(oxy-1,2-ethanediyl), α-(nonylphenyl)-ω-hydroxy-, branched, phosphates ≥1 - <3 68412-53-3
bis(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate ≥1 - <4 41556-26-7

SUB codes represent substances without registered CAS Numbers.

Any concentration shown as a range is to protect confidentiality or is due to batch variation.
There are no additional ingredients present which, within the current knowledge of the supplier and in the
concentrations applicable, are classified as hazardous to health or the environment and hence require reporting
in this section.
Occupational exposure limits, if available, are listed in Section 8.

United States Page: 2/13

Product code PX700T2 Date of issue 10 November 2015 Version 4
Product name PSX 700 LIGHT TINT RESIN

Section 4. First aid measures

If ingestion, irritation, any type of overexposure or symptoms of overexposure occur during or persists after use of
this product, contact a POISON CONTROL CENTER, EMERGENCY ROOM OR PHYSICIAN immediately; have
Safety Data Sheet information available. Never give anything by mouth to an unconscious or convulsing person.
Description of necessary first aid measures
Eye contact : Remove contact lenses, irrigate copiously with clean, fresh water, holding the eyelids
apart for at least 10 minutes and seek immediate medical advice.
Inhalation : Remove to fresh air. Keep person warm and at rest. If not breathing, if breathing is
irregular or if respiratory arrest occurs, provide artificial respiration or oxygen by trained
personnel.
Skin contact : Remove contaminated clothing and shoes. Wash skin thoroughly with soap and water
or use recognized skin cleanser. Do NOT use solvents or thinners.
Ingestion : If swallowed, seek medical advice immediately and show this container or label. Keep
person warm and at rest. Do NOT induce vomiting.

Most important symptoms/effects, acute and delayed

Potential acute health effects
Eye contact : Causes serious eye irritation.
Inhalation : No known significant effects or critical hazards.
Skin contact : Causes skin irritation. May cause an allergic skin reaction.
Ingestion : Harmful if swallowed.
Over-exposure signs/symptoms
Eye contact : Adverse symptoms may include the following:
pain or irritation
watering
redness
Inhalation : No specific data.
Skin contact : Adverse symptoms may include the following:
irritation
redness
Ingestion : No specific data.

Indication of immediate medical attention and special treatment needed, if necessary

Notes to physician : In case of inhalation of decomposition products in a fire, symptoms may be delayed.
The exposed person may need to be kept under medical surveillance for 48 hours.
Specific treatments : No specific treatment.
Protection of first-aiders : No action shall be taken involving any personal risk or without suitable training. It may
be dangerous to the person providing aid to give mouth-to-mouth resuscitation. Wash
contaminated clothing thoroughly with water before removing it, or wear gloves.

See toxicological information (Section 11)

United States Page: 3/13

Product code PX700T2 Date of issue 10 November 2015 Version 4
Product name PSX 700 LIGHT TINT RESIN

Section 5. Fire-fighting measures

Extinguishing media
Suitable extinguishing : Use an extinguishing agent suitable for the surrounding fire.
media
Unsuitable extinguishing : None known.
media

Specific hazards arising : In a fire or if heated, a pressure increase will occur and the container may burst. Vapors
from the chemical may accumulate in low or confined areas or travel a considerable distance to a source
of ignition and flash back. This material is toxic to aquatic life with long lasting effects.
Fire water contaminated with this material must be contained and prevented from being
discharged to any waterway, sewer or drain.
Hazardous thermal : Decomposition products may include the following materials:
decomposition products carbon dioxide
carbon monoxide
nitrogen oxides
halogenated compounds
metal oxide/oxides

Special protective actions : Promptly isolate the scene by removing all persons from the vicinity of the incident if
for fire-fighters there is a fire. No action shall be taken involving any personal risk or without suitable
training.
Special protective : Fire-fighters should wear appropriate protective equipment and self-contained breathing
equipment for fire-fighters apparatus (SCBA) with a full face-piece operated in positive pressure mode.

Section 6. Accidental release measures

Personal precautions, protective equipment and emergency procedures
For non-emergency : No action shall be taken involving any personal risk or without suitable training.
personnel Evacuate surrounding areas. Keep unnecessary and unprotected personnel from
entering. Do not touch or walk through spilled material. Avoid breathing vapor or mist.
Provide adequate ventilation. Wear appropriate respirator when ventilation is
inadequate. Put on appropriate personal protective equipment.
For emergency responders : If specialised clothing is required to deal with the spillage, take note of any information
in Section 8 on suitable and unsuitable materials. See also the information in "For non-
emergency personnel".

Environmental precautions : Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains
and sewers. Inform the relevant authorities if the product has caused environmental
pollution (sewers, waterways, soil or air).

Methods and materials for containment and cleaning up

Small spill : Stop leak if without risk. Move containers from spill area. Dilute with water and mop up
if water-soluble. Alternatively, or if water-insoluble, absorb with an inert dry material and
place in an appropriate waste disposal container. Dispose of via a licensed waste
disposal contractor.

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Product name PSX 700 LIGHT TINT RESIN

Section 6. Accidental release measures

Large spill : Stop leak if without risk. Move containers from spill area. Approach release from
upwind. Prevent entry into sewers, water courses, basements or confined areas. Wash
spillages into an effluent treatment plant or proceed as follows. Contain and collect
spillage with non-combustible, absorbent material e.g. sand, earth, vermiculite or
diatomaceous earth and place in container for disposal according to local regulations
(see Section 13). Dispose of via a licensed waste disposal contractor. Contaminated
absorbent material may pose the same hazard as the spilled product. Note: see
Section 1 for emergency contact information and Section 13 for waste disposal.

Section 7. Handling and storage

Precautions for safe handling
Protective measures : Put on appropriate personal protective equipment (see Section 8). Persons with a
history of skin sensitization problems should not be employed in any process in which
this product is used. Avoid exposure - obtain special instructions before use. Do not
handle until all safety precautions have been read and understood. Do not get in eyes
or on skin or clothing. Do not ingest. Avoid breathing vapor or mist. If during normal
use the material presents a respiratory hazard, use only with adequate ventilation or
wear appropriate respirator. Keep in the original container or an approved alternative
made from a compatible material, kept tightly closed when not in use. Empty containers
retain product residue and can be hazardous. Do not reuse container.
Special precautions : Vapors may accumulate in low or confined areas or travel a considerable distance to a
source of ignition and flash back. Vapors are heavier than air and may spread along
floors. If this material is part of a multiple component system, read the Safety Data
Sheet(s) for the other component or components before blending as the resulting
mixture may have the hazards of all of its parts.
Advice on general : Eating, drinking and smoking should be prohibited in areas where this material is
occupational hygiene handled, stored and processed. Workers should wash hands and face before eating,
drinking and smoking. Remove contaminated clothing and protective equipment before
entering eating areas. See also Section 8 for additional information on hygiene
measures.

Conditions for safe storage, : Do not store above the following temperature: 35°C (95°F). Store in accordance with
including any local regulations. Store in original container protected from direct sunlight in a dry, cool
incompatibilities and well-ventilated area, away from incompatible materials (see Section 10) and food
and drink. Keep container tightly closed and sealed until ready for use. Containers that
have been opened must be carefully resealed and kept upright to prevent leakage. Do
not store in unlabeled containers. Use appropriate containment to avoid environmental
contamination.

Section 8. Exposure controls/personal protection

Control parameters
Occupational exposure limits

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Product code PX700T2 Date of issue 10 November 2015 Version 4
Product name PSX 700 LIGHT TINT RESIN

Section 8. Exposure controls/personal protection

Ingredient name Exposure limits
Proprietary silicone None.
4,4'-Isopropylidenedicyclohexanol, oligomeric reaction products with None.
1-chloro-2,3-epoxypropane
titanium dioxide OSHA PEL (United States, 2/2013).
TWA: 15 mg/m³ 8 hours. Form: Total dust
ACGIH TLV (United States, 4/2014).
TWA: 10 mg/m³ 8 hours.
Poly(oxy-1,2-ethanediyl), α-(nonylphenyl)-ω-hydroxy-, branched, None.
phosphates
bis(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate None.
Key to abbreviations
A = Acceptable Maximum Peak S = Potential skin absorption
ACGIH = American Conference of Governmental Industrial Hygienists. SR = Respiratory sensitization
C = Ceiling Limit SS = Skin sensitization
F = Fume STEL = Short term Exposure limit values
IPEL = Internal Permissible Exposure Limit TD = Total dust
OSHA = Occupational Safety and Health Administration. TLV = Threshold Limit Value
R = Respirable TWA = Time Weighted Average
Z = OSHA 29CFR 1910.1200 Subpart Z - Toxic and Hazardous Substances
Consult local authorities for acceptable exposure limits.
Recommended monitoring : If this product contains ingredients with exposure limits, personal, workplace
procedures atmosphere or biological monitoring may be required to determine the effectiveness of
the ventilation or other control measures and/or the necessity to use respiratory
protective equipment. Reference should be made to appropriate monitoring standards.
Reference to national guidance documents for methods for the determination of
hazardous substances will also be required.

Appropriate engineering : If user operations generate dust, fumes, gas, vapor or mist, use process enclosures,
controls local exhaust ventilation or other engineering controls to keep worker exposure to
airborne contaminants below any recommended or statutory limits.
Environmental exposure : Emissions from ventilation or work process equipment should be checked to ensure
controls they comply with the requirements of environmental protection legislation. In some
cases, fume scrubbers, filters or engineering modifications to the process equipment
will be necessary to reduce emissions to acceptable levels.

Individual protection measures

Hygiene measures : Wash hands, forearms and face thoroughly after handling chemical products, before
eating, smoking and using the lavatory and at the end of the working period.
Appropriate techniques should be used to remove potentially contaminated clothing.
Contaminated work clothing should not be allowed out of the workplace. Wash
contaminated clothing before reusing. Ensure that eyewash stations and safety
showers are close to the workstation location.
Eye/face protection : Chemical splash goggles.
Skin protection

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Section 8. Exposure controls/personal protection

Hand protection : Chemical-resistant, impervious gloves complying with an approved standard should be
worn at all times when handling chemical products if a risk assessment indicates this is
necessary. Considering the parameters specified by the glove manufacturer, check
during use that the gloves are still retaining their protective properties. It should be
noted that the time to breakthrough for any glove material may be different for different
glove manufacturers. In the case of mixtures, consisting of several substances, the
protection time of the gloves cannot be accurately estimated.
Gloves : butyl rubber
Body protection : Personal protective equipment for the body should be selected based on the task being
performed and the risks involved and should be approved by a specialist before
handling this product.
Other skin protection : Appropriate footwear and any additional skin protection measures should be selected
based on the task being performed and the risks involved and should be approved by a
specialist before handling this product.
Respiratory protection : Respirator selection must be based on known or anticipated exposure levels, the
hazards of the product and the safe working limits of the selected respirator. If workers
are exposed to concentrations above the exposure limit, they must use appropriate,
certified respirators. Use a properly fitted, air-purifying or air-fed respirator complying
with an approved standard if a risk assessment indicates this is necessary.

Section 9. Physical and chemical properties

Appearance
Physical state : Liquid.
Color : Not available.
Odor : Characteristic.
Odor threshold : Not available.
pH : Not available.
Melting point : Not available.
Boiling point : >37.78°C (>100°F)
Flash point : Closed cup: 97.22°C (207°F)
Material supports : Yes.
combustion.
Auto-ignition temperature : Not available.
Decomposition temperature : Not available.
Flammability (solid, gas) : Not available.
Lower and upper explosive : Lower: 1.37%
(flammable) limits Upper: 7.87%
Evaporation rate : 0.7 (butyl acetate = 1)
Vapor pressure : 1.6 kPa (12 mm Hg) [room temperature]
Vapor density : Not available.
Relative density : 1.26
Density ( lbs / gal ) : 10.52
Solubility : Insoluble in the following materials: cold water.
Partition coefficient: n- : Not available.
octanol/water

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Section 9. Physical and chemical properties

Viscosity : Kinematic (40°C (104°F)): >0.21 cm2/s (>21 cSt)
Volatility : 1% (v/v), 0.524% (w/w)
% Solid. (w/w) : 99.476

Section 10. Stability and reactivity

Reactivity : No specific test data related to reactivity available for this product or its ingredients.

Chemical stability : The product is stable.

Possibility of hazardous : Under normal conditions of storage and use, hazardous reactions will not occur.
reactions

Conditions to avoid : When exposed to high temperatures may produce hazardous decomposition products.
Refer to protective measures listed in sections 7 and 8.

Incompatible materials : Keep away from the following materials to prevent strong exothermic reactions:
oxidizing agents, strong alkalis, strong acids.

Hazardous decomposition : Decomposition products may include the following materials: carbon monoxide, carbon
products dioxide, smoke, oxides of nitrogen.

Section 11. Toxicological information

Information on toxicological effects
Acute toxicity
Product/ingredient name Result Species Dose Exposure
titanium dioxide LD50 Oral Rat >10 g/kg -
bis(1,2,2,6,6-pentamethyl- LD50 Oral Rat 3.125 g/kg -
4-piperidyl) sebacate
Conclusion/Summary : There are no data available on the mixture itself.
Irritation/Corrosion
Conclusion/Summary
Skin : There are no data available on the mixture itself.
Eyes : There are no data available on the mixture itself.
Respiratory : There are no data available on the mixture itself.
Sensitization
Conclusion/Summary
Skin : There are no data available on the mixture itself.
Respiratory : There are no data available on the mixture itself.
Mutagenicity
Conclusion/Summary : There are no data available on the mixture itself.
Carcinogenicity
Conclusion/Summary : There are no data available on the mixture itself.

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Section 11. Toxicological information

Classification
Product/ingredient name OSHA IARC NTP
titanium dioxide - 2B -
Carcinogen Classification code:
IARC: 1, 2A, 2B, 3, 4
NTP: Known to be a human carcinogen; Reasonably anticipated to be a human carcinogen
OSHA: +
Not listed/not regulated: -

Reproductive toxicity
Conclusion/Summary : There are no data available on the mixture itself.
Teratogenicity
Conclusion/Summary : There are no data available on the mixture itself.
Specific target organ toxicity (single exposure)
Not available.
Specific target organ toxicity (repeated exposure)
Not available.

Target organs : Contains material which causes damage to the following organs: upper respiratory tract,
skin, eyes.

Aspiration hazard
Not available.
Information on the likely routes of exposure
Potential acute health effects
Eye contact : Causes serious eye irritation.
Inhalation : No known significant effects or critical hazards.
Skin contact : Causes skin irritation. May cause an allergic skin reaction.
Ingestion : Harmful if swallowed.
Over-exposure signs/symptoms
Eye contact : Adverse symptoms may include the following:
pain or irritation
watering
redness
Inhalation : No specific data.
Skin contact : Adverse symptoms may include the following:
irritation
redness
Ingestion : No specific data.
Delayed and immediate effects and also chronic effects from short and long term exposure

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Section 11. Toxicological information

Conclusion/Summary : There are no data available on the mixture itself. Trimethoxysilanes are capable of
forming methanol if hydrolyzed or ingested. If swallowed, methanol may be harmful or
fatal or cause blindness. If splashed in the eyes, the liquid may cause irritation and
reversible damage. Ingestion may cause nausea, diarrhea and vomiting. This takes
into account, where known, delayed and immediate effects and also chronic effects of
components from short-term and long-term exposure by oral, inhalation and dermal
routes of exposure and eye contact.
Short term exposure
Potential immediate : There are no data available on the mixture itself.
effects
Potential delayed effects : There are no data available on the mixture itself.
Long term exposure
Potential immediate : There are no data available on the mixture itself.
effects
Potential delayed effects : There are no data available on the mixture itself.
Potential chronic health effects
General : Once sensitized, a severe allergic reaction may occur when subsequently exposed to
very low levels.
Carcinogenicity : Suspected of causing cancer. Risk of cancer depends on duration and level of
exposure.
Mutagenicity : No known significant effects or critical hazards.
Teratogenicity : No known significant effects or critical hazards.
Developmental effects : No known significant effects or critical hazards.
Fertility effects : No known significant effects or critical hazards.
Numerical measures of toxicity
Acute toxicity estimates
Route ATE value
Oral 726 mg/kg

Section 12. Ecological information

Toxicity
Product/ingredient name Result Species Exposure
titanium dioxide Acute LC50 >100 mg/l Fresh water Daphnia - Daphnia magna 48 hours

Persistence and degradability

Not available.

Bioaccumulative potential
Not available.

Mobility in soil

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Section 12. Ecological information

Soil/water partition : Not available.
coefficient (KOC)

Section 13. Disposal considerations

Disposal methods : The generation of waste should be avoided or minimized wherever possible. Disposal
of this product, solutions and any by-products should at all times comply with the
requirements of environmental protection and waste disposal legislation and any
regional local authority requirements. Dispose of surplus and non-recyclable products
via a licensed waste disposal contractor. Waste should not be disposed of untreated to
the sewer unless fully compliant with the requirements of all authorities with jurisdiction.
Waste packaging should be recycled. Incineration or landfill should only be considered
when recycling is not feasible. This material and its container must be disposed of in a
safe way. Care should be taken when handling emptied containers that have not been
cleaned or rinsed out. Empty containers or liners may retain some product residues.
Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains
and sewers.
Disposal should be in accordance with applicable regional, national and local laws and regulations.
Refer to Section 7: HANDLING AND STORAGE and Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTION
for additional handling information and protection of employees. Section 6. Accidental release measures

14. Transport information

DOT IMDG IATA
UN number Not regulated. UN3082 UN3082
UN proper shipping - ENVIRONMENTALLY ENVIRONMENTALLY
name HAZARDOUS SUBSTANCE, HAZARDOUS SUBSTANCE,
LIQUID, N.O.S. LIQUID, N.O.S.
(4,4'- (4,4'-
Isopropylidenedicyclohexanol, Isopropylidenedicyclohexanol,
oligomeric reaction products oligomeric reaction products
with 1-chloro-2, with 1-chloro-2,
3-epoxypropane, bis(1,2,2,6, 3-epoxypropane, bis(1,2,2,6,
6-pentamethyl-4-piperidyl) 6-pentamethyl-4-piperidyl)
sebacate) sebacate)
Transport hazard class - 9 9
(es)
Packing group - III III
Environmental hazards No. Yes. Yes.
Marine pollutant Not applicable. (4,4'- Not applicable.
substances Isopropylidenedicyclohexanol,
oligomeric reaction products
with 1-chloro-2,
3-epoxypropane, bis(1,2,2,6,
6-pentamethyl-4-piperidyl)
sebacate)

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14. Transport information

Additional information
DOT : None identified.
IMDG : This product is not regulated as a dangerous good when transported in sizes of ≤5 L or ≤5 kg,
provided the packagings meet the general provisions of 4.1.1.1, 4.1.1.2 and 4.1.1.4 to 4.1.1.8.
IATA : This product is not regulated as a dangerous good when transported in sizes of ≤5 L or ≤5 kg,
provided the packagings meet the general provisions of 5.0.2.4.1, 5.0.2.6.1.1 and 5.0.2.8.

Special precautions for user : Transport within user’s premises: always transport in closed containers that are
upright and secure. Ensure that persons transporting the product know what to do in
the event of an accident or spillage.

Section 15. Regulatory information

United States
United States inventory (TSCA 8b) : All components are listed or exempted.
U.S. Federal regulations :
SARA 302/304
SARA 304 RQ : Not applicable.
Composition/information on ingredients
No products were found.

SARA 311/312
Classification : Immediate (acute) health hazard
Delayed (chronic) health hazard
Composition/information on ingredients
Name Fire Sudden Reactive Immediate Delayed
hazard release of (acute) (chronic)
pressure health health
hazard hazard
Proprietary silicone No. No. No. Yes. No. -
4,4'-Isopropylidenedicyclohexanol, No. No. No. Yes. No. -
oligomeric reaction products with
1-chloro-2,3-epoxypropane
titanium dioxide No. No. No. No. Yes. -
Poly(oxy-1,2-ethanediyl), α-( No. No. No. Yes. No. -
nonylphenyl)-ω-hydroxy-, branched,
phosphates
bis(1,2,2,6,6-pentamethyl-4-piperidyl) No. No. No. Yes. No. -
sebacate
Additional environmental information is contained on the Environmental Data Sheet for this product, which
can be obtained from your PPG representative.

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Section 16. Other information

Hazardous Material Information System (U.S.A.)
Health : 3 * Flammability : 1 Physical hazards : 1
( * ) - Chronic effects
Caution: HMIS® ratings are based on a 0-4 rating scale, with 0 representing minimal hazards or risks, and 4 representing significant hazards or
risks Although HMIS® ratings are not required on MSDSs under 29 CFR 1910.1200, the preparer may choose to provide them. HMIS® ratings are
to be used with a fully implemented HMIS® program. HMIS® is a registered mark of the National Paint & Coatings Association (NPCA). HMIS®
materials may be purchased exclusively from J. J. Keller (800) 327-6868.

The customer is responsible for determining the PPE code for this material.
National Fire Protection Association (U.S.A.)
Health : 3 Flammability : 1 Instability : 1
Date of previous issue : 8/12/2015
Organization that prepared : EHS
the MSDS
Key to abbreviations : ATE = Acute Toxicity Estimate
BCF = Bioconcentration Factor
GHS = Globally Harmonized System of Classification and Labelling of Chemicals
IATA = International Air Transport Association
IBC = Intermediate Bulk Container
IMDG = International Maritime Dangerous Goods
LogPow = logarithm of the octanol/water partition coefficient
MARPOL 73/78 = International Convention for the Prevention of Pollution From Ships,
1973 as modified by the Protocol of 1978. ("Marpol" = marine pollution)
UN = United Nations
Indicates information that has changed from previously issued version.
Disclaimer
The information contained in this data sheet is based on present scientific and technical knowledge. The purpose of this
information is to draw attention to the health and safety aspects concerning the products supplied by PPG, and to
recommend precautionary measures for the storage and handling of the products. No warranty or guarantee is given in
respect of the properties of the products. No liability can be accepted for any failure to observe the precautionary measures
described in this data sheet or for any misuse of the products.

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Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

Revision Date 03/13/2015 Ref. 130000000494

This SDS adheres to the standards and regulatory requirements of the United States and may not meet the regulatory
requirements in other countries.

SECTION 1. PRODUCT AND COMPANY IDENTIFICATION

™ ®
Product name : DuPont Suva 404A Refrigerant
Tradename/Synonym : Suva HP62
404A

Product Grade/Type : ASHRAE Refrigerant number designation: R-404A

Product Use : Refrigerant, For professional users only.

Restrictions on use : Do not use product for anything outside of the above specified uses
Manufacturer/Supplier : DuPont
1007 Market Street
Wilmington, DE 19898
United States of America

Product Information : +1-800-441-7515 (outside the U.S. +1-302-774-1000)

Medical Emergency : 1-800-441-3637 (outside the U.S. 1-302-774-1139)
Transport Emergency : CHEMTREC: +1-800-424-9300 (outside the U.S. +1-703-527-3887)

SECTION 2. HAZARDS IDENTIFICATION

Product hazard category

Gases under pressure Liquefied gas

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Label content
Pictogram :

Signal word : Warning

Hazardous warnings : Contains gas under pressure; may explode if heated.

Hazardous prevention : Protect from sunlight. Store in a well-ventilated place.

measures

Other hazards
Misuse or intentional inhalation abuse may lead to death without warning.
Vapours are heavier than air and can cause suffocation by reducing oxygen available for breathing.
Rapid evaporation of the liquid may cause frostbite.

SECTION 3. COMPOSITION/INFORMATION ON INGREDIENTS

Component CAS-No. Concentration

1,1,1-Trifluoroethane (HFC-143a) 420-46-2 52 %

Pentafluoroethane (HFC-125) 354-33-6 44 %

1,1,1,2-Tetrafluoroethane (HFC-134a) 811-97-2 4%

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Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

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SECTION 4. FIRST AID MEASURES

General advice : Never give anything by mouth to an unconscious person. When symptoms
persist or in all cases of doubt seek medical advice.

Inhalation : Remove from exposure, lie down. Artificial respiration and/or oxygen may be
necessary. Call a physician.

Skin contact : Flush area with lukewarm water. Do not use hot water. If frostbite has occurred,
call a physician.

Eye contact : In case of contact, immediately flush eyes with plenty of water for at least 15
minutes. Call a physician.

Ingestion : Is not considered a potential route of exposure.

Most important : Misuse or intentional inhalation abuse may cause death without warning
symptoms/effects, acute symptoms, due to cardiac effects. Other symptoms potentially related to misuse
and delayed or inhalation abuse are: Anaesthetic effects Light-headedness dizziness,
confusion, incoordination, drowsiness, or unconsciousness irregular heartbeat
with a strange sensation in the chest, heart thumping, apprehension, feeling of
fainting, dizziness or weakness

Protection of first-aiders : If potential for exposure exists refer to Section 8 for specific personal protective
equipment.

Notes to physician : Because of possible disturbances of cardiac rhythm, catecholamine drugs,

such as epinephrine, that may be used in situations of emergency life support
should be used with special caution.

SECTION 5. FIREFIGHTING MEASURES

Suitable extinguishing media : As appropriate for combustibles in area. Extinguishant for other burning
material in area is sufficient to stop burning.

Unsuitable extinguishing : No applicable data available.

media

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Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

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Specific hazards : Cylinders are equipped with pressure and temperature relief devices, but may
still rupture under fire conditions. Decomposition may occur. Contact of
welding or soldering torch flame with high concentrations of refrigerant can
result in visible changes in the size and colour of the torch flame. This flame
effect will only occur in concentrations of product well above the
recommended exposure limit. Therefore stop all work and ventilate to
disperse refrigerant vapors from the work area before using any open flames.
This substance is not flammable in air at temperatures up to 100 deg. C (212
deg. F) at atmospheric pressure. However, mixtures of this substance with
high concentrations of air at elevated pressure and/or temperature can
become combustible in the presence of an ignition source. This substance
can also become combustible in an oxygen enriched environment (oxygen
concentrations greater than that in air). Whether a mixture containing this
substance and air, or this substance in an oxygen enriched atmosphere
become combustible depends on the inter-relationship of 1) the temperature
2) the pressure, and 3) the proportion of oxygen in the mixture. In general,
this substance should not be allowed to exist with air above atmospheric
pressure or at high temperatures; or in an oxygen enriched environment. For
example this substance should NOT be mixed with air under pressure for leak
testing or other purposes. Experimental data have also been reported which
indicate combustibility of this substance in the presence of certain
concentrations of chlorine.

Special protective equipment : In the event of fire, wear self-contained breathing apparatus. Use personal
for firefighters protective equipment. Wear neoprene gloves during cleaning up work after a
fire.

Further information : Use water spray or fog to protect the fire fighters and to cool container. Self-
contained breathing apparatus (SCBA) is required if containers rupture and
contents are released under fire conditions.
Water runoff should be contained and neutralized prior to release.
Cool containers/tanks with water spray.

SECTION 6. ACCIDENTAL RELEASE MEASURES

NOTE: Review FIRE FIGHTING MEASURES and HANDLING (PERSONNEL) sections before proceeding with clean-up.
Use appropriate PERSONAL PROTECTIVE EQUIPMENT during clean-up.

Safeguards (Personnel) : Ventilate area, especially low or enclosed places where heavy vapours might
collect.
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Environmental precautions : Should not be released into the environment.

In accordance with local and national regulations.

Spill Cleanup : Evaporates.

Ventilate area using forced ventilation, especially low or enclosed places
where heavy vapors might collect.

Accidental Release Measures : Avoid open flames and high temperatures. Self-contained breathing
apparatus (SCBA) is required if a large release occurs.

SECTION 7. HANDLING AND STORAGE

Handling (Personnel) : Avoid breathing vapours or mist. Avoid contact with skin, eyes and clothing.
Provide sufficient air exchange and/or exhaust in work rooms. For personal
protection see section 8.
Handle in accordance with good industrial hygiene and safety practice.

Handling (Physical Aspects) : The product should not be mixed with air for leak testing or used with air for
any other purpose above atmospheric pressure. Contact with chlorine or
other strong oxidizing agents should also be avoided.

Dust explosion class : Not applicable

Storage : Valve protection caps and valve outlet threaded plugs must remain in place
unless container is secured with valve outlet piped to use point. Do not drag,
slide or roll cylinders. Use a suitable hand truck for cylinder movement. Use a
pressure reducing regulator when connecting cylinder to lower pressure
(<3000 psig) piping or systems. Never attempt to lift cylinder by its cap. Use a
check valve or trap in the discharge line to prevent hazardous back flow into
the cylinder. Cylinders should be stored upright and firmly secured to
prevent falling or being knocked over.
Separate full containers from empty containers. Keep at temperature not
exceeding 52°C. Do not store near combustible materials. Avoid area where
salt or other corrosive materials are present.
see user defined free text
The product has an indefinite shelf life when stored properly.

Storage period : > 10 yr

Storage temperature : < 52 °C (< 126 °F)

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Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

Revision Date 03/13/2015 Ref. 130000000494

SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Engineering controls : Local exhaust should be used when large amounts are released. Mechanical
ventilation should be used in low or enclosed places. Refrigerant
Concentration monitors may be necessary to determine vapor concentrations
in work areas prior to use of torches or other open flames, or if employees are
entering enclosed areas.

Personal protective equipment

Respiratory protection : Under normal manufacturing conditions, no respiratory protection is required
when using this product.

Hand protection : Material: Impervious gloves

Eye protection : Wear safety glasses with side shields. Additionally wear a face shield where
the possibility exists for face contact due to splashing, spraying or airborne
contact with this material.

Protective measures : Self-contained breathing apparatus (SCBA) is required if a large release

occurs.

Exposure Guidelines
Exposure Limit Values

1,1,1-Trifluoroethane
AEL * (DUPONT) 1,000 ppm 8 & 12 hr. TWA

Pentafluoroethane
AEL * (DUPONT) 1,000 ppm 8 & 12 hr. TWA

1,1,1,2-Tetrafluoroethane
AEL * (DUPONT) 1,000 ppm 8 & 12 hr. TWA

* AEL is DuPont's Acceptable Exposure Limit. Where governmentally imposed occupational exposure limits which are
lower than the AEL are in effect, such limits shall take precedence.

6 / 14
Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

Revision Date 03/13/2015 Ref. 130000000494

SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES

Appearance
Physical state : gaseous
Form : Liquefied gas
Color : colourless

Odor : slight, ether-like

Odor threshold : No applicable data available.

pH : No applicable data available.

Melting point/freezing point : Melting point

Not available for this mixture.

Boiling point/boiling range : Boiling point

-46.2 °C (-51.2 °F)

Flash point : does not flash

Evaporation rate : >1

(CCL4=1.0)

Flammability (solid, gas) : No applicable data available.

Upper explosion limit : Method: None per ASTM E681

Lower explosion limit : Method: None per ASTM E681

Vapor pressure : 12,546 hPa at 25 °C (77 °F)

Vapor density : 3.4 at 25°C (77°F) and 1013 hPa (Air=1.0)

Density : 1.044 g/cm3 at 25 °C (77 °F)

(as liquid)

Specific gravity (Relative : 1.05 at 25 °C (77 °F)

density)

Water solubility : not determined

Solubility(ies) : No applicable data available.

7 / 14
Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

Revision Date 03/13/2015 Ref. 130000000494

Partition coefficient: n- : No applicable data available.

octanol/water

Auto-ignition temperature : No applicable data available.

Ignition temperature : no data available

Decomposition temperature : No applicable data available.

Viscosity, kinematic : No applicable data available.

Viscosity : No applicable data available.

% Volatile : 100 %

SECTION 10. STABILITY AND REACTIVITY

Reactivity : Decomposes on heating.

Chemical stability : Stable at normal temperatures and storage conditions.

Possibility of hazardous : Polymerization will not occur.

reactions
Conditions to avoid : Avoid open flames and high temperatures.

Incompatible materials : Alkali metals Alkaline earth metals, Powdered metals, Powdered metal salts

Hazardous decomposition : Decomposition products are hazardous., This material can be decomposed
products by high temperatures (open flames, glowing metal surfaces, etc.) forming
hydrofluoric acid and possibly carbonyl fluoride., These materials are toxic
and irritating., Avoid contact with decomposition products

SECTION 11. TOXICOLOGICAL INFORMATION

1,1,1-Trifluoroethane (HFC-143a)
Inhalation 4 h LC50 : > 591000 ppm , Rat

Inhalation No Observed : 250000 ppm , Dog

Adverse Effect Cardiac sensitization
Concentration
Inhalation Low Observed : 300000 ppm , Dog
8 / 14
Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

Revision Date 03/13/2015 Ref. 130000000494

Adverse Effect Cardiac sensitization

Concentration (LOAEC)
Skin sensitization : Does not cause respiratory sensitisation., human

Repeated dose toxicity : Inhalation

Rat
-
gas
NOAEL: > 40000, Method: OECD Test Guideline 413
No toxicologically significant effects were found.

Carcinogenicity : Not classifiable as a human carcinogen.

Animal testing did not show any carcinogenic effects.

Mutagenicity : Animal testing did not show any mutagenic effects.

Tests on bacterial or mammalian cell cultures did not show mutagenic
effects.

Reproductive toxicity : No toxicity to reproduction

No effects on or via lactation
Animal testing showed no reproductive toxicity.

Teratogenicity : Animal testing showed no developmental toxicity.

Further information : Cardiac sensitisation threshold limit : 862068.97 mg/m3

Pentafluoroethane (HFC-125)
Inhalation 4 h LC50 : > 800000 ppm , Rat

Inhalation No Observed : 100000 ppm , Dog

Adverse Effect Cardiac sensitization
Concentration
Inhalation Low Observed : 75000 ppm , Dog
Adverse Effect Cardiac sensitization
Concentration (LOAEC)
Skin sensitization : Does not cause respiratory sensitisation., human

Repeated dose toxicity : Inhalation

Rat
-
gas
NOAEL: > 50000,
No toxicologically significant effects were found.

9 / 14
Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

Revision Date 03/13/2015 Ref. 130000000494

Carcinogenicity : Not classifiable as a human carcinogen.

Overall weight of evidence indicates that the substance is not
carcinogenic.

Mutagenicity : Animal testing did not show any mutagenic effects.

Evidence suggests this substance does not cause genetic damage in
cultured mammalian cells.
Did not cause genetic damage in cultured bacterial cells.

Reproductive toxicity : No toxicity to reproduction

Animal testing showed no reproductive toxicity.

Teratogenicity : Animal testing showed no developmental toxicity.

Further information : Cardiac sensitisation threshold limit : 490000 mg/m3

1,1,1,2-Tetrafluoroethane (HFC-134a)
Inhalation 4 h LC50 : > 567000 ppm , Rat

Inhalation No Observed : 40000 ppm , Dog

Adverse Effect Cardiac sensitization
Concentration
Inhalation Low Observed : 80000 ppm , Dog
Adverse Effect Cardiac sensitization
Concentration (LOAEC)
Skin irritation : No skin irritation, Rabbit

Eye irritation : No eye irritation, Rabbit

Skin sensitization : Does not cause skin sensitisation., Guinea pig

Does not cause respiratory sensitisation., Rat

Repeated dose toxicity : Inhalation

Rat
-
gas
NOAEL: 50000,
No toxicologically significant effects were found.

Carcinogenicity : Not classifiable as a human carcinogen.

Overall weight of evidence indicates that the substance is not
carcinogenic.

10 / 14
Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

Revision Date 03/13/2015 Ref. 130000000494

Mutagenicity : Animal testing did not show any mutagenic effects.

Tests on bacterial or mammalian cell cultures did not show mutagenic
effects.

Reproductive toxicity : No toxicity to reproduction

No effects on or via lactation
Animal testing showed no reproductive toxicity.

Teratogenicity : Animal testing showed no developmental toxicity.

Further information : Cardiac sensitisation threshold limit : 334000 mg/m3

Carcinogenicity
The carcinogenicity classifications for this product and/or its ingredients have been determined according
to HazCom 2012, Appendix A.6. The classifications may differ than those listed in the National Toxicology
Program (NTP) Report on Carcinogens (latest edition) or those found to be a potential carcinogen in the
International Agency for Research on Cancer (IARC) Monographs (latest edition).

None of the components present in this material at concentrations equal to or greater than 0.1% are listed
by IARC, NTP, or OSHA, as a carcinogen.

SECTION 12. ECOLOGICAL INFORMATION

Aquatic Toxicity
1,1,1-Trifluoroethane (HFC-143a)
96 h LC50 : Oncorhynchus mykiss (rainbow trout) > 40 mg/l OECD Test Guideline
203

96 h ErC50 : Pseudokirchneriella subcapitata (green algae) > 44 mg/l OECD Test

Guideline 201

48 h EC50 : Daphnia magna (Water flea) 300 mg/l OECD Test Guideline 202

Pentafluoroethane (HFC-125)
96 h LC50 : Oncorhynchus mykiss (rainbow trout) 450 mg/l
Information given is based on data obtained from similar substances.

96 h ErC50 : Algae 142 mg/l

Information given is based on data obtained from similar substances.

72 h NOEC : Pseudokirchneriella subcapitata (green algae) 13.2 mg/l

11 / 14
Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

Revision Date 03/13/2015 Ref. 130000000494

Information given is based on data obtained from similar substances.

48 h EC50 : Daphnia magna (Water flea) 980 mg/l

Information given is based on data obtained from similar substances.

1,1,1,2-Tetrafluoroethane (HFC-134a)
96 h LC50 : Oncorhynchus mykiss (rainbow trout) 450 mg/l

96 h ErC50 : Algae 142 mg/l

Information given is based on data obtained from similar substances.

72 h NOEC : Pseudokirchneriella subcapitata (green algae) 13.2 mg/l

Information given is based on data obtained from similar substances.

48 h EC50 : Daphnia magna (Water flea) 980 mg/l

Environmental Fate
1,1,1-Trifluoroethane (HFC-143a)
Bioaccumulation : Information given is based on data obtained from similar substances.

SECTION 13. DISPOSAL CONSIDERATIONS

Waste disposal methods - : Can be used after re-conditioning. Recover by distillation or remove to a
Product permitted waste disposal facility. Comply with applicable Federal,
State/Provincial and Local Regulations.

Contaminated packaging : Empty pressure vessels should be returned to the supplier.

SECTION 14. TRANSPORT INFORMATION

DOT UN number : 3337

Proper shipping name : Refrigerant gas R 404A

Class : 2.2
Labelling No. : 2.2
IATA_C UN number : 3337

12 / 14
Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

Revision Date 03/13/2015 Ref. 130000000494

Proper shipping name : Refrigerant gas R 404A

Class : 2.2
Labelling No. : 2.2
IMDG UN number : 3337
Proper shipping name : REFRIGERANT GAS R 404A
Class : 2.2
Labelling No. : 2.2

SECTION 15. REGULATORY INFORMATION

TSCA : On the inventory, or in compliance with the inventory
SARA 313 Regulated : This material does not contain any chemical components with known CAS
Chemical(s) numbers that exceed the threshold (De Minimis) reporting levels established
by SARA Title III, Section 313.

California Prop. 65 : Chemicals known to the State of California to cause cancer, birth defects or
any other harm: none known

SECTION 16. OTHER INFORMATION

Suva is a registered trademark of E. I. du Pont de Nemours and Company

®
DuPont's registered trademark
Before use read DuPont's safety information.
For further information contact the local DuPont office or DuPont's nominated distributors.

Revision Date : 03/13/2015

The information provided in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the
date of its publication. The information given is designed only as a guidance for safe handling, use, processing, storage,
transportation, disposal and release and is not to be considered a warranty or quality specification. The information
relates only to the specific material designated and may not be valid for such material used in combination with any
other materials or in any process, unless specified in the text.

Significant change from previous version is denoted with a double bar.

13 / 14
Safety Data Sheet

DuPont™ Suva® 404A Refrigerant

Version 2.0

Revision Date 03/13/2015 Ref. 130000000494

14 / 14
 RECOMMENDED SPARE PARTS Page 1 of 1
8/31/2017

SAP BOM#: 49406002694010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0590 8 77041183 1 FILTER COALESCING 1/4" FPT AFD20-02B-C
0080 13 77039191 1 FILTER DRIER 1/4"ODF C-032-S
0070 FILTER 73018412 1 FILTER EMI/RFI 5VK1
0140 F1 73037571 1 FUSE 250V 1A S500-1-R
0240 LINK 73005126 3 HEAT LINK 98°C/208F°
0230 HEATER 73033492 2 HEATER SHEATH 513X-108455W/ END TERMS
0210 CIRC. 73005817 1 MOTOR 0.25HP 34F148-5506
0410 LIGHT 73037445 1 PILOT LIGHT AMBER 800FM-P0
0480 CR6 73032340 1 RELAY CONTROL 120VAC 3PDT 3P LY3-AC120
0010 RELAY 73018315 1 RELAY DPDT 120VAC LY2-AC120
0180 H1 73035035 1 RELAY SOLID STATE 20A
0060 SSR1-SSR4 73005296 1 RELAY SOLID STATE 230V 25A
0060 9 (BYPASS 77030022 1 SOL VALVE 3/8"ODF XUP 120/60
0110 17, 21 77039735 1 SOL VALVE 3/8"ODF XWG 120/50-60
0770 12 (PUMP A 77040040 1 SOL VALVE AIR 1/4"FPT K41DA00-KS1-K52
0370 3 (WATER S 77030261 1 SOL VALVE GENERAL 8210G94 120/60
0490 5, 9 77019329 1 SOL VALVE GENERAL 8262H220 120/60
0160 T 73037504 1 STARTER MOTOR 10-16A PKZMO-16/SE00-11-K
0220 C1 73037488 1 STARTER MOTOR 2.5-4A PKZMO-4/SE00-11-K
0300 SW2-SW5 73037436 1 SWITCH 2-POS MAINT ILL AMBER 800FM-LSM20
0290 SW1 73037435 1 SWITCH 2-POS MAINT ILL GREEN 800FM-LSM23
0320 SW6 73037441 1 SWITCH 3-PO MAINT ILL AMBER 800FM-LSM30
0030 3 (HI-LO P 77001274 1 SWITCH DUAL PRESS KP15 60-2060-66
0800 14 (EMPTY 77032998 1 SWITCH FLOAT POLYPRO 1/8"FPT
0790 13 (FULL R 77040013 1 SWITCH LIQ LEVEL POLYPRO 1"MPT 46515K71
0250 PB1 73016583 1 SWITCH PB 2-POS RED 800T-FX6D4
0040 SENSOR-1, -3 74502643 1 THERMOCOUPLE "T" 3' 196000-01B0
0500 TR1-TR3 73005244 1 TIMER SOLID STATE .05SEC-300HRS
0100 16 77019005 1 TXV SJ-1/2-C 1/2"x5/8"x5'
0160 22 77030105 1 TXV SSE-1/2-C 1/2"x5/8"x1/4"x5'
0070 10 77001106 1 VALVE BYPASS ADRSE-2-0/30-3/8"ODF
0140 20, 25 77004746 1 VALVE EPR ORIT-6-30/100-5/8"ODF
 Weiss-Technik North America Calibration Laboratory
Certificate No. 1276-01

Rev: 1 CERTIFICATE OF CALIBRATION - Amended

This Certificate Revision Supersedes Rev: 0
Customer: Department Of Transportation Materials Div.
200 Ne 21St Street Rm G35
Oklahoma City OK 73105
Contact: Matt Romero
All calibrations are done on customer site. Site location (if different than the above address) will be listed on data page.

Description: Controller / Recorder Report No.: 40600269 -

Manufacturer: Partlow PO#: 3459054238
Model: 732080000021 Cal Date: 8/11/2017
Serial No.: 45119109-0010 * Due Date: 8/11/2018
Asset No. -
* The user should be aware that any number of factors may cause this instrument to drift out of calibration before the specified calibration interval has expired. The re-calibration date may be
based upon a number of factors, such as Mfg. Recommendations, customers requirements, ect. Ultimately it is up to the customer to determine the calibration interval.

Temperature: - ºC / 77.0 ºF Relative Humidity: 62.0 %RH

Procedures: M222

Received condition: Visually found in New serviceable condition. Initial testing to MFG. specifications
found the UUT, IN Tolerance.

Returned condition: UUT was left, IN Tolerance.

The tolerance limits determination was made by subtracting ± 1/2
the uncertainty value from the allowable deviation.

Calibration Standards Used:

Tool No. Model No. Serial# Next Cal Due
EN178 Fluke 743B 6860620 1/17/2018
- - - -
- - - -
- - - -

Weiss-Technik NA certifies the above instrument has been calibrated and/or verified using instruments or reference materials that provide traceability to
the SI through NIST or other national laboratories, accredited laboratories, instrinsic or consensus standards of measurement. The specific standards
used for this calibration are uniquely identified within this document. This certification applies only to the specific instruments identified by serial number
or asset ID number and calibrated to the specific procedure identified. This document shall not be reproduced except in full, without the documented
approval of Weiss-Technik NA. The policies and procedures used at Weiss-Technik NA include ISO/IEC 17025, ANSI/NCSL Z540-1-1994. Weiss-
Technik NA Quality program is written to comply with the above stated documents. Weiss-Technik NA is A2LA Accredited for compliance to ISO/IEC
17025. A2LA Certificate Number 1276-01. Weiss-Technik NA laboratory offers on-site services. Reported uncertainties are stated at approximately the
95% confidence level using a coverage factor K=2.

Calibrated By: Kevin Debrie Certified By: 8/14/17

Field Technician Calibration Supervisor Dated

3881 N. Green Brooke SE, Grand Rapids, MI 49512 (616)-554-5020 FAX (616)-554-5024

Page 1 of 2
 Weiss-Technik North America

Data sheet

Manufacturer: Partlow Report No.: 40600269 -

Model: 732080000021 P.O. No.: 3459054238
Serial No: 45119109-0010
Site Location: Same as page one
- - -

Accuracy: Channel 1 C ± 1.5 AS LEFT

Test Allowable
Parameters As Found As Left Deviation Deviation PASS/FAIL Uncertainty
-60.0 -60.2 -60.2 0.2 1.77 PASS 5.31E-01
-40.0 -40.2 -40.2 0.2 1.77 PASS 5.31E-01
0.0 0.3 0.3 0.3 1.77 PASS 5.31E-01
100.0 99.9 99.9 0.1 1.86 PASS 7.20E-01
160.0 160.1 160.1 0.1 1.86 PASS 7.20E-01

Accuracy: Channel 2 % RH ± 0.25 AS LEFT

Test Allowable
Parameters As Found As Left Deviation Deviation PASS/FAIL Uncertainty
0.0 0.2 0.2 0.2 0.35 PASS 2.03E-01
- - - 0.0 #VALUE! - -
50.0 50.1 50.1 0.1 0.35 PASS 2.03E-01
- - - 0.0 #VALUE! - -
100.0 100.0 100.0 0.0 0.35 PASS 2.03E-01

Pertinent information:
The output from thr humidity sensor is 4-20ma. The Partlow has a 250 ohm resistor in parallel with this
signal, so the input to the Partlow is converted to 1-5 vdc. That is the reason for the "31" value at PEN 2
inPS

Page 2 of 2
 ELECTRICAL BOM Page 1 of 4
8/31/2017

SAP BOM #: 49406002693010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0010 DWG. DWG. D643873 REV B 1
0020 TB1 73002074 1 DISTR BLOCK 3P 175A 600V 1423570
0030 COVER 73036704 1 DISTR BLOCK COVER CC1423
0040 STAR 71525717 1 WASHER STAR SS 3/8 EXTERNAL
0050 BUS 73036749 2 GROUNDING BUS 14 TERMINAL ECB141
0060 CABLE 74537075 1 GROUND STRAP ASSY 10AWG EQUIV, 1/4 LUG
0010 1000 74039915 1 WIRE 7/16" BRAID GRDING TIN PLATED CU
0020 2000 73518902 2 TERMINAL RING 8 AWG 1/4" STUD
0070 FAN 73032910 1 FAN COOLING 112 CFM 115V 4.69"SQ
0080 GRILL 71032911 2 GRILL AND FILTER KIT (4" FAN) 09450-F/30
0090 GUARD 71032912 1 GUARD, FINGER 120MM 08130
0100 CORD 73032913 1 CORD COOLING FAN 07100-24
0110 CB1 73037340 1 CIRCUIT BREAKER 480V 2P 15A UL489
0120 CB2 73037310 1 CIRCUIT BREAKER 480V 2P 8A
0130 CB3 73037510 1 CIRCUIT BREAKER 277V 1P 7A FAZ-D7/1-NA
0140 F1 73037571 1 FUSE 250V 1A S500-1-R
0150 T1 73036097 1 TRANSFORMER 0.75KVA 60HZ T-2-53009-S
0160 T 73037504 1 STARTER MOTOR 10-16A PKZMO-16/SE00-11-K
0170 MH1 73036928 1 CONTACTOR IEC 3P 30A 120V
0180 H1 73035035 2 RELAY SOLID STATE 20A
0190 MOV 73005341 12 MOV 110/130VAC Z130LA10A
0200 LR 73005137 4 RESISTOR LOAD 5.6K VC10F R-P10W562JB
0210 CIRC. 73005817 1 MOTOR 0.25HP 34F148-5506
0220 C1 73037488 1 STARTER MOTOR 2.5-4A PKZMO-4/SE00-11-K
0230 HEATER 73033492 6 HEATER SHEATH 513X-108455W/ END TERMS
0240 LINK 73005126 3 HEAT LINK 98°C/208F°
0250 PB1 73016583 1 SWITCH PB 2-POS RED 800T-FX6D4
0260 GUARD-FRON 73037758 1 GUARD PROTECTIVE EPO SS 800T-N310
0270 GUARD-BACK 73037246 2 GUARD IEC FINGER-SAFE 800T-N322
0280 LEGEND 73239885 1 LEGEND 600T "EMERGENCY STOP" W/SYMBOL
0290 SW1 73037435 1 SWITCH 2-POS MAINT ILL GREEN 800FM-LSM23
0300 SW2-SW5 73037436 4 SWITCH 2-POS MAINT ILL AMBER 800FM-LSM20
0310 CONTACT 73037437 5 CONTACT 1NO WHITE LED 800F-MN5WX10
0320 SW6 73037441 1 SWITCH 3-PO MAINT ILL AMBER 800FM-LSM30
0330 CONTACT 73037442 1 CONTACT 2NO WHITE LED 800F-MN5WX20
0340 LEGEND 73239882 1 LEGEND 600E "MASTER" W/ SYMBOL
0350 LEGEND 73236172 1 LEGEND 800E"CIRCULATOR"OFF ON
 ELECTRICAL BOM Page 2 of 4
8/31/2017

SAP BOM #: 49406002693010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0360 LEGEND 73236173 1 LEGEND 800E "HEAT" OFF ON
0370 LEGEND 73236174 1 LEGEND 800E "COOL" OFF ON
0380 LEGEND 73232741 1 LEGEND 800E "PUMP" OFF ON
0390 LEGEND 73239984 1 LEGEND 800E "HUMIDITY MODE"SEE EXT DIS
0400 BASE 73037446 3 PILOT LIGHT BASE WHITE LED 800F-MN5W
0410 LIGHT 73037445 3 PILOT LIGHT AMBER 800FM-P0
0420 LEGEND 73232043 1 LEGEND 800E" HUMIDIFY"
0430 LEGEND 73232045 1 LEGEND 800E"DEHUMIDIFY"
0440 LEGEND 73239788 1 LEGEND 800E "RESERVOIR FULL"
0450 CR1 74537110 1 KIT LY2-AC120 RELAY BOM
0010 RELAY 73018315 1 RELAY DPDT 120VAC LY2-AC120
0020 SOCKET 73018316 1 SOCKET 8-PIN PTF08A-E
0460 CRM,CR2-CR 74537110 6 KIT LY2-AC120 RELAY BOM
0010 RELAY 73018315 6 RELAY DPDT 120VAC LY2-AC120
0020 SOCKET 73018316 6 SOCKET 8-PIN PTF08A-E
0480 CR6 73032340 1 RELAY CONTROL 120VAC 3PDT 3P LY3-AC120
0490 SOCKET 73032341 1 SOCKET RELAY PTF11A-E
0500 TR1-TR3 73005244 3 TIMER SOLID STATE .05SEC-300HRS
0510 SOCKET 73005246 3 SOCKET TIMER 8 PIN 300V 10A
0520 RECEPT 73005919 1 RECEPTACLE DUPLEX 115V 15A 5320-6
0530 BOX 73002529 1 RECEPTACLE BOX WEATHERPROOF 1 GANG 3KG83
0540 COVER 73032015 1 RECEPTACLE COVER 1FA
0550 BOX 73002530 1 BOX NEMA12 4.5"x2.88"x2.86" A-403DSC
0560 BOX 73002531 1 BOX NEMA12 4"x4"x2.86" A-404DSC
0570 BOX 73032503 1 BOX NEMA12 6"x6"x4.125" A-606CH
0580 TERM 73537001 1 TERMINAL FUSED 6.2mm 250V 6.3A
0590 TERM 73537000 59 TERMINAL 6.2mm 600V 30A UT4 3044102
0600 LABEL 73565102 1 LABEL UNICARD 6.2mm UCT-TM6 0828736
0610 JUMPER 73537002 20 JUMPER BRIDGE 6.2mm FBS2-6 3030336
0620 COVER 73537003 4 END COVER D-UT2.5/10 3047028
0630 TERM 73565069 10 TERMINAL 6.2mm 600V 30A UT4-QUATTRO
0640 COVER 73565070 1 END COVER D-UT2.5/4-QUATTRO 3047170
0650 ANCHOR 73537004 8 END ANCHOR 5.15mm CLIPFIX35-5 3022276
0660 MISC. PART 78541759 1 MISC. ELECT. BOM 1-15HP
0010 73502371 2 LOCKNUT 1/2"
0020 73502373 2 LOCKNUT 1"
0030 73565059 2 CORD GRIP 1/2"NPT
 ELECTRICAL BOM Page 3 of 4
8/31/2017

SAP BOM #: 49406002693010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0040 73565060 4 CORD GRIP 1"NPT '0.669"-0.984"
0050 74039897 35 CABLE 5 CONDUCTOR 14 AWG 600V 02041405
0060 73565058 6 CORD GRIP 1/2"NPT '0.200"-0.472"
0070 73528039 20 ADHESIVE MOUNTS (IN BAGS OF 100)
0080 74018802 3 WIRE 3 AWG THHN BLK
0090 74002613 20 WIRE 6 AWG THHN BLK
0100 74002616 165 WIRE 12 AWG THHN BLK
0110 74002617 112 WIRE 14 AWG THHN BLK (2) 2500 FT SPOOLS
0120 74002620 130 WIRE 14 AWG THHN RED 2500 FT SPOOLS
0130 74002627 60 WIRE 14 AWG THHN WHITE (1) 2500 FT SPOOL
0140 74036549 35 WIRE 14 AWG GRN W/YW STRIPE (1)
0150 74018491 180 WIRE 18 AWG TFFN DARK BLUE *ENCORE ONLY*
0160 74002621 150 WIRE 18 AWG TFFN RED 2500 FT SPOOLS
0170 71523760 60 SCREW TEK HXHD CP #8x0.625"
0180 71526983 14 MS-PHPh SS 8-32x1/2" PK OF 100
0190 71503280 8 WASHER FLAT SS #8
0200 71503281 12 WASHER SPL SS #8
0210 71503283 6 MS-PHPh SS 8-32x3/4" PACK OF 100
0220 71526526 26 MS-PHPh SS 10-32x1/2"
0230 71503298 49 WASHER FLAT SS #10
0240 71503299 24 WASHER SPL SS #10
0250 71503297 4 MS-PHPh C/P 10-32 X 1 1/2 PACK OF 100
0260 71503292 16 NUT HEX Z/P #10-32
0270 73518236 11 WIRE DUCT 3"x3"
0280 73532814 6 WIRE DUCT 2"x3"
0290 73502224 11 WIRE DUCT COVER 3"
0300 73502223 18 WIRE DUCT COVER 2"
0310 73518428 132 DIN RAIL 3 FT
0320 74002614 50 WIRE 8 AWG THHN BLK 500FT SPOOL
0330 74039907 144 CABLE 3 CONDUCTOR 18 AWG 600V 02041803
0340 73502192 4 CONNECTOR LT 3/4" 45°
0350 73502201 15 CONDUIT LT 1/2" GRAY
0360 73502202 10 CONDUIT LT 3/4" GRAY
0370 73565062 24 GLAND SEALING CABLE 5-7MM CABLE DIA
0380 73565064 4 ND SEALING CABLE 10-14MM CABLE DIA
0390 73502282 2 BUSHING CONDUIT PLASTIC 3/4"
0400 73502281 2 BUSHING CONDUIT PLASTIC 1/2"
 ELECTRICAL BOM Page 4 of 4
8/31/2017

SAP BOM #: 49406002693010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0410 73502247 6 TERMINAL RING 16-14 AWG #10 STUD
0450 71527219 4 MS-PHPh SS 10-32x3/4" 100 PACKS
0460 74002644 40 WIRE T/C EXTENSION T20-7-502
0470 74036482 30 WIRE 18 AWG TFFN BLACK
0480 74002615 60 WIRE 10 AWG THHN BLK
0490 74036548 10 WIRE 8 AWG GRN W/YELLOW STRIPE
0500 74002653 73 WIRE, 2 CONDUCTOR 8761 #22 AWG 2
0510 74002654 70 WIRE, 3 CONDUCTOR 8771 #22 AWG 3
0520 74039901 15 CABLE 4 CONDUCTOR 8 AWG 600V 02040804
0530 74016320 100 WIRE 200C UL3231 8 AWG BLK
 INSTRUMENT BOM Page 1 of 1
8/31/2017

SAP BOM #: 49406002698010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0010 #1 INST. 75033305 1 RECORDER 732080000021
0020 CHART 75033993 1 CHART PAPER, PARTLOW 00213825
0030 R 73037424 1 RESISTOR SHUNT 250OHM+/-0.1% 4159 20
0040 SENSOR-1 74502643 1 THERMOCOUPLE "T" 3' 196000-01B0
0010 1000 74002647 5 WIRE THERMOCOUPLE BROWN T20-2-507
0050 SENSOR-2 76534941 1 TEMP/HUMID SEN/ BOX ASSY EE99-1
0010 2000 71528821 4 SPACER #6 94639A105
0020 3000 71503268 4 MS-PHPh SS 6-32x0.75"
0030 4000 72562217 1 PANEL TEMP/HUMID SENSOR MTG 351595-00B0
0010 1000 72010780 0.780 SMTL SS 304-2B 16GA .0595"
0020 2000 72010780 0.160 SMTL SS 304-2B 16GA .0595"
0040 5000 73032503 1 BOX NEMA12 6"x6"x4.125" A-606CH
0050 6000 73036510 1 FERRITE 28A0392-0A0
0060 7000 74002653 2 WIRE, 2 CONDUCTOR 8761 #22 AWG 2
0070 9000 76039724 1 SEN/ HUM RH/T 5m COATED TIP
0080 10000 73518428 18 DIN RAIL 3 FT
0090 11000 73537000 10 TERMINAL 6.2mm 600V 30A UT4 3044102
0100 12000 73537003 1 END COVER D-UT2.5/10 3047028
0110 13000 73537004 2 END ANCHOR 5.15mm CLIPFIX35-5 3022276
0120 14000 77503257 1 GROMMET .625"IDX.125"WIGX.875DOG
0060 SSR1-SSR4 73005296 4 RELAY SOLID STATE 230V 25A
0070 FILTER 73018412 1 FILTER EMI/RFI 5VK1
0080 PS-1 73037434 1 POWER SUPPLY MINI 100-240AC/24DC/2.4A
0090 GRIP 73536875 1 CORD GRIP SS 1/2"MPT .187"-.250" CORD DI
0100 HLS-1 75032100 1 LIMIT, HLS WATLOW LVC2MU00300750A
0110 SENSOR-3 74502643 1 THERMOCOUPLE "T" 3' 196000-01B0
0010 1000 74002647 5 WIRE THERMOCOUPLE BROWN T20-2-507
 REFRIGERATION BOM Page 1 of 6
8/31/2017

SAP BOM #: 49406002692010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0010 DWG D606818-00CA 1
0020 1 77039998 1 COND UNIT RECIP RST70C1-PFV-959
0030 3 (HI-LO P 77001274 1 SWITCH DUAL PRESS KP15 60-2060-66
0040 4 77039316 1 VALVE BALL BRASS 1/2"ODF
0050 8 77039315 1 VALVE BALL BRASS 3/8"ODF
0060 9 (BYPASS 77030022 1 SOL VALVE 3/8"ODF XUP 120/60
0070 10 77001106 1 VALVE BYPASS ADRSE-2-0/30-3/8"ODF
0080 13 77039191 1 FILTER DRIER 1/4"ODF C-032-S
0090 14 77001170 1 SIGHT GLASS 1/4"ODF SA-12S
0100 16 77019005 1 TXV SJ-1/2-C 1/2"x5/8"x5'
0110 17 (DEHUMI 77039735 1 SOL VALVE 3/8"ODF XWG 120/50-60
0120 18 (1 @ 5' 77501516 5 TUBE CU SOFT 0.044"ID
0130 19 78539855 1 COIL EVAP HERESITE ASSY. 355007-00B0
0010 500 D355007-00B0 1 1
0020 1000 77001307 1 EVAP COIL 1x13x6.5 R-2003
0030 2000 77039499 1 HERESITE COATING
0040 5000 77501478 2 CAP CU 1/2"ODF
0050 7000 77501850 2 ACCESS TUBE EXT BRASS 1/4"FLAx1/4"ODM
0140 20 77004746 1 VALVE EPR ORIT-6-30/100-5/8"ODF
0150 21 (LIQ SO 77039735 1 SOL VALVE 3/8"ODF XWG 120/50-60
0160 22 77030105 1 TXV SSE-1/2-C 1/2"x5/8"x1/4"x5'
0170 23, 24 78539854 1 COIL EVAP HERESITE ASSY. 355006-00B0
0010 500 D355006-00B0 1 1
0020 1000 77004222 1 EVAP COIL 12x14x4 R-2137
0030 2000 77039499 1 HERESITE COATING
0040 2333 77001191 1 DISTRIBUTOR 4-4-4
0050 2666 77501440 1 ELBOW CU 1/2"ODF
0060 3444 77501478 1 CAP CU 1/2"ODF
0070 4222 77501479 2 CAP CU 5/8"ODF
0080 5000 77501850 2 ACCESS TUBE EXT BRASS 1/4"FLAx1/4"ODM
0180 25 77004746 1 VALVE EPR ORIT-6-30/100-5/8"ODF
0190 78541694 1 1-1.5 MICS. PARTS
0010 72501300 5 BRKT SOLENOID MTG 309386-00B0
0010 1000 72059593 2.000 SMTL SS TYPE 201- 2B 16 GA W/CLEAR PVC
0020 2000 72059593 0.400 SMTL SS TYPE 201- 2B 16 GA W/CLEAR PVC
0020 77501387 6 ARMAFLEX 7/8"IDx1/2"WALL SELF SEAL BLACK
0030 77501535 20 TUBE CU SOFT 1/4"OD
 REFRIGERATION BOM Page 2 of 6
8/31/2017

SAP BOM #: 49406002692010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0040 77501521 6 TUBE CU ACR 3/8"OD
0050 77501523 6 TUBE CU ACR 1/2"OD
0060 77501525 6 TUBE CU ACR 5/8"OD
0070 77501526 6 TUBE CU ACR 7/8"OD
0080 77501396 1 COUPLING CU 1/2"ODF
0090 77501412 1 COUPLING CU 3/8"ODF
0100 77501424 2 BUSHING CU 1/2"ODMx3/8"ODF
0110 77501439 4 ELBOW CU 3/8"ODF
0120 77501440 10 ELBOW CU 1/2"ODF
0130 77501442 8 ELBOW CU 7/8"ODF
0140 77501447 2 ELBOW ST CU 3/8"ODMx3/8"ODF
0150 77501448 4 ELBOW ST CU 1/2"ODMx1/2"ODF
0160 77501450 4 ELBOW ST CU 7/8"ODMx7/8"ODF
0170 77501456 1 ELBOW 45° CU 5/8"ODF
0180 77501457 2 ELBOW 45° CU 7/8"ODF
0190 77501463 1 ELBOW ST 45° CU 7/8"ODMx7/8"ODF
0200 77501468 3 TEE CU 3/8"ODF
0210 77501476 4 TEE CU 1/4"ODF
0220 77501777 1 CLAMP MINERALAC 1" 2B
0230 77501778 1 CLAMP MINERALAC 1 1/8" 2-1/2B
0240 77501782 2 CLAMP MINERALAC 3 1/2" 8B
0250 77501915 2 ELBOW BRASS 1/4"FLx1/8"MPT
0260 77501921 1 ELBOW BRASS 5/8"FLx1/2"MPT
0270 77501935 1 TEE BRASS 1/4"FLAx1/4"MPTx1/4"FLA
0280 77501939 1 CONNECTOR BRASS 1/4"FL
0290 77503252 2 GROMMET 3/8 ID X 5/8 OD X 1/8 GROOVE
0300 77503254 2 GROMMET 1/2 ID X 1 OD X 1/8 GROOVE
0310 77503259 5 GROMMET .875"ID x .125"WIG x 1.25"DOG
0320 77504973 2 ELBOW CU 7/8"ODFx3/4"ODF
0330 77504987 50 SPIRAL WRAP SW-1/4" 100FT ROLL
0340 72562322 1 BRACKET PRESS SWITCH ANGLE 2562322-B
0010 2000 71523760 2 SCREW TEK HXHD CP #8x0.625"
0020 6000 72010780 2.150 SMTL SS 304-2B 16GA .0595"
0030 7000 72010780 0.750 SMTL SS 304-2B 16GA .0595"
0040 8000 72010780 0.580 SMTL SS 304-2B 16GA .0595"
0350 77519386 1 GROMMET 1/4 ID X 5/8 OD X 1/8 GROOVE
0200 D327106-00C0 1
 REFRIGERATION BOM Page 3 of 6
8/31/2017

SAP BOM #: 49406002692010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0201 ATOMIZING VALVE PANEL 1
0210 72524104 1 PANEL, CASCADE VALVE 320040-00BA
0010 250 72010791 7.340 SMTL SS 304-2B 12GA .105"
0020 1250 72010791 1.470 SMTL SS 304-2B 12GA .105"
0220 1 77019794 1 DEMIN HOLDER SINGLE 1/2"FPT D4511
0230 77019795 1 DEMIN INDICATOR E3450
0240 77019253 1 DEMIN CARTRIDGE ULTRAPURE D0809
0250 77539982 1 ELBOW NYLON 1/2"COMPx1/2"MPT
0260 77539983 1 INSERT NYLON 1/2"COMP
0270 77519725 4 TUBE NYLON 1/2"OD IN 100FT ROLLS
0271 WATER INLET (ON CABINET) 77501960
1 0
0280 77539982 1 ELBOW NYLON 1/2"COMPx1/2"MPT
0290 77539983 1 INSERT NYLON 1/2"COMP
0300 77539853 1 ADAPTER PVC SCH40 WHITE 1/2"CUPx1/2"MPT
0310 77539854 1 TEE PVC SCH40 WHITE 1/2"CUP
0320 77539855 1 ADAPTER PVC SCH40 WHITE 1/2"CUPx1/2"FPT
0330 77539220 1 BUSHING PVC SCH40 WHITE 1/2"MPTx1/4"FPT
0340 77530801 1 ELBOW NYLON 1/4"COMPx1/4"MPT 50775K343
0350 77519319 1 INSERT NYLON 1/4"COMP
0360 2 77040005 1 VALVE BALL UNION PVC 1/2"CUP OR FPT
0370 3 (WATER S 77030261 1 SOL VALVE GENERAL 8210G94 120/60
0380 77539853 2 ADAPTER PVC SCH40 WHITE 1/2"CUPx1/2"MPT
0390 77539903 1 UNION PVC SCH40 WHITE 1/2"CUP
0391 RESERVOIR INLET (ON CABINET)
1 77501994
0400 77539853 1 ADAPTER PVC SCH40 WHITE 1/2"CUPx1/2"MPT
0410 4 77040767 1 VALVE WATER PRESS REG 1/4" P50
0420 77019660 1 BRKT AIR PREP MTG 18-025-003
0430 77019790 1 GAUGE AIR 0-60PSI 1/8MPT 1.5 BlK BRASS
0440 77530313 1 NIPPLE CLOSE SS 1/4"MPTx7/8"
0450 77530202 1 TEE SS 1/4"FPT
0460 77501955 1 BUSHING BRASS 1/4"MPTx1/8"FPT
0470 77530801 2 ELBOW NYLON 1/4"COMPx1/4"MPT 50775K343
0480 77519319 2 INSERT NYLON 1/4"COMP
0490 5 (HUMID S 77019329 1 SOL VALVE GENERAL 8262H220 120/60
0500 77530801 2 ELBOW NYLON 1/4"COMPx1/4"MPT 50775K343
0510 77519319 2 INSERT NYLON 1/4"COMP
0520 6 77019341 1 VALVE METERING 1/4"FPT SS-31RF4
 REFRIGERATION BOM Page 4 of 6
8/31/2017

SAP BOM #: 49406002692010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0530 77530801 2 ELBOW NYLON 1/4"COMPx1/4"MPT 50775K343
0540 77519319 2 INSERT NYLON 1/4"COMP
0550 77519345 1 ADAPTER NIBRASS 1/4"TUBEx1/4"MPT
0560 7 77041042 1 FILT/REG 1/4"FPT 7-120PSIG W/GAUGE&BCKT
0570 77519344 1 TEE NIBRASS 1/4"MPTx1/4"TUBEx1/4"TUBE
0580 77530469 1 ELBOW SW NIBRASS 1/4"TUBEx1/4"MPT
0590 8 77041183 1 FILTER COALESCING 1/4" FPT AFD20-02B-C
0600 77530469 2 ELBOW SW NIBRASS 1/4"TUBEx1/4"MPT
0610 9 (HUMID A 77019329 1 SOL VALVE GENERAL 8262H220 120/60
0620 77530469 2 ELBOW SW NIBRASS 1/4"TUBEx1/4"MPT
0621 ATOMIZING INLET (ON CABINET)
1 77504176
0630 77530644 2 ADAPTER SS 1/4"37°FLx1/4"MPT
0640 77530207 2 SLEEVE SS 1/4"37°FL
0650 77530206 2 NUT SS 1/4"37°FL
0660 71530208 5 TUBE 304 SS 0.250 OD X 0.035 WALL
0670 10 77019296 1 NOZZLE ATOMIZ SESNZ-052HA00
0680 77019297 1 NOZZLE ATOMIZ ADAPTER SESNA-HA02
0690 77530205 2 ADAPTER SS 1/4"37°FLx1/8"MPT
0700 77530207 2 SLEEVE SS 1/4"37°FL
0710 77530206 2 NUT SS 1/4"37°FL
0720 71503168 1 TUBE 304 SS .375 OD X .049 WALL WELDED
0730 71503135 1 ROD THREADED SS #10-32 98848A011
0740 71503300 2 NUT HEX SS #10-32
0750 11 77041042 1 FILT/REG 1/4"FPT 7-120PSIG W/GAUGE&BCKT
0760 77530469 2 ELBOW SW NIBRASS 1/4"TUBEx1/4"MPT
0770 12 (PUMP A 77040040 1 SOL VALVE AIR 1/4"FPT K41DA00-KS1-K52
0780 77530469 2 ELBOW SW NIBRASS 1/4"TUBEx1/4"MPT
0790 13 (FULL R 77040013 1 SWITCH LIQ LEVEL POLYPRO 1"MPT 46515K71
0800 14 (EMPTY 77032998 1 SWITCH FLOAT POLYPRO 1/8"FPT
0810 77501861 1 COUPLING SS 1/8"FPT
0820 77530245 1 NIPPLE LONG SS 1/8"MPTx8"
0830 RESERVOIR OUTLET (ON CABINET)
1 77501864
0840 77539859 2 ADAPTER PVC SCH40 WHITE 3/4"CUPx3/4"MPT
0850 77539904 2 UNION PVC SCH40 WHITE 3/4"CUP
0860 15 77040007 3 VALVE BALL UNION PVC 3/4"CUP OR FPT
0870 77539861 1 TEE PVC SCH40 WHITE 3/4"CUP
0880 16 77040027 1 STRAINER "Y" PVC 3/4"CUP
 REFRIGERATION BOM Page 5 of 6
8/31/2017

SAP BOM #: 49406002692010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
0890 17 77040368 1 PUMP AIR OP PLASTIC 66605J-388
0900 77539853 2 ADAPTER PVC SCH40 WHITE 1/2"CUPx1/2"MPT
0910 77539863 4 BUSHING PVC SCH40 WHITE 3/4"FTGx1/2"CUP
0920 77539864 2 COUPLING PVC SCH40 WHITE 3/4"CUP
0930 77539861 1 TEE PVC SCH40 WHITE 3/4"CUP
0940 18 77040008 1 VALVE RELIEF PVC 3/4"FPT RV1075T
0950 77539859 2 ADAPTER PVC SCH40 WHITE 3/4"CUPx3/4"MPT
0960 77539904 1 UNION PVC SCH40 WHITE 3/4"CUP
0970 77539861 1 TEE PVC SCH40 WHITE 3/4"CUP
0980 19 77530788 1 ACCESS BRASS 1/4"FLAx1/4"MPT
0990 77539220 1 BUSHING PVC SCH40 WHITE 1/2"MPTx1/4"FPT
1000 77539858 1 BUSHING PVC SCH40 WHITE 3/4"FTGx1/2"FPT
1010 20 77040009 1 VALVE BALL 3-WAY PVC 3/4"
1020 21 77039496 1 VALVE CHECK SWING 3/4"FPT
1030 77539859 2 ADAPTER PVC SCH40 WHITE 3/4"CUPx3/4"MPT
1040 77539854 3 TEE PVC SCH40 WHITE 1/2"CUP
1050 22 (CLOSE 77040005 1 VALVE BALL UNION PVC 1/2"CUP OR FPT
1060 77539853 2 ADAPTER PVC SCH40 WHITE 1/2"CUPx1/2"MPT
1070 23 77040005 3 VALVE BALL UNION PVC 1/2"CUP OR FPT
1080 77539853 6 ADAPTER PVC SCH40 WHITE 1/2"CUPx1/2"MPT
1090 TANK WS INLET (ON CABINET)
1 77501994 0
1100 77539853 2 ADAPTER PVC SCH40 WHITE 1/2"CUPx1/2"MPT
1110 77526663 2 ELBOW NYLON 1/2"BARBx1/2"MPT
1120 24 77030483 9 VALVE BALL MINI BRASS 1/2"MPTx1/2"FPT
1130 77539790 3 TEE BRASS 1/2"FPTx1/2"MPTx1/2"FPT
1140 77530705 6 ELBOW ST SS 1/2"MPTx1/2"FPT
1150 77526663 9 ELBOW NYLON 1/2"BARBx1/2"MPT
1160 77539861 1 TEE PVC SCH40 WHITE 3/4"CUP
1170 25 77039496 1 VALVE CHECK SWING 3/4"FPT
1180 77539859 2 ADAPTER PVC SCH40 WHITE 3/4"CUPx3/4"MPT
1190 77539904 1 UNION PVC SCH40 WHITE 3/4"CUP
1200 OVERFLOW (ON CABINET) 77501864
1 0
1210 77539859 1 ADAPTER PVC SCH40 WHITE 3/4"CUPx3/4"MPT
1220 77539861 1 TEE PVC SCH40 WHITE 3/4"CUP
1230 77539863 1 BUSHING PVC SCH40 WHITE 3/4"FTGx1/2"CUP
1240 26 77039496 1 VALVE CHECK SWING 3/4"FPT
1250 77539859 1 ADAPTER PVC SCH40 WHITE 3/4"CUPx3/4"MPT
 REFRIGERATION BOM Page 6 of 6
8/31/2017

SAP BOM #: 49406002692010 CUSTOMER: Department of Transportation - OK

SAP ORDER #: 49406002690010 MODEL: EC20-1-1-AC

ITEM NUMBER ITEM TEXT LINE 1 COMPONENT NUMBER QTY OBJECT DESCRIPTION
1260 77540085 1 ELBOW NYLON 3/4"BARBx3/4"MPT
1270 77540086 1 TEE NYLON 3/4" BARB
1280 PLENUM DRAINS (ON CABINET)1 77501864 0
1290 77540085 2 ELBOW NYLON 3/4"BARBx3/4"MPT
1300 DRAIN (ON CABINET) 77501951
1 0
1310 77539859 1 ADAPTER PVC SCH40 WHITE 3/4"CUPx3/4"MPT
1320 77539850 30 PIPE PVC SCH40 WHITE 1/2" X 10 FT
1330 77539852 30 ELBOW PVC SCH40 WHITE 1/2"CUP
1340 77539856 10 COUPLING PVC SCH40 WHITE 1/2"CUP
1350 77539857 20 PIPE PVC SCH40 WHITE 3/4"
1360 77539862 20 ELBOW PVC SCH40 WHITE 3/4"CUP
1370 77539864 10 COUPLING PVC SCH40 WHITE 3/4"CUP
1380 77539865 1 CEMENT PVC MED DUTY
1390 77539866 1 PRIMER PVC PURPLE
1400 77539867 80 TUBE PVC CLEAR BRAIDED 1/2"ID 3/4"OD
1410 73502255 18 WIRE TIE LARGE (IN BAGS OF 100)
1420 77519346 50 TUBE NYLON 1/4"OD
1430 77540087 10 TUBE PVC CLEAR 3/4"ID 1"OD