Technical Manual &

Installation Instructions
WD 290

Material number: 10521-581/010-EN

Version: 003-04/17
 Table of contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 Read the instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Symbols and references used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Exercise duty of care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Operation only by authorized personnel . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Safety instructions on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Observe fields of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Safety through process validation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Machine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Machine dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Machine dimensions with condenser or PW tank (optional) . . . . . . . 12
3.3 Optional additional components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3.1 Options (only available ex-factory) . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3.2 Options that can be upgraded in the field . . . . . . . . . . . . . . . . . . . . . 13
3.3.3 Paneling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3.4 Further accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5 Surrounding conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.3 Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.6 Connection modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6.1 General electrical power supply conditions . . . . . . . . . . . . . . . . . . . . 17
3.6.2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6.3 Water connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6.4 Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6.5 Exhaust air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6.6 RS232, RS485 … interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6.7 Connection requirements for installation . . . . . . . . . . . . . . . . . . . . . 20
3.6.8 Connections in general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.6.9 Top connection type (ceiling). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6.10 Bottom connection type (floor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.6.11 Electrical function diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.6.12 Function diagram of steam heating with steam drying . . . . . . . . . . . 25
3.6.13 Flow diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.6.14 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4 Setting up the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.1 Placement of the machine (only concerns the single-door machine) . 28
4.2 Unloading the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 Setting up the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2/177 WD 290
10521 © Belimed
 4.4 Machine paneling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.5 Protective earth connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 Process validation IQ (installation qualification) . . . . . . . . . . . . . . . . 33
5.2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3 Sanitary connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.4 Exhaust air system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.5 Steam connection (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.6 Dosing suction line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.7 Additional dosing pumps and empty-level indicators (optional) . . . . 37
5.7.1 Installing additional dosing pumps 3 and 4 . . . . . . . . . . . . . . . . . . . . 37
5.8 Drainage pump set (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.9 Floor pan (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.9 PW tank and condensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7 Machine description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.1 Machine loading side (LS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.2 Machine unloading side (US) (2-door version) . . . . . . . . . . . . . . . . . 42
7.3 Operating unit on loading side (LS) . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.3.1 Description of loading side operating unit . . . . . . . . . . . . . . . . . . . . . 43
7.4 Unloading side (US) operating unit (2-door version) . . . . . . . . . . . . . 45
7.4.1 Description of unloading side operating unit . . . . . . . . . . . . . . . . . . . 45
7.5 Process status indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.5.1 Description of process status indicator . . . . . . . . . . . . . . . . . . . . . . . 46
7.6 Alphanumeric input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.6.1 Alphanumeric input procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.6.2 Operating buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.7 Machine with sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

8 Service modules, software configuration . . . . . . . . . . . . . . . . . . . 50

8.1 Access authorization / user levels . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.2 Log on / off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.3 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.4 Automatic mode / Automatic shut-off / Self-disinfection . . . . . . . . . . 53
8.4.1 Automatic shut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.4.2 Automatic start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.4.3 Automatic self-disinfection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.5 Machine information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.6 Messages, errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.7 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.8 Cleaning screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8.9 User administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.10 Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

9 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.2 General settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

WD 290 3/177
© Belimed 10521
 9.3 User login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.3.1 User login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.3.2 Rack identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.3.3 Cycle content identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.3.4 RS485 communication address (ICS) . . . . . . . . . . . . . . . . . . . . . . . . 66
9.4 Machine parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.4.1 Periodic servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.4.2 Hours of operation of the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.4.3 Door Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.4.4 Program recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.4.5 Drainage in the event of program termination . . . . . . . . . . . . . . . . . . 75
9.4.6 Step repetition (foam control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
9.4.7 PW tank preheating temperature / preheating time . . . . . . . . . . . . . 75
9.4.8 PW tank disinfection temperature / disinfection time. . . . . . . . . . . . . 75
9.4.9 Drainage time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.4.10 Heating interlock tank/washing chamber. . . . . . . . . . . . . . . . . . . . . . 76
9.4.11 Delay time for water heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.4.12 Drying lag time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.4.13 Steam drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.4.14 Potential-free outputs K28, K57 and K58 . . . . . . . . . . . . . . . . . . . . . 77
9.4.15 Rack position delay for loading and unloading . . . . . . . . . . . . . . . . . 78
9.4.16 Adjust cycle counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.4.17 Modification of the threshold values . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.5 Program parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.5.1 Parameter entry overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.5.2 Filling process M1, M2, M3, M4, M9 . . . . . . . . . . . . . . . . . . . . . . . . . 81
9.5.3 Utility M5 Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.5.4 Condenser M6 functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.5.5 Preheated PW water, M9 (Final Rinse) . . . . . . . . . . . . . . . . . . . . . . . 83
9.5.6 Utility MA (1 step with 4 or more phases) . . . . . . . . . . . . . . . . . . . . . 83
9.5.6 Utility MB Air controlled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.5.6 Utility MC Air non-vented. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.5.9 Function F0 - inactive step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.5.10 Function F1 - pre-rinse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.5.11 Functions F2-F5, F8, FD, FE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.5.12 Function F9 - clean rinsing (optional IPD) . . . . . . . . . . . . . . . . . . . . . 86
9.5.13 Functions F6+F7 - thermal or chemical disinfection . . . . . . . . . . . . . 86
9.5.14 Function FA - thermal disinfection A0=3000 . . . . . . . . . . . . . . . . . . . 87
9.5.15 Function FB - thermal disinfection A0=600 . . . . . . . . . . . . . . . . . . . . 87
9.5.16 Function FC - thermal disinfection A0=60 . . . . . . . . . . . . . . . . . . . . . 87
9.5.17 Functions FD, FE and FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.6 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.6.1 Adjustment of the temperature sensor using reference sensor. . . . . 92
9.6.2 Adjustment of the temperature sensor in the calibrating bath . . . . . . 93
9.6.3 Mix-Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.6.4 Calibrating the dosing pumps (time) . . . . . . . . . . . . . . . . . . . . . . . . . 94
9.6.5 Calibrating the flow meters (impulses) . . . . . . . . . . . . . . . . . . . . . . . 96
9.6.6 Setting door contact pressure (potentiometer value) LS . . . . . . . . . . 97

4/177 WD 290
10521 © Belimed
 9.6.7 Setting door contact pressure (potentiometer value) US (2-door
version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
9.7 Manual function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

10 Configuration of connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10.1 Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10.2 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10.3 Inputs X4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.3.1 SA - Peak load shut-off (building) . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.3.2 SB - Floor pan leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.3.3 SC - PW tank code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.3.4 SD - PW tank float switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.3.5 SE - Open LS door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.3.6 SF - Close door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.4 Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.4.1 Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.5 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
10.5.1 Cycle documentation system ICS 8535 / 8565 . . . . . . . . . . . . . . . . 102
10.5.2 Telegram allocation for cycle documentation system . . . . . . . . . . . 102
10.5.3 Overview of printer, barcode reader and modem interfaces . . . . . . 104

11 Downloading the controller software . . . . . . . . . . . . . . . . . . . . . 105

11.1 Software selection and download . . . . . . . . . . . . . . . . . . . . . . . . . . 105

12 Error with process abort and its resolution . . . . . . . . . . . . . . . . 106

12.1 Procedure in the event of errors with process abort . . . . . . . . . . . . 106
12.2 Low voltage color code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
12.3 Error message, cause and remedy . . . . . . . . . . . . . . . . . . . . . . . . . 107

13 Process data of ex-factory programs . . . . . . . . . . . . . . . . . . . . . 122

13.1 Process time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
13.2 Water and electric power consumption . . . . . . . . . . . . . . . . . . . . . . 122
13.3 Why self-disinfection? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
13.4 Validated process parameters P1-P9 . . . . . . . . . . . . . . . . . . . . . . . 123
13.5 Deleting programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
13.6 Allocation of the utilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
13.6.1 PW water preheating (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
13.6.2 With condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
13.6.3 Deactivating program steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
13.7 Overview of ex-factory programs . . . . . . . . . . . . . . . . . . . . . . . . . . 124
13.8 Ex-factory programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
13.8.1 Optimizing the cleaning performance . . . . . . . . . . . . . . . . . . . . . . . 126
13.9 Resource consumption factory programs . . . . . . . . . . . . . . . . . . . . 127
13.10 Water consumption of the different racks . . . . . . . . . . . . . . . . . . . . 128
13.11 P1 OR, short . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
13.12 P2 OR / MIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
13.13 P3 OR / MIS intensive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
13.14 P4 AN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
13.15 P5 OR shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
13.16 P6 Glassware / baby bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

WD 290 5/177
© Belimed 10521
 13.17 P7 Container enzymatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
13.18 P8 OR-MIS enzymatic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
13.19 P9 Enzymatic Intensive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
14.1 Maintenance in general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
14.2 Replacing the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
14.3 Error code and cycle number statistics . . . . . . . . . . . . . . . . . . . . . . 140
14.4 Skip step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
14.5 Overview of maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . 142
14.6 Spare parts for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
14.7 Maintenance of the lower wash arm . . . . . . . . . . . . . . . . . . . . . . . . 145
14.8 Maintenance of the upper wash arm . . . . . . . . . . . . . . . . . . . . . . . . 146
14.9 Cleaning fine screen and coarse screen . . . . . . . . . . . . . . . . . . . . . 147
14.10 Cleaning the water inlet pre-filter. . . . . . . . . . . . . . . . . . . . . . . . . . . 148
14.11 Tube clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
14.12 Heating elements / drying system . . . . . . . . . . . . . . . . . . . . . . . . . . 149
14.13 Steam heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
14.14 Dosing system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
14.14.1 Peristaltic tubes for peristaltic pumps . . . . . . . . . . . . . . . . . . . . . . . 150
14.14.2 Tube replacement without dismantling of the rotor . . . . . . . . . . . . . 151
14.15 Drying system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
14.15.1 Air tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
14.15.2 Pre-filter and fine filter (HEPA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
14.15.3 Non-return valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
14.15.4 Differential pressure (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
14.16 Door system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
14.16.1 Safety switch actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
14.16.2 Replacing the door seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
14.16.3 Retightening door belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
14.16.4 Vertical door movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
14.16.5 Readjusting door clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
14.16.6 Calibrating the door setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
14.17 Electro drawer with PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
14.18 Maintenance of the electro drawer . . . . . . . . . . . . . . . . . . . . . . . . . 163
14.19 Dismantling the door system (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . 165
14.20 Dismantling the door system (US) (2-door version) . . . . . . . . . . . . 169
14.21 Dismantling the linear drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
14.22 Washing chamber lighting maintenance . . . . . . . . . . . . . . . . . . . . . 172
14.23 Adjustment of the temperature sensors . . . . . . . . . . . . . . . . . . . . . 173
14.24 Automatic loading and unloading (optional) . . . . . . . . . . . . . . . . . . 173

15 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
15.1 Disposing of packaging material . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

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 15.2 Disposal of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
15.3 Disposal of the dosage media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

16 Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

17 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

18 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

WD 290 7/177
© Belimed 10521
Introduction

1 Introduction
1.1 Read the instructions
Your product meets high standards and is easy to operate. Nevertheless, please
take time to read these instructions carefully. You will become familiarized with
your product and be able to use it to its best.

1.2 Target group

These instructions are a component of the product and are intended for the fol-
lowing personnel:

Installation Instructions Installer, Operating company, Technical service

User Manual Operator, Operating company, Technical service
Technical Manual Operating company, Technical service
They must be accessible for this group of persons!

1.3 Changes
The text, graphics and data contained here represent the technical status of the
product at the time of printing. Changes due to further development may occur.
The original version of this document is in German (DE).

1.4 Symbols and references used

The following symbols and references to occupational safety used throughout
the documentation are important to avoid harm to health and life.

DANGER!
Indicates a hazard with high risk which, if not avoided, causes death or se-
rious injury.

WARNING!
Indicates a hazard with medium risk which, if not avoided, can cause death
or serious injury.

CAUTION!
Indicates a hazard with low risk which, if not avoided, can cause minor or
moderate injury.

NOTICE
Operating tips and useful information on the best possible utilization.

8/177 WD 290
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Basic safety instructions

2 Basic safety instructions

With the EC Declaration of Conformity and the CE mark, we affirm that this prod-
uct complies with the basic health and safety requirements in accordance with
Directive 93/42/EEC Annex II (see Chap. 16 "Declaration of conformity").
Hazards may still arise from the product if it is used incorrectly by inadequately
trained personnel or not as intended.

2.1 Intended use

This product is exclusively approved for the applications stated in the instruc-
tions. Namely for central sterilization, substerilization in the OR area, in hospitals,
clinics, laboratories and specialist medical practices. All other applications are
considered to be non-intended use.

2.2 Exercise duty of care

• Only use original racks, spare parts and accessories
• Load the rack as intended (see Chap. 7 "Machine description")
• Daily maintenance work on the machine must be carried out regularly and
in accordance with regulations (see Chap. 14 "Maintenance")
• Validate the program parameters regularly (see Chap. 2.6 "Safety through
process validation")
• Installation, deinstallation, maintenance or modification must only be
performed by persons authorized by Belimed

2.3 Operation only by authorized personnel

This product must only be used, maintained and repaired by authorized, trained
and briefed personnel. This assumes that these instructions are read and under-
stood. Responsibilities and competencies in connection with operation, servicing
and maintenance must be clearly defined and observed.

2.4 Safety instructions on the machine

Warning"Dangerous voltage"

Warning "Hot surface"

Warning"Caustic substances"
Follow safety instructions of the dosage media manufacturer!

WD 290 9/177
© Belimed 10521
Basic safety instructions

2.5 Observe fields of application

Cleaning and disinfection of:
• surgical instruments
• minimally invasive instruments
• instruments for anesthesia and intensive care
• baby bottles and teats
• OR shoes
• laboratory equipment used in research and production
• rigid endoscopes
• eye instruments
• neurosurgical equipment

WARNING!
Disposable products must not be reprocessed! Always observe the in-
structions of the medical device manufacturer!

2.6 Safety through process validation

The objective of process validation is to create a high level of safety in the repro-
cessing of medical devices in order to afford operators and patients the highest
possible level of protection. Process validation consists of:
a) Type test / factory test
b) Process validation, comprising:
• IQ (Installation Qualification)
• OQ (Operational Qualification)
• PQ (Performance Qualification)
c) Routine testing / annual requalification

NOTICE
Further information about process validation may be obtained from Belimed
Customer Service.

CAUTION!
Validation must only be carried out by authorized persons! Machines must
only be operated with processes validated in accordance with regulations!
Only use components (items to be washed, racks, programs and dosage
media) which have been validated together.

The safety of operators and patients may be compromised if the machines used
are not validated in accordance with regulations.

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Machine specifications

3 Machine specifications
3.1 Machine dimensions

Dimension Measurement
Height 1840 mm
Width 900 mm
Depth 940 mm
Height of base 100 mm
Loading height 870 mm
Clearance height of washing chamber 690 mm
Clearance width of washing chamber 630 mm
Clearance depth of washing chamber 800 mm
Height of rack 670 mm
Width of rack 610 mm
Depth of rack 750 mm
Unloaded weight 310 kg
Total weight 380 kg
Washing chamber volume, min./max. 310 / 350 L

900m
m
m
0m
94

m
0m
80

610m
m
690mm
max. 670mm

m
0m
75
100mm

630m
m
870mm

Fig

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Machine specifications

3.2 Machine dimensions with condenser or PW tank (optional)

Dimension Measurement
Height 2210 mm
Width 900 mm
Depth 940 mm
Height of base 100 mm
Loading height 870 mm
Clearance height of washing chamber 690 mm
Clearance width of washing chamber 630 mm
Clearance depth of washing chamber 800 mm
Height of rack 670 mm
Width of rack 610 mm
Depth of rack 750 mm
Unloaded weight 453 kg
Total weight 593 kg
Washing chamber volume, min./max. 310 / 350 L

900m
m
m
0m
94

m
0m
80

610m
m
2210 mm
690mm
max. 670mm

m
0m
75
100mm
870mm

630m
m

Fig 494

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Machine specifications

3.3 Optional additional components

3.3.1 Options (only available ex-factory)

• Steam heating for washing chamber and dryer

• Switchable between steam operation and electric operation (washing cham-
ber only)
• Independent process data monitoring system IPD
• Conductivity monitoring system
• Two additional outputs
• Rack drive
• Docking device for SISO
• Docking device for Rotary (fully automated)
• Wash arm rotation control

3.3.2 Options that can be upgraded in the field

• Dosing pumps with empty-level indicators (up to 5 units)

• Pre-shutoff valve activation
• PW tank, exhaust air condenser
• Sterile-filter monitoring function 
(Dosers (up to 5 units))
• Empty-level monitoring system for dosage media, small / large
• Flow monitoring system for dosage media (up to 4 units)
• Drainage pump
• Built-in printer
• Barcode scanner
• Ethernet COM server
• Tabletop printer
• Floor pan
• Y-piece for dual IPD pressure sensor

3.3.3 Paneling

• Paneling for condenser or PW tank

• Side paneling
• Intermediate paneling
• Base paneling

WD 290 13/177
© Belimed 10521
Machine specifications

3.3.4 Further accessories

• Racks
– Single- or multi-level rack (1 level, 2 levels, 3 levels, 4 levels)
– Nozzle rack
– Shoe rack
– Anesthesia material rack
– ENT rack
– MIS rack
• Screens and inserts
– Needle inserts
– Screen cover
– Special inserts
– Standard sieve trays
– Luer-Lock connector sets
– OR shoe inserts
– Attachment clamps
– Partition frame
• Paper rolls for built-in printer
• Paper rolls for tabletop printer
• Ink ribbon for tabletop printer

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Machine specifications

3.4 Technical data

Performance characteristics / components Data/performance/specifica-

tions
Nominal delivery rate (delivery height) of circulation pump 900 L/min (2.5 m)
Depends on load and 
Effective delivery rate (delivery height) of circulation pump
water temperature

Power rating of circulation pump 2.2 kW

Material of pump impeller Chromium steel 1.4301
Electrical heating capacity of washing chamber (380-400V) 22.5 kW
Electrical heating capacity of washing chamber (200-220V) 18.0 kW
Overheating protection for washing chamber heating system Safety temperature limiter
Steam heating capacity of washing chamber (450 kPa) 30 kW
Length of wash arm in the machine 600 mm
Drainage valve Chromium steel 1.4301
Max. delivery height of drainage pump 10 m
Dosing pumps 24 VAC / 10L/h
Material of peristaltic tube Pharmed
Max. suction height (at 1mPa s; 20°C) 1.7 m
Max. delivery height (at 1mPa s; 20°C) 2m
Number of dosing pumps in standard model 3 units
Number of flow meters in standard model 3 units
Electric heating capacity of dryer 10.5 kW
Overheating protection for dryer Safety temperature limiter
Steam heating capacity of dryer (300 kPa) 16 kW
Delivery rate of dryer fan 650 m3/h
Power rating of dryer fan 2.4 kW
Heat radiation (standing free with full paneling) 500 (+/-200) W
Noise emission (during washing) 65 dB (A)
Noise emission (short-term, during drying) 72 dB (A)
Dead water volume 0.1-0.2 L
Washing chamber seal Silicone
Operation of the washing chamber door Automatic
Material of washing chamber 1.4404
Material of paneling and frame 1.4301
Thickness of washing chamber wall 1.5 mm
Washing chamber door material Glass
Options Data/performance/specifications
PW tank heating capacity* 9000 W
Overheating protection for PW tank heater Glass fuse/ safety temperature
limiter
*see sep. manual

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© Belimed 10521
Machine specifications

3.5 Surrounding conditions

3.5.1 Storage

Criterion Requirement
Ambient or room temperature 0°C - +50°C
Relative humidity, non-condensing 10 - 90%
Max. storage time 1 year
Atmosphere Non-corrosive

CAUTION!
Avoid direct sunlight and one-sided air currents (close to window).

3.5.2 Transport

Criterion Requirement
Room temperature -25°C - +55°C
Room temperature, short-term (24 h) -25°C - +70°C
Relative humidity, non-condensing 10 - 90%
Max. duration of transport 1 month

3.5.3 Location

Criterion Requirement
Max. altitude of setup location 1600 m above sea level
Max. relative humidity 80%
Ambient or room temperature +5°C - +30°C
Degree of contamination 2 (P2)
Space required per machine 5 m2
Min. load capacity of floor 500 kg/m2
Floor characteristics fire proof
Minimum distance between machines 50 mm
Evenness of floor - difference in levels < 10 mm

CAUTION!
Avoid direct sunlight and one-sided air currents (close to window).

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Machine specifications

3.6 Connection modules

3.6.1 General electrical power supply conditions

General electrical power supply conditions required for the machines to operate
fault-free.

Voltage Frequency
3N 380-400 V ~ 50 Hz
3N 380-400 V ~ 60 Hz
208 V 3 ~ 60 Hz
200-220 V 3 ~ 60 Hz
200-220 V 3 ~ 50 Hz

CAUTION!
Maximum permissible mains voltage fluctuation +/- 10%.
Maximum permissible frequency tolerance +/- 1Hz.

3.6.2 Electrical connections

Voltage 3N 380-415 V ~ 3N 380-415 V ~ 208 V 3 ~ 200-220 V 3 ~ 200-220 V 3 ~ 480 V 3 ~

50 Hz 60 Hz 60 Hz 60 Hz 50 Hz 60 Hz
Electrically heat-
ed
Washing cham-
ber; 
Dryer; 
PW tank "locked"
Power rating 25 kW 25 kW 20 kW 21 kW 21 kW 27 kW
Fuse 40 A 40 A 50 A 60 A 60 A 40 A
Steam heated
Washing chamber
Electrically heat-
ed
Dryer; PW tank
"locked"
Power rating 13 kW 13 kW 13 kW 13 kW 13 kW 13 kW
Fuse 25 A 25 A 40 A 40 A 40 A 30 A
Steam heated
Washing cham-
ber; 
Dryer
Power rating 3.5 kW 3.5 kW 3.5 kW 3.5 kW 3.5 kW 3.5 kW
Fuse 16 A 16 A 15 A 16 A 16 A 20 A

WD 290 17/177
© Belimed 10521
Machine specifications

3.6.3 Water connections

Cold water (CW) Min. temperature °C 5

Max. temperature °C 20
Water hardness mmol/L 0.7 - 2.0
°dH 3.9 - 11.2
°fH 7 - 20
Salt content mg/L < 500
Chloride content mg/L < 100
pH 5-8
Water pressure (absolute) kPa 200 - 600
Min. volume flow L/min 8
Connection thread on building side inch 3/4"
Warm water (WW) Max. temperature °C 60
Water hardness mmol/L 0.7 - 2.0
°dH 3.9 - 11.2
°fH 7 - 20
Salt content mg/L < 500
Chloride content mg/L < 100
pH 5-8
Water pressure (absolute) kPa 200 - 600
Min. volume flow L/min 8
Connection thread on building side inch 3/4" (250 µm)
Purified water (PW) Max. recommended conductivity  S/cm 5 - 15
pH 5-8
Water hardness mmol/L 0.02
Salt content mg/L < 10
Phosphate mg/L < 0.5
Silicate mg/L <1
Chloride content mg/L <2
Water pressure (absolute) kPa 200 - 600
Min. volume flow L/min 8
Connection thread on building side inch 3/4" (250 µm)
Waste water Max. temperature °C 95
pH 5 - 12
Connection D/mm 55
Max. short term discharge L/min 150

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Machine specifications

3.6.4 Steam

Heating steam Steam pressure (a) kPa 350 - 450

Max. boiling temperature (a) °C 160
Design capacity at 600 kPa (160°C) kg/h 50
Connection thread (flat-sealing) inch 1/2" external
thread
Water heating Mass flow of saturated steam kg/min 0.8
Consumption / cycle at 300 kPa (a) kg 12 - 16
Dryer Mass flow of saturated steam kg/min 0.45
Consumption / cycle for 10 min kg 4.5
Drying at 300 kPa
(a) = absolute

3.6.5 Exhaust air

Exhaust air connection Connecting piece on machine mm D 114.5

I. Exhaust air system Max. length of exhaust air pipe on building side m 5
connected directly to Exhaust air volume flow 3
m /h 250 - 350
outdoor surroundings
(not recommended) Temperature average / short term max. °C 70 / 90

Do not merge the exhaust Rel. humidity average / short term max. % 80 / 100
air systems of several WDs Maximum permissible pressure drop in exhaust Pa 350
air pipe
II. Connection without Volume flow of building exhaust air system m3/h 250 - 350
condenser to building ex- Temperature average / short term max. °C 70 / 90
haust air system with fan
Rel. humidity average / short term max. % 80 / 100
III. Connection with con- Volume flow of building exhaust air system m3/h 250 - 350
denser to building exhaust Temperature average / short term max. °C 70 / 90
air system with fan
Rel. humidity average / short term max. % < 70 / 100
Condenser power rating kW 2.7
Volume of condensed water mL approx. 100mL
(only applies to thermal disinfection; A0 3000,
93°C; 12 minutes drying at 120°C)

3.6.6 RS232, RS485 … interfaces

Only devices (e.g. barcode reader) and accessories which conform to the re-
quirements of IEC 60950-1 or IEC 61010-1 are allowed to be connected to the
existing interfaces (RS232, RS485 …).

WD 290 19/177
© Belimed 10521
Machine specifications

3.6.7 Connection requirements for installation

Building Machine
Water • Shut-off valve, 3/4" • Armored tube, 2 m
Cold • Fine filter, 3/4" / mesh width 250 m
Warm • Free flow passage

PW
Drain • Floor drain with siphon • T-piece for condensate drain
• Drainage nozzle internal = 20 mm
external = 55 mm external = 26 mm
• Odor seal • Drainage tube, EPDM
internal = 55 mm
Drainage pump • Drainage pipe with siphon • Delivery height, 100 L/min (1 m), up to
10 m
(optional)
• Drainage tube
internal = 19 mm
Exhaust air • Water-resistant exhaust air pipe • Drainage pipe
internal = 115 mm external = 114.5 mm
• Motor-driven exhaust air flap • Condensate drain
• Draught interrupter for exhaust air • Exhaust air flap with false-air opening
channel
Electrical con- Electrical power supply conditions see • Harmonized cable, 400V 5 x 6 mm2 or
nection Chap. 3.6.2 "Electrical connections" 5 x 4 mm2
Installation category (CAT II) Cable length 1 m
Disconnection of the mains power • Harmonized cable, 200-220V
from the machine using main switch or Cable length 1 m, 4 x 10 mm2 or
mains plug is easily accessible. Cable length 1 m, 4 x 6 mm2
• Connection terminal, 208V / 480V
Terminal box
Steam connec- • Two shut-off valves, 1/2" • One 2/2 solenoid valve, 1/2", 24 V AC
tion • Dirt separator, 1/2" • G1/2" connection, 60° inside taper
• Insulated armored tube  • Outlet, G1/2", 60° inside taper
2 x 3.5 m • Two 1/2" condensate separators
• Manometer recommended • Two non-return valves

WARNING!
Maximum operating pressure of steam connection 700 kPa (a)! An excess-
pressure protection device at the steam connection site with 
700 kPa (a) response pressure must be provided in the building. Only use
certified armatures!

NOTICE
Compressed air connection does not have to be provided.
Steam supply and discharge pipes are flushed via bypass.
Keep electrical supply and steam supply separate.

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Machine specifications

3.6.8 Connections in general

Fig 495

1 Cold water connection (blue)

2 Warm water connection (red)
3 PW water connection (green)
4 Steam connections (optional)
5 Main connecting cable
6 Floor connection type
7 Drainage valve
8 Water drainage
9 Drainage pump (optional)

WD 290 21/177
© Belimed 10521
Machine specifications

3.6.9 Top connection type (ceiling)

260 590 50

120

334
110

395
8

200
700

545

406
1 2 3 4 5 6 7 Fig 665

1 Area for utility connections (building)

2 Exhaust air pipe
3 PW water connection
4 Warm water connection
5 Cold water connection
6 Steam connection
7 Steam return
8 Electrical connection

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Machine specifications

3.6.10 Bottom connection type (floor)

310 590

195

240
6

7 5

550
4
3

700
8
2
1

195

250 250 400

Fig 666

1 Steam connection
2 Steam return
3 PW water connection
4 Warm water connection
5 Electrical connection
6 Water drainage
7 Cold water connection
8 Area for utility connections (building)

NOTICE
A separate electrical connection must be provided for PW tank preheating
(see separate Technical Manual: PW Tank & Exhaust Air Condenser WD
2XX).

WD 290 23/177
© Belimed 10521
Machine specifications

3.6.11 Electrical function diagram

DI WW CW
1
1) Water connections
31
2
2) PW tank
Y27
SD 3
3) Float switch
30 NTC4
T 4
4) PW tank temperature
R26
16 sensor
29 5

Y14
5) Electro drawer
6
28
6) PW tank valve
7) Pressure switch 
S109 Screen clogged
27
7
8) Pressure switch
Y13 Y12 Y11 S211
P
P1
8 9) Level sensor
26 9 10) Free flow passage
10 11) Safety level pressure
25 S31
switch
S101
S102
11 12) Air temperature sensor
24 S103
S106
S107
NTC2
T 12
13) Water-air filter
S105
14) Condenser/PW tank
water valve
13
15) Filter differential pres-
sure switch
23
14
16) Temperature limiter
16

15
17) Dryer heater
S212
T T
16
18) Ventilator pressure
NTC 1
NTC 5

M15
17 sensor
22 R18
18
19) Ventilators with fine fil-
P18
Y31 19
ters
20 M17.1 M17.2 20) Drainage valve, drain-
21
age pump
20 21) Drain
22) Circulation pump
Fig 1412
M31
23) Tank heater, heat ex-
changer
24) Rack coding
25) Rack
26) Exhaust air conden-
sate/PW tank overflow
27) Water valves
28) Exhaust air flaps
29) Condenser
30) Water valves
Condenser/PW tank
31) Exhaust air

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Machine specifications

3.6.12 Function diagram of steam heating with steam drying

1) Steam connection
DI WW CW
2) PW tank
32 1
3) Float switch
31
4) PW tank temperature sen-
SD
2 sor
Y27 NTC4 3
28 5) PW tank heater
T 4
R26 6) Tank valve
5
30 7) Pressure switch for clogged
Y14
33 screen
6
8) Pressure switch
29
9) Level sensor
10) Pressure switch 
S109
Safety level
7
28 11) Air temperature sensor
Y13 Y12 Y11 S211

P 8
12) Water/air valve
P1
13) Filter differential pressure 
9
switch
14) Ventilator pressure sensor
27 S31
15) Dryer heat exchanger
S101
10 16) Condensate separator
S102
26
S103
NTC2
17) Ventilators/fine filters
S106
S107 T 11 18) Electro drawer
S105
25 19) Drain
20) Drainage valve
21) Dryer steam valve
12
22) Tank heater steam valve
23) Circulation pump
24
34 24) Tank heat exchanger
M15
13 25) Rack
S212
T T
14 26) Rack coding
NTC5

NTC1

23 P18
16 15
27) Exhaust air condensate /
22 PW tank overflow
28) Water valves
21 29) Exhaust air flap
16
16 30) Condenser
Y31 31) Exhaust air
20 17
32) Water connections
M17.1 M17.2 18
33) Temperature limiter
19
34) Non-return flap

Fig 1413

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Machine specifications

3.6.13 Flow diagram

Components:

Pump

Ventilator

El. heating element

Steam heating element

Filter

Heat exchanger

Valve

Non-return valve

Water separator

Steam flow control

Steam non-return valve

Sensors:

Temperature

Pressure gauge

Pressure sensor

IPD temp. sensor

IPD flow sensor

Flow sensor

Flow sensor
Water out Air in
Steam non-return valve

Steam out Steam in Water level sensor

Fig. 851

26/177 WD 290
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Machine specifications

3.6.14 Type plate

The type plate (Fig. 1585) with the required machine data is located on the base
connecting strip (Fig. 668 Pos. 1).

Belimed AG
Grienbachstrasse 11
6300 Zug, Switzerland
YYYY-MM-DD

Type: Rating:

SN Ext. Fuse:

Pmax: IP:

(01)xxx xxxx

Fig 1585

Fig 668

1 Type plate

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Setting up the machine

4 Setting up the machine

CAUTION!
Never open the washing chamber door while the machine is standing on
the pallet! Risk of collision (Fig. 658)

Fig 658

1 Pallet
2 Connection to drip tray
3 Washing chamber door

4.1 Placement of the machine (only concerns the single-door machine)

A single-door machine must never stand in a right corner by reason of the servic-
ing work that has to be guaranteed. Never place 2 machines next to each other
(660mm distance is not mandatory but rather a guideline). In this way, the servic-
ing access from the front and the right side is always ensured.

With servicing access at the front and on both sides

660 660 660
940

Fig 790

28/177 WD 290
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Setting up the machine

4.2 Unloading the machine

 Unload the machine and the paneling components that are included in deliv-
ery, depending on the model, from the transport vehicle

CAUTION!
Always transport the machine in upright position.

 Check the machine for transport damage upon delivery. Report visible dam-
age on the shipping document and obtain countersignature from the trans-
port driver
 Remove packaging (Fig. 659) and dispose of in accordance with applicable
regulations (see Chap. 15 "Disposal").

NOTICE
Preferably remove packaging material and transport pallet in the goods en-
trance. The machine can be transported without transport pallet.

Fig 659

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Setting up the machine

4.3 Setting up the machine

 Lift the machine with a pallet-lifting truck (Fig. 634 Pos. 2) and screw in the
adjustable feet (Pos. 1).
 Screw in the adjustable feet so far that the machine rests completely on the
adjustable feet when the pallet truck is lowered (Pos. 4).

2
100 mm

3 5

4
Fig 634

1 Adjustable feet (4x)

2 Pallet truck
3 Wooden pallet
4 Screw-in depth as compared with pallet
5 Adjustable feet height adjustment
6 Base frame
 Lower the pallet truck. The machine now rests completely on the adjustable
feet
 Dismantle wooden pallet by unscrewing (Fig. 634 Pos. 3) and remove com-
pletely
 Adjust adjustable feet roughly to a height of 100 mm (Pos. 5)
 Carry out fine alignment of the machine by placing spirit level against base
frame (Pos. 6)

30/177 WD 290
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Setting up the machine

4.4 Machine paneling

8
2

7
4
6
5

Fig 660

1 Upper front panel, US (2-door version), 

"Upper front panel, US" is not applicable for the single-door version; 
a permanent rear panel is installed at this place.
2 Side paneling right/left
3 Operating panel LS
4 Cover
5 Base panel right/left with or without hole
6 Front cover for base LS/US
7 Lower front panel, LS/US
8 Panel profile LS/US
9 Upper front panel, LS

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Setting up the machine

4.5 Protective earth connection

Fig 1416

1 Location of earth connection

 The machine must be earthed at the site shown in the diagram (Fig. 1416
Pos. 1)

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Installation

5 Installation
CAUTION!
This machine is intended for operating with a mains supply which has a
system impedance Zmax of no more than 0.29 ohm at the point of transmis-
sion (building connection). The user must ensure that the machine is only
operated with a mains power supply which complies with this requirement.
Information about the system impedance can, if necessary, be obtained
from the local energy supplier.

5.1 Process validation IQ (installation qualification)

The following instructions for installation and taking into operation are only rele-
vant if there is no IQ, OQ, PQ process validation documentation (optional).

5.2 Electrical connections

A fuse must be fitted on the building side (see Chap. 3.6.2 "Electrical connec-
tions"). If multiple machines are set up, the potential between these must be
equalized (attachment site for potential equalization is marked).

Connection cable marking

3N 380-400 V ~ 3N 380-400 V ~ 208 V 3 ~ 200-240 V 3 ~ 200-240 V 3 ~

Voltage
50 Hz 60 Hz 60 Hz 60 Hz 50 Hz
Earth Yellow / green Yellow/green Yellow / green
Phase 1 Brown Black L1 Brown
Phase 2 Black Black L2 Black
Phase 3 Gray Black L3 Gray

Power supply (from building)

CAUTION!
Before connecting up the machine, the electric power supply conditions /
the voltage of the individual phases in the building must be checked (see
Chap. 3.6.1 "General electrical power supply conditions").

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Installation

5.3 Sanitary connections

NOTICE
We recommend having the installation work done by Belimed customer ser-
vice.

Check supply and drainage pipes required on building side in accordance with
connection plan.
Installation must be carried out by a locally authorized utility company in accor-
dance with country-specific laws and regulations.
For floor-type connection, the bottom opening for connections must be allowed
for (see Chap. 3.6.10 "Bottom connection type (floor)"). Shut-off valves may pro-
trude not more than 100 mm from the floor.

NOTICE
If the PW water is supplied without pressure, an appropriate pressure boost
pump must be installed in the building.

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Installation

5.4 Exhaust air system

An exhaust air fan must be provided for exhaust air pipes exceeding 10 m in
length or if dynamic pressure is less than 300 Pa. An external motor-driven ex-
haust air flap or fan is actuated by the machine via K28. Make sure that the room
can be sufficiently aerated.
 Requirements for exhaust air as specified in Chap. 3.6.5 "Exhaust air"
 Fit exhaust air casing onto exhaust air pipe
 Connect up condensed water drainage
 Exhaust air flap must shut by itself (function check!)

Connection of motor-driven flap with spring return mechanism

1
M
21

22

L1
2
2 4 6
1 3 5
K28
A1

A2

Fig 197

Resistive load switching capacities:

Maximum operating current = 20A
230V = 7.5kW
400V = 13kW
Minimum cross section of connection = 2.5 mm2

with exhaust air casing: with condenser:

3 3

4 4

Fig 1206

1 Motor-driven exhaust air flap

2 Condenser
3 Exhaust air casing
4 Condensate drainage

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Installation

5.5 Steam connection (optional)

Connection to the building steam pipe system must be carried out in accordance
with in-house specifications. In particular, it must be ensured that elongation and
insulation of the supply and discharge pipes inside the machine are allowed for.

WARNING!
Maximum operating pressure of steam connection 700 kPa (a)! An excess-
pressure protection device at the steam connection site with 700 kPa (a) re-
sponse pressure must be provided in the building.

CAUTION!
Electrical supply and steam supply must be kept separate (fire hazard). For
pure steam systems, all pipes and other components must be made of
chromium nickel steel (CNS). The steam supply must always be fitted with
a dirt separator on the building side.

Steam connection also includes return of condensed water. The machine is al-
ways supplied with a bypass for drainage of condensed water on the machine
side, and the supply pipes must therefore be installed with a downward gradient
to the machine for drainage.
Condensed water should preferably be drained via the floor connection.
Steam valves and condensate drains are prone to be contaminated. A dirt sep-
arator must always be fitted in the supply line on the building side.

5.6 Dosing suction line

The maximum length of the suction lines is 10 m. A special opening for tube pas-
sage is provided in the base panel on the right (Fig. 667).

Fig 667

1 Suction line tube

2 Opening on right base panel for suction lines

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Installation

5.7 Additional dosing pumps and empty-level indicators (optional)

5.7.1 Installing additional dosing pumps 3 and 4

The maximum length of the suction lines is 10 m. A special opening for tube pas-
sage is provided in the base panel on the right.
Two additional dosing pumps (4 max.) with empty-level indicators can be in-
stalled.

9
7

8
6

2
3
Fig 1212

1 Pushbutton
2 Dosing pump
3 Color marking
4 Pressure tube
5 Flow meter
6 Dosing pipe
7 O-ring
8 Split washer
9 Nut
 Install additional dosing pumps (M23 and M24) incl. pushbutton (Xaa and
Xbb) in the switch box
 Connect dosing pump incl. pushbutton according to the electrical diagram

WD 290 37/177
© Belimed 10521
Installation

Fig 1227

1 2 3 4 5

1 Dosing pump M21

2 Dosing pump M22
3 Dosing pump M23
4 Dosing pump M24 (optional)
5 Dosing pump M25 (optional)
 Insert the dosing pipe to the washing chamber with O-ring into the washing
chamber
 Fit the dosing pipe with split washer (Fig. 1228, Pos. 3) and nut (Pos. 4)

4
2

Fig 1228

1 Dosing pipe
2 O-ring
3 Split washer
4 Nut
 Install flow meter on the flow meter holding plate

38/177 WD 290
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Installation

5.8 Drainage pump set (optional)

Fig 1229

1 Drainage pump set

5.9 Floor pan (optional)

 Stand the machine on the floor pan (Fig. 1230 Pos. 1)
 Connect the leakage sensor to the controller via X4 SB
 The sensor does not need to be activated on the controller

Fig 1230

1 Floor pan

5.10 PW tank and condensers

See separate manual: PW tank and Exhaust Air Condensers

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Commissioning

6 Commissioning
NOTICE
We recommend making use of the Belimed customer service for taking the de-
vice into operation.

 Check docking of rack at the washing chamber

 Check allocation of the utilities
 Check rotational direction of circulation pump
 Check trigger function of float switches at suction lances "Dosage medium
empty"
 Assign language
 Set date and time
 Set time for pumping off
 Check and adjust door contact pressure and final positions
 Allocate potential-free output K28. Relay in electro drawer
 Adapt and optimize the program recipes together with the customer.
 Calibrate dosing pumps with dosage media
 Run programs several times with items to be washed and assess the clean-
ing results together with the customer
 Document the programs using the cycle printer. Allocate dosing correctly and
check accordingly
 Perform validation of program parameters (see Chap. 5.1 "Process validation
IQ (installation qualification)")
 Print out setup settings and program recipes

NOTICE
All parameters and configurations are lost when the processor PCB is re-
placed.
Keep a print-out of the data with the machine after commissioning the ma-
chine.

CAUTION!
Do not touch the PCBs! These components are at risk from electrostatic
discharge (ESD).

 Machine is ready for operation

40/177 WD 290
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Machine description

7 Machine description
7.1 Machine loading side (LS)

3
9
4
5

8
6

Fig 496

1 Process status indicator

2 Operating unit
3 Safety switch actuator
4 Washing chamber door
5 Emergency stop
6 Lower front panel
7 Location of power rating plate
8 Transfer cart
9 Rack

NOTICE
The unloading side is also the loading side for the single-door version.

WD 290 41/177
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Machine description

7.2 Machine unloading side (US) (2-door version)

5 1

2
4

Fig 497

1 Process status indicator

2 Washing chamber door
3 Lower front panel
4 Emergency stop
5 Operating unit

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Machine description

7.3 Operating unit on loading side (LS)

1) Menu button
2) Display
– Display of
status bar, communication bar, action
1 bar, selection options
3) Selection buttons
2
4) Confirmation button <OK>
5) On/Off button
3 6) Action buttons

6 Fig 499

7.3.1 Description of loading side operating unit

Status bar
The status bar draws attention to certain settings and events by means of icons
and data. The status bar is machine-dependent and always has the same con-
tent on all screens.

Status bar icons

Symbol Designation Symbol Designation

Message inactive Warning active

Error active Doors locked

Doors open Doors closed

Loading side door open Unloading side door open

Automatic mode active Automatic mode inactive

Automatic mode error

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© Belimed 10521
Machine description

Communication bar
The communication bar consists of an icon for the scroll wheel and a two-line text
display. The scroll wheel icon indicates whether 
the operating unit is displaying the "Home screen" or the "Information screen".

Communication bar icons

Symbol Designation Symbol Designation

Scroll wheel Home Scroll wheel Info

Action bar
The respective possible functions of the action buttons are shown in the action
bar. In addition, for screens with several pages, the respective page number and
total number of pages are shown in the action bar.

Action bar icons

Symbol Designation Symbol Designation

Cursor forward Cursor back

Delete Delete all

Move entry up Move entry down

Uppercase Lower case

Numbers New

Page forward Page back

Open door Close door

Value Minus (smaller) Value Plus (larger)

Back

No user logged in New user

Pause program Start program

Deactivate door contact pres- Activate door contact pres-

sure sure

44/177 WD 290
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Machine description

7.4 Unloading side (US) operating unit (2-door version)

1) LED indicators
1) a) LED Red flashing - warning active,
LED Red continuous - error active
a b c 1 1) b) LED Green continuous - program
sequence active
2 1) c) LED Green continuous - doors
locked
3 2) Display
– Display of
status bar, action bar
3) Action button

Fig 500

7.4.1 Description of unloading side operating unit

Status bar
The status bar draws attention to certain settings and events by means of icons
and data.

Status bar icons

Symbol Designation Symbol Designation

Automatic mode active Automatic mode inactive

Doors locked

Doors open Doors closed

Loading side door open Unloading side door open

WD 290 45/177
© Belimed 10521
Machine description

Action bar
The respective possible function of the action button is shown in the action bar.
The available options depend on the respective status of the machine.

Action bar icons

Symbol Designation When displayed

Program finished correctly, door ready
Open door
for opening

Close door Door ready for closing

Brightness setting, backlight- User setting, unloading side display

ing settings
User setting, unloading side display
Contrast setting
settings
Confirmation of the display User setting, unloading side display
settings settings

7.5 Process status indicator

• Home position of indicator

* – All LEDs = off (no display)
• Indication of program progress
– See description
• Indication of error
– All LEDs = Red flashing
• Indication of process abort
– All LEDs = Red flashing
* = 1st LED
Fig 576

7.5.1 Description of process status indicator

Process status indicator

The process status indicator is located above the washing chamber door on the
loading side and on the unloading side. The process status indicator shows the
current machine status.
Displays during a program cycle:
• For a remaining run time exceeding 55 minutes, a running light which rotates
clockwise is displayed.
• If the remaining run time is between 50 and 55 minutes, the first LED lights
up. A further LED lights up every 5 minutes.
• All 12 LEDs flash when the program is finished.
• The LEDs go out when the door is opened or in the event of an error.

46/177 WD 290
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Machine description

7.6 Alphanumeric input

The screen for the alphanumeric input consists of three masks.
1st screen mask = uppercase
2nd screen mask = lower case
3rd screen mask = numbers
To switch screen masks, press action button > > .

Uppercase example:

O
XXX
xxx

A B C D E F G 

H I J K L M N 

O P Q R S T U 

V W X Y Z _ - 

    

7.6.1 Alphanumeric input procedure

If text is to be edited or a user password is to be entered, the screen switches to

alphanumeric input. In doing so, the text to be edited is copied to the line. The
cursor is positioned after the last character.
The starting screen is always the input mask with uppercase. The line is defined
depending on the previously selected screen mask.
Only one character is edited in each case. The cursor position is indicated by
flashing of the character background, the background alternating between white
and light green.

E x a mp l e t e x t

The edited text is saved by pressing the <OK> button and the display switches
back to the original screen mask.

WD 290 47/177
© Belimed 10521
Machine description

7.6.2 Operating buttons

Selection buttons
The characters of the relevant line can be selected using the selection buttons.
By pressing once, the first character of the line is selected. By pressing again,
the cursor position moves one character further to the right. After the last char-
acter, the cursor jumps back again to the first character.
Confirmation button

Icon: OK

Icon designation Confirmation button

Function when activat- Display switches back to the original screen mask
ed: and the edited text is saved

Action buttons

Icon:
Icon designation Back
Function when activat- Display switches back to the original screen mask
ed: and the edited text is not saved

Icon: > > > > > >

Icon designation Uppercase Lower case Numbers
Function when activat- Screen mask Screen mask Screen mask
ed: switches to up- switches to low- switches to
percase er case numbers

Icon:
Icon designation Delete
Function when activat- Delete character at the cursor position; the cursor re-
ed: mains at this place
Special function: It is possible when entering the password (depending
on the activated option) to log in the "no identifica-
tion" user, display <NIdent>; when a character is en-
tered, the function switches to the "Delete" action

Icon:
Icon designation Cursor forward
Function when activat- Move cursor forward one position
ed:

48/177 WD 290
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Machine description

7.7 Machine with sensors

10

4
3

Fig 1417

1 Reed sensor for rack coding

2 Safety temperature limiter
3 Tank temperature sensor
4 Flow meter
5 Air temperature sensor
6 Pressure switch for pump pressure
7 Safety level
8 Level sensor
9 Screen clogged
10 PW tank float switch

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Service modules, software configuration

8 Service modules, software configuration

8.1 Access authorization / user levels
There are 5 user levels as listed below:

Access to
Level Access to Specialist personnel
level
1 Login,  CSSD personnel 1
Program start, 
Resolve error
2 User administration CSSD Leader 1, 2
3 System configuration / Hospital in-house tech- 1, 2, 3
manual functions nical service
4 Program parameters CSSD Leader 1, 2, 3, 4
5 All functions Hospital administration 1, 2, 3, 4, 5

8.2 Log on / off

The user must log in each time before using the machine. The identification is
forwarded to the printer or the digital documentation system and assigned to the
respective cycle.
Identification is entered via the operating unit or via barcode reader.

O
Log on

User 

CSSD 

Technical service 

Administrator 

 O   O

50/177 WD 290
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Service modules, software configuration

If a user is logged on, the user can be logged off here.

O
Log on / off

O
User

Technical service O

log off?
O

 O O O O

O
Log on / off
U 03

User name

Technical service 
User password
158 
User level

5 

 O O O O

WD 290 51/177
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 Program

User levels:

52/177
P 01
Program name There are 6 user levels as listed below:
P 02 1 1 1 1 1
Level 0 = Not logged on
8.3
Program name Log on User password Rack identification Cycle data Program PXX running
No program start; only access for log-on
P 03
Program name Level 1 = Normal CSSD staff member
Access: Log-on, Program start, Error resolution: Level 0-1
P 04
Program name
Level 2 = CSSD Leader
Extended access to user administration: Level 0-2
Level 3 = Hospital in-house technician
Extended access to system configuration/manual functions: Level 0-3
Level 4 = Hospital Admin
Extended access to program parameters: Level 0-4
Level 5 = Belimed Service
Menu

Access to all functions: Level 0-5

Menu Main menu when no program is running

0
1 1 1 1 1 2 1 3

Automatic start /
Log on/off Machine information Messages, errors Settings Cleaning screen User administration
Automatic switch-off / SD Readings System configuration
Service modules, software configuration

User 1 Automatic switch-off Machine type Process error 1 User language User name T1 Chamber temperature General settings
User 2 Automatic start Machine name Confirm resolution 2 Date User password Machine parameters
After selection with "OK", T2 Air temperature
User 3 Self-disinfection Machine number the button functions are Program parameters
2 Weekday User level
disabled for 10s. T3 PW tank temperature
Cycle counter Adjustment
User 4 2 Time
T4 Temperature documentation
Hours of operation of the Manual functions
Automatic switch-off 1 Display brightness,
HEPA air filter loading side Both doors opening
Automatic mode Last self-disinfection Display adjustment,
1
unloading side
Time 5 5 4 5 3
CP-TOP software version 2 Acoustic signal

Machine software version 3 Printer General settings Machine parameters Program parameters Adjustment
Automatic start Manual functions

3 Printer language
Automatic mode Date format Last Modified Program P01 - P12 Temperature sensors K11

10521
Temperature unit Periodic servicing
Time 1 Test print Dosage selection K12
Weekday User log-on Air filter Door selection
Program parameters K13
1 Reprint Delete hours of operation of the air filter Alkaline
Program number System user log-off K14
5 Program 1
Door contact pressure LS Status indication
Rack identification Step: 1 :
1 Controller configuration data Function: 2
Door contact pressure US Utility: 3
Cycle content identification Phase 1: Phase 2: Sensor selection K81-88
Temp.: 35 60 °C
Self-disinfection Number of doors Holding time: 1 0 min
IPD configuration file Dosage: 3 A
1 Machine name Dosing quantity 4.2 0.0 mL/L T1 Chamber temperature
Open door at end of program Time: 25 32 min

Operation Machine number Door interlock Next step T2 Air temperature

1 IPD verification
ICS 8535 bus address K11 (CW valve)
Waiting time Program recognition T3 PW tank temperature K12 (WW valve)
K13 (PW valve)
1 Automatic loading Printer type Drainage at progr. term. K14 (PW tank drainge - optional)
T6 Temperature documentation
Function: Utility : K15 (Circulation pump)
Step repetition S109 K16 (Tank heater)
1 Automatic unloading 1 Pre-rinse 1 Cold water K17 (Dryer fan)
Main menu when a program is running Tank preheating temp. (°C) K18 (Dryer heater)
2 Cleaning 2 Warm water K21 (Dosing pump 1)
Tank preheating time (m) 3 Neutralization 3 Mixed water Temperature K22 (Dosing pump 2)
Program PXX running 1 Wash arm rotation monitoring Both doors opening K23 (Dosing pump 3)
Tank disinfection temp. (°C) sensors K24 (Dosing pump 4)
4 Rinsing 4 PW water
K25 (Dosing pump 5)
Tank disinfection time (min) 5 Condensing 5 Drying Actual value K26 (PW tank heater)
Readings Displayed value K27 (Valve (PW
(PW) condenser)
Operating level (V) 6 Chem. disinfection 6 Drying/condensing K28 (Signal end, Run, Error, Drain flap,
Correction Drain cooling, Pre-shut-off)
Empty level (V) 7 Therm. disinfection 7 Cold water, heat exch.
K31 (Drainage valve)
Cycle information Cleaning screen 8 Drying 8 PW tank 55°C K32 (Washing chamber lighting, drainage
Drainage time (s) pump
Drainage type 9 Clean rinse 9 PW tank 93 °C K33 (Rack drive)
Terminate program K34 (Tank heating changeover - steam)
Messages / errors A Open A Open
Drying lag time (s) Dosage selection K35 (LS hoist motor - opening)
Heating interlock K36 (LS hoist motor - closing)
K37 (US hoist motor - opening)
tank / washing chamber
K38 (US hoist motor - closing)
Procedure for changing "Settings": Steam drying Q1 Dosage 1 K41 (LS linear motor)
1. Selection by means of selection buttons (at side) M42 (LS linear motor, opening)
Water heating interval (s) Q2 Dosage 2 M43 (US linear motor,, closing)
Cycle information Process error 2. Switch activity button range to - +  ABC etc. as required M44 (US linear motor,, opening)
3. Brightening up of the current cursor position at the desired selection Output K28 Door selection Q3 Dosage 3 K51
K52
4. Increase value with +, decrease with - (numbers up or down at selected Output K57 Q4 Dosage 4 K53
Program number Program intervention position, switching On / Off) K54
Program name Output K58 Loading side Q5 Dosage K55
Confirm resolution Program intervention 5. Continue with cursor  K56
6. Confirm with "OK" button K57 (Additional PCB with Acoustic signal,
Logged-on user Signal K28 Unloading side Run, Error, Exhaust air flap, Drain cooling,
7. Back to selection ,
Pre-shut-off)
Rack identification Repeat program Threshold val's last modified Automation LS K58 (Additional PCB with Acoustic signal,
Run, Error, Exhaust air flap, Drain cooling,
Number of cycle data read in Machine status Error 140 - PW tank sensor Automation US Dosage 1-5
Pre-shut-off)
Door pos. load'g / K61
Error 141 - Cold water Wash arm rotation delay interval
unload'g K62
Designation K63
Error 142 - Warm water Rack pos. delay interval (ms)
Dosing mode K64
Current value K65
Error 143 - PW water Waste water cooling Impulses/liter
K66
Adjust cycle counter Door position open Current impulses value K67
Error 146 - PW water from tank
K68
Support modem number Door position closed Liters/6 min K71-78
Error 148 - Emptying time K81-88
Measuring time
Error 161 - Temp. diff. NTC 1
Error 162 - Temp. diff. NTC 4 Fig. 703

© Belimed
WD 290
Service modules, software configuration

8.4 Automatic mode / Automatic shut-off / Self-disinfection

O
Automatic start/Shut-off/SD

Automatic shut-off 

Automatic start 

Self-disinfection 

 O O O 

8.4.1 Automatic shut-off

With the automatic start, a cleaning program can be started automatically at a

freely selectable time. After the end of the program, the machine switches auto-
matically to "Standby" mode. In this mode, the PW tank temperature is no longer
maintained.

O Automatic mode:
Automatic shut-off Selection On / Off
Time:
Automatic mode
Freely selectable time for the automatic shut-off
On 
Time

19:00 

 O O O 

WD 290 53/177
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Service modules, software configuration

8.4.2 Automatic start

With the automatic start, a cleaning program can be started automatically at a

freely selectable time.

O Automatic mode:
Automatic start Selection On / Off
Time:
Automatic mode
Freely selectable time for the automatic start.
On 
Weekday:
Time
Weekday selection. See note below for options.
5:00 
Program number:
Weekday
Selection of an existing program.
Monday-Friday 
Program number

02 

 O O O 

NOTICE
Selection of weekly programs: Monday-Friday, Monday-Saturday, Monday-
Sunday, Sunday-Friday, Saturday-Thursday

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8.4.3 Automatic self-disinfection

NOTICE
If the machine is disconnected from the electric power supply (main switch
"Off"), the timer is not active. Therefore, the request "Start self-disinfection" is
always displayed when the device is switched on and self-disinfection is ac-
tive.
Always carry out self-disinfection with empty rack!

Activation and setting of self-disinfection

 Select "Self-disinfection" function.

O Operation:
Self-disinfection Selection On / Off
Waiting time:
Operation
Freely selectable waiting time. 1-99 h.
On 
Waiting time

24 

 O O O 

 Select function and enter the setting value via operating unit.
 After determination, confirm the values by pressing the <OK> button.
 End of program is displayed and additionally signaled by the flashing process
status indicator.

NOTICE
For manual loading and unloading, withdraw the rack again on the LS after the
program has ended. The washing chamber door on the US remains locked.
For automatic loading and unloading, the self-disinfection feature is not active.

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8.5 Machine information

O Machine type:
Machine information Machine type details
Machine name:
Machine type
Freely selectable name for the machine.
WD290 O
Machine number:
Machine name
Unique machine number of the machine.
Machine 1 O
Cycle count:
Machine number
Number of cycles completed by this machine.
998320096000 O
Cycle count

513 O

 O   O

O Hours of operation of the HEPA air filter:

Machine information Value in hours
Self-disinfection:
Hours of operation of the HEPA air filter
Information about the last self-disinfection performed.
3 O
CP-TOP software version:
Last self-disinfection
Current version of the CP-TOP software.
04/11/2010 O
Machine software version:
CP-TOP software version
Current version of the machine software.
CP WD290 V1.02 P0001 O
Machine software version

V3.01 O

 O   O

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8.6 Messages, errors

O Display of the last 10 errors with process abort or warn-

Messages / errors ings.

Error 154 DD/MM/YYYY/HH:MM


Dosage 4 incorrect
Error 100 DD/MM/YYYY/HH:MM

Door is open
Error 113 DD/MM/YYYY/HH:MM

Screen clogged
Error 103 DD/MM/YYYY/HH:MM

Object in door

 O   O

O Detailed display of the errors or warnings.

Process error
Program name

Error 100 O
Door is open
O
Step x.x:
Date:
O
Time:

Confirm resolution 

 O O O O

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8.7 Settings

O User language:
Settings Operating language setting.
Date:
User language
Set the current date.
English EN 
Weekday:
Date
Set the current weekday for triggering the automatic start
01/10/2008 
(see Chap. 8.4.2 "Automatic start").
Weekday
Time:
Thursday 
Set current time for correct cycle documentation.
Time

13:20 

 O   

O Display brightness on the loading side (LS):

Settings Setting 1-6, default setting 100-250
Setting the display on the unloading side (US) (2-
Display brightness, loading side
door version):
100 
Press "Start" and set the brightness and contrast
Display setting, unloading side settings on the unloading side.
Display brightness setting  Acoustic signal:
On / Off
O At the end of the program or in the event of an error.
Acoustic signal

On 

 O   

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O Printer:
Settings Printer On/Off/Only for error
Printer language:
Printer
Setting of printout language 1-3.
On 
Test print:
Printer language
Initiate a test print directly.
English EN 
Reprint:
Test print
Initiate print-out of the last cycle.
Print 
Reprint

Print 

 O   

O Controller configuration file:

Settings Print controller configuration data.
IPD configuration file:
Controller configuration file
Print IPD configuration data.
Print 
IPD Verification:
IPD configuration file
On / Off
English EN 
Automatic loading:
IPD Verification
On / Off
On 
Automatic loading

On 

 O   

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O Automatic unloading:
Settings On / Off
Wash arm rotation monitoring
Automatic unloading
On / Off
Off 
Wash arm rotation monitoring

Off O

 O   

8.8 Cleaning screen

The operating unit is set inactive for 10 s for screen cleaning so that the screen
can be cleaned.

O
Machine in standby

Cleaning screen O

 O O O 

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8.9 User administration

O Select existing user and modify accordingly.

User administration Create new user.

User 

CSSD 

Technical service 

Administrator 

 O   O

O The display changes to alphanumeric input (see Chap.

User 7.6 "Alphanumeric input") for the addition or modification
of a user.
User name User name:
Technical service  Input freely selectable user name.
User password User password:
158  Input freely selectable user password.
User level User level:
5  Determine and select user level 0-5.

 O O O 

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8.10 Readings

O T1 Chamber temperature:
Readings actual value of the temperature in the washing chamber.
T2 Air temperature:
T1 Chamber temperature
actual value of the temperature in the drying air system.
25 O
T3 PW tank temperature:
T2 Air temperature
actual value of the temperature in the PW tank.
26 O
T5 Temperature documentation:
T3 PW tank temperature
Verifies T1. Value is sent to documentation.
35 O
T5 Temperature documentation

23 O

 O O O O

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9 System Configuration
9.1 System Configuration


System configurations

General settings 

Machine parameters 

Program parameters 

Adjustment 

 O   O


System configurations

Special functions 

Open door on both sides 

 O   O

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9.2 General settings

O Date Format:
General settings Select between: Europe / USA
Europe 10.12.2008
Date Format
USA = 12/10/2008
Europe 
Temperature Unit:
Temperature Unit
Select between: °C (Celsius) / °F (Fahrenheit)
°C 

 O   

O User login:
General settings Select between (Default setting: Off):
- Off
User login
- Entry "no ID" is permitted
On without "no ID" 
- Loading side active
System user logout
- Loading side active "no ID" is permitted
20 min 
- Unloading side active
Rack identification
- Unloading side active "no ID" is permitted
RFID 
- Loading/unloading side active
Cycle content identification
- Loading/unloading side active "no ID" is permitted
On 
System user logout:
 O    Select between (Default setting: ??):
- End of day
- End of program
- 2 min
Rack identification:
Select between (Default setting: Off):
- Manually
- RFID
- Off
Cycle content identification:
Select between (Default setting: Off):
- On
- Off

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Further information: 9.3.1 "User login"

9.3.2 "Rack identification"
9.3.3 "Cycle content identification"

O Machine name:
General settings Free input text (max. 20 characters).
Machine number:
Machine name
Input of the serial number (power rating plate).
Machine on left 
ICS 8535 bus address:
Machine number
Select from 0-255
998320087035 
Printer type:
ICS 8535 bus address
Printer type selection
4 
Printer type

Custom Mini Plus 

 O   

Further information: 9.3.4 "RS485 communication address (ICS)"

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9.3 User login

9.3.1 User login

The user names or numbers are read into the system via the operating unit or via
barcode reader for cycle documentation.
When user identification is active, a user query appears at the start of the pro-
gram.
Identification input 20 characters max. (barcode type 39).

9.3.2 Rack identification

The rack names or numbers are read into the system via the operating unit or via
barcode reader for cycle documentation.
When rack identification is active, a rack query appears at the start of the pro-
gram.
Identification input 20 characters max. (barcode type 39).

9.3.3 Cycle content identification

The cycle numbers (e.g. sieve tray number) are read into the system via the op-
erating unit or via barcode reader for cycle documentation.
When cycle content identification is active, a cycle content query appears on the
display instead of "Door open"when the door is open.
Identification input 20 characters max. (barcode type 39).

9.3.4 RS485 communication address (ICS)

See IPD manual

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9.4 Machine parameters

O Last changes:
Machine parameters Date entry of the last changes made to the settings.
Periodic servicing:
Last changes
Next request according to cycle counter.
20/06/2008 
Air filter:
Periodic servicing
Next request for replacement of the HEPA air filter. (h)
1000 
Delete hours of operation of the air filter:
Air filter
Selection No/Reset.
500 
Delete hours of operation of the air filter

On 

 O   

Further information: 9.4.1 "Periodic servicing"

9.4.2 "Hours of operation of the air filter"
9.4.14 "Potential-free outputs K28, K57 and K58"

O Door contact pressure LS:

Machine parameters Set contact pressure current of the door motors.
(0.5-0.9 A).
Door contact pressure LS
Door contact pressure US (2-door version):
0.6 
Set contact pressure current of the door motors.
Door contact pressure US (0.5-0.9 A).
0.6  Number of doors:
Number of doors Select number of doors (1 / 2)
2  Open door at the end of a program:
Open door at the end of a program Automatic opening of the door after the end of the pro-
On  gram.
On/Off
 O   

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O Door interlock:
Machine parameters Setting for door interlock in the event of program termina-
tion. On / Off.
Door Interlock
Program recognition:
On 
Set automatic program recognition 
Program recognition On / Off. Magnets for coding on the rack.
On  Drainage in the event of program termination:
Drainage in the event of program termina- Automatic drainage of the machine in the event of pro-
On  gram termination. On / Off
S109 step extension Step repetition:
On  Repeat step (S109) in the case of excessive foam devel-
opment. On /Off
 O   

Further information: 9.4.3 "Door Interlock"

9.4.4 "Program recognition"
9.4.5 "Drainage in the event of program termination"
9.4.6 "Step repetition (foam control)"

O Tank preheating temperature:

Machine parameters Preheating temperature (°C) setting.
Tank preheating time:
Tank preheating temp. (°C)
Preheating time (h) setting.
85 
Tank disinfection temperature:
Tank preheating time (h)
Disinfection temperature (°C) setting.
24 
Tank disinfection time:
Tank disinfection temp. (°C)
Set the disinfection time (min).
95 
Tank disinfection time (min)

3 

 O   

Further information: 9.4.7 "PW tank preheating temperature / preheating time"

9.4.8 "PW tank disinfection temperature / disinfection time"

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O Operating level:
Machine parameters Set operating level (V) of the level sensor (P1). Range 1.4
- 2.2 V
Operating level (V)
Empty level:
1.7 
Set empty level (V) of the level sensor (P1).
Empty level (V)
Drainage time:
0.5 
Setting of the minimum required drainage time (s). Range
Drainage time (s) - 0-99 s
30  Drainage type:
Drainage type Selection of the drainage type Drainage valve / Drainage
Drainage valve  pump.

 O   

Further information: 9.4.5 "Drainage in the event of program termination"

O Drying lag time:

Machine parameters Setting of the cooling time (s) after the drying. 
Range - 1-60 s
Drying lag time (s)
Heating interlock tank / washing chamber:
30 
Set the heating interlock for the tank/washing chamber.
Heating interlock tank/washing chamber On / Off
On  Steam drying:
Steam drying Setting of the dryer support with the steam heating. On /
On  Off
Water heating interval (s) Water heating interval
10  Setting the activation interval of the tank heater. 
Range - 2-10 s
 O   

Further information: 9.4.10 "Heating interlock tank/washing chamber"

9.4.13 "Steam drying"
9.4.11 "Delay time for water heating"

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O Output K28 / K57 / K58:

Machine parameters Select use of the potential-free outputs
Signal K28
Output (K28)
Selection On/Off
Washing chamber lighting 
Output (K57)
Program finished 
Output (K58)

Error 
Signal K28

Off 

 O   

Further information: 9.4.14 "Potential-free outputs K28, K57 and K58"

O Waste water cooling:

Machine parameters Set waste water cooling >60°C. On / Off
Adjusting the cycle counter:
Waste water cooling
Cycle counter adjustment after controller replacement (0-
On 
999999).
Adjust cycle counter
Support modem number: NOT ACTIVE
0 
Support telephone number can be stored
Support modem number
Wash arm rotation delay interval
- 
Value in m/s
Wash arm rotation delay interval

 O   

Further information: 9.4.16 "Adjust cycle counter"

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O Automation LS:
Machine parameters Selection for Automation LS:
Full automation (Rotary or WA290)/Semiautomatic (SI-
Output (K28) SO or AKBA)/Off
Semiautomatic  Automation US (2-door version):
Output (K57) Selection for Automation US:
Semiautomatic  Full automation (Rotary or WA290)/Semiautomatic (SI-
SO or AKBA)/Off
Rack position delay (ms)
Rack position delay:
200 
Set delay interval (ms) for automatic loading and unload-
ing. Range 0-999 ms
O

 O   

Further information: 9.4.15 "Rack position delay for loading and unloading"

O Last threshold values modifications:

Machine parameters Date entry of the last changes made to the
threshold values.
Last threshold values modifications
Error 140 PW tank:
20/06/2008 
Entry of the delay interval (min).
Error 140 PW tank filling
Error 141 Cold water:
5 
Entry of the delay interval (min).
Error 141 Cold water
Error 142 Warm water:
3 
Entry of the delay interval (min).
Error 142 Warm water
3 O

 O   

Further information: 9.4.17 "Modification of the threshold values"

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O Error 143 PW water:

Machine parameters Entry of the delay interval (min).
Error 146 PW water from tank:
Error 143 PW water
Entry of the delay interval (min).
7 
Error 148 Emptying time:
Error 146 PW water from tank
Entry of the delay interval (min).
3 
Error 161 Temperature difference NTC 1:
Error 148 Emptying time
Entry of the delay interval (min).
3 
Error 161 Temp. diff. NTC 1

1 

 O   

O Error 162 Temperature difference NTC 4:

Machine parameters Entry of the delay interval (min).

Error 162 Temp. diff. NTC 4

3 

 O   O

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9.4.1 Periodic servicing

Upon reaching the number of cycles set, "Periodic servicing" appears on the dis-
play instead of "Program ready". The machine can still be operated.
00 = Maintenance display is switched off.

NOTICE
After maintenance, the number must be increased by the appropriate number
of cycles.

9.4.2 Hours of operation of the air filter

After replacing the HEPA air filter, set the operating hours to zero.

9.4.3 Door Interlock

Both doors remain interlocked in the event of program termination. "Door Inter-
lock" appears on the display. The LS door cannot be opened until after the end
of the program.

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9.4.4 Program recognition

In the case of automatic program recognition, the magnets affixed on the rack are
forwarded to the sensors as rack coding.
When the positioning sensor (S105) is closed, the rack coding, S101-S103, S106
and S107, is read in. Different programs can be activated, depending on the
magnet combination.
Start the machine with the relevant program using the action button.

Program No. S105 (T) S101 (A) S102 (B) S103 (C) S106 (D) S107 (E)

P1 T A
P2 T A B
P3 T C
P4 T A C
P5 T A B C
P6 T A D
P7 T C D
P8 T E
P9 T A E
P10 T B E
P11 T A B E
P12 T C E

Fig 186

Arrangement of the sensors

Unloading side Loading side

P T A B C D E F G

Fig 501

All sensors must close at least once when the rack is inserted, otherwise an error
is displayed (see Chap. 12.1 "Procedure in the event of errors with process
abort").
Standard rack coding
Instrument rack 3-5 levels / T+A+C / P4
MIS instrument rack / T+A+E / P9
Basic rack 1-level / T+A+D / P6
Basic rack 2-level / T+A+D / P6
Anesthesia rack / T+A / P1
Container rack / T+C+D / P7
Baby bottle rack / T+B+E / P10

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9.4.5 Drainage in the event of program termination

On: Pumping off is always performed in the event of program termination.

Off: Pumping off is not performed in the event of program interruption.
The circulation pump is activated again upon program restart without pumping
off.
Exception!
If the first program step is drying (M5) or drying + condensing (M6), the input is
ignored.

NOTICE
If the first program step is drying (M5) or "drying + condensing (M6)", the input
is ignored.

CAUTION!
When skipping a step, "Drainage in the case of program termination" must
not be deactivated (Off).

9.4.6 Step repetition (foam control)

Function F1 (see Chap. 9.5.10 "Function F1 - pre-rinse").

On:
If S109 opens during pre-rinsing (only in function F1), the pre-rinsing step is re-
peated without an error message. Two pre-rinse steps without comment appear
in the cycle documentation.
If S109 opens again during repeat, error 113 "Screen clogged" is triggered and
pre-rinsing is aborted (see Chap. 12.3 "Error message, cause and remedy").
Off:
If S109 opens again during pre-rinsing, error 113 "Screen clogged" is triggered
and pre-rinsing is aborted (see Chap. 12.3 "Error message, cause and remedy").

9.4.7 PW tank preheating temperature / preheating time

Setting the preheating temperature and the corresponding preheating time. The 
PW tank is temporarily kept up to temperature. The preheating time is only active
when the machine is switched on and not running a program. It starts afresh after
correct completion of a program cycle. If the switch (code) of the PW tank is
switched off, this function is deactivated (see Chap. 10.3.3 "SC - PW tank code").
Preheating temperature: 65°C-95°C
Preheating time: 0-99 hours

9.4.8 PW tank disinfection temperature / disinfection time

The tank is only heated up to the pre-set disinfection temperature after the pro-
gram has started. The program ensures that the specified disinfection time is ob-
served. If 0 min is set, the PW tank is emptied even if the target temperature has
not been reached.
Default setting = 95°C / 0 min

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9.4.9 Drainage time

The holding time can be changed between program steps. It is not measured un-
til after the empty level (e.g. 0.5 V) has been reached.
Depending on the drainage situation, the value must be readjusted and the time
increased accordingly.

CAUTION!
Residual water can result in transfer of suds between water steps.

The drainage pump / drainage valve opens for 20 s before every start of a pro-
gram.
Default setting = 5 s
(See also Chap.9.4.17 "Modification of the threshold values").

9.4.10 Heating interlock tank/washing chamber

On:
Tank heater (R16) is interlocked with PW tank heater (R26). The PW tank heater
is interlocked with the dryer heater (R18).
Off:
Tank heater and PW tank heater are not interlocked.
There is a risk that the PW tank is turned on at the same time as the tank heater...

9.4.11 Delay time for water heating

When the temperature falls below the target temperature, the heater is switched
on or off with delay.

NOTICE
The delay interval for electrical heaters must not be too short (preferably 
10 s), otherwise the relay (K16) is overloaded.
Reduce the delay interval to approx. 2 s for steam-heated water heating with
high steam pressure.

9.4.12 Drying lag time

A fixed ventilator lag time is programmed in order to prevent damage to the elec-
tric heating. The lag time is added to the programmed drying time.
Default setting: 30 s

9.4.13 Steam drying

For steam heated drying, both heaters are opened in parallel. Air and tank heat-
ers are switched on when drying.

CAUTION!
Never set to "On" with electrical tank heater on!
Default setting = "Off"

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9.4.14 Potential-free outputs K28, K57 and K58

The signals can be allocated to outputs (K28), (K57) and (K58). The relay (K28)
is located in the electro drawer (see Chap. 14.17 "Electro drawer with PCBs").

NOTICE
(K57) and (K58) are optional and only possible with additional PCB!

Connection can be made potential-free or with voltage, depending on the type of

connection. This information is for the house control system.
Signals:

Error: Contact is activated as soon as there is a machine error

Program running: Contact is activated while the program is running
End of program: If the program is finished correctly, the contact is activat-
ed
Open exhaust air
The contact is activated directly before drying
flap:
Pre-shut off valve:
Waste water cooling: Contact is activated if the water in the program step is
>60°C

Make contact: 1-2 / 3-4 / 5-6

Break contact: 21-22

Potential: 1 to 3 (or 2 to 4): 230V or 200-220V

Potential-free: 5-6 / 21-22

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9.4.15 Rack position delay for loading and unloading

After the switch (S105) has been read in, the automatic loading and unloading
motor (M33) continues running for the selected delay interval.

9.4.16 Adjust cycle counter

The cycle count is lost if the controller is replaced. The cycle number must always
be recorded beforehand and re-entered subsequently.
Default setting = 000000

9.4.17 Modification of the threshold values

In this module, threshold values for error messages are adjusted.

WARNING!
Increasing the threshold values results in higher risk and must only be per-
formed at the responsibility of the Belimed service engineer! Every modifi-
cation must be documented precisely.

Error 140 PW tank filling Default setting 15 min

Error 141 Cold water Default setting 5 min
Error 142 Warm water Default setting 5 min
Error 143 PW water Default setting 7 min
Error 146 PW from tank Default setting 3 min
Error 148 until drainage Default setting 3 min
Error 161 Temp. diff. NTC 1 Default setting 3 min
Error 162 Temp. diff. NTC 4 Default setting 3 min

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9.5 Program parameters

O
Program parameters

P01

MIS alkaline 
P02

Instruments normal 
P03
Containers neutral 
P04

Anesthesia 

 O   O

O If a value has been changed in this screen, the <OK> but-

Program parameters ton starts flashing. The new value can be saved by press-
MIS alkaline ing the <OK> button.
Program 1
Status indication O
Step: 1
Function: 2
Utility: 3
Phase 1: Phase 2 °C O
Temp.: 35 60 °C
Holding time: 1 0 Min
Dosage: 3 A O
Dosing quan- 4.2 0.0 mL/L
Time: 25 32 Min

Next step: 

    

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9.5.1 Parameter entry overview

Function F Utility M
F0 = Step inactive M1 = Cold water
F1 = Pre-rinse (M1) M2 = Warm water
F2 = Wash (M3) M3 = Mixed water (cold + warm)
F3 = Neutralize (M1, M2) M4 = PW water
F4 = Rinse (M1, M2) M5 = Drying (air)
F5 = Condense (M6, MC) M6 = Drying, condensing exhaust air
F6 = Chemical disinfection (M4, M9) M7 = Heat exchange
F7 = Thermal disinfection (M4, M9) M8 = Disinfected PW water (tank 55°C)
F8 = Dry (M5, MB) M9 = Preheated PW Water (tank 90 °C)
F9 = Clean rinse (M4), conductivity system MA = Previous utility
FA = Thermal Disinfection A0 3000 (M4, M9) MB = Controlled air volume flow
FB = Thermal Disinfection A0 600 (M4, M9) MC = Condense non-vented
FC = Thermal Disinfection A0 60 (M4, M9)
FD = Final rinse (M4, M8, M9)
FE = Second final rinse (M2, M4)
FF = Measuring rinse F (M8)
FG = Thermal Disinfection A0 3000 (M4, M9)
FH = Thermal Disinfection A0 600 (M4, M9)
FI = Thermal Disinfection A0 60 (M4, M9)
FJ = Interval rinse (M8)
FK = Measuring rinse K (M8)
FL = Measuring rinse L (M8)

NOTICE
The following utilities or functions can be used for the WD 290: 
Functions: F0, F1, F2, F3, F4, F5, F7, F8, F9, FA, FB, FC, FG, FH, FI
Utilities: M1, M2, M3, M4, M5, M6, M9, MA, MB, MC
These may not be used: F6, FD, FE, FF, FJ, FK, FL and M7, M8

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9.5.2 Filling process M1, M2, M3, M4, M9

The consumption of water and chemicals is minimized. The controller fills the
quantity of water needed for optimum operation of the circulation pump. It is re-
plenished as appropriate for the respective rack and load.
Dynamic filling:
 Machine fills with water to the filling level
 Circulation pump switches on
 Water level subsides
 Dynamic filling process starts. The filling process is terminated when the op-
erating level is reached
 The system checks after approx. 7 s, whether the specified value of 1.7 Volt
has been reached
Dynamic filling is used with the utilities M1, M2, M3, M4 & M9 in combination with
the functions F1, F2, F3, F4, F7, F9, FA, FB, FC & FD.
Determining the dosing quantity:
If dosing is programed in a program step, the effective quantity of water in the
washing chamber is determined. One of two different options can be chosen:

-Without stop (do not use soft start)

 The volume flow (L/s) is calculated from the opening time of the inlet valve
until the filling level is reached. The filling level corresponds to a specified
quantity of water
 Using the calculated volume flow, the controller calculates the effective
amount of water until the operating level is reached based on the valve open-
ing time

Level

3.0 V
4
2.5 V 5

2.0V
1

1.5 V 2

1.0 V

0.5 V
3
Time
6
Fig 228

1 Calibration point 2.1 Volt

2 Operating level 1.7 Volt
3 Empty level 0.5 Volt
4 Pump switches on (corresponds to constant water quantity, time until
calibration point 2.1 V is saved)
5 Operating level reached
6 Depends on filling rate in L/sec

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-With stop (soft start integrated)

 The washing chamber is filled independently of the volume flow in the supply
line
 After completion of dynamic filling, the washing pump switches off
 The water level runs back into the sump and the effective quantity of water
can be determined
 Then the washing pump switches back on

Level
4

2.0 V

1.3 V

2
5

0.5 V

1
0.0 V
Pump on
3

Pump off

Fig 1186

1 Empty level 0.5 Volt

2 Operating level
3 Circulation pump switches on
4 Effective water quantity
5 Waiting time

Temperature control
• Monitoring starts with warm up
• A max. of 45 °C is permissible for F1 "Pre-rinse". If this water temperature is
exceeded, the process is stopped with Error 163 "Water too hot"
• If the target temperature is not reached, the software stops the process with
Error 161 "No heat"

Dosing procedure
1) The dose of the additives is calculated by means of the calibrating procedure,
and the doses can be added at the start after the target temperature has been
reached.
2) Dosing can be controlled via dosing pump or flow meter (see Chap. 9.6.5
"Calibrating the flow meters (impulses)").

NOTICE
If dosing is entered together with a temperature in the first program phase,
dosing is only carried out after the target temperature has been reached.

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9.5.3 Utility M5 Drying

Ventilator (output K17) and dryer heater (K18) are controlled by means of air tem-
perature sensor input (NTC2). Temperature indicated on display or printer corre-
sponds to air temperature sensor (NTC2) at tub intake (see Chap. 9.4.5
"Drainage in the event of program termination").

NOTICE
A fixed lag is always programmed for the ventilator (see Chap. 9.4.12 "Drying
lag time").

9.5.4 Condenser M6 functions

In order to activate the condenser, Utility M6 must be programmed instead of M5.

In this utility, the CW valve (Y25) is opened for drying. 
Ventilator runs with "Air condensing" - min. rotational speed.

NOTICE
No heating possible.

9.5.5 Preheated PW water, M9 (Final Rinse)

Enter M9 instead of M4 for Final Rinse.

NOTICE
Preferably enter Holding Temperature 95°C, 0 minutes for the thermal disin-
fection temperature of the PW Tank. This reduces the heating up of the Final
Rinse water in the washing chamber.

The content can be kept at the desired preheating temperature for e.g. 24 hours.
When no program is selected, the temperature of the water tank drops after the
preset time has elapsed (economy mode).
Setup functions:
(see Chap. 9.4.7 "PW tank preheating temperature / preheating time", 9.4.10
"Heating interlock tank/washing chamber",10.3.3 "SC - PW tank code")
Filling process corresponds to the same functions as in Cold Water Step (see
Chap. 9.5.2 "Filling process M1, M2, M3, M4, M9").

NOTICE
When programming condenser PW water preheating (optional), utilities M6
and M9 must always be included in the same program. If this is not the case,
the PW water runs via the overflow into the drain.

9.5.6 Utility MA (1 step with 4 or more phases)

Any number of temperature holding points and dosages can be programmed.

Washing with a complex heating-up ramp is possible.

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9.5.7 Utility MB Air controlled

Utility MB can be used for drying instead of M5. With Utility MB, the ventilator is
controlled with a control voltage via contact Y41. The control voltage can vary be-
tween 2V to 10V.
The smaller the control voltage, the smaller the volume flow of the air.
Utility MB can be used after thermal disinfection and before a second, short dry-
ing step with Utility M5. Utility MB can be used for the entire drying process.
Utility MB functions in combination with the functions F8.

NOTICE
Utility MB can be used independently of the installed options (e.g. condensers,
PW tank).

NOTICE
If the control voltage is too low, there is a risk that the pressure switch P18 is
not activated. The heating is not switched on.

9.5.8 Utility MC Air non-vented

NOTICE
If the option condenser non-vented is built in, Utility MC must be used. Utility
MC is used instead of Utility M6.

With the option Air non-vented, the exhaust air is channeled by the condenser
directly into the reprocessing room. Utility MC controls the volume flow of the air
and the re-cooling water (valve Y27) so that the exhaust air has enough time to
cool down and dry.
Setting options (only via CADI):
– Analogous to MC1: Control voltage to ventilator (same as MB); controls the
ventilator performance for phase 1 in the program step
– Y27, MC1 on-time: Y27 on-time; controls the cooling water through the con-
denser for phase 1 in the program step
– Analogous to MC2: Control voltage to ventilator (same as MB); controls the
ventilator performance for phase 2 in the program step
– Y27, MC2 on-time: On-time for Y27; controls the cooling water through the
condenser for Phase 2 in the program step
The duration of the respective phase corresponds to the programmed time per
corresponding phase.

Example:

Analogous to MC1: 3.2 V Analogous to MC2:

On-time Y27 MC1: 30% On-time: Y27 MC2: 90%
Phase 1 time: 3 min Phase 2 time: 8min

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Ventilator:

U1

Phase 2
U2

Phase 1
U
[V]
8.0
A01

3.2

t
[m in ]

Fig. 1418

Water valve Y27:

ED1 30 %
ED 2 90 %
Phase 1

Phase 2
Y 27
1

t
duty cycle 1 duty cycle 2 [m in ]

Fig. 1419

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9.5.9 Function F0 - inactive step

A step can be switched on or off. If for example two clean-rinsing steps have been
programmed, one of them can be deactivated with F0 although this has been
programmed with different parameters.

WARNING!
Do not set programs inactive. Programs that are not used must be deleted
completely! There is a risk of an unwanted program being selected with
"Automatic Program Recognition".

9.5.10 Function F1 - pre-rinse

A maximum water temperature of 45 °C is permissible for this function. If this limit

is exceeded, Error 163 "Water too hot" is displayed and the process is stopped.

NOTICE
Temperatures above 45 °C can result in protein coagulation during the rinsing
phase. Query S109 is only active for F1 (see Chap. 9.4.6 "Step repetition
(foam control)").

9.5.11 Functions F2-F5, F8, FD, FE

These are only display functions. Holding time is set to 0.

Only use M4 and M9 together with F9.

9.5.12 Function F9 - clean rinsing (optional IPD)

After the neutralizing step, rinsing with PW water is carried out. In order to reach
the required conductivity value, the rinsing step "Clean Rinsing F9" is repeated.
Water is drained off and the step is restarted. This procedure is repeated up to
four times. The number of repetitions can be set in the service program "CAST
for IPD". In the following step, "thermal disinfection" can be selected for example.

9.5.13 Functions F6+F7 - thermal or chemical disinfection

In both display functions, holding time is set at 1 (see Chap. 9.4.7 "PW tank pre-
heating temperature / preheating time").

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9.5.14 Function FA - thermal disinfection A0=3000

A0 = germ destruction comparable to procedures using moist heat.

The exposure time for thermal disinfection can be shortened using function FA.
The machine continuously measures and sums up the heat quantities during
warm up time and terminates the phase when the required A0-value 3000 has
been reached.
Equation:

A0 = Σ (10 (T-80)/Z
) t (Z=10, t =10 sec above 65 °C)
Fig 210

Selection of A0 values in practice

Definition:
"Reduction of the number of living microorganisms on a product to a pre-speci-
fied level, which is appropriate for the subsequent utilization of the product".
Reduction factor values of mostly 4 or 5 logarithmic steps are required for all dos-
age media, depending on the type of germ.
– Disinfect containers for human excretions at minimum with A0 value=60
– Disinfect surgical instruments at minimum with A0 value=600
According to standard requirements, disinfection with A0 value=3000 must be
possible. However, the application is not defined.

NOTICE
We recommend disinfection with A0 value=3000 of all semi-critical instru-
ments which require thermal disinfection but need not be sterilized subse-
quently.

9.5.15 Function FB - thermal disinfection A0=600

The same functions (see Chap. 9.5.14 "Function FA - thermal disinfection

A0=3000"), but with value A0=600. All instruments, which are sterilized after dis-
infection in the WD can be disinfected with A0 value=600. This corresponds to 60
s at 90 °C or 10 minutes at 80 °C.

9.5.16 Function FC - thermal disinfection A0=60

The same functions (see Chap. 9.5.14 "Function FA - thermal disinfection

A0=3000"), but with value A0=60. This corresponds to 6 s at 90 °C or 1 minute at
80 °C.

9.5.17 Functions FD, FE and FF

FD = Final rinse
FE = Second rinse
FF = Measuring rinse

9.6 Adjustment


Adjustment

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Temperature sensors 

Dosage selection 

Door selection 

 O O O O

 T1 Chamber temperature:
Sensor selection actual value of the temperature in the washing chamber.
T2 Air temperature:
T1 Chamber temperature  actual value of the temperature in the drying air system.
T4 PW tank temperature:
T2 Air temperature  actual value of the temperature in the PW tank.
T5 Chamber temperature:
T4 PW tank temperature  Verifies sensor T1. Value is sent to documentation.

T5 Chamber temperature 

 O O O O

Further information: 9.6.1 "Adjustment of the temperature sensor using reference sensor"
9.6.2 "Adjustment of the temperature sensor in the calibrating bath"

O Actual value:
Chamber temperature sensor Actual temperature of the sensor as it has been mea-
sured by the controller.
Actual value
Display value
25.3 
Effective value which is displayed. (CADI, documenta-
Display value tion, display)
26.5  Correction:
Correction Input of the correction +/- in 0.1 steps. This should be
+1.2  compared with the effective value measured by the ser-
vice engineer.

 O O O 

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 Selection of the available dosages

Dosage selection

Q1 Dosage 1 

Q2 Dosage 2 

Q3 Dosage 3 

Q4 Dosage 4 

 O   O

 Selection of the available dosages

Dosage selection

Q1 Dosage 5 

 O   O

O Designation:
Q1 Dosage Input description of the dosage media.
Dosing mode:
Designation
Set dosing mode. 
Beliclean 503 
Impulses (with flow meter) / timer (without flow meter) /
Dosing mode timer-impulses
Impulse 

 O O  

Further information: 9.6.4 "Calibrating the dosing pumps (time)"

9.6.5 "Calibrating the flow meters (impulses)"

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O Impulses / liter:
Dosage 1 Number of impulses per liter.
Current impulses value:
Impulses / liter
Current value must be confirmed.
5000 
-
- O
Current impulses value

0 
-

- O

    

O Liters / 6 min:
Dosage 1 Flow rate of the dosage media.
Measuring time:
-
Specified measuring time.
- O
Liters / 6 min

11.6 
-
- O
Measuring time

360 

    

O
Door selection

Loading side 

Unloading side 

 O O O O

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O Current value:
Door position loading side Display of the current potentiometer value.
Door position LS open:
Current value
Set the final positions (0-32) for the door position LS
5 O
open.
Door position LS open
Door position LS closed:
3 
Set the final positions (153-255) for the door position LS
Door position LS closed closed.
170 

 O   O

Further information: 9.6.6 "Setting door contact pressure (potentiometer value) LS"

O Current value:
Door position unloading side Shows the current potentiometer value.
End position US open (2-door version):
Current value
Set the final positions (0-32) for the door position US
5 O
open.
Door position US open
End position US closed (2-door version):
3 
Set the final positions (153-255) for the door position US
Door position US closed closed.
170 

 O   O

Further information: 9.6.7 "Setting door contact pressure (potentiometer value) US (2-door ver-
sion)"

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9.6.1 Adjustment of the temperature sensor using reference sensor

It must be ensured that temperature sensors are within the required threshold
values. If a temperature sensor deviates more than +/- 1 °C at 93 °C from the cal-
ibrated reference sensor, the temperature sensor must be corrected.

NOTICE
Temperature sensors for drying system (NTC2) and PW tank (NTC4) do not
need to be checked. These are not relevant to the process.

 Select Menu System Configuration/Adjustment/e.g. Chamber Temperature

(see Chap. 8.3 "Menu")
 Remove coarse and fine screens from the washing chamber
 Download configuration settings from machine to PC (see Chap. 11 "Down-
loading the controller software")
 Insert reference sensor via the validation opening until the reference sensor
is in the tub sump
 Start washing program with thermal disinfection at 93 °C
 Measure temperature with calibrated reference sensor at control sensor
NTC1 and monitoring sensor NTC5 in disinfection step (93 °C)
Save new values using CADI
 In Setup/Config2, enter offset for NTC1 and NTC5 until the value in the "Ad-
justed" field agrees with the reference sensor

 Reload adjusted values to the machine with Washer/Write to Washer and

save on PC with File/Save
Save new values using operating unit
 Enter the difference between the effective measured temperature and the ac-
tual value in the correction field using the action buttons /
 Save the value using the <OK> button

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9.6.2 Adjustment of the temperature sensor in the calibrating bath

The temperature sensor is adjusted for 93 °C in an external calibrating bath.

 Remove temperature sensor and place in calibrating bath
 See Chap. 9.6.1 "Adjustment of the temperature sensor using reference sen-
sor" for the further procedure.

9.6.3 Mix-Dosing

This dosing method allows simultaneous dosing of a max. of 4 dosage media

with corresponding concentration in each phase. Mix-Dosing is activated when
one of the letters "A-F" is entered for the dosage. A maximum of four concentra-
tions can be allocated to each letter.
Programming:
Without Mix-Dosing / Dosage 1 = 2.6 mL/L
With Mix-Dosing / A = D1= 5.0 mL D2 = 3.0 mL

NOTICE
The software activates a maximum of two dosers simultaneously (maximum
safeguarding exceeded).

Recommended dosage media (see Chap. 13.7 "Overview of ex-factory pro-

grams").

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9.6.4 Calibrating the dosing pumps (time)

6
Fig 618

1 Calibration tube connection

2 Calibration tube
3 Measuring vessel
4 Dosing pumps (1-5 depending on configuration)
5 Container for dosage medium
6 Flow meters (1-4 depending on configuration)

WARNING!
Wearing protective goggles and gloves is mandatory when handling any
dosage media!
Always observe the safety instructions of the dosage media manufacturer!

 Open the door with the button

 Select Menu System Configuration/Adjustment/Dosing (see Chap. 8.3
"Menu")
 Select dosage "QX dosage X"
 Select "Timer" dosing mode
 Switch to the calibration program using the button
 Mount the calibration tube (Fig. 618 Pos. 2) to the connection (Pos. 1), se-
cure it and place the other end in the measuring vessel (Pos. 3).
 Aspirate with button until no air bubbles remain in the tubes and the flow
meter.
 Halt with button.
 Delete measurements counted up to now with button.
 Start calibration program with button. The dosing pump pumps the dos-
age medium into the measuring vessel. After 6 minutes, the dosing pump
shuts off automatically
 Read off the amount of dosage medium according to the measuring vessel
and tap the L/time value and adjust it using the / buttons. Confirm
value using <OK> button

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 Dismount calibration tube

 Discard the dosage medium in the measuring vessel
 Repeat the process until all dosing pumps have been calibrated

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9.6.5 Calibrating the flow meters (impulses)

6
Fig 618

1 Calibration tube connection

2 Calibration tube
3 Measuring vessel
4 Dosing pumps (1-5 depending on configuration)
5 Container for dosage medium
6 Flow meters (1-4 depending on configuration)

WARNING!
Wearing protective goggles and gloves is mandatory when handling any
dosage media!
Always observe the safety instructions of the dosage media manufacturer!

NOTICE
The "Impulse" setting ensures utmost precision.

 Open the door with the button

 Select Menu System Configuration/Adjustment/Dosing (see Chap. 8.3
"Menu")
 Select dosage "QX dosage X"
 Select "Impulse" dosing mode
 Switch to the calibration program using the button
 Mount the calibration tube (Fig. 618 Pos. 2) to the connection (Pos. 1), se-
cure it and place the other end in the measuring vessel (Pos. 3).
 Aspirate with button until no air bubbles remain in the tubes and the flow
meter.
 Halt with button.
 Delete impulses counted up to now with button.

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 Start calibration program with button. The dosing pump pumps the dos-
age medium into the measuring vessel using impulses.
 When 1 liter has been pumped into the measuring vessel, stop the flow meter
by activating the button. Tap "Current Value" and adopt this using the
<OK> button
 Dismount calibration tube
 Discard the dosage medium in the measuring vessel
 Repeat the process until all dosing pumps have been calibrated

9.6.6 Setting door contact pressure (potentiometer value) LS

Set the positioning (potentiometer value) of the linear drive for door contact pres-
sure open / closed.
 Select Menu System Configuration / Adjustment / Loading Side
 Select the function "End position open" or "End position closed"
The current value of the position is now displayed
 Keep the action button or pressed until the door has reached the
end position
 Save value using the <OK> button

NOTICE
The potentiometer value should preferably be between 1-30, otherwise the
position of the door frame must be corrected using the threaded rods.
The tolerance until Error 100 "Door is open" is +/- 30 units of the saved value;
in turn 30 units are always added to and subtracted from the saved value.

Potentiometer value range:

Linear motor extended = 0
Linear motor retracted = 255

OPEN CLOSED
0 - 32 153 - 255

Fig 142

Range defined as Open = 0-32 / range defined as Closed = 153-255

9.6.7 Setting door contact pressure (potentiometer value) US (2-door ver-

sion)

See Chap. 9.6.6 "Setting door contact pressure (potentiometer value) LS" for the
procedure.

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9.7 Manual function

O
Manual function

K11 

K12 

K13 

K14 

 O O  O

NOTICE
For software settings of the single-door machine (see Chap. 8.3 "Menu") un-
der System Configuration: Machine parameters, Number of doors (1-door or
2-door)

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10 Configuration of connections
10.1 Inputs

Input Designation
S101 A Automatic program recognition
S102 B Automatic program recognition
S103 C Automatic program recognition
S104 External reset / close US door
S105 T Rack positioning / test
S106 D Automatic program recognition
X2 S107 E Automatic program recognition
S108 Reserve
S109 Pressure switch for clogged screen (break contact)
S110 LS door closed auxiliary relay
S111 US door closed auxiliary relay (2-door version)
S112 LS Door switch open
S113 US Door switch open
S201 Empty-level indicator 1
S202 Empty-level indicator 2
S203 Empty-level indicator 3
S204 Empty-level indicator 4
S205 Empty-level indicator 5
S206 Steam pressure at pressure-sensitive switch
X3 S207 Emergency stop, LS
S208 Emergency stop, US
S209 Safety switch actuator LS
S210 Safety switch actuator US (2-door version)
S211 Pressure switch 50 mbar
S212 Filter differential pressure switch (optional)
S213 Exhaust air system error (external)
SA Load shut-off
SB Floor pan leakage
SC PW tank code
X4
SD PW tank float switch
SE Open LS door
SF Close US door (2-door version)

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10.2 Outputs

Output Designation
Y11 CW valve
Y12 WW valve
Y13 PW valve
K14 PW tank drainage
X17
K15 Circulation pump
K16 Tank heater
K17 Dryer fan
K18 Dryer heater
M21 Dosing pump 1
M22 Dosing pump 2
M23 Dosing pump 3
M24 Dosing pump 4
X18 M25 Dosing pump 5
K26 PW tank heater
Y27 CW valve (PW) condenser
K28 Signal end, Run, Error, Exhaust air flap, Drain cool-
ing, Pre-shut-off
X19 Y/M31 Drainage valve / drainage pump
X20 K32 Washing chamber lighting
X21 K33 Rack drive in the machine
X22 Y/K34 Tank heater changeover Steam / Electric
X23 K35 Open LS hoist motor
X24 K36 Close LS hoist motor
X25 K37 Open US hoist motor (2-door version)
X26 K38 Close US hoist motor (2-door version)
X53 M41 Linear motor LS
X54 M42 Linear motor US (2-door version)
K57 Signal end, Run, Error, Exhaust air flap, Drain cool-
ing, Pre-shut-off
X63
K58 Signal end, Run, Error, Exhaust air flap, Drain cool-
ing, Pre-shut-off

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10.3 Inputs X4

10.3.1 SA - Peak load shut-off (building)

If Input SA is closed, the current program is not interrupted. A new program can-
not be activated. "Program ready" instead of "Peak load shut-off" is shown on the
display.

10.3.2 SB - Floor pan leakage

If Input SB is closed, the current program is interrupted. Error 112 "Leakage in

the machine" appears on the display (see Chap. 12 "Error with process abort and
its resolution")

10.3.3 SC - PW tank code

If Input SC is closed, a PW tank is connected. Temperature sensor NTC4 is mon-

itored. Functions for operation (float switch SD, K26, NTC4, K34) are activated
(see Chap. 9.5.5 "Preheated PW water, M9 (Final Rinse)").

10.3.4 SD - PW tank float switch

Float switch for PW tank is only active if SC is closed.

10.3.5 SE - Open LS door

If Input SE is closed, the LS door is opened (see Chap. 14.24 "Automatic loading
and unloading (optional)").

10.3.6 SF - Close door

If Input SF is closed, the US door is closed (see Chap. 14.24 "Automatic loading
and unloading (optional)").

10.4 Temperature sensors

10.4.1 Temperature sensors

NTC1 = Tank temperature sensor (K16) for process control

NTC2 = Dryer temperature sensor (K18)
NTC3 = Empty
NTC4 = PW tank temperature sensor (K26)
NTC5 = Tank temperature sensor
NTC6 = Empty

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10.5 Interfaces

10.5.1 Cycle documentation system ICS 8535 / 8565

1) - data
2) + data
RS 485 3) GND (shielding)
X 32 RS 485 interface
RS 232
Connections for cycle documentation system
ICS 8535 (Fig. 115).
1 2 3 Address allocation
Fig 115 (see Chap. 9.3.4 "RS485 communication ad-
dress (ICS)")

(see also Chap.9.3.2 "Rack identification")

10.5.2 Telegram allocation for cycle documentation system

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Telegram allocation for position number activation (ECU)

No. Type Initials Designation Pos. No.

1 Machine Med Utility 1
2 Machine CT Temperature sensor NTC5 / NTC2 2
3 Machine CDNo Dosage number 4
4 Machine DosV Dosing volume 8
5 Machine A0 A0 value 7
14 Machine t Remaining run time 9
Telegram allocation for independent recording with DAQ channel alloca-
tion (optional)

No. Type Initials Designation Pos. No.

6 DAQ T1 Air temperature PT 100 0
7 DAQ T2 Water temperature PT 100 0
8 DAQ ae1 Conductivity 0
9 DAQ P1 Analog water pressure 0
10 DAQ IDo1 Independent flow 1 1
11 DAQ IDo2 Independent flow 2 1
12 DAQ IDo3 Independent flow 3 2
13 DAQ IDo4 Independent flow 4 2

NOTICE
If software not tested and approved by Belimed is used, Belimed accepts no
responsibility, and no warranty claims of any kind will be accepted. This ap-
plies to operational software of the machine, and also with regard to data
backup purposes.

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Configuration of connections

10.5.3 Overview of printer, barcode reader and modem interfaces

RS232/485 (2x) are potentially isolated.

Mode

F2 F1

Reset
1
X1 4

X35
6

X34
6
RS 232

X30
X36
X31 1 2 3

X32 Fig 122

No. Connector Function / Interface

X1 Printed circuit board con- 24 V supply AC
nector
X30 Serial interface CADI-PC or modem interface RS 232
X31 Printed circuit board con- Printer, scanner, interface RS 232
nector
X32 Screw terminal Interface RS 232 (inactive)
Interface RS 485 for cycle documentation
ICS 8535
1st terminal from left (Data-)
2nd terminal from left (Data+)
3rd terminal from left (GND)
X34 Printed circuit board con- Data connection to controllers
nector
X35 Printed circuit board con- Data connection to controllers
nector
X36 Printed circuit board con- Hardware key
nector
S1 Reset button red Reset button
S2 Mode button Boot mode
When multiple machines are set up, an additional 150 ohm resistor must be in-
stalled at the connection (X32) for the ICS 8535 of the last machine.

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Downloading the controller software

11 Downloading the controller software

11.1 Software selection and download

NOTICE
Always first save setup data before downloading the software (firmware).
"save setup". The data will otherwise be lost. Subsequently reload the setup
data with machine number, manufacturing date, date of last PCB replacement
and cycle count

 Software selection / software download

 Confirm path (.mot) with "Download to ECU"

 Connect controller using data communication cable

 Press black Mode button and at the same time briefly press red Reset button
 Release Mode button and confirm with "OK"

Mode Mode button

Reset Reset

PC OK

Fig 191

 Restart controller using Reset button. Software will be loaded

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Error with process abort and its resolution

12 Error with process abort and its resolution

12.1 Procedure in the event of errors with process abort

DANGER!
Errors with process abort must only be remedied by the technical service!
Before carrying out any work on live parts, the main switch must be
switched off and safeguarded against being switched back on.

Error causes can be systematically tracked with the analysis software (see Chap.
8.6 "Messages, errors") and recorded with the data logger.
For errors that occur irregularly, the status of inputs and outputs at the time the
error occurred must be recorded via print-out. Poorly crimped or lacking connec-
tor contacts may be the cause.

NOTICE
Do not replace any components if the cause of the error has not been definite-
ly clarified. Replaced parts may still be functioning.

12.2 Low voltage color code

Low voltage cables (secondary voltage after 24V AC transformation) have a color
code.
Label syntax e.g. X2 (connector) / 5 (Pin 5)

Description Voltage Color

Valves / AC consumers
Secondary voltage 24 V 24 Volt AC Purple
Secondary voltage COM (shared) 24 Volt AC Green
Switch
Switching signals S101... 24 Volt DC Orange
Switching signals GND 0 Volt DC Gray
Temperature sensors
Signal cables for NTC sensors +5 Volt DC Yellow
Level and pressure sensors
Signal cables for level and pressure sensors 24 Volt DC Orange
Signal cables for level and pressure sensors 0 Volt DC Gray
GND
Signal cables for level and pressure sensors 0.5 - 4.5 Volt Pink

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Error with process abort and its resolution

12.3 Error message, cause and remedy

Error message example:

O
Process error
S_PROGNAME_XX

Error 100 O

Door is open O

Program intervention 

Acknowledge 

 O O O O

100 Error message Error / Cause / Remedy

Error 100 LS switch (S1), relay (K1) or potentiometer value (R1) is not within
Door is open range or has gone out of range while program was running.
Input (S110), (R1) is only monitored while program is running
Cause: Remedy:
Switch (S1) remains open Recalibrate or replace switch
Switch (S1) closed or defective Recalibrate or replace switch
Signal cable for linear drive interrupted Repair interruption
Linear drive defective Replace
Relay (K1) defective Replace
Potentiometer values are not within target range Recalibrate door
Mechanical defect Repair or replace parts
Plug-in connections loose Check all plug-in connections
Further information: 9.6.6 "Setting door contact pressure (potentiometer value) LS"

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Error with process abort and its resolution

101 Error message Error / Cause / Remedy

Error 101 If the opening process with motor LS (M35) takes longer than 16 s until
Door does not open the switch (S112) opens, or if the potentiometer value (R1) is closed,
the controller terminates the process with an error message.
Input (S112), (R1) is monitored during the opening process.
Cause: Remedy:
Linear motor defective Replace linear motor
Potentiometer values are not within target range Recalibrate door
Motor (M35) does not respond Activate motor (M35) using switch (K35) and
replace if necessary.
Switch (S112) does not open Replace switch (S112)
Mechanical defect Repair or replace defective components.
Plug-in connections (S112) to printed circuit Re-crimp
board
Further information: 9.6.6 "Setting door contact pressure (potentiometer value) LS"
9.7 "Manual function"
14.21 "Dismantling the linear drive"

102 Error message Error / Cause / Remedy

Error 102 If the closure process with motor LS (M35) takes longer than 16 s until
Door does not close the upper switch (S1/K1) closes or the potentiometer value (R1) is
closed, the controller terminates the process with an error message.
Input (S110), (R1) is monitored during the closure process.
Cause: Remedy:
Linear motor defective Replace linear motor
Potentiometer values are not within target range Recalibrate door
Motor (M35) does not respond Activate motor (M35) using switch (K35) (9.7
"Manual function") and replace if necessary.
Switch (S112) does not open Replace switch (S112)
Mechanical defect Repair or replace defective components.
Plug-in connections (S112) to printed circuit Re-crimp
board
Door collision with object Remove object
Further information: 9.6.6 "Setting door contact pressure (potentiometer value) LS"
9.7 "Manual function"
14.21 "Dismantling the linear drive"

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Error with process abort and its resolution

103 Error message Error / Cause / Remedy

Error 103 LS safety switch actuator (S 209) has been triggered. If the safety
Object in door switch actuator opens the relay ESR1 during the closure process, the
controller terminates the closure process with an error message and
reopens the door (M35).
Input (S209) is only monitored during the closure process.
Cause: Remedy:
Safety switch actuator Replace safety switch actuator
Safety relay ESR 1 is defective Replace ESR

105 Error message Error / Cause / Remedy

Error 105 US switch (S2), relay (K2) or potentiometer value (R2) is not within
Door is open range or has gone out of range while program was running.
Input (S111), (R2) is only monitored while program is running.
Cause and remedy see Error 100

107 Error message Error / Cause / Remedy

Error 107 If the closure process with US motor (M38) takes longer than 16 s until
Door does not close the upper switch (S2/K2) closes or the potentiometer value (R2) is
closed, the controller terminates the process with an error message.
Input (S111), (R2) is monitored during the closure process.
Cause and remedy see Error 102

108 Error message Error / Cause / Remedy

Error 108 US safety switch actuator (S210) has been triggered. If the safety
Object in door switch actuator opens the relay ESR1 during the closure process, the
controller terminates the closure process with an error message and
reopens the door (M38).
Input (S210) is only monitored during the closure process.
Cause and remedy see Error 103

109 Error message Error / Cause / Remedy

Error 109 Communication between the processor and door panel PCB (IPD) has
No communication been disrupted.

Cause: Remedy:
Door panel PCB for door contact pressure does Repair cable interruption, replace printed cir-
not function cuit board.
No communication Check bus addresses
Supply voltage Check power supply

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Error with process abort and its resolution

110 Error message Error / Cause / Remedy

Error 110 Pressure in washing system has dropped below minimum. If switch
No pressure (S211) is still open during the program 90 s after the filling phase, the
controller terminates the current program with an error message.
Input (S211) is only monitored for utilities (M1-4), (M7-9) 90 s after fill-
ing phase and at 85 °C.
Cause: Remedy:
Wrong rotational direction of the circulation pump Change rotational direction, exchange Phases
1 and 2.
Foam formation Program step repetition
Dosage medium wrongly connected Connect the container up correctly
No rack or wrong rack in the washing chamber. Load correctly
Switch (S211) does not close Replace
Further information: 9.4.6 "Step repetition (foam control)"
3.6.11 "Electrical function diagram"

112 Error message Error / Cause / Remedy

Error 112 The machine is leaking. If switch (SB) in the floor pan closes for longer
Leakage in the machine than 2 s, the controller terminates the current program with an error
message.
Input (SB) is also monitored in "Program ready" mode.
Cause: Remedy:
Electric circuit via switch (SB) is not closed. Repair interruption
Machine is leaking Eliminate leakage and dry floor pan.
Further information: 10.3.2 "SB - Floor pan leakage"

113 Error message Error / Cause / Remedy

Error 113 If switch (S109) is open for longer than 4 s with 35 mm water column,
Screen clogged the controller terminates the running program with an error message.
Input switch (S109) is monitored during function (F1) in the program
cycle with water (M1-M4), (M7) and (M9), and also in "Program ready"
mode.
Cause: Remedy:
Coarse or fine screen is clogged Clean screens
Foam formation Program step repetition
Electric circuit via switch (S109) is interrupted. Repair interruption
Further information: 14.9 "Cleaning fine screen and coarse screen"
9.4.6 "Step repetition (foam control)"

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Error with process abort and its resolution

118 Error message Error / Cause / Remedy

Error 118 When automatic program recognition is activated, the switches are
Program recognition checked for function. If any of the switches (S101-S103) and (S106-
S108) does not close, an error is displayed.
When the LS door is open, all switches are monitored. If switch (S105)
has closed, switches (S101-S103), (S106) and (S107) must have been
closed at least once previously otherwise an error is displayed.
Cause: Remedy:
Rack not correctly inserted. Withdraw rack completely and insert again.
Switch defective Check inputs of the switches S101, S103,
S106 and S107 using a magnet.
No program recognition Set program recognition to "Off".
Further information: 3.6.11 "Electrical function diagram"
9.4.4 "Program recognition"

121 Error message Error / Cause / Remedy

Error 121 Level sensor is defective or not connected.
P1 defective If the level sensor (P1) is not closed for longer than 2 s (value between
0.5 V and 4.5 V), the controller terminates the current program with an
error message. The threshold values for Input (P1) are monitored
during the program cycle
Cause: Remedy:
Level sensor (P1) defective Replace
Electric circuit interrupted or not connected. Check connection and electric circuit and re-
pair if necessary.
Further information: 9.5.2 "Filling process M1, M2, M3, M4, M9"

130 Error message Error / Cause / Remedy

Error 130 The temperature sensor in the washing chamber floor is defective or
NTC 1 defective not connected (value between 0 °C and 150 °C). The controller termi-
nates the current program with an error message.
Cause: Remedy:
Temperature sensor defective or not adjusted. Adjust or replace if necessary
Electric circuit interrupted or not connected. Check connection and electric circuit and re-
pair if necessary.
Reference for checking resistance values:
25 °C = 10,000 kOhm
55 °C = 2,989 kOhm
85 °C = 1,070 kOhm
Further information: 9.6.1 "Adjustment of the temperature sensor using reference sensor"

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Error with process abort and its resolution

131 Error message Error / Cause / Remedy

Error 131 Dryer temperature sensor (NTC2) is defective or not connected.
NTC 2 defective Cause and remedy see error 130

133 Error message Error / Cause / Remedy

Error 133 Temperature sensor (NTC4) is defective or not connected.
NTC 4 defective Cause and remedy see error 130

134 Error message Error / Cause / Remedy

Error 134 PW tank temperature sensor (NTC5) is defective or not connected.
NTC 5 defective Cause and remedy see error 130

140 Error message Error / Cause / Remedy

Error 140 PW tank float switch (SD) is still open 
No PW water supply to after 15 minutes while filling is in progress. No PW water supply to
tank tank.

Cause: Remedy:
PW water tap closed Open PW water tap
PW valve soiled or defective Clean or replace
Float switch (SD) defective Replace
Threshold value not reached (10-15 min) Set threshold values
Default setting = 15 min
Further information: 10.3.4 "SD - PW tank float switch"
9.4.17 "Modification of the threshold values"

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Error with process abort and its resolution

141 Error message Error / Cause / Remedy

Error 141 Operating level is not reached with CW during the filling process. No
No cold water CW supply in the washing chamber, or switch (S1, S2) open.
If the operating level 2 of the level sensor (P1) is not reached within 5
minutes during the filling process with CW (Y11), the controller termi-
nates the running program with an error message.
Threshold monitoring: Only during the filling process until operating
level 2 has been reached.
Cause: Remedy:
CW tap closed Open CW tap
CW valve soiled or defective Clean or replace
Level measurement system is leaking Check tubing
Switch (S110/S111) does not close Check door-switch and position
Switch (S211) does not switch on Replace
Threshold value not reached (1-15 min) Set threshold values
Default setting = 5 min
Further information: 9.5.2 "Filling process M1, M2, M3, M4, M9"
9.4.17 "Modification of the threshold values"

142 Error message Error / Cause / Remedy

Error 142 Operating level is not reached during the filling process. No warm wa-
No warm water ter supply in the washing chamber or switch (S1, S2) open.
If the operating level 2 of the level sensor (P1) is not reached within 5
minutes during the filling process with WW (Y12), the controller termi-
nates the running program with an error message (see Chap. 9.5.2
"Filling process M1, M2, M3, M4, M9").
Cause and remedy see Error 141

143 Error message Error / Cause / Remedy

Error 143 Operating level is not reached with PW water during the filling process.
No PW water If the operating level 2 of the level sensor (P1) is not reached within 7
minutes during the filling process with PW water (Y13), the controller
terminates the running program with an error message (see Chap.
9.5.2 "Filling process M1, M2, M3, M4, M9").
Cause and remedy see Error 141

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Error with process abort and its resolution

146 Error message Error / Cause / Remedy

Error 146 Operating level is not reached with preheated PW water (M9) from the
No PW water supply from tank during the filling process.
tank If operating level 2 is not reached within 3 minutes during the filling pro-
cess with preheated PW water (Y14), the controller terminates the run-
ning program with an error message.
Cause: Remedy:
Leaking pipes Open CW tap
Relay (K14) defective or not activated Clean or replace
Valve of motor (M14) does not open Check tubing
Level measuring system leaking Check door-switch and position
Threshold value not reached (1-15 min) Set threshold values
Default setting = 3 min

147 Error message Error / Cause / Remedy

Error 147 If the overflow level of the level sensor (P1) is exceeded for 3 seconds,
Overflow level the controller terminates the current program with an error message.
Static threshold = 3.2 V (without circulation pump M15)
Dynamic threshold = static threshold -1.3 V (with circulation pump
M15)
Cause: Remedy:
Water valves do not close Clean or replace
Motor (M15) defective or overheated Allow circulation pump to cool, repair or re-
place.
Relay (K15) defective or cable interrupted Replace relay (K15), check cable connections
and repair if necessary.
Switch (S211) does not switch on Replace
Further information: 9.5.2 "Filling process M1, M2, M3, M4, M9"

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Error with process abort and its resolution

148 Error message Error / Cause / Remedy

Error 148 Empty-level monitoring system detects no change of level during
No drainage washing chamber drainage.
If the level has not dropped to 0.7 V (empty level +0.2 V) after 3 min-
utes while drainage via drainage valve (Y31) or drainage pump is in
progress, the controller terminates the running process with an error
message.
Threshold monitoring: Only during drainage until empty level is
reached or for 5 s after start of drainage.
Cause: Remedy:
Switch (S211) remains closed Replace
Electric circuit between controller and valve inter- Repair interruption
rupted
Relay (K31) does not respond Replacing the controller
Relay for circulation pump (K15) is stuck. Replace
Drainage valve (Y31) defective Check function by direct activation (Y31).
Clean or replace (see Chap. 9.7 "Manual func-
tion").
Drain clogged Clean
Switch for circulation pump gets stuck Replace switch
Threshold value not reached (3-15 min) Set threshold values
Default setting = 3 min
Further information: 9.5.2 "Filling process M1, M2, M3, M4, M9"
9.7 "Manual function"
9.4.17 "Modification of the threshold values"

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Error with process abort and its resolution

149 Error message Error / Cause / Remedy

Error 149 Level has dropped below minimum operating level during washing pro-
Level too low cess. Water loss in the washing phase.
If the water level drops below the minimum level of 1 Volt for 15 s
during the washing cycle, the controller terminates the running process
with an error message.
Threshold monitoring: 5 s after start of washing.
Cause: Remedy:
Drainage valve membrane soiled Clean or replace membrane
Exhaust air system has excessive suction capac- Reduce the vacuum
ities. Steam is withdrawn.
Exhaust flap remains open (stuck) Repair exhaust flap
Exhaust flap remains closed. Washing liquid is Repair exhaust flap
drained via switch (S31).
Expanding air cannot escape. Repair exhaust flap
Air is pressed back via the exhaust air system. Install motorized exhaust air flap
Further information: 9.5.2 "Filling process M1, M2, M3, M4, M9"
9.4.14 "Potential-free outputs K28, K57 and K58"
3.6.11 "Electrical function diagram"

150 Error message Error / Cause / Remedy

Error 150 Maximum level (water above edge of door) exceeded. Unwanted entry
Level too high of water into the washing chamber.
If the level of 3.2 V is exceeded for 3 s, the controller terminates the
current process with an error message.
As long as the level is above 3.2 V, the washing chamber doors remain
locked.
Threshold monitoring: As long as the device is switched on
Cause: Remedy:
Leaking water valves Replace water valves
Switch (S211) does not switch on Replace
Further information: 14.5 "Overview of maintenance intervals"
3.6.11 "Electrical function diagram"

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Error with process abort and its resolution

151 Error message Error / Cause / Remedy

Error 151 No dosing, or too high dosage. Flow meter 1 does not detect required
Dosage 1 incorrect impulses.
If a dosage has been programmed in the step phase with flow meter 1,
at least 10 impulses of the flow meter must be counted within 1 min
during dosing with dosing pump (M21), and at least X impulses for ev-
ery further 6 seconds. Otherwise the controller terminates the current
process with an error message.
Threshold monitoring: During the whole cycle, even when dosing is
not taking place.
Note!
The system switches to error mode immediately if the button directly
next to the dosing pump is pressed while the program is under way!
(Only if there is a flow meter).
Cause: Remedy:
Dosing pumps or flow meters not calibrated Calibrate
Flow meter soiled or defective Clean or replace
Dosing pump tube defective Replace
Dosing pump soiled or defective Clean or replace
Wrong dosage media used Use correct dosage media
Dosing pipes clogged Clean or replace
Further information: 9.6.4 "Calibrating the dosing pumps (time)"
9.6.5 "Calibrating the flow meters (impulses)"
14.14 "Dosing system"

152 Error message Error / Cause / Remedy

Error 152 Dosing pump, flow meter 2
Dosage 2 incorrect See error 151

153 Error message Error / Cause / Remedy

Error 153 Dosing pump, flow meter 3
Dosage 3 incorrect See error 151

154 Error message Error / Cause / Remedy

Error 154 Dosing pump, flow meter 4
Dosage 4 incorrect See error 151

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Error with process abort and its resolution

161 Error message Error / Cause / Remedy

Error 161 Temperature sensor in the washing chamber detects no change during
No heat heating phase.
If a minimum temperature change of 1 °C is not detected during the
heating phase in the washing chamber (NTC1) within the specified
time period (3 minutes), or if the specified temperature is no longer
reached for more than 3 minutes during the holding phase, the control-
ler terminates the running process with an error message.
Threshold monitoring: During the heating and holding phase with
water.
Cause: Remedy:
Switch (K16) defective Replace
Heating defective Replace
Cable connections burnt or defective Replace burnt cable connections
Drainage valve membrane leaking (see Chap. Clean / replace diaphragms
14.5 "Overview of maintenance intervals")
Safety temperature limiter has been triggered. Re-activate
No steam (building) Check building steam connection.
Suction unit excessively powerful Reduce the vacuum
Exhaust flap always remains open Clean or repair if necessary
Further information: 14.5 "Overview of maintenance intervals"
3.6.11 "Electrical function diagram"

162 Error message Error / Cause / Remedy

Error 162 The temperature sensor in the PW tank detects no change of tempera-
No heat ture during the heating phase.
If a minimum temperature change of 1 °C is not detected during the
heating phase in the PW tank (NTC4) within a specified time period (5
minutes), the controller terminates the running process with an error
message.
Threshold monitoring: During the heating and holding phase
Causes and remedies see Error 161

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Error with process abort and its resolution

163 Error message Error / Cause / Remedy

Error 163 If the water temperature exceeds the target by 8 °C in the water steps
Water too hot (M1-4), (M7), (M9), the controller terminates the running process with
an error message.
If the (NTC1) target temperature is exceeded by 8 °C during 1 minute
while a water step is in progress after completion of the filling process,
the controller terminates the running process with an error message
If no temperature has been entered, monitoring is inactive. (Default
setting = 0)
In programs with cold pre-rinse, a maximum water temperature of 45
°C is permitted for this. If this temperature is exceeded, the controller
terminates the current process with an error message.
Cause: Remedy:
Water utilities have been interchanged Connect water up correctly
Program error in utility allocation Check programs
Switch (K16) gets stuck Replace
Further information: 3.6.8 "Connections in general"
13.6 "Allocation of the utilities"
9.5.10 "Function F1 - pre-rinse"

188 Error message Error / Cause / Remedy

Error 188 No communication.
No communication with I/
O
Cause: Remedy:
Interface PCB for inputs and outputs defective Replace interface PCB
Connector has loose contact or is not connected Check connector
correctly.
Fuse defective Check fuse and replace if necessary.
Further information: 14.17 "Electro drawer with PCBs"

189 Error message Error / Cause / Remedy

Error 189 No communication (IPD).
No communication with
(IPD)
Cause: Remedy:
IPD not working Replace IPD
Connector has loose contact Check connector
Fuse defective Check fuse and replace if necessary.

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Error with process abort and its resolution

190 Error message Error / Cause / Remedy

Error 190 General communication problem of data connections to controllers
No communication with due to power failure.
SPI bus
Cause: Remedy:
Cable interrupted Localize and repair cable interruption
Connector has loose contact Check connector
F4 has failed Check F4
Further information: 14.17 "Electro drawer with PCBs"

191 Error message Error / Cause / Remedy

Error 191 ECU controller supply voltage too low.
Input voltage error
Cause: Remedy:
Fluctuations in the supply voltage Clarify with mains power supply company
Bad cable connection Check cable connection
Incorrect operating voltage Heed type plate

193 Error message Error / Cause / Remedy

Error 193 There is a communication problem with the RFID (Radio Frequency
No communication Identification) PCB.
(RFID)
Cause: Remedy:
RFID PCB not connected Connect RFID PCB correctly

194 Error message Error / Cause / Remedy

Error 194 Reading transponder is not possible.
No response (RFID)
Cause: Remedy:
Rack not correctly inserted Withdraw rack completely and insert again.
Transponder tag defective Replace
Antenna for transponder defective Replace

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Error with process abort and its resolution

195 Error message Error / Cause / Remedy

Error 195 The process is interrupted immediately when the Emergency stop but-
Emergency stop - load- ton is activated.
ing side
Cause: Remedy:
The Emergency stop button has been pressed Unlock Emergency stop button again
(manually) due to a problem

196 Error message Error / Cause / Remedy

Error 196 The process is interrupted immediately when the Emergency stop but-
Emergency stop - un- ton is activated.
loading side
Cause: Remedy:
The Emergency stop button has been pressed Unlock Emergency stop button again
(manually) due to a problem

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Process data of ex-factory programs

13 Process data of ex-factory programs

13.1 Process time
These process data are only valid for electrically heated machines without PW
water preheating. The disinfection process can be shortened by approx. 14 min-
utes if PW water preheating is utilized.

13.2 Water and electric power consumption

Water consumption depends on rack, items to be washed and loading. As cold
and warm water are mixed, the proportion of the latter depends on the supply
temperatures of the different media.

NOTICE
If supply temperatures are low, the proportion of warm water is increased.

The electric power consumption data (kWh) apply only to electrically heated
models. They include pump, ventilator and thermal energy for machine opera-
tion, for warming up from the starting temperature to the target temperature of the
process liquid and air for drying. The energy content of warm water from the
building is not included in energy balance calculations. In steam-heated versions,
the energy portion for warming up the water does not apply.

13.3 Why self-disinfection?

After a prolonged period during which the device was not used, microorganisms
form in the washing chamber, the piping and the PW tank. Following a thermal
disinfection step, residues of dead bacteria on the medical device may constitute
a risk for patients.
If self-disinfection is active, the operating company is requested to perform self-
disinfection after a programed period (24 hours as standard) following the last
program cycle.

NOTICE
If the machine is disconnected from the electric power supply (main switch
OFF), the timer is not active. Therefore, the request "Start self-disinfection" is
always displayed when the device is switched on and self-disinfection is ac-
tive.

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Process data of ex-factory programs

13.4 Validated process parameters P1-P9

The 12 programs with specific program parameters, such as rinsing steps, dos-
age media concentrations, washing temperature and washing time, have been
compiled with respect to the suitability of the dosing agents and the racks (instru-
ment racks, OR shoes...). The procedures have been validated as machine soft-
ware and are supplied by the factory as ex-factory programs.

WARNING!
Items to be washed must not be allowed to pass into the clean work area
without going through washing and disinfection! It must be ensured that
the complete program cycle has been run through without errors.

NOTICE
All program modifications must at all times be accessible to the technical ser-
vice! All ex-factory programs have a thermal disinfection step, and reprocess-
ing of temperature-sensitive items to be washed is therefore not intended.
Correct dosing pump function and allocation of chemicals must be ensured.
Every program must be validated when taken into operation (see Chap. 2.6
"Safety through process validation").

CAUTION!
A maximum temperature of 45°C is allowed for pre-rinsing!

13.5 Deleting programs

WARNING!
Do not set programs inactive. Programs that are not used must be deleted
completely! There is a risk of an unwanted program being selected with
"Automatic Program Recognition" .

13.6 Allocation of the utilities

NOTICE
For the condenser option and the PW water preheating option, the utilities
must be re-allocated accordingly.

13.6.1 PW water preheating (optional)

Select M9 instead of M4 for Final Rinse. Preferably enter 95°C, holding time 0
minutes for thermal disinfection of the PW tank. This reduces the heating up of
the final rinse water in the washing chamber (see separate manual: PW Tank and
Exhaust Air Condensers).

NOTICE
Utilities M6 and M9 must always be included in the same program (M9 = Final
rinse with preheated PW water, M6 = Condensing).

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13.6.2 With condenser

In order to activate the condenser, Utility M6 "Condense" must be programmed

instead of M5 "Dry". M6 opens the PW water valve (Y27) in addition to drying
(see separate manual: PW Tank and Exhaust Air Condensers).

13.6.3 Deactivating program steps

The second rinsing step can be deactivated with function F0.

WARNING!
Do not set programs inactive. Programs that are not used must be deleted
completely! There is a risk of an unwanted program being selected with
"Automatic Program Recognition" .

13.7 Overview of ex-factory programs

Dosage media
The following ex-factory programs have been tested and approved with the dos-
age media and the specified dosing quantities and concentrations recommended
by Belimed.

WARNING!
Use of other dosage media and/or concentrations can result in an inade-
quate washing result or in damage to the machine. The operating company
bears the responsibility if other dosage media and/or concentrations are
used.

WARNING!
Wearing protective goggles and gloves is mandatory when handling any
dosage media! 
Follow safety instructions of the dosage media manufacturer!

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13.8 Ex-factory programs

Prog. Program name Process chemicals Process chemicals Process chemi-

No. type description cals optional
P1 OR short Mildly alkaline Beliclean 201 Drying aid**
P2 OR-MIS Mildly alk. + neutraliz. Beliclean 201/205 Drying aid**
P3 OR-MIS intensive Mildly alk. + neutraliz. Beliclean 201/205 Drying aid**
P4 AN Mildly alk. + neutraliz. Beliclean 201/205 Drying aid**
P5 OR shoes Mildly alkaline Beliclean 201 Drying aid**
P6 Glassware/baby bottles Mildly alk. + neutraliz. Beliclean 201/205 -
P7 Container enzymatic* Neutral enzymatic Belizym 203 Drying aid**
P8 OR-MIS enzymatic* Neutral enzymatic Belizym 203 Drying aid**
P9 Enzymatic intensive* Neutral enzymatic Belizym 203 Drying aid**

* Option Belizym 203-x on doser 3 (neutral enzymatic cleaner)

** Option Belidry 604 on doser 3/4 (drying aid / rinsing agent)

CAUTION!
Local regulations may impose special requirements on WD processes
which are not entirely fulfilled by the ex-factory programs.

CAUTION!
Check whether relevant regulations and special requirements are fulfilled
with regard to:

-Requirement or prohibition of certain process chemicals (e.g. highly alka-
line cleaners, neutral enzymatic cleaners, drying aid etc.)

-Parameters of the cleaning step (e.g. temperature, pH and holding time) 
-Performance requirements for thermal disinfection 
(e.g. A0 3000 for certain items to be washed) 
-Quality of the final rinse water (e.g. maximum conductivity etc.)

Discuss these requirements with the Belimed service partner on site. 
They will set up the programs accordingly and adjust them to suit your
needs.

NOTICE
The ex-factory programs described here are designed for the WD 290 basic
model. Please take note that some settings (e.g. utilities used) may change if
certain options (e.g. PW tank, exhaust air heat recovery) have been chosen.
In this regard, take note of the corresponding options.

CAUTION!
Check whether the medical devices to be processed are compatible with
the chemical products used and are stable at the water temperatures used.
In case of doubt, contact the manufacturer of the medical device or the Be-
limed service partner.

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13.8.1 Optimizing the cleaning performance

If there are problems with the cleaning performance, observe the following steps:
• Make sure that all utilities have been connected up correctly and comply with
the specifications
• Check whether the water quality complies with the specifications of the
chemical manufacturer
• Check the conformity of the programs with the valid regulations
• Go through the following list with the Belimed service technician:

Measures to take in the event of insufficient cleaning performance:

• Extending the pre-rinsing time or programming an additional pre-rinsing step
(particularly if there is strong foam formation in the pre-rinsing step)
• Using PW water instead of CW/WW in the cleaning step
• Extending the plateau time in the cleaning step by 2 min and then checking
whether the cleaning performance is adequate (this measure can be repeat-
ed several times)
• Extending the second-rinse time or programming an additional subsequent
rinsing step (particularly if there are incompletely removed dirt residues that
can only be removed by rinsing)
• Increasing the dosage of the process chemicals and, if necessary, the dos-
age of the cleaner
• Checking the expiry date of the process chemicals and replace the chemi-
cals, if necessary
• Checking the suitability and quality of the chemical product used (if neces-
sary, consult Belimed service partner or use a higher-quality chemical prod-
uct)

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13.9 Resource consumption factory programs

Prog. Prog. Water consumption, Consumption of Energy Time* Time

No. Name L chemicals, mL kWh ** with with-
CW WW PW total 201 205 203* 604** VET out
min VET
min
P1 OR short 42 54 32 128 224 - - 32 7.8 37 45
P2 OR-MIS 48 80 32 160 224 64 - 32 9.0 43 51
P3 OR-MIS inten- 45 115 32 192 256 64 - 32 9.9 65 73
sive
P4 AN 48 80 32 160 224 64 - 32 7.8 43 51
P5 OR shoes 42 54 32 129 160 - - 32 7.1 31 39
P6 Glassware/ 48 80 32 160 224 64 - 32 9.2 38 46
baby bottles
P7 Containers  48 80 32 160 - - 224 32 7.2 42 50
enzymatic*
P8 OR-MIS 48 80 32 160 - - 224 32 8.0 49 57
enzymatic*
P9 Enzymatic  45 115 32 192 - - 288 32 8.4 54 62
intensive*
* Option Belizym 203-x on doser 3 (neutral enzymatic cleaner)

** Option Belidry 604 on doser 3/4

*** With factory setting A0600 (or A060 as applicable); conversion to A03000 is
easily possible and prolongs the program time by approx. 3 min.
Remark:
• All values were determined using a WD 290 with PW preheating tank, ex-
haust air heat recovery and electrical tank heating.
• Without PW preheating tank, the total process time is prolonged by approx.
8 min.
• All the values were determined using the 4-level instrument rack. 
Use the table "Water consumption of the different racks" to calculate the val-
ues for racks.
• All the values are to be regarded as averages under optimal connection con-
ditions. In practice, they are subject to fluctuations, depending on many fac-
tors (e.g. WW/CW/PW temperature, room temperature, pipe pressure, etc.)

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13.10Water consumption of the different racks

Rack Filling volume per step (L)* Water consumption (%)**

1-level rack 28 87.5
2-level rack 30 93.8
3-level rack 31 96.9
4-level rack 32 100
5-level rack 33 103.1
6-level rack 34 106.3
Standard MIS rack 32.5 101.6
AN rack 32 100.0

* The values indicated are average values in lightly loaded condition and can
vary depending on load and connection conditions
** The percentage values can be used to convert the values in the table "Re-
source consumption factory programs" for other racks

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13.11 P1 OR, short

Indication / items to be Slightly soiled items, small load, make sure loading is performed so
washed: that washing is efficient (see below)
Rack: 1-6 level instrument rack
Process description: Fast program
Process chemicals: Mildly alkaline without neutralization
Doser 1: Beliclean 201
Doser 2: -
Doser 3: -
Electric power consumption: 7.8 kWh

Program number 1: OR short

Program step Utility Phase 1 Phase 2
Temp. 1 Product/ Duration 1 Temp. 2 Product Duration
[°C] dosage [min] [°C] dosage 2
[min]
Pre-rinse CW - - 1 - - -
Cleaning CW/WW 35 Beliclean - 70 - 4
201; 7mL/L
Rinsing WW - - 1 - - -
Therm. dis- PW 93 - Ao 600c - (Belidry 604 -
inf. Ao 600 1mL/L)a
Dryingd Air 120 - 10 - - -
Total program time on average
37b
(effective program time including filling and drainage times)

a
Only if the "Drying aid" option is integrated. To be dosed via doser 3 or 4 ac-
cordingly.
b
Program time applies to WD 290 with electric heating and PW preheating tank.
c Check whether the local relevant regulations require a higher thermal disinfec-
tion performance (e.g. Ao 3000), and have this adjusted by a Belimed service
technician if necessary.
d
If options for exhaust air are available (heat recovery, exhaust air cooling, non-
vented etc.), the utility for the drying must be changed accordingly (see Chap.).

Please note:
1.) This fast program dispenses with the neutralization step in favor of a short cy-
cle time. Therefore it is all the more important to make sure that loading is per-
formed so that washing is efficient. This means that all items to be washed must
be arranged in such a way that as little washing liquid as possible is retained in
them and can be transferred to the next process step. If this precaution is not tak-
en, long-term damage may be caused to the items to be washed due to the trans-
fer of process chemicals to subsequent process steps. It is the user who is
responsible for any damage occurring due to improper loading.

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2.) If the water is hard, there may be an increase in lime marks on the items to
be washed and in the washing chamber. If this is the case, it is advisable to clean
the items at periodic intervals using a program with an acidic neutralization step
(e.g. P2 or P3).

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13.12 P2 OR / MIS

Indication / items to be Normally soiled items (e.g. OR instruments or MIS instruments),

washed: moderate load
Rack: 1-6 level instrument rack, MIS rack, etc.
Process description: All-round program for OR instruments and MIS instruments with short
drying time
Process chemicals: Mildly alkaline with neutralization
Doser 1: Beliclean 201
Doser 2: Beliclean 205
Doser 3: -
Electric power consumption: 9.0 kWh

Program number 2: OR/MIS

Program step Utility Phase 1 Phase 2
Temp. 1 Product/ Duration 1 Temp. 2 Product Duration
[°C] dosage [min] [°C] dosage 2
[min]
Pre-rinse CW - - 2 - - -
Cleaning CW/WW 35 Beliclean - 80 - 8
201; 7mL/L
Neutralization WW - Beliclean 1 - - -
205; 2mL/L
Rinsing WW - - - - - -
c
Therm. disinf. PW 93 - Ao 600 - (Belidry 604 -
Ao 600 1mL/L)a
Dryingd Air 120 - 10 - - -
Total program time on average
43b
(effective program time including filling and drainage times)

a
Only if the "Drying aid" option is integrated. To be dosed via doser 3 or 4 ac-
cordingly.
b Program time applies to WD 290 with electric heating and PW preheating tank.
c
Check whether the local relevant regulations require a higher thermal disinfec-
tion performance (e.g. Ao 3000), and have this adjusted by a Belimed service
technician if necessary.
d
If options for exhaust air are available (heat recovery, exhaust air cooling, non-
vented etc.), the utility for the drying must be changed accordingly (see Chap. 9.5
"Program parameters").

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13.13P3 OR / MIS intensive

Indication / items to be Heavily soiled items (e.g. orthopedic instruments or MIS instruments)
washed:
Rack: 1-6 level instrument rack, MIS rack, etc.
Process description: Intensive program for difficult-to-clean OR instruments and MIS in-
struments with drying
Process chemicals: Mildly alkaline with neutralization
Doser 1: Beliclean 201
Doser 2: Beliclean 205
Doser 3: -
Electric power consumption: 9.9 kWh

Program number 3: OR/MIS intensive

Program step Utility Phase 1 Phase 2
Temp. 1 Product/ Duration 1 Temp. 2 Product Duration
[°C] dosage [min] [°C] dosage 2
[min]
Pre-rinse CW - - 2 - - -
Pre-rinse CW - - 3 - - -
Cleaning CW/WW 35 Beliclean - 50 - 10
201, 5 mL/L
CW/WW 50 Beliclean - 80 - 10
201, 3 mL/L
Neutralization WW - Beliclean 2 - - -
205, 2 mL/L
Rinsing WW - - 1 - - -
Therm. disinf. PW 93 - Ao 600c - (Belidry 604 -
Ao 600 1mL/L)a
Dryingd Air 120 - 12 - - -
Total program time on average
65b
(effective program time including filling and drainage times)

a
Only if the "Drying aid" option is integrated. To be dosed via doser 3 or 4 ac-
cordingly.
b
Program time applies to WD 290 with electric heating and PW preheating tank.
c Check whether the local relevant regulations require a higher thermal disinfec-
tion performance (e.g. Ao 3000), and have this adjusted by a Belimed service
technician if necessary.
d
If options for exhaust air are available (heat recovery, exhaust air cooling, non-
vented etc.), the utility for the drying must be changed accordingly (see Chap. 9.5
"Program parameters").

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13.14 P4 AN

Indication / items to be Anesthesia material: artificial respiration bags, tubes, etc.

washed:
Rack: Anesthesia rack
Process description: All-round program for anesthesia material with extended drying time
Process chemicals: Mildly alkaline with neutralization
Doser 1: Beliclean 201
Doser 2: Beliclean 205
Doser 3: -
Electric power consumption: 7.8 kWh

Program number 4: AN
Program step Utility Phase 1 Phase 2
Temp. 1 Product/ Duration 1 Temp. 2 Product Duration
[°C] dosage [min] [°C] dosage 2
[min]
Pre-rinse CW - - 3 - - -
Cleaning CW/WW 35 Beliclean - 60 - 7
201, 7 mL/L
Neutralization WW - Beliclean 1 - - -
205, 2 mL/L
Rinsing WW - - 1 - - -
c
Therm. disinf. PW 90 - Ao 600 - (Belidry 604 0
Ao 600 1mL/L)a
Dryingd Air 120 - 14 - - -
Total program time on average
43b
(effective program time including filling and drainage times)

a
Only if the "Drying aid" option is integrated. To be dosed via doser 3 or 4 ac-
cordingly.
b Program time applies to WD 290 with electric heating and PW preheating tank.
c
Check whether the local relevant regulations require a higher thermal disinfec-
tion performance (e.g. Ao 3000), and have this adjusted by a Belimed service
technician if necessary.
d
If options for exhaust air are available (heat recovery, exhaust air cooling, non-
vented etc.), the utility for the drying must be changed accordingly (see Chap. 9.5
"Program parameters").

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13.15 P5 OR shoes

Indication / items to be Normally soiled OR shoes, material resistance guaranteed up to

washed: 80°C
Rack: OR shoe rack
Process description: Alkaline short program for OR shoes with thermal disinfection (Ao 60)
and short drying time
Process chemicals: Mildly alkaline with neutralization
Doser 1: Beliclean 201
Doser 2: -
Doser 3: -
Electric power consumption: 7.1 kWh

Program number 5: OR shoes

Program step Utility Phase 1 Phase 2
Temp. 1 Product/ Duration 1 Temp. 2 Product Duration
[°C] dosage [min] [°C] dosage 2
[min]
Pre-rinse CW - - 2 - - -
Cleaning CW/WW 35 Beliclean - 70 - 5
201, 5 mL/L
Rinsing WW - - 1 - - -
Therm. disinf. PW (tank) 80 - Ao 60c - (Belidry 604 -
Ao 60 1mL/L)a
Dryingd Air 100 - 12 - - -
Total program time on average
36b
(effective program time including filling and drainage times)

a
Only if the "Drying aid" option is integrated. To be dosed via doser 3 or 4 ac-
cordingly.
b
Program time applies to WD 290 with electric heating and PW preheating tank.
c Check whether the local relevant regulations require a higher thermal disinfec-
tion performance (e.g. Ao 3000), and have this adjusted by a Belimed service
technician if necessary.
d
If options for exhaust air are available (heat recovery, exhaust air cooling, non-
vented etc.), the utility for the drying must be changed accordingly (see Chap. 9.5
"Program parameters").

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13.16 P6 Glassware / baby bottles

Indication / items to be Normally soiled glassware and baby bottles suitable for automated
washed: washing
Rack: Jet racks, baby bottle racks, etc.
Process description: Special program for all types of glassware and baby bottles suitable
for automated washing, with thermal disinfection (Ao 600) and drying
Process chemicals: Mildly alkaline with neutralization, without drying aid
Doser 1: Beliclean 201
Doser 2: Beliclean 205
Doser 3: -
Electric power consumption: 9.2 kWh

Program number 6: Glassware / baby bottles

Program step Utility Phase 1 Phase 2
Temp. 1 Product/ Duration 1 Temp. 2 Product Duration
[°C] dosage [min] [°C] dosage 2
[min]
Pre-rinse CW - - 3 - - -
Cleaning CW/WW 35 Beliclean - 80 - 5
201, 7 mL/L
Neutralization WW - Beliclean 1 - - -
205, 2 mL/L
Rinsing PW - - 1 - - -
c
Therm. disinf. PW 93 - Ao 600 - - -
Ao 600
Dryingd Air 120 - 10 - - -
Total program time on average
43b
(effective program time including filling and drainage times)

b
Program time applies to WD 290 with electric heating and PW preheating tank.
c Check whether the local relevant regulations require a higher thermal disinfec-
tion performance (e.g. Ao 3000), and have this adjusted by a Belimed service
technician if necessary.
d
If options for exhaust air are available (heat recovery, exhaust air cooling, non-
vented etc.), the utility for the drying must be changed accordingly (see Chap. 9.5
"Program parameters").

Please note:
No drying aid should be used for this program, because in the case of laboratory
glassware and baby bottles, residues on the glass surfaces can have negative
effects.

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13.17 P7 Container enzymatic

Indication / items to be Container or slightly soiled items from the operating theater, ideal for
washed: sensitive materials
Rack: Container rack, 1-5 level instrument rack
Process description: Neutral enzymatic short program for containers and slightly soiled
items, with short drying time
Process chemicals: Neutral enzymatic
Doser 1: -
Doser 2: -
Doser 3: Belizym 203-x
Electric power consumption: 7.2 kWh

Program number 7: Container enzymatic

Program step Utility Phase 1 Phase 2
Temp. 1 Product/ Duration 1 Temp. 2 Product Duration
[°C] dosage [min] [°C] dosage 2
[min]
Pre-rinse CW - - 2 - - -
Cleaning CW/WW 35 Belizym - 45 - 5
203-x,
7 mL/L
Cleaning con- same 55 - 3 - -W -
tinuation washing
liquid
Rinsing WW - - - - - -
Rinsing WW - - 2 - - -
c
Therm. disinf. PW 93 - Ao 600 - (Belidry 604 -
Ao 600 1 mL/L)a
Dryingd Air 120 - 12 - - -
Total program time on average
42b
(effective program time including filling and drainage times)

aOnly if the "Drying aid" option is integrated. To be dosed via doser 3 or 4 ac-
cordingly.
b
Program time applies to WD 290 with electric heating and PW preheating tank.
c
Check whether the local relevant regulations require a higher thermal disinfec-
tion performance (e.g. Ao 3000), and have this adjusted by a Belimed service
technician if necessary.
d If options for exhaust air are available (heat recovery, exhaust air cooling, non-
vented etc.), the utility for the drying must be changed accordingly (see Chap. 9.5
"Program parameters").

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13.18P8 OR-MIS enzymatic

Indication / items to be Normally soiled surgical materials, MIS instruments, medium load,
washed: sensitive items
Rack: Container rack, 1-6 level instrument rack, MIS rack
Process description: Neutral enzymatic all-round program for surgical materials and MIS
instruments, with short drying time
Process chemicals: Neutral enzymatic
Doser 1: -
Doser 2: -
Doser 3: Belizym 203-x
Electric power consumption: 8.0 kWh

Program number 8: OR-MIS enzymatic

Program step Utility Phase 1 Phase 2
Temp. 1 Product/ Duration 1 Temp. 2 Product Duration
[°C] dosage [min] [°C] dosage 2
[min]
Pre-rinse CW - - 2 - - -
Washing CW/WW 35 Belizym - 45 - 5
203-x,
7 mL/L
Cleaning con- same 55 - 5 - - -
tinuation washing
liquid
Rinsing WW - - 1 - - -
Rinsing WW - - 2 - - -
c
Therm. disinf. PW 93 - Ao 600 - (Belidry 604 -
Ao 600 1 mL/L)a
Dryingd Air 120 - 12 - - -
Total program time on average
49b
(effective program time including filling and drainage times)

aOnly if the "Drying aid" option is integrated. To be dosed via doser 3 or 4 ac-
cordingly.
b
Program time applies to WD 290 with electric heating and PW preheating tank.
c
Check whether the local relevant regulations require a higher thermal disinfec-
tion performance (e.g. Ao 3000), and have this adjusted by a Belimed service
technician if necessary.
d If options for exhaust air are available (heat recovery, exhaust air cooling, non-
vented etc.), the utility for the drying must be changed accordingly (see Chap. 9.5
"Program parameters").

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13.19P9 Enzymatic Intensive

Indication / items to be Heavily soiled items (e.g. orthopedic instruments or MIS instru-
washed: ments), sensitive items
Rack: All racks, e.g. 1-6 level instrument rack, MIS rack
Process description: Neutral enzymatic intensive program for surgical materials and MIS
instruments, with drying
Process chemicals: Neutral enzymatic
Doser 1: -
Doser 2: -
Doser 3: Belizym 203-x
Electric power consumption: 8.4 kWh

Program number 9: Enzymatic, intensive

Program step Utility Phase 1 Phase 2
Temp. 1 Product/ Duration 1 Temp. 1 Product Duration
[°C] dosage [min] [°C] dosage 2
[min]
Pre-rinse CW - - 2 - - -
Pre-rinse CW - - 3 - - -
Washing CW/WW 35 Belizym 2 45 - 5
203-x, 7
mL/L
Cleaning con- previous 50 Belizym 2 55 - 5
tinuation utility 203-x, 2
mL/L
Rinsing WW - - 3 - - -
Rinsing WW - - 2 - - -
Therm. disinf. PW 93 - Ao 600c - (Belidry -
Ao 600 604, 1 mL/
L)a
Dryingd Air 120 - 14 - - -
Total program time on average
54b
(effective program time including filling and drainage times)

a
Only if the "Drying aid" option is integrated. To be dosed via doser 3 or 4 ac-
cordingly.
b
Program time applies to WD 290 with electric heating and PW preheating tank.
c Check whether the local relevant regulations require a higher thermal disinfec-
tion performance (e.g. Ao 3000), and have this adjusted by a Belimed service
technician if necessary.
d
If options for exhaust air are available (heat recovery, exhaust air cooling, non-
vented etc.), the utility for the drying must be changed accordingly (see Chap. 9.5
"Program parameters").

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14 Maintenance
14.1 Maintenance in general
The technical service is responsible for carrying out the periodic maintenance
tasks.

NOTICE
We recommend making use of Belimed customer service for all maintenance
and repair work.

Maintenance tasks which have been carried out must be documented in the in-
spection and maintenance booklet included in delivery.

DANGER!
Before carrying out any maintenance work on parts exposed to live elec-
tricity, the main switch must be switched off and safeguarded against be-
ing switched back on. 
Always wear protective goggles and gloves when carrying out mainte-
nance and cleaning work! Contamination residues can cause infections!

WARNING!
Only carry out maintenance and cleaning work after the machine has been
allowed to cool down.

CAUTION!
Never spray the machine for cleaning. The machine is not protected
against jet water.
Only use chromium steel cleaning agents or surface disinfectants for
cleaning the outside of the device. No solvents!

14.2 Replacing the controller

The processor PCB is supplied without software. This must be loaded using the
CADI PC software (see Chap. 11 "Downloading the controller software"). If the
data are lost, the machine must be reconfigured.

CAUTION!
When the processor PCB is replaced, all data such as date of manufacture,
cycle counter, program data and setup settings are lost as well. 
Do not touch the PCBs! These components are at risk from electrostatic
discharge (ESD).

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14.3 Error code and cycle number statistics

We recommend annual recording of the statistics of the last ten error codes and
cycle numbers. This overview facilitates error analysis for the service technician.
With "CADI for ECU", the controller can be accessed directly from a PC via a zero
modem cable.

 In CADI, open Washer/View Analyses

 Select the "Statistics" window
 Save data on the PC with File/Save, or print with File/Print

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Maintenance

14.4 Skip step

Settings:
User login: active
User login system: the operator remains logged in for this action.

Indication of program progress:

O
Program PXX running
Program name
Remaining run time: XX min O
Step: XX NF_MACHINE_STEPNAME
Actual: Target:
Time: XX XX Min O
Temp.: XXX XXX °C
A0 value: XXXX

Cycle information 

Terminate program 

 O O O O

 Activate 'cancel' --> to cancel

 Cycle, OK--> advance one step
 Cycle, OK --> continue in the same step, or required cycle
 Door --> open and close the door

O
Program PXX running

Terminate program 

Cycle advance 

Continuation 

 O O O 

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Maintenance

14.5 Overview of maintenance intervals

Belimed recommends the following maintenance intervals:

Maintenance area Note Check Procedure

No leakages
Cleanliness
Function

Cleaning

Replace
Adjust
Visual
Outside of machine
Warning notices and safety instruc- Legibility 1 B
tions
Power rating plate Legibility 1 B
Installation area
Exhaust air flap 2
Pre-shut off valve 2
Steam pipe pre-filter 2 2
Coarse filter for water 2 2
Water inlet
Valves Correct closure 1 B B
Pre-filter Flow rate 1 2
PW water filling time 8 liters / minute 1
Washing chamber water inlet Replace silicone flaps 1
Cleaning system
Wash arms Wear of rotor bearing 1 1 1 B
Plastic parts Brittle rollers on racks 1 1 B
Docking device Jammed 1 1 2
Circulation pump Measure performance (A) 1 1
Drainage valve EPDM DN 50 diaphragms 1 1 1 B
Clamp connections Torque 1 1 2
EPDM tube Formed tube 1 2
Water temperature sensor Calibrate 1 1 1 2 B
Electric heating Switch K16 1 1 B
Steam heating Steam valve 1 B
Dosing system
Dosing pump tubes Pharmed 1 1 1 1
Calibration of flow meters 1 1
Supply tubing for dosage media Nyflex tube 1 1 2
Drying system
Ventilator Measure performance (A) 2 2
Fine filter Period of operation approx. 1 1 1
500 h
Pre-filter Period of operation approx. 1 1 1 1 1 2
300 h

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Maintenance area Note Check Procedure

No leakages
Cleanliness
Function

Replace
Adjust
Visual

Clean
Air temperature sensor Check connector 1 1 B
Heating Measure performance (A) 1 2 2
Non-return valve Seal 1 1 1 1 2 B
Door System
Door seal Silicone foam profile 5.5 m 1 1 1 1 1 1 B
Drive systems Plug-in connections 1 1
Safety switch actuator Cut injuries 1 1 1 B
Readjust door clearance Max. 2 mm 1 1
Calibrating the door setting 1
Electrical installation
Clamps, contacts Retighten contacts 1 1 1
Relays K1 / K2 1 1 1
Washing chamber lighting Check plug-in connection. 1 2 1 2 B B
Check glass for cracks
Racks
Wash arm bearing Check for wear 1 1 B 1 B
Wash arms Washing arms rotation 1
check
Condition of racks 1 1
Nozzles Clogging 1 1 1
Magnets 1 B
Program pre-selection Correct program 1 1
Test sensors 1 1 B
Rack drive system
Chain Readjust tension 1 1
Rack position 1 1
Drive rollers 1 B
Height adjustment Loading table 1 1
Legend:
1 = After every 1500 cycles or at least once a year when maintenance is
performed
2 = After every 3000 cycles or at least once every 2 years
B = As needed

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14.6 Spare parts for maintenance

The following spare parts are used for general maintenance. These must always
be obtained from the manufacturer!

06605 Tube, transparent D5/11

20510 2/2 solenoid valve for pure steam 1/2"
21603 Solenoid valve, single, 24 V DN20
43059 Formed tube for upper wash arm
48147 Pharmed tube
57139 Wash arm
57193 Washer for wash arm
65992 Temperature sensor NTC
66086 Seal for non-return valve
74994 Safety switch actuator
73651 Reed sensor
74422 Pre-filter
76122 Rack roller
77317 Fine filter
78081 Flow meter with cable, 0.8 m
684094 Magnet for rack coding
764691 Bearing bush
771659 Silicone foam profile 10 x 20 mm blue
804365 Rotor bearing
Recommended spare parts to keep in stock:

73240 Printed circuit board for door contact pressure (linear

drive)
73469 Linear drive 24 V DC
76495 Level sensor
840** ECU processor card

NOTICE
Label and return replaced components to the manufacturer (see Chap. 17
"Manufacturer") or dispose of in accordance with local laws and regulations.

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14.7 Maintenance of the lower wash arm

WARNING!
Pointed or sharp objects can cause injuries when cleaning the machine.

7 2

4
5

Fig 1421

1 Clamp bearing
2 Rotation direction for loosening
3 Upper bearing bush
4 Lower wash arm
5 Lower bearing bush
6 Supporting bearing
7 O-ring seal for clamp bearing

 Turn the clamp bearing (Fig. 1421, Pos. 1) counterclockwise and pull it up-
wards
 Dismantle remaining components
 Check the seal on the clamp bearing (Pos. 7) for damage
 Check wash arm (Pos. 4) for clogged nozzles and clean as required
 Clean bearing bushes (Pos. 3+5), check for wear and replace as required
Replacement criteria: score marks or deep scratches
 Reassemble components

NOTICE
The rinsing nozzles of the lower wash arm must face upwards!

 Check rotation of the wash arm

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14.8 Maintenance of the upper wash arm

2
4

Fig 1422

1 Wash arm sleeve

2 Upper wash arm
3 Cap nut
4 Slide ring
5 Rotor bearing

 Undo cap nut (Fig. 1422 Pos. 3)

NOTICE
Do not lose slide ring (Pos. 4)!

 Dismantle remaining components

 Check wash arm (Pos. 2) for clogged nozzles and clean as required
 Check rotor bearing (Pos. 5) for wear and replace as required
Replacement criteria: score marks or deep scratches
 Reassemble components

NOTICE
The rinsing nozzles of the upper wash arm must face downwards!

 Check rotation of the wash arm

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Maintenance

14.9 Cleaning fine screen and coarse screen

Fig 1423

1 Tank heating elements

2 Level float
3 Coarse screen
4 Fine screen
 Remove fine screens (Fig. 1423 Pos. 4) and clean as required
 Remove coarse screen (Pos. 3) and clean as required

CAUTION!
The tank heating elements can be very hot!

 Remove foreign objects from washing chamber

 Reinsert coarse screen correctly
 Reinsert fine screens correctly

CAUTION!
Never operate the machine without fine screen and coarse screen!

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Maintenance

14.10Cleaning the water inlet pre-filter

WARNING!
Only carry out maintenance and cleaning work after the machine has been
allowed to cool down.

 Dismantle armored tube at the valve (Fig. 243 Pos.1)

 Pull out pre-filter and clean (Fig. 243 Pos. 4)

4
3

Fig 243

1 Armored tubes for CW, WW, PW respectively

2 Three water valves
3 Free flow passage
4 Pre-filter

14.11 Tube clamps

 Check clamp connections on tubes for tightness and re-tighten if necessary

WARNING!
Replace over-wound or defective clamps as well as brittle EPDM tube
clamps immediately!

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Maintenance

14.12Heating elements / drying system

 Check capillary tubes of safety temperature limiter (F16) for breakage
 Check screw-in or plug-in contacts on electrical heaters for discoloration and
replace as required.

CAUTION!
Screw-in and plug-in contacts must be clean and the contact surfaces must
be free of contaminations.

14.13Steam heating

CAUTION!
Do not loosen any screw connections at high temperatures. The threads
may possibly be damaged.

 Check steam heating system (Fig. 244) for leaks. Replace defective compo-
nents and their respective seals immediately
 Clean outside of solenoid valve (Fig. 244 Pos.2) and check for visible cracks
 Check seals of condensed water drain (Fig. 244 Pos. 1) and replace as re-
quired

WARNING!
Do not insulate condensed water drain!

1
2

Fig 244

1 Condensed water drain

2 Solenoid valve

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Maintenance

14.14Dosing system

WARNING!
Wearing protective goggles and gloves is mandatory when handling any
dosage media!
Always observe the safety instructions of the dosage media manufacturer!

 Check function of dosing system (leakages, precision)

 Check clamp connections on tubes for tightness
 Replace hard or brittle suction tubes
Further information (see also Chap. 9.6 "Adjustment")

14.14.1 Peristaltic tubes for peristaltic pumps

NOTICE
Replace peristaltic tubes each time when servicing. Belimed recommends re-
placement of the tubes after every 1500 cycles or at least once a year in the
scope of maintenance.

CAUTION!
Use suitable material! Use of unsuitable material for the tubes can lead to
failure when the tubes are used with the corresponding dosage media.

Belimed recommends:

Material Use with dosage media

Pharmed General chemicals, disinfectants, neutralizer, peracetic acid
Tygon Instrument milk
Silicone Rinsing agents, drying aids, general chemicals
Viton Special agents used in pharmaceutical industry, instrument milk

150/177 WD 290
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Maintenance

14.14.2 Tube replacement without dismantling of the rotor

NOTICE
Only use original replacement pump tube! 
Never grease the tube!
A greased or too long tube, or unsuitable pump tube material, can cause the
pump tube to slip out of the track.

The pump tube is a wearing part and must be replaced as described in the fol-
lowing after an appropriate time of operation.

CAUTION!
Always first empty the pump tube and supply lines. Otherwise, caustic dos-
age media could cause severe eye and skin injuries when the pump tube is
disconnected. 
Always wear protective goggles and protective gloves and protect the sur-
rounding area with a cloth from escaping dosage media.

CAUTION!
Crushing hazard for fingers! 
First make sure that the dosing pump remains disconnected from the op-
erating voltage during replacement of the tube (switch off main switch of
the machine)!

 Remove protective cover from the

dosing pump and secure it.
 Remove and secure the indicator
disc.

Fig 1630

 Disengage the tube connecting

piece holder from the dosing pump
and tilt it to the right from the ob-
server's point of view.

Fig 1631

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Maintenance

 Turn rotor 90° to the left and lift the

pump tube over the rotor until a re-
sistance can be felt.

Fig 1632

 Turn rotor 90° further to the left and

remove the tube holder with pump
tube from the dosing pump.
 Undo the cable ties and remove the
old pump tube from the tube con-
necting pieces.

Fig 1633

 Moisten the tube connecting pieces

 Then push the new pump tube onto
a tube connecting piece.

Fig 1634

NOTICE
Take care to ensure that the pump tube is pushed-on centered on the connect-
ing piece. Mark facing the observer.

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Maintenance

 Bend the pump tube slowly and

carefully to the other side of the
tube connecting piece and attach it.

Fig 1635

NOTICE
Take care to ensure that the pump tube is pushed-on centered on the connect-
ing piece. Both marks facing the observer.
Incorrect installation can cause the pump tube to slip out of the track.

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Maintenance

 Align the tube in such a way that it

does not fall to one side.

Fig 1636

 Tighten the tube ties on the aspira-

tion side and the pressure side with
the cable tie pliers.

Fig 1637

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Maintenance

 Insert the tube holder in the dosing

pump in reverse sequence
 Carefully insert pump tube

Fig 1633

 Carefully turn the rotor to the right

and then fit the pump tube in place.

Fig 1632

 Turn the rotor 90° further to the

right and fully insert the tube.

Fig 1631

 Snap the tube holder into place and

insert the indicator disc
 Fit the protective cap back in place.
Tube replacement is complete!

Fig 1630

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Maintenance

14.15Drying system

14.15.1 Air tubes

WARNING!
Only carry out maintenance and cleaning work after the machine has been
allowed to cool down.

 Check air tubes (Fig. 595 Pos. 1+7) for visible cracks and damage

14.15.2 Pre-filter and fine filter (HEPA)

 Replace pre-filter (Pos. 6) after approx. 300 hours of operation or if badly

contaminated
 Replace fine filter (Pos. 5) after approx. 500 hours of operation or if small
cracks have appeared (see also Chap. 9.4 "Machine parameters")

NOTICE
Belimed recommends replacing the fine filter once a year.
Make sure the arrow on the fine filter points in the right direction! Do not touch
the filter paper! Set the operating hours counter to zero (see also Chap. 9.4
"Machine parameters")

7 2

5
1

4
6

Fig 595

1 Bottom air tube

2 Dryer fan
3 Tension lock
4 Dryer, complete
5 Fine filter
6 Pre-filter
7 Top air tube

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Maintenance

14.15.3 Non-return valve

WARNING!
Only carry out maintenance and cleaning work after the machine has been
allowed to cool down.

 Detach air tube (Fig. 589 Pos. 1) and formed tube (Pos. 4)
 Unscrew locking screw (Pos. 3) and dismantle complete valve body
 Inspect seal (Pos. 6) for dirt or cracks and replace if necessary
 Test function of compression spring (Pos. 2) and check for breakage, replace
if necessary

Fig 589

1 Air tube
2 Compression spring
3 Valve body locking screw
4 Formed tube
5 Valve body
6 Seal for non-return valve
7 Valve tappet

14.15.4 Differential pressure (optional)

The air filters have a differential pressure of 1.4 kPa. If the differential pressure
increases to approx. 1.7 kPa (17 mbar) or higher, the message "Replace Filter"
is triggered.

NOTICE
Depending on the exhaust air system, the pressure point must be re-deter-
mined. Cover 50% of the filter with paper. Adjust the differential pressure
switch until the switching point is reached and the message "Replace Filter" is
displayed. Remove paper.

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Maintenance

14.16Door system

14.16.1 Safety switch actuator

WARNING!
Replace safety switch actuator (Fig. 588 Pos. 1) with cut damage immedi-
ately.

Fig 588

1 Safety switch actuator

2 Washing chamber door
Function test
 Close door (Fig. 588 Pos. 2) using the action button
 Contact safety switch actuator (Pos. 1)
 Door is lowered
 An acoustic signal is sounded
 Error message 108 (see Chap.12.3 "Error message, cause and remedy" )

158/177 WD 290
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Maintenance

14.16.2 Replacing the door seal

Door seals must be intact and undamaged. Seals which have been cut or broken
out must be replaced immediately.

WARNING!
Only carry out maintenance and cleaning work after the machine has been
allowed to cool down.

NOTICE
Clean door seals using a mild cleaning agent and apply silicone grease for
protection.

 Remove seal and glue residue from the U-profile using a screw driver. Clean
U-profile thoroughly!
 Apply silicone glue continuously to the inside along the entire U-profile
 Insert door seal and bring together at the top. Do not stretch! Close door and
allow to dry for at least 24 h

14.16.3 Retightening door belt

CAUTION!
Door belt (Fig. 587 Pos. 1) must not slip on the tensioning pulley (Pos. 2).
Danger of premature wear!

 Remove front panel (Pos. 5)

 Retighten door belt via nut (Pos. 4).

Fig 587

1 Door belt
2 Bottom tensioning pulley
3 Compression spring for door tensioner
4 Hexagonal nut 4301 M6
5 Lower front panel

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Maintenance

14.16.4 Vertical door movement

If the limit is overstepped, the motor cannot release itself any more. Release and
readjust the door manually.

CAUTION!
Risk of collision between belt bracket (Fig. 619 Pos. 3) and door frame (Pos.
1) when adjusting door (Fig. 619). 
Risk of collision between washing chamber door (Pos. 6), drip tray (Fig. 619
Pos. 5) and drip panel (Pos. 7).

1
2 min. 2mm

3
8

7 6

Fig 619

1 Door frame
2 Minimum distance between Pos. 1+3
3 Belt attachment
4 Door seal
5 Drip tray
6 Washing chamber door
7 Washing chamber drip panel
8 Safety switch actuator

160/177 WD 290
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Maintenance

14.16.5 Readjusting door clearance

Over time, the clearance (Fig. 620 Pos. 1) between door seal (Fig. 620 Pos. 4)
and washing chamber door (Pos. 2) increases due to the settling process. This
clearance must not exceed 1 mm!

NOTICE
Readjust the door once a year. Otherwise there is a risk that the doors no lon-
ger seal correctly (see Chap. 9.4 "Machine parameters")

3
1 mm
1 2
4

5
Fig 620

1 Clearance washing chamber door / door seal

2 Washing chamber door
3 Door frame
4 Door seal
5 Screws for door adjustment

NOTICE
The washing chamber must be warm while adjusting (after completion of a
program).

 Open the door and interrupt at approx. 2/3 open position using button I

 Readjust screws (Fig. 620 Pos. 5) until clearance is 1 mm 

(Pos. 1)

14.16.6 Calibrating the door setting

(See Chap. 9.6.6 "Setting door contact pressure (potentiometer value) LS" and
the following)

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14.17Electro drawer with PCBs

Fig 498

1 ECU processor PCB

2 Main switch
3 Transformer
4 Linear drive door contact pressure PCB
5 Interface PCB
6 Door switch relay

162/177 WD 290
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Maintenance

14.18Maintenance of the electro drawer

DANGER!
The machine must always be disconnected from the mains before carrying
out electrical servicing of any kind. Danger to life!

 Remove machine paneling (Fig. 621)

 Remove lid from switch box (Fig. 621 Pos. 4)
 Remove angle plate screws (Pos. 1)
 Remove base frame screws (Pos. 5)
 Disconnect reed switch (Pos. 3)
 Pull out electro drawer (Fig. 622)

Fig 621

1 Angle plate screws

2 Complete electro drawer
3 Reed switches
4 Switch box lid
5 Base frame screws

WD 290 163/177
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Maintenance

 Check the entire electrical installation for signs of burning and melting.

NOTICE
The mains lead (Fig. 622 Pos. 1) and the network cable (Pos. 2) must be suf-
ficiently long to allow the electro drawer to be pulled out.

CAUTION!
Replace damaged or defective parts immediately

 Check plug-in and clamp connections and retighten if necessary. Replace

doubtful connections

Fig 622

1 Mains lead
2 Network cable

164/177 WD 290
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Maintenance

14.19Dismantling the door system (LS)

DANGER!
The machine must always be disconnected from the mains before carrying
out electrical servicing of any kind. Danger to life!

WARNING!
Only carry out maintenance and cleaning work after the machine has been
allowed to cool down.

NOTICE
At least 5 m2 of free space in front of the machine is required for dismantling
the washing chamber door.

 Release contact pressure of the LS washing chamber door using the action
button
 Remove machine paneling (Fig. 623)
 Remove crossbar (Fig. 623 Pos. 1)

Fig 623

1 Crossbar
 Disconnect bottom reed switch (Fig. 627 Pos. 4)
 Pull out complete electro drawer (see Chap. 14.18 "Maintenance of the elec-
tro drawer")
 Disconnect plug-in connections of the gear motor, operating capacitor and
top reed switch (Fig. 627 Pos. 1-3)

WD 290 165/177
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Maintenance

 Remove attachment bracket (Fig. 627 Pos. 8) by unscrewing two screws in

each case 
(Fig. 627 Pos. 11) at the top, middle and bottom
 Detach safety switch actuator cable (Fig. 627 Pos. 6) and drainage tube
(Pos. 5)

NOTICE
Detach drainage tube from the pipe below. Detach safety switch actuator lead
from terminal strip below.

 Remove screws with bushings on both sides (Fig. 627 Pos. 10)
 Pull out cotter spring (Fig. 627 Pos. 9) at bottom on both sides and remove
bolt

WARNING!
Door is now not attached and can fall forward accidentally!

12

11

10 2

4
8

6
7

Fig 627

1 Operating capacitor
2 Gear motor
3 Top reed switch
4 Bottom reed switch
5 Door tray drainage tube
6 Safety switch actuator cable
7 Door support bracket
8 Attachment bracket
9 Cotter spring
10 Bolt
11 Attachment bracket screws
12 Screw with bushing

166/177 WD 290
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Maintenance

 Lay down complete door front (Fig. 632)

 Remove door support bracket (Fig. 627 Pos. 7) and pull the complete door
front away from the machine so that the washing chamber door can be pulled
out
 Remove belt bracket (Fig. 632 Pos. 1) on both sides
 Remove door support bracket (Fig. 632 Pos.2)
 Slide out washing chamber door in the direction indicated by the arrow (Fig.
632)

Fig 632

1 Belt bracket
2 Door support bracket
3 Complete door system
 Mount various components of the old washing chamber door (Fig. 631) to the
new door
Detach drainage tube (Fig. 631 Pos. 4)
 Remove safety switch actuator with cable (Pos. 5+1)
 Remove left/right plastic guide (Pos. 2) and Z-screws (Pos. 3)

1
2

Fig 631

1 Safety switch actuator cable

2 Plastic guide left/right

WD 290 167/177
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3 Z-screws, 4x
4 Drainage tube
5 Safety switch actuator
 Put new washing chamber door in place and remount complete door front
 Recalibrate door (see Chap. 9.6.6 "Setting door contact pressure (potentiom-
eter value) LS")

168/177 WD 290
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Maintenance

14.20Dismantling the door system (US) (2-door version)

DANGER!
The machine must always be disconnected from the mains before carrying
out electrical servicing of any kind. Danger to life!

WARNING!
Only carry out maintenance and cleaning work after the machine has been
allowed to cool down.

Follow the same procedure for dismantling the door system as for the loading
side (see Chap 14.19 "Dismantling the door system (LS)")

Fig 633

1 Servicing door US

NOTICE
Remove US servicing door (Fig. 33 Pos.1).

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Maintenance

14.21Dismantling the linear drive

 Dismantle door system (see Chap. 14.20 "Dismantling the door system (US)
(2-door version)")

NOTICE
It is recommended to dismantle the linear motor from the unloading side.

 Loosen left/right stop nuts on US+LS (Fig. 624 Pos. 2)

Fig 624

1 Complete door system

2 Stop nuts, 4x for attachment holding plate
 Slightly lift and pull out the complete linear module (Fig. 625 Pos. 1)
To enable removal, first remove cotter spring and bolt on LS (see Chap.
14.19 "Dismantling the door system (LS)").

170/177 WD 290
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Maintenance

Fig 625

1 Complete linear module

2 Linear drive LS/US
 Linear drives (Fig. 625 Pos. 2) can now be serviced
 Reinsert complete linear module (Pos. 1)
 Recalibrate LS/US doors (see Chap. 9.6.6 "Setting door contact pressure
(potentiometer value) LS")

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Maintenance

14.22Washing chamber lighting maintenance

DANGER!
The machine must always be disconnected from the mains before carrying
out electrical servicing of any kind. Danger to life!

WARNING!
Only carry out maintenance and cleaning work after the machine has been
allowed to cool down.

4 1) Lamp holder
5 2) Lamp holder screws
3) Lamp holder
6 4) Lamp
5) Lock nuts
6) Flange for glass
7 7) Glass

Fig 649

 Pull out lamp holder (Fig. 649 Pos. 1)

 Undo lamp holder screws (Pos. 2) and remove lamp holder (Pos. 3)
 Remove bulb (Pos. 4) and replace if necessary
 Undo lock nuts (Pos. 5) and remove flange for glass (Pos. 6)
 Check glass (Pos. 7) for cleanliness and scratches. Also check the sealing
rings for damage
 Reassemble components

172/177 WD 290
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Maintenance

14.23Adjustment of the temperature sensors

See Chap. 9.6.1 "Adjustment of the temperature sensor using reference sensor"
und Chap. 9.6.2 "Adjustment of the temperature sensor in the calibrating bath"

14.24Automatic loading and unloading (optional)

For correct and intended operation and maintenance, it is absolutely necessary
to observe the User Manual of the automatic loading and unloading module in-
cluded in delivery.

Fig 582

1 Rack
2 Emergency stop
3 Operating buttons
4 Automatically driven rollers
5 Automatic loading and unloading module

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Disposal

15 Disposal
NOTICE
The operating company must specify the procedure for proper disposal!

DANGER!
Since the machine may have become contaminated by the latest work pro-
cesses and an operator without gloves may inadvertently become infected
in the course of disposal, self-disinfection of the machine must always be
performed as last work step. 
If this is no longer possible due to technical defects, a manual chemical
disinfection must be performed.

15.1 Disposing of packaging material

Packaging material (cardboard, plastic, wood, EPS polystyrene etc.) is labeled
according to type and should as far as possible be recycled and disposed of with-
out harming the environment.

15.2 Disposal of the machine

Old machines are not worthless waste material. If disposed of appropriately, the
raw materials can be recovered and recycled. It must be ensured that the ma-
chine is disposed of in accordance with current locally and nationally applicable
laws and regulations.

NOTICE
Old machines can also be returned to a Belimed company or to the local dis-
tributor.

15.3 Disposal of the dosage media

Dosage media and dosage media containers must be disposed of properly in ac-
cordance with current locally and nationally applicable laws and regulations.

WARNING!
Do not pour any dosage media into the water drain!

174/177 WD 290
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Declaration of conformity

16 Declaration of conformity
With the EC Declaration of Conformity and the CE mark, Belimed AG affirms that
this product complies with the basic health and safety requirements.

WD 290 175/177
© Belimed 10521
Manufacturer

17 Manufacturer
Belimed AG
Grienbachstrasse 11
6300 Zug, Switzerland
+41 41 449 78 88
+41 41 449 78 89
info@belimed.com | www.belimed.com

176/177 WD 290
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Notes

18 Notes

WD 290 177/177
© Belimed 10521
Belimed AG | Grienbachstrasse 11 | 6300 Zug | Switzerland | +41 41 449 78 88 | +41 41 449 78 89