EVELYN D.

ANG HALL
METHOD STATEMENT FOR CONCRETE MASONRY WORKS
INSPECTION TEST PLAN

Responsibility
Reference Documents
Subject Description of Inspection /
Description (Codes & Specification, Standard, Inspection and Test Details Quality Records Frequency Acceptance Criteria Tolerance
Test
Submittals) MCPI PROMPT DLSU

SUBSTRUCTURE
Installation of Rebars Rebar Tensile and Bend Test ASTM A615/ ASTM ASTM A615/A706 or PNS 49:2002. Test Results Every Delivery Yield Strength AI I/W A
A706 / PN49:2020, Test Grade 40: 10 & 12 mm Ø- YS: 275 N/mm² Per 10,000kg per Diameter Grade 40: 10 & 12mmØ Yield Strength: 275 MPa
Certificate/Mill certificate, Grade 60: 16 and above -YS: 415 N/mm² per Commercial Length Grade 60: 16mmØ and above Yield Strength: 415 MPa

Rebar Installation Inspection Approved Cutting Lists Visual Inspection and Work Every Structure A. Fabricated Rebar Dimensions AI I A
Issued For Construction Drawings Request (IWR) and Stirrup/Ties ±10mm
(IFC) checklist Main Bar Finish ±10mm

B. Bar Spacing
B.1. Clear Distance Between Parallel Bars: 1 1/2 of bar diameter
B.2. Clear distance minimum: 25mm or 1inch
maximum: 1 1/3 of bar diameter

B.3. Layered Main Bars at least 1 bar diameter

C. Splices
C.1. Location Per approved cutting list and general notes provision
C.2. Splices in adjacent bars Staggered at distance of at least 40 bar diameter

D.Standard Hook
D.1 Standard hook for rebar if required shall be either of the following: A. A semicircular turn plus an extension of at least 4 bar dia. but not less than 62mm at the free end of the bar
B. A 90 degree turn plus an extension of at least 12 bar dia. At the free end of the bar
D.2 Minimum diameter of bend measure on the inside of the bar shall be
as follows:
D.2.1 10mmØ to 25mmØ
D.2.2 28mmØ to 36mmØ 6 bar diameter
8 bar diameter

Tie Wires Tie Wire Inspection ASTM A-82/ Gauge # 16 finely annealed mild steel wire. Inspection and Work Every Structure The diameter of wire for lateral and longitudinal directions shall not be less Not less than 6mmØ AI I A
ASSHTO M32, Civil & Structural ASSHTO M32/ASTM A-82 or equivalent. Request (IWR) and than 6 mm in diameter.
Standard Specifications checklist Tie wire shall be No. 16 gauged annealed wire.

Installation of Formworks MCPI Standard formworks, Submitted shopdrawings for Forms shall be throughly clean of all dirt and mortar, Inspection and Work Every Structure Formworks shall be firmly in place and kept watertight. All joints in formwork shall be caulked with suitable caulking material to prevent leakage. Forms shall be lined or coated with bond-breaker for AI I A
formworks, Civil & Structural and foreign matter and coated with a release agent Request (IWR) easy removal. High points shall be adequately vented to allow entrapped air to escape.
Standard Specifications before each use. Forms that ara damage should not be The materials used for smooth form finish shall be plywood, tempered concrete-form-grade hardboard, metal plastic, paper or other acceptable materials capable of producing the desired finish form-
reused, to avoid the cause of concrete surface facing materials. Form-facing materials shall produce a smooth, uniform texture on the concrete. Form-facing materials with raised grain, torn surfaces, worn edges, patches, dents, or other defects
impairment that will impair the texture of concrete surfaces shall not be permitted. No form-facing materials shall be specified for rough form finish.
Formwork accessories that partially or wholly embedded in concrete, including ties and hangers shall be commercially manufactured. The use of non fabricated wire from ties shall not be permitted.
Where indicated in the Contract, use form ties with integral water barrier plates in walls.

Concrete Hollow Blocks Quality test Project Technical Specifications Six (6) specimens shall be submitted for one (1) Inspection and Work One (1) for every 10,000 Width, height and length of concrete hollow blocks shall be ±3.20mm from the specified dimension shown on the Plans. AI I A
DPWH Standards Specification, quality test in which three (3) specimens Request (IWR) units or fraction thereof.
Technical Data Sheet for Compression Test and the remaining three (3) for
Moisture content and Water
Absorption.

Mortar Compressive Strength Test Project Technical Specifications, 3000 psi Compressive Strength Test 28 days Inspection and Work One (1) set per pouring Mortar shall consist of sand, cement and water conforming to the requirements of Structural Concrete, mixed in the proportion of one (1) part cement to three parts sand by volume, and sufficient AI I/W A
DPWH Standards Specification, IFC Request (IWR) day water to obtain the required consistency.
Plan, ASTM 270-Type M

Fine aggregates Quality Test DPWH Standards Specification , Civil Test shall be done based from frequency specified the Test Result One (1) for every 1,500 Fine aggregate passing the 2.36 mm (No. 8) sieve shall consist of natural sand, stone, stone screenings or slag screenings or a combination thereof and unless otherwise stipulated shall conform to AI I/W A
& Structural Standard Specifications MRT. Where, the number of times the required tests cu.m per source or the quality requirements of AASHTO M 29 (ASTM D 1073). Fine aggregate shall be of such gradation that when combined with other required aggregate fractions in proper proportion, the resultant
must be done relative to the quality specified in the fraction thereof. Minimum mixture will meet the gradation required under the composition of mixture for the specific type under contract.
MTR per size, type, layer, batch, lot shipment or testing requirements 50 kg It shall consist of natural sand, stone screenings or other inert materials with similar characteristics, or combinations thereof, having hard, strong and durable particles. Fine aggregate from different
source. sources of supply shall not be mixed or stored in the same pile nor used alternately in the same class of concrete without the approval of the Engineer.
It shall not contain more than three (3) mass percent of material passing the 0.075 mm (No. 200 sieve) by washing nor more than one (1) mass percent each of clay lumps or shale. The use of beach
sand will not be allowed without the approval of the Engineer.

If the fine aggregate is subjected to five (5) cycles of the sodium sulfate soundness test, the weighted loss shall not exceed 10 mass percent.
The fine aggregate shall be free from injurious amounts of organic impurities. If subjected to the colorimatic test for organic impurities and a color darker than the standard is produced, it shall be
rejected. However, when tested for the effect of organic impurities of strength of mortar by AASHTO T 71, the fine aggregate may be used if the relative strength at 7 and 28 days is not less than 95
percent.
 EVELYN D. ANG HALL
METHOD STATEMENT FOR CONCRETE MASONRY WORKS
INSPECTION TEST PLAN
Cement Mock up Material Technical and Safety Data Test Result Once, for approval. The strength level of the concrete will be considered satisfactory if the averages of all sets of three (3) consecutive strength test reults equal or exceed the specified strength, f'c and no individual AI I/W R
Sheet (MSDS), DPWH Standards Visual strength test result is deficient by more than 15% of the specified strength, f'c. A set shall consist of a minimum of three (3) concrete specimens.
Specifications
Elastomeric Joint Filler Mock up Material Technical and Safety Data Inspection and Work Once, for approval. Gaps are filled with proper concavity as required by manufacturer's instruction. AI I/W R
Sheet (MSDS) Visual Request

Surface preparation/Layout Verification of Layout and Elevation Drawings (FCD), Survey Report Inspection and Work Every Structure Equipment Calibration Calibration is updated and Equipment is in good working condition AI I A
Visual, Use of Total Station
Request
Installation of CHB Mock up Drawings (FCD), Project Technical Inspection and Work Every Structure Equipment Calibration Calibration is updated and Equipment is in good working condition AI I A
Specifications Visual, Use of Total Station Request

Plastering Project Technical Specifications, Civil Inspection and Work Thickness of mix, 1. Do not deviate more than 6mm in 3m from a true plane in finished plaster surfaces, as measured by a 3 meter straightedge placed on surface. AI I A
& Structural Standard Specifications Request Uniformly 2. Surfaces of solid bases to receive plaster, such as masonry, cast-in-place concrete shall be straight and true within 6mm in 3m and shall be free from oil or other elements, which would interfere
Visual with bonding.
3. Plaster not used within 1 1/2 hour shall be discarded.

Legend:
AI - Actual Implementation
R - Review
I - Inspection
W - Witness
A - Approve