Future-focused capabilities to reduce

complexity and power your performance

ASCO™ Fluid Control and AVENTICS™ Pneumatics for Machine Automation

Proven automation solutions and local expertise to help you overcome your toughest challenges.
 In a constantly evolving landscape, relationships with solutions-oriented
and innovative partners are essential for success.

More complexity and connectivity creates As the drumbeat for digitization grows louder,
manufacturers must develop new strategies for IoT
both challenges and opportunities technology investment. For many manufacturers, what was
once a clear path to success is now fraught with uncertainty.
Manufacturing is experiencing its fourth revolution, with digitization at the forefront. – PWC Industrial manufacturing trends 2018 – 2019
Across the manufacturing industries we see customers faced with amplified pressure
to keep up with the ever-increasing pace of innovation. This leads to a need for more
Nearly 60 percent of manufacturing companies
bespoke machines that anticipate the experience of the future. More than ever before, pointed to a lack of qualified workers as a barrier to
each decision made on individual products used has long-term effects on the ability business growth.
– Advanced manufacturing org – 2017
of a manufacturer to react to his specific and evolving landscape, it is clear that better
technologies, deeper expertise and a stronger commitment to value-creating solutions
guarantee future viability. To mitigate their risks – OEMs cannot simply turn to their
traditional toolbox. They need to review and adjust their
strategic priorities, deploy the appropriate investments
and resources, and develop new skills.
2 – Mckinsey. What’s driving the global automotive industry
Turn to Emerson for deep industry expertise
and applied solutions
Emerson’s strengthened fluid control & pneumatics portfolio is uniquely positioned to address the performance and flexibility needs
required for the automation of current and future generations of machines. Working with our brands ASCO™, AVENTICS™, TESCOM™ and
TopWorx™ means you can expect durable products configured for your application and connected to your information chain, as well as global
service for unequalled distribution and support.

Smarter products engineered for ease of use

“The new pneumatics system allows us
• With IIoT-ready products connected to the cloud, alongside a suite of I/O-Link and to optimally meet high expectations for
fieldbus products you can create a flexible pneumatic system architecture, enabling easy this customer-specific coating system.
Furthermore, we can standardize the
configuration and communication system so that we can find and build a
• Concentrate effort by finding solutions for all your diverse and unique applications from solution more quickly when we receive a
special request for machines.”
one supplier – Thomas Amrein – Matti Technology AG
• Reduce cost of ownership with products that are easy to install and long lasting

Industry experts partnering across design & development

“They provided valuable support with the
• Work with experts with a deep technical knowledge in pneumatics, fluid control, fieldbus,
pneumatic control. It is very important
machine safety and IIoT for me to have a personal contact
person who can actually look at the
• Depend on a company with over 100 years of experience in the application of pneumatic
machine here in action and support
solutions to many diverse customer applications me with their expertise. This lets me
concentrate on optimizing the process.”
• Trust in our knowledge of the operation and design of pneumatic systems, from special
– Michael Muschiol – FVG Marl
products to complete solutions

Full suite of valuable services and solutions at your fingertips “We have achieved improved system
performance that also saves energy
• We will help train your employees to master the application of pneumatics and fluid control thanks to much shorter lines”
products. Take advantage of our local and global teams, to support you wherever you are doing – Martin Stolte – V+M Systems GmbH

business.
• Access live and online support to free up your resources and ensure quick service

3
 High-quality engineering and applied
industry expertise is our promise

Factory Automation Automotive & Tire Food, Beverage & Packaging Rail and Commercial Vehicles Marine

Unmatched fieldbus and Pneumatic systems designed to reduce Modular control solutions that minimize Ultra-reliable products and solutions Broadest suite of products and
I/O capabilities to optimize complete complexity, shortening installation downtime and restart production designed to cope with most solutions suitable across the whole
factory systems and innovative and commissioning, and simplifying time, backed by experts in your unique challenging environments and reduce manufacturing process, supporting
products for smart engineering. maintenance and upkeep. application’s design requirements. total cost of ownership. the highest productivity.
Typical applications include: Typical applications include: Typical applications include: Typical applications include: Typical applications include:
• Laser cutting and welding • Automotive manufacturing: • Meat processing (all zones) • On-vehicle controls for engine clutch • Engine controls
• Conveying and movement – Press shop handling and gripping • Case packers and transmission • Remote control systems
• Robot tooling – Body shop welding • Form fill seal • Commercial vehicle ancillary systems: • Alarms and monitoring
• Wood working equipment – Painting • Bottling – Doors controls • Joysticks
• Textile machinery – Power train assembly • PET blowing and bottle – Pantographs
• Sorting machine • Tire manufacturing: manufacturing – Sanitary systems
• Assembly and handling – Tire building machine
– Tire curing press
– Rubber preparation

4
Pneumatic Systems Machine Safety
Optimized pneumatic products and capabilities at your disposal so your performance is Expertise and products to meet a wide range of safety architecture and performance
driven by the advice of pneumatic experts. Learn more. p6 level requirements on your machines and equipment. Learn more. p8

Proportional Control Industrial Internet of Things

Proportional valves and regulators offering the appropriate technology to deliver Smart pneumatic products that enable you to implement a practical and flexible approach
the precise level of control that your application demands. Learn more. p10 to increasing your operational uptime and energy efficiency. Learn more. p12

5
 Pneumatic Systems
The performance of your business comes down to the people
you employ, the products you purchase and the systems
you design to bring your operations to life. Emerson is
renowned for forward-thinking pneumatic system products
and our technical experts are capable of performing solution
development, design, documentation, procurement and
assembly.

What’s your opportunity?

• As more than a pneumatic systems supplier, Emerson is uniquely
placed to offer a full fluid control and pneumatic system solution.
This enables easier integration, improved flexibility and greater
interoperability

• Our deep industry and application expertise enables you to work

with a supplier that truly understands your needs. Our partnering
approach means we are with you throughout your journey enabling
an optimized solution delivering on your business goals

Take advantage of our tools, experts, Tools offered...

and extensive experience.
• The AVENTICS Scheme Editor 6 software enables you
Emerson is investing in technologies and people to make pneumatic to intuitively design circuit diagrams and identify the
system design easier, such as tools you can use in your office to have products you need
more control in your hands or providing fast access to experts who
• The wide array of cylinder types can make selection
will take on the responsibility of your system design.
difficult. The AVENTICS Cylinder finder allows you to
describe your application to discover the best-fit product

6
EValve
Featured Cylinders Featured Air Preparation

AVENTICS RTC Rodless Cylinders AVENTICS PRA ISO Cylinders AVENTICS Series 651 Air Preparation

Rodless cylinders offering optimized stroke length in a compact

size, saving space and facilitating better machine or pneumatic Complete range of easy-to-assemble and modular air preparation
system design. products. An extensive selection of accessories and a variety of
• Oval piston enables higher loads and torques which makes them ISO cylinders offering a classic solution for a myriad of bowl types and drains makes it highly flexible and suitable for many
ideal when space is at a premium. applications across all industries, available worldwide. applications.
• Minimal leakage and a wide range of speeds enable a longer • Considerably more lightweight, efficient, and feature superior • Key lockable and tamperproof options on regulators and filter/
lifetime and greater flexibility cushioning design regulators ensures improved machine safety
• One-piece slide and piston increasing stability which can • Reduces vibration, noise, and cycle times which means your • Polycarbonate and aluminum bowls with a selection of sight
improve positional accuracy and speed up cycle times system will last longer and run faster in the long term gauge materials to suit any application

Featured Valve Systems Featured Pneumatic Products

AVENTICS AV Valve Systems AVENTICS ECD Vacuum Ejectors, PE5 Electronic Pressure Sensors
and TC Spool Valves

With a unique design, significantly reduced weight, and extremely compact size, as well as an
increased function density, the AV is a complete automation solution that can adapt to your unique
application requirements.
• Saves up to 45% space and 40% lighter than competitive products for the same flow rate, enabling A broad offering of products components ensures all your needs are met from one supplier and
a more compact machine design smooth integration is assured.
• Consumes up to 20% less compressed air thanks to shorter distances from the actuator to the • A broad range enables all products to be purchased from one supplier on one purchase order,
valve, reducing operating costs reducing your supplier base
• Performance and energy efficiency with pressure regulator integration: single station regulator, • Designed with long service life in mind, AVENTICS products help assure machine reliability and
pressure zone control extend the life between service intervals

Visit Emerson.com/AVENTICS to learn more about designing pneumatic cylinders into your system. 7
 Machine Safety
In the fast-paced manufacturing world, any accident that
happens on one of your machines is one too many. Emerson
prioritizes creating pneumatic system products that
improve machine safety and make it easier to implement.
Our experts advise on all matters of machine safety related
to your pneumatic systems, in accordance with the safety
standard ISO 13849. We offer a comprehensive service to
help you achieve a sound safety concept.

What’s your opportunity?

• Emerson is the expert in pneumatic system design, able to advise on
the optimal requirements for the pneumatic safety circuits to provide
the right balance between ease of implementation and achieving
your safety goals

• Discover products that have some of the highest B10/MTTF values in

the industry, enabling a longer period between maintenance cycles,
while not compromising on safety

• Maximize control and uptime and simplify your safety concept

through Emerson’s Zoned Safety approach to pneumatic safety
circuit design

Special understanding of safety applied to Services offered...

your business.
• Pneumatic system safety consultation by an
Emerson is more than a fluid control and pneumatic supplier. Based Emerson expert
on years of experience in pneumatic safety applications and our
• Detailed machine safety guides with practical
wide range of safety-oriented products we work alongside your
examples to illustrate potential pneumatic system
engineers or safety system consultants to ensure a fully optimized
safety designs
pneumatic safety concept providing an adequate level of safety for
your specific application. • Individualized safety solutions based on our wide
product range – tailor made to your specific
requirements

8
Featured Safety Systems

AVENTICS Series 503 Zoned AVENTICS AV Valve System AVENTICS Series IS12-PD Valve System
Safety Valve System with Safety Options

Zone 2
Zone 3 Zone 1

Valve system with a wide range of modular options to integrate

safety circuit functionality at a high performance level. Electrically operated 5/2 directional valve with spring return
Manifolds that simplify the design of a high performance level in • Integrated voltage monitoring provides a signal to the PLC when according to ISO 5599-1, sizes 1 & 2
pneumatic safety circuits by integrating multiple safety zones on the voltage has dropped below an operational level, increasing • Provides additional diagnostics for the pneumatic system
one manifold. diagnostic coverage through spool position detection and electronic proximity sensor
• Enables multiple independent safety circuits to be designed using • Electrical and pneumatic zoning to make safety system technology
a single pneumatic valve system implementation easier • One of the highest B10 values in the industry meaning longer
• The zoned approach improves productivity and machine • Exhaust modules allow the release of trapped air when intervals between service cycles
availability as single zones can be isolated, removing the need to performing maintenance • Available as a single or redundant version to provide application
de-pressurise the whole system • Electrical separation ensures the safety functions are kept flexibility
• Suitable for category 3 systems up to performance level e independent from other functions • Suitable for category 4 safety systems

Featured Safety Cylinder Safety Options Featured Safety Valve

AVENTICS LU6 Series Locking Unit Cylinder AVENTICS Series AS3-SV Safe Exhaust Valve

Redundant valve for safe exhaust and prevention of

unexpected start-up, with an additional soft-start
function.
• The redundant structure and two-channel signal
processing with self monitoring enables users to
achieve category 4 safety-relevant control while
realizing the maximum performance level “e” (PLe)
according to ISO 13849-1
Series of static locking or dynamic braking pneumatic cylinders suitable for use across many • With fully integrated safe electric inputs,
safety-related applications. Independently certified by IFA. pneumatic outputs and safety control, no
• Very high holding forces of up to 12,000 N, and high B10D values of 2M cycles for dynamic and 5M for static additional effort is required to implement safety
hold, enable their use in Cat 4, to maximum PL e applications, with the appropriate diagnostic devices functionality
• Robust, clever design allows for excellent holding and braking functions while its hexagonal wrench • No self-test mode required as the device
flattens for easier mounting in limited installation spaces continually checks health. This can reduce the
• Optional sensors directly monitor the signal, increasing diagnostic coverage to 99% time the machine needs to spend in safe mode,
• A safety component in accordance with the machine directive 2006/42/EC potentially improving cycle times

Visit Emerson.com/AVENTICS to learn more about our proven valve systems designed with safety in mind. 9
 Proportional Control
Precise control of liquids and gasses enables optimization of
machinery and processes, increasing efficiency in terms of greater
production throughput and reductions in raw material use and
energy consumption. Proportional valve technology quickly and
accurately adjusts output pressure or flow in relation to variable
operating conditions. This technology provides greater flexibility
of system design and operation, which is complemented by
Emerson’s global engineering services, which design and
construct customized solutions to meet the exact requirements
of your unique machines.

What’s your opportunity?

• High performing proportional valves increase quality and
production efficiency
• A broad range of pressure regulation and flow control valves
enables the selection of the best technology for your application
• Easy customization of product and settings to meet the needs of
any specific application

A superior understanding of Tools offered...

proportional control. • Free downloadable software for easy application
optimization with advanced parameter adjustments
Our in-depth understanding of proportional control enables us
• Customization of standard products to meet the
to truly understand the needs of each application and offer the
specific needs of any application
technology that will bring the biggest benefits, whether that is
improved quality, reduced cycle times, faster throughput or a
combination of all of these. Typical examples include high speed
textile cutting machines, laser cutting, filling equipment and tank
pressure control.

10
Featured Proportional Pressure Control Valves

AVENTICS Sentronic D Series 608 and AVENTICS Series ED02, EV03, ED12 and
HD Series 616 Proportional Pressure Regulators ED05 Proportional Pressure Regulators

Digitally controlled pressure regulators ideally suited for applications where a high degree of
accuracy or complicated control parameters are required. Ultra-precise and highly dynamic, these products provide the optimal level of pressure control for
• Very quick response times with high precision and minimal overshoot, enabling superior every application.
machine performance and reduced cycle times • Suitable for various applications and with universal connectivity, making it easy to install and
• Dual loop control and free software make it easy to adjust control to suit the unique application configure on your machine
• Broad pressure range, various sealing and body material options and the ability to provide • Whatever your preferred fieldbus option, you can communicate with these valves via the
customized versions make it extremely flexible to suit any industrial applications, including AES software
those in hazardous areas • Expect an extended service life thanks to the proven in use and robust poppet valve technology

Featured Proportional Flow Control Valves Featured proportional press regulators

ASCO Series 290, 298 Pressure Operated ASCO Series 202 Preciflow Valve ASCO Series 202 Posiflow Valve
or Motorized Valve

A range of robust angle seat valves

for use on hot water, steam and other
liquid/ vapour applications. Available
in pressure operated and motorized
versions
• Designed with long service and
smooth operation in mind, these
valves offer maintenance-free
actuators, an anti water hammer
design and are resistant to back
pressure
• LED indicators for valve status display Preciflow valves are compact and accurately control the flow rate Posiflow valves precisely control the flow rate of both liquids
make system trouble-shooting and of gasses. and gasses.
maintenance easy • Can be easily connected to a valve system I/O making a fluid • Can be easily connected to a valve system I/O making a fluid
• The numerous options, control circuit simple to implement control circuit simple to implement.
configurations and accessories, and • Low hysteresis, excellent repeatability, and high sensitivity for • The high flow rates and variety of orifice sizes make the valve
the different actuation types make precise flow control flexible in use
these valves highly flexible • Compact design, ideally suited for when space is at a premium • Accurate and precise enabling superior machine performance

Visit Emerson.com/AVENTICS to learn more about our proportional technologies. 11

 Industrial Internet of Things
Information collected directly within manufacturing processes
is becoming a key strategic input to broader business success. MES/ERP level Cloud services
Maximum utilization of machine capacities, short maintenance Process planning, Data mining,
surveillance, long-term trends,
breaks, short cycle times and energy efficiency are essential maintenance third-party access

topics. To prepare your company for these changing demands,

Emerson offers solutions that complement and catalyze your
Field level
IoT strategy. Real-time process control

Cylinder position
What’s your opportunity?
SPM
• Every operation and application is different. Work with experts that Valve actuation
understand this and look for solutions that drive the required change in and diagnosis
your business Air consumption

• Generate value add information decentralized directly within your

pneumatic application, without interfering with your processes Pressure

• Improve energy efficiency making energy consumption more Fieldbus IP network IO connection
transparent and enabling anomalies to be detected earlier

Engage with experts on the industrial Services offered...

internet of things.
• Our experts will workshop the value add information
Based on our standard product portfolio enhanced by our potential of your pneumatic application
smart IIoT gateway SPM, we can lower the entry barrier for our
• Development of the individual combination of hardware,
customers’ first IIoT application or assist in expanding an existing
software and connectivity to take the data created and
application. Either way, Emerson will support you in finding the
convert to actions
right approach for your business.

12
Featured Smart Pneumatics

AVENTICS Smart Pneumatics Monitor AVENTICS Smart Pneumatics Analyzer (SPA)

The smart gateway connects your application with your IIoT infrastructure. Data is collected directly
from the valve system or from additional sensors and analyzed by the gateway. The gateway sends status Portable IIoT unit used to analyze and visualize data from pneumatic installations and systems.
messages, minimizing the risk of downtime and lowering operating costs. • Enables visualization of live and historical data to assess machine or system performance or the need
• Data collected and analyzed by an algorithm that is unique to the application providing the right for maintenance
information for you to make decisions • By digitizing the pneumatic environment, the SPA provides users with the option to directly
• Data analysis and reporting independent of the controller, avoiding complex integration issues experience the benefits of IoT applications on their own machines
• Support IoT-relevant communication interfaces e.g. MQTT, Cloud Connectors for MS-Azure • The SPA can be further developed for customers especially according to their applications

Featured products for cloud connectivity

AVENTICS Sentronic IO-Link AVENTICS Series AES Fieldbus and I/O AVENTICS Series G3 and 580 Fieldbus and I/O

Valve systems incorporating an IO-Link master for process

applications, easily connected to a process control architecture
via Emerson’s IIoT CHARMs architecture.
• Installation flexibility due to ATEX certification, panel mount
capabilities and I/O on demand.
High accuracy proportional valve providing data to an IIoT system via The combination of AV valve system and AES fieldbus system offers • Highly distributable products with easy integration to an
IO-Link communications. best-in-class compact, lightweight and highly modular solutions, as IIoT system providing greater operational data and further
• Communications node offers both event based as well as standard well as providing data to an IIoT system. diagnostic coverage
I/O mapped diagnostics to an IIoT system, enabling informed • Direct compatibility with SPM IoT gateway, enabling easy access • Unique graphic interface enables trouble-shooting and
decision making on device and machine performance to operational and diagnostic data to make informed decisions diagnostic data to be accesses at the device as well as within
• Minimal commissioning allowing you get started with IIoT in a • Pressure sensor module provides additional diagnostics the IIoT system
simple way information with minimal set up and integration • Ethernet and fieldbus connectivity enables diagnostic data to
• Can form part of a plant-wide IIoT network enabling greater • Various I/O modules with M8 and M12 connections are available, be easily accessed as part of and IIoT system
diagnostic coverage enabling flexibility in selection and application • Hot swap capabilities enable easy maintenance

Visit Emerson.com/AVENTICS to learn more about our IoT technologies. 13

 Cabinets, panels or customized products designed
specifically for your application, delivered to site fully
certified and ready to go
Emerson’s fluid control and pneumatics experts apply industry
expertise and clever solutions to your unique business challenges
today and tomorrow. We are forward-thinkers – ready to help you
with smart technologies, unmatched product reliability, and a
proactive, consultative partnership approach, designed to improve
your performance.

Our partnership approach means that we do not just supply

products. Our speciality is combining our deep application
knowledge, with our customer’s knowledge of their own business,
to create customized solutions that are supplied fully assembled,
certified and ready to install.

A customized solution could be as simple as combining two valves

on one manifold to perform different functions, a cylinder fully
assembled with valves and sensors or a cabinet containing a full
pneumatic solution. Purchasing such a solution from Emerson is a
more cost-effective alternative, using components from a single
manufacturer and saving you valuable engineering time.

Consulting Services Project Services

• Application-specific expert consultations • Procurement and marshalling of all fluid control and pneumatics products
• Design of specific solutions and systems to meet your precise application needs needed for your project
• Solution assembly, test and delivery
• On-site service and malfunction analysis of Emerson products and systems or
entire processes and machines

14
A full online world offers easy access to a
pneumatics shop and engineering tools

Lifecycle Tools
• Online search, selection and ordering of
pneumatics products
• Easy online configuration to select products that
meet your unique application needs
• Access to CAD data files for easier system design
• Develop pneumatic circuit diagrams with the online
scheme editor
• Cross reference tools to enable easy selection of
replacement products

Educational Services
• On-site training tailored to the needs of your staff
• Scheduled training courses to enable your staff
develop their skills

Engineers and technical decision-makers have to tackle complex and time-consuming business processes
every day. Emerson’s pneumatics online world combines the entire product range, targeted shopping,
practical application tools, and comprehensive expertise on one convenient website.

From configuration programs to product information, to the energy savings calculator, many users take
advantage of our wide range of practical tools every day. Offering a variety of different functions, our
online world is designed for anyone dealing with pneumatic systems and provides you with uninterrupted
access to a personalized experience to meet your specific needs. Visit engineering-tools.com

15
Get started

Emerson delivers time-tested and innovative fluid control & pneumatics solutions
designed to help you optimize your business and overcome challenges, today and
tomorrow. Contact us now for world-class technologies, and services that can
maximize your efficiency. Getting started is easy.

Visit us: Emerson.com

Your local contact: Emerson.com/contactus

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