Unit-3 (A) Rac (Notes)
Unit-3 (A) Rac (Notes)
Introduction to refrigeration
Refrigeration: Refrigeration is defined as the process of extracting heat from a lower
temperature heat source, substance, or cooling medium and transferring it to a higher
temperature heat sink. A refrigeration system is a combination of components and equipment
connected in a sequential order to produce the refrigeration effect.
Refrigeration may also be defined as the process of achieving and maintaining a temperature
below that of the surroundings, the aim being to cool some product or space to the required
temperature.
=
In actual practice one tone of refrigeration is taken as equivalent to 210kJ/min or 3.5kW (i.e
3.5kJ/s).
Refrigeration effect is an important term in refrigeration that defines the amount of cooling
produced by a system. This cooling is obtained at the expense of some form of energy.
Therefore, it is customary to define a term called coefficient of performance (COP) as the
ratio of the refrigeration effect to energy input.
While calculating COP, both refrigeration effect and energy input should be in the same unit.
Air cycle refrigeration systems belong to the general class of gas cycle refrigeration
systems, in which a gas is used as the working fluid. The gas does not undergo any phase
change during the cycle, consequently, all the internal heat transfer processes are sensible
heat transfer processes. Gas cycle refrigeration systems find applications in air craft cabin
cooling and also in the liquefaction of various gases. In the present chapter gas cycle
refrigeration systems based on air are discussed.
Example 1. A refrigeration system produces 40 kg/hr of ice at 00C from water at
250C. Find the refrigeration effect per hour and TR. If it consumes 1 kW of energy
to produce the ice, find the COP. Take latent heat of solidification of water at 00C
as 335 kJ/kg and specific heat of water 4.19 kJ/kg0C.
Solution: Heat removal rate to form 40 kg of ice at 00C from water at 250C
= = 4.886.
Solution: Rate of heat addition to 200 kg ice at – 100C to form water at 50C
QC = (sensible heat gain of ice from – 100C to 00C + latent heat of melting of ice +
sensible heat gain of water from 00C to 50C)/time
= 3127.78 kJ/hr
Capacity = = 0.248 TR
Methods of Refrigeration
There are number of methods by which the refrigeration can be achieved. They are broadly
classified into two categories: Non-Cyclic and Cyclic methods of Refrigeration. Firstly, let us
see non-cyclic methods.
1) Ice Refrigeration: In this method the ordinary ice is used for keeping the space at
temperature below the surrounding temperature. The temperature of ice is considered
to be 0 degree Celsius hence it can be used to maintain the temperatures of about 5 to
10 degree Celsius. To use the ice for refrigerating effect a closed and insulated
chamber is required. On one side of the chamber ice is kept while on the other side
there is a space which is to be cooled where some material to be cooled can be placed.
If the temperature below 0 degree Celsius is required, then the mixture of ice and salt
is used. This method of cooling is still being used for cooling the cold drinks, keeping
the water chilled in thermos, etc.
2) Dry ice refrigeration: Dry ice is the solid carbon dioxide having the temperature of -
78 degree Celsius. Dry ice converts directly from solid state to gaseous; this process is
called as sublimation. Dry ice can be pressed into various sizes and shapes as blocks
or slabs. Dry ice is usually packed in the frozen food cartons along with the food that
has to be kept frozen for long intervals of time. When the dry ice gets converted into
vapor state it keeps the food frozen. The process of dry ice refrigeration is now-a-days
being used for freezing the food in aircraft transportation.
The non-cyclic methods of refrigeration can be used only in places where small
amount of refrigeration is required in places like laboratories, workshops, water
coolers, small old drink shops, small hotels etc.
Reversed Carnot cycle is an ideal refrigeration cycle for constant temperature external heat
source and heat sinks. Figure 9.1(a) shows the schematic of a reversed Carnot refrigeration
system using a gas as the working fluid along with the cycle diagram on T-s and P-v
coordinates. As shown, the cycle consists of the following four processes:
Process 1-2: Reversible, adiabatic compression in a compressor
Process 2-3: Reversible, isothermal heat rejection in a compressor
Process 3-4: Reversible adiabatic expansion in a turbine
Process 4-1: Reversible, isothermal heat absorption in a turbine
Schematic of a reverse Carnot refrigeration system
Temperature Limitations of Carnot cycle:
Carnot cycle is an idealization and it suffers from several practical limitations. One of the
main difficulties with Carnot cycle employing a gas is the difficulty of achieving
isothermal heat transfer during processes 2-3 and 4-1. For a gas to have heat transfer
isothermally, it is essential to carry out work transfer from or to the system when heat is
transferred to the system (process 4-1) or from the system (process 2-3). This is difficult to
achieve in practice. In addition, the volumetric refrigeration capacity of the Carnot system
is very small leading to large compressor displacement, which gives rise to large frictional
effects. All actual processes are irreversible, hence completely reversible cycles are
idealizations only.
2. Bell-coleman cycle
Schematic of a closed reverse Brayton cycle
This is an important cycle frequently employed in gas cycle refrigeration systems. This
may be thought of as a modification of reversed Carnot cycle, as the two isothermal
processes of Carnot cycle are replaced by two isobaric heat transfer processes. This cycle is
also called as Joule or Bell-Coleman cycle. Figure 9.2(a) and
(b) shows the schematic of a closed, reverse Brayton cycle and also the cycle on T-s
diagram. As shown in the figure, the ideal cycle consists of the following four processes:
Process 1-2: Gas at low pressure is compressed isentropically from state 1 to state 2.
Applying steady flow energy equation and neglecting changes in kinetic and potential
energy, we can write:
Process 2-3: Hot and high pressure gas flows through a heat exchanger and rejects heat
sensibly and isobarically to a heat sink. The enthalpy and temperature of the gas drop
during the process due to heat exchange, no work transfer takes place and the entropy of
the gas decreases. Again applying steady flow energy equation and second T ds equation:
Process 3-4: High pressure gas from the heat exchanger flows through a turbine, undergoes
isentropic expansion and delivers net work output. The temperature of the gas drops during
the process from T3 to T4. From steady flow energy equation:
. .
Process 4-1: Cold and low pressure gas from turbine flows through the low
temperature heat exchanger and extracts heat sensibly and isobarically from a heat
source, providing a useful refrigeration effect. The enthalpy and temperature of the
gas rise during the process due to heat exchange, no work transfer takes place and the
entropy of the gas increases. Again applying steady flow energy equation and second
T ds equation:
Following are the advantages and disadvantages of the vapour compression refrigeration
system over air refrigeration system:
Advantages
1. It has smaller size for the given capacity of refrigeration.
2. It has less running cost.
Disadvantages
1. The initial cost is high
2. The prevention of leakage of the refrigerant is the major problem in vapour
compression system
Mechanism of a Simple Vapour Compression Refrigeration System
Fig. shows the achematic diagram of a simple vapour compression refrigeration
system. It consists of the following five essential parts:
shown on T-s and p-h diagrams. At point 1, letT1,p1 and s1 be the temperature,
pressure and entropy of the vapour refrigerant respectively. The four process of the
cycle are as follows :
Theoretical vapour compression cycle with dry saturated vapour after compression
vertical line 1-2 on T-s diagram and by the curve 1-2 on p-h diagram. The pressure
and temperature rise from P1 to P2 and T1 to T2 respectively.
The work done during isentropic compression per kg of refrigerant is given
By w = h2 - h1
Condensing process. The high pressure and temperature vapour refrigerant from the
compressor are passed through the condenser where it is completely condensed at
constant pressure P2 and temperature T2, as shown by the horizontal line 2-3 on T-s and
p-h diagrams. The vapour refrigerant is changed into liquid refrigerant. The
refrigerant, while passing through the condenser, gives its latent heat to the
surrounding condensing medium.
and it is briefly written as RE. The process of vaporisation continues upto point 1
which is the starting point and thus the cycle is completed.
Coefficient of performance,
Example In an ammonia vapour compression system, the pressure in the
evaporator is 2 bar. Ammonia at exit is 0.85 dry and at entry its dryness fraction is
0.19. During compression, the work done per kg of ammonia is 150 kJ. Calculate the
C.O.P. and the volume of vapour entering the compressor per minute, if the rate of
ammonia circulation is 4.5 kg/min. The latent heat and specific volume at 2 bar are
The T-s and p-h diagrams are shown in Fig.4.3 (a) and (b) respectively.
w = 150 kJ/kg
3
= ma vg 4.5 0.58 2.61 m / min Ans.
Heat Pump: A heat pump is basically a heat engine run in the reverse direction. A heat
pump is a device which maintain higher temperature as compared to surrounding by
absorbing heat from a cold space and releasing it to a warmer one. A heat pump uses external
power to accomplish the work of transferring energy from the heat source to the heat
sink. The most common design of a heat pump involves four main components –
a condenser, an expansion valve, an evaporator and a compressor. The heat transfer medium
circulated through these components is called refrigerant.
HP)reversible =
Introduction to Air Conditioning
Atmospheric air makes up the environment in almost every type of air conditioning
system. Hence a thorough understanding of the properties of atmospheric air and the ability
to analyze various processes involving air is fundamental to air conditioning design.
Psychrometry is the study of the properties of mixtures of air and water vapour.
Atmospheric air is a mixture of many gases plus water vapour and a number of
pollutants. The amount of water vapour and pollutants vary from place to place. The
concentration of water vapour and pollutants decrease with altitude, and above an altitude of
about 10 km, atmospheric air consists of only dry air. The pollutants have to be filtered out
before processing the air. Hence, what we process is essentially a mixture of various gases
that constitute air and water vapour. This mixture is known as moist air.
The moist air can be thought of as a mixture of dry air and moisture. For all practical
purposes, the composition of dry air can be considered as constant. In 1949, a standard
composition of dry air was fixed by the International Joint Committee on Psychrometric
data. It is given in Table 4.1.
Saturated vapour pressure (psat) is the saturated partial pressure of water vapour at the dry
bulb temperature. This is readily available in thermodynamic tables and charts. ASHRAE
suggests the following regression equation for saturated vapour pressure of water, which is
o
valid for 0 to 100 C.
Relative humidity(ᶲ) is defined as the ratio of the mole fraction of water vapour
in moist air to mole fraction of water vapour in saturated air at the same
temperature and pressure.
ᶲ=
Degree of saturation (µ): The degree of saturation is the ratio of the humidity ratio w
to the humidity ratio of a saturated mixture ws at the same temperature and pressure,
( )
( )
( )
( )
Enthalpy: The enthalpy of moist air is the sum of the enthalpy of the dry air and
the enthalpy of the water vapour. Enthalpy values are always based on some
o
reference value. For moist air, the enthalpy of dry air is given a zero value at 0 C,
o
and for water vapour the enthalpy of saturated water is taken as zero at 0 C.
H = Ha + Hv = ma ha + mv hv
h = ha + w hv = Cpa t + w [2500 + 1.88 t]
Enthalpy of moist air, ha = Cpa t
Enthalpy of water vapour, hv = LH + Cpv t
LH = 2500 kJ/kg, Cpv = 1.88 kJ/kgK
hv = 2500 + 1.88 t where t = DBT in 0C
Since the second term in the above equation (w.cpw) is very small
compared to the first term, for all practical purposes, the humid specific heat of
moist air, cpm can be taken as 1.0216 kJ/kg dry air.K
Specific volume: The specific volume is defined as the number of cubic meters of moist air
per kilogram of dry air. From perfect gas equation since the volumes occupied by the
individual substances are the same, the specific volume is also equal to the number of cubic
meters of dry air per kilogram of dry air.
Psychrometric chart
Lines of
constant
enthalpy
Ques. On a particular day the weather forecast states that the dry bulb
temperature is 37oC, while the relative humidity is 50% and the
barometric pressure is 101.325 kPa. Find the humidity ratio, dew point
temperature and enthalpy of moist air on this day.
Ans.: At 37oC the saturation pressure (ps) of water vapour is obtained from steam
tables as 6.2795 kPa.
Since the relative humidity is 50%, the vapour pressure of water in air (pv) is:
pv = 0.5 x ps = 0.5 x 6.2795 = 3.13975 kPa
the humidity ratio W is given by:
W = 0.622 x pv/(pt - pv) = 0.622 x 3.13975/(101.325 - 3.13975) = 0.01989 kgw/kg
More information about the use of the comfort chart is included in Appendix E
(“Psychrometric Charts”).