t2363r1 2
t2363r1 2
COMPLIANCE CATEGORY
M - Maintenance Identifies maintenance guidelines or best practices for reliable equipment operation.
C - Compliance Required Identifies the need for action to correct a condition that, if left uncorrected, may result in reduced
equipment reliability or efficiency. Compliance may be required within a specific operating time.
A - Alert Failure to comply with the TIL could result in equipment damage or facility damage. Compliance is
mandated within a specific operating time.
S - Safety Failure to comply with this TIL could result in personal injury. Compliance is mandated within a specific
operating time.
TIMING CODE
1 Prior to Unit Startup / Prior to Continued Operation (forced outage condition)
2 At First Opportunity (next shutdown)
3 Prior to Operation of Affected System
4 At First Exposure of Component
5 At Scheduled Component Part Repair or Replacement.
6 Next Scheduled Outage
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
Variable inlet guide vanes (IGVs), located at the air inlet of the compressor, are critical components that are regulated to
admit more or less air to the gas turbine. There are currently two styles of IGV actuation systems for GE heavy duty gas
turbines, the gear and rack style and the lever arm and unison ring style. For B class, E class, and F class (except 6F.01 and
7F.05) gear and rack assembly, a large control ring surrounding the compressor inlet casing carries gear rack. A pinion gear
is installed on each of the IGVs. Gear rack teeth engage the teeth of 64 pinion gears so that the 64 vanes are turned when
the control ring is rotated about the casing (see Figure 1).
Note: 6F.01, 7F.04-200, 7F.05, and H class units have advanced compressor configurations that use a lever arm and unison
ring IGV system, which is different and not affected by this TIL.
Maintaining IGVs and the actuation system in good order is essential for safe and reliable compressor operation. This TIL
will serve to identify several key points related to IGV inspection and maintenance at outages and specific IGV calibration
checks for the gear and rack configuration. Proper attention and compliance to the information contained in this TIL is
recommended for increased IGV system reliability.
Site should follow TIL-1565 for SAFETY PRECAUTIONS TO FOLLOW WHILE WORKING ON VARIABLE GUIDE VANES.
RECOMMENDATIONS
IGV Visual Inspection:
The ability of the inlet guide vanes to resist crack initiation is reduced by corrosion pitting. Fatigue testing performed on inlet
guide vanes with corrosion showed a reduction in fatigue strength when compared to new inlet guide vanes made from the
same material. The location and orientation of the pitting in relation to the inlet guide vane also has an effect on the fatigue
strength.
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
Contamination can enter the gap between the IGV spindle and the bushing, therefore creating extra restriction during IGV
rotation. The increased restriction can elevate the stress at the fillet or undercut (if applicable) area. If pitting is at the
fillet/undercut area, it may initiate crack.
The rate of the spread of corrosion pitting can be reduced by more effective inlet filtration and/or more frequent and thorough
compressor cleaning. Please follow site O&M manual and TILs that are applicable to your units for appropriate water wash
and inlet system maintenance.
It is recommended that inlet guide vanes be visually inspected for signs of corrosion at every offline water wash, IGV
calibration, borescope inspection, and scheduled outage whenever IGV area is accessible. Special attention should be
directed to the IGV OD and ID fillet area or undercut area (If applicable) shown in Figure 2 and Figure 3. If pitting is found in
this area, it is recommended to penetrant inspect (Preferably FPI) the IGVs for indications. Any IGV that has crack indication
or material missing must be repaired or replaced before putting the unit back to service. Follow-up inspection on the pitting
should be done at least annually until the next available schedule outage to have it addressed. Depending on the severity of
pitting, IGV replacement or local blending in-situ might be required.
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
There are reported cases of IGVs rubbing against an IGV ring segment and/or a rub ring. The rubbing can cause excessive
loads during IGV actuation and fracture of a vane near the vane inner button.
During any scheduled outages or any chance that the IGV area is accessed, visually inspect IGVs for signs of rubbing. X1
and X1’ clearances (Figure 4) should be recorded for all IGVs at scheduled outages. Measure x-gap clearances with a feeler
gauge to check for minimum clearances listed in Table 1. Report any X1 or X1’ gaps below the minimum clearances to your
GE Field Service Representative.
Note: Clearances listed in Table 1 are minimum operating clearances per fleet experience. Normal clearances are shown on
the Unit Clearance Diagram drawing (MLI-0404) in the Inspection and Maintenance Manual. Normal clearances should be
restored whenever IGVs are accessible.
If rubbing is noted or measured X1, X1’ clearance falls below the Table 1 limit, FPI the IGVs to ensure there is no crack
indication and perform the following troubleshooting checks:
Inspect and verify the spring washers are oriented correctly. Some units were found to have the spring washers
under the pinion gears oriented the wrong way during maintenance outages.
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
If the X1/X1’ gap clearance falls below the acceptable limit, it should be corrected at the first opportunity. Depending on the
severity of wear and clearance review, IGV and ring segment localized blending or rub ring machining (TIL 2049 for F class
only) might be needed. If the correction cannot be performed immediately, initiate a reasonable frequency of inspection of the
IGVs to ensure that no damage has occurred.
Note: There could be very old units with metallic thrust washers that are sensitive to corrosion. Corroded thrust washers with
dirt accumulated there will reduce the X1 clearance. A newer configuration non-metallic material thrust washer is
recommended because it does not corrode or expand.
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
Table 2
If any clearance measured is equal to or greater than that in the Table 2, immediate action should be taken to replace the
bushing(s). If just a few individual vanes have much larger clearance than others and are approaching the changeout limit,
that should be investigated, and replacement might be needed at the existing outage rather than leaving it in service to
exceed the limit before the next scheduled outage.
For IGV bushing clearance reading “0”, cleaning is required to free up the inner button from rotation inside the bushing.
Filtration system inspection and maintenance are recommended. In some cases, the inlet system may need to be upgraded
to meet the site specific environmental challenges.
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
It is recommended to inspect the IGV gears and rack for wear and corrosion and to take a backlash measurement at every
scheduled outage before taking vane angle measurement. Backlash measurement can be taken on gear (Figure 10) or the
vane tip (Figure 9). Note that the measurement at the vane tip is approximately two times the measurement at the gear for
the same vane. When replacing gear, the backlash should be measured and adjusted by taking measurement at gear
because it is a more accurate. At scheduled outages, target required gear backlash is 0.005’’ with a max of 0.010’’ for all
frame sizes. Shims can be added under the rack to obtain specified backlash at outage. Backlash must not exceed 0.040"
(1.00 mm) as measured on the vane tip or 0.020’’ (0.50mm) as measured on the gear for continued operation.
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
Figure 11
Figure 12
When returning to service from any scheduled outage (CI, HGPI, or MI) or unplanned major outages to repair some of the
gas turbine components, make sure all 64 IGVs are well synchronized within GE specified tolerance.
Because of variation of backlash, gear wear, rack wear, control ring distortion, and possible mismatch of the gear and rack
timing mark (see Figure 12), please note the following:
If IGVs are synchronized well at the fully open position, this does not necessarily mean they are also aligned well in
fully closed position.
If the top half IGVs have been checked and are well aligned, this does not mean the lower half vanes are also
aligned.
Therefore, measuring all 64 vanes for vane-to-vane angle alignment at the fully open position and fully close position is
recommended. Once the angle of all 64 IGVs is well aligned to specification, the IGV mechanical stops, electrical stops, and
control calibration can be carried out per MLI-0548, MLI-0811, and MLI-A010 drawings in your O&M manual before putting
the unit back to service.
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
Figure 13 Figure 14
During the relubrication, it is recommended to remove gear covers to witness visible fresh grease between control ring and
casing with no excessive grease squeezed out to the gear/rack teeth.
No grease lubricant is recommended to be applied on the gears and rack. Currently gears and gear rack are zinc-nickel
plated, chromate treated with a bronze appearance. Grease, once applied there, may collect dirt and cause accelerated wear
on the teeth; this is especially true for a site that often has sandstorms.
An acceptable grease for both the IGV ring and rod end bearings is Valvoline General Automotive & Industrial Multi-Purpose
Grease: (GE part number D6A2C5).
IGV Vane Visual Inspection Scheduled outage and whenever IGV area is accessible
IGV Visual Rubbing Inspection Scheduled outage and whenever IGV area is accessible
Inner bushing clearance Scheduled outage
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
Replacing lower half IGVs and inner bushing with rotor in-situ is not always possible for all frame sizes (for example, 6F, 7F,
9F). GE has developed a two-piece configuration IGV for F-class gear and rack type configuration that enables the lower half
IGV and bushing replacement with rotor in-situ. See Figure 15. The two-piece configuration is interchangeable with existing
associated one-piece IGV configuration. Please consult your GE representative in case of questions.
PLANNING INFORMATION
Compliance
• Compliance Category: M
• Timing Code: 6
Manpower Skills
GE Field TA, outage crew, blade technician, and IGV specialist.
Parts
N/A
Special Tooling
N/A
Reference Documents
Unit Maintenance Manual
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.
TIL DISPOSITION
Disposition of TILs should be entered in local records and also in GE Power ServiceNow. Follow the below instructions for entering the
disposition record;
• Log into the Power ServiceNow at https://gepowerpac.service-now.com/til_new/ using your GE SSO number and password.
• Select "TIL Disposition".
• Click on the TIL for the serial number you want to update.
• Choose the most appropriate "Disposition Status" and enter "Disposition Notes".
• Click "Save".
Contact your local GE Services representative for assistance or for additional information
The proprietary information published in this Technical Information Letter is offered to you by GE in consideration of its ongoing sales and service relationship with your
organization. However, since the operation of your plant involves many factors not within our knowledge, and since operation of the plant is in your control and ultimate
responsibility for its continuing successful operation rests with you, GE specifically disclaims any responsibility for liability based on claims for damage of any type, i.e.
direct, consequential or special that may be alleged to have been incurred as result of applying this information regardless of whether it is claimed that GE is strictly
liable, in breach of contract, in breach of warranty, negligent, or is in other respects responsible for any alleged injury or damage sustained by your organization as a
result of applying this information. This Technical Information Letter contains proprietary information of General Electric Company and is furnished to its customer solely
to assist that customer in the installation, testing, operation and/or maintenance of the equipment described. This document shall not be reproduced or distributed in
whole or in part nor shall its contents be disclosed to any third party without the written approval of GE. All rights reserved.