Alstom KKS Guidelines 1AHA062168 Rev B PDF
Alstom KKS Guidelines 1AHA062168 Rev B PDF
Remark:
This document is intended to be an identification aid only.
It contains no binding information about scope of supply.
Additional Project Information
Project Name: Aliveri Country GR
Revision History
Rev. Revision Date Created by Checked by Approved by Description
Cross checked
Department Name Date Signature
Main Contractor
1. CHAPTER 1 - KKS-INTRODUCTION
(Identification System for Power Stations
1.2. Requirements
In order to perform the set tasks the identification system must be capable of satisfying
the following requirements:
• Uniform identification for all types of power stations and any connected processes
• Sufficient capacity and detail for identification of all systems, components and structures
A uniform identification structure, with a maximum of four breakdown levels, was created for all
three types; the units referred to becoming smaller from left to right.
PI
Breakdown levels, referring to Process-Related Identification.
Serial number 0 1 2 3
of breakdown level
Name of break-down level Total Function Equipment component
Plant Unit
Designation of data character G F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
Type of data character (A) or (N) (N) A A A NN A A NNN (A) A A NN
Locations -for example, coordinates, racks and positions in cubicles etc. - are identified in the
breakdown level EQUIPMENT UNIT.
The identification letters now used for the Point of installation identification in the breakdown level
FUNCTION are the same as those for the process-related identification. This improves
recognition of the identification in the overall system. In order to prevent possible confusion
between Process-Related Identification and Point of Installation Identification the prefix sign ”+”
must be added to the Point of Installation Code (according to DIN 40719, part 2). Resp. the
breakdown symbols "full stop" between breakdown Level 1 and 2 must be added. This prefix sign
is omitted when there is absolutely no ambiguity - for example, in layout documents.
Breakdown levels 0 1 2 3
Process-related
Code
Control and
instrumentation (for
mechanical and civil Unit System Measuring circuit Transducer
engineering)
Unit Structure, floor Measuring circuit Temp. sensor
Point of
Installation
Location code
1.4.1. General
The KKS is divided into different BREAKDOWN LEVELS and codes from left to right in diminishing order
of the units of a complete power plant:
0 1 2 3
A or N N AAA N N AA NNN A AA N N
Function code
(Chapter 5)
Component code
(Chapter 4)
Systems and sub-systems limit descriptions in the breakdown level Function are part of the
function code list. Where they are not defined, the beginning of a new system is at branch-off or
outlet of other system or at a point where unequivocal allocation of a component to a system is
possible.
Function identification:
Serial No. of breakdown level 1
• Main groups F1
• Groups F1/F2
• Subgroups F1/F2/F3
Q AUXILIARY SYSTEMS
S ANCILLARY SYSTEMS
T - blocked -
U STRUCTURES
For complete function code list including system limits of function groups F1F2 and function
subgroups F1F2F3 see Function code key (chapter 5).
• Main groups A1
• Sub-groups A1A2
For complete Equipment Units of sub-groups A1A2 see Equipment Unit code Key (chapter 3)
Component identification:
Serial No. of breakdown level 3
• Main groups B1
• Sub-groups B1B2
Component code main groups B1:
Code Identification
K MECHANICAL COMPONENTS
M MECHANICAL COMPONENTS
Q INSTRUMENTATION AND CONTROL COMPONENTS (Non electrical)
- ELECTRICAL COMPONENTS
X SIGNAL ORIGIN
Y SIGNAL APPLICATION
Z GATED SIGNALS
For complete Components of the sub-groups B1B2 see Component Code Key (chapter 4). In P&I
diagrams breakdown level 3 is NOT used. In other documents it may be used according to
separate agreements.
Overview
• Identification of
power station units and
non-unit specific plants
• System-classifying
Classifying sub-division of
systems and plants of a unit
• System-counting
Counting sub-division of systems and plants
into system sections and sub-systems
• Equipment-classifying
Classifying sub-division of mechanical equipment,
open loop-control
• Equipment-counting
Counting of similar mechanical equipment,
electrical and control & instrumentation equipment
• Component-classifying
Classifying sub-division of components,
signals or signal-applications
• Component-counting
Counting of components
or signals or signal-applications
The data character marked ( ) and the prefix sign can be omitted if the identification remains unequivocal.
In P&I diagrams the following symbols to indicate KKS code and limit functions and piping
sections are recommended
NNAAANN The extended "flag" symbol is used for the identification of a pipe where
medium flow direction alters according to the operating conditions
AANNN
This KKS project related rules, agreements and procedures are based on the 2nd
English Edition 09/1992 by VGB-Kraftwerkstechnik GmbH, Essen, Germany.
2.2. Agreement on breakdown level "G" and prefix number for system code "F0"
numbering.
2.2.1. “G” and “F0” for process related and point of installation identification (example).
*) Also plants, systems, structures and equipment considered to occur only once when
extension to 6 or 7 or more (e.g. to existing) units takes place.
• Numbering starts anew when one of the preceding code elements changes.
• Numbering conventions, once established, may not be altered, not even in the event of
changes made in the progress of planning.
• Management systems (e.g. computer checking programs, allocation sheets) have to assure,
that no double KKS numbers occur in the project and that no multiple KKS numbers are
assigned to one item.
• Project counting directives referred to local layouts are related to breakdown level "G", prefix
number for system code "F0" and structures (F1 = U) only.
• The counting is not related to any geographical direction (e.g. not from west to east, not
from north to south).
• It is not allowed to change allocated KKS numbers for a project, if these numbers have been
released for the project.
• The original KKS number is still kept, even when another kind of equipment is used providing
that the function according to the KKS equipment unit code is not changed (e.g. substitution
of a gate valve by a globe valve).
- in one line with space between Function Level, Equipment Unit Level (and Component
Level).
e.g. 19PAB10
AP001
(-M01)
• Piping & Instrument Diagrams (P&ID) are the basic documents (origins) for a process -
related KKS coding.
• Single line diagrams are the basic documents (origins) for a process-related KKS coding in
electrical engineering. However, KKS codes for electrical consumers, measuring loops and
items of I & C represented in Function Diagrams are originated in P&IDs.
• For other engineering activities (e.g. component engineering), KKS code must always be
taken from the above mentioned basic documents.
• In basic KKS documents (P&IDs, single line diagrams and site layouts) the breakdown level
3 (component code) is never used.
• The detailed KKS coding in process-related identification has to be made according to the
KKS-Application Commentaries, Part B1, B3 and B4 by VGB Kraftwerkstechnik GmbH.
*) Main media / system = in F1, F2, F3 (FN) identified system with its media; e.g. LAB(95) = High pressure
feedwater piping system
Note: Special rules on point of installation identification and location identification have to be
established within the relevant engineering disciplines (electrical, I&C and civil engineering)
according to the KKS-Application Commentaries, Part B2, B3 and B4 by VGB Kraftwerkstechnik
GmbH.
The KKS basic documents for these types of KKS code have to be identified as well.
2.9. Responsibilities
Engineering teams responsible for development of basic KKS documents (see chapter 2.1)
are the creators of the KKS identification and, therefore, responsible for a correct
detailed identification according to this document. They should allocate KKS numbers only
in the number range they have been allowed (see chapter 5 - KKS Function code, column
<<Workflow>>).
In chapter 5 – KKS Function Key following abbreviations are used in the column
<<Rev>>:
In chapter 5 – KKS Function Key following abbreviations are used in the column
<<Workflow>>:
BY -blocked-
BZ -blocked-
4.2. A -blocked-
4.3. B -blocked-
4.4. C -blocked-
4.5. D -blocked-
4.6. E -blocked-
4.7. F -blocked-
4.8. G -blocked-
4.9. H -blocked-
4.10. J -blocked-
4.12. L -blocked-
ME -blocked-
MF Foundations
MG Gearboxes
MH -blocked-
MJ -blocked-
MK Clutches, couplings
ML -blocked-
MM Engines, not electrical
MN -blocked-
MP -blocked-
MQ -blocked-
MR Piping components, ductwork components
MS Positioners, not electrical
MT Turbines
MU Transmission gear, non electrical, converters and boosters other than couplings and
gearboxes
MV -blocked-
MW -blocked-
MX -blocked-
MY -blocked-
MZ -blocked-
4.14. N -blocked-
4.15. P -blocked-
4.17. R -blocked-
4.18. S -blocked-
4.19. T -blocked-
4.20. U -blocked-
4.21. V -blocked-
4.22. W -blocked-
Refer to enclosure 1