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General Information

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0% found this document useful (0 votes)
25 views264 pages

General Information

Uploaded by

kabbaj.anas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2016.

0 RANGE ROVER (LG), 204-00

SUSPENSION SYSTEM -
GENERAL INFORMATION
S P E C I F I C AT I O N S

Air Spring Suspension

ITEM SPECIFICATION

Type - Front Independent double wishbone suspension with air springs, mono
tube dampers, height sensors and stabilizer bar. Driver selectable
ride heights – Standard, off road and access.

Type - Rear Independent suspension with air springs, mono tube dampers,
height sensors and either a conventional or dynamic response
stabilizer bar depending on vehicle specification. Driver selectable
ride heights – Standard, off road and access

* Nominal heights
from hub centre to
underside of wheel
arch (not liner):

Front 471 mm (18.54 in)

Rear 468 mm (18.43 in)

* Measurement taken with vehicle at unladen weight

Wheel Alignment Specification - Front


NOTE:

All figures are with vehicle at 'Showroom' ride height - full fluids, full
tank of fuel, no occupants/luggage, tires inflated to normal pressures

ITEM LEFT-HAND RIGHT-HAND TOTAL/BALANCE

Camber Nominal Tolerance Nominal Tolerance Nominal Tolerance

Decimal degrees -0.68° ± 0.75° -0.68° ± 0.75° 0° ± 0.75°

Degrees/minutes -41' ± 45' -41' ± 45' 0' ± 45'

Minimum Maximum Minimum Maximum Minimum Maximum

Decimal degrees -1.43° 0.07° -1.43° 0.07 -0.75° 0.75°

Degrees/minutes -1°26' 4' -1°26 4' -45' 45'

Castor Nominal Tolerance Nominal Tolerance Nominal Tolerance

Decimal degrees 4.12° ± 0.75° 4.12° ± 0.75° 0° ± 0.75°

Degrees/minutes 4.7' ± 45' 4°7' ± 45' 0' ± 45'

Minimum Maximum Minimum Maximum Minimum Maximum

Decimal degrees 3.75° 4.87° 3.75° 4.87° -0.75° 0.75°

Degrees/minutes 3°22' 4°52' 3°22' 4°52' -45' 45'

Toe Nominal Tolerance Nominal Tolerance Nominal Tolerance

Decimal degrees 0.07° ± 0.10° 0.07° ± 0.10° 0.14° ±0.20°

Degrees/minutes 4' ± 6' 4' ± 6' 8' ±12'

Minimum Maximum Minimum Maximum Minimum Maximum

Decimal degrees -0.03° 0.17° -0.03° 0.17 -0.06° 0.34°

Degrees/minutes -2' 10' -2' 10' -4' 20'

Wheel Alignment Specification - Rear


NOTE:

All figures are with vehicle at 'Showroom' ride height - full fluids, full
tank of fuel, no occupants/luggage, tires inflated to normal pressures

ITEM LEFT-HAND RIGHT-HAND TOTAL/BALANCE

Camber Nominal Tolerance Nominal Tolerance

Decimal degrees -1.42° ± 0.75° -1.42° ± 0.75°

Degrees/minutes -1°-25' ± 45' -1°-25' ± 45'

Minimum Maximum Minimum Maximum

Decimal degrees -2.17° -0.67° -2.17° -0.67°

Degrees/minutes -2°10' -40' -2°10' -40'

Toe Nominal Tolerance Nominal Tolerance Nominal Tolerance

Decimal degrees 0.15° ±0.14° 0.15° ±0.14° 0.30° ±0.20°

Degrees/minutes 9' ±8' 9' ±8' 18' ±12'

Minimum Maximum Minimum Maximum Minimum Maximum

Decimal degrees 0.01° 0.29° 0.01° 0.29° 0.10° 0.50°

Degrees/minutes 1' 17' 1' 17' 6' 30'


2016.0 RANGE ROVER (LG), 204-00

SUSPENSION SYSTEM -
GENERAL INFORMATION
DIAGNOSIS AND TESTING

P R I N C I P L E O F O P E R AT I O N

For a detailed description of the suspension system and operation, refer to


the relevant description and operation section of the workshop
manual.REFER to:

Front Suspension (204-01 Front Suspension, Description and Operation),


Rear Suspension (204-02 Rear Suspension, Description and Operation).

I N S P E C T I O N A N D V E R I F I CAT I O N

WARNING:

Before carrying out a road test, make sure the vehicle is safe to do so.
Failure to follow this instruction may result in personal injury
CAUTION:

Diagnosis by substitution from a donor vehicle is NOT acceptable.


Substitution of control modules does not guarantee confirmation of a
fault and may also cause additional faults in the vehicle being
checked and/or the donor vehicle

NOTE:

Check and rectify basic faults before beginning diagnostic routines


involving pinpoint tests

1. Gather as much information from the driver as possible and verify the
customer concern by carrying out a road test, as closely as possible
reproducing the conditions under which the fault occurs

2. Visually inspect for obvious signs of mechanical damage

Visual Inspection

MECHANICAL

Tire pressures

Damaged wheels or tires

Wheel bearing(s)

Loose or damaged front or rear suspension components

Loose, damaged or missing suspension fastener(s)

Damaged or leaking air suspension components

Worn or damaged suspension bushing(s)

Loose, worn or damaged steering system components

Damaged axle components

Damaged chassis
3. If an obvious cause for an observed or reported condition is found,
correct the cause (if possible) before proceeding to the symptom chart

4. If the cause is not visually evident, verify the symptom and refer to the
symptom chart, alternatively check for diagnostic trouble codes (DTCs)
and refer to the DTC index

SYMPTOM CHART

SYMPTOM POSSIBLE CAUSES ACTION

Crabbing Incorrect rear thrust Check the rear alignment


angle
Check the front and rear suspension
Front or rear for signs of damage or wear
suspension
components

Drift/pull/wander Tire pressures Check and adjust the tire pressures


(see visual inspection)
Uneven tire wear
Check for uneven tire wear, investigate
Damaged steering
the cause and rectify as necessary
components
Check the steering for wear/damage
Wheel alignment
Check and adjust the wheel alignment
Brake drag
as necessary
Unevenly loaded or
Check for binding brakes, rectify as
overloaded vehicle
necessary

Advise the driver of the load issues

Front bottoming Damaged suspension Check the suspension components for


or riding low components damage

Air spring fault Check the dynamic suspension

Uneven tire wear Incorrect tire pressure Check and adjust the tire pressures
(rapid center rib or (see visual inspection)
inner and outer edge
Check and adjust the wheel alignment
wear)
as necessary
Incorrect front or rear
Balance the wheels and tires as
toe (rapid inner or
necessary
outer edge wear)

Incorrect camber (rapid


inner or outer edge
wear)

Tires out of balance


(tires cupped or
dished)

Harsh ride Damaged suspension Check the suspension components for


components damage

Air spring fault Check the dynamic suspension

Shimmy or wheel Wheels/tires Check the wheels and tires for


tramp condition and balance
Loose wheel nut(s)
Check and tighten the wheel nuts and
Loose front suspension
suspension fasteners to specification
fasteners
Check the front wheel bearings,
Front wheel bearing(s)
suspension bushings, ball joints and
fault
steering components for wear or
Worn or damaged damage
suspension component
Check and adjust the wheel alignment
bushing
as necessary
Loose, worn or
damaged ball joint(s)

Loose, worn or
damaged steering
components

Front wheel alignment

Poor return Steering column Check the steering column universal


ability of the joints, etc
Ball joints
steering (self-
Check the ball joints and other
centering) Steering components
steering components

Sway or roll Loose front or rear Check the stabilizer bar security and
stabilizer bar condition

Worn lower suspension Rectify as necessary


arm stabilizer bar
Check the function of the active
insulators
stabilization system (where installed)
Air spring fault
Check the air springs

Vehicle leans to Front or rear Check the front and rear suspension
one side suspension
Check the air springs
components
Air spring fault

Evidence of fluid Fluid on shock Shock absorber not faulty, do not


on rear shock absorber from an renew
absorber external source
GO to Pinpoint Test A.
Fluid leaking from
shock absorber

PINPOINT TESTS

NOTES:

Residual oil left over from the shock absorber assembly process
may create oil staining on the shock absorber tube. This will not
affect the function of the shock absorber.

Slight seepage is considered normal.

PINPOINT TEST A : SHOCK ABSORBER FLUID LEAK DIAGNOSIS

TEST
DETAILS/RESULTS/ACTIONS
CONDITIONS

A1: ASSESS LEAK

1 Assess the extent of the oil leakage

Is the leakage serious enough to indicate that the shock absorber seal
has failed?
Yes
GO to Pinpoint Test B.
No
Shock absorber not faulty, do not renew

PINPOINT TEST B : CONFIRM LEAK

TEST CONDITIONS DETAILS/RESULTS/ACTIONS

B1: ROAD TEST

1 Clean all traces of oil from the shock absorber


2 Drive the vehicle over a speed bump or similar ten times

Is any fluid visible on the outside of the shock absorber?


Yes
Install a new shock absorber
No
Shock absorber not faulty, do not renew

DTC INDEX

For a list of diagnostic trouble codes (DTCs) that could be logged on this
vehicle, please refer to Section 100-00. REFER to: (100-00 General
Information)

Diagnostic Trouble Code Index: Integrated Suspension Control Module


(Description and Operation),
Diagnostic Trouble Code Index - DTC: Body Control Module (BCM)
(Description and Operation),
Diagnostic Trouble Code Index - DTC: Power Steering Control Module
(Description and Operation),
Diagnostic Trouble Code Index - DTC: Steering Angle Sensor Module
(Description and Operation).
2016.0 RANGE ROVER (LG), 204-00

SUSPENSION SYSTEM - GENERAL INFORMATION

FOUR WHEEL ALIGNMENT


(G1561358)

GENERAL PROCEDURES

STEERING
GEOMETRY -
CHECK
(INCLUDES
CASTER,
CAMBER,
ALL
57.65.02 KING PIN 0.9 USED WITHINS
DERIVATIVES
INCLINATION,
TOE-IN/ TOE-
OUT ON
TURNS AND
REAR WHEEL
ALIGNMENT)

STEERING
GEOMETRY -
CHECK
+ADJUST (INC
CASTOR,
CAMBER,
ALL
57.65.04 KING PIN 0.9 USED WITHINS
DERIVATIVES
INCLINATION,
TOE IN/ TOE
OUT ON
TURNS, REAR
WHEEL
ALIGNMENT)

PRELIMINARY
NOTES:

The vehicle must be set to tight tolerance mode before taking


any geometry readings or making any geometry adjustments.

Only use calibrated equipment recommended by Land Rover.

A change in camber means a change in toe, therefore camber must


always be adjusted first (only where adjustable).

1. Note the correct geometry values before carrying out this


procedure.For additional information, refer to: Specifications (204-
04 Wheels and Tires, Specifications).

2. Check the tie rod ends, suspension joints, wheel bearings and
wheels and tires for damage, wear and free play. Check and adjust
the tire pressures.

3. Roll the vehicle backwards and forwards to settle the steering and
suspension.

4. Set the vehicle into tight tolerance mode.


For additional information, refer to: Air Suspension Manual Tight
Tolerance Setting Mode (204-05 Vehicle Dynamic Suspension,
General Procedures).

REAR ALIGNMENT
1.
!

Adjust the rear wheel toe alignment. Note the readings from the
steering geometry test equipment and adjust the geometry as
required.

Loosen the tie-rod end lock nut.

Turn the eccentric bolt and adjust the toe to the specified
value.

Tighten the nut to 40 Nm + 60 degrees.

Repeat the procedure for the other side.

FRONT ALIGNMENT

NOTE:

Make sure that the front camber is set within the correct tolerance
before checking or adjusting the front toe alignment.
1.
NOTES:

To adjust the front camber the upper wishbone arms must


be replaced.

Changing the upper wishbone arm will generate a ±0.5º


change in front camber depending on the component
installed.

If necessary adjust the front wheel camber. Note the readings from
the steering geometry test equipment and adjust the geometry as
required.
For additional information, refer to: Left Upper Arm - GTDi 2.0L
Petrol (204-01 Front Suspension, Removal and Installation) /
Right Upper Arm - GTDi 2.0L Petrol (204-01 Front Suspension,
Removal and Installation).

2. Roll the vehicle backwards and forwards to settle the steering and
suspension.

3. Set the vehicle into tight tolerance mode.


For additional information, refer to: Air Suspension Manual Tight
Tolerance Setting Mode (204-05 Vehicle Dynamic Suspension,
General Procedures).

4.
CAUTION:

To prevent damage to the tie rods, use an additional wrench


when loosening or tightening the components.
!

Loosen the tie-rod end lock nut.

5.
CAUTION:

Do not allow the gaiter to twist.

NOTE:

Both tie rods must be rotated by an equal amount.


!

Adjust the front toe alignment. Note the readings from the steering
geometry test equipment and adjust the geometry as required.

Align the steering to straight ahead.

Adjust the steering gear tie rod, rotate using the hexagon
on the tie rod.

Check, and if necessary, repeat the wheel alignment


procedure until the correct values are obtained.

Tighten the tie rod end lock nut to 77 Nm.

Repeat the procedure for the other side.


2016.0 RANGE ROVER (LG), 204-00

SUSPENSION SYSTEM - GENERAL INFORMATION

FRONT BRAKE DISC AND


WHEEL HUB RUNOUT CHECK
- WITH WHEEL ON (G1965488)

GENERAL PROCEDURES

A C T I VAT I O N

NOTES:

Some variation in the illustrations may occur, but the essential


information is always correct.

LH illustration shown, RH is similar.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise the front of the vehicle.

2. Remove the road wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

3.
CAUTION:

Do not allow the brake caliper to hang on the brake hose.

NOTE:

Vehicles without high performance brakes.

Release the brake caliper and tie aside.

4.
CAUTION:

Do not allow the brake caliper to hang on the brake hose.


NOTE:

Vehicles with high performance brakes.

Release the brake caliper and tie aside.

5.
CAUTION:

Brake discs must be renewed in pairs, unless one disc


requires changing before 1000 miles (1600 kilometers) from
new.
!

At 4 points around disc, measure disc thickness using a micrometer;


renew disc if less than service limit or if variation is exceeded: Disc
thickness, NEW 30 mm, Service limit = 27 mm. Thickness variation
maximum = 0.01.

6.
!

Mount a Dial Test Indicator (DTI) to and secure to inboard side of


hub using caliper assembly upper bolt hole.

7. Position DTI probe 5 mm in from outer edge of disc.

8. Install the road wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).
9. Zero DTI and rotate road wheel one complete revolution to
measure disc runout. Disc runout must not exceed 0.05 mm (0.002
in).

10. If disc runout is outside limits:

11. Remove the road wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

12. Remove Allen screw securing brake disc to drive flange.

13. Remove the brake disc.

14. Make sure the mating surfaces of disc and drive flange are clean.

15. Fit disc to flange, fit Allen screw and tighten to 16 Nm (12 lbf.ft.).

16.
NOTE:

Make sure the mating surfaces of disc and wheel are clean
and free from paint and grease.

Install the road wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

17. Check disc runout as detailed above.


18. If runout is still outside limits, remove the road wheel.
Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

19. Remove Allen screw securing brake disc to drive flange.

20. Remove the brake disc.

21.
!

Using special tool (100-053) mount a Dial Test Indicator (DTI) to and
secure to the backplate using the upper backplate fixing.

22.
CAUTION:

Make sure the DTI is positioned clear of the wheel studs.

Position the DTI probe on the outer edge of the hub face.
23. If the hub runout exceeds the limit replace the hub
Refer to: Specifications (204-01 Front Suspension, Specifications).

24. Remove the DTI.

25. Fit disc to flange, fit Allen screw and tighten to 16 Nm (12 lbf.ft.).

26.
NOTE:

Vehicles without high performance brakes.

Install the brake caliper and tighten the bolts. TORQUE: 35 Nm

27.
NOTE:

Vehicles with high performance brakes.

Install the brake caliper and tighten the bolts to 282 Nm.

28. Install the road wheel(s).


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

29. Depress brake pedal several times to set brake pads.

30. Lower the vehicle.


2016.0 RANGE ROVER (LG), 204-00

SUSPENSION SYSTEM - GENERAL INFORMATION

REAR BRAKE DISC AND


WHEEL HUB RUNOUT CHECK
- WITH WHEEL ON (G1965489)

GENERAL PROCEDURES

A C T I VAT I O N

NOTES:

Some variation in the illustrations may occur, but the essential


information is always correct.

RH illustration shown, LH is similar.

It is not necessary to carry out the parking brake shoe 'bedding-in


procedure' if the rear brake discs or parking brake shoes have been
removed for access to other components.

1.
CAUTION:

Do not turn the ignition on when the parking brake service


mode has been set, this will result in the parking brake being
released from the service mode.
1. Enter the parking brake into the service mode.

2. Apply, and hold, the footbrake.

3. Apply, and hold, the parking brake switch to the RELEASE


position.

4. Turn the ignition off.

5. Release the footbrake.

6. Release the parking brake switch.

2.
WARNING:

Make sure to support the vehicle with axle stands.

Raise rear of vehicle.

3. Remove the road wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

4.
CAUTION:

The brake pad wear indicator sensor is easily damaged. Do


not use a lever to remove the sensor. Use fingers only.
!

RH side rear only: Disconnect the brake pad wear indicator sensor
lead.

5.
!

Remove the 2 bolts securing the brake caliper to the hub. Release
the caliper from the hub and tie aside.
6.
NOTE:

Some variation in the illustrations may occur, but the essential


information is always correct.

At 4 points around the disc, measure disc thickness using a


micrometer; renew disc if less than service limit or if variation is
exceeded: Disc thickness, NEW = 20 mm Service limit = 18 mm.
Thickness variation maximum = 0.01 mm.

7.
NOTE:

Some variation in the illustrations may occur, but the essential


information is always correct.

!
Mount a Dial Test Indicator (DTI) to and secure to inboard side of
hub using caliper assembly upper bolt hole.

8. Position DTI probe 5 mm in from outer edge of disc.

9. Install the road the wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

10. Zero DTI and rotate wheel one complete revolution to measure disc
runout. Disc runout must not exceed 0.09 mm (0.003 in).

11. If disc runout is outside limits:

12. Remove the road the wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

13. Remove Allen screw securing brake disc to drive flange.

14. Remove brake disc.

15. Make sure the mating surfaces of disc and drive flange are clean.

16. Fit disc to flange, fit Allen screw and tighten to 16 Nm (12 lbf.ft).

17. Install the road the wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

18. Check disc runout as detailed above.

19. If runout is still outside limits, remove the road wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

20. Remove Allen screw securing brake disc to drive flange.

21. Remove the brake disc.

22.
!

Using special tool (100-053) mount a Dial Test Indicator (DTI) to and
secure to the backplate using the upper backplate fixing.
23.
CAUTION:

Make sure the DTI is positioned clear of the wheel studs.

Position the DTI probe on the outer edge of the hub face.

24. If the hub runout exceeds the limit replace the hub
Refer to: Specifications (204-01 Front Suspension, Specifications).

25. Remove the DTI.

26.
!

Install the brake caliper anchor bolts and tighten the bolts to 35
Nm.

27. Install the road the wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
Refer to: Wheel and Tire - SDV6 3.0L Diesel - Hybrid Electric Vehicle
(204-04 Wheels and Tires, Removal and Installation).

28. Depress brake pedal several times to set brake pads.


29. Remove stands and lower vehicle.
2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION
S P E C I F I C AT I O N S

Torque Specifications

DESCRIPTION NM LB-FT

Stabilizer bar clamp bolts 110 81

Stabilizer bar link nuts + 185 136

Dynamic response actuator clamp 110 81


nuts

Dynamic response actuator link nuts 185 136

Upper control arm to body nuts

Stage 1 24 18

Stage 2 Then a further 60 Then a further 60


degrees degrees

Upper ball joint knuckle nut 60 44

Air spring mounting nuts 40 29

Air spring to yoke bolt 95 70

Rear lower control arm to yoke bolt


++

Stage 1 100 74

Stage 2 Then a further 240 Then a further 240


degrees degrees

Rear lower control arm to subframe


bolt ++

Stage 1 100 74
Stage 2 Then a further 360 Then a further 360
degrees degrees

Front lower control arm to subframe


bolt ++

Stage 1 100 59

Stage 2 Then a further 360 Then a further 300


degrees degrees

Rear lower control arm ball joint nut + 290 214

Front lower control arm ball joint nut 290 214


+

Subframe to body front bolts +

Stage 1 100 74

Stage 2 Then a further 300 Then a further 300


degrees degrees

Subframe to body centre bolts +

Stage 1 100 74

Stage 2 Then a further 240 Then a further 240


degrees degrees

Subframe to body rear bolts +

Stage 1 70 52

Stage 2 Then a further 120 Then a further 120


degrees degrees

+ New nut/bolts must be installed

++ New nut and bolt must be installed


2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION
D E S C R I P T I O N A N D O P E R AT I O N

DESCRIPTION

AIR SPRING AND DAMPER MODULE

ITEM DESCRIPTION

1 Nut (damper to vehicle body)


2 Nut (damper rod)

3 Air connector

4 Air spring and damper assembly

5 Gaiter

6 Damper yoke

7 Bolt (damper yoke to rear lower arm)

8 Nut (damper yoke to rear lower arm)

DAMPER
The damper assembly is a mono tube design with an air spring. The lower
end of the damper is fitted with a yoke which is attached to the rear lower
arm. The damper yoke also includes a location hole for the stabilizer link.

The damper functions by restricting the flow of hydraulic fluid through


internal galleries within the damper. The damper rod moves axially within
the damper, its movement limited by the flow of fluid through the galleries,
providing damping of undulations in the terrain. The damper rod is sealed
at its exit point from the damper body to maintain the fluid within the unit
and to prevent the ingress of dirt and moisture. The seal also incorporates a
wiper to keep the rod clean.

AIR SPRING

The air spring comprises an aluminium restraining cylinder, top mount,


spring aid, air sleeve, an inner support sleeve aluminium piston and a lower
isolator. Elastomeric gaiters are fitted top and bottom. The upper gaiter is a
self-supporting cover. The lower gaiter is of a convoluted design and fitted
to the restraining cylinder by a metal clip and is attached to the damper by
a plastic ring clipped to the damper.

The air sleeve is made from a flexible rubber material which allows the
sleeve to roll up and down the air spring piston as the vehicle changes
height. The air sleeve is attached to the air spring piston and top mount by
crimp rings which provide an air tight seal, surrounded by the restraining
cylinder. The air spring piston mounts to a spring isolator which contains an
O-ring sealing the piston assembly to the damper body. The piston
assembly is positively attached to the seat with retaining spigots. The top of
the air sleeve is crimped to the top mount which attaches to the body with
four integral studs and self-locking nuts.

A spring aid is fitted to the top mount concentric with the damper rod and
prevents the top mount contacting the bump cap fitted to the top of the
damper during full suspension compression. The lower end of the air spring
is located over the damper body and seats on a fabricated seat on the
damper body. The damper rod is located through a central hole in the top
mount. The rod is threaded at its outer end. A nut secures the air spring to
the damper rod.

The top mount is an integral part of the air spring and is fitted with a bush
and a dynamic seal. The top mount is secured to the damper rod with a nut.
The top mount attaches to a suspension tower on the body with four
integral studs and self-locking nuts. The top mount also incorporates an air
fitting which allows for the attachment of the air pipe.

NOTE:

Air spring internal components are not serviceable.

STABILIZER BAR AND LINKS


!

ITEM DESCRIPTION

1 Nut (stabilizer link to damper yoke)

2 Washer (stabilizer link to damper yoke)

3 Bush (stabilizer bar to subframe)

4 Bracket (stabilizer bar to subframe)

5 Bolt (stabilizer bar bracket to subframe)

6 Stabilizer bar

7 Stabilizer link (left)

8 Washer (stabilizer link to stabilizer bar)

9 Nut (stabilizer link to stabilizer bar)

10 Stabilizer link (right)

Vehicles with the Dynamic Response system use an active stabilizer bar
For additional information, refer to: Ride and Handling Optimization (204-06
Ride and Handling Optimization, Description and Operation).

The stabilizer bar is fabricated from induction hardened, solid spring steel
bar. The stabilizer bar operates, via a pair of links, from their attachment to
the lower arm.

The stabilizer bar is mounted on the subframe’s rear cross member and is
attached with two, Teflon lined bushes. Brackets, which are pressed onto
the bushes, are attached to the cross member with bolts. The stabilizer bar
has crimped, 'anti-shuffle' collars pressed in position on the inside edges of
the bushes. The collars prevent sideways movement of the stabilizer bar.

The links have a ball joint at each end, are fitted with hardened steel
washers at both ends. The top ball joint is attached to the link at 90 degrees
to the link axis. The ball joint is located in a hole in the damper yoke and
secured with the hardened steel washer on one side of the interface and a
self-locking nut on the other. The bottom ball joint is attached to the link at
90 degrees to the link axis. The ball joint is located in a hole in the end of
the stabilizer bar and secured with the hardened steel washer on one side of
the interface and the self-locking nut on other

It is important that the hardened steel washer is in the correct position


between the stabilizer bar and the link ball joint and the damper yoke and
the link ball joint and the correct, hardened washer is fitted.

CAUTION:

Failure to fit the washer or using an incorrect washer will result in


relaxation of the torque on the self-locking nut and damage will be
caused to the stabilizer bar, link and damper yoke.

UPPER ARM
!

ITEM DESCRIPTION

1 Nut (front bush)

2 Bush - front

3 Bolt (front bush)

4 Bolt (rear bush)

5 Bush - rear

6 Nut (rear bush)

7 Ball joint (upper arm to wheel knuckle)

8 Upper arm

The upper arm assembly comprises: the upper arm, two bushes and a ball
joint. The upper arm is made from forged and machined steel. Its outer end
has a hole to accept the ball joint.

The inner end of the arm has two bush housings which are machined in the
arm. A bush is pressed into each of the housings. The bushes are located in
the body structure and are secured with bolts and self-locking nuts through
metal inserts in the centre of the bushes.
The ball joint is pressed into the upper arm and is secured with an
interference fit. The top face of the ball joint has two semi-circular cut-outs.
One of these cut-outs must be aligned with the small indentation in the
upper arm to ensure the correct operation of the ball joint.

LOWER ARMS

ITEM DESCRIPTION

1 Bolt (front lower arm to subframe)

2 Bush (front lower arm to subframe)

3 Front lower arm

4 Nut (front lower arm to subframe)

5 Bolt (rear lower arm to subframe)

6 Bush (rear lower arm to subframe)

7 Nut (rear lower arm to subframe)

8 Rear lower arm

9 Bush (rear lower arm to damper yoke)

10 Ball joint (rear lower arm to wheel knuckle)


11 Nut (rear lower arm to wheel knuckle)

12 Nut (front lower arm to wheel knuckle)

13 Ball joint (front lower arm to wheel knuckle)

The lower assembly comprises: two independent arms, with each arm,
consisting of a bush and ball joint.

Both arms are made from forged and machined steel. An aperture in the
rear arm provides for the attachment of the damper yoke bush.

Each lower arm is fitted with a bush which is secured with a bolt to the
subframe, with bolts and self-locking nuts through metal inserts in the
centre of the bushes. The outer-end of the arms are fitted with a tapered
ball joint which attach to the wheel knuckle.

The ball joint is pressed into the upper arm and is secured with an
interference fit. The top face of the ball joint has two semi-circular cut-outs.
One of these cut-outs must be aligned with the small indentation in the
upper arm to ensure the correct operation of the ball joint.

The ball joint is pressed into the upper arm and is secured with an
interference fit. The top face of the ball joint has two semi-circular cut-outs.
One of these cut-outs must be aligned with the small indentation in the
upper arm to ensure the correct operation of the ball joint.

WHEEL KNUCKLE, HUB AND BEARING ASSEMBLY


!

ITEM DESCRIPTION

1 Upper arm attachment location

2 Brake caliper attachment location

3 Bearing (wheel hub)

4 Circlip (wheel hub bearing)

5 Wheel stud

6 Wheel hub

7 Nut (wheel hub)

8 Rear lower arm attachment location

9 Front lower arm attachment location

10 Track rod end attachment location

The wheel knuckle is a machined aluminum forging which is located


between the ball joints of the upper and lower arms. A cast boss on the
front edge of the knuckle provides for the attachment of the steering gear,
tie rod ball joint.
The wheel hub comprises: the wheel hub housing, taper roller bearing. Five
studs are pressed into the wheel hub and provide for the attachment of the
road wheel.

The wheel hub housing is a machined forging which houses the taper roller
bearing.

The wheel hub has a splined centre bore which mates with corresponding
splines on the half-shaft. Rotation of the half-shaft is passed, via the splines,
to the wheel hub which rotates on the taper roller bearing.
2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION
DIAGNOSIS AND TESTING

For additional information.


REFER to: Suspension System (204-00 Suspension System - General
Information, Diagnosis and Testing).

FRONT AIR SPRINGS - DAMPER


HYDRAULIC FLUID LEAK DIAGNOSTICS

In the case of customer reports of a knock type sound from one or both
front air springs when travelling over speed bumps at low speed, the air
springs should be checked for damper hydraulic fluid leaks as follows:

1. Remove the air spring and damper assembly.


REFER to: Shock Absorber and Spring Assembly (204-01 Front
Suspension, Removal and Installation).

2. Invert the air spring and damper assembly over a suitable container
(required to collect any fluids escaping from the air spring and damper
assembly - see illustration below)
!

3. Wait for at least one minute and check for evidence of hydraulic fluid
flowing from the air suspension air line connector

4. If escaping fluid is noted, the air spring and damper assembly must be
replaced.
REFER to: Shock Absorber and Spring Assembly (204-01 Front
Suspension, Removal and Installation).

5. If a fluid residue is not visible, the concern is not likely to be related to


the air spring module and further reference should be made to TOPIx
for any related Technical Service Bulletins
2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION

FRONT LOWER ARM (G1548987)

R E M O V A L A N D I N S TA L L AT I O N

SPECIAL TOOL(S)

!
JLR-204-
793
Ball Joint Splitter

GENERAL EQUIPMENT
EQUIPMENT NAME

Transmission jack

PART(S)
STEP REPLACE PART / RENEW PART PART NAME
Installation Step 2 Renew Part Lower control arm bolt

REMOVAL

NOTES:

Removal steps in this procedure may contain installation details.

LH illustration shown, RH is similar.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

3.
CAUTION:

Discard the bolt.


!

4.
NOTE:

Loosen but do not remove the nut.

!
5.
CAUTION:

Make sure the special tool is correctly located and the lower
ball joint boot is not damaged while carrying out the
operation. Failure to follow this instruction may result in
damage to the component.

Special Tool(s): JLR-204-793

6.
CAUTION:

Make sure due care is taken when releasing the lower arm
ball joint so that no damage is caused to the halfshaft gaiter.
!

Special Tool(s): JLR-204-793

7.
!

I N STA L L AT I O N

1.
CAUTION:

Nuts and bolts must be tightened with vehicle at normal ride


height.
!

Torque: 290 Nm

2.
CAUTIONS:

Nuts and bolts must be tightened with vehicle at normal


ride height.

Make sure that a new bolt is installed.

Renew Part: Lower control arm bolt.


Torque:
Stage 1: 100 Nm
Stage 2: 360°

3. Using a suitable transmission jack, support the component while


tightening the nuts and bolts at normal ride height.
Refer to: Specifications (204-00 Suspension System - General
Information, Specifications).
General Equipment: Transmission jack

4. Remove the transmission jack.

5. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

6. Check, and if necessary, adjust the wheel alignment.


2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION

FRONT STABILIZER BAR (G1761168)

R E M O V A L A N D I N S TA L L AT I O N

STABILIZER 3000 CC,


USED
60.10.01 BAR - TDV6, 11.9 +
WITHINS
RENEW DIESEL

REMOVAL

NOTES:

Some variation in the illustrations may occur, but the essential


information is always correct.

Removal steps in this procedure may contain installation details.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Front Subframe - GTDi 2.0L Petrol (502-00 Uni-Body,


Subframe and Mounting System, Removal and Installation).
Refer to: Front Subframe - V8 N/A 5.0L Petrol/V8 S/C 5.0L Petrol
(502-00 Uni-Body, Subframe and Mounting System, Removal and
Installation).
Refer to: Front Subframe - TDV6 3.0L Diesel (502-00 Uni-Body,
Subframe and Mounting System, Removal and Installation).

3.
CAUTIONS:

Nuts must be tightened with vehicle at normal ride height.

Use a wrench on the hexagon provided to prevent the ball


joint rotating.

Torque: 185 Nm

4.
CAUTION:

Bolts must be tightened with vehicle at normal ride height.


NOTE:

Make sure that all the component mating faces are clean.

Torque:
Stage 1: 110 Nm
Stage 2: 110 Nm

5.
NOTE:

Only use clean water as a lubricant for the bushing, if


required
!

I N STA L L AT I O N

1. To install, reverse the removal procedure.


2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION

FRONT STABILIZER BAR LINK


(G1509288)

R E M O V A L A N D I N S TA L L AT I O N

LINK -
STABILIZER ALL USED
60.10.02 0.3 +
BAR - ONE DERIVATIVES WITHINS
- RENEW

REMOVAL

NOTES:

Removal steps in this procedure may contain installation details.

LH illustration shown, RH is similar.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

3.
CAUTION:

Use a wrench on the hexagon provided to prevent the ball


joint rotating.

NOTE:

Discard the nut.

Torque: 185 Nm

4.
CAUTIONS:

Use a wrench on the hexagon provided to prevent the ball


joint rotating.

Nuts must be tightened with vehicle at normal ride height.


NOTE:

Discard the nut.

Torque: 185 Nm

I N STA L L AT I O N

1. To install, reverse the removal procedure.


2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION

FRONT WHEEL BEARING (G1509289)

R E M O V A L A N D I N S TA L L AT I O N

BEARINGS
- HUB - ALL USED
60.25.14 1.5 +
ONE SIDE DERIVATIVES WITHINS
- RENEW

SPECIAL TOOL(S)

!
204-250
Wheel bearing
install and removal
tool
!
204-305
Remover, Wheel
Bearing

!
204-726
Remover/Installer,
Wheel Bearing

!
JLR-204-
807
Installer, Front
Wheel Bearing

!
JLR-204-
808
Installer, Front
Wheel Bearing
!
JLR-204-
811
Support, Hub

GENERAL EQUIPMENT

EQUIPMENT NAME

Copper Hammer

Hydraulic press

Punch

Vise

REMOVAL

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Wheel Knuckle (204-01 Front Suspension, Removal and


Installation).
3.
!

Special Tool(s): 204-726, JLR-204-811


General Equipment: Hydraulic press

4.
!

General Equipment: Vise


General Equipment: Copper Hammer
General Equipment: Punch

5.
!

Special Tool(s): 204-305


General Equipment: Hydraulic press

6.
!

Clean all the mating faces and reusable parts thoroughly and check
for damage
7.
!

8.
NOTE:

Note the orientation of the component prior to removal.

Special Tool(s): 204-250


General Equipment: Hydraulic press
I N STA L L AT I O N

1.
CAUTION:

Make sure that the area around the component is clean and
free of foreign material.

NOTE:

Make sure that the component is installed to the noted


removal position.

Special Tool(s): JLR-204-808, JLR-204-807


General Equipment: Hydraulic press
2.
!

3.
!

Special Tool(s): 204-726


General Equipment: Hydraulic press

4. Refer to: Wheel Knuckle (204-01 Front Suspension, Removal and


Installation).
2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION

REAR LOWER ARM (G1548984)

R E M O V A L A N D I N S TA L L AT I O N

SPECIAL TOOL(S)

!
JLR-204-
793
Ball Joint Splitter

GENERAL EQUIPMENT
EQUIPMENT NAME

Transmission jack

PART(S)
STEP REPLACE PART / RENEW PART PART NAME
Installation Step 2 Renew Part Lower control arm bolt

Installation Step 3 Renew Part Lower control arm bolt

REMOVAL

NOTES:

Removal steps in this procedure may contain installation details.

LH illustration shown, RH is similar.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

3.
NOTE:

Discard the bolt.


!

4.
NOTE:

Discard the bolt.

!
5.
NOTE:

Loosen but do not remove the nut.

6.
CAUTION:

Make sure the special tool is correctly located and the lower
ball joint boot is not damaged while carrying out the
operation. Failure to follow this instruction may result in
damage to the component.
!

Special Tool(s): JLR-204-793

7.
CAUTION:

Make sure due care is taken when releasing the lower arm
ball joint so that no damage is caused to the halfshaft gaiter.

Special Tool(s): JLR-204-793


8.
!

I N STA L L AT I O N

1.
CAUTION:

Nuts and bolts must be tightened with vehicle at normal ride


height.

Torque: 290 Nm
2.
CAUTIONS:

Nuts and bolts must be tightened with vehicle at normal


ride height.

Make sure that a new bolt is installed.

Renew Part: Lower control arm bolt.


Torque:
Stage 1: 100 Nm
Stage 2: 240°

3.
CAUTIONS:

Nuts and bolts must be tightened with vehicle at normal


ride height.

Make sure that a new bolt is installed.


!

Renew Part: Lower control arm bolt.


Torque:
Stage 1: 100 Nm
Stage 2: 360°

4. Using a suitable transmission jack, support the component while


tightening the nuts and bolts at normal ride height.
Refer to: Specifications (204-00 Suspension System - General
Information, Specifications).
General Equipment: Transmission jack

5. Remove the transmission jack.

6. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

7. Using only four wheel alignment equipment approved by Land


Rover, check and adjust the wheel alignment.
Refer to: Four Wheel Alignment (204-00 Suspension System -
General Information, General Procedures).
2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION

SHOCK ABSORBER AND


SPRING ASSEMBLY (G1509291)

R E M O V A L A N D I N S TA L L AT I O N

AIR
SPRING
AND
DAMPER ALL USED
60.30.32 0.8 +
ASSEMBLY DERIVATIVES WITHINS
- ONE
SIDE -
RENEW

SPECIAL TOOL(S)

!
JLR-204-
802
Splitter, Damper
GENERAL EQUIPMENT
EQUIPMENT NAME

Transmission jack

PART(S)

REPLACE PART /
STEP PART NAME
RENEW PART

Installation Renew Part Air line connector


Step 2

Installation Renew Part Shock absorber to wheel knuckle mounting


Step 8 nut and bolt

Installation Renew Part Stabilizer bar link upper nut


Step 10

REMOVAL

NOTES:

Some variation in the illustrations may occur, but the essential


information is always correct.

Component shown removed for clarity.

LH illustration shown, RH is similar.

1.
WARNING:

Do not work on or under a vehicle supported only by a jack.


Always support the vehicle on safety stands.

Raise and support the vehicle.

2. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

3.
CAUTION:

This step must be carried out in order to maintain the correct


air suspension compressor/dryer performance.

Using the approved diagnostic equipment, depressurize the front


spring.
Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).

4.
!

5.
WARNING:

A small amount of air maybe released when removing the air


line connector.
CAUTION:

Before disconnecting or removing components, ensure the


area around the joint faces and connections are clean. Plug
open connections to prevent contamination.

NOTE:

Discard the air line connector.

Refer to: Air Line Connector (204-05 Vehicle Dynamic Suspension,


General Procedures).
6.
!

7.
!

8.
CAUTION:

Discard the nut and bolt.


!

9.
!
10.
!

Special Tool(s): JLR-204-802

11.
!

General Equipment: Transmission jack


12.
!

13.
!

General Equipment: Transmission jack

14.
CAUTION:

Do not handle the air spring and damper assembly by the


gaiter. Always handle it by the metallic parts of the
component. Failure to follow this instruction may result in
damage to the component.
NOTE:

Note the orientation of the component prior to removal.

I N STA L L AT I O N

1.
CAUTION:

Do not handle the air spring and damper assembly by the


gaiter. Always handle it by the metallic parts of the
component. Failure to follow this instruction may result in
damage to the component.
NOTE:

Install in the orientation noted in the removal.

Torque: 40 Nm

2.
CAUTION:

Make sure that the area around the component is clean and
free of foreign material.
!

Refer to: Air Line Connector (204-05 Vehicle Dynamic Suspension,


General Procedures).
Renew Part: Air line connector.
Torque: 3.5 Nm

3.
!

General Equipment: Transmission jack


4.
!

5.
!
6.
!

Torque: 95 Nm

7.
!

General Equipment: Transmission jack


8.
CAUTIONS:

Make sure that a new nut and bolt is installed.

Nuts and bolts must be tightened with vehicle at normal


ride height.

Renew Part: Shock absorber to wheel knuckle mounting nut and


bolt.
Torque:
Stage 1: 100 Nm
Stage 2: 240°
9.
!

Remove the equipment illustrated.

General Equipment: Transmission jack

10.
!

Renew Part: Stabilizer bar link upper nut.


Torque: 185 Nm
11.
!

12.
CAUTION:

This step must be carried out in order to maintain the correct


air suspension compressor/dryer performance.

Using the approved diagnostic equipment, pressurize the front


spring.
Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).

13. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).
2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION

LEFT UPPER ARM (G1560568)

R E M O V A L A N D I N S TA L L AT I O N

SUSPENSION
ARM
ASSEMBLY - 3000 CC, USED
60.35.06 0.6 +
UPPER - TDV6 WITHINS
LEFT -
RENEW

SPECIAL TOOL(S)

!
JLR-204-
803
Splitter, Upper
Arm

GENERAL EQUIPMENT
EQUIPMENT NAME
Transmission jack

PART(S)

REPLACE PART / RENEW


STEP PART NAME
PART

Step Renew Part Front suspension upper arm ball joint to knuckle
5 nut and bolt

REMOVAL

NOTE:

Some variation in the illustrations may occur, but the essential


information is always correct.

" All vehicles

1.
WARNING:

Do not work on or under a vehicle supported only by a jack.


Always support the vehicle on safety stands.

Raise and support the vehicle.

2. Refer to: Left Air Cleaner (303-12A Intake Air Distribution and
Filtering - TDV6 3.0L Diesel - Gen 2/TDV6 3.0L Diesel, Removal and
Installation).
Refer to: Left Air Cleaner (303-12E Intake Air Distribution and
Filtering - TDV8 4.4L Diesel, Removal and Installation).
Refer to: Left Air Cleaner (303-12C Intake Air Distribution and
Filtering - V8 N/A 5.0L Petrol, Removal and Installation).
Refer to: Left Air Cleaner (303-12D Intake Air Distribution and
Filtering - V8 S/C 5.0L Petrol, Removal and Installation).

" Vehicles with diesel engine

3. Refer to: Fuel Filter Element (310-01E Fuel Tank and Lines - SDV6
3.0L Diesel - Hybrid Electric Vehicle, Removal and Installation).
Refer to: Fuel Filter Element (310-01D Fuel Tank and Lines - TDV8
4.4L Diesel, Removal and Installation).

" Vehicles with petrol engine

4.
!

" All vehicles

5. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

6. Using the Land Rover approved diagnostic system, depressurize the


air suspension.
Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).

7.
!

8.
CAUTION:

Discard the nut and bolt.

!
9.
!

Special Tool(s): JLR-204-803

10.
!
11.
!

12.
NOTE:

RH illustration shown, LH is similar.

I N STA L L AT I O N
" All vehicles

1.
NOTE:

RH illustration shown, LH is similar.

2.
CAUTION:

Nuts must be tightened with vehicle at normal ride height.


!

Torque:
Stage 1: 24 Nm
Stage 2: 60°

3.
CAUTION:

Nuts must be tightened with vehicle at normal ride height.

Torque:
Stage 1: 24 Nm
Stage 2: 60°

4.
!

5.
!

Renew Part: Front suspension upper arm ball joint to knuckle nut
and bolt.
Torque: 70 Nm

6. Using a suitable transmission jack, support the component while


tightening the nuts and bolts at normal ride height.
Refer to: Specifications (204-00 Suspension System - General
Information, Specifications).
General Equipment: Transmission jack

7. Remove the transmission jack.

8.
!

9. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

" Vehicles with petrol engine


10.
!

Torque: 10 Nm

" Vehicles with diesel engine

11. Refer to: Fuel Filter Element (310-01E Fuel Tank and Lines - SDV6
3.0L Diesel - Hybrid Electric Vehicle, Removal and Installation).
Refer to: Fuel Filter Element (310-01D Fuel Tank and Lines - TDV8
4.4L Diesel, Removal and Installation).

" All vehicles

12. Refer to: Left Air Cleaner (303-12A Intake Air Distribution and
Filtering - TDV6 3.0L Diesel - Gen 2/TDV6 3.0L Diesel, Removal and
Installation).
Refer to: Left Air Cleaner (303-12E Intake Air Distribution and
Filtering - TDV8 4.4L Diesel, Removal and Installation).
Refer to: Left Air Cleaner (303-12C Intake Air Distribution and
Filtering - V8 N/A 5.0L Petrol, Removal and Installation).
Refer to: Left Air Cleaner (303-12D Intake Air Distribution and
Filtering - V8 S/C 5.0L Petrol, Removal and Installation).
13. Using the Land Rover approved diagnostic system, pressurize the
air suspension.
Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).

14. Using the Land Rover approved diagnostic system, calibrate the
suspension ride height.
Refer to: Ride Height Adjustments (204-05 Vehicle Dynamic
Suspension, General Procedures).
2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION

RIGHT UPPER ARM (G1560569)

R E M O V A L A N D I N S TA L L AT I O N

SUSPENSION
ARM
ASSEMBLY - 3000 CC, USED
60.35.07 0.8 +
UPPER - TDV6 WITHINS
RIGHT -
RENEW

SPECIAL TOOL(S)

!
JLR-204-
803
Splitter, Upper
Arm

GENERAL EQUIPMENT
EQUIPMENT NAME
Transmission jack

PART(S)

REPLACE PART /
STEP PART NAME
RENEW PART

Installation Renew Part Front suspension upper arm ball joint to


Step 5 knuckle nut and bolt

REMOVAL

NOTE:

Some variation in the illustrations may occur, but the essential


information is always correct.

1.
WARNING:

Do not work on or under a vehicle supported only by a jack.


Always support the vehicle on safety stands.

Raise and support the vehicle.

2.
NOTE:

If equipped.

Refer to: Fuel Fired Booster Heater (412-02A Auxiliary Climate


Control, Removal and Installation).

3. Refer to: Right Air Cleaner (303-12A Intake Air Distribution and
Filtering - TDV6 3.0L Diesel - Gen 2/TDV6 3.0L Diesel, Removal and
Installation).
Refer to: Right Air Cleaner (303-12E Intake Air Distribution and
Filtering - TDV8 4.4L Diesel, Removal and Installation).
Refer to: Right Air Cleaner (303-12C Intake Air Distribution and
Filtering - V8 N/A 5.0L Petrol, Removal and Installation).
Refer to: Right Air Cleaner (303-12D Intake Air Distribution and
Filtering - V8 S/C 5.0L Petrol, Removal and Installation).

4. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

5. Using the Land Rover approved diagnostic system, depressurize the


air suspension.
Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).

6.
NOTE:

LH illustration shown, RH is similar.

!
7.
CAUTION:

Discard the nut and bolt.

NOTE:

LH illustration shown, RH is similar.

8.
NOTE:

LH illustration shown, RH is similar.


!

Special Tool(s): JLR-204-803

9.
!
10.
!

11.
!

I N STA L L AT I O N
1.
!

2.
CAUTION:

Nuts must be tightened with vehicle at normal ride height.

Torque:
Stage 1: 24 Nm
Stage 2: 60°
3.
CAUTION:

Nuts must be tightened with vehicle at normal ride height.

Torque:
Stage 1: 24 Nm
Stage 2: 60°

4.
NOTE:

LH illustration shown, RH is similar.


!

5.
NOTE:

LH illustration shown, RH is similar.

Renew Part: Front suspension upper arm ball joint to knuckle nut
and bolt.
Torque: 70 Nm
6. Using a suitable transmission jack, support the component while
tightening the nuts and bolts at normal ride height.
Refer to: Specifications (204-00 Suspension System - General
Information, Specifications).
General Equipment: Transmission jack

7. Remove the transmission jack.

8.
NOTE:

LH illustration shown, RH is similar.

9. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

10. Refer to: Right Air Cleaner (303-12A Intake Air Distribution and
Filtering - TDV6 3.0L Diesel - Gen 2/TDV6 3.0L Diesel, Removal and
Installation).
Refer to: Right Air Cleaner (303-12E Intake Air Distribution and
Filtering - TDV8 4.4L Diesel, Removal and Installation).
Refer to: Right Air Cleaner (303-12C Intake Air Distribution and
Filtering - V8 N/A 5.0L Petrol, Removal and Installation).
Refer to: Right Air Cleaner (303-12D Intake Air Distribution and
Filtering - V8 S/C 5.0L Petrol, Removal and Installation).

11.
NOTE:

If equipped.

Refer to: Fuel Fired Booster Heater (412-02A Auxiliary Climate


Control, Removal and Installation).

12. Using the Land Rover approved diagnostic system, pressurize the
air suspension.
Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).

13. Using the Land Rover approved diagnostic system, calibrate the
suspension ride height.
Refer to: Ride Height Adjustments (204-05 Vehicle Dynamic
Suspension, General Procedures).
2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION

WHEEL KNUCKLE (G1509293)

R E M O V A L A N D I N S TA L L AT I O N

HUB -
ALL USED
60.25.01 EACH - 1.1 +
DERIVATIVES WITHINS
RENEW

PART(S)
STEP REPLACE PART / RENEW PART PART NAME

Installation Step 4 Renew Part Wheel knuckle nut and bolt

Installation Step 14 Renew Part Front halfshaft nut

REMOVAL

NOTE:

If a new knuckle is installed, a new wheel bearing must be installed.

1. Refer to: Air Suspension System Depressurize and Pressurize (204-


05 Vehicle Dynamic Suspension, General Procedures).

2.
WARNING:

Make sure to support the vehicle with axle stands.


Raise and support the vehicle.

3. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

4.
!

5.
NOTES:

Apply the brake pedal during the removal and installation


of the half shaft retaining nut.

Retain the nut for use in the installation procedure.


!

6.
!
7.
!

8.
!
9.
!

10.
!
11.
!

Loosen the tie rod end locking nut.

12.
!
13.
!

14.
!
15.
!

16.
!
17.
!

18.
CAUTION:

Do not use a hammer to detach the halfshaft from the hub


assembly, failure to follow this instruction may result in
damage to the halfshaft.

Using the special tools, release the halfshaft from the drive flange.
I N STA L L AT I O N

1.
!

2.
CAUTION:

The lower arm ball joint can be damaged by excessive


articulation. The wheel knuckle must be fully supported at all
times. Do not allow the wheel knuckle to hang on the lower
arm. Failure to follow this instruction will result in damage to
vehicle.
!

Using the special tools, pull the halfshaft in to the wheel hub.

3.
!
4.
!

Renew Part: Wheel knuckle nut and bolt.


Torque: 60 Nm

5.
CAUTION:

Install a new locknut.

Torque: 140 Nm
6.
!

Torque: 10 Nm

7.
!

Torque: 35 Nm
8.
CAUTIONS:

Make sure that the brake hose does not support the full
weight of the brake caliper assembly.

LH side: Do not allow the brake caliper to hang on the


brake pad wear warning sensor lead.

NOTE:

Make sure that new bolts are installed.

Torque:
Stage 1: 133 Nm
Stage 2: 60°
9.
!

10.
!
11.
!

12.
CAUTION:

Do not use air tools to install the halfshaft nut.

NOTE:

Apply the brake pedal during the removal and installation of


the half shaft retaining nut.
!

Torque: 290 Nm

13.
CAUTION:

Do not use air tools to install the halfshaft nut.

NOTE:

Apply the brake pedal during the removal and installation of


the half shaft retaining nut.
!

Remove and discard the halfshaft retaining nut.

14.
!

Install a new halfshaft retaining nut.


Renew Part: Front halfshaft nut.
Torque:
Stage 1: 120 Nm
Stage 2: 60°

15. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

16. Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).
2016.0 RANGE ROVER (LG), 204-01

FRONT SUSPENSION

FRONT LOWER ARM


BUSHING (G1679070)

R E M O V A L A N D I N S TA L L AT I O N

SPECIAL TOOL(S)

!
JLR-204-
816
Remover, Bush

!
JLR-204-
817
Installer, Bush
!
JLR-204-
818
Remover/Support,
Bush

GENERAL EQUIPMENT

EQUIPMENT NAME

Hydraulic press

REMOVAL

CAUTION:

Bushes must be installed in pairs.

1.
WARNING:

Do not work on or under a vehicle supported only by a jack.


Always support the vehicle on safety stands.

Raise and support the vehicle.

2. Remove the front lower arm.


Refer to: Front Lower Arm (204-01 Front Suspension, Removal and
Installation).
3.
!

Special Tool(s): JLR-204-816, JLR-204-818


General Equipment: Hydraulic press

I N STA L L AT I O N

1.
NOTE:

Note the timing mark for the bush installation.


!

2.
CAUTION:

Make sure bush is positioned in the correct orientation.


Failure to follow this instruction may result in damage to the
vehicle.

NOTES:

Illustration shows basic alignment.

Left-hand shown, right-hand mirrored.


!

3.
CAUTION:

Make sure the special tool is set in the correct position.


Failure to follow this instruction may result in damage to the
vehicle and the tool.
!

Position 1, left lower control arm.

Position 2, right lower control arm.


Special Tool(s): JLR-204-817

4.
CAUTION:

Make sure the special tools are in the correct orientation.


Failure to follow this instruction may result in damage to the
vehicle and tools.
!

Special Tool(s): JLR-204-817

5.
CAUTION:

Make sure the special tools are in the correct orientation.


Failure to follow this instruction may result in damage to the
vehicle and tools.

Special Tool(s): JLR-204-817, JLR-204-816


6.
!

Special Tool(s): JLR-204-816, JLR-204-817


General Equipment: Hydraulic press

7.
CAUTION:

Make sure bush is positioned in the correct orientation.


Failure to follow this instruction may result in damage to the
vehicle.

!
8. Install the front lower arm.
Refer to: Front Lower Arm (204-01 Front Suspension, Removal and
Installation).
2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION
S P E C I F I C AT I O N S

Torque Specifications

DESCRIPTION NM LB-FT

Shock absorber to knuckle bolt ++

Stage 1 100 66

Stage 2 Then a further 240 Then a further 240


degrees degrees

Shock absorber top nut 27 20

Shock absorber mounting nuts + 48 35

Upper control arm to subframe bolt

Stage 1 50 37

Stage 2 Then a further 60 Then a further 60


degrees degrees

Upper control arm to knuckle bolt

Stage 1 50 37

Stage 2 Then a further 60 Then a further 60


degrees degrees

Lower control arm to subframe front


bolt ++

Stage 1 100 74

Stage 2 Then a further 240 Then a further 240


degrees degrees

Lower control arm to subframe rear


bolt ++

Stage 1 100 74

Stage 2 Then a further 240 Then a further 240


degrees degrees

Lower control arm to knuckle bolt ++

Stage 1 70 52

stage 2 Then a further 240 Then a further 240


degrees degrees

Lower control arm to integral link bolt


++

Stage 1 50 37

Stage 2 Then a further 180 Then a further 180


degrees degrees

Integral link to knuckle bolt ++

Stage 1 50 37

Stage 2 Then a further 180 Then a further 180


degrees degrees

Toe link to subframe bolt

Stage 1 40 30

Stage 2 Then a further 60 Then a further 60


degrees degrees

Toe link to knuckle bolt ++

Stage 1 70 52

Stage 2 Then a further 240 Then a further 240


degrees degrees

Stabilizer bar clamp nuts / bolts 110 81

Stabilizer link nuts 185 136

Dynamic response actuator clamp nuts 110 81


/ bolts

Dynamic response actuator link nuts 185 136

Subframe to body rear bolts +

Stage 1 100 74
Stage 2 Then a further 300 Then a further 300
degrees degrees

Subframe to body front bolts 170 125

Subframe support bracket to body 60 44


bolts

+ A new nut or bolt must be installed

++ New nut and bolt must be installed


2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION
D E S C R I P T I O N A N D O P E R AT I O N

C O M P O N E N T LO CAT I O N

Rear Suspension Component Layout


!

ITEM DESCRIPTION

1 Upper arm

2 Wheel knuckle

3 Tie arm

4 Lower arm

5 Stabilizer link

6 Stabilizer bar
7 Damper

8 Air spring

OVERVIEW

The independent rear suspension offers a reduction in unsprung weight.

Combined with an aluminum subframe the suspension offers: maximized


dynamic performance for ride, handling and steering refinement and
minimized vibration.

Depending on vehicle specification, either:

a conventional stabilizer bar is fitted, or

a dynamic response stabilizer bar.


For additional information, refer to: Ride and Handling Optimization (204-
06, Description and Operation).

DESCRIPTION

AIR SPRING AND DAMPER


!

ITEM DESCRIPTION

1 Damper

2 Nut (damper to vehicle body)

3 Nut (damper rod)

4 Air connector

5 Air spring

6 Nut (damper to wheel knuckle)

7 Bolt (damper to wheel knuckle)

8 Damper - external oil reservoir

DAMPER

The damper assembly is a mono tube design, the lower end of the damper
is fitted with a bush and is attached to the wheel knuckle. The damper top
mounting is located in a turret in the body and secured to the body with
three nuts

secured to the body with three nuts The damper functions by restricting the
flow of hydraulic fluid through internal galleries within the damper. The
damper rod moves axially within the damper, its movement limited by the
flow of fluid through the galleries, providing damping of undulations in the
terrain. The damper rod is sealed at its exit point from the damper body to
maintain the fluid within the unit and to prevent the ingress of dirt and
moisture. The seal also incorporates a wiper to keep the rod clean.

AIR SPRING
Each air spring comprises a top cap assembly, an air bag and a base piston.
The air bag is attached to the top cap and the piston with crimp rings. The
air bag is made from a flexible rubber material which allows the sleeve to
roll up and down the air spring piston as the vehicle changes height. The
top cap assembly comprises the plastic top cap with a spigot which
protrudes through a hole in the subframe. This spigot includes a timing
feature to ensure the air spring is in the correct orientation and is attached
to the subframe with a spring clip. On the side of the top cap is a connector
which allows for the attachment of the air pipe from the valve block. The
piston is made from plastic and is shaped to allow the air bag to roll over its
outer diameter. The base of the piston has a spigot with an integral clip to
locate into the lower wishbone.

The air springs are located inboard of the dampers and are retained
between the subframe and the lower wishbone.

STABILIZER BAR AND LINKS


!

ITEM DESCRIPTION

1 Nut (stabilizer link to lower arm)

2 Washer

3 Stabilizer link (right)

4 Nut (stabilizer link to stabilizer bar)

5 Bush (stabilizer bar to subframe)

6 Bolt (subframe to stabilizer bar bracket)

7 Bracket (stabilizer bar to subframe)

8 Bolt (stabilizer bar bracket to subframe)

9 Stabilizer bar

10 Stabilizer link (left)

Vehicles without the Dynamic Response stabilizer bar system use a


conventional stabilizer bar. The Dynamic Response system is detailed in a
separate section
For additional information, refer to: Ride and Handling Optimization (204-
06, Description and Operation).
The stabilizer bar is fabricated from induction hardened, solid spring steel
bar. The stabilizer bar operates, via a pair of links, from their attachment to
the lower arm.

The stabilizer bar is mounted on the subframe’s rear cross member and is
attached with two, Teflon lined bushes. Brackets, which are pressed onto
the bushes, are attached to the cross member with bolts. The stabilizer bar
has crimped, 'anti-shuffle' collars pressed in position on the inside edges of
the bushes. The collars prevent sideways movement of the stabilizer bar.

The links have a ball joint at each end, are fitted with hardened steel
washers at both ends. The bottom ball joint is attached to the link at 90
degrees to the link axis. The ball joint is located in a hole in the lower arm
and secured with the hardened steel washer on one side of the interface
and a self-locking nut on the other. The top ball joint is attached to the link
at 90 degrees to the link axis. The ball joint is located in a hole in the end of
the stabilizer bar and secured with the hardened steel washer on one side of
the interface and the self-locking nut on other.

It is important that the hardened steel washer is in the correct position


between the stabilizer bar and the link ball joint and the damper yoke and
the link ball joint and the correct, hardened washer is fitted.

CAUTION:

Failure to fit the washer or using an incorrect washer will result in


relaxation of the torque on the self-locking nut and damage will be
caused to the stabilizer bar, link and lower arm.

UPPER ARM
!

ITEM DESCRIPTION

1 Bolt (upper arm to subframe)

2 Bush (upper arm to subframe)

3 Nut (upper arm to subframe)

4 Upper arm

5 Bolt (upper arm to wheel knuckle)

6 Bush (upper arm to wheel knuckle)

7 Nut (upper arm to wheel knuckle)

The upper arm is made from forged steel with both ends of the arm having
a bush housing machined in the arm; a bush is pressed into each of the
housings. The inner end locates in brackets on the upper section of the
subframe. The outer end of the bar locates in lugs at the top of the wheel
knuckle.

LOWER ARM AND TIE ARM


!

ITEM DESCRIPTION

1 Bolt (lower arm to subframe)

2 Bush (lower arm to subframe)

3 Nut and washer (lower arm to subframe)

4 Lower arm

5 Nut and washer (lower arm to subframe)

6 Bush (lower arm to subframe)

7 Bolt (lower arm to subframe)

8 Bolt – (lower arm to wheel knuckle)

9 Washer – (lower arm to wheel knuckle)

10 Nut – (lower arm to wheel knuckle)

11 Washer – (lower arm to wheel knuckle)

12 Bolt - link (lower arm to wheel knuckle)

13 Integral link (lower arm to wheel knuckle)

14 Bolt (tie arm to wheel knuckle)

15 Nut (tie arm to wheel knuckle)


16 Tie arm

17 Bolt – toe adjustment (tie arm to subframe)

18 Bush (arm to subframe)

19 Washer – toe adjustment (tie arm to subframe)

20 Nut – toe adjustment (tie arm to subframe)

21 Nut - link (lower arm to wheel knuckle)

22 Bush - link (lower arm to wheel knuckle)

LOWER ARM
The lower arm is cast aluminum with two bushes pressed into the inner
section of the arm which provides for the attachment to the subframe. The
bushes are located between brackets on the subframe and secured with
bolts and nuts. The lower arm has a platform which provides for the
attachment of the air spring and a location hole for the attachment of the
stabilizer link.

The outer section of the arm is attached to the forward end of the wheel
knuckle by links which provides castor control. Lugs at the rearward end of
the lower arm attach to the wheel knuckle’s rear bush.

TIE ARM
The tie arm is pressed steel with both ends having a bush pressed into an
integral housing.

The inner bush locates between brackets on the subframe and is secured
with a special eccentric bolt, washer and nut. This allows for the adjustment
of the rear wheel toe. Rotation of the bolt moves the eccentric head within
a recessed slot in the bracket, allowing the toe to be adjusted within the set
limits. The outer bush attaches to the wheel knuckle.

WHEEL KNUCKLE, WHEEL HUB AND BEARING ASSEMBLY


!

ITEM DESCRIPTION

1 Wheel knuckle

2 Brake caliper attachment location

3 Bush (lower arm to wheel knuckle)

4 Bearing (wheel hub)

5 Circlip (wheel hub bearing)

6 Wheel hub

7 Wheel stud

8 Nut (wheel hub)

9 Bush (tie arm to wheel knuckle

10 Bush - link (wheel knuckle to lower arm)

The hub assembly comprises a wheel hub, drive flange and bearing. A seal
and bearing are fitted in the wheel hub and are secured with a circlip. The
drive flange has wheel studs attached to it and locates on the splined drive
shaft and is secured with a stake nut.
2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

LOWER ARM (G1761169)

R E M O V A L A N D I N S TA L L AT I O N

SUSPENSION
ARM
ASSEMBLY - 3000 CC, USED
60.35.07 0.8 +
UPPER - TDV6 WITHINS
RIGHT -
RENEW

ARM 3000 CC,


ASSEMBLY TDV6,
USED
64.35.54 - LOWER - DIESEL, WITH 4.2 +
WITHINS
ONE SIDE PARTICUL ATE
- RENEW FILTER

3000 CC,
TDV6,
ARM
DIESEL, WITH
ASSEMBLY
PARTICUL ATE USED
64.35.54 - LOWER - 4.6 +
FILTER, WITH WITHINS
ONE SIDE
DIESEL
- RENEW
EXHAUST
FLUID

REMOVAL
NOTES:

Removal steps in this procedure may contain installation details.

LH illustration shown, RH is similar.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2.
CAUTION:

This step must be carried out in order to maintain the correct


air suspension compressor/dryer performance.

Using Land Rover approved diagnostic equipment depressurize the


rear spring.
For additional information, refer to: Air Suspension System
Depressurize and Pressurize (204-05 Vehicle Dynamic Suspension,
General Procedures).

3. For additional information, refer to: Wheel and Tire - GTDi 2.0L
Petrol/TDV6 3.0L Diesel /TDV8 4.4L Diesel/V6 S/C 3.0L Petrol /V8
N/A 5.0L Petrol/V8 S/C 5.0L Petrol (204-04 Wheels and Tires,
Removal and Installation).

4. For additional information, refer to: Fuel Tank (310-01A Fuel Tank
and Lines - TDV6 3.0L Diesel, Removal and Installation) / Fuel Tank
(310-01B Fuel Tank and Lines - V6 S/C 3.0L Petrol, Removal and
Installation) / Fuel Tank (310-01B Fuel Tank and Lines - V6 S/C 3.0L
Petrol, Removal and Installation) / Fuel Tank (310-01A Fuel Tank and
Lines - TDV6 3.0L Diesel, Removal and Installation) / Fuel Tank (310-
01E Fuel Tank and Lines - SDV6 3.0L Diesel - Hybrid Electric Vehicle,
Removal and Installation) / Fuel Tank (310-01F, Removal and
Installation).

5.
!

6.
CAUTION:

Use a wrench on the hexagon provided to prevent the ball


joint rotating.
!

7.
NOTE:

Discard the bolt.

!
8.
NOTE:

Discard the bolt.

9.
!
10.
NOTE:

Discard the bolt.

11.
NOTE:

Discard the bolt.


!

I N STA L L AT I O N

1.
CAUTIONS:

Make sure that a new bolt is installed.

Nuts and bolts must be tightened with vehicle at normal


ride height.
!

TORQUE: 100 Nm + 240 degrees

2.
CAUTIONS:

Make sure that a new bolt is installed.

Nuts and bolts must be tightened with vehicle at normal


ride height.

!
TORQUE: 100 Nm + 240 degrees

3.
!

TORQUE: 10 Nm

4.
CAUTIONS:

Make sure that a new bolt is installed.

Nuts and bolts must be tightened with vehicle at normal


ride height.
!

TORQUE: 70 Nm + 240 degrees

5.
CAUTIONS:

Make sure that a new bolt is installed.

Nuts and bolts must be tightened with vehicle at normal


ride height.

!
TORQUE: 50 Nm + 180 degrees

6.
CAUTION:

This step must be carried out to prevent damage to the air


spring.

For additional information, refer to: Air Suspension - Manual


Control Procedure (204-05 Vehicle Dynamic Suspension, General
Procedures).

7. Using a suitable Transmission jack, support the component while


tightening the nuts and bolts at normal ride height.
For additional information, refer to: Specifications (204-00
Suspension System - General Information, Specifications).

8. Remove the transmission jack.

9.
CAUTION:

Use a wrench on the hexagon provided to prevent the ball


joint rotating.
!

TORQUE: 185 Nm

10.
!

11. For additional information, refer to: Fuel Tank (310-01A Fuel Tank
and Lines - TDV6 3.0L Diesel, Removal and Installation) / Fuel Tank
(310-01B Fuel Tank and Lines - V6 S/C 3.0L Petrol, Removal and
Installation) / Fuel Tank (310-01B Fuel Tank and Lines - V6 S/C 3.0L
Petrol, Removal and Installation) / Fuel Tank (310-01A Fuel Tank and
Lines - TDV6 3.0L Diesel, Removal and Installation) / Fuel Tank (310-
01E Fuel Tank and Lines - SDV6 3.0L Diesel - Hybrid Electric Vehicle,
Removal and Installation) / Fuel Tank (310-01F, Removal and
Installation).

12. For additional information, refer to: Wheel and Tire - GTDi 2.0L
Petrol/TDV6 3.0L Diesel /TDV8 4.4L Diesel/V6 S/C 3.0L Petrol /V8
N/A 5.0L Petrol/V8 S/C 5.0L Petrol (204-04 Wheels and Tires,
Removal and Installation).

13.
CAUTION:

This step must be carried out in order to maintain the correct


air suspension compressor/dryer performance.

Using Land Rover approved diagnostic equipment pressurize the


rear spring.
For additional information, refer to: Air Suspension System
Depressurize and Pressurize (204-05 Vehicle Dynamic Suspension,
General Procedures).
2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

REAR SHOCK ABSORBER


(G1508943)

R E M O V A L A N D I N S TA L L AT I O N

DAMPER
- ONE ALL USED
64.30.02 1.1 +
SIDE - DERIVATIVES WITHINS
RENEW

REMOVAL

1.
CAUTION:

This step must be carried out in order to maintain the correct


compressor/dryer performance.

Using Land Rover approved diagnostic equipment depressurize the


rear air spring.
Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).
2.
!

3.
!
4.
!

5.
!
6.
!

7.
!
8.
!

9. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

10.
!
11.
!

12.
!
13.
!

14.
!

15.
CAUTION:

Discard the nuts.


!

16.
WARNING:

Do not work on or under a vehicle supported only by a jack.


Always support the vehicle on safety stands.

Raise and support the vehicle.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

17.
CAUTION:

Discard the nut and bolt.

NOTE:

Note the orientation of the component prior to removal.


!

18.
NOTE:

Remove and discard the gasket.

NOTE:

Do not disassemble further if the component is removed for access


only.

19.
!

20.
!

NOTE:

Do not disassemble further if the component is removed for access


only.
I N STA L L AT I O N

1.
NOTE:

Discard the retaining clip.

2.
NOTE:

Install a new retaining clip.


!

3.
!
4.
!

Torque: 32 Nm

5.
NOTES:

Make sure that the component is installed to the noted


removal position.

Install a new retaining nut and bolt.

Do not fully tighten the locking nut at this stage.


!

6.
CAUTION:

Make sure that new nuts are installed.

Tighten to 48 Nm.
7.
CAUTION:

Nuts and bolts must be tightened with vehicle at normal ride


height.

8.
!

Torque:
Stage 1: 100 Nm
Stage 2: 240°
9.
!

10.
!
11.
!

Torque: 25 Nm

12.
!
13.
!

14.
!
15.
!

16.
!
17.
!

18.
!
19.
!

20.
CAUTION:

This step must be carried out to prevent damage to the air


spring.

Refer to: Air Suspension - Manual Control Procedure (204-05


Vehicle Dynamic Suspension, General Procedures).

21. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

22.
CAUTION:

This step must be carried out in order to maintain the correct


compressor/dryer performance.

Using Land Rover approved diagnostic equipment pressurize the


rear air spring.
Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).

23.
!
2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

REAR STABILIZER BAR (G1761170)

R E M O V A L A N D I N S TA L L AT I O N

STABILIZER
3000 CC, USED
64.35.08 BAR - 1.3 +
TDV6 WITHINS
RENEW

REMOVAL

NOTES:

Some variation in the illustrations may occur, but the essential


information is always correct.

Some components shown removed for clarity.

Removal steps in this procedure may contain installation details.

! All vehicles

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.


2. Remove rear left air spring.For additional information, refer to: Rear
Air Spring (204-05 Vehicle Dynamic Suspension, Removal and
Installation).

! Vehicles with diesel engine

3. For additional information, refer to: Rear Muffler (309-00 Exhaust


System - TDV6 3.0L Diesel, Removal and Installation) / Rear Muffler
(309-00D Exhaust System - TDV8 4.4L Diesel, Removal and
Installation).

! Vehicles with 2.0L engine

4.
"

TORQUE: 55 Nm

! Vehicles with 5.0L or 3.0L petrol engine


5.
"

TORQUE: 55 Nm

! Vehicles with petrol engine

6.
CAUTION:

Make sure that the exhaust system is supported with suitable


retaining straps.
"

7.
"

! All vehicles

8.
CAUTION:

Use a wrench on the hexagon provided to prevent the ball


joint rotating.
NOTES:

LH illustration shown, RH is similar.

The step must be carried out on both sides.

"

TORQUE: 185 Nm
9.
"

TORQUE: 10 Nm

10.
"

TORQUE: 110 Nm

I N STA L L AT I O N

1. To install, reverse the removal procedure.


2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

REAR STABILIZER BAR LINK


(G1508945)

R E M O V A L A N D I N S TA L L AT I O N

LINK -
STABILIZER ALL USED
64.35.24 0.3 +
BAR - DERIVATIVES WITHINS
RENEW

REMOVAL

NOTES:

Removal steps in this procedure may contain installation details.

LH illustration shown, RH is similar.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. For additional information, refer to: Wheel and Tire (204-04,


Removal and Installation).
3.
CAUTION:

Use a wrench on the hexagon provided to prevent the ball


joint rotating.

TORQUE: 185 Nm

4.
CAUTIONS:

Use a wrench on the hexagon provided to prevent the ball


joint rotating.

Nuts must be tightened with vehicle at normal ride height.


!

TORQUE: 185 Nm

I N STA L L AT I O N

1. To install, reverse the removal procedure.


2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

TOE LINK (G1761171)

R E M O V A L A N D I N S TA L L AT I O N

3000 CC,
TDV6,
TIE-ROD USED
64.35.09 DIESEL, WITH 4.1 +
- RENEW WITHINS
PARTICUL ATE
FILTER

3000 CC,
TDV6,
DIESEL, WITH
TIE-ROD PARTICUL ATE USED
64.35.09 4.6 +
- RENEW FILTER, WITH WITHINS
DIESEL
EXHAUST
FLUID

GENERAL EQUIPMENT
EQUIPMENT NAME

Transmission jack

REMOVAL

NOTES:

Removal steps in this procedure may contain installation details.

LH illustration shown, RH is similar.


1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Fuel Tank (310-01A Fuel Tank and Lines - TDV6 3.0L
Diesel, Removal and Installation).
Refer to: Fuel Tank (310-01B Fuel Tank and Lines - V6 S/C 3.0L
Petrol, Removal and Installation).
Refer to: Fuel Tank (310-01B Fuel Tank and Lines - V6 S/C 3.0L
Petrol, Removal and Installation).
Refer to: Fuel Tank (310-01D Fuel Tank and Lines - TDV8 4.4L
Diesel, Removal and Installation).
Refer to: Fuel Tank (310-01E Fuel Tank and Lines - SDV6 3.0L Diesel
- Hybrid Electric Vehicle, Removal and Installation).
Refer to: Fuel Tank (310-01F, Removal and Installation).

3.
NOTE:

Discard the bolt.


!

4.
!

I N STA L L AT I O N

1.
CAUTION:

Nuts and bolts must be tightened with vehicle at normal ride


height.
!

Torque:
Stage 1: 40 Nm
Stage 2: 60°

2.
CAUTIONS:

Nuts and bolts must be tightened with vehicle at normal


ride height.

Make sure that a new bolt is installed.

Torque:
Stage 1: 70 Nm
Stage 2: 240°

3. Using a suitable transmission jack, support the component while


tightening the nuts and bolts at normal ride height.
Refer to: Specifications (204-00 Suspension System - General
Information, Specifications).
General Equipment: Transmission jack

4. Remove the transmission jack.

5. Refer to: Fuel Tank (310-01A Fuel Tank and Lines - TDV6 3.0L
Diesel, Removal and Installation).
Refer to: Fuel Tank (310-01B Fuel Tank and Lines - V6 S/C 3.0L
Petrol, Removal and Installation).
Refer to: Fuel Tank (310-01B Fuel Tank and Lines - V6 S/C 3.0L
Petrol, Removal and Installation).
Refer to: Fuel Tank (310-01D Fuel Tank and Lines - TDV8 4.4L
Diesel, Removal and Installation).
Refer to: Fuel Tank (310-01E Fuel Tank and Lines - SDV6 3.0L Diesel
- Hybrid Electric Vehicle, Removal and Installation).
Refer to: Fuel Tank (310-01F, Removal and Installation).

6. Refer to: Four Wheel Alignment (204-00 Suspension System -


General Information, General Procedures).
2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

UPPER ARM (G1508947)

R E M O V A L A N D I N S TA L L AT I O N

ARM
ASSEMBLY
ALL USED
64.35.60 - UPPER - 0.5 +
DERIVATIVES WITHINS
ONE SIDE
- RENEW

REMOVAL

NOTES:

Removal steps in this procedure may contain installation details.

LH illustration shown, RH is similar.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. For additional information, refer to: Wheel and Tire - GTDi 2.0L
Petrol/TDV6 3.0L Diesel /TDV8 4.4L Diesel/V6 S/C 3.0L Petrol /V8
N/A 5.0L Petrol/V8 S/C 5.0L Petrol (204-04 Wheels and Tires,
Removal and Installation).

3.
!

4.
!
5.
CAUTIONS:

Nuts and bolts must be tightened with vehicle at normal


ride height.

To prevent the wheel knuckle falling outwards and


disconnection of the halfshaft inner joint, support the
wheel knuckle.

Using a Transmission jack, support the wheel knuckle.


6.
!

I N STA L L AT I O N

1.
CAUTION:

Nuts and bolts must be tightened with vehicle at normal ride


height.

!
TORQUE: 50 Nm + 60 degrees

2.
CAUTIONS:

Nuts and bolts must be tightened with vehicle at normal


ride height.

To prevent the wheel knuckle falling outwards and


disconnection of the halfshaft inner joint, support the
wheel knuckle.

TORQUE: 50 Nm + 60 degrees

3. Tighten the nuts and bolts at normal ride height.


For additional information, refer to: Specifications (204-00
Suspension System - General Information, Specifications).

4. Remove the Transmission jack.


5.
!

TORQUE: 10 Nm

6.
!

TORQUE: 10 Nm

7. For additional information, refer to: Wheel and Tire - GTDi 2.0L
Petrol/TDV6 3.0L Diesel /TDV8 4.4L Diesel/V6 S/C 3.0L Petrol /V8
N/A 5.0L Petrol/V8 S/C 5.0L Petrol (204-04 Wheels and Tires,
Removal and Installation).
2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

UPPER ARM BUSHING (G1508950)

R E M O V A L A N D I N S TA L L AT I O N

SPECIAL TOOL(S)

!
204-514
Bush
remover/installer

REMOVAL

1. Raise and support the vehicle.

2. Remove the wheel and tire.


3. Remove the upper arm.
For additional information, refer to: Upper Arm (204-02 Rear
Suspension, Removal and Installation).

4.
NOTE:

Secure the upper arm in a suitable vice.

Using the special tools, remove the upper arm bushes.

I N STA L L AT I O N
1.
!

Using the special tools, install the upper arm bushes.

Align the bushes as shown.

2. Install the upper arm.


For additional information, refer to: Upper Arm (204-02 Rear
Suspension, Removal and Installation).

3. Install the wheel and tire.

Tighten the wheel nuts to 140 Nm (103 lb.ft).


2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

WHEEL BEARING AND WHEEL


HUB (G1561227)

R E M O V A L A N D I N S TA L L AT I O N

BEARING(S)
- HUB - ALL USED
64.15.14 1.3 +
ONE SIDE - DERIVATIVES WITHINS
RENEW

SPECIAL TOOL(S)

!
204-250
Wheel bearing
install and removal
tool
!
204-305
Remover, Wheel
Bearing

!
204-726
Remover/Installer,
Wheel Bearing

!
JLR-204-
726
Remover/Installer,
Front and Rear
Wheel Hub

!
JLR-204-
807
Installer, Front
Wheel Bearing
!
JLR-204-
811
Support, Hub

!
JLR-204-
812
Installer, Hub
Bearing

GENERAL EQUIPMENT
EQUIPMENT NAME

Copper Hammer

Hydraulic press

Punch

Vise

REMOVAL

1.
WARNING:

Make sure to support the vehicle with axle stands.


Raise and support the vehicle.

2. Refer to: Wheel Knuckle (204-02 Rear Suspension, Removal and


Installation).

3.
!

Special Tool(s): JLR-204-726, JLR-204-811


General Equipment: Hydraulic press
4.
!

General Equipment: Vise


General Equipment: Copper Hammer
General Equipment: Punch

5.
!

Special Tool(s): 204-305


General Equipment: Hydraulic press

6.
!

Clean all the mating faces and reusable parts thoroughly and check
for damage

7.
NOTE:

Note the orientation of the clip prior to removal.

!
8.
NOTE:

Note the orientation (magnetic sensor ring) of the


component prior to removal.

Special Tool(s): 204-250


General Equipment: Hydraulic press

I N STA L L AT I O N

1.
CAUTION:

Make sure that the area around the component is clean and
free of foreign material.

NOTE:

Make sure that the component is installed to the noted


removal position.
!

Special Tool(s): JLR-204-807, JLR-204-812


General Equipment: Hydraulic press

2.
NOTE:

Make sure that the component is installed to the noted


removal position.
!

3.
!

Special Tool(s): 204-726, 204-250


General Equipment: Hydraulic press

4. Refer to: Wheel Knuckle (204-02 Rear Suspension, Removal and


Installation).
2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

WHEEL KNUCKLE (G1561228)

R E M O V A L A N D I N S TA L L AT I O N

SPECIAL TOOL(S)

!
204-506/1
Remover/Installer,
Halfshaft

!
204-506/2
Remover/Installer,
Halfshaft Spacer
!
204-506/3
Remover/Installer,
Halfshaft Screw
Thread

!
204-506/5
Retainers, Halfshaft
tools

GENERAL EQUIPMENT

EQUIPMENT NAME

Transmission jack

REMOVAL
NOTES:

If a new knuckle is installed a new wheel bearing must be installed.

Right hand shown, Left hand similar.

Some variation in the illustrations may occur, but the essential


information is always correct.

Removal steps in this procedure may contain installation details.

1.
CAUTION:

This step must be carried out in order to maintain the correct


air suspension compressor/dryer performance.

Using Land Rover approved diagnostic equipment depressurize the


rear spring.
Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).

2.
WARNING:

Make sure to support the vehicle with axle stands.

Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

3.
CAUTION:

Do not use air tool to remove the halfshaft nut.


NOTE:

Retain the nut for the installation procedure.

Apply the footbrake to aid the halfshaft nut removal.

4.
!
5.
NOTE:

Discard the bolts.

6.
!
7.
!

8.
NOTE:

Discard the nut and bolt.

!
9.
NOTE:

Discard the bolt

10.
NOTE:

Discard the bolt


!

11.
!

12.
NOTE:

Discard the bolt


!

13.
CAUTION:

Do not use a hammer to detach the halfshaft from the hub


assembly, failure to follow this instruction may result in
damage to the halfshaft.

Using the special tools, release the halfshaft from the wheel hub.
Special Tool(s): 204-506/1, 204-506/2, 204-506/3, 204-506/5
General Equipment: Transmission jack

I N STA L L AT I O N

1.
!

Special Tool(s): 204-506/1, 204-506/2, 204-506/5

2.
CAUTIONS:

To prevent the wheel knuckle falling outwards and


disconnection of the halfshaft inner joint, support the
wheel knuckle.

Nuts and bolts must be tightened with vehicle at normal


ride height.

Make sure that a new bolt is installed.


!

Torque:
Stage 1: 70 Nm
Stage 2: 240°

3.
CAUTION:

Nuts and bolts must be tightened with vehicle at normal ride


height.

!
Torque:
Stage 1: 50 Nm
Stage 2: 60°

4.
CAUTIONS:

Nuts and bolts must be tightened with vehicle at normal


ride height.

Make sure that a new bolt is installed.

Torque:
Stage 1: 70 Nm
Stage 2: 240°

5.
CAUTIONS:

Nuts and bolts must be tightened with vehicle at normal


ride height.

Make sure that a new bolt is installed.


!

Torque:
Stage 1: 100 Nm
Stage 2: 240°

6.
CAUTION:

This step must be carried out to prevent damage to the air


spring.

Refer to: Air Suspension - Manual Control Procedure (204-05


Vehicle Dynamic Suspension, General Procedures).

7. Tighten the nuts and bolts at normal ride height.


Refer to: Specifications (204-00 Suspension System - General
Information, Specifications).

8. Remove the transmission jack.


9.
!

Torque: 9 Nm

10.
!

Torque: 35 Nm

11.
CAUTION:

Make sure that new bolts are installed.


!

Torque: 119 Nm

12.
!

Torque: 9 Nm

13.
CAUTION:

Do not use air tools to install the nut. Failure to follow this
instruction may result in damage to the component.
!

Apply the footbrake to aid the halfshaft nut installation.


Torque: 290 Nm

14.
CAUTION:

Do not use air tools to remove the halfshaft nut.

NOTE:

Discard the nut.


!

15.
CAUTION:

Do not use air tools to install the nut. Failure to follow this
instruction may result in damage to the component.

NOTE:

Install a new nut.


!

Apply the footbrake to aid the halfshaft nut installation.


Torque:
Stage 1: 120 Nm
Stage 2: 60°

16. Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

17.
CAUTION:

This step must be carried out in order to maintain the correct


air suspension compressor/dryer performance.

Using Land Rover approved diagnostic equipment pressurize the


rear spring.
Refer to: Air Suspension System Depressurize and Pressurize (204-
05 Vehicle Dynamic Suspension, General Procedures).
2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

REAR SHOCK ABSORBER -


ARMOURED (G1875403)

R E M O V A L A N D I N S TA L L AT I O N

DAMPER
- ONE ALL USED
64.30.02 1.1 +
SIDE - DERIVATIVES WITHINS
RENEW

REMOVAL

NOTES:

Some variation in the illustrations may occur, but the essential


information is always correct.

Some components shown removed for clarity.

Removal steps in this procedure may contain installation details.

1. Refer to: Air Suspension - Manual Control Procedure (204-05,


General Procedures).
2.
!

3.
!
4.
!

5.
!

6.
WARNING:

Do not work on or under a vehicle supported only by a jack.


Always support the vehicle on safety stands.

Raise and support the vehicle.


7. Refer to: Wheel and Tire - TDV6 3.0L Diesel /TDV8 4.4L Diesel/V6
S/C 3.0L Petrol /V8 5.0L Petrol/V8 S/C 5.0L Petrol (204-04, Removal
and Installation).

8.
!

9.
!
10.
!

11.
CAUTION:

Discard the nut and bolt.


!

Torque: 48 Nm

12.
CAUTION:

Discard the nuts.


!

Torque: 48 Nm

13.
CAUTION:

Discard the nut and bolt.

NOTE:

Note the orientation of the component prior to removal.


!

Torque:
Stage 1: 100 Nm
Stage 2: 240°

14.
NOTES:

Remove and discard the gasket.

Do not disassemble further if the component is removed


for access only.
!

15.
CAUTION:

Discard the nut.

Torque: 27 Nm
16.
!

17.
NOTE:

Discard the retaining clip.


!
18.
!

Inspect the components and renew if damaged or worn.

I N STA L L AT I O N

1.
!

Remove the forward outer stud from the new shock absorber top
mounting. This is to allow for the nut and bolt fixing to be installed.

2. To install, reverse the removal procedure.

3. Refer to: Air Suspension - Manual Control Procedure (204-05,


General Procedures).

4. Refer to: Air Suspension System Depressurize and Pressurize (204-


05, General Procedures).

5. Refer to: Wheel and Tire - TDV6 3.0L Diesel /TDV8 4.4L Diesel/V6
S/C 3.0L Petrol /V8 5.0L Petrol/V8 S/C 5.0L Petrol (204-04, Removal
and Installation).
2016.0 RANGE ROVER (LG), 204-02

REAR SUSPENSION

REAR STABILIZER BAR -


ARMOURED (G1770117)

R E M O V A L A N D I N S TA L L AT I O N

STABILIZER
3000 CC, USED
64.35.08 BAR - 1.3 +
TDV6 WITHINS
RENEW

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Rear Air Spring (204-05 Vehicle Dynamic Suspension,


Removal and Installation).

3. Refer to: Armoured Undershield (501-08, Removal and Installation).


4.
!

Torque: 55 Nm

5.
CAUTION:

Make sure that the exhaust system is supported with suitable


retaining straps.

!
6.
!

7.
CAUTIONS:

Use a wrench on the hexagon provided to prevent the ball


joint rotating.

Nuts must be tightened with vehicle at normal ride height.

NOTES:

LH illustration shown, RH is similar.

The step must be carried out on both sides.


!

Torque: 185 Nm

8.
!

Torque: 10 Nm
9.
!

Torque: 25 Nm

10.
CAUTION:

Fixings must be tightened with vehicle at normal ride height.

Torque: 110 Nm

I N STA L L AT I O N

1. To install, reverse the removal procedure.

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