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The Swiss Torch IS

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24 views4 pages

The Swiss Torch IS

Uploaded by

Ethan HP
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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THE SWISS TORCH:

INSTRUCTIONS FOR USE:


It is very important to read and follow all of the instructions laid down below. Failure to do so
can result in property damage, severe personal injury or death. These instructions arc general
in nature, and are not intended to describe every possible application of these products.

WARNING: The Swiss Torch is a piece of advanced soldering equipment that requires a
knowledgeable user who has had training in both soldering techniques and safety from a
qualified instructor.

THE SWISS TORCH SYSTEM:


The Swiss Torch combines a lightweight ergonomic body with a selection of torch heads
giving the user a variety of applications from casting and general melting of metals to general
bench repairs and precision soldering. The Swiss Torch is designed for use with Propane or
Natural Gas. The torch does not work with Acetylene.

SWISS TORCH BODY:


The body is constructed of aluminum with plastic grips, making it lightweight and easy to
use. The Oxygen (blue) and Gas knobs (red) fall easily to hand. The lower of the two gas
barhs is clearly marked with an 0 for oxygen.

Oxygen barb
Oxygen
knob

HOSES:
The Swiss Torch works with Grade T fuel/gas hose. To attach your hoses, press the
ends of the hoses over the appropriate GAS or OXYGEN barb. The Oxygen barb is
clearly marked with an 0 and is the lower barb as shown above. Many Grade T hoses
are supplied with fittings on both ends, in which case use strong shears to cut the
fittings off one end so the fuel/gas hose may slide over the barbs.

GASES:
The Swiss Torch is designed for nse with either Propane or Natural Gas and oxygen
or compressed air depending on the torch head selected. The torch does NOT work
with Acetylene.
SWISS TORCH HEADS/TIPS:
Each torch head tits to the body in an identical way, push the head fully into the body and use
the locking screw to firmly locate the head in the body. Unless otherwise noted all the tips
vvark \vith Propane or Natural Gas, and Oxygen or Compressed Air

HOKE HEAD:
This very popular head offers the Jeweller the versatility and practicality of a choice of three
bumer sizes of fine, medium and large. #1 small is fitted to the head, #2 medium and #3 large
are fitted onto the locking nut as shown below. These produce a small intense flame for
soldeling and shop repair work. Flame temperature range is 2700 - 2850'c 4900 - 5160'f
depending on the type of fuellgas combination used. Approximate name size 8mm x 6mm 0
Recommended pressure settings oxygen 12 PSI, propane 8 PSI.

~I Spare tip

/L
., '1'"'.----1
/
Spare tip
"1'/
! ~.
/. "

MICROHEAD:
This head gi yes a choice of three needle flames similar in size to those produced by a water
torch. SupplIed With three needle tips (0.9mm, 1.2mm & 1.6mm) which slIde onto a rotating
nozzle giving the nser the chance to angle the name in a direction that suits the task in hand.
Recommended pressure settings oxygen 12 PSI, propane 8 PSI.

'1 Rotating
nozzle

MELTING/CASTING HEAD SHORT:


This head is the perfect choice for casting. Unlike the other heads the melting head works
only with compressed air and propane/natural gas. It burns slightly cooler and produces a
large name that will cover an open crucible completely reducing risk of oxidation and
improving overall melt. Flame temperature range is 1875 - 1925"C or 3400, 3495"F
depending on the type of FueVGas combination used. Approximate name size 5mm x 20mm
o For use with compressed air at 2bar/30psi
CAUTION: This head ONLY works with compressed air and propane/natural gas.
MELTING HEAD LONG:
This head has a wide circular name, and is good for casting and working on larger pieces. It
bums hotter than the standard melting head and works best with propane as the gas. Flame
temperature range is 2700 - 2850"c 4900 - 5160"f . Approximate flame size 5mm x 20mm 0
Recommended pressure settings oxygen 12 PSI, propane 8 PSI.

PLATINUM HEAD:
This head produces a small circular intense flame, making it suitable for small casting work,
and excellent for melting platinum. Flame temperature range is 2700 - 2850"c 4900 - 5160'f
depending on the type of gas/fuel combination used. Approximate flame size 9mm x IOmm 0
Recommended pressure settings oxygen 12 PSI, propane 8 PSI

EYE PROTECTION:
Always wear safety glasses with filtered eye protection when soldering with the Swiss Torch

CLOTIDNG:
Loose clothing and hair must be tied back when soldering. Protective clothing such as gloves
and a fireproof apron should be worn.

WORK AREA:
Your workplace must be clear of combustible materials, have a fireproof floor, and the
immediate work area requires a fireproof top. An approv~d fire extinguisher must always be
nearby.

GASES:
When using the Swiss Torch, you will be working with pressurised gases and oxygen. Use
only equipment approved by the Department of Transportation or other governing agency and
follow all manufacturer's safety precautions
RESPIRATORY PROTECTION:
Respiratory Protection may be required during certain applications Refer to ANSI Standard
Z49-1

LEAK TESTING:
You must test the equipment for leaks, both at fIrst set lip and at regular afterwards.

• Only use an approved oil free leak detection fluid. This will be available from your
local welding supply company.

• To test the system, ensure the torch body valves are closed, pressurise the system
checbng all connections for leaks.

• If any leaks are detected you must NOT use the equipment. Re-check all the
connections to make sure they are tight and free of debris.

• If the torch is going to be idle for morc than 30 minutes, it is best to tUfn the preset
regulators to the off position.

LIGHTING THE TORCH:


When you have completed your leak tests and are ready to light your torch.
• Check the handle control knobs are shut (rotate clockwise)
• Open the gas control on the gas bottle a ~lh to J;,I turn anti-clockwise
• Open the Oxygen tank all the way till the valve stops
• Open the gas knob on the torch handle a y, tum, use an approved ignitor to light the
flame (hold the ignitor over the torch like an inverted cup)
• When the gas is alight slowly feed in the oxygen in the same manner - this may well
blow the torch out, in which case you will have to repeat the earlier steps.
• Once lit adjust the gas and oxygen controls on the torch handle until the desired
flame is achieved.

EXTINGUISHING THE TORCH:


• Tum the oxygen control on the torch handle fully clockwise to the closed position
• Turn the gas control on the torch handle fully clockwise to the closed position
• Tum off the Oxygen tank/compressor
• Tum off the PropanelNatural gas source

TO BLEED THE SYSTEM:


Starting with everything in the "off' or "closed" position. CAUTION - ensure the torch is
cold before changing tips.

• Remove the torch tip


• Open the oxygen control on the torch handle Y, tum until all pressure has gone from
the hose and regulator - then close it fully.
• Open the gas control knob on the torch handle Y, tum until all pressure has gone from
the hose and regulator - then close it fully.

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