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988f Series II Wheel Loader Electrical System

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0% found this document useful (0 votes)
114 views2 pages

988f Series II Wheel Loader Electrical System

Uploaded by

henryvaldez18382
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Wire Description Chart

Wire
Color Wire Description
Wire
Color Wire Description Connector Location ¹ SENR5887
Number Number
Power Distribution Circuits Control Circuits (Cont'd.) Schematic Machine January 1996
101 RD BAT(+) 762 YL BUCKET POSITIONER SOL SW Connector Number
Location Location
102 RD HD LMP 818 BR SERIAL DATA (TRANSMIT)
105 RD KEY SW 819 GY SERIAL DATA (RECEIVE) CONN 1 C-14 1
106 RD AUX CKT 820 BU TRANSMIT KEY CONN 2 A-2 2 Electrical Schematic Symbols And Definitions
109 RD ALT OUTPUT (+) TERM. 892 BR CAT DATA LINK (-) CONN 3 E-13 1
112 PU MAIN POWER RLY OUTPUT 893 GN CAT DATA LINK (+)
113 OR OPR MON PANEL 900 PU XMSN SHIFT SOL NO. 5 OR 4 CONN 4 A-12 D
114 GN WARNING HORN (FORWARD) 901 WH XMSN SHIFT SOL NO. 6 CONN 5 Service Tool
118 GY AUX CKT 910 YL XMSN NEUTIZER OVERRIDE 3 A-12 D
Diagnostic Connector
124 GN A/C INDICATOR
128 PK AUX CKT 975 WH CST AUTOSHIFT SOL RETURN
7 CONN 6 Starting and Charging
A-11 D
129 BU AUX CKT 993 BR ANALOG SENSOR COMMON 15 System Diagnostic Connector
140 BU AUX CKT 994 GY OIL PRESSURE (FILTERED)
18 8
CONN 7 B-10 D
150 RD BAT(+) 995 BU COOLANT TEMPERATURE 32 13 4 9 T
164 WH HYDRO CTRL WTL POWERTRAIN CTRL 996 GN ENGINE SPEED/TIMING SENSOR 29 10 CONN 8 C-12 3
188 WH AUX CKT POWER
19 28 F CONN 9 C-12 4 Pressure Temperature Level Flow
24 34 25 Symbol
199 OR AUX CKT 997 OR ANALOG SENSOR POWER (+ 5V) 1 1 17 CONN 10 C-11 4 Symbol Symbol Symbol
Ground Circuits 998 BR DIGITAL SENSOR RETURN 20 5 10 C 14
200 BK MAIN CHASSIS (3408E ONLY) A 9 CONN 11 D-10 5
23 22 11
201 BK OPR MON PANEL 999 WH PRIMARY CAMSHFT SPEED/TIMING 2 11 27 21 30 CONN 12 F-10 D
202 BK XMSN CTRL (3408E ONLY) 6 4 33 B CONN 13 D-9 6
203 BK CHASSIS DIAGNOSTIC A700 OR DIGITAL SENSOR POWER(+8V) 3 12 26 D 6 8 E 31 CONN 14 Transmission Service
207 BK STARTER DIAGNOSTIC (3408E ONLY) 5 2 D-9 6
229 BK BAT (-) A701 GY INJECTOR #1 7 Mode Plug (Switch Box)
250 BK PAYLOAD MON CUSTOMER GND A702 PU INJECTOR #2 CONN 15 A-8 6
251 BK PAYLOAD MON SYSTEM GND A703 BR INJECTOR #3 3 7
270 BK CMS IDENT CODE 0 A704 GN INJECTOR #4 16 CONN 16 A-8 7 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
271 BK CMS IDENT CODE 1 A705 BU INJECTOR #5 CONN 17 A-8 7
272 BK CMS IDENT CODE 2 A706 GY INJECTOR #6 CONN 18 C-7 6
273 BK CMS IDENT CODE 3 A707 PU INJECTOR #7
274 BK CMS IDENT CODE 4 A708 BR INJECTOR #8 CONN 19 D-7 6 Normally open switch that is closed due to an applied condition, and will open again with a
278 BK XMSN CTRL IDENT CODE 2 A746 PK TURBO OUTLET PRESSURE CONN 20 E-7 6
279 BK XMSN CTRL IDENT CODE 3 A747 GY ATMOSPHERIC PRESSURE specific decrease in that condition.
CONN 21 F-7 6
280 BK XMSN CTRL IDENT CODE 4 A751 YL AFTER COOLER TEMP
281 BK XMSN CTRL IDENT CODE 5 E701 PK AUTO RIDE CNTL SW CONN 22 E-8 6
290 BK CMS SERVICE E793 BU ATA DATA LINK (-) CONN 23 D-6 C
291
A234
BK
BK
CMS CLEAR
J1939 SHIELD GND
Basic Machine Circuits
E794
E795
E796
YL
YL
GN
ATA DATA LINK (+)
CRANKCASE PRESS (3408E ONLY)
OIL PRESS (UNFILTERED)
10
C
CONN 24
CONN 25
D-6
A-6
C
E
988F Series II Wheel Loader Normally closed switch that will open with an increase of a specific condition.
301
302
304
BU
OR
WH
STARTER NO. 1 SOL
STARTER NO. 1 RESISTOR TO DIAGNOSTIC
STARTER RLY NO. 1 OUTPUT
E797
E798
WH
PK
(3408E ONLY)
PWM #3 RETURN (3408E ONLY)
PWM #3 (3408E ONLY)
CONN 26
CONN 27
C-5
C-5
A
A Electrical System
306 GN STARTER RLY COIL TO NEUT START E799 BR PWM #1 AND #2 RETURN CONN 28 Customer Data Normally closed switch that is open due to an applied condition, and will close again
SW OR KEY SW E955 OR WLPMS PHII KEYPAD DATA F B 9 A-3 B
5 Connection (WLPMSII)
307 OR KEY SW TO NEUT START SW F417 YL PMS STORE SW IN A with a specific decrease in that condition.
308 YL MAIN POWER RLY COIL F700 BU PWM#1 OUT (3.5A) (3408E ONLY) 34 11 E 21 CONN29 A-3 B
31 30
310
313
PU
GY
START AID SW TO START AID SOL
STARTER NO. 2 RESISTOR TO DIAGNOSTIC
F701
F702
BR
GN
PWM#2 OUT (3.5A)(3408E ONLY)
THROTTLE (APP SPECIFIC) 1 19 1
26 D 6 8 CONN 30 CMS Options Code Plug C-3 A
2ZR1-UP
28 29 CONN 31 CMS Service Mode
C-3 A
314 PU STARTER RLY NO. 2 OUTPUT (3408E ONLY) 7
321 BR BCKP ALARM LAMP F703 GY LH TURBINE INLET EXH TEMP 24 4 11 27 10 9 7 Plug (Switch Box)
The circle indicates that the component has screw terminals and a wire can be disconnected
322 GY WARNING HORN (FORWARD) (3408E ONLY) 12 33 5 25 8 CONN 32 D-2 8
337 WH PRELUBE PUSHBUTTON SW TO F704 OR RH TURBINE INLET EXH TEMP 2 18 17 from it.
4 CONN 33 C-2 8
PRELUBE TIMER (3408E ONLY) 13
338 PK FLOOD LAMP RLY COIL F705 PK DOUT 6 (APP SPECIFIC) (3408E ONLY)
CONN 34 B-2 2
2 6 22 15 CONN 35 B-2 2
Monitoring Circuits F706 PU DOUT 5 (APP SPECIFIC) (3408E ONLY)
403 GN ALTERNATOR (R) TERM. F707 WH ETHER CURRENT LEVEL RLY 23 CONN 36 B-2 2
410 WH OPR MON ACTION ALARM (3408E ONLY) 32 16 No circle indicates that the wire cannot be disconnected from the component.
411 PK OPR MON ACTION AMP F708 YL DOUT 3 (APP SPECIFIC) (3408E ONLY) 3 CONN 37 D-1 8
412 BU OPR MON COOL FLOW F709 BU DOUT 2 (APP SPECIFIC) (3408E ONLY) CONN 38 D-1 8
417 GY PRIMARY STER SW F710 BR ETHER ON RELAY (3408E ONLY) 3 20 20 CONN 39 D-1 8
419 YL OPR MON PARKING BRAKE F711 GN DATA LINK
426 BR OPR MON POWER TRAIN OIL FILTER F712 GY DATA LINK CONN 40 F-2 C
429 YL OPR MON BRAKE OIL TEMP F713 OR LEFT TURBO INLET PRESS CONN 41 F-5 F
432 PK OPR MON BRAKE OIL PRESS (3408E ONLY)
442 GY HYD SYSTEM TEMP GAGE F714 PK RIGHT TURBO INLET PRESS
CONN 42 A-5 E This indicates that the component has a wire connected to it that is connected to ground.
443 YL POWER TRAIN TEMP GAGE (3408E ONLY) CONN 43 E-7 B
446 PU BRAKE OIL TEMP GAGE F715 PU SHUTDOWN (NO)(APP SPECIFIC) CONN 44 A-8 D
447 PK FUEL LEVEL GAGE (3408E ONLY)
450 YL TACH SENDER (+) F716 WH SHUTDOWN (NC)(APP SPECIFIC) CONN 45 E-8 6
452 PU TORQUE CONVERTER (3408E ONLY) CONN 46 F-8 9
A401 RD ELECTRICAL SYSTEM NO.1 VOLTAGE F717 YL SW 4 (APP SPECIFIC) (3408E ONLY)
C491 PU PARK BRAKE PRESSURE F718 BU SW 5 (APP SPECIFIC) (3408E ONLY)
CONN 47 E-8 10 This indicates that the component does not have a wire connected to ground. It is grounded
D43335 CONN 48 E-9 6
Accessory Circuits F719 BR SW 6/1 (APP SPECIFIC) (3408E ONLY) by being fastened to the machine.
500 BR WIPER FRONT (PARK) F720 GN SW 8/3 (APP SPECIFIC) (3408E ONLY) CONN 49 E-11 D
501 GN WIPER FRONT (LO) F721 GY SW 9/4 (APP SPECIFIC) (3408E ONLY)
CONN 50 B-11 5
502 OR WIPER FRONT (HI) F722 OR SW 10/5(APP SPECIFIC) (3408E ONLY)
503 BR WIPER REAR (PARK) F723 PK TBC PROBE + (3408E ONLY) CONN 51 D-13 5
504
505
506
YL
BU
PU
WIPER REAR (LO)
WIPER REAR (HI)
WASHER FRONT
F724
F725
PU
WH
TDC PROBE (3408E ONLY)
FUEL PRESS (APP SPECIFIC)
(3408E ONLY)
Machine Harness Connector and Component Locations CONN 52 Timing Cal Connector
CONN 53
B-13
F-14
1
11
507 WH WASHER REAR F726 YL INJECTOR COMMON ¹ The connectors shown in this chart are for harness to harness
508 PU RADIO SPEAKER LEFT F727 BU INJECTOR COMMON
connectors. Connectors that join a harness to a component are
511 BR RADIO SPEAKER RIGHT F728 BR INJECTOR COMMON
512 GN RADIO SPEAKER RIGHT (COMMON) F729 GN INJECTOR COMMON generally located at or near the component. See the Component
513 OR A/C COMPRESSOR/REFRIG PRESS SW F732 PK BACKUP CAMSHAFT SPD/TMG Location Chart.
515 GY BLOWER MOTOR (HI) (3408E ONLY)
516 GN BLOWER MOTOR (MEDIUM) F737 YL ANALOG SENSOR INPUT 6 © 1996 Caterpillar Printed in U.S.A.
517 BU BLOWER MOTOR (LO) G746 WH XMSN CONT TORQUE LIMIT Component Location Chart All Rights Reserved
519 PK THERMOSTAT TO REFRIG PRESS SW G747 OR XMSN CONT LUC PROP SOL
520 WH OPR A/C SW TO THERMOSTAT/FUSE G748 PU XMSN CONT STEER CONSOL SW 1 Machine Schematic Machine Schematic
Component Component
537 GN TURN SIGNAL SW TO FLASHER G749 YL XMSN CONT STEER CONSOL SW 2 Location Location Location Location
592 BU DC/DC CONVERTER POWER OUTPUT G750 BU XSMSN CONT FWD SW TO GND A Alarm - Action (CMS) F-3 19 Sensor - Rail Pressure F-13
A513 PK DC/DC CONVERTER MEMORY OUTPUT G755 GY XMSN CONT REV SW TO GND
A515 BR BLOWER MOTOR #2 (HI) G756 YL PK BRK LVR STEER 1 Alarm - Backup F-15 20 Sensor - Rear Axle D-14
A517 OR BLOWER MOTOR #2 (LO) G757 OR XMSN NEUTRALIZER SW 2 2 Alternator E-11 21 Sensor - Throttle D-3
C529 GY LIFT PRESS G758 PU QUICKSHIFT SW (N.C.) LEVER STEER
C530 BU LIFT POSITION SENSOR (WAS D758) 3 Batteries D-14,F-15 22 Sensor - Torque Converter Oil Temp E-11
Lighting Circuits G759 WH QUICKSHIFT SW (NO.) LVR STEER
600 BR DASH LAMP BASIC G760 WH XMSN CONT SPEED 2 SW TO GND
D Breaker - Alternator (80 Amp) B-12 22 Sensor - Torque Converter Speed D-10 Harness And Wire Electrical Schematic Symbols
604 OR STOP LAMP G761 YL XMSN CONT SPEED 3 SW TO GND E Breaker - Circuit (Blower Motor) 15 Amp A-7 23 Sensor - Transmission Speed E-9 Module Identifier (MID)
605 YL TURN LAMP LEFT G762 BR XMSN CONT SPEED 4 SW TO GND MID No. Module
606 GY TURN LAMP RIGHT G763 PU XMSN CONT NEUT SW TO GND E Breaker - Circuit (Seat) 15 Amp A-7 24 Sensor - Turbo Outlet Pressure F-13
607 PK FLOOD LAMP FRONT G764 PK XMSN CONT PK BRK LVR SW TO GND D Breaker - Engine ECM (15 Amp) A-11 F Shifter - Transmission F-10 26 Computerized Monitoring System (CMS) A AA 1 1
610 OR HEAD LAMP BASIC G765 GN XMSN CONT LVC ENABLE 36 Engine Control
615 YL CAB FLOOD LAMP/ROPS G768 GN XMSN CONT SPEED 1 SW TO GND D Breaker - Key Switch (10 Amp) B-11 2 Solenoid - A/C Clutch D-15 1 2 2
616 BU BUCKET FLOOD LAMP/BOOM FLOOD LAMP G794 OR INJECTOR COMMON 81 Transmission Control Component Identifier (CID) List Component Identifier (CID) List Cont.
D Breaker - Main Power (80 Amp) B-11 B Solenoid - Bucket Float B-4
637 GN LCL LAMP CID No. Component CID No. Component Typical representation of a Typical representation of a
644 OR BRIGHTNESS ADJUST D Breaker - Running Lamps (10 Amp) B-11 B Solenoid - Bucket Kickout B-4 Computerized Monitoring System (CMS) 26 Deutsch connector. The Sure-Seal connector. The
Engine Control 36
Control Circuits Plug Receptacle
709 OR SENSOR POWER SUPPLY
4 Control - Engine A-14 B Solenoid - Lift Kickout B-4 096 Fuel Level Sensor 001 Cylinder 1 Injector Solenoid plug contains all sockets plugand receptacle contain
751 GN XMSN SHIFT SOL NO. 1 OR 3 B Control - Hydraulic Hand (VCTC) A-4 25 Solenoid - Lockup Clutch D-10 100 Engine Oil Pressure Sensor 002 Cylinder 2 Injector Solenoid and the receptacle contains both pins and sockets.
752 YL XMSN SHIFT SOL NO. 2 2 all pins.
754 BU XMSN SHIFT SQL NO. 3 OR 1 F Control - Stic Group F-4 18 Solenoid - Ride Control D-1 110 Engine Coolant Temperature Sensor 003 Cylinder 3 Injector Solenoid
755 OR XMSN SHIFT SQL NO. 4 OR 5 5 Control - Transmission D-8 26 Solenoid - Start Aid C-11 168 Electrical System Voltage 004 Cylinder 4 Injector Solenoid
761 GY LIFT KICKOUT SOL SW 177 Power Train Oil Temperature Sensor 005 Cylinder 5 Injector Solenoid
E Converter - Voltage C-7 22 Solenoid - VCTC Valve D-11
248 CAT Data Link 006 Cylinder 6 Injector Solenoid Pin or Socket
E Fuses (10 Amp) A-7 12 Solenoid - Injector 1&3 E-12 Number
270 Harness Code (CMS) 007 Cylinder 7 Injector Solenoid
E Fuses (15 Amp) A-6 19 Solenoid - Injector 2&4 D-12 Failure Mode Identifiers (FMI) List 271 Action Alarm 008 Cylinder 8 Injector Solenoid
4 Ground - Engine A-13 27 Solenoid - Injector 5&7 E-12 FMI No. Failure Description 324 Action Lamp 042 Rail Control Valve Wire, Cable, or Harness Component
6 Ground - Engine D-11 28 Solenoid - Injector 6&8 D-12 0 Data valid but above normal operational range. Assembly Identification Part Number
427 Front Brake Oil Temperature Sensor 091 Throttle Position Sensor
1 Data valid but below normal operational range. Single Wire
2 Ground - Engine D-11 25 Solenoids - Transmission Valve F-10 428 Rear Brake Oil Temperature Sensor 100 Engine Oil Pressure Sensor
2 Data erratic, intermittent, or incorrect. Connector
E Ground - Frame B-11 2 Suppressor - Arc D-15 600 Hydraulic Oil Temperature Sensor 110 Coolant Temperature Sensor
3 Voltage above normal or shorted high. A AA 9X-1123
2 Ground - Frame D-13 2 Switch - Battery Disconnect D-13 601 Brake Air Pressure Sensor 164 Rail Pressure Reading C A
4 Voltage below normal or shorted low.
Off Machine Switch Specifications E Ground - Platform A-5 C Switch - Blower F-5 627 Parking Brake Switch 168 Electrical System Voltage 325-PK-14 1 325-PK-14
5 Current below normal or open circuit.
Part No. Function Actuate Deactuate Contact Position Transmission Control 81 174 Fuel Temperature
7 Horn - Forward C-2, E-2 29 Switch - Brake Pressure F-9 6 Current above normal or grounded circuit.
362 ± 29 mN, 45.6 mm ID point 303 mN MIN 168 Electrical System Voltage 175 Engine Oil Temperature Pin Socket Wire
3E-6428 Coolant Flow Normally Open A Lamp - Action (CMS) F-3 30 Switch - Bucket Positioner B-1 7 Mechanical system not responding properly. Color
(1.3 ± .1 oz, 1.8 in ID point) (1.1 oz MIN) 190 Engine Speed Sensor 190 Engine RPM Sensor
A Meter - Service F-4 21 Switch - CMS Brightness Adjustment E-4 8 Abnormal frequency, pulse width, or period.
4 grams 1.5 grams 248 Data Link 248 CAT Data Link
3E-6429 Steering Oil Flow Normally Open 9 Abnormal update.
(.14 oz) (.05 oz) A Monitor - Computerized System (CMS) E-3 13 Switch - Coolant Flow E-13 263 + 8V Sensor Supply 253 Personality Module Mismatch
10 Abnormal rate of change. 2 200-BK-14
8270 kPa MAX 6890 ± 345 kPa A-B, Normally Open C Motor - Blower F-5 A Switch - Flood Lamp E-4 270 Harness Code 254 Internal ECM Failure
3E-6452 Brake Pressure 11 Failure mode not identifiable.
(1199 psi MAX) (1000 ± 50 psi) A-C, Normally Closed
B Motor - Floor Heater Blower B-3 A Switch - Floor Blower D-4 12 Bad device or component. 621 STIC Downshift Switch 261 Timing Calibration
210 ± 70 kPa —
9X-7781 Trans Filter Pressure Normally Open 8 Motor - Front Washer A-8 21 Switch - Forward Horn E-3 13 Out of calibration. 622 STIC Upshift Switch 262 Analog Sensor Power Supply Circuit Number Wire
(30 ± 10 psi) —
623 STIC Direction Switch 263 Digital Sensor Power Supply Identification Gauge
275 to 1750 kPa ¹ — 8 Motor - Front Wiper D-3 C Switch - Front Intermittent Wiper E-5
114-5333 Refrigerant Pressure (AC) Normally Open ² 626 Lock Switch 264 Shutdown Inputs Are Incorrect
(40 to 255 psi) — 9 Motor - Rear Washer A-8 2 Switch - Ground Level Shutdown D-13
627 Parking Brake Switch 268 Programmed Parameter Fault
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing 10 Motor - Rear Wiper E-6 A Switch - Key Start D-5
pressur the closed condition can be maintained down to 170 kPa (25psi). 628 Quick-shift Switch 273 Turbo Outlet Pressure Calibration Electrical Schematic Symbols And Definitions
6 Motor - Starter D-11 F Switch - Left Hand Console F-4 631 Solenoid 1 (Reverse) 274 Atmospheric Pressure Calibration
² Contact position at the contacts of the harness connector.
C Radio F-5 31 Switch - Lift Kickout B-1 632 Solenoid 2 (Forward) 281 Engine Lamp
284 EMS Engine On
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
2 Receptacle - Aux Start D-14 B Switch - Neutralizer Limit F-3 633 Solenoid 3 (Gear 4)
through it.
D Relay - Ether B-11 A Switch - Neutralizer Override C-4 634 Solenoid 4 (Gear 3) 285 EMS Coolant Lamp
E Relay - Flood Lamp A-6 29 Switch - Neutralizer pressure F-8 635 Solenoid 5 (Gear 2) 286 EMS Oil Lamp
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
Related Service Manuals 636 Solenoid 6 (Gear 1) 298 Invalid Service Brake Switch
D Relay - Main Power B-11 29 Switch - Parking Brake F-8 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
638 Start Relay 342 Loss Of Sec Engine RPM Signal
D Relay - Start A-11 29 Switch - Parking Brake Pressure F-9 Title Form No.
653 Control 545 Ether Inject Control Relay
C Resistor - Blower Speed F-5 A Switch - Quickshift D-4 Alternator (3E-7577):
Consist No. 3E-7577 SENR4978 668 Shift Handle 548 Throttle Lock Lamp
6 Resistor - Starter Diagnostic D-11 C Switch - Rear Wiper F-5 SENDER - A component that is used with a temperature or pressure gauge. The sender
Computerized Monitoring System (CMS) SENR5247 670 Left Brake Pedal Position Sensor 680 Ride Control Switch
measures the temperature or pressure. Its resistance changes to give an indication to the
Resistor and Solenoid Specifications D Resistor - System Voltage (CMS) A-10 32 Switch - Refrigerant (A/C) E-15 Starting And Charging Systems SENR2947 671 Transmission Speed Sensor T gauge of the temperature or pressure.
Component Part No. Resistance (Ohms)¹ 11 Seat - Air Suspension D-6 21 Switch - RH Service Brake D-3 Starting Motor: (6V-0890) 672 Torque Converter Speed Sensor
Overall 3.0 ± .15 Consist No. 6V-0890 SENR3860 678 Impeller Clutch Solenoid Valve
Resistor - Blower Motor Speed 9X-4383 12 Sensor - Atmospheric Pressure F-13 A Switch - Ride Control C-4
Tap 1.0 ± .05 Transmission Control SENR5704
12 Sensor - Backup Cam S/T F-13 A Switch - Running Lamp E-4 679 Lockup Clutch Solenoid Valve RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Resistor - Starter/Diagnostic Conn,
System Voltage
3E-7842 150.0 ± 7.5 Troubleshooting Manual 3408E and 3412E SENR1060 826 Torque Converter Temperature It has a coil that makes an electromagnet when current flows through it. The electromagnet
13 Sensor - Engine Coolant Temp F-13 A Switch - Start Aid D-4
can open or close the switch part of the relay.
Solenoid - A/C Clutch 100-4512 14.4 ± 0.6 12 Sensor - Engine Oil Pressure E-13 33 Switch - Steering Oil Flow B-11
Solenoid - Bucket Float 3E-8647 85.3 ± 5.0 12 Sensor - Engine Oil Temp E-13 29 Switch - Stop Lamp F-8
Solenoid - Bucket, Lift Kickout 109-1739 83 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
14 Sensor - Front Axle A-1 C Switch - Thermostat F-5
much current flows through it. This does not destroy the circuit breaker and it can be reset to
Solenoid - Lockup Clutch 9X-9830 4.3 15 Sensor - Fuel Level F-9 21 Switch - Throttle Lock C-3
become part of the circuit again.
Solenoid - Rail Pressure Control Valve 107-0677 10.1 ± 3 12 Sensor - Fuel Temperature E-13 B Switch - Throttle Lock Resume/Accel B-3
Solenoid - Ride Control 104-7015 33.7 ± 1.0 16 Sensor - Hydraulic Oil Temperature A-8 B Switch - Throttle Lock Set/Decel B-3 SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Solenoid - Start Aid 3E-6333 6 17 Sensor - Lift Cylinder Pressure (PMS) D-1 34 Switch - Transmission Filter (CMS) E-11 that makes an electromagnet when current flows through it. The electromagnet can open or
Solenoid - VCTC Valve 4V-1222 41.5 ± 4.2 18 Sensor - Lift Position (PMS) D-1 B Switch - Turn Signal F-11 close a valve or move a piece of metal that can do work.
Solenoids - Injector 105-1500 1.55 ± 0.20 12 Sensor - Primary Cam S/T F-13 12 Valve - Rail Pressure Control F-13
Solenoids - Transmission 3E-3748 8.5 Machine locations are repeated for components located close together. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
A = Components located in dash. D = Components located on relay panel. activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
¹ At room temperature. that make electromagnet when current flows through them. It also has an internal switch that places
B = Components located in operator’s right console. E = Components located in right side service compartment.
C = Components located in cab overhead. F = Components located in operator’s left console. the latch coil circuit open at the time the coil latches.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

STARTING CIRCUIT.

GUAGE CIRCUIT.
CMS CIRCUIT.

PANEL LAMP CIRCUIT.


WIPER/WASHER CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.

ENGINE CONTROL CIRCUIT.

TURN SIGNAL CIRCUIT.

PAYLOAD MONITOR CIRCUIT.


START AID CIRCUIT.

TRANSMISSION CONTROL CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L L K OPERATOR STATION
YYY FUEL HOOD FLOOD LAMP L77 D ZZ CONN 40
JJJ YYY DDD NOTE F C TURN B+ OR-18 1 113-OR-18 A 113-OR-18 L77 200-BK-14 200-BK-14 H
A RAIL PRESSURE LEVEL 9X-6775 L22 L22 NEUTRALIZER SWITCH SHOWN
RD-00 E798-PK 1 E798-PK A DDD NOTE D C2 HAZARD 1 8 G762-BR-18 GROUND BK-18 2 201-BK-18 B 201-BK-18 Q 200-BK-14 200-BK-14 1 200-BK-14
SENSOR LIMIT SWITCH WITH LH BRAKE L77 D
E797-WH 2 E797-WH B CONTROL VALVE 2 200-BK 31 GROUND 2 7 G761-YL-18 SIG (DEEP) BU-18 4 447-PK-18 C 447-PK-18 QQ 5 G768-GN-18 UPSHIFT (N/C) 615-YL-14 615-YL-14 615-YL-14 4 615-YL-14
124-9325 YY 9X-4232 PEDAL UP ZZ
CONN 53 107-0677 1 DDD 30B 3 G750-BU-18 6 G760-WH-18 SIG (SHALLOW) YL-18 3 CONN 46 6 G760-WH-18 UPSHIFT (N/O) 616-BU-14 616-BU-14 616-BU-14 3 H
DOME LAMP BLOWER SW N/C D ZZ
RD-00 412-BU 412-BU 1 BK-18 4 537-GN 49A HEAD LAMP 4 G763-PU-18 5 G768-GN-18 ANTENNA 7 G761-YL-18 DOWNSHIFT (N/C) A 1 G757-OR-18 200-BK-14 2 FRT ROPS
EE AA AA CC 3E-6389 WH,GN 6P-3236 STIC CONTROL 3 L21 L21
998-BR 2 BK-18 3 102-BU 49 + BATTERY 5 G755-GY-18 3 G750-BU-18 201-BK-18 YY 509-WH-18 2 LEFT SPKR 8 G762-BR-18 DOWNSHIFT (N/O) 202-BK-18 G757-OR-18 ZZ H FLOOD LAMP
POS NEG 12 V BATTERY POS NEG DDD SOL 2 SOL 3 SOL 4 BBB KK L22 GP 2 A
997-OR 6 G768-GN-18 2 202-BK-18 201-BK-18 201-BK-18 C WH-18 508-PU-18 1 WH/BK,GN/BK LEFT SPKR KK 1 3 G750-BU-18 FORWARD SW 202-BK-18 202-BK-18 615-YL-14 9X-6774
3T-5760 FLASHER FORWARD 4TH GEAR 3RD GEAR 117-0298 N/O L78 L78
997-OR 7 G760-WH-18 4 G755-GY-18 G756-YL-18 G756-YL-18 A RD-18 511-BR-18 7 GY/BK,VI/BK RIGHT SPKR 1 124-GN 4 G755-GY-18 REVERSE SW 202-BK-18 200-BK-14
BK-00

COOLANT FLOW SW 8V-2514 8 G761-YL-18 1 201-BK-18 GY,VI RIGHT SPKR 2


G763-PU-18 432-PK-18 B BK-18 512-GN-18 8 5 520-WH 1 G763-PU-18 NEUTRAL SW

200-BK
615-YL
3E-6428 9 G762-BR-18 432-PK-18 202-BK-18 200-BK 3 GROUND 4 517-BU 5 2 202-BK-18 GROUND

520-WH
DDD 3 Q AM/FM G BK 202-BK-18

519-PK
JJJ K QQ +12V 4
F 606-GY 10 202-BK-18 4 G764-PK-18 592-BU 6 RD 3 516-GN 201-BK-18
C491-PU-18

2 ANTENNA D A
C
A
B

200-BK 997-OR A OR-18 +5V 605-YL 11 1 A513-PK-18 5 NC 2 515-GY 3 Q ACTION LAMP 201-BK-18
FLOOD LAMP RAIL PRESSURE SENSOR 419-YL-18 9U-2331 2
K 1 A
9X-1439 607-PK 993-BR B YL-18 GROUND 6V-2485 NOTE G DDD 12 PARK 2 202-BK-18 4 NC 6 KK G748-PU-18 1 WH-18 7N-5876 411-PK-18
WH-18
WH-18

WH-18
WH-18

WH-18
WH-18

RD

4
BU

A
B

BBB BBB 3
BK

F E796-GN E796-GN C GN-18 SIGNAL 13 BRAKE SW 3 202-BK-18 L66 D G749-YL-18 4 WH-18 A


BRAKE

102-RD
D CONN 41

200-BK
6 XMSN 3E-5181 LH SPEAKER RADIO GP
JJJ TURN 14 PRESS SW K NN 202-BK-18 3 WH-18 ACTION ALARM RD 1 410-WH-18
5
RD
BU

NOTE: SHOWN
BK

509-WH-18
SHIFTER TRANSMISSION SOLENOID 3E-7141 SWITCH SHOWN

508-PU-18
F 996-GN 996-GN A OR-18 +12V 15 3E-6452 6T-7695 202-BK-18 2 WH-18 BK 2 201-BK-18 F

516-GN
515-GY
517-BU
PRIMARY CAM S/T SENSOR SIGNAL WITH BRAKE OFF T 3E-6328
998-BR 998-BR B BK-18 GROUND 16 8C-5329 VALVES WITH STEERING
127-1008 SW L20 L20
2
1

2
1

2
1

202-BK-18

3E-3748 THERMOSTAT SW AND TRANSMISSION LH CONSOLE SW


202-BK-18

998-BR 999-WH C WH-18 SIGNAL 9G-5589 17 TT TT


TT 1 2 3E-5465 ENABLED 108-8160
999-WH JJJ 4 1 18 WH-18 WH-18 A MACHINE
NOTE: FOR USE ON MACHINES PARK 4 3 BBB AXLE TEMP STEEL MILL
997-OR A OR-18 +5V 19 H 975-WH-18 WH-18 WH-18 ACTION ALARM 3 410-WH-18 CODE

124-GN
COOLANT TEMP SENSOR WITH STEERING WHEEL ONLY BLOWER NUMBER STEERING
STOP-TAIL S RD-18 A 604-OR 993-BR B BK-18 GROUND 102-2240 NOTE G DDD 20 752-YL-18 A 752-YL-18 BRAKE RESISTOR MOTOR A ACTION LAMP 4 411-PK-18 DISPLAYED MONITORING APPLICATIONS PLUG
LAMP T WH-18 C 600-BR 995-BU 995-BU C WH-18 SIGNAL 537-GN B 975-WH-18 PRESS SW CONN 21 9X-4383 BBB 129-BU UNUSED 11 ON POWERUP
W Q K K 3E-7757 MOTOR A A
3E-6467 BK-18 B 200-BK 754-BU-18 G 754-BU-18 3E-6452 102-RD B A + + - 200-BK 200-BK UNUSED 19
JJJ BBB BBB
NOTE: REPLACES JUMPER PLUG EEE (LOCN E-7) NOTE: SWITCH BBB

201-BK-18
F 996-GN A OR-18 +12V D 975-WH-18 5 F721-GY-18 - 200-BK UNUSED 20 16 STIC YES NO 128-2559
L41 SHOWN WITH

C
BACKUP CAM S/T SENSOR L26

403-GN
998-BR B BK-18 GROUND ON MACHINES EQUIPPED W/TURN SIGNALS. 755-OR-18 I 755-OR-18 1 BK-18 604-OR 11 515-GY 1 RD 200-BK A HARNESS CODE 4 25 274-BK-18
F 127-1008 PARK BRAKE D
BK-18
604-OR

F732-PK F732-PK C WH-18 SIGNAL J 975-WH-18 2 12 200-BK 2 BK SERVICE METER 200-BK HARNESS CODE 3 26 273-BK-18
600-BR

ON STOP LAMP SW L19 17 WHEEL YES NO 128-2560

519-PK
200-BK
124-GN-14
BACKUP BK-18 2 JJJ 901-WH-18 K 901-WH-18 K 13 251-BK-18 6T-7337 HARNESS CODE 2 27 272-BK-18
9X-0023 CIGAR LIGHTER
G746-WH-18

ALARM BK-18 1 997-OR A OR-18 +5V TURBO OUTLET PRESS SENSOR F 975-WH-18 NOTE C 15 129-BU HARNESS CODE 1 28 271-BK-18
123-6449 NEUTRALIZER L39 L39 L23 L23 9W-0335
202-BK-18

993-BR B YL-18 GROUND 103-6091 900-PU-18 E 900-PU-18 19 C529-GY-18 403-GN HARNESS CODE 0 29 270-BK-18 BK-18 1 1
L45 PRESSURE SW L20 L20

512-GN-18
511-BR-18
A746-PK A746-PK C GN-18 SIGNAL L 975-WH-18 20 C530-BU-18 REAR WIPER SW 201-BK-18 CLEAR 9 291-BK-18 BK-18 2 2
4E-8950 A
975-WH-18

L45

3T-6655
321-BR-18

JJJ 751-GN-18 C 751-GN-18 16 644-OR-18 910-YL-18 SERVICE 8 290-BK-18 BK-18 3 3

592-BU
A513-PK-18
200-BK
997-OR A OR-18 +5V 975-WH-18 M NOTE: SWITCH SHOWN 18 118-GY 113-OR-18 UNUSED 39 201-BK-18 BK-18 4 4
ATMOSPHERIC PRESS SENSOR TT TT TT D

102-RD
200-BK
993-BR B YL-18 GROUND N WITH BRAKE PEDAL UP 14 F703-GY-18 113-OR-18 A UNUSED 38 201-BK-18 5 BK-18 5
419-YL-18

L24
1
2

1
2

1
2

103-6093 L38 L38 L24 RH SPEAKER DH B B

L27
A747-GY A747-GY C GN-18 SIGNAL W TT 17 F704-OR-18 505-BU CMS BRIGHTNESS UNUSED 10 201-BK-18 BK-18 6 BK-18 6
JJJ CYL HEAD CYL HEAD CYL HEAD CYL HEAD 1 6T-7695 ADJUSTMENT SW NEUTRALIZER UNUSED 34
CONN 12 NNN A PPP A
WH-18
WH-18

WH-18
WH-18

WH-18
WH-18

SOL 1 SOL 3 SOL 5 SOL 7 INDICATOR LAMP

644-OR-18
997-OR A OR-18 +5V 2 3E-7183 GROUND 2 201-BK-18 201-BK-18

118-GY
118-GY
ENGINE OIL PRESS SENSOR D

L20
993-BR B YL-18 GROUND 3 7N-5876 UNUSED 6 201-BK-18
103-6092 A B L20
994-GY 994-GY C GN-18 SIGNAL 4 118-GY 200-BK A DISPLAY BRIGHTNESS 5 644-OR-18
XMSN RRR RRR K D L27 D L
JJJ 6 505-BU 504-YL PW 600-BR G794-OR-18 ALT R-TERMINAL 12 403-GN 403-GN
997-OR A OR-18 +5V TRANS FILTER SW SPEED BK-18 1 202-BK-18 1 202-BK-18
K K 7 504-YL A A 113-OR-18 UNUSED 30 403-GN Y
1

ENGINE OIL TEMP SENSOR XXX


12

11

XXX XXX
2

10
7
1
2

8
9
5
6

4
3

XXX CONN NN D D 2
604-OR

9X-7781 SENSOR FOR CB A


600-BR

993-BR B BK-18 GROUND WH-18 2 450-YL-18 2 450-YL-18 8 503-BR 503-BR 201-BK-18 113-OR-18 SYSTEM VOLTAGE 7 A401-RD-18 HEAD LAMP
607-PK

106-0735 B B 22 A
E795-YL E795-YL C WH-18 SIGNAL NOTE B 3E-8848 9 337-WH RADIO 507-WH A HYD OIL TEMP PWM 16 442-GY-18 9X-7165
CONN 45 3
201-BK-18

Y
G746-WH-18
604-OR
450-YL-18

102-RD

419-YL

SOL 1 SOL 5 SOL 6 FRONT INTERMITTENT QUICKSHIFT


G764-PK-18

C491-PU-18

113-OR-18
G756-YL-18
202-BK-18
432-PK-18

447-PK-18

10 592-BU 592-BU A CONV OIL TEMP PWM 15 443-YL-18


200-BK

JJJ
200-BK

P P
WH
WH

REVERSE 2ND GEAR 1ST GEAR WIPER SW INDICATOR LAMP


OR
OR

GY
GY

PU
PU

997-OR A OR-18 +5V 426-BR-18 200-BK 200-BK B PRIM STEER FLOW SW 37 417-GY-18

610-OR
STOP-TAIL FUEL TEMP SENSOR L14 L14
S RD-18 A 604-OR 993-BR B BK-18 GROUND 200-BK-14 C 3E-0155 7N-5876 REAR AXLE SENS SIG 17 446-PU-18
LAMP 102-2240 XXX XXX
T WH-18 C 600-BR A751-YL A751-YL C WH-18 SIGNAL P B REAR WIPER D 118-GY 1 RD-14 WIPER B+ 600-BR PARK BK PRESS SW 31 G756-YL-18

200-BK
3E-6467 A
1
2
4
3

1
2
4
3

BK-18 B 200-BK 2 426-BR-18 3E-6388 200-BK 118-GY 2 RD-18 WASHER B+ 200-BK S E701-PK-18 TRANS FILTER SW 33 426-BR-18 FLOOD LAMP
CONN 3 JJJ JJJ B RUNNING 9X-6775
F 201-BK-18 1 201-BK-18 1 G748-PU-18 L 200-BK 200-BK 3 BK-18 GROUND 200-BK 113-OR-18 CAT LINK + 23 893-GN-18

A513-PK-18
A701-GY

A703-BR

A705-BU

A707-PU
F728-BR
F728-BR
F726-YL
F726-YL

LAMP SW A

200-BK-14
D
1
2
3
4
5
6

993-BR CONN 49 2 G749-YL-18 GND L79 502-OR 4 WH-14 HIGH SPEED 600-BR 113-OR-18 CAT LINK - 24 892-BR-18 Y
C
H MOTOR L79 SA 3E-7181

201-BK-18
202-BK-18
200-BK-14

993-BR 200-BK-14 3 G750-BU-18 GN 4 504-YL 501-GN 5 YL-14 LOW SPEED 600-BR BK OIL PRESS SW 35 432-PK-18 607-PK

102-RD

592-BU
E F 2 E
L40 S
L37

L80
FLOOD LAMP 607-PK INJECTOR 200-BK-18 200-BK-14 4 G763-PU-18 1 507-WH 500-BR 6 BU-14 PARK 102-BU 600-BR RIDE CONTROL FUEL LEVEL PWM 18 447-PK-18 200-BK 200-BK
9X-1439 SOLENOIDS L55 L38 L38 L22 L22 T L80 3 INDICATOR LAMP Y
F725-WH-18

200-BK 443-YL-18 L38 5 G755-GY-18 BK 2 200-BK 506-PU 506-PU 7 BR-18 102-BU 600-BR FRONT AXLE SENS SIG 13 429-YL-18 200-BK 200-BK-14
E799-BR-18

WASHER
F700-BU-18

L36 L36 S
997-OR-18
993-BR-18

F A701-GY 105-1500 201-BK-18 L36 6 G768-GN-18 P GY 6 118-GY 8 7N-5876 UNUSED 40 610-OR

200-BK-14
C B+ S 5 FORWARD SS E
200-BK-14

F726-YL 403-GN 7 G760-WH-18 BR 3 503-BR D UNUSED 36 607-PK


6 S A HORN

200-BK
A703-BR 113-OR-18 A OR-18 + BATTERY G765-GN-18 752-YL-18 32 SOL 2 - FWD B 8 G761-YL-18 OR 5 505-BU 102-BU 610-OR F706-PU-18 UNUSED 14 113-OR-18 322-GY 6 606-GY

606-GY
200-BK
7T-0969 SS SS
L81
A705-BU 201-BK-18 B BK-18 GROUND 901-WH-18 36 SOL 6 - SPD 1 2 337-WH 9 G762-BR-18 113-OR-18 BATTERY + 1 113-OR-18 114-GN 5 200-BK-14
S
975-WH-18

L11
PANEL A
321-BR-18

F728-BR 443-YL-18 C WH-18 SIGNAL 751-GN-18 31 SOL 1 - REV 1 307-OR 10 202-BK-18 600-BR 113-OR-18 R TURN INDICATOR 22 606-GY Y 1 610-OR
L41 L41 LAMP L15 L15 SS SS
A707-PU 900-PU-18 35 SOL 5 - SPD 2 11 200-BK L TURN INDICATOR 21 605-YL 2 607-PK
604-OR

G794-OR-18
600-BR

607-PK

TORQUE CONVERTER

E701-PK-18
F706-PU-18
L44 L44 TO PRELUBE 7N-5876 S THROTTLE LOCK SS SS SS SS

201-BK-18
A708-BR 755-OR-18 34 SOL 4 - SPD 3 12 200-BK PARK BK PRESS SW 32 C491-PU-18 4 322-GY

910-YL-18
OIL TEMP SENSOR TIMER INDICATOR LAMP
L53

F729-GN 754-BU-18 33 SOL 3 - SPD 4 13 Y 3 114-GN


3E-5370 7N-5876 HEAD
A706-GY 975-WH-18 39 SOL RETURN 14 200-BK 200-BK 200-BK S COMPUTERIZED MONITORING SYSTEM (CMS)
200-BK

200-BK
200-BK

CONN 48

600-BR
B FLOOD LAMP FORWARD
A704-GN 975-WH-18 10 UNUSED 15 200-BK 103-8529
L47 L47 LAMP SW 9X-7165 RH TURN HORN
F727-BU C 279-BK-18 279-BK-18 26 OPTION PLUG 2 16 S R 600-BR
A 1 3E-7182 FLOOD LAMP LAMP 7T-0970
A702-PU C ALT C A 278-BK-18 278-BK-18 4 OPTION PLUG 1 17 308-YL 600-BR
REFRIGERANT SW EEE S 2 L1 9X-6775 5C-8964
109-RD-4 R 403-GN BK-18 B 202-BK-18 6 UNUSED 18 102-BU S 200-BK A
RD-00

+
BK-00

114-5333 CONN 43 C OFF 3


2
1
4
3

200-BK-14
NOTE A NOTE E GGG W 709-OR-18 40 SENSOR +8V 19 600-BR 200-BK 322-GY LIGHTING GP - SIGNAL 105-0493
C S S ON
A704-GN

A L10 4 L26 L26


A706-GY
F729-GN
F729-GN
A702-PU

A708-BR
F727-BU
F727-BU

L80 L80

L79
BUS BAR ALTERNATOR G765-GN-18 450-YL-18 5 TRANS SPEED SENSOR 20 307-OR 200-BK A FORWARD HORN SW

610-OR

114-GN
322-GY
OPERATOR STATION

607-PK
8C-6358 WW L81 L81 L79 S B ST S 5
102-RD
606-GY

7T-2296
200-BK

605-YL

L77

3E-7577 200-BK-18 280-BK-18 28 SERVICE MODE W Q 105-RD 338-PK 200-BK E LLL LLL
EE C L77 6 S RIDE CONTROL
519-PK 1 BK-18 3 GG BK-4 281-BK-18 29 CLEAR MODE CONN 20 KEY START SW 200-BK A 200-BK F701-BR-18 1 F701-BR-18 1 GN-18
2 WW VCTC CONN 14 TRANS L16 L16 VCTC INDICATOR SOL VALVE
513-OR 2 BK-18 B 2 G758-PU-18 24 QUICKSHIFT SW (N/C) 9G-7641 200-BK 200-BK E799-BR-18 2 E799-BR-18 2 GN-18
1 3 B L54 L54 JJJ JJJ SOLENOID LAMP 104-7015
B 998-BR-18 F716-WH-18 202-BK-18 4 SERVICE G759-WH-18 25 QUICKSHIFT SW (N/O) 124-GN-14 7N-5876 637-GN-14 CONN 39
UU DD 1 L15
1
2
4
3

1
2
4
3

F715-PU-18 TO ENGINE VALVE 202-BK-18 3 MODE PLUG G757-OR-18 27 NEUTRALIZER SW (N/C) 519-PK A
XXX XXX L27
L80

L79

L77
GROUND LEVEL B 4V-1222 E VV LIFT CYLINDER

L10
280-BK-18 1 (SWITCH 452-PU-18 7 TORQUE CONVERTER SPD 200-BK A VV
L81
WH

WH

C NC
OR

OR

L10
GY

GY

L67
PU

PU

SHUTDOWN SW RESISTOR 281-BK-18 2 BOX) G747-OR-18 11 LOCKUP CL SOL A 998-BR-18 F722-OR-18 129-BU-18 A 129-BU-18 A OR-18 + BATTERY PRESSURE
C
RD-00

RD-00

L1 L1

+ BATTERY
513-OR 4D-1836 3E-7842 G746-WH-18 3 NEUTRALIZER SW CONN 200-BK S B F721-GY-18 251-BK-18 B 251-BK-18 B BK-18 GROUND SENSOR
W L23 23 O B NO

GROUND
SUPPRESSOR-ARC (SHOWN IN ENGINE RUN POSITION) 302-OR 1 G764-PK-18 23 PARK BRAKE SW (N/C) L23 200-BK C E799-BR-18 C529-GY-18 C C529-GY-18 C WH-18 SIGNAL 124-4672
N AIR FLOOR BLOWER SW
106-8704 D D
XXX 301-BU 2 419-YL-18 30 PARK BRAKE SW (N/O) N SUSPENSION 600-BR 3E-7174 F701-BR-18 CONN 38
1

11
2

4
3

8
7

XXX L24 L24


6

A
9
12
10

XXX XXX
1
2
3
4
C G765-GN-18 19 LUC SW TO B+ 2 600-BR S 2 C529-GY-18

600-BR
600-BR
A SEAT L29
GN-14
GN-14

A 4 RH SERVICE BRAKE SW 129-BU-18 251-BK-18 251-BK-18 LIFT POSITION


164-WH-18 1 + BATTERY 117-7607 140-BU B B BK-18 GROUND
MUR440 616-BU-14 3 S
200-BK-14
200-BK-14
615-YL-14
128-2316 (988F) SENSOR
A513-PK-18

307-OR 18 KEY SW TO B+ 140-BU S A517-OR F722-OR-18 251-BK-18 129-BU-18 A 129-BU-18 A RD-18 + BATTERY
124-GN-14
606-GY
RD-00

200-BK-14
BK-00

1
2
A/C CLUTCH
605-YL

306-GN 38 START RELAY A F721-GY-18 (SHOWN W/BRAKE OFF) C530-BU-18 C530-BU-18 C C530-BU-18 C WH-18 SIGNAL 121-0284
101-RD-4

5
507-WH
1
2

501-GN

502-OR

SOLENOID CYL HEAD CYL HEAD CYL HEAD CYL HEAD


102-RD

118-GY

TORQUE CONVERTER
592-BU

506-PU

500-BR
519-PK

304-WH-8 LOCKUP HHH 893-GN-18 8 CAT LINK + 606-GY 200-BK-14 E CCC


C 6 S L8 L15 L15 CCC
199-OR-14
1
2

200-BK-14
100-4512 SOL 2 SOL 4 SOL 6 SOL 8 CLUTCH 202-BK-18 A SPEED SENSOR 892-BR-18 9 CAT LINK - S A515-BR 605-YL CONN 37
B
513-OR

G S
200-BK

AUX START RD-00 SOLENOID 452-PU-18 B 9G-6724 321-BR-18 37 BACKUP ALARM C491-PU-18
UU
D L16 L16 D
513-OR

L39
OR
BU

RECEPTACLE DISCONNECT SW (LUC ONLY)


200-BK

9X-9830 G748-PU-18 12 STEER CONSOLE SW (N/O) 606-GY A700-OR-18 A RD-18 +8V


202-BK-18

2G-1830 7N-0718 C MTR BAT GG L39 L8 L8


G749-YL-18 13 STEER CONSOLE SW (N/C) 605-YL 998-BR-18 B BK-18 GROUND 200-BK

600-BR
C B
CC HHH G750-BU-18 14 FWD SW TO GND CONN 19 C491-PU-18 F702-GN-18 C WH-18 SIGNAL 200-BK 200-BK-14
L16 L7 L7
2
1

BK-00 MOTOR 4 202-BK-18 202-BK-18 G763-PU-18 15 NEUTRAL SW TO GND F721-GY-18 B A F721-GY-18 A 610-OR
FF STARTER HHH S THROTTLE SENSOR SS E
BK-00 BK-00 BK-00 3 452-PU-18 202-BK-18 G755-GY-18 16 REVERSE SW TO GND F702-GN-18 1 F702-GN-18 F702-GN-18 200-BK B 607-PK
L56 QUICKSHIFT SW
L45

BB 6V-0890 3E-7700

200-BK
BK-00 G747-OR-18 1 G747-OR-18 G768-GN-18 17 UPSHIFT SW (N/C) A700-OR-18 8 A700-OR-18 A700-OR-18 200-BK 322-GY 6 606-GY

606-GY
S

200-BK
B JJ MM L36 L36 123-6376
L37

SS SS
RD-00

L37
CUSTOM MACHINE

BK-4 975-WH-18 2 975-WH-18 G760-WH-18 20 UPSHIFT SW (N/O) F722-OR-18 9 F722-OR-18 F722-OR-18 600-BR 200-BK 114-GN 5 200-BK-14
A 1 S L7
L45

FF C 5 709-OR-18 G761-YL-18 21 DOWNSHIFT SW (N/C) F706-PU-18 2 F706-PU-18 600-BR S 2 G758-PU-18 600-BR FRONT 1 610-OR
L28 L28 2
203-BK

SS SS
124-GN-14

WIPER
616-BU-14

200-BK-14
200-BK-14
200-BK-14
251-BK-18

6 164-WH-18 G762-BR-18 22 DOWNSHIFT SW (N/O) F720-GN-18 10 F720-GN-18 202-BK-18 F720-GN-18 2 607-PK


615-YL-14

JJ UU MM NOTE: USED 3 S S 3 3E-6388 SS SS SS SS


L66

507-WH

BK-00
G746-WH-18

G759-WH-18

BK-00 202-BK-18 2 GROUND 11 202-BK-18 G759-WH-18 4 322-GY


502-OR
501-GN
G747-OR-18

G765-GN-18

G757-OR-18

102-RD

118-GY

118-GY
506-PU

500-BR
G758-PU-18

519-PK
G764-PK-18

CONN 11 S L
GN-18

L66
975-WH-18

164-WH-18

REAR AXLE ON MACHINES START AID SW S


709-OR-18

893-GN-18
452-PU-18

321-BR-18

892-BR-18

202-BK-18

200-BK-14
4 3 114-GN
450-YL-18

419-YL-18

W 606-GY
SENSOR TO FRAME TO ENGINE WITH L35 L35 5 3E-7176 GND MOTOR HEAD
RD-00 207-BK 3 605-YL 501-GN 4 GN H
307-OR
306-GN

610-OR

114-GN
322-GY
519-PK
200-BK
200-BK

607-PK
DD AA AA BB L37 L37 6 S
L38

201-BK-18

3E-5370 AUTOSHIFT TRANSMISSION CONTROL LAMP FORWARD


450-YL-18

WWW 202-BK-18 5 762-YL 202-BK-18 S G794-OR-18 1


12 V BATTERY L38 ONLY 128-6626 L34 L34 L3 L3 T 9X-7165 RH TURN HORN
L57

998-BR-18
998-BR-18
POS NEG POS NEG +24V OR-18 A 113-OR-18 113-OR-18
A 6 761-GY 998-BR-18 200-BK 2 BK
L25
C

L57
A
B

3T-5760 GROUND BK-18 B 201-BK-18 201-BK-18


B L55 L37 7 C491-PU-18 NOTE: SHOWN WITH 118-GY 6 GY P FLOOD LAMP LAMP 7T-0970
L55 W B+
L40

QUICKSHIFT OFF Y 9X-6775 5C-8964


L25

L13

SIGNAL WH-18 C 446-PU-18 446-PU-18


C CONN 12 112-PU-4 500-BR 3 BR
18
19
20
10
17
16

12
13
14
15
11
9
1
8
4
2
3
5
7
6

L44 WWW B L44 L52 L52 L36 L36 L40 L67 L67

6
5
1
2
4
3
13
L18

B 502-OR 5 OR LIGHTING GP - SIGNAL 105-0493

L1
CONN 51 E
L58

L55 CONN 32
975-WH-18

L46
419-YL

L58

L21
L11
L19
IDENT PART NO. CHG LOC NOTE

L14

L78
L29
L57 L57 L46
L40

E701-PK-18
CONN 1 START AID VOLTAGE 200-BK S 605-YL HARNESS AS.
SOLENOID B
L31

F724-PU JJJ C CONVERTER 200-BK NEUTRALIZER 200-BK 114-GN A 122-8484 00 B-6


L50
L56

F723-PK 997-OR 14 997-OR-18 L52 L36 3E-6333 119-1733 A 600-BR OVERRIDE SW 600-BR A R 322-GY B 122-8448 00 C-7
A 112-6156 1 S C 122-8446 00 C-11
F703-GY 993-BR 15 993-BR-18 PU-18 +12 V MEMORY OUT 4 A513-PK-18 600-BR 600-BR 998-BR-18 4 998-BR-18 607-PK
G765-GN-18

S 2
A700-OR-18
F702-GN-18

F701-BR-18

S 2 R
426-BR-18
201-BK-18

D 122-8487 00 D-6
893-GN-18
998-BR-18

892-BR-18
200-BK-14
201-BK-18

G746-WH-18

F701-BR F713-OR 19 WH-18 5 592-BU 202-BK-18 998-BR-18 200-BK 3 200-BK 610-OR


443-YL-18

L56

+12 V SWITCHED OUT 3 S


G764-PK-18

C491-PU-18
G756-YL-18

3 S R E 122-8454 00 A-2
113-OR-18

113-OR-18
200-BK-14

202-BK-18

432-PK-18
447-PK-18

F704-OR F714-PK 20 307-OR 1 102-RD 202-BK-18 G757-OR-18 998-BR-18 600-BR 1 600-BR 200-BK-14
403-GN

+24 V BATTERY IN
F716-WH-18
304-WH-8

A700-OR-18

203-BK
F722-OR-18

F720-GN-18

F704-OR-18

F722-OR-18

F720-GN-18

F702-GN-18

S
F721-GY-18

F703-GY-18

F721-GY-18
109-RD-4

101-RD-4

S
F715-PU-18

F706-PU-18
F719-BR-18
F718-BU-18

F706-PU-18
F717-YL-18

L23 L23 4 2
F F713-OR F710-BR 21 F710-BR-18 3 200-BK F719-BR-18 2 F719-BR-18 R 606-GY F 4E-6636 04 C-12 STD
302-OR

604-OR

GROUND
102-RD
207-BK

203-BK

419-YL

L68 3 R
164-WH-18

BACKUP L68 5 S 5
L53

1
2

BK-18 2 975-WH-18 F714-PK F709-BU 22 997-OR-18 GROUND 6 200-BK F 105-0502 02 B-15 ATCH
G765-GN-18

ALARM L53 B 6 S 6 THROTTLE G 122-8489 00 A-5

200-BK-14
202-BK-18

BK-18 1 321-BR-18 E799-BR 892-BR 6 892-BR-18 F700-BU-18 +24 V SWITCHED IN 2 113-OR-18 S 910-YL-18 998-BR-18
307-OR

123-6449
310-PU
200-BK-14

F700-BU 893-GN 7 893-GN-18 F725-WH-18 C S LOCK SW H 4E-9104 05 F-2

610-OR

114-GN
322-GY
RIDE

606-GY

607-PK
975-WH-18
975-WH-18
4
1
2
6
9
12

10
11
8
3
7
5

L4 L4 NOTE: SWITCH SHOWN WITH 123-6370 ABBREV COLOR J 122-8451 01 A-10


F737-YL F703-GY 11 F703-GY-18 993-BR-18 CONTROL SW
F702-GN F704-OR 12 F704-OR-18 E799-BR-18 C B OVERRIDE OFF CONN 31 RD RED K 122-8449 02 F-8
CONN 18 103-6333
11
1
2
3
4
9
10
8
5
6
7

12

CONN
L43

F722-OR E794-YL 31 E794-YL-18 E799-BR-18 B A NOTE: SEE CHART BELOW CMS SERVICE 1 290-BK-18 WH WHITE L 4E-6642 03 F-8
10
L59

B E
L60

F A700-OR E793-BU 32 E793-BU-18 F716-WH-18 4 519-PK FOR SW OPERATION MODE PLUG 2 291-BK-18 OR ORANGE M 4E-5763 03 B-1 STD
L49

6
5
1
2
4
3
CONN 9 CONN 33
L10

FLOOD LAMP 607-PK 998-BR F705-PK 13 F715-PU-18 F704-OR-18 310-PU 2 164-WH-18 E701-PK-18 (SWITCH BOX) 3 201-BK-18 YL YELLOW M 7I-3817 02 B-1 ATCH J
L8

L38 L7 Y
C 9X-1439 200-BK 997-OR F701-BR 4 F701-BR-18 F721-GY-18
L33
F703-GY-18 201-BK-18 201-BK-18
L33
3 432-PK-18 F704-OR-18 4 201-BK-18 PK PINK N 4E-6643 04 B-1 C
F 993-BR F723-PK 34 F703-GY-18 F715-PU-18 1 447-PK-18 FOR PRELUBE CONN F703-GY-18 BK BLACK P 4E-9286 02 E-11
A

L1
L54 L54 L3 L3 P.B. SW 27 L1 GY GRAY Q 122-8485 00 D-7
F715-PU F724-PU 35 F704-OR-18 F716-WH-18 G765-GN-18 5 A401-RD-18 910-YL-18
L52 L52 L59 L59 S S L19 PU PURPLE Q 122-8463 00 F-11 ATCH
F716-WH 113-OR 26 113-OR-18 F722-OR-18 998-BR-18 201-BK-18 892-BR-18 892-BR-18 6 893-GN-18 CONN G757-OR-18 1 270-BK-18
1

1
2
3

L57
10

11
5

12

10
11
9

9
8
7

3
8
6
12

6
7
4
5

L62 L59 L33


L33

NOTE: FOR OPTIONS BR BROWN R 126-6251 00 C-3 ATCH


2
1

113-OR-18
L33

113-OR F700-BU 3 F700-BU-18 F706-PU-18 893-GN-18 893-GN-18 7 892-BR-18 26 A A 998-BR-18 RIDE CONTROL SW OPERATION 2 271-BK-18 FORWARD
L46 L46 A CODE PLUG SEE GN GREEN S 122-8486 00 C-4
F717-YL E799-BR 5 E799-BR-18 F720-GN-18 446-PU-18 426-BR-18 L33 25 114-GN 201-BK-18 3 272-BK-18

114-GN
HORN

322-GY
L76 L14 L14
A517-OR

L62 L62
307-OR

F720-GN-18

F704-OR-18

A515-BR
102-RD

610-OR

F703-GY-18

140-BU
G757-OR-18
E701-PK-18
910-YL-18

600-BR
G794-OR-18

308-YL

CHART AT F-1 BU BLUE T 9U-3919 02 A-7


105-RD

G759-WH-18
200-BK

202-BK-18

338-PK
998-BR-18

G758-PU-18

F718-BU F711-GN 17 F719-BR-18 998-BR-18 L62 17 417-GY-18 L70 910-YL-18 SW INPUTS: 1=SW CLOSED, 0=SW OPEN 4 273-BK-18 7T-0970
TURN L60 L32 L32
337-WH

U 122-8456 00 A-8
307-OR

BK-18 2 200-BK F719-BR F712-GY 18 F718-BU-18 443-YL-18 L32 10 201-BK-18 G794-OR-18 5 274-BK-18
LAMP L57 L57 L60 L1 V 4E-8278 01 B-6
RD-18 1 605-YL A234-BK A234-BK 16 F717-YL-18 8 606-GY 442-GY-18 11 F718-BU-18 E701-PK-18 6 201-BK-18 Y SYMBOL DESCRIPTION
3E-6466 L61 L33 SW POS F703-GY F704-OR W 122-8472 00 D-7
L35

F F711-GN F722-OR 40 F722-OR-18 F702-GN-18 7 605-YL 403-GN 13 F717-YL-18 F706-PU-18 CONN 30 A


L67

L48 L61 L4

200-BK-14
L35 L28
L46

F712-GY F717-YL 29 F717-YL-18 998-BR-18 200-BK-14 1 L61 606-GY 606-GY 15 998-BR-18 F720-GN-18 BLADE, SPADE, RING, Y 4E-6644 03 B-2/D-2 STD

OPERATOR STATION

607-PK
L46 L61 ON UP 0 1
L32

E793-BU F718-BU 30 F718-BU-18 A700-OR-18 975-WH-18 6 998-BR-18 202-BK-18 605-YL 605-YL 12 442-GY-18 Y OR SCREW TERMINAL Y 105-0504 02 E-1 ATCH
201-BK-18

L32
L71

STOP-TAIL E794-YL F719-BR 36 F719-BR-18 F701-BR-18 321-BR-18 2 321-BR-18 202-BK-18 605-YL 14 443-YL-18 KK 3E-8843 00 F-5
102-RD
200-BK

L47 L47 L65 L70 OFF CENTER 1 1 CIRCUIT CONNECTED


113-OR-18
113-OR-18

LAMP FLOOD LAMP SS 105-0505 02 D-1 ATCH


L74
L24

892-BR F715-PU 27 F715-PU-18 892-BR-18 600-BR 3 600-BR 16 426-BR-18


L72

606-GY
3E-6467 893-GN F716-WH 28 F716-WH-18 893-GN-18 604-OR 4 604-OR 29 G756-YL-18 9X-6775 TT 104-6727 00 F-9
AUTO OFF 1
607-PK

0 CIRCUIT NOT CONNECTED


102-RD

VV 122-8458 00 D-1 ATCH


102-RD

S RD-18 A 604-OR 150-RD-14 F721-GY 39 F721-GY-18 607-PK 5 607-PK 18 113-OR-18 Y


L70 L70 YY 4E-6637 03 A-8
T WH-18 C 600-BR 150-RD-14 F706-PU 25 F706-PU-18 F B 20 429-YL-18
604-OR

L31

ELECTRICAL CONNECTION ZZ 4E-9103 02 F-2


L12

BK-18 B 200-BK F721-GY F707-WH 24 CONN 8 975-WH-18 31 446-PU-18 129-BU 200-BK


200-BK-14
200-BK-14

L25 L25 Y TO VEHICLE STRUCTURE BBB 3E-7325 02 F-5


L31

F 607-PK 5 F720-GN F725-WH 33 F725-WH-18 E799-BR-18 113-OR-18 113-OR-18 9 C529-GY-18 C529-GY-18


600-BR

L31 L23 L23 L2 L2 CCC 122-8459 00 D-1


605-YL 7 F706-PU F737-YL 37 F710-BR-18 200-BK-14 CONN 50 8 G758-PU-18 113-OR-18 C530-BU-18 C530-BU-18
200-BK
200-BK

INTERNAL ELECTRICAL

610-OR
L72

200-BK
200-BK-14 1 F707-WH F720-GN 38 F720-GN-18 E794-YL-18 202-BK-18 BK-18 1 417-GY-18 201-BK-18 26 G759-WH-18 L72 129-BU 129-BU A RESISTOR HEAD LAMP DDD 101-7633 02 F-12 ATCH D
L42 L42 FLOOR CONNECTION TO SURFACE
L62

L74
201-BK-18 9X-7165 DDD 107-1018 00 F-12 ATCH F
L74

975-WH-18 6 F725-WH F708-YL 23 E793-BU-18 200-BK-14 1 BK-18 2 201-BK-18 201-BK-18 446-PU-18 19 102-RD A515-BR C OR/GY OF COMPONENT
L63 L62 L30 L30 L24 L24 HEATER EEE 105-3135 00 E-6
S RD-18 A 604-OR 321-BR-18 2 F708-YL 998-BR 9 998-BR-18 892-BR-18 200-BK 200-BK-14 BK-18 2 PP B 113-OR-18 21 308-YL A517-OR A OR/DKBU RD MOTOR Y CONNECTOR
L58 L59 L59 L71 L71 BLOWER HHH 2Q-3315 00 D-10 ATCH
T WH-18 C 600-BR 600-BR 3 F709-BU A700-OR 8 A700-OR-18 893-GN-18 200-BK 200-BK B 22 105-RD 200-BK B BK BK
L58 107-8672

L11
BK-18 B 200-BK 604-OR 4 F710-BR F702-GN 10 F702-GN-18 113-OR-18 519-PK B 200-BK-14 STEERING SW F701-BR-18 23 F719-BR-18 JJJ 111-1651 04 A-14
E-E L11 ATCH WIRE, CABLE,
Y KKK 122-8460 00 A-3 ATCH

L21
F 606-GY 8 F705-PK 150-RD-14 2 150-RD-14 FRAME 3E-6429 24 307-OR L11 COMPONENT
STOP-TAIL L64 L64 L28 L28 L21 LLL 123-6424 00 D-1 ATCH
LAMP F B 150-RD-14 1 150-RD-14 GROUND 28 G757-OR-18 L21
CIRCUIT GROUPING

L14
27 G765-GN-18 L# Z 123-1064 00 E-1
3E-6467 DESIGNATION
607-PK

L63 L63 30 403-GN L72 L14 MMM 123-1065 00 E-1


L63 L72
32 600-BR 600-BR 600-BR NNN 128-2559 00 E-1
RELAY PANEL 122-8482 33 615-YL 600-BR 600-BR PPP 128-2560 00 E-1
F L73 L73 RRR 126-6256 00 E-8
607-PK 34 607-PK 202-BK-18 L21
TURN L49 L49 L65 L65 TTT 125-1155 00 B-3
BK-18 2 200-BK F710-BR-18 200-BK-18 35 610-OR G757-OR-18
LAMP
RD-18 1 606-GY 85 J 86 36 322-GY G757-OR-18 998-BR-18 THROTTLE LOCK SET/DECEL SW CONN 36 VVV 130-7170 00 A-1 ATCH
3E-6466
113-OR-18
113-OR-18

L14
L34

129-2973 WWW 126-6257 00 D-13 ATCH


L14

B 128-PK 37 128-PK 998-BR-18 998-BR-18 KKK 761-GY C 761-GY C BU-18 SOLENOID B


87 J
L50

XXX 107-4891 03 E-12


310-PU
102-RD

308-YL-18 310-PU-18 998-BR-18 998-BR-18 188-WH-18 A +V DISPLAY 128-PK B 128-PK B OR-18 + BATTERY
J 30
L34

RUNNING LAMPS BREAKER B YL-18 251-BK-18 B GROUND 200-BK A 200-BK A BK-18 GROUND YYY 121-0596 03 F-14
L50 87a
9G-9882 ETHER RELAY F717-YL-18 C BR-18 E955-OR-18 C DATA E N N
113-OR-18

L48 L48 NOTE H 3E-5239 LIFT KICKOUT SW WIRE AS.


F J 998-BR-18 A BK-18
L25 BACKLIGHT 3E-7844 MM 105-4728 00 D-11
FLOOD LAMP 607-PK 101-RD 102-RD 113-OR-18 113-OR-18 8 113-OR-18 TTT
JJJ J 10A L25 WL PAYLOAD MONITOR
L34

9X-1439 200-BK TIMING CAL CONNECTOR 2 102-RD 129-BU A TTT 7N-5876 CONN 35 PP 9U-1420 01 B-10
KEY BREAKER L30 L30 L4 SYSTEM II KEYPAD
164-WH-18

L12
2
1

F THROTTLE LOCK RESUME/ACCEL SW WW 2W-8715 00 D-12


113-OR-18

CONN 52 9G-9487 J 105-RD 7 105-RD A F717-YL-18 762-YL B 762-YL B BU-18 SOLENOID


JJJ L39 L4 131-0453 129-0419 GGG 2Q-3457 00 D-8 ATCH E
105-RD 1 998-BR-18 C 998-BR-18 TTT 128-PK A 128-PK A OR-18
429-YL-18

+ BATTERY
114-GN

L45 L45 10A J


F724-PU
F723-PK

L39

203-BK 3 101-RD-14 9 308-YL 199-OR-14 B F718-BU-18 B GN-18 200-BK C 200-BK C BK-18 GROUND
114-GN

610-OR

LIGHTING GP-SIGNAL 105-0493 308-YL


322-GY

761-GY
607-PK

128-PK

762-YL

L76

113-OR-18 4 MAIN BREAKER MAIN RELAY 10 310-PU 124-GN-14 L13 L13 F718-BU-18 C WH-18 KKK KKK CABLE AS.
L45 L76 L3 L3 E M M
L75
L18

3T-0376 BUCKET POSITIONER SW AA 9U-1440 00 A-12/F-12

128-PK
109-RD-4 19 109-RD-4 J 9S-4693 112-PU-4 11 E799-BR-18 118-GY 600-BR 998-BR-18 A BK-18 200-BK-18

200-BK-14
J L18 L75 3E-7843 BB 4E-6625 02 A-12
998-BR 101-RD-4 20 STRAP AS. 7V-9275 80A J 106-RD-4 112-PU 5 306-GN L66 506-PU 200-BK
J L66 L69 L68 CC 4E-6628 01 F-12
997-OR 2 J 200-BK 12 112-PU-4 506-PU 507-WH 200-BK 200-BK BUCKET LIFT BUCKET 200-BK-18 600-BR-18
993-BR 24 200-BK 3 200-BK 507-WH 615-YL-14 607-PK L68 200-BK 200-BK DD 4E-6627 02 A-12
G765-GN-18

L49 80A J J L73 KICKOUT KICKOUT FLOAT L2 L2


101-RD

J ALTERNATOR E EE 9U-1439 02 F-12


637-GN-14

F737-YL 23 109-RD-8 200-BK-14 6 975-WH-18 200-BK 616-BU-14 615-YL SOLENOID SOLENOID SOLENOID VVV VVV
BREAKER L17 L17 L76 L76 FF 7K-1831 01 D-11
F702-GN 16 200-BK-18 4 A401-RD-18 200-BK 109-1739 109-1739 3E-8647 113-OR-18 A 113-OR-18 A OR-18 +24V
128-PK

L44 L44 L64


975-WH-18

9S-4693 L64 GG 4E-6622 01 D-11


101-RD-12

F722-OR 11 109-RD 304-WH J B KKK 600-BR-18 201-BK-18 B 201-BK-18 B BK-18 GROUND


JJ 9U-1441 00 D-11
306-GN

A700-OR 25 101-RD 200-BK CONN 7 200-BK-14 615-YL-14 615-YL-14 +24V (IN) 1 129-BU-18 129-BU-18 429-YL-18 C 429-YL-18 C WH-18 SIGNAL
L48 J J NN 9U-2334 00 F-6 STD
5 E799-BR-18 ENGINE ECM 304-WH-8 START RELAY 200-BK-14 112-PU-4 607-PK UNUSED 24 CONN 34
L44 L63 REAR WASHER L69 L69 A FRONT AXLE NN 9U-4429 00 F-6 ATCH

200-BK-14
21 F710-BR-18 BREAKER 3E-0075 200-BK-14 A A 616-BU-14 616-BU-14 LIFT POS SNSR 20 C530-BU-18 1 C530-BU-18

L2
113-OR-18

V G
RD-18
RD-18

RD-18
RD-18

RD-18
RD-18
L42

MOTOR SENSOR QQ 9U-4430 00 F-6


112-PU-4

18 E794-YL-18 J 200-BK 112-PU-14 SEAT 199-OR-14


112-PU-4

LIFT PRESS SNSR 13 C529-GY-18 2 C529-GY-18


1
3
2
4

L42 6N-8589 J 15 A 3E-5370


17 E793-BU-18 BK-18 2 975-WH-18 7T-8891 MOTOR 112-PU-14 FLOOD LAMP FUSE GROUND 21 251-BK-18 3 251-BK-18 UU 2G-1830 02 B-12
15A CONN 42
C
B

V V V CIRCUIT BREAKER RELAY


150-RD-14
150-RD-14

8M-8948
200-BK-14

12 892-BR-18 101-RD-14 J BK-18 1 306-GN UNUSED 18 4 129-BU


200-BK
E797-WH

F707-WH

F725-WH

F716-WH

G
A704-GN

E796-GN

A700-OR
A701-GY

A706-GY

F729-GN

F704-OR
F713-OR

A747-GY

F702-GN

F722-OR

F720-GN

F711-GN
A702-PU
A703-BR

A705-BU

A707-PU
A708-BR

F703-GY

E799-BR

F712-GY

E793-BU

F721-GY
F727-BU
F728-BR

F701-BR

F700-BU
E798-PK

A746-PK

F706-PU

F709-BU

F710-BR
F715-PU

F718-BU
F719-BR
A234-BK

F724-PU
F714-PK

F732-PK

F705-PK

F723-PK

L43
A751-YL

E795-YL

E794-YL
F726-YL

F737-YL

F708-YL

F717-YL

6N-8589 3T-0376
999-WH

15 893-GN-18 200-BK T GROUND 2 251-BK-18 8 600-BR


996-GN

997-OR

113-OR

893-GN

PANEL
994-GY

995-BU

998-BR

993-BR

412-BU

892-BR

615-YL

L43
C
B
A

106-WH-14 V 15 G 615-YL
2
1

1
2

229-BK-14 304-WH-8 1 NOT USED 2 975-WH-18 507-WH CAT DATA LINK + 19 893-GN-18 7 200-BK L75
J THIS FRONT WASHER A A POWER POST V G A V A A A
G765-GN-18

L76
637-GN-18

106-WH-14 V 15 G 616-BU
L12

JJJ 229-BK-14 22 314-PU-8 1 306-GN THE FOLLOWING INFORMATION IS SENT FROM THE 506-PU 9G-8451 BLOWER MTR 124-GN-14 CAT DATA LINK - 15 892-BR-18 5 893-GN-18 THIS SCHEMATIC IS FOR THE 988F
MOTOR 15 E
201-BK-18

761-GY
200-BK

200-BK
128-PK
762-YL

L76
L17

200-BK

MODEL TRANSMISSION CONTROL TO CMS VIA THE CAT DATA LINK: MOTOR V 106-WH-14 V 15 G 607-PK-14
128-PK-18
128-PK-18

200-BK-14 13 J 200-BK 200-BK KEYPAD +24V 7 188-WH-18 6 892-BR-18 ELECTRONIC CONTROLLED ENGINE

10

11
12
9

8
1
2
3
4
5
6
7
7T-8891 L69 L17
306-GN

CONN CONN JJJ B CIRCUIT (123-3125 CHG00)


112-PU-14

302-OR 6 V A A 200-BK UNUSED 10 KKK A


31

31

L3
21
11

1
21
16
26
32
38
37

30
36
40
18
34
12

1
5

39
28
33
22

15
24
14
17
27

29
35
23
20
8
3
9

10
6

10

19
25
13

37
38
13
32
35
29
36
30
39
26
27
22

17
28
33
34
25
40

23
14
20
24
15
16

19
12
18

11
2
4

8
7

7
3
9
6
4

1 U
5

2
1

J2 J1 BREAKER
112-PU-14

112-PU-14
112-PU-14
112-PU-14

8 313-GY CONN 25 338-PK 200-BK UNUSED 16 CONN 29 CONN COMPONENTS ARE SHOWN INSTALLED ON A FULLY
YY 2

113-OR-18
114-GN

610-OR
606-GY

322-GY

761-GY
607-PK

200-BK-14

201-BK-18
1. TRANSMISSION NEUTRAL - FOR PARKING BRAKE WARNING 6N-8589

128-PK

429-YL-18
G A

605-YL

762-YL
207-BK 14 CONN 44 11 113-OR-18 112-PU-14 140-BU 251-BK-18 UNUSED 12 188-WH-18 2 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
2. PARKING BRAKE STATUS - OFF OR ON L65 3
10 10 606-GY 1 199-OR-14 251-BK-18 UNUSED 5 E955-OR-18
140-BU-14
A401-RD-18

THE CAT LINK WIRES MUST BE TWISTED TOGETHER


THROTTLE LOCK RESUME/ACCEL

G 4
L13

L13

ENGINE 150-RD-14 9 150-RD-14 3. ACTUAL TRANSMISSION GEAR INDICATOR - FOR CMS DISPLAY L65 9 605-YL 10A POWERTRAIN CTRL 3 124-GN-14 200-BK 200-BK-14 TX OUT 9 818-BR-18 251-BK-18
L64 T G 5 AT LEAST 1 TURN PER INCH
L69

GROUND 4. TRANSMISSION CONTROL FAULT CODES


THROTTLE LOCK SET/DECEL

150-RD-14 7 150-RD-14 7 200-BK-14 10A CMS/CONVERTER 164-WH 4 164-WH-18 201-BK-18 200-BK-14 TX KEY OUT 3 820-BU-18 251-BK-18 2
T L11 L11 6 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
GND LVL SHUTDOWN (N/O)
GND LVL SHUTDOWN (N/C)

2 610-OR 113-OR 2 113-OR-18 202-BK-18 200-BK-14 RX IN 4 819-GY-18 F417-YL-18 1


A A
THRT LOCK RH BRK (N/O)

C
DEMAND FAN ACTUATOR

THRT LOCK RH BRK (N/C)

J
THROTTLE LOCK ON/OFF

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE


RAIL PRESS CTRL VALVE

L66

T G
3.5A PWM DR & SOL RTN
INJECTOR COMMON 1&3
INJECTOR COMMON 2&4
INJECTOR COMMON 5&7
INJECTOR COMMON 6&8

L12

101-RD 1 322-GY 10A WIPER MOTOR 118-GY 5 118-GY 200-BK 200-BK-14 UNUSED 22 820-BU-18 A KKK
TURBO OUTLET PRESS

J1939 SHIELD GROUND

NOTE B: NORMALLY OPEN BEFORE INSTALLATION


THROTTLE LOCK LAMP

ATA DATA LINK + (DEV)

CONN 4
HYD FAN PUMP PRESS
RAIL PRESS CTRL RTN

L64 L64 L12


ATMOSPHERIC PRESS

ANALOG SENSOR RTN

ATA DATA LINK - (DEV)

T G CONTROL GP
ANALOG SENSOR +5V
RIDE CONTROL SW IN

RIDE CONTROL SW IN

DIGITAL SENSOR RTN

4 761-GY 10A CIGAR LIGHTER 129-BU 6 129-BU 201-BK-18 200-BK KEYPAD DATA 14 E955-OR-18 250-BK-18 B
DIGITAL SENSOR +8V

200-BK
BACKUP S/T SENSOR

SPARE/TDC PROBE +

NOTE C: NORMALLY CLOSED BEFORE INSTALLATION


SPARE/TDC PROBE -
RS232 DATA LINK Rx

L5
COOLANT FLOW SW

RS232 DATA LINK Tx


RIDE CONTROL SOL

SPEED/TIMING +12V

J T G A HYDRAULIC HAND CUSTOMER


3 607-PK 10A KICKOUT/VCTC/SOL/RIDE CNTRL 128-PK 7 STRAP AS. 8R-6359 200-BK 200-BK STORE SW 11 F417-YL-18 819-GY-18 C
+BATTERY DIRECT
+BATTERY DIRECT

NOTE D: STIC STEERING ONLY


E793-BU-18
ETHER AID RELAY
0.3A HS SW OUT 2
ENGINE OIL TEMP

E794-YL-18

G
112-PU-14 T
1
2

TO PLATFORM 4E-4164 STD DATA


113-OR-18
CAT DATA LINK +

893-GN-18

5 762-YL 10A FORWARD HORN 8 114-GN 8 250-BK-18 818-BR-18 D L5


892-BR-18

114-GN 200-BK GROUND NOTE E: FOR USE ON CUSTOM MACHINES ONLY


CAT DATA LINK -
RAIL PRESSURE
COOLANT TEMP

MAIN RELAY ON

T V
OIL PRESSURE

HYDRAULIC 9X-9099 ATCH & CONNECTION


ETHER AID SW

304-WH
SPEED/TIMING

203-BK

113-OR-18 A OR-18 128-PK 6 128-PK 10A FLOOR HTR/FLOOD RELAY 128-PK 128-PK UNUSED 6 129-BU-18 E NOTE F: WHEEL STEERING ONLY
302-OR

306-GN

140-BU-14
313-GY

101-RD
109-RD
105-RD

+ BATTERY
314-PU

112-PU
310-PU
200-BK

207-BK

200-BK

200-BK
200-BK

308-YL

615-YL

615-YL

201-BK-18 B BK-18 GROUND SENSOR 8 114-GN 128-PK 128-PK 128-PK 2Q-3378 ATCH UNUSED 23 KKK CONN 28 NOTE G: CONNECT THESE WIRES TO TURN SIGNAL SW
INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6
INJECTOR 7
INJECTOR 8

FUSE HOLDER WL PAYLOAD MON


FUEL TEMP

FUSE
THROTTLE

RESISTOR 3E-5370 L11 L11 HARNESS AS. ACCORDINGLY:


-BATTERY
-BATTERY

442-GY-18 C WH-18 SIGNAL 12 429-YL-18 3K-8782 4K-5122 UNUSED 17 SYSTEM II ECM 129-BU-18
L76 L76
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

J 3E-7842 B CONN 15 CONN 17 B U L76 112-1572 STEERING WHEEL ONLY: STEERING STIC ONLY:
SPARE
SPARE

SPARE

SPARE
SPARE

SPARE

YY B U 8 201-BK-18 OPERATOR STATION 605-YL - TERMINAL 3 605-YL - TERMINAL 2


2
1
9
5
8
3

6
4
11
13

20

19
18
17
14
15
16

12
10
7
G

C
H

D
E
B
A
F

CONN 5 CONN 6 HOOD FLOOD LAMP 200-BK 7 F701-BR-18 7 F701-BR-18 TO ENGINE 606-GY - TERMINAL 2 606-GY - TERMINAL 3
9X-6775 615-YL 5 E799-BR-18 1 129-BU-18 END FRAME 537-GN - TERMINAL 1 537-GN - TERMINAL 1
STARTING & CHARGING SYSTEM 200-BK-14 L5 L5 NOTE H: WITH ATCH TURN SIGNAL SWITCH, REPLACE
YY 6 2 251-BK-18 L5 L5

L29
ENGINE CONTROL ECM SERVICE TOOL DIAGNOSTIC CONNECTOR 4 C530-BU-18 3 C529-GY-18 RUNNING LAMP BREAKER 9G-9882 WITH 3T-2662
105-6122 DIAGNOSTIC CONNECTOR L29 NOTE J: FOR HIGH LIFT ARRANGEMENT ONLY
3 C529-GY-18 4 C530-BU-18 L29 L29 H
L39 L39 251-BK-18 FRONT ROPS
2 5 E799-BR-18 200-BK-14
129-BU 1 129-BU-18 6 200-BK-14 L78 615-YL-14 FLOOD LAMP
H 9X-6774
8 201-BK-18 U E CONN 16 D42505
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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