GM 232 Pioneer
GM 232 Pioneer
ORDER NO.
CRT2360
GM-232 X1H/UC,EW,ES
CONTENTS
1. SAFETY INFORMATION ............................................1 6. ADJUSTMENT..........................................................13
2. EXPLODED VIEWS AND PARTS LIST .......................2 7. GENERAL INFORMATION .......................................13
3. SCHEMATIC DIAGRAM .............................................6 7.1 IC .........................................................................13
4. PCB CONNECTION DIAGRAM ..................................8 7.2 DISASSEMBLY ...................................................15
5. ELECTRICAL PARTS LIST ........................................10 8. OPERATIONS AND SPECIFICATIONS.....................16
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
1. SAFETY INFORMATION
- GM-232/X1H/UC
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
8 9
3
1 10
2 11
2
GM-232
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to ∇ mark on the product are used for disassembly.
6 Protector HHP0048
7-1 Owner’s Manual See Contrast table(2)
7-2 Owner’s Manual See Contrast table(2)
* 7-3 Warranty Card See Contrast table(2)
* 7-4 Card See Contrast table(2)
Part No.
Mark No. Symbol and Description GM-232/X1H/UC GM-232/X1H/EW GM-232/X1H/ES
4 Carton HHG0201 HHG0186 HHG0203
5 Contain Box HHL0201 HHL0186 HHL0203
7-1 Owner’s Manual HRD0080 HRD0082 HRD0083
7-2 Owner’s Manual Not used Not used HRD0084
* 7-3 Warranty Card Not used HRY1087 Not used
- Owner’s Manual
Model Part No. Language
GM-232/X1H/UC HRD0080 English, French
GM-232/X1H/EW HRD0082 English, Spanish, German, French, Italian, Dutch
GM-232/X1H/ES HRD0083 English, Spanish
HRD0084 Portuguese(B), Arabic
3
GM-232
2.2 EXTERIOR
4
GM-232
Part No.
Mark No. Symbol and Description GM-232/X1H/UC GM-232/X1H/EW GM-232/X1H/ES
8 Panel HNB2498 HNB2412 HNB2412
11 Amp Unit HWH0109 HWH0088 HWH0108
20 Terminal(CN151) HKE0024 HKE0009 HKE0009
22 Holder HNC8119 HNC8120 HNC8120
34 Cord Not used HDE0007 HDE0007
5
1 2 3 4
GM-232
3. SCHEMATIC DIAGRAM
A
3.1 OVERALL CONNECTION DIAGRAM
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
6 A1 2 3 4
5 6 7 8
GM-232
5 6 7
A
8
7
1 2 3 4
GM-232
SIDE A
A AMP UNIT
8 A
1 2 3 4
5 6 7 8
GM-232
Connector Capacitor
A
SIDE A
SIDE B
A AMP UNIT
5 6 7
A
8
9
GM-232
A Unit Number
Unit Number
Unit Number
: HWH0109(GM-232/X1H/UC)
: HWH0088(GM-232/X1H/EW)
: HWH0108(GM-232/X1H/ES)
D
D
D
954
955
956
Diode
Diode
Diode
1SS133
1SS133
FML22S
Unit Name : Amp Unit D 957 Diode FML22R
D 958 Diode HZS16L(1)
MISCELLANEOUS
D 959 Diode HZS16L(1)
IC 103 IC NJM2068L L 801 Ferri-Inductor CTF1007
IC 151 IC NJM2068L L 802 Ferri-Inductor CTF1007
IC 651 IC PA2027A L 901 Choke Coil 50µH(Idc=3A) CTH1218
IC 801 IC NJM2068D T 951 Transformer CTT1091
IC 802 IC NJM2068D
TH 951 Thermistor CCX1013
IC 951 IC UPC494C TH 953 Thermistor CCX1035
Q 151 Transistor 2SA1145 S 951 Switch(BFC) See Contrast table
Q 152 Transistor 2SC2705 VR 101 Volume 10kΩ(A) CCS1241
Q 154 Transistor 2SD2343 Fuse 20A HEK0020
Q 155 Transistor 2SD2438
RESISTORS
Q 156 Transistor 2SB1587
Q 251 Transistor 2SA1145 R 106 RS1/10S0R0J
Q 252 Transistor 2SC2705 R 107 RS1/10S222J
Q 254 Transistor 2SD2343 R 108 RS1/10S181J
Q 255 Transistor 2SD2438 R 111 RS1/10S0R0J
R 151 RS1/10S222J
Q 256 Transistor 2SB1587
Q 601 Transistor 2SD1768S R 152 RS1/10S822J
Q 602 Transistor 2SD1768S R 153 RS1/10S471J
Q 605 Transistor 2SC2412K R 154 RS1/10S223J
Q 606 Transistor 2SC2412K R 155 RS1/10S153J
R 156 RS1/10S153J
Q 609 Transistor DTA124EK
Q 651 Transistor 2SA1037K R 157 RD1/4PU561J
Q 652 Transistor 2SC1740S R 158 RD1/4PU561J
Q 653 Transistor 2SC1740S R 159 RD1/4PU161J
Q 654 Transistor 2SC1740S R 160 RD1/4PU161J
R 161 RD1/4PU473J
Q 655 Transistor 2SA933S
Q 656 Transistor 2SC1740S R 162 RD1/4PU473J
Q 657 Transistor 2SA933S R 163 RD1/4PU221J
Q 658 Transistor 2SB1243 R 164 RD1/4PU562J
Q 951 Transistor DTA114ES R 165 RD1/4PU222J
R 166 RD1/4PU473J
Q 952 Transistor 2SA933S
Q 953 Transistor 2SA933S R 167 RD1/4PU473J
Q 956 FET IRFIZ44N R 168 0.22Ω CCN1013
Q 957 FET IRFIZ44N R 169 0.22Ω CCN1013
Q 960 Transistor 2SD1864 R 170 0.22Ω CCN1013
R 171 0.22Ω CCN1013
Q 961 Transistor 2SB1243
D 601 Diode 1SS133 R 172 RD1/2PM100J
D 602 Diode 1SS133 R 206 RS1/10S0R0J
D 651 Diode 1SS133 R 207 RS1/10S222J
D 652 Diode HZS7L(A2) R 208 RS1/10S181J
R 211 RS1/10S0R0J
D 653 Diode 1SS133
D 654 LED SML210LT(LMN) R 251 RS1/10S222J
D 901 Diode ERA15-02VH R 252 RS1/10S822J
D 902 Diode ERA15-02VH R 253 RS1/10S471J
D 951 Diode 1SS133 R 254 RS1/10S223J
R 255 RS1/10S153J
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GM-232
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
R 256 RS1/10S153J R 831 See Contrast table
R 257 RD1/4PU561J R 832 See Contrast table
R 258 RD1/4PU561J R 953 RD1/4PU392J
R 259 RD1/4PU161J R 954 RD1/4PU101J
R 260 RD1/4PU161J R 955 RS1/10S153J
11
GM-232
C 806 CKSQYB472K50
C 807 CCSQCH470J50
C 808 CCSQCH470J50
C 809 CCSQCH470J50
C 810 CCSQCH470J50
C 811 CKSQYB103K50
C 812 CKSQYB103K50
C 831 See Contrast table
C 832 See Contrast table
C 901 CFTLA224J50
C 951 CEAS100M16
C 952 CEAS221M10
C 953 CQMA102J50
C 954 CEAS2R2M50
C 955 CEAS101M16
C 971 CEAS100M50
C 972 CKSQYB473K50
C 973 CKSQYB473K50
Part No.
Symbol and Description GM-232/X1H/UC GM-232/X1H/EW GM-232/X1H/ES
S 951 Switch(BFC) Not used HSH-156 HSH-156
R 831 RS1/10S473J Not used Not used
R 832 RS1/10S473J Not used Not used
R 958 Not used RS1/10S105J RS1/10S105J
C 831 CEAS100M16 Not used Not used
12
GM-232
6. ADJUSTMENT
There is no information to be shown in this chapter.
7. GENERAL INFORMATION
7.1 PARTS
7.1.1 IC
NJM2068L
+
+ 1
8
V-
V+
A OUTPUT
A -INPUT
A +INPUT
B -INPUT
B OUTPUT
B +INPUT
13
GM-232
PA2027A
VCC 1 16 IN1
zz+
Transient voltage -
detector 2V
Stby 2 15 IN2
zz+
Bandgap -
2V
DET1 3 14 IN3
zz+
Circuit motion:on
- zz -
2V
+
DET2 4 13 Cont_V
50µA
DET_R 5 12 Filter
4.7kΩ Bandgap:on
Switch:on
GND 6 11 Vs_out
zz + + zz
- -
2V 2V
NC 7 10 TC
20µA
0.13V
+ +
NC 8 - 9 Mute_out
5.6V - +
-
S Q 2V
R
Oneshot
(1µsec)
14
GM-232
7.2 DIAGNOSIS
7.2.1 DISASSEMBLY
- Removing the Case(not shown)
1. Remove the nine screws.
2. Remove the Case.
- Removing the Panel Unit(not shown)
1. Remove the six screws.
2. Remove the two Panel Units.
Heat Sink
Amp Unit
15
16
Setting the Unit
GM-232
Speaker terminal
See the “Connecting the
Speaker wires” section
for speaker connection System remote control wire (sold separately)
instructions. Connect the male terminal of this wire to the system remote con-
trol terminal of the car stereo (SYSTEM REMOTE CONTROL).
The female terminal can be connected to the auto-antenna relay
control terminal. If the car stereo does not have a system remote
control terminal, connect the male terminal to the power terminal
through the ignition switch.
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GM-232
GM-232
8.2 SPECIFICATIONS
- GM-232/X1H/UC, GM-232/X1H/EW, GM-232/X1H/ES
Specifications
Power source .............................................................................................................. 14.4 V DC (10.8 — 15.1 V allowable)
Grounding system ............................................................................................................................................ Negative type
Current consumption ........................................................................................................ 12.0 A (at continuous power, 4 Ω)
Average current drawn* ............................................................................................................ 3.5 A (4 Ω for two channels)
6.0 A (4 Ω for one channel)
Fuse .................................................................................................................................................................................. 20 A
Dimensions .......................................................................................................................... 217 (W) × 55 (H) × 160 (D) mm
[8-1/2 (W) × 2-1/8 (H) × 6-1/4 (D) in]
Weight .......................................................................................................... 1.9 kg (4.2 lbs) (Leads for wiring not included)
Maximum power output .......................................................................................................... 70 W × 2 / 200 W × 1 (EIAJ)
Continuous power output ............................................................ 35 W × 2 (at 14.4 V, 4 Ω, 20 — 20,000 Hz, 0.08% THD)
100 W × 1 (at 14.4 V, 4 Ω, 20 — 20,000 Hz, 0.8% THD)
50 W × 2 (at 14.4 V, 2 Ω, 20 — 20,000 Hz, 0.8% THD)
Load impedance .............................................................................................................................. 4 Ω (1 — 8 Ω allowable)
(Bridge connection: 2 — 8 Ω allowable)
Frequency response ............................................................................................................ 10 — 50,000 Hz (+0 dB, –1 dB)
Signal-to-noise ratio ...................................................................................................................... 103 dB (IHF–A network)
Distortion ............................................................................................................................................ 0.004% (10 W, 1 kHz)
Separation ........................................................................................................................................................ 65 dB (1 kHz)
Input level / impedance .................................................................................................................. RCA: 0.4 — 4.5 V/22 kΩ
Speaker: 1.6 — 18 V/40 kΩ
Note:
• Specifications and the design are subject to possible modification without notice
due to improvements.
*Average current drawn
• The average current drawn is nearly the maximum current drawn by this unit when
an audio signal is input. Use this value when working out total current drawn by
multiple power amplifiers.