Chapter 1
Chapter 1
Introduction
A supply chain is the entire process of distribution from acquiring the raw materials needed to
make products to delivering final goods to consumers. Companies with high-performing supply
chains recognize that it starts with a customer-centered mindset. All activities must be managed
with the end goal of creating and delivering value to the target consumer.
Supply chain management (SCM) is the process of managing all the members and activities
from the procurement and transformation of raw materials into finished goods through their
distribution to targeted consumers.
Supply chain management (SCM) is about planning, executing, and controlling the operations
of the supply chain as a whole. It includes managing the movement and storage of raw materials,
work-in-progress products, and finished goods from origin to consumption.
SCM also involves coordinating and integrating these activities with the activities of other
departments within the organisation, such as accounting, finance, marketing, and manufacturing.
In addition, SCM requires close cooperation and coordination with suppliers and outside service
providers.
The goal of SCM is to optimise the overall performance of the supply chain by reducing costs and
enhancing service levels and customer satisfaction. Many organisations view SCM as a strategic
differentiator that can give them a competitive advantage in the marketplace
Supply chain management is a centralised process of managing the flow of goods and services. It
includes the complete process of transforming raw materials into final products and delivering
them. The process comprises streamlining all business and manufacturing activities to maximise
efficiency and cost-effectiveness.
Supply chain management (SCM) oversees how goods and services evolve from idea creation
and raw materials into a finished consumer product. It includes moving and storing the materials
used to produce goods, storing the finished products until they sell and tracking where sold
products go so that you can use that information to drive future sales.
The process of SCM involves every aspect of business operations, including logistics, purchasing
and information technology. It integrates materials, finances, suppliers, manufacturing facilities,
wholesalers, retailers and consumers into a seamless system.
Supply chain management coordinates all business activities that are necessary to produce and
deliver goods and services to customers. It includes the handling of the entire flow of goods and
services, starting from procuring the raw components from vendors to delivering the final product
to customers.
Supply Chain Management is end to end management of supply chain activities and processes.
Supply chain management activities involve procurement of materials, planning of finished goods
and Raw and Packaging materials, production and storage of goods and movement and delivery
of Finished goods to the customers and consumers. Supply chain extends from supplier to
manufacturer to distributor to retailer and ends at consumer. Consumer is also essential part of
supply chain.
The Council of Logistics Management defines supply chain management (SCM) as "the process
of planning, implementing and controlling the efficient, cost effective flow and storage of raw
materials, finished goods and related information from the point-of-origin to the point-of-
consumption for the purpose of conforming to customer requirements'.
Historical Perspective
Supply chain management, as we understand it today, represents the confluence of at least three
main streams of knowledge and practical experience of the business world spanning almost 60
years. The fusion of these streams into one powerful movement-supply chain management- that is
sweeping across the present day industrial world has
been brought about by intense competition characteristics of the contemporary markets. These
streams include business process and managerial practices, which have evolved somewhat
unconnectedly in the field of operations management, industrial engineering and physical
distribution. In the course of their development, these processes and practices have absorbed
several allied and subsidiary functions as well as activities and adopted some successful business
innovations. These three principal streams are:
Sourcing, Procurement and Supply Management: These functions arose in the area of
purchasing which came to occupy a predominant position in businesses because of the impact
these had on cash flow and contribution they made to the company profitability. In the context of
supply chain management, these processes fall under sourcing, supply side management, inbound
logistics, and supplier relationship management together with materials, information and cash
flows connected therewith.
Logistics and Distribution: Derived from military parlance, wherein it covered all functions
related to movement and maintenance of armies, the logistics function in its business application
came to be recognised as time and space related placement of goods to provide improved customer
services. According to council of logistics management, it is that part of the supply chain
management process that plans, implement and controls the efficient, effective, forward and
reverse flow and storage of goods, services and related information between the point of origin
and the point of consumption in order to meet customer's requirements. In the
context of supply chain management, logistics would fall at both ends, that is, inbound logistics
and outbound logistics.
Functions of Supply Chain Management
Supply chain management has five major functions. These include purchasing, operations,
logistics, resource management, and information workflow. Good supply chains perform these
functions in a way that meets the wants and needs of final consumers efficiently.
Figure 17.13 The Five Major Functions of Supply Chain Management (attribution: Copyright
Rice University, OpenStax, under CC BY 4.0 license)
1. Purchasing
Purchasing is the process of buying materials needed to manufacture products. These materials
are purchased from suppliers, who must be able to deliver them in accordance with the
manufacturer’s timeline. Therefore, the manufacturer’s companies and suppliers must
communicate and coordinate to ensure timely delivery of materials. The process includes tasks
including creating and analysing product needs, handling requisitions, requesting bids, evaluating
bids, awarding supply contracts, inspecting acquired goods, and managing storage and release.
The timely arrival of materials is necessary to ensure that all order fulfillment occurs as required
by customers. It is necessary to ensure no disruption in supply of materials to have continuous
production without any interruption. Purchasing in excess can result in unnecessary blocking of
money and usage of space. Hence, purchase managers must have up-to-date information about
orders and what materials will be needed to execute them on time.
For example, Ben & Jerry’s ice cream flavor Mint Chocolate Chance has cream, skim milk, sugar,
egg yolks, white flour, cocoa powder, soybean oil, and vanilla extract, among other ingredients.
Ben and Jerry’s must forecast the number of ingredients it needs to purchase so that these amounts
match the demand for this particular flavor. The company, in turn, assesses things like total number
of orders and inventory turnover for its Mint Chocolate Chance product to help forecast the
quantity of ingredients it will need from suppliers.
2. Operations
Operations is everything a company does on a day-to-day basis to run a company. Before a
company purchases the needed materials and begins production, it must forecast demand for its
products. Forecasting involves anticipating or projecting how many units of a product will be sold
during a given period. Accurate forecasting must align with inventory management and production
schedules to ensure that the company is operationally positioned to manufacture the right amount
of product to meet the needs of consumers.
Before giving a raw material purchase order, the organization must anticipate the possible demand
for a product and the number of units it needs to produce. If the demand is over anticipated, then
it could result in excess inventory cost. If the demand is under anticipated, the establishment
wouldn’t be able to meet customer demand, thereby leading to revenue loss. So, the operation is a
critical function of supply chain department.
Operation managers are responsible for planning production in relation to demand. These officials
will have to arrange for raw materials and ensure that manufacturing will be done on time to ensure
prompt delivery of goods to customers. They must make sure that all machines function properly
without failure to complete production of goods on time. They must also ensure that all other items
like packaging materials, labels, and stickers are kept ready for those products that need to be
delivered to customers.
3. Logistics
Logistics is a function that involves the coordination of all supply chain activities, such as
warehousing, inventory management, and transportation. Companies along the supply chain must
communicate effectively to ensure that products reach consumers in a timely and efficient way in
the precise form that the consumer expects. For example, when consumers eat McDonald’s French
fries, they expect the fries to taste a certain way. Suppliers and intermediaries along the channel
work together to ensure that those expectations are met. Good logistical management helps ensure
this.
This is a supply chain management function that requires immense coordination. The
manufacturing of products has commenced. It needs space for storage until it is shipped for
delivery. There is a need for making local warehouse arrangements. Let’s say; the products are to
be delivered outside the city, state, or country limits. This brings transportation into the loop. There
will also be a need for outstation warehouses. Logistics ensures that products reach the end-point
delivery without any glitches.
Arranging for transport for goods is not an easy job. If this includes shipping to other countries, it
is essential to ensure that staff members do all documentation properly. Incorrect sets of papers
could cause problems at both exporting and importing ports. This can cause delays in goods
reaching customers. The logistics manager must be familiar with formalities that establishments
must follow when sending goods to different countries. Various countries also have testing
requirements for different products.
Even in local transport of material, there can be unexpected problems. Vehicles can get delayed
due to mechanical issues. Supply chain managers must be able to arrange for an alternative
conveyance immediately. Weather and road conditions can delay materials. The person must know
such information and make arrangements to ensure goods arrive on time. There must be a proper
tracking mechanism in place to inform customers about their order status.
4. Resource Management
Resource management is the planning, organizing, and controlling of resources. Resources include
the labor, the raw materials, and the technology that are required to move products from their raw
material phase to finished goods available for consumption. Effective supply chain management
requires the right allocation of these resources to the right supply chain activities to optimize the
entire system.
All firms need raw materials, technology, time, and labor. However, all the processes need to be
efficient and effective. This phase is taken care of by the resource management function team. It
decides the allocation of resources in the right activity at the right time to optimize the production
at reduced costs. A major duty here is to properly allocate people for various jobs to ensure that
all work is done on time. The workforce is essential in moving goods and ensuring the proper
execution of orders.
Managing resources is challenging in factories where they use the same machines for making
different products. Resource managers must know how many orders in each item are to be executed
to allocate machines for each of them. Various other pieces of machinery are needed to complete
finished goods manufacturing. Arrangement of devices for packing and labeling of goods are also
part of supply chain department functions.
Time is another constraint when there are large volumes of orders to be executed. These
professionals must see whether a single shift is enough to complete a job or more shifts will need
to be included. Hence, they must make sure people are available to work more hours. These
managers must also calculate the cost involved in using more resources for increasing production
and ensure it doesn’t affect profitability.
5. Information Workflow
Information workflow is a supply chain management function that relates to what and how
information moves between members of the supply chain. If information doesn’t flow effectively
or communication is poor, the entire process can suffer as a result of disruptions, delays, and
mistakes. Employing a systematic approach to sharing information across the supply chain ensures
that the right companies have the right data to make the right decisions at the right time.
Information sharing and distribution is what keeps all other functions of supply chain management
on track. If the information workflow and communication are lacking, it could break apart the
entire chain and lead to mismanagement. Data must flow in both directions as far as logistics are
concerned. Regular exchange of information must also happen between external and internal
entities in this process.
Information from downstream will include details of orders in hand and market trends. These
details are crucial for ensuring that enough quantities of raw materials are made available.
Knowing market trends from retailers and distributors will help to formulate sales forecasts.
Without such predictions, companies cannot plan for production. Organizations must also arrange
for finance if there is a need to increase production because of a sudden demand increase.
Arranging for raw materials is among the essential roles of supply chain management. To perform
this perfectly, the official in charge must have accurate information about the availability of
various materials. Advance information of any shortage will help them purchase excess and ensure
production continues smoothly. News about price increases is also essential to correct finished
goods prices or look for other economic sources for such items.
3. Reducing Waste
Waste reduction is an essential function of supply chain management through various methods.
Avoiding excess stocking of raw materials is a way to prevent wastage. Many products cannot be
used after a period, and this means they must be discarded. Having a clear idea about customer
demand helps to maintain an optimum quantity of raw and finished goods. SC managers are
constantly in touch with marketing teams to know demand trends and alter product stocks
accordingly. Having a proper inventory management system is vital for achieving optimum stock
levels.
6. Cost Reduction
When markets are highly competitive, and margins are thin, companies must constantly try to
reduce costs. Various costs come under supply chain management. Raw material prices, storage
costs, transport rates, etc., must be kept at the lowest possible levels. For this purpose, SC managers
must regularly lookout for new partners who can offer better rates. Good interaction with existing
suppliers, transporters, and warehouse owners will also help to bring down costs. Managers in
charge of various functions must always look for ways to bring more economy in this process.
7. Facing Disruptions
Various disruptions can occur in a company’s operations. A machine failure can stop production
temporarily. The non-availability of raw materials can affect finished goods stocks. A sudden surge
in prices of raw materials can affect profitability. Weather conditions can affect goods movement
resulting in delayed deliveries. All these are related to supply chain management functions, and
they must be ready to deal with these and ensure that neither the company nor its customers suffer
due to these factors. Risk management methods are used to assess and mitigate these threats.
4. High Risks
With pressure increasing on supply chain managers, there is a likelihood of mistakes happening that
can lead to highly adverse situations. With suppliers and customers spread across various countries,
there are a lot of things that must be considered and enough measures taken to avoid loss of goods.
The non-availability of real-time information can be worrisome. Logistics managers are unable to
input accurate data because of this. Compliance and regulation issues add to these problems. SC
managers must ensure that all risks are accounted for, and steps are taken to avoid them.
5. Delays and Backlogs
Various other factors are creating delays and backlogs in supplies. New regulations in certain
countries mean additional tariffs and more time to process documents at ports. Suppliers from other
nations with lesser rules will make use of this situation. An increase in international sourcing is
creating congestion at most ports resulting in delays. There are problems with local supplies due to
the non-availability of transport. Managers in this department must be on their toes always to ensure
that they can overcome these problems and ensure prompt deliveries.
It is quite evident that the role of supply chain management in an organization is very important,
and companies are preferring to have experts in this science to manage this department. It is not
enough that one has a qualification in Supply Chain Management (SCM). There are
certain skills that supply chain managers must possess to do their work successfully.
3. Flexibility
As we can see, a lot of people both within and outside the company are involved in completing the
functions of Supply Chain Management (SCM). This requires a manager to be flexible because
there can be people from different backgrounds and cultures. Being amicable will help to get things
done in a smoother way. In times of crisis, such an attitude will enable one to get support from
every person involved in this process.
4. Understand Regulations
The supply of materials can be across borders inside a country or even outside it. It is essential that
a logistics manager knows what documents must be prepared to ensure that there are no legal issues
when transporting goods. The person must also be aware of rules with regard to stocking goods.
They must follow the rules with regard to the safety of goods and personnel inside a warehouse.
Such familiarity with rules will ensure that work gets done smoothly.
5. Planning
Good planning is key to completing a job well. This is true for any profession. But it is a critical
activity in supply chain management. Market trends decide what must be produced and how much
quantity will be required. This means that once there is a sales forecast, these professionals must
plan everything from raw material procurement to delivery of goods to a customer. This will include
production planning, arranging space, and organizing transport for delivery. All these items must
be planned well if the job must be completed successfully.
6. Leadership
The function of Supply Chain Management (SCM) spans various departments. This means that the
supply chain manager has to get work done by a diverse group of people. This will need excellent
leadership qualities because only by inspiring others can work be completed successfully.
Exhibiting such characteristics will help earn the loyalty of staff members. They will willingly go
beyond their call of duty to ensure that work doesn’t suffer in any way. Showing leadership qualities
also helps to inspire others to acquire such skills.
7. Business Acumen
Though they are not directly involved in selling or earning revenues, these managers’ actions can
have a direct bearing on the sales and profits of an organization. This makes it necessary for them
to know about the business that their company is involved in. These professionals must know what
impact their work has on their firm’s profits. This will help them make changes that can improve
efficiency and reduce costs. It is also necessary that they know what is happening in the industry
that their establishment operates in.
8. Decision Making
This is a skill needed for all leaders. But it is especially crucial for those in charge of the activities
of supply chain management. This is because there are various tough situations that will require
immediate decision-making. Their decision can affect organizational profitability, reputation, and
customer satisfaction. This means they must know what decision will be most beneficial for their
company. These decisions must also be taken quickly before any adverse results occur.
9. Accountability
This is very difficult to maintain when an SC manager must depend on many people inside and
outside the firm for successful functioning. It is easy to blame any of these entities. But what one
must cultivate is to be accountable for every outcome, whether it is good or bad. This will improve
their team members’ trust in them. Companies will also have confidence in such managers who will
take responsibility for their department’s actions.
2. Procurement
Procurement is the process of purchasing goods and services from suppliers and is a critical part
of supply chain management. There are several key aspects of procurement that are involved in
supply chain management, including:
Supplier selection: Supplier selection involves identifying and evaluating potential
suppliers in order to choose the most suitable ones for a company’s needs. This may involve
considering factors such as cost, quality, delivery schedules, and the supplier’s reputation.
Negotiation: Negotiation involves the process of establishing the terms and conditions of
a procurement agreement, including the price, delivery schedules, and payment terms. This
may involve negotiating with suppliers to secure the best possible terms for the company.
Order placement: Order placement involves issuing a purchase order to a supplier and
specifying the goods or services that are being purchased. This may include providing
detailed specifications and delivery schedules.
Receiving and inspection: Receiving and inspection involves receiving the goods or
services that have been purchased and verifying that they meet the company’s quality and
quantity requirements. This may include conducting inspections to ensure that the goods
or services meet the specified standards.
Payment: Payment involves settling the financial obligations associated with a
procurement agreement, including paying the supplier for the goods or services that have
been received.
Overall, procurement is a critical aspect of supply chain management that involves coordinating
and managing the purchasing of goods and services from suppliers.
3. Manufacturing
Manufacturing is the process of transforming raw materials into finished goods, and it is a critical
part of the supply chain. There are several key aspects of manufacturing that are involved in supply
chain management, including:
Production planning: Production planning involves determining the most efficient and
cost-effective way to produce goods. This includes identifying the production processes
and resources that are needed, as well as determining the production schedule and
quantities.
Production management: Production management involves coordinating and overseeing
the production process to ensure that it is running smoothly and efficiently. This may
include managing the flow of materials, monitoring production equipment, and ensuring
that production meets quality standards.
Quality control: Quality control involves ensuring that finished goods meet the specified
quality standards. This may involve implementing quality control measures such as
inspections and testing to ensure that the goods meet the required specifications.
Inventory management: Inventory management involves coordinating the flow of
inventory through the production process. This includes determining the right level of
inventory to maintain, as well as managing the movement and storage of inventory.
Distribution: Distribution involves getting finished goods to the end customer. This may
involve using various distribution channels, such as retail stores, e-commerce platforms, or
wholesalers.
Overall, manufacturing is a critical part of the supply chain that involves transforming raw
materials into finished goods and ensuring that they meet the required quality standards before
being distributed to the end customer.
6. Return
Returns are a common part of the supply chain process, and there are several key aspects of
managing returns that are involved in supply chain management. These include:
Return policy: A return policy is a set of guidelines that outlines the terms and conditions under
which a customer can return a product. This may include information such as the time frame in
which a return can be made, the types of products that are eligible for return, and the process for
obtaining a refund or replacement.
Return handling: Return handling involves managing the process of receiving and processing
returned products. This may include activities such as inspecting the returned product, determining
whether it is eligible for a refund or replacement, and issuing a refund or processing a replacement.
Reverse logistics: Reverse logistics involves coordinating the movement of returned products from
the customer back to the company or a third-party provider. This may involve using various
transportation modes and coordinating the handling and storage of the returned product.
Refunds and credits: Refunds and credits involve issuing a refund or credit to the customer for
the returned product. This may involve processing the refund or credit through the company’s
payment system or issuing a physical check or credit card credit.
Product disposal: Product disposal involves disposing of returned products that are no longer
suitable for sale or that cannot be resold. This may include activities such as recycling or donating
the product, or disposing of it in an environmentally responsible manner.
Overall, managing returns is a critical aspect of supply chain management that involves
coordinating the movement of returned products and ensuring that they are handled in a timely and
cost-effective manner.
1. Globalization
Globalization is a broad concept, but within it are several specific challenges in supply chain
management. For instance, supply chain management is focused on reducing costs throughout the
supply chain, and globalization often leads companies to move manufacturing operations to
regions or countries where labor is more affordable, taxes are lower, or raw materials or
transportation are more cost-effective.
Often, companies outsource production to several countries for various parts, components, or
production phases. The procurement network necessarily expands as a result, which complicates
the supply chain, leaving companies to navigate the manufacturing, storage, and logistics across
borders.
All of this must occur while maintaining acceptable delivery speed for end customers and
maintaining real-time visibility into the complete production cycle.
2. Competition
Another challenge in supply chain management is increased competition. As barriers to entry in
many industries are lower today than they were many years ago, it’s easier for new companies to
emerge and threaten the market share of established organizations – often because they embrace
innovations that enable them to produce the same end result with greater efficiency or at a lower
cost.
This challenge isn’t new; in fact, a 2010 survey conducted by McKinsey & Company found that
increasing pressure from global competition was a key challenge for many survey respondents,
both over the three years prior and looking ahead to the following five years (through 2015).
Competition is always a concern for supply chain organizations. However, companies started
looking at competition through a new lens: leveraging effective supply chain management as a
means to gaining a competitive advantage.
How can you leverage your supply chain as a competitive advantage? By looking at your supply
chain as a value chain and focusing on six core principles, according to Supply & Demand Chain
Executive:
1. Focus on collaboration rather than competition.
2. Don’t lose sight of the big-picture goal.
3. Recognize the complex, but manage the simple.
4. Treat the central issue rather than the symptom.
5. Focus on cost drivers and business impacts.
6. Pursue ideas worth pursuing with your best effort.
5. Regulatory compliance
Regulatory compliance is another prominent pain point in supply chain management, and
globalization makes compliance even more complex. Environmental regulations, global trade
rules, product integrity requirements, and other regulatory concerns have a major impact on the
supply chain from end-to-end. Effective regulatory compliance means adhering to a variety of
guidelines and standards including:
Mandatory national, state, and local/municipal regulatory requirements
Industry standards
Trade agreements, including bi-lateral and multi-lateral trade agreements
Contractual obligations
Customer expectations
Non-governmental organization (NGO) expectations
Effective compliance management is a multi-faceted approach that encompasses governance and
leadership, risk assessment and due diligence, standards, policies, and procedures, training and
communications, employee reporting, testing and monitoring, continuous improvement, and other
processes and functions.